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A R
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V A SN OT LA UG TE I O N
Unsurpassed Features
No other proportioner delivers foam as easily and accurately as FoamPro. System
Knockdown In 6 Seconds!
designs incorporate the latest technological advancements to meet the rigorous
demands of firefighting. FoamPro offers the greatest choice of models, capacities, The Viroqua, Wisconsin Fire Department responded to a fire in
options and accessories to meet your specific application and requirements. this 1890s two-story brick schoolhouse located 4 miles (6.45
kilometers) outside of town. With only 750 gallons (2839 liters)
of water on board and no hydrants nearby, this fire could have
Superior Performance Increased Effectiveness/Safety quickly become a real challenge. But this progressive department
Unlike other proportioning technologies (jet ratio controller, balanced pressure, arrived on the scene equipped with a FoamPro 2001 foam
proportioning system.
around-the-pump and nozzle eductors), true discharge side injection means
performance is not affected by external factors such as nozzle, length of hose
lay, nozzle elevation or incoming pressure to the water pump. Placement of the
apparatus/proportioner is unlimited, increasing firefighter safety. More water and Knockdown was accomplishedin 6 seconds with 33 gallons
pressure is available at the nozzle as flowmeters do not restrict water flow. (125 liters) of water and .17 gallons (.64 liters) of foam
concentrate, using a 200 ft., 2-1/2 line with water flow of
328 gpm (1242 L/min) and 0.5% of Class A foam concentrate
Unmatched Accuracy Cost Savings injected directly into the water stream.
FoamPro systems are the most accurate proportioners on the market, within
5% or less! Unlike other proportioning technologies, FoamPros patented pump
control means you are assured of unmatched accuracy across the full performance
range; eliminating needless waste of concentrate and dollars. Older mechanical
based systems can be difficult to maintain accurate proportioning rates, especially
throughout the entire flow range. To compensate, they proportion on the rich side
to meet performance requirements. In contrast, FoamPro incorporates advanced
microprocessor control technology that provides extremely accurate water flow
measurement and precise foam injection. This pinpoint accuracy is maintained
from minimum to maximum discharge, greatly reducing concentrate usage,
cost and logistical operations to resupply.
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T H TE H FE O FA OM AP MR OA DS VO AL NU TT AI OG N
E
Fig. 1
Better Water
For years, fire departments have been utilizing chemicals to improve the effectiveness of water, thereby creating greater
HEAT
knockdown efficiency and increased firefighter safety. The additives in this water are sold in high concentration and
require mixing to form a solution at percentages dictated by the application, or as recommended by the manufacturer.
Hundreds of these concentrates are available today, but the majority fall into four basic categories: Class A Foam, Class B
Foam, Emulsifiers and Gels. Heres an overview of what each one does for you.
FUEL
Class A
Fire departments only recently are fully embracing the use of Class A foam. Designed for use on any Class A fire or three-
OXYGEN
dimensional fuel, Class A foam solution is a far superior firefighting agent than plain water . . . up to 3 to 4 times more
effective! A look at the fire triangle will help explain why (Fig. 1).
Water
By absorbing heat, water attacks one leg of the triangle.
Fig. 2 A natural characteristic of water called surface tension holds
Water + Foam
+o x y g e n
water Water
water together resulting in larger droplets. This limits heat
evaporation
absorption for a given volume of water as a small percentage
(outer 10% of droplet) actually removes heat while the majority
+HEAT
(inner 90% of droplet) runs off the fuel source and out the
HEAT
front door (Fig. 2).
Water + Foam
minimal water Class A concentrate is simply a surfactant, similar to
absorption
dishwashing soap, that reduces surface tension. When added
to water, the resulting foam solution consists of many smaller FUEL OXYGEN
+FUEL
droplets with much more surface area, allowing faster heat Water + Foam + Air
absorption. An example would be like cooling a glass of water (CAFS)
with a single ice cube rather than crushed ice of the same
Fig. 3 volume. The crushed ice would cool it faster. In addition to creating smaller droplets, reducing the surface tension allows
-o x y g e n
foam vapor
water to penetrate the fuel faster and deeper, dramatically raising the moisture content (Fig. 3). This isolates the fuel leg of
barrier thetriangle, increasing the resistance to burn. Finally, foam solution separates the fuel from oxygen with a vapor-securing
barrier that provides excellent protection.
-HEAT
The proportion of Class A foam concentrate to water is dictated by use. A common rate for initial attack is 0.5%; overhaul
0.2% and exposure protection 1.0%. Application of the final solution can be achieved through a number of different medi-
ums, including your standard nozzles, or specifically-designed aspirating nozzles.
class A foam 40% better than water class A foam 71% better than water class A foam 71% better than water
Comparison tests performed by Los Angeles County Fire Department on three identical 1100 sq./ft. homes demonstrate the powerful results of CAFS and Class A foam solution versus plain water.
Ninety-seven percent of todays fires are Class A-type fueled by modern synthetic materials. With flashover faster than ever, can you afford
not to have: faster knockdowns, improved firefighter safety, less water usage, reduced rekindles, quicker company returns, excellent exposure
protection, faster clean-up, less property damage, evidence preservation and limited environmental damage?
3
C lass A F oam
1600 Series
(Class A Foam Only)
Leading off the FoamPro line, the 1600 series proportioning systems are specifi-
cally designed for Class A foam operations. The compact system features fully
automatic foam proportioning, regardless of changes in flow or pressure, and
delivers unmatched accuracy over the entire flow range. Proportioning is continu-
ous with no need to stop for foam tank refill. The panel-mounted control module
provides simple operation at the flip of a switch and offers easy selection of foam
percentage. Foam concentrate is delivered by a Hypro brand twin plunger pump
coupled to a 1/3 HP motor (12 or 24 VDC). Also included is a flowmeter (choice of
1-1/2 with 1 bore, 1-1/2 or 2), strainer, foam injection check valve, complete
shielded cable set and RFI/EMI suppression kit. The 1600 Model is engineered for
greater capacity while the 1601 Model is specifically designed for extended ultra-
low flow applications.
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S ingle - P oint I N j ection
1600
Specifications for 1600 Series
Foam Pump: Hypro Twin Plunger Pump
Foam Output: 1.0 gpm @ 200 psi - (3.8 L/min @ 13.8 BAR) 1601
1.7 gpm @ 200 psi - (6.4 L/min @ 13.8 BAR) 1600
Lift Capability: 3ft 1600/1601
Pump Motor: 1/3 hp (.25 Kw) 12 and 24 volt DC
Maximum Operating Pressure: 400 psi (27.6 BAR)
Maximum Operating Temperature: 160F (71C)
Maximum Amp Draw: 19 amps (1601) @ 12 volt DC
30 amps (1600) @ 12 volt DC
11 amps (1601) @ 24 volt DC
15 amps (1600) @ 24 volt DC
System Capacity
Foam 1601 Maximum Water Flow 1600 Maximum Water Flow
Concentration GPM (L/min) GPM (L/min)
0.2% 500 (1,893) 850 (3,218)
0.5% 200 (757) 340 (1,287)
1.0% 100 (379) 170 (644)
2000 Series
(Class A and/or B Foam)
Designed for Class A and Class B foam applications, the 2000 series of pro-
portioners deliver greater flow capabilities than the 1600 series. In addition, the
panel-mounted digital control module offers easy to use, push button control.
Real time flow and proportioning performance information is displayed by ultra-
bright LED readouts. The system features fully automatic foam proportioning,
regardless of changes in flow or pressure, and delivers unmatched accuracy over
the entire flow range. Proportioning is continuous with no need to stop for foam
tank refill. Three models are available, differing in concentrate capacity: the 2001
at 2.6 gpm, the 2002 at 5.0 gpm, and the 2024 at 6.3 gpm. Foam concentrate
is delivered by a Hypro triplex plunger pump and motor (12 or 24 VDC) assembly.
The optional advanced feature controller offers auto-on programming, which
arms the proportioner when the fire pump is engaged.
Options:
Concentrate Management Systems
Advanced Feature Controller - Auto On
MultiFlo
Remote Start/Stop for pump and roll applications
Dual-Injection Selector
Solid State Contactor
Flowmeters, check valves, manifolds
Low-Level Sensors * See Note on Page 16
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S ingle - P oint I N j ection
2000
Specifications for 2000 Series
Foam Pump: Hypro Triplex Plunger Pump
Foam Output: 2.6 gpm @ 150 psi - (9.84 L/min @ 10.3 BAR) 2001
5.0 gpm @ 150 psi - (18.9 L/min @ 10.3 BAR) 2002
6.3 gpm @ 218psi - (24 L/min @ 15 BAR) 2024 ( 24 VDC only)
System Capacity
Foam 2001 Maximum Water Flow 2002 Maximum Water Flow 2024 Maximum Water Flow
Concentration GPM (L/min) GPM (L/min) GPM (L/min)
0.2% 1,300 (4,921) 2,500 (9,464) 3170 (12,000)
0.5% 520 (1,968) 1,000 (3,785) 1268 (4,800)
1.0% 26,000 cu. ft. 50,000 cu. ft. 63,400 cu. ft.
Class B Foam
Hydrocarbon @ 0.10 gpm/sq. ft.
Concentration
1.0% 2,600 sq. ft. 5,000 sq. ft. 6,340 sq. ft.
3.0% 850 sq. ft. 1,660 sq. ft. 2,110 sq. ft.
Polar Solvent @ 0.20 gpm/sq. ft.
3.0% 425 sq. ft. 830 sq. ft. 1,055 sq. ft.
3012 Series
(Class A and/or B Foam)
Options:
Concentrate Management Systems
Advanced Feature Controller - Auto On
MultiFlo
Remote Start/Stop for pump and roll applications
Dual-Injection Selector
Solid State Contactor
Flowmeters, check valves, manifolds
Low-Level Sensors
Manual Override
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Single Tank and Off-board Pickup NEW!
S ingle - P oint I N j ection
3012
Specifications for Model 3012
Foam Pump: Hypro Triplex Plunger
Foam Output GPM: 0.1-12.0
(L/min) @ 200 psi: (0.38-45.4)
Maximum Operating Pressure PSI (BAR): 400 (28)
Maximum Operating Temperature F (C): 160 (71)
Pump Motor: Hydraulic
Hydraulic Supply Oil: 1,250
Pressure PSI (BAR): (86.2)
Hydraulic Supply Oil Flow GPM (L/min): 12 (45.4)
Maximum Amp Draw: 5
System Capacity
Foam Maximum Water Foam Maximum
Concentration Flow GPM (L/ Concentration Water Flow
min) GPM (L/min)
0.2% 6,000 (22,771) 1.0% 1,200 (4,542)
0.3% 4,000 (15,140 3.0% 400 (1,514)
0.5% 2,400 (9,084) 6.0% 200 (757)
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Optional low-level sensor, flowmeter & check valve pictured.
C L A S S B F O A M
AccuMax
Series
Big water flow requires dependable, accurate and easy to use foam proportioning. AccuMax, the industrys first high-volume, on-demand, direct injection
system, sets new standards for industrial foam management systems. By incorporating the most advanced microprocessor-driven control and measurement
technologies, the AccuMax series of proportioners deliver unmatched accuracy with extreme ease. At the push of a button, these hydraulically-powered sys-
tems measure water flow and automatically inject the desired amount of foam concentrate; all with pinpoint precision!
In addition, greater performance is achieved at the nozzle as flowmeter technology doesnt restrict flow like eductors and ratio controllers. The true flow-based
operation allows unlimited placement of the apparatus, meaning increased safety with positioning further from the incident. All AccuMax systems utilize indus-
try- proven and dependable, Edwards brand, rotary gear foam pumps as standard. High drafting capabilities allow off-board pickup for foam operations or tank
refill, which is crucial for higher flow demands or when changing concentrates.
Calibration and test are performed without mixing concentrate with water, saving thousands of dollars in wasted concentrate over the life of the vehicle.
Truly environmentally green as reclamation of foam solution is not required.
Available in either single- or multi-point injection and with capacities to 300 gpm (1135 L/min), AccuMax delivers extreme foam concentrate for any Big Flow
application. When your large, high value assets are at risk, AccuMax is the system you want for their protection.
Is accuracy critical? Lets assume you are treating just 5000 gpm at 3% with older technology that is 30% inaccurate.
Your concentrate requirements would be 150 gpm plus 45 gpm of inaccuracy! At $20 per gallon, your additional cost is $900 per minute!
In addition, your logistical efforts will require movement of the additional concentrate or 195 gpm total!
Multiply these totals by incident time to determine your true cost.
AccuMax
Single-Point Injection
(Class B Foam Only)
Ideal for use on:
Industrial pumpers Industrial aerials Marine and shipboard systems
Designed and engineered specifically for applications requiring a single, high flow foam solution. Class B firefighting power is at your fingertips via the same
industry-proven, digital display/control module used on FoamPro 2000 series systems. AccuMax single-point injection systems measure water flow in a common
manifold and inject according to operator settings. All foam-capable discharges flow solution at the same percentage. Injection percentage is automatic with pro-
grammable default settings or easily changed at the push of a button. Real time flow and performance information is displayed by ultra-bright LED readouts.
Control module features: Options:
System features and benefits: Ultra-bright LED digital readout Advanced Feature Controller - Auto On
Fully automatic-on demand
Injection percentage from 0.1% to 10.0% MultiFlo
Discharge side injection
Display following information: Remote Start/Stop
No in-line restrictions, greater flow
- Low concentrate/ No concentrate warning Solid State Contactor
Unmatched accuracy over the widest range of flow
- Water flow rate Flowmeters, check valves, manifolds
Leading the industry in proven reliability
- Total water used Low-Level Sensors
Calibrate and test without mixing concentrate
- Injection percentage Manual Override
Industrys highest capacity system
- Total concentrate used
Increased safety - Unlimited placement
Dual-foam supply capability
Delivers up to 300 gpm (1135 L/min)
Displays separate totals for each tank System Diagram
Injection pressure to 300 psi (20 BAR)
Calibrate for each concentrate
Achieves full pump capacity with all known
Class B concentrate
Excellent draft capability for off-board supply
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S ingle - P oint I N j ection
AccuMax
Specifications for AccuMax Single-Point
3020 3040 3060 3090 3150 3300
Standard
Maximum Operating Pressure PSI(BAR): 300 (20.7)
Maximum Operating Temperature F (C): 160 (71)
Maximum Amp Draw: 5
System Capacity
AccuMax
Multi-Point Injection
(Class B Foam Only)
Ideal for use on:
Industrial pumpers Industrial aerials Marine and shipboard systems
Multi-point injection is designed specifically for high flow applications requiring different foam solution mixtures at each foam-capable outlet. A simple
push of the digital master control ON button activates the systems electronics and engages the hydraulically-driven concentrate pump. The master control
manages overall performance as it receives information based on water flow and foam requirements from each discharge. A digital control module at each
outlet allows the operator to choose between plain water or solution. If foam is required, proportioning is automatic, based on programmable default
injection percentage. Injection rates are easily changed at the push of a button. Each control module displays real time flow and performance information
by ultra-bright LED readouts.
System Diagram
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M ulti - P oint I N j ection
AccuMax
Specifications for AccuMax Multi-Point
3040 3060 3090 3150 3300
System Capacity
Foam Maximum Water Flow GPM (LPM)
Concentration 3040 3060 3090 3150 3300
4,000 6,000 9,000 15,000 30,000
1.0%
(15,140) (22,700) (34,069) (56,781) (113,563)
1,333 2,000 3,000 5,000 10,000
3.0%
(5,046) (7,571) 11,356) (18,927) (37,854)
power-fill
POWER-FILL
Truck-Mounted System
The system operates by attaching a suction hose to a pre-
plumbed panel connection using a cam-lock fitting. The
pick-up wand is then placed in the concentrate container.
The operator simply pushes a button to engage the pumping
system, which automatically fills and stops when the tank is
full. An indicator light notifies the operator that the operation
is complete. Even though the system recognizes a full cell, the
manual override feature will engage the concentrate pump
momentarily, allowing the operator to fully empty the contain-
er. System is equipped with fresh water-flush capabilities.
System includes:
High-capacity concentrate pump
Continuous-duty 12 or 24 VDC motor
Electronic microprocessor control
Flush valve and panel plate
1 concentrate pick-up wand and 6 suction hose
Portable System
The portable system is a remote operation that utilizes pre-plumbed, on-board piping. Connection of the discharge
hose to the foam inlet is made with a cam-lock fitting. The pick-up wand on the suction side of the pump is placed in
the concentrate container. To initiate refill, operator depresses momentary switch to engage the 110-volt pump.
The tank is automatically filled and provides visual indication when complete. Carrying handle allows ease of
transportation within the station or in the field.
Note: To avoid contamination, apparatus with multiple concentrate cells require a pumping system for each tank. 15
D esigning a F oam P ro S ystem
Determine if the FoamPro flowmeter tee for the Example: A 3 diameter pipe will be used to supply these discharges. The 3 flowmeter will accurately read
plumbing size being used will cover the range of flows between 30 gpm (113.6 L/min) and 1,150 gpm (4,353 L/min). The required range is 35 gpm to
in the first step. 500 gpm (132.5 - 1,893 L/min). Therefore, one flowmeter in a 3 tee will handle the requirements.
If the flows should exceed the capacity of the flowmeter tee, then the installation would require two
or more appropriate size flowmeters and a MultiFlo.
NOTE: FoamPro systems will pump all known Class A and Class B Aqueous Film Forming Foam (AFFF) to capacity. Many brands of Alcohol Resistant-Aqueous Film
Forming Foam (AR-AFFF) exhibit higher viscosity characteristics due to chemical composition and polymers. As viscosity increases, diminished flow may affect pump
performance. Because of numerous variables, including pump design, foam cell configuration, inlet piping/components and system layout; please contact FoamPro for
application-specific recommendations when foam viscosities of 2000 cps or higher are used.
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A C C E S S O R I E S
AccuMax Single-Point
3020 X X X X X X X X X X X X
3040 X X X X X X X X X X X X
3060 X X X X X X X X X X X
3090 X X X X X X X X X X X
3150 X X X X X X X X X X X
3300 X X X X X X X X X X X
AccuMax Multi-Point
3040 STD X X X X STD X X X X
3060 STD X X X X STD X X X X
3090 STD X X X X STD X X X X
3150 STD X X X X STD X X X X
3300 STD X X X X STD X X X X
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A C C E S S O R I E S
Polypropylene concentrate tanks with one-way vented cap available For each controllable discharge, maximum of eight. Sized 1/2, 3/4, 1,
in 8, 12 or 20 gallon capacities. 1-1/4, 1-1/2 and 2. Includes foam controls, driver, cable and LED digital
display head. Low-flow option for small handlines.
Available for models: Available for models:
1600 2000 3012 AccuMax AccuMax 1600 2000 3012 AccuMax AccuMax
Series Series Single-Point Multi-Point Series Series Single-Point Multi-Point
X X X X
Electronically-controlled DC power switch superior to mechanical Disengages automatic proportioning, allowing manual proportioning
solenoids. Longer life and remote start/stop capability. operation.
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Why Choose a FoamPro Certified Dealer?
FoamPro certified dealers understand your application needs. Knowledgeable staff will assist you in
selecting an appropriate proportioning system, conduct in-service education, facilitate proper operation
and maintenance of your system, and deliver guaranteed satisfaction and support.