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CASE Detecting Unethical

Practices at Supplier
2 Factories: The Monitoring
and Cotnpliance Challenges
Arthur A. Thompson
The University of Alabama

mporters of goods from Bangladesh, Cambodia, Starting in the 1990s, companies began counter-
China, the Dominican Republic, Honduras, India, ing these criticisms by instituting elaborate codes of
Indonesia, Korea, Malaysia, Pakistan, Peru, the conduct for suppliers and by periodically inspecting
Philippines, Sri Lanka, Tunis ia, Vietnam, and several supplier facilities to try to eliminate abuses and pro-
other countries in Latin America, Eastern Europe, mote improved working conditions. A strong program
the Middle East, and Africa have long had to con- of auditing labor practices and working conditions in
tend with accusations by human rights activists that supplier factories was a way for a company to cover
they sourced goods from sweatshop manufacturers itself and negate accusations that it was unfairly
who paid substandard wages, required unusually exploiting workers in less-developed countries. By
long work hours, used child labor, exposed work- 2008, hundreds of companies that sourced goods
ers 10 toxic chemicals and other safety hazards, from factories in less-developed parts of the world
failed to provide even minimal fringe benefits, and had instituted strict codes for suppliers and either had
habitually engaged in assorted other unsavory prac- an internal staff to conduct audits of supplier factories
tices . Exhibit I provides a sample of the problems or used the services of recognized third parties with
in eight countries. Factories in China were par- auditing expertise to inspect supplier factories. Most
ticularly in the spotlight because of China's companies focused their efforts on improving work-
prominence as the largest single source of goods ing conditions at supplier factories, preferring to help
imported into both the United States and the suppliers comply with the expected standards rather
25 countries comprising the European Union; U.S . than to impose penalties for violations and perhaps
imports from Chinese manufacturers amounted abruptly and/or permanently cutting off purchases.
to about $320 billion in 2007 . Political support in However, in November 2006, Business Week ran
many countries for growing trade ties with coun- a cover story detailing how shady foreign manu-
tries where low-cost manufacturers were located, facturers were deliberately deceiving inspection
especially China, often hinged on the ability of teams and concealing violations of suppIier codes
companies with global sourcing strategies to con- of conduct. I According to the BllsinessWeek speciaI
vince domestic governmental officials, human report, Ningbo Beifa Group-a top Chinese sup-
rights groups, and concerned citizens that they plier of pens, mechanical pens, and high1ighters to
were doing all they could do to police working Wal-Mart, Staples, Woolworth, and some 400 other
conditions in the plants of suppliers in low-wage, retailers in 100 countries-was alerted in late 2005
poverty-stricken countries where sweatshop prac- that a Wal-Mart inspection team would soon be vis-
tices were concentrated. iting the company's factory in the coastal city of
Ningbo. Wal-Mart was Beifa's largest customer, and
Copyright 2008 by Arthur A. Thompson . All rights reserved . on three previous occasions Wal-Mart inspectors
C-462
Case 26 Detecting Unethical Practices at Supplier Factories: The Monitoring and Compliance Challenges C-463

Exhibit 1 Comparative Labor and W orkplace C onditions in Eight Countries, 2006


I - - -- - - - - -
CO';lntry Labor and Workplace Overview

Brazil The primary problems in the manufacturing workplace are forced labor, inadequate occupational
safety (work accidents are common in several industries), and wage discrimination (wages paid to
females are 54% to 64% of those paid to males).
China Factories are most prone to ,ignore minimum-wage requirements, underpay for overtime work,
subject workers to unsafe and unhealthy working conditions, and suppress worker attempts to join
independent unions.
India The most common issues concern underpayment of minimum wages, overtime pay violations, use
of child labor (according to one estimate some 1'00 million children ages 5 to 14 work and at least
12.6 million work full-time), the use of forced labor (perhaps as many as 65 million people), and
inattention to occupational safety.
Indonesia The stand-out issues concern weak enforcement of minimum-wage rules and work hours in
factories, overtime pay violations in factories, subpar occupational safety (especially in mining and
fishing), and use of underage labor (particularly in domestic service, mining, construction, and
fishing industries).
Mexico Problem areas include sweatshop conditions in many assembly plants near U.S. border and
elsewhere, fierce opposition to unions, insistence on pregnancy tests for female job applicants of
Child-bearing age, and use of child labor in non-export economic sectors.
PerL! The worst workplace conditions relate to lack of enforcement of wage and overtime provisions
in factories, mandatory overtime requirements for many workers, and inattention to occupational
safety.
South Africa The most frequent offenses entail failure to observe minimum-wage and overtime pay rules
(particularl,y in the garment industry), use of child labor, occupational safety violations (especially in
non-export sectors where outside monitoring is nonexistent), and low pay for women.
Sri Lanka The most frequent violations relate to underpayment of wages, forced overtime requirements,
compulsory work on Sundays and holidays, and iFiattention to worker health and safety (such as
excessive noise, blocked exits, and disregard for worker safety-one study found 60% of grain and
spice mill workers lost fingers in work-related accidents and/or contracted skin diseases).

Source: Compiled by the author from information in "How China's Labor Conditions Stack Up Against Those of Other Low-Cost Nations,"
BusinessWeek Online, November 27, 2006, www.businessweek.com (accessed January 26, 2007). The information was provided to
BusinessWeek by Verite, a Massachusetts-based nonprofit social auditing and research organization with expertise in human rights and
labor abuses in supplier factories around the world .

had caught Beifa paying its 3,000 workers less than reportedly passed the Wal-Mart inspection in early
the Chinese minimum-wage and violating overtime 2006 without altering any of its practices.J A lawyer
rules. A fourth offense would end Wal-Mart's pur- for Beifa confirmed that the company had indeed
chases from Beifa. But weeks prior to the audit, employed the Shanghai consulting firm but said that
an administrator at Beifa's factory in Ningbo got factory personnel engaged in no dishonest actions to
a call from representatives of Shanghai Corporate pass the audit; the lawyer indicated that the factory
Responsibility Management & Consulting Com- passed the audit because it had taken steps to correct
pany offering to help the Beifa factory pass the Wal- the problems found in Wal-Mart's prior audits.
Mart inspection .2 The Beifa administrator agreed
to pay the requested fee of $5,000. The consultant
advised management at the Beifa factory in Ningbo WAGE AND EMPLOYMENT
to create fake but authentic-looking records regard-
ing pay scales and overtime work and make sure to PRACTICES IN CHINA
get any workers with grievances out of the plant on
the day of the audit. Beifa managers at the factory Minimum-wage rules in China were specified by
were also coached on how to answer questions that local or provincial governments and in 2007 ranged
the auditors would likely ask. Beifa's Ningbo factory from $36 to $ J 05 per month, which equated to
C-464 Part 2 Cases in Crafting and Executing Strategy

hourly rates of $0.21 to $0.61 based on a 40-hour as much as possible, the idea being to save enough
work;veek.4 In recent years, governments in most of their income to return to their homes in the coun-
Chinese locales had boosted minimum-wage require- tryside after a few years of factory employment.
ments annually so as to preserve worker purchas- Chinese export manufacturing was said to be rife
ing power in light of the 5-7 percent annual rates with tales of deception to frustrate plant monitoring
of intlation experienced in China. A comprehensive and escape compliance with local minimum-wage
study involving 57 million employees of larger Chi- and overtime rules and supplier codes of conduct.
nese manufacturing enterprises revealed average Indeed, a new breed of consultants had sprung up in
hourly compensation of $0.98 as of 2004, but there China to aid local manufacturers in passing audits
were big variations from sector to sector (in textiles conducted both by customer companies and industry
and apparel wages averaged about $0.70 per hour, alliance groups. x
whereas the hourly average was $1.35 in transporta-
tion equipment and $1 .59 in petroleum processing).5
Using more recent but somewhat sketchy Chinese GROWING USE OF
government income data compiled by the U.S.
Bureau of Labor Statistics and a Beijing consulting STRATEGIES TO
firm, another study showed the average manufactur-
ing wage in China in 2005 was $0.64 per hour (again DELIBERATELY DECEIVE
assuming a 40-hour workweek) . While the standard
workweek in Chinese provinces officially ranged
PLANT INSPECTORS
from 40 to 44 hours, there were said to be numer-
The efforts of unscrupulous manufacturers in China
ous instances where plant personnel worked 60 to
and otller parts of the world to game the plant-moni-
100 hours per week, sometimes with only one or two
toring system and use whatever deceptive practices
days off per month. Such long work hOllrs meant
it took to successfully pass plant audits had foW"
that the actual average manufacturing wage in China
chief elements:
was likely well below the levels based on a 40-hour
workweek. According to estimates made by a vet- 1. Maintaining two sets of boob-Factories gen-
eran inspector of Chinese factories, employees at erated a set of bogus payroll records and time
garment, electronics, and other plants making goods sheets to show audit teams that their workers
for export typically worked more than 80 hours per were properly paid and received the appropri-
week and earned an average of $0.42 per hour.6 ate overtime pay; the geJ1lline records were
Overtime pay rules in Chinese provinces offi- kept secret. For example, at an onsite audit of
cially called for time-and-a-half pay for all work over a Chinese maker of lamps for Home Depot,
eight hours per day and between double and triple Sears, and other retailers, plant managers pro-
pay for work on Saturdays, Sundays, and holidays. vided inspectors with payroll records and time
However, it was commonplace for Chinese employ- sheets showing that employees worked a five-
ers to disregard overtime pay rules, and governmen- day week from 8:00 a.m. to 5:30 p.m. with a
tal enforcement of minimum-wage and overtime 30-minute lunch break and no overtime hours ;
requirements by both Beijing officials and officials during interviews, managers at the plant said
in local Chinese provinces was often minimal to the records were accurate. But other records
nonexistent. At a Hong Kong garment plant where auditors found at the site, along with interviews
2,000 employees put in many overtime hours operat- with workers, indicated that employees worked
ing sewing and stitching machines, worker pay aver- an extra th.ree to five hours daily with one or
aged about $125 per month-an amount which the two days off per month during peak produc-
owner acknowledged did not meet Chinese overtime tion periods; inspectors were unable to verify
pay requirements. The owner said the overtime rules whether workers at the plant received overtime
were "a fantasy" and added: "Maybe in two or three pay.9 According to a compliance manager at a
decades "\'e can meet them."? Many young Chinese major multinational company who had overseen
factory workers were tolerant of long hours and less many factory audits, the percentage of Chinese
than full overtime pay because they wanted to earn employers submitting false payroll records had
Case 26 Detecting Unethical Practices at Supplier Factories: The Monitoring and Compliance Challenges C-46S

risen from 46 percent to 75 percent during the they often got information at variance with what
past four years; the manager also estimated that they were told during onsite interviews-plant
only 20 percent of Chinese suppliers complied personnel were more inclined to be truthful and
with local minimum-wage rules and that just 5 forthcoming about actual working conditions and
percent obeyed hour limitations. 10 pay practices when top-level plant management
2. Hiding the use of underage workers and unsafe could not trace the information given to inspec-
work practices-In some instances, factories in tors back to them.
China, parts of Africa, and select other coun-
tries in Asia, Eastern Europe, and the Middle There was a growing awareness among compa-
East employed underage workers. This was nies attempting to enforce supplier codes of conduct
disguised either by falsifying the personnel that all factories across the world with substan-
records of underage employees, by adeptly get- dard working conditions and reasons to hide their
ting underage employees off the premises when practices from outside view played cat-and-mouse
audit teams arrived, or by putting underage games with plant inspectors. In many less-developed
employees in back rooms concealed from audi- countries struggling to build a manufacturing base
tors. A memo distributed in one Chinese fac- and provide jobs for their citizens, factory manag-
tory instructed managers to "notify underage ers considered deceptive practices a necessary evil
trainees, underage full-time workers, and work- to survive, principally because improving wages
ers without identification to leave the manufac- and working conditions to comply with labor codes
turing workshop through the back door. Order and customers' codes of conduct for suppliers raised
them not to loiter near the dormitory area. costs and imperiled already thin profit margins. Vio-
Secondly, immediately order the receptionist lations were said to be most prevalent at factories
to gather all relevant documents and papers."ll making apparel, but more violations were surfacing
At a toy plant in China, a compliance inspector, in factories making furniture, appliances, toys, and
upon smelling strong fumes in a poorly venti- electronics.
lated building, found young female employees However, large global corporations such as Gen-
on a production line using spray guns to paint eral Electric, Motorola, Dell, Nestle, and Toyota that
figurines; in a locked back room that a fac- owned and operated their own offshore manufactur-
tory official initially refused to open, an appar- ing plants in China and other low-wage countries had
ently underage worker was found hiding behind not been accused of mistreating their employees or
coworkers. 12 having poor working conditions. The offshore facto-
ries of well-known global and multinational compa-
3. Meeting requirements by secretly shifting pro- nies were seldom subject to monitoring by outsiders
duction to subcontractors-On occasion, sup- because the workplace environments in their foreign
pliers met the standards set by customers by plants were relatively good in comparison to those
secretly shifting some production to subcontrac- oflocal manufacturing enterprises that made a busi-
tors who failed to observe pay standards, skirted ness of supplying low-cost components and finished
worker safety procedures, or otherwise engaged goods to companies and retailers in affluent, indus-
in abuses of various kinds. trialized nations.
4. Coaching managers and employees on answering Corporate sensitivity to charges of being
questions posed by audit team members-Both socially irresponsible in their sourcing of goods
managers and workers were tutored on what to tell from foreign manufacturers had prompted hundreds
inspectors should they be interviewed. Scripting of companies to establish supplier codes of conduct
responses about wages and overtime pay, hours and to engage in compliance monitoring efforts of
worked, safety procedures, training, and other one kind or another. The clothing retailer Gap had
aspects related to working conditions was a com- an internal compliance team of more than 90 people
mon tactic for thwarting what inspectors could to audit approximately 2,000 factories of its garment
learn from interviews. However, in instances suppliers; Gap's team conducted 4,316 inspections
where plant inspectors were able to speak confi- in 2005. \3 The retailing giant Target had 40 full-
dentially with employees away from the worksite, time compliance employees, including more than
C-466 Part 2 Cases in Crafting and Executing Strategy

20 foreign-based auditing staff, and conducted 100 contract manufacturers. [n 2007, Nike reported that
percent of its factory audits unannounced . Hewlett- it had almost 700 factories in 52 countries actively
Packard had a program to monitor conduct at some engaged in manufacturing its products; of these,
550 supplier factories . Moreover, an increasing about 148 were in China (including Hong Kong and
number of companies, many with common suppli- Macau); 63 in Thailand, 35 in Indonesia, 29 in Korea,
ers, had begun collaborating to establish standards 35 in Vietnam, 34 in Malaysia, 18 in Sri Lanka,
for suppliers and to conduct factory audits. For 18 in India, 26 in Brazil , and 9 in Honduras. 14 Nike 's
example, in 2004, Hewlett-Packard, Dell, IBM, contract factories employed roughly 800,000 work-
and five other electronics companies that relied ers, an estimated 80 percent of whom were women
heavily on outside manufacturers to supply com- ages} 8 to 24 performing entry-level, low-skill jobs.
ponents or assemble products had created the Elec- In fiscal year 2006, Nike approved 81 new contract
tronics Industry Code of Conduct; the new code factories for the Nike brand, down from 83 in 2005
replaced individual codes used by these companies and 122 in 2004. Of the new contract factories, 11
and sought to establish industrywide standards for were in the Americas, 6 in the Europe/Middle East!
supplier factories regarding labor and employment Africa region, and 64 in Asia.
practices, worker health and safety, ethics, and envi- Nike drafted a code of conduct for its contract
ronmental protection. Other electronics companies factories in 1991, distributed the code to all of its
were invited to voluntarily adopt the same stan- contract factories in 1992, and directed them to post
dards, because it was simpler for supplier factories the code in a visible place and in the appropriate
to comply with a single set of standards as opposed local language. The code had been modified and
to scrambling to satisfy the different code require- updated over the years, and in 2007 also included a
ments of different companies. set ofleadership standards that was adopted in 2002.
Nike's code of conduct is presented in Exhibit 2. In
1998, in a move to strengthen its opposition to the
FOREIGN SUPPLIER use of child labor in factories, Nike directed its con-
tract factories to set age standards for employment at
COMPLIANCE PROGRAMS 16 for apparel and 18 for footwear ; these age stan-
dards were more demanding than those set in 1991
AT NIKE AND WAL-MART and exceeded the International Labor Organization's
age minimum of 15 .
Nike and Wal-Mart were two companies with sup-
plier codes of conduct and rather extensive programs Nike's System for Monitoring Contract
to monitor whether suppliers in low-wage, low-cost Manufacturers During 2003- 2006, Nike used
manufacturing locations across the world are com- four approaches to plant monitoring: 15
plying with those codes. Both companies initiated Basic monitoring or SHAPE inspections: SHAPE
such efforts in the 1990s because they came under inspections, used since 1997, sought to gauge
fire from human rights activist groups for allegedly a factory 's overall compliance performance,
sourcing goods from sweatshop factories in China including environment, safety, and health. They
and elsewhere. were typically performed by Nike's field-based
production staff and could be completed in one
day or less. Nike's stated goal was to conduct two
of C nduct SHAPE audits on each active factory each year,
but the actual number of such audits had fal len
short of that target.
In -depth M-Audits: The M-Audit was designed
Nike was the world's leading designer, distributor, to provide a deeper measure of the work-
and marketer of athletic footwear, sports apparel , ing conditions within contract factories. As
sports equipment and accessories, but it did no man- a general rule, Nike focused its plant inspec-
ufacturing. All of Nike products were sourced from tion efforts on factories where noncompliance
Case 26 Detecting Unethical Practices at Supplier Factories: The Monitoring and Compliance Challenges C-467

Exhibit 2 Nike's Code of Conduct for Its Suppliers and Contract lVIanufacturers, 2006

Nike, Inc. Was Founded on a Handshake


Implicit in Ihat act was the determination that we would build our business with all of our partners based on trust, teamwork,
honesty and mutual respect. We expect all of our business partners to operate on the same principles.
At the core of the NIKE ~orporate ethic is the belief that we are a company comprised of many dif,ferent kinds of people,
appreciating Individual diversity, and dedicated to equal opportunity for each individual.
NIKE designs, manufactures, and markets products for sports and fitness consumers. At every step in that process,
we are driven to do not only what is required by law, but what is expected of a 'leader. We expect our business partners to do
the same. NIKE partners with contractors who share our commitment to best practices and continuous improvement in:

1. Management practices that respect the rights of all employees, including the right to free association and collective
bargaining
2. Minimizing our impact on the environment
3. Providing a safe and healthy work place
4. Promoting the health and well-being of all employees

Contractors must recognize the dignity of each employee, and the right to a work place free of harassment, abuse or
corporal punishment. Decisions on hiring, salary, benefits, advancement, termination or retirement must be based solely
on the employee's ability to do the job. There shall be no discrimination 'based on race, creed , gender, marital or maternity
status, religious or political beliefs, age or sexual orientation.
Wherever NIKE operates around the globe we are guided by this Code of Conduct and we bind our contractors to these
principles. Contractors must post this Code in all major workspaces, translated into the language of the employee, and must
train employees on their rights and obligations as defined by this Code and applicable local laws.
While these principles establish the spirit of our partnerships, we also bind our partners to specific standards of conduct.
The core standards are set forth below.

Forced Labor
The contractor does not use forced labor in any form-prison, indentured, bonded or otherwise.

Child Labor
The contractor does not employ any person below the age of 18 to produce footwear. The contractor does not employ
any person below the age of 16 to produce apparel , accessories or equipment. If at the time Nike production begins, the
contractor employs people of the legal working age who are at least 15, that employment may continue, but the contractor
will not hire any person going forward who is younger than the Nike or legal age limit, whichever is higher. To further ensure
these age standards are complied with, the contractor does not use any form of homework for Nike production.

Compensation
The contractor provides each employee at least the minimum wage, or the prevailing industry wage, whichever is higher;
provides each employee a dear, written accounting for every pay period; and does not deduct from employee pay for
disciplinary infractions.

Benefits
The contractor provides each employee all legally mandated benefits.

Hours of Work/Overtime
T,he contractor complies with legally mandated work hours; uses overtime only when each employee ,is fully compensated
according to local law; informs each employee at the time of hiring if mandatory overtime is a condition of employment; and
on a regularly scheduled basis provides one day off in seven, and requires no more than 60 hours of work per week on a
regularly scheduled basis, or complies with local limits if they are lower.

Environment, Safety and Health (ES&H)


The contractor has written environmental, safety and health policies and standards, and implements a system to minimize
negative impacts on the environment, reduce work-related injury and illness, and promote the general heallh of employees.

Documentation and Inspection


The contractor maintains on file all documentation needed to demonstrate compliance with this Code of Conduct and
required laws; agrees to make these documents available for Nike or its designated' monitor; and agrees to submit to
inspections with or without prior notice.

Source: www.n ike .com (accessed January 25, 2007) .


C-468 Part 2 Cases in Crafting and Executing Strategy

was most likely to occur. Factories located in In 2004, Nike's compliance team consisted of
highly regulated countries where workers were 90 people based in 24 offices in 21 countries. The
more informed about their rights and work- typical Nike compliance team in each country spent
place laws and regulations were enforced were about one-third of their time on monitoring and
deemed less likely to be out of compliance. In auditing activities, about half their time assisting
2003, Nike focused its M-Audits on factories and tracking factory remediation activities, and the
presumed to have the highest risk of noncom- remainder of their time on troubleshooting and col-
pliance and the greatest size (as measured by laboration/outreach work. 16 In its 2004 Corporate
worker population). In 2004, M-Audits were Responsibility Report, Nike said:
focused on factories believed to be of medium
risk for noncompliance. Nike's stated goal With an average of one compliance staff for more
was to conduct M-Audits for approximately than 10 factories-some of which are remote and
25-33 percent of its active factory base each some of which are large and complex businesses with
10,000 or more employees-tracking and assisting
year. The M-Audit included four major catego-
factory remediation is at times an overwhelming and
ries of inquiry (hiring practices, worker treat-
incomplete body of work. 17
ment, worker-management communications,
and compensation) and covered more than 80
Nike's 2003-2004 factory audits were announced
labor-management issues.
rather than unannounced because "much of the
In 2004 Nike had 46 employees who regu- information we require in our evaluation of a fac-
larly conducted M-Audits. The typical M-Auditor tory is dependent upon access to relevant records
was under the age of 30, and 74 percent were and individuals within factory management.,,18
women. Nike tried to hire auditors who were When a factory was found to be out of compliance
local nationals and understood the local language with the code of conduct, Nike's compliance team
and culture. In 2003-2004, more than 9,200 fac- worked with factory management and the Nike
tory workers were individually interviewed as business unit for which products were being man-
part of the M-Audit process. Each interview ufactured to develop a master action plan (MAP)
took approximately 30 minutes. The typical M- that specified the factory's needed remediation
Audit took an average of 48 hours to complete, efforts. The Nike production manager responsible
including travel to and from the factory-travel for the business relationship with the contract
hours accOlmted for between 25 and 30 percent factory monitored MAP progress and exchanged
of total M-Audit time. information about progress or obstacles with
MAV Audits: Starting in fiscal year 2006, Nike Nike's country compliance team. The Nike gen-
introduced a new audit focused on finding eral manager for production monitored the prog-
root causes of noncompliance issues that most ress of all factories within his or her purview and
impacted workers, specifically work hours, weighed in when factory remediation progress was
wagesibenefits, grievance systems, and freedom too slow.
of associations. Prior audit experience had led To further facilitate factory compliance with
Nike's staff to believe that root cause identifica- Nike's code of conduct for suppliers, the company
tion would help supplier factories remediate the conducted or sponsored training and education pro-
problems that were identified. Nike conducted grams for factory personnel. In 2004, more than
42 MAV audits through fiscal year 2006. 16,500 factory managers and workers attended pro-
Independent external monitoring: Beginning in grams relating to labor issues, worker health and
2003, Nike became a member of the Fair Labor safety, and environmental protection. 19
Association (FLA), an organization that conducted
independent audits of factories that provided goods Nike's Compliance Rating System Nike's
to members. The FLA applied a common set of factory ratings for SHAPE and M-Audits resulted
compliance standards in all of its factory audits. in numeric scores ranging from 0 to 100 (a score
Case 26 Detecting Unethical Practices at Supplier Factories: The Monitoring and Compliance Challenges C-469

of 100 indicated full compliance); these numeric Exhibit 3 presents a summary of Nike's factory
scores were then converted to one of four overall ratings for fiscal years 2003-2004. Exhibit 4 shows
grades (see table below):2o the ratings for fiscal years 2005 and 2006 .

I
Grade
, . Criteria
A Isolated violations of standards, but none considered serious or critical; no more than 5 minor
issues outstanding on a factory's master action plan (MAP) for improving working conditions
and achieving higher levels of compliance with Nike's code of conduct
B Isolated violations of standards, but none considered serious or critical; more than 5 minor
issues outstanding on the MAP, but none considered serious or critical
C Noncompliant with serious failures and making little progress in remedying them. Examples of
C-Ievel issues include:

Factory does not provide basic terms of employment (contracts, documented training on
terms, equal pay, discriminatory employment screening).
More than 10 percent of employees work between 60 and 72 hours each week.
More than 10 percent of employees exceed annual legal limits.
More than 10 percent of employees work seven or more consecutive days without a break.
Factory violates local migrant labor laws.
Non-income-related benefits fall short of legal provisions.
Some evidence of verbal or psychological harassment or abuse.
One or more serious issues on MAP, but none considered critical.

D Noncompliant; general disregard for Nike's code of conduct; and evidence of deliberately
misleading auditors. Examples of D-Ievel issues and problems include:

Management refuses or continues to demonstrate unwillingness to comply with Nike


standards.
Management provides false information (statements, documents or demonstrates coaching).
Factory fails to provide verifiable timekeeping system to accurately record work hours.
Factory fails to pay legally mandated minimum wage.
More than 10 percent of employees work more than 72 hours each week.
More than 10 percent of employees exceed daily work hour limits.
More than 10 percent of employees work 14 or more consecutive days without a break.
Factory requires pregnancy testing as condition of employment.
Factory uses workers under the minimum legal age.
Factory uses bonded, indentured or prison labor.
Factory uses force to compel illegal work hours.
Audit finds confirmed evidence of physical or sexual abuse.
Factory management denies access to authorized compliance inspectors.
Factory denies freedom of association for workers, including demotion or dismissal of
workers seeking to exercise their rights.
Factory provides no benefits tied to security (workers' compensation, medical coverage,
social security, retirement funds).
Factory outsources to unauthorized facilities or issues homework to employees.

E Not enough information to measure compliance


C-470 Part 2 Cases in Crafting and Executing Strategy

Exhibit 3 Summary of Nike's Audits of Supplier Factories, Fiscal Years 2003 and 2004

Geographic Region

Europe, Middle
Americas East, Africa Northern Asia Southern Asia Worldwide Total

Number of SHAPE*
audits in 2004 178 157 378 303 1,016
Number of M-Auditst
in 2003 and 2004 148 56 198 167 569
M-Audit numeric
scores in 2003-2004
Lowest score 46 49 25 20 20
Average score 78 70 58 58 65
Highest score 94 96 95 95 99
Compliance ratings
for contact factories
as of June 2004
Grade of A 32 15 34 25 106 (15%)
Grade of B 64 40 147 76 327 (44%)
Grade of C 18 7 33 65 123 (17%)
Grade of 0 5 35 14 8 62 (8%)
Grade of E 18 7 22 70 117(16%)

*SHAPE audits were a monitoring tool used by Nike since 1997 and provided a basic gauge of a factory's compliance performance.
tM-Audits, NiKe's main auditing tool in 2003-2004, provided a deeper assessment of a factory's management practices. Worker popula-
tion in M-Audited factories was 375,000 in fiscal year 2003 and 213,000 in fiscal year 2004.
Source: Nike's 2004 Corporate Responsibility Report, pp. 20, 34, and 35.

Nike's Corrective Actions to Deal with Non- in South Asia had performed poorly on a range of
complying or Nonperforming Suppliers issues, from overtime and worker-management
A factory was cut from Nike's supplier base when, communication to the quality of product and ship-
over a period of time, Nike management determined ping dates. After a series of performance reviews,
that factory management lacked the capacity or the Nike management infonned the factory group that
will to correct serious issues of noncompliance. it would not be placing orders for the next season.
One suppl ier in China, for example, was cited for Nike did not report on factories dropped solely from
repeated violations of overtime standards and falsi- noncompliance reasons related to its code of conduct
fication of records. The compliance team established because management said "it is often difficult to
action plans, which three different Nike business isolate poor performance on compliance as the sole
units worked with the factory to implement. After reason for terminating a business relationship.,,21
six months of continuous efforts and no improve- To give its contract manufacturers greater incen-
ment, the factory was dropped . In November 2006, tive to comply with Nike's workplace standards and
Nike severed its business relationship with a Paki- expectations, during crunch production periods Nike
stani supplier of soccer balls that failed to correct management and plant auditors had given some fac-
serious code of conduct violations. tories latitude to institute long workweeks (above
More typically, Nike's decisions to end a busi- 72 hours) and not hold them to a strict standard of
ness relationship with problem suppliers was based I day off out of every 14 days if the employer gave
on a "balanced scorecard" of factory performance workers more days offduring slack production periods.
that took into account labor code compliance along Nike was also working to streamline its methods of
with such measures such as price, quality, and designing shoes and placing orders with key suppliers
delivery time. For example, a manufacturing group and helping foreign factories develop more efficient
Case 26 Detecting Unethical Practices at Supplier Factories: The Monitoring and Compliance Challenges C-471

Exhibit 4 Summary Results of Nike's Audit Grades for Contract Factories, Fiscal Years
2005-2006

Factory Rating Trends FY2005


Jun 04 Jul 04 Aug 04 Sep 04 Oct 04 Nov 04 Dec 04 Jan 05 Feb 05 Mar 05 Apr 05 May 05

300

B (\ "-

~
250 '-
~ -- ~
.0
200 """"
J'I.
150
~ ~
100
C
A I~
>< - V .r.
-0-"'" ~

-"' - ~
~
J\.
v

-' I
50
~
D
E
';! O. J\.
~
-"
~ .J

o
A B c D E

Factory Rating Trends FY2006


Jun 05 Jul05 Aug 05 Sep 05 Oct 05 Nov 05 Dec 05 Jan 06 Feb 06 Mar 06 Apr 06 May 06

300
1\ -0

-
v

_ ~v ~ I-'""'"
250

B
._1'....- ~
v
200
..0
J>.
c l)
J; 0-
-v
~ ~
150 0--1"""
A

100
D 0.-
r-o-
50

o
E I

1 1- -
- .J\

v
J' , ~

A B c D E
Note: Of the 42 M-Audits that Nike conducted through fiscal year 2006, 7 supplier factories re.ceived a grade of A and 13 factories
received a D rating; Nike found the two big drivers of noncompliance were ignorance of the law or Nike standards and a lack of systems
to manage people and processes.
Source: Nike fiscal year 2005-2006 Corporate Responsibility Report, pp. 30 and 31 .
C-472 Part 2 Cases in Crafting and Executing Strategy

production techniques, so as to help contract factories program to monitor supplier compliance with these
eliminate the need to institute long workweeks and standards. 24 Since then, Wal-Mart's standards for
excessive overtime. According to Nike's vice presi- suppliers had been periodically evaluated and modi-
dent for global footwear operations, "If you improve fied based on experience and feedback from the eth-
efficiency and innovation, it changes the cost equa- ical sourcing community. The company's standards
tion" for factories. 22 for suppliers covered compensation, working hours,
In 2008, Nike discovered serious breaches of forced labor, underage labor, discrimination, com-
conduct involving unacceptable living conditions, pliance with applicable national laws and regulation,
withholding of worker passports, and garnishing of health and safety practices, environmental abuse,
wages at a contract factory in Malaysia. To correct freedom of association and collective bargaining,
the problem, Nike announced that it was requiring rights concerning foreign contract workers, and the
the supplier to immediately make the following non- right of audit by Wal-Mart.
negotiable changes: 23 Prior to contracting with any supplier, Wal-Mart
required suppliers to review and sign a supplier
1. All current migrant workers will be reimbursed
agreement, which incorporated an expectation that
for fees associated with employment including
the supplier would comply with Wal-Mart's stan-
but not limited to recruiting fees paid to agents
dards for suppliers. In addition, it was mandatory
and worker permit fees.
that all suppliers display Wal-Mart's "Standards for
2. Going forward, any and all fees associated with Suppliers" poster in all of the suppliers' factories.
employment will be paid by the factory as a cost Factory management was required to sign that it had
of doing business. read and fully understood the "Standards for Suppli-
3. Any worker who wishes to return home will be ers" poster, and a copy of the poster in the relevant
provided with return airfare, irrespective of their language had to be posted in a public place with.in
contract requirements. the factory. Wal-Mart's "Standards for Suppliers"
4. The majority of housing has been found to be poster was available in 25 languages.
unacceptable. All workers will be transitioned into In February 2002, Wa:I-Mart created an entity
new N ike-inspected and approved housing within called the Global Procurement Services Group
30 days. This transition has already begun. (GPSG), which was charged with identifying new sup-
5. All workers will have immediate and total free pliers, sourcing new products, building partnerships
access to their passports. No restrictions. with existing suppliers, managing Wal-Mart's global
6. Workers will have access to a 24-hour Nike hot- supply chain of di.rect imports, providing workplace
line should they be denied access to their pass- standards training to suppliers, and enforcing compli-
ports by factory management. All claims will be ance with Wal-Mart's supplier standards. All Wal-Mart
promptly investigated . personnel engaged in monitoring supplier compliance
became part of the GPSG. In 2008, the GPSG con-
7. Communication to the workers of these changes
sisted of about 1,700 people working from offices in
will be delivered verbally as well as posted in all
25 countries, including China, Indonesia, fndia, Paki-
communal areas in all appropriate languages.
stan, Sri Lanka, Bangladesh, Honduras, Nicaragua,
Nike also announced that during the next 10 days, it Guatemala, Mexico, Brazil, and Turkey (countries
would review its entire Malaysian contract factory where supplier compliance presented big challenges).
base and require factories to institute these same In 2005-2007, Wal-Mart purchased goods from
policies. dose to 9,000 factories in some 60 countries; about
2,500 of the 9,000 factories had recently come into
Wal-Mart's compliance and factory audit system due
1- art' Supplier Code to mergers, acquisitions, and new factory construc-
f Conduct nd Complianc tion. About 200 Wal-Mart personnel scattered across
the GPSG's offices in all 25 countries were engaged
oni in in monitoring suppliers for compliance with Wal-
In 1992 Wal-Mart established a set of standards for Mart's standards for suppliers. Suppliers covered by
its suppliers and put in place an ethical standards Wal-Mart ethical standards program had to disclose
Case 26 Detecting Unethical Practices at Supplier Factories: The Monitoring and Compliance Challenges C-473

the factory (or factories) used to fulfill each order on increasing supplier familiarity with Wal-Mart's
placed by Wal-Mart. standards for suppliers and encouraging an exchange
of information about factory operating practices.
Wal-Mart's Supplier Auditing Program and Wal-Mart actively worked with its foreign suppliers
Compliance Rating System During 2006, on ways to do better production planning, enhance
Wal-Mart audited more factories than any other plant efficiency, better educate and train workers,
company in the world, performing 16,700 initial and make supply chain improvements, and adopt better
follow-up audits of 8,873 factories. In 2005, Wal- factory operating practices. Wal-Mart also consulted
Mart conducted 13,700 initial and follow-up audits with knowledgeable outside experts and organiza-
of 7,200 supplier factories; in 2004, Wal-Mart con- tions on ways to accelerate ethical compliance and
ducted 12,561 initial and follow-up audits at 7,600 the achievement of better working conditions in sup-
factories. The company's audit methodology and fac- plier factories.
tory rating system is described in Exhibit 5. A sum- Upon learning of the incident in the Business-
mary ofWal-Mart's audit findings for 2004-2006 is Week report cited in the opening of this case, Wal-
contained in Exhibit 6. According to Wal-Mart man- Mart began an investigation of the Beifa factory in
agement, the lower number of disapproved factories Ningbo. Wal-Mart acknowledged that some of its sup-
in 2005 and 2006 relative to 2004 was chiefly due pliers were trying to deceive plant monitors and avoid
to extending the disapproval period from 90 days to complying with Wal-Mart's standards for suppliers.
one year for factories receiving four Orange ratings
within a two-year period; other contributing factors Audit Fatigue on the Part of Supplier
were a revision of the ratings and Wal-Mart's pub- Factories In 2008, supplier monitoring had
lic announcement that it was expanding the percent- become a standard practice for many retailers and
age of unannounced audits to 20 percent in 2005 brand owners that sourced their goods from factories
and as many as 30 percent in 2006. Also, starting in in foreign locations where working conditions were
2004, more rigorous supplier standards were insti- often less than satisfactory. It was not uncommon for
tuted, certain types of violations were reclassified to the audit teams of different companies to be in some
increase their severity, and audits were conducted by supplier factories as often as 10 times each month,
two-person teams instead of just a single individual. leading not only to duplication of audit efforts but
Increases in the number of audits had also resulted also to audit fatigue and frustration on the part of
in Wal-Mart's auditors becoming more familiar with factory managers. While the supplier codes of con-
the factories and their workers. About 52 percent duct of various retailers and brand owners tended to
of the supplier factories audited in 2005 were not be similar, the interpretation of standards and local
included in the 2006 audit program because of sup- laws frequently varied by company, thus resulting
plier turnover, disapproved factories, permanently in situations where factory managers were asked to
banned factories receiving Red ratings, and the two- comply with a variety of interpretations.
year re-audit cycle for supplier factories receiving Wal-Mart recognized that multiple audits by
a Green Rating. Rather than promptly banning the multiple companies with varying standards and
placement of orders at supplier factories receiving interpretations needed to be addressed. Its response
Yellow and Orange ratings, Wal-Mart's policy was had been to increase its collaboration with other
to work with supplier factories to reduce violations companies and organizations that were engaged in
and achieve steady improvement of workplace con- monitoring to work toward a convergence of sup-
ditions, a position widely endorsed by most human plier codes of conduct and common interpretation
rights activists, concerned citizens groups, and non- of standards and local laws; Wal-Mart's goal was to
governmental agencies striving for better factory develop a unified and credible certification program
conditions for low-wage workers. To help promote for factories that would both facilitate compliance
higher levels of supplier compliance, Wal-Mart and reduce audit fatigue.
trained more than 8,000 supplier personnel in 2004, Toward this end, Wal-Mart had begun working
11,000 suppliers and members of factory manage- closely with the International Council of Toy Indus-
ment in 2005, and 5,000 suppliers and members of tries (lCT!) CARE Process and the Global Social
factory management in 2006. The training focused Compliance Program. ICT! consisted of toy trade
C-474 Part 2 Cases in Crafting and Executing Strategy

Exhibit 5 Wal-Mart's Factory Audit Methodology and Factory Ratings System, 2006

Opening Meeting-The Opening Meeting consisted of (1) confirmation of the factory and its information, (2) an
introduction by the Wal-Mart auditors to factory management and supplier representatives, (3) a presentation and
signing of the Wal-Mart Gifts & Gratuity Policy (which forbids any offer or receipt of gifts or bribes by the factory or
the auditor), and (4) a request by the auditors of factory documentation related to personnel, production, time and
pay records.
FactoryTour-The auditors conducted a factory walk-through to examine factory conditions. The walk-through
Ilad minimal factory managers present because auditors asked production employees questions about machinery
operation and other working conditions. Auditors also followed up with workers interviewed in previous audits
about conditions since the last audit. The tour lasted up to three hours, depending on the size of the factory.
Worker Interviews-During factory tours, auditors typically choose workers off the shop floor to interview,
although additional workers could be requested to verify factory records during the documentation review
process. Factory management had provide a private location for interviews, and under no circumstances were
interviews conducted with factory management or supplier representatives present. Workers were interviewed in
same-sex groups. The objectives of the interviews were to discover what interviewees had to say relevant to the
audit, verify findings and observations made by the auditors, and ensure that workers understood their rights. A
minimum of 15 workers were interv,iewed. The number of workers interviewed depended on the size of the factory.
Factory Documentation Review-Auditors conducted an on-site inspection of payroll records, time cards,
personnel files, and other pertinent production documents. For Initial and Annual audits, document review required
records dating back at least three months and up to one year. Follow-up audits not only included reviewing findings
from the previous audit, but also always included review of hours and compensation. Any factory that failed or
refused to comply with this requirement was subject to immediate cancellation of any and all outstanding orders.
Closing Meeting-Auditors summarized the audit findings, described any violations found, made
recommendations to remedy the violations, and gave factory management a chance to ask any questions
about the audit. Factory management and the auditor both signed the on-site audit report. Auditors left a
copy of the signed audit findings and recommendations. Factory management was expected to act on all the
recommendations in the on-site report and to present a completed action plan to the auditor during, the follow-up
audit opening meeting so auditors could validate that the actions were taken. Suppliers and factory management
were encouraged to contact the regional Wal-Mart Ethical Standards office to discuss any concerns or questions
about The on-site report and recommendations.
Factory Ratings-Factories were rated Green, Yellow, Orange, or Red.
A Green rating was assigned for factories having no or only minor violations
A vellow rating signified medium-risk violations.
An Orange rating entailed high-risk violations (an Orange-Age rating was automatic for factories where the
use of one or two underage workers was discovered). Factories receiving four Orange ratings within a two-
year period were disapproved for producing goods for Wal-Mart for one year; after a year, the factory could be
approved to supply Wal-Mart if it achieved a Yellow or Green rating.
A Red rating indicated failure to pass the audit because of such egregious violations as use of prison or
forced labor, extremely unsafe working conditions, employing more than two underage workers, serious
worker abuse, or exceptionally long work hours. Red-rated factories were immediately and permanently
banned from producing merchandise for Wal-Mart.

Starting in 2006 , Green-rated factories had re-audits every two years instead of annually. Yellow- and Orange-rated
factories had follow-up audits after 120 days to allow time for corrections and verification that corrective actions
had been implemented. Factories rated Orange with underage labor violations for only one or two workers were an
exception to the timeline for re-audits; such factories were re-audited within 30 days. If the follow-up audit for these
factories indicated that the use of underage labor had been corrected, the factory could continue production for Wal-
Mart; a failure on the follow-up 30-day audit resulted in a Red rating and a permanent order ban. A factory receiving
an Orange assessment four times in a two-year period was banned from producing for Wal-Mart for up to one year
(the ban on orders for such factories was extended from 90 days to one year starting January 1, 2005, in order to
strengthen the seriousness of program noncompliance) .
Use of Outside Auditors-When Wal-Mart sourced goods for its foreign stores from suppliers in the same country
in which the foreign stores were located, it used outside auditors to check supplier compliance. In 2005-2007, the
outside auditing firms performing audits for some supplier factories included Accordia, Bureau Veritas, Cal Safety
Compliance Corporation (CSCC), Global Social Compliance, Intertek Testing Services, and Societe Generale de
Surveillance.

Source: Wal-Mart's Report on Ethical Sourcing, 2005 and 2006, posted at www.walmart.com (accessed January 25, 2007, and
September 18, 2008).
Case 26 Detecting Unethical Practices at Supplier Factories: The Monitoring and Compliance Challenges C-475

Exhibit 6 Comparison of Wal-Mart's Factory Audit Results for 2004, 2005, and 2006
,
I 2004 2005 2006
Total number of factory audits 12,561 (8% were 13,600 (20% were 16,700 (26% were
unannounced) unannounced) unannounced)
Number of factories audited 7,600 7,200 8,873
Audits resulting in Green ratings
(re-audited after 2 years) 19.1% 9.6% 5.4%
Audits resulting in Yellow ratings
(re-audited after 120 days") 38.8% 37.0% 51.6%
Audits resulting in Orange ratings
(re-audited after 120 days) 32 .5% 52.3% 40 .3%
Audits resulting in Orange-Age
ratings (re-audited after 30 days) 0.8% 0.4%
Factories disapproved for
producing for one year-four
Orange assessments in a
two-year period 8.8% 0.1% 2.1%
Audits resulting in Red ratings- 164 (141 of these
factories permanently banned related to the use of
from receiving orders 0.8% underage labor) 0.2%

'In 2007. the re-audit period forYel/ow-rated factories was changed to 180 days.
Source:Wal-Mart's Report on Ethical Sourcing, 2005 and 2006. www.walmmt.com (accessed January 25.2007. and September 18,
2008).

associations from 21 countries and was engaged in production. While the current members of GSCP
promoting toy safety standards, fair labor treatment were companies, it was envisioned that there would be
and safe working conditions in toy factories, and a extensive collaboration with trade unions, governmen-
responsible approach in advertising and marketing tal organizations, and nongovernmental organizations.
toys to children. ICTI had developed a code of busi- In July 2008, Wal-Mart announced that Intertek
ness practices that included high standards for labor Group, PLC, an independent supplier monitoring
practices and employee health and safety. Its CARE organization with 25 offices in China, would begin
Process was aimed at providing a single, thorough, conducting audit of Wal-Mart's supplier factories
and consistent audit program for monitoring toy in China. Intertek was among the several outside
factories compliance with the code; most of ICTI's groups that Wal-Mart used to help conduct audits of
auditing activities were concentrated in China, where its supplier factories .
70 percent of the world's toy volume was manufac-
tured. Wal-Mart had begun accepting lCTI's audit
results in lieu of conducting its own audits. COMPLIANCE EFFORTS OF
Wal-Mart was a cofounder of the Global Social
Compliance Program (GSCP). The GSCP was an
INDUSTRY GROUPS AND
initiative to promote uniform global standards for
supplier conduct and acceptable factory working con-
NONGOVERNMENTAL
ditions, particularly as concerned health and safety, ORGANIZATIONS
child labor, discrimination, and compensation. Fac-
tory monitoring was an important component of the
program. Although much of the work to put the pro- Some companies, rather than conducting their own
gram in place was being done by ClES, an interna- supplier monitoring and compliance effort, had
tional association of food retailers and suppliers, the banded together in industry groups or multi-industry
scope of the GSCP covered both food and nonfood coalitions to establish a common code of supplier
C-476 Part 2 Cases in Crafting and Executing Strategy

conduct and to organize a joint program of factory They often hide original documents and show mon-
inspections and compliance efforts. For example, itors falsified books."26
Hewlett-Packard, Dell, and other electronics com- In its 2006 public annual report, the FLA said
panies that relied heavily on Asian-based manufac- that accredited independent monitors conducted
turers to supply components or else assemble digital unannounced audits of 99 factories in 18 countries
cameras, handheld devices, and PCs had entered into in 2005; the audited factories employed some 77 ,800
an alliance to combat worker abuse and poor work- workers. 27 The audited factories were but a small
ing conditions in the factories of their suppliers. sample of the 3,753 factories employing some 2.9
million people from which the FLA's 35 affiliated
companies sourced goods in 2005; however, 34 of
The F or Lab A sociatioD the 99 audited factories involved facilities providing
One of the most prominent and best organized goods to 2 or more of FLA's 35 affiliated compa-
coalitions was the Fair Labor Association (FLA), nies. The 99 audits during 2005 revealed 1,587 vio-
whose members and affiliates included 194 col- lations, an average of 15.9 per audit. The greatest
leges and universities, a number of concerned incidence of violations was found in Southeast Asia
nongovernmental organizations, and a group of 35 (chiefly factories located in China, Indonesia, Thai-
companies that included Nike, the Adidas Group land, and India), where violations averaged about
(the owner of both Reebok and Adidas brands), 22 violations per factory audit. As was the case with
Puma, Eddie Bauer, Liz Claiborne, Patagonia, the audits conducted in 2004, most of the violations
Cutter & Buck, Russell Corporation, and Nordstrom. related to health and safety (45 percent); wages,
As part of its broad-based campaign to eliminate benefits, hours of work, and overtime compensation
human rights abuses and improve global workplace (28 percent); and worker harassment and abuse
conditions, the FLA had established its Work- (7 percent). The FLA stated in its 2006 report that
place Code of Conduct, a document to which all the violations relating to compensation and benefits
members and affiliates had subscribed. To aid were likely higher than those detected in its 2005
in winning supplier compliance with the Work- audits: "Factory personnel have become accustomed
place Code of Conduct, the FLA conducted unan- to concealing real wage documentation and provid-
nounced audits of factories across the world that ing falsified records at the time of compliance audits,
supplied its members and affiliates. making any noncompliances difficult to detect.,,28
In 2006, FLA's teams of independent plant In its 2007 public annual report, the FLA said
monitors conducted inspections at 147 factories in that accredited independent monitors conducted
18 countries, the results of which were published unannounced audits of 147 factories in 30 countries
in FLA's 2007 annual public report. The audits, in 2006; the audited factories employed some
all of which involved factories that were supply- 110,000 workers.29 The audited factories were but a
ing goods to one or more FLA members, revealed small sample of the 5,178 factories employing some
2,511 instances of noncompliance with FLA's 3.8 million people from which the FLA's affiliated
Workplace Code of Conduct, an average of 18.2 companies sourced goods in 2006; however, 24 of
violations per factory (versus averages of 15.1 per the audited factories involved facilities providing
factory in 2003 and 18.2 per factory in 2004).25 The goods to 2 or more of FLA's affiliated companies.
violations included excessive work hours, under- The 147 audits during 2006 revealed 2,511 viola-
payment of wages and overtime, failure to observe tions, an average of 17.1 per audit. Over 80 percent
legal holidays and grant vacations (27.5 percent); of all the reported violations were in Asian countries;
health and safety problems (44 percent); and worker there was an average of 37.4 violations per factory
harassment (5.1 percent). The FLA concluded that visited in South Asia. Most of the 2006 violations
the actual violations relating to underpayment of related to health and safety (46 percent); wages,
wages, hours of work, and overtime compensation benefits, hours of work, and overtime compensation
were probably higher than those discovered because (30 percent); and code awareness (9 percent). Once
"factory personnel have become sophisticated again, the FLA stated in its report that the violations
in concealing noncompliance relating to wages. relating to compensation and benefits were likely
Case 26 Detecting Unethical Practices at Supplier Factories : The Monitoring and Compliance Challenges C-477

higher than those detected in its prior-year audits


because "Factory personnel have become accustomed
THE OBSTACLES TO
~o conc~aling real wage documentation and provid-
mg ~alslfled records at the time of compliance audits,
ACHIEVING SUPPLIER
makmg noncompliances difficult to detect.,,30 COMPLIANCE WITH
h if tori ringh e CODES OF CONDUCT IN
The Fair Factories Clearinghouse (FFC), formed in LOW-WAGE, LOW-COST
2004, was a collaborative effort to create a system for
managing and sharing factory audit information that
COUNTRIES
would facilitate detecting and eliminating sweatshops
Factory managers subject to inspections and audits
a.nd abusive workplace conditions in foreign facto-
of their plants and work practices complained that
nes. Members as of 2008 included ASICS America,
strong pressures from their customers to keep prices
L. ~. Bean, Timberland, Hudson's Bay Company,
low gave them a big incentive to cheat on their com-
LevI Strauss & Co., Macy's Merchandising Group,
pliance with labor standards. As the general manager
Mark 's Work Wearhouse, Nike Inc., Patagonia,
of a factory in China that supplied goods to Nike said,
Starbucks Coffee Company, and VF Corporation.
"~y improvement you make costs more money. The
Membership fees were based on a company's annual
pnce [Nlke pays] never increases one penny but com-
revenues, with annual fees ranging from as little as
pliance with labor codes definitely raises costs.,,32
$5,000 to as much as $75,000 (not including one-
The pricing pressures from companies sourcing
time initiation fees of $2,500 to $11,500). The idea
components or finished goods from offshore facto-
underlying the FFC was that members would pool
ries in China, India, and other low-wage, low-cost
their audit information on offshore factories creat-
locations were acute. Since 1996, the prices paid for
ing a database on thousands of manufacturing' plants.
men 's shirts and sweaters sourced in China were said
As of October 2007, HC's database included 25000
audits of 13,000 factories. Once a plant was c~rti
to have dropped by 14 percent, while the prices of
clocks and lamps had dropped 40 percent and the
fied by a member company or organization, other
prices of toys and games had fallen 30 percent. 33
members could accept the results without having to
Such downward pressure on prices made it finan-
do an audit of their own. One benefit of collaborative
cially difficult for foreign manufacturers to improve
audit-sharing via an organization like FFC was that
worker compensation and benefits, make their work-
members sourcing goods from the same factories
places safer and more pleasant, introduce more effi-
could band together and apply added pressure on a
cient production methods, and overhaul inefficient
supplier to improve its working conditions and com-
plant layouts. Many factory managers believed that
ply with buyers ' codes of supplier conduct. 31
if they paid workers a higher wage, incurred other
Aside from the audit-sharing appeal of makin a
compliance costs, and then raised their prices to
factory audit programs less expensive, audit-sharin;
cover the higher costs that their customers would
had the additional appeal of lessening the time that
qU.ickly cut and run to other suppliers charging lower
factory managers had to spend dealing with the
pnces. Hence the penalties and disincentives for
audit teams of many different customer companies
compliance significantly outweighed any rewards.
that conducted their own audits, thereby reducing
The CEO of the Fair Labor Association, Auret
"audit fatigue ." Some large plants with big customer
van Heerden, in a 2006 interview with Business Week
bases were said to undergo audits as often as weekly
offered a number of reasons why underpayment of
and occasionally even daily; in addition, they were
wages and excessive overtime in supplier factories in
pressured into having to comply with varying provi-
China were such difficult problems to resolve:
sions and requirements of each auditing company's
code of supplier conduct-being subject to varying The brands book and confirm orders really late. And
and conflicting codes of conduct was a factor that they often change their orders after booking. The
induced cheating. brands want to order later and they don 't want to hold
C-47S Part 2 Cases in Crafting and Executing Strategy

product. Then you add price pressures into that and Muhiple codes are a big problem. The classic
it is really tough for the supplier [to not overwork its example is the height that a fire extinguisher should
workers]. be kept off the ground--how high varies according to
But the factory often doesn 't order the materials different codes . Companies like McDonald's, Disney,
until too late and they are often delivered late [to the and Wal-Mart are doing thousands of audits a year
factory], too. The factOlY production layout is often a that are not harmonized. That's where audit fatigue
mess, so the supplier gets behind schedule and over comes in.
budget even before they know it. Then they have And auditing in itself tells you a little about the
to catch up. And to save money, they extend hours, problem, but not enough, and not why there is a prob-
but don', pay overtime premiums. And the suppliers lem. So you have an overtime problem, but you don't
also lack proper training. The styles [of clothing and know why. Is it because of electricity shortages, labor
footwear] are becoming more complicated and are shortages, or a shorter order turnaround time? You
changing more frequently. don't know. 34

Endnotes

I. Dexter Roberts and Pete Engardio, "Secrets, lies, and Sweatshops;' 19. Ibid .. p. 30.
Business Week, November 27, 2006, pp. 50-58. 20. Ibid., p. 25.
2. Ibid., p. 50. 21. Ibid., p. 26.
3 lbid. 22. Pete Engardio and Dexter Roberts, "How to Make Factories Play
4. www.chinatownconnection.com(accessedSeptember 17, 2008). Fair," BusinessWeek, November 27,2007 , p. 58.
5. Judith Bannister, "Manufacturing in China Today: Employment and 23 . Company press release, August 1, 2008.
Labor Compensation," Conference Board, November 2007, p. 22. 24.The content of this section was developed by the case author from
6. Roberts and Engardio, "Secrets, lies, and Sweatshops," p. 54. information posted in the supplier section at www.wa lmartstores.com
7. Ibid., p.54. (accessed January 25 , 2007).
Blbid., p. 50. 25. Fair Labor Association, 2005 annual public report, www.fairlabor.org
9. Ibid., p. 55. (accessed January 23, 2007).
10lbid., p. 53. 26. Ibid., p. 38; also quoted in Hoberts and Engardio, "Secrets, lies, and
II. Ibid., pp. 55-56. Sweatshops," p. 54.
12. Ibid., p. 53. 27'Fair tabor Association, 2006 annual public report, www.falrlabor.org
13. lisa Roner, "Wal-Marl's Ethical Sourcing: Green Does Not Mean (accessed January 23, 2007) .
Ethical," October 19, 2007, www.ethica lcorp.com (accessed 28. Ibid., p. 40.
September 22, 2008). 29. Fair Labor Association, 2007 annual public report, www.fairlahor.org
14. Nike FY2005-06 Corporate Responsibility Report, www.nike.com/ (accessed September 19, 2008).
nikebiz (accessed September 19, 2008), p.28. 30. Ibid., p. 48.
15' lnformation posted at www.nikebiz .com (accessed on January 26, 31. Roberts and Engardio, "Secrets, Lies, and Sweatshops," p. 58.
2007): Nike's 2004 Fiscal Year Corporate Responsibility Report, 32. As quoted in ibid., p. 53.
pp.21-24. 33. Ibid., p. 58.
16. Nike's 2004 Fiscal Year Corporate Responsibility Report, p. 28. 34. As quoted in Dexter Roberts, "A lion for Worker Rights:' Business-
17lbid., p.29. Week Online Extra, November 27, 2006, www. bu~inessweek . com
lB. Ibid., p. 20. (accessed on January 23, 2007).

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