SITE TEST REPORT Date :

Contractors name: Advance Energy

Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 1 of 9
STATION SERVICE TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

1. MECHANICAL CHECK AND VISUAL INSPECTION

S. NO: DESCRIPYION DONE REMARKS

Check impact recorder for any abnormal impacts during transit (if
1
applicable).
Check for LV Side Air Circuit Breaker before cable at transformer side. If
2
applicable.
3 Check for Danger Plate Warning installation.
Check earthing, color, painting, external damage, oil leakage, wheel
4
stopper, cable connection and bolt tightness, etc.
5 Check Name Plate information for correctness
6 Perform all special checks according to the manufacturers instructions.
7 Check oil level in HV side cable box and its oil level indicator or HV
fuses ( if applicable)

8 Check that the off load tap-changer is set at the nominal voltage tap.

9 Check all devices are labeled correctly as per drawing.

2. ELECTRICAL TESTS:

S. NO: DESCRIPYION DONE REMARKS

1 Check LV side MCB setting as per transformer current rating.
Ratio Test (all taps), Insulation resistance measurement test on all windings
2
and polarization index (P.I.) test
3 Polarity and Vector Group symbols confirmation Test.
4 Check oil level and its indicator alarms.
5 Check oil temperature gauge by oil bath method and its alarms.
6 Check LV and HV side phases match with the LV bus bar phasing in the
S. NO: distribution panels and withDESCRIPYION
the main transformer phases. DONE REMARKS
7 Check phasing
Perform at the
functional testsautomatic transferdevices
of all auxiliary switch(as
(asapplicable)
applicable )
11
8 Winding
Oil resistance
dielectric measurement
test at site shall not be(at allthan
less taps).
50KV at 2.5mm gap.
12
9 Excitation current
Insulating oil tests : test (all taps).
10 Prior
Back to energization,
energization testthe
at contractor
rated voltageshould submit
for 15 insulating oil test
minutes.
reports tested at an independent laboratory, for the following.
a. Dielectric strength
1. ASTM D 877 (2.5 mm) gap for unprocessed oil.
2. ASTM D 1816 (1.0 mm) gap for oil in main tank
TEST DATE: b.
TESTNeutralization Number (ASTM
EQUIPMENT CALIB.DATE & DETAILD 974)
c. Interfacial Tension (ASTM D 971)
TESTING ENGINEER CSD- Engineer
13 d. Color (ASTM D 1500)
e. Moisture Content (ASTM D 1533)
f. Power factor test(ASTM D 924)
Signature: ________________
g. Dissolved Gas in Oil Analysis (ASTM Signature:
D3 612)________________
Name h. (Dielectric Dissipation factor, Resistivity,
: ________________ Name Sediment and/or
: ________________
Perceptible sludge)
Another oil sample shall be given to SEC transmission for their own
analysis & comparison purposes. A syringe oil sample shall be taken by
contractor.
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 2 of 9
STATION SERVICE TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

TRANSFORMER NAME PLATE DETAILS:

Make :
Type of cooling :
Number of Phases :
Rated Frequency :
Rated KVA :
Vector Group :
% Impedance :

DIAGRAM :
Year of Manufacture :
Primary Current :
Secondary Current :
Primary :
Secondary :
Serial No :
Total Weight :
Temp.Rise of OIL :
Temp Rise Wdg :
Maximum withstands operating pressure :
Maximum withstands capability :

TAP POSITION HV LV

1
VOLT 2
AGE 3
(volts) 4
5

1. LV side MCB setting as per transformer current rating.

Current Applied Trip Time in Sec Contact

Device No. of
Sr. No Type Rating (A) Current (A) From Status
Location poles Actual
In 3x In Curve Check

1
2

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 3 of 9
STATION SERVICE TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:
3

10

2. WINDING INSULATION RESISTANCE AND POLARIZATION INDEX

Instrument : Insulation Resistance Tester

Make :
Model No. / Sr. No. :
Voltage Applied : 1000 V / 500 V DC

Ambient Temperature = ________ C Humidity = _______%

OTI = ______ C Acceptable Criteria : Comparison with Factory results

MEASURED INSULATION RESISTANCE

VALUE (M )
HV-Earth 10 (min.) Polarization Index
1 (min.) 5 (min.)
(LV Guarded)
LV- Earth
(HV Guarded)
HV-LV
(Tank
Guarded)

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 4 of 9
STATION SERVICE TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

CRITERIA: PI > 1.25

TURNS RATIO TEST

Instrument : TURNS RATIO METER

Make :
Model No. / Sr.No. :
Criteria : Error in ratio to be less than 0.5% of
Nominal ratio

Ratio measured % Error

Rated
Tap
HV (V) LV (V) ratio A-B B-C C-A
No. A B C
a-b b-c c-a
1
2
3
4
5

3. VECTOR GROUP SYMBOLS CONFORMATION TEST

Test Instrument :
Make / Model No. :
Vector Group of Transformer :

Transformer was excited from H.V. winding with a suitable Low three phase power supply and
Vector Group checked.

Test connections:

Test Results:

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 5 of 9
STATION SERVICE TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:
Relationship required:

Field Measurements:

Result :

4. Check oil level and its indicator alarms.

Make : Type:

FUNCTIONAL TEST

OPERATION
DEVICE FUNCTION SETTING REMARKS
PICK UP DROP OUT
Alarm
OTI

Criteria : Pickup & Dropout values shall be within 1%

5. Calibration test of Oil temperature gauge by oil bath method and its alarms.

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 6 of 9
STATION SERVICE TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

TEMPERATURE SETTING

Increase
Temp:
Gauge C
Decrease

6. Check LV and HV side phases match with the LV bus bar phasing in the distribution panels and with the main
transformer phases.
7. Check phasing at the automatic transfer switch (as applicable)

8. WINDING RESISTANCE MEASUREMENT.

OTI = ______ C Amb: ______ C

WINDING RESISTANCE (HV)

Tap PHASE- CAL: at PHASE- CAL: at PHASE- CAL: at
FACT: FACT: FACT:
Position A 75 C B 75 C C 75 C

1
2
3
4
5

LV WINDING RESISTANCE MEASUREMENT.

OTI =Temp: C Amb: C

WINDING RESISTANCE (LV)
CAL: at CAL: at CAL: at
TEST 2u1-2n FACT: 2v1-2n FACT: 2w1-2n FACT:
75 C 75 C 75 C

1

Formula to convert winding resistance to reference temperature at 75 C for copper winding.

NOTE: 1.
Rc = Calculated value at 75 C
Rm = Measurement value which contained a measurement cable.

NOTE: 2
Calculated 75 C Rc = (Rm-Rx) x (234.5+75)
(234.5+Ta)
Rx = Resistance value of the measurement cable. Ta = Oil Temperature ____ C

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 7 of 9
STATION SERVICE TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:
NOTE: 3
Resistance value of measurement cable Rx = _______

9. EXCITATION CURRENT MEASUREMENT

Excitation current was measured by applying three phase source to H.V. side, keeping L.V. side
Open.

Instrument : Multimeter (Current)

Make :
Model No. :
Sl. No. :
Multimeter (Voltage Range)
Criteria : 10 % of factory test report
Test connection

Tap Positions A-B B-C C-A

Phase Result

On all taps Applied Voltage (V)

Excitation Current (mA)

10. BACK ENERGISATION TEST (15 minutes)

Test Instrument

a. 3 Phase supply

b. Multimeter (as Volt Meter) :

Make :
Sr. No. :

Calibration Certificate :

Procedure:

Three phase 380 V source is applied for 15 minutes to the secondary of Transformer keeping primary
open ( 34.5kV ). The condition of Transformer is observed.

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 8 of 9
STATION SERVICE TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

Result:

11. Perform functional tests of all auxiliary devices (as applicable)

12. DIELECTRIC BREAKDOWN TEST FOR OIL:

Test Instrument : OIL TESTER

Make :
Model / Sr.No. :

The transformer insulating oil was tested for Dielectric strength using oil tester (ASTM Std.)

1. Test after filling : 50kV or above

Dielectric strength required :
Oil Temp. Deg. C

Result
Dielectric Strength ( kV ) ELECTR
No. Test Points Average
Number of Tests -ODE
GAP

13. CHARECTERISTICS OF INSULATING OIL:

Items Measured value

D.2.a Acid Neutralization number (ASTM D 974)

D.2.b. Interfacial tension (ASTM D 971)
D.2.c Color (ASTM D 1500)
D.2.d. Moisture content PPM water (ASTM D 1533)

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________
 SITE TEST REPORT Date :
Contractors name: Advance Energy
Client: NG - SA
Company(AECC)
SEC EOA Contract No. :
Name of substation: 115/13.8KV Khafji Substation - 5 31131152/00
Page 9 of 9
STATION SERVICE TRANSFORMER
P/TR.No.: Vector Group: HV Voltage: LV Voltage:
Make: MVA Capacity: HV Current: LV Current:

D.2.e Kind of gas Gas content ( ppm )

CO2
CO
H2
CH4
C2H4
Respon C2H6
C2H2
sibilities Total gas
Legend
CSD Note: The tests for characteristics of oil as above will be carried out in an independent laboratory and test results will
be submitted.
14. TEST EQUIPMENT USED:

Item Description Make Equipment Sl. No Calibration Date Calibration Due Date

TEST DATE: TEST EQUIPMENT CALIB.DATE & DETAIL

TESTING ENGINEER CSD- Engineer

Signature: ________________ Signature: ________________

Name : ________________ Name : ________________