HPR-02 TL2

Seminar
Product know-how serial 02

Axial piston pump HPR with SPU
for operation in open loop circuit
Regulator TL2
Shanghai OCT 2014

Service Training
Variable Regulation Pump HPR-02.
TL2 Regulator (LS / Hyperbolic Power Limiter).
Training Centre Linde Hydraulics RVS 2014, Wolf M. 2

Service Training
Type of Control.
TL2 regulator (LS / Hyperbolic Power Limiter).
Features
>> Load sensing controller
>> Hyperbolic power limitation with hydraulic
proportional remote control
>> for HPR pumps with swashplate position-feedback
Advantages
>> Demand-oriented volume flow generation
>> optimal use of engine power
>> no need for electrification
>> Optimized for the operation with LSC directional
control valves
Applications
>> excavators
>> material handling
Training Centre Hydraulics RS, 2013 3
Service Training
Type of Control.
Adaptable for:
- HPR 75-02
- HPR 105-02
- HPR 135-02
- HPR 210-02
- HPR 280-02

Service Training
Type of Control.
Load sensing controller:

Range Dp LS: 16 30 bar
Standard Dp LS: 20 bar
Hyperbolic Power limiter

Range: 80 -420 bar

Service Training
HPR-02 / Available Controllers.
TL2 Controller (LS / Hyperbolic Power Limiter).
TL2. LS with hyperbolic power limitation TL2-characteristic curve

Z1
LS Z2
High Pressure
P
L U
Displacement Vmax
Load Sensing Controller

Hyperbolic Power Limiter
>> Hyperbolic torque limiting
>> Hydraulic proportional remote control
Service Training
HPR-02.
Regulator TL2.
n = const.
Pump pressure HPR-02 TL2 Normal performance (P = const.)
pZ1 increase
max. 50 bar
pRB pZ1 = pZ2 = 0

(regulation begin)
pZ2 decrease
max. 50 bar
Vmax
flow
Service Training
Product know-how.
HPR 105-02 TL2.
Z1
LS 11
10 Z2
V
12
D3
13
X
5
4
D2
D1 7
6
8 D4
Regler TL2
L P X
GP
P 3
Qmin Qmax
HPR 105-02
GS
X U
T
p
High pressure
LS P T
Regulating pressure 1
Load sensing pressure

x y
Housing pressure A B

Service Training
HPR-02 TL2.

Service Training
Product know-how.
HPR 105-02R TL2.
14
15
Z1
10
Z2
4
LS V
LS - Signal from implement

5
6 7 9
8
28
To the implement
High pressure 31
Regulating pressure
9
Housing pressure
30
29 21
Service Training
Product know-how.
HPR 105-02R TL2.
Z1
Functional description: LS 11
10 Z2
Engine is not running V
12
D3
13
X
5
4
D2
D1 7
6
8 D4
Regler TL2
L P X
GP
P 3
Qmin Qmax
HPR 105-02
GS
T X U
High pressure p
Regulating pressure
LS P T
Load sensing pressure 1
Housing pressure
x y
A B
Service Training
Product know-how
HPR 105-02R TL2.
Z1
10 Z2
Engine is running, HPR pump V
12
D3
Is genereting pressure in the 13
X
Closed center system. 4
5
D2
D1 7
6
8 D4
Regler TL2
L P X
GP
P 3
Qmin Qmax
HPR 105-02
GS
T X U
High pressure p
Regulating pressure
LS P T
Housing pressure
x y
A B
Service Training
Product know-how
HPR 105-02R TL2.
Z1
10 Z2
Load sensig pilot becoms activ. V
12
D3
13
X
5
4
D2
D1 7
6
8 D4
Regler TL2
L P X
GP
P 3
Qmin Qmax
HPR 105-02
GS
T X U
High pressure p
Regulating pressure
LS P T
Housing pressure
x y
A B
Service Training
Product know-how
HPR 105-02R TL2.
Functional description:
Z1
LS 11
HPR-02 pump is in standby 10 Z2
V
12
D3
X
5
D2
D1 7
6
8 D4
Regler TL2
L P X
GP
P 3
Qmin Qmax
HPR 105-02
GS
X U
T
p
High pressure
LS P T

x y
Housing pressure
A B

Service Training
Product know-how
HPR 105-02R TL2.
Z1
LS 11
Spool of the DCV is activ 10 Z2
V
12
D3
X
5
D2
D1 7
6
8 D4
Regler TL2
L P X
GP
P 3
Qmin Qmax
HPR 105-02
GS
X U
T
p
High pressure
LS P T

x y
Housing pressure
A B

Service Training
Product know-how
HPR 105-02R TL2.
Z1
LS 11
Spool of the DCV is activ, 10 Z2
V
System is generatig LS signal 12
D3
X
5
D2
D1 7
6
8 D4
Regler TL2
L P X
GP
P 3
Qmin Qmax
HPR 105-02
GS
X U
T
p
High pressure
LS P T

x y
Housing pressure
A B

Service Training
Product know-how
HPR 105-02R TL2.
Z1
10 Z2
Load sensing regulator is activ, 12
V
D3
Demand flow regulation. 13
X
5
4
D2
=A
Q^ p D1 7
6
8 D4
Regler TL2
L P X
GP
P 3
Qmin Qmax
HPR 105-02
GS
T X U
High pressure p
Regulating pressure
LS P T
Housing pressure
x y
A B
Service Training
Hyperbolic Power curve for HPR 105-02 TL2.

Service Training
Product know-how
HPR 105-02R TL2.
Z1
10 Z2
Power limiter is activ 12
V
D3
13
X
4
D2
5
D1 7
6
8 D4
Regler TL2
L P X
GP
P 3
Qmin Qmax
HPR 105-02
GS
X U
T
High pressure p
Regulating pressure
LS P T
Housing pressure
x y
A B
Service Training
Product know-how
HPR 105-02R TL2.
Z1
10 Z2
Load sensing regulator is activ 12
V
D3
13
X
5
4
D2
D1 7
6
8 D4
Regler TL2
L P X
GP
P 3
Qmin Qmax
HPR 105-02
GS
T X U
High pressure p
Regulating pressure
LS P T
Housing pressure
x y
A B
Service Training
Product know-how
HPR 105-02R TL2.
Z1
10 Z2
Z1 is activ V
12
D3
13
X
5
4
D2
D1 7
6
8 D4
Regler TL2
L P X
GP
P 3
Qmin Qmax
HPR 105-02
GS
X U
T
High pressure p
Regulating pressure
LS P T
Housing pressure
x y
A B
Service Training
Product know-how
HPR 105-02R TL2.
p x A x L1 = F x L2
Hydraulic force Fh
p x A x L1 Power P= Q x p
6
p
7
A
L1
L2
Z2
F 5
5 Pilot
6 Pilot with slipper
Mechanical force Fm Z1
7 Lever
F x L2
High pressure
Regulating pressure
Training Centre Hydraulics RS, 2013

Housing pressure 22
Service Training
HPR-02.
Regulator TL2.
14
15
Z1
10
Z2
4
LS V
LS - Signal from implement

5
6 7 9
8
28
To the implement
High pressure 31
Regulating pressure
9
Housing pressure
30
29 21
Service Training
HPR-02.
Regulator TL2.
Mode control HPR-02 TL2
40
30
Z1 / Z2 / Z1+Z2 - Signal [bar]
20
10 Z1
Z2
0
Z1+Z2
-10
-20
-30
0 20 40 60 80 100
Change of start of regulation with pressure on Z1 and/or Z2 [bar]
Change of start of regulation with pressure on Z1 and/or Z2

Pressure on
HPR-02 TL2 Theoretical change of regulation begin
Z1 and/or Z2
Z1 Z2 Z1+Z2
Frame size [bar]
[bar] [bar] [bar]
105 1 7.1 -4 3.2
135 1 7.1 -4 3.2
210 1 7.4 -4.1 3.3
280 1 7.8 -4.3 3.4
Service Training
Product know-how.
HPR 105-02R TL2.
Pressure
Ideal power curve
Mode-control
Control pressure
pZ1
Begin of regulation
pRB
pZ2
Qmax

Service Training
HPR-02.
Regulator TL2.
Explanation
LS Load sensing connections
X Gage port control pressure
Z1 Control pressure for Mode-Function, begin of regulation starts later.
Z2 Control pressure for Mode-Function, begin of regulation starts earlier.
14 Setscrew for regulation begin of the power limiter PL
A
15 set screw
16 Housing Off-centre piston
17 Spring
Z2 LS
MA = 100 Nm
MA = 25 Nm
15
X
MA = 46 Nm
MA = 23 Nm 14
Training Centre Hydraulics RS, 2013 Z1 26
Service Training
Product know-how.
HPR 105-02R TL2 with SPU.
General hints
Installation of the HPR-02 pump must be completed according to the information contained in the circuit and piping diagram, operating instruction, technical data
sheet and information in the installation drawing. Pump housing remains completely filled with fluid after initial filling, venting and in every state of operation.
The leakage fluid chamber is not internally connected to the pump suction port.
- Fill with oil and vent pump case before start-up.
- Type of oil, see technical Linde Hydraulics data sheet: Mineral-oil-based hydraulic fluids.
- Max. Oil-temperature in pump case 90C Z1
- Permissible casing pressure 1,5 bar (2,5 bar abs.)
- Direction of rotation: clockwise
Explanation
P Pump pressure port P
T Suction port
LS Load Sensing port
Z1, Z2 Control pressure mode function
X Gage port control pressure
Leakage and vent ports
U, L T
Before start-up case to be filled with oil

Training Centre RVS2
Aschaffenburg, March 2014
Service Training
Product know-how.
HPR 105-02R TL2 with SPU.
U L
P

Service Training
HPR-02 TL2.

Service Training
HPR-02 TL2.

Service Training
HPR-02 TL2.
Z1
LS Z2
X
Z2
Z1
P
LS
P

Service Training
Product know-how
HPR 105-02R TL2.
p x A x L1 = F x L2
16 V
Hydraulic force Fh 5
p x A x L1 Power P= Q x p 17
6
p
7 9
A Z2
10
7
6
L1
8
L2 11
14 Z1
F 5
5 Pilot 15
6 Pilot with slipper
Mechanical force Fm 13
7 Lever 4
F x L2

Service Training
Product know-how.
HPR 105-02R TL2.
Z1
LS 11
10 Z2
V
12
D3
13
X
5
4
D2
D1 7
6
8 D4
Regler TL2
L P X
GP
P 3
Qmin Qmax
HPR 105-02
GS
X U
T
p
High pressure
LS P T

x y
Housing pressure A B

HPR-02 TL2

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Seminar

Product know-how serial 02

Shanghai OCT 2014

Training Centre Linde Hydraulics RVS 2014, Wolf M. 2

Training Centre Linde Hydraulics RVS 2014, Wolf M. 4

Load sensing controller:

Hyperbolic Power limiter

Training Centre Linde Hydraulics RVS 2014, Wolf M. 5

TL2. LS with hyperbolic power limitation TL2-characteristic curve

Load Sensing Controller

pRB pZ1 = pZ2 = 0

Load sensing pressure

Training Centre Hydraulics RS, 2013 8

Training Centre Linde Hydraulics RVS 2014, Wolf M. 9

LS - Signal from implement

Load sensing pressure

Training Centre Hydraulics RS, 2013 14

Load sensing pressure

Training Centre Hydraulics RS, 2013 15

Load sensing pressure

Training Centre Hydraulics RS, 2013 16

Training Centre Hydraulics RS, 2013 18

Training Centre Hydraulics RS, 2013

LS - Signal from implement

Change of start of regulation with pressure on Z1 and/or Z2 [bar]

Change of start of regulation with pressure on Z1 and/or Z2

Ideal power curve

Training Centre Hydraulics RS, 2013 25

Training Centre Linde Hydraulics RVS 2014, Wolf M. 27

Training Centre Linde Hydraulics RVS 2014, Wolf M. 29

Training Centre Linde Hydraulics RVS 2014, Wolf M. 30

Training Centre Linde Hydraulics RVS 2014, Wolf M. 31

Training Centre Linde Hydraulics RVS 2014, Wolf M. 32

Training Centre Hydraulics RS, 2013 33

Load sensing pressure

Training Centre Linde Hydraulics RVS 2014, Wolf M. 34

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