Column Criticality Report

Organization: Suncor Energy Inc. Equipment ID: 25C-7

Plant: 1300 Asset No: A0410107
System: UP1
Operating Unit: 25

Background

Description: VACUUM TOWER - [RBI_C]

Column Type: Manufacturer: UNKNOWN

Probability of Failure
Component Type Combined Prob Int Corrosion Ext Corrosion Env Cracking Erosion

Column Top 3 4 4 N/A N/A

Column Middle 2 5 5 N/A N/A

Column Bottom 4 4 5 N/A N/A

Consequence of Failure
Component Type Combined Cons Flammable Toxic Production Loss

Column Top A C A N/A

Column Middle A B A N/A

Column Bottom A B A N/A

Inspection Priority
Component Type Combined Prob Int Corrosion Ext Corrosion Env Cracking Other Mechanism Erosion

Column Top 5 10 10 N/A N/A

Column Middle 3 12 12 N/A N/A

Column Bottom 10 10 12 N/A N/A

Criticality Rating
Component Type Criticality Rating

Column Top HIGH

Column Middle HIGH

Column Bottom MEDIUM HIGH

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 Column Criticality Report

Design/Construction
Component Design Design Material Material Allowable Nominal Minimum Diameter
Pressure Temperature Specification Grade Stress Thickness Thickness

Top 75.0000 750 SA-516 70 14800 0.8750 0.5947 234.000

Middle 75.0000 750 SA-516 70 14800 1.3750 0.8539 336.000

Bottom 75.0000 750 SA-516 70 14800 0.8750 0.4269 168.000

Item Data
Component Item Description Material Material Size Nominal Minimum Date In
Specification Grade Thickness Thickness Service

Process Data
Component Process Operating Operating Representative Fluid Date In
Service Pressure Temperature Fluid Name Phase Service

Top Medium Hydrocarb 0.6000 300 C13-16 Gas 06/01/1997

Middle Heavy Hydrocarbo 1.0000 675 C25+ (RESID) Liquid 06/01/1997

Bottom Heavy Hydrocarbo 2.0000 670 C25+ (RESID) Liquid 06/01/1997

Documents
Document Type Document No

Drawing Number VP25-C-33-77

PID 25R-A-4-9

Criticality Details

Internal Corrosion
Component Init. Wall Est. Min. Corrosion Corrosion Yrs In No of Inspection Fract. Wall Corr. Probability
Thick. Thick. Type Rate Service Insp. Confidence Loss Factor Category

Top 0.8750 0.5947 General 0.0100 18 4 Very High 0.2057 1 4

Middle 1.3750 0.8539 Localized 0.0035 18 4 High 0.0458 1 5
Bottom 0.8750 0.4269 General 0.0179 18 4 Very High 0.3682 4 4

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 Column Criticality Report

External Corrosion
Component Sus. to Insulated Insulation Area Corrosion External No of Inspection Corr. Probability
Ext. Corr. Type Humidity Rate Age Insp. Confidence Factor Category

Top Yes Y Low 0.0005 18 5 Medium 1 4

Middle No Y Mineral W Low 0.0000 18 5 High 1 5

Bottom No Y Mineral W Low 0.0000 18 5 Medium 1 5

Environmental Cracking
Component Cracking Initial Date-Last Damage- Yrs In No of Inspection Damage Probability
Mechanism Potential Insp. Last Insp. Service Insp. Confidence Factor Category

Top 06/03/2013 Y 0 0 Low 0.00 N/A

Middle 06/03/2013 N 0 2 High 0.00 N/A
Bottom 06/01/1997 N 0 0 Low 0.00 N/A

Erosion
Component Init. wall Est. Min. Erosion Yrs In No of Insp. Inspection Fract. Wall Erosion Factor Probability
Thick. Thickness Rate Service. Confidence Loss Category

Top 0.0000 0.00 0.00 0.00 N/A

Middle 0.0000 0.00 0.00 0.00 N/A

Bottom 0.0000 0.00 0.00 0.00 N/A

Other Damage Mechanism

Component Other Mechanism Probability Category Inspection Priority

Top Ammonium Chloride Underdepos 4 10

Top Naphtenic corrosion 3 5
Top Organic Acids 4 10
Middle Naphtenic corrosion 2 3
Middle Erosion 2 3
Middle Preferential Welding Corrosion 2 3
Bottom Naphtenic corrosion 4 10

Consequence
Component Representative Fluid Toxic Mixture Toxic Fluid Inventory Probability
of Ignition

Top C13-16 Y H2S 10000 .550

Middle C25+ (RESID) Y H2S 40000 1.000

Bottom C25+ (RESID) Y H2S 40000 1.000

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