Professional Documents
Culture Documents
GUIDE
Electronic edition applications
Take control of your gen-set or engine using the
free remote monitoring feature
TE
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page 126
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R E M O T E C O M M S M A D E E A S Y
Control is everything
ComAp is an innovative, creative company bringing power control
solutions to industrial applications. Our range of power control products
and accessories provide our customers with class-leading technology,
ease of use, and environmental benefits.
Spain United Kingdom
Our products are in use all over the world, in many different situations: Ferry Data Center
from tyre recycling plants in Turkey, to tomato growers in Australia; from
oil rigs in Russia, to a soda factory in Ghana; ComAp products are a
reliable and cost effective solution for the worlds power control needs.
Ghana Nigeria
Power Plant Pasta Factory
USA Mexico
Manufacturing Facility Warehouses
Colombia Ecuador
Oil Field Cruise Ship
Peru Brazil
Ore Mine Paper Factory
Mongolia
Diesel Power Station
China
Nuclear Power Plant
Singapore
F1 Singapore Grand Prix
WELCOME TO OUR
PRODUCT GUIDE CONTENT
Regards
Libor Mertl Managing Director
Applications
A P P L I C AT I O N S
80 Gen-set controllers applications
79
APPLICATIONS / GEN - SET CONTROLLERS
S
T
N MR
no
liNa
Inte
NT Plu
s
no
teliNa
In
Description:
Scope of supply:
zz 1 InteliNanoNT MRS
zz 1 InteliNanoNT Plus
80
APPLICATIONS / GEN - SET CONTROLLERS
NET
INTER
IB-Lite
J1939
RS 16
ite M
NT
InteliL
L
HOTE
-SET
GEN
OOM
INE R
ENG
ET
A P P L I C AT I O N S
ERN
INT
R
VIDE
PRO
VICE
SER
Description:
Scope of supply:
zz 1 InteliLiteNT MRS 16
zz 1 IB-Lite
81
APPLICATIONS / GEN - SET CONTROLLERS
S
MAIN
s
emp
AC T ch
Swit
ge
Volta
re
peratu
Tem
BANK
TERY
BAT
or
GPRS
IL-NT
e
IB Lit
m
OAD R eleco
DC L TIFIE Lite T
REC Inteli
OAD
AC L
9
J193
M
TOW
ER ROO
BTS INE
ENG
-SET
GEN
RNET
INTE
Description:
zz ComAp AC cycling system including InteliLite Telecom offers significant OPEX savings.
zz Start/Stop based on battery bank voltage ensures the telecom tower is always
powered most efficiently.
zz Generating-set only used to charge batteries meaning reduced run-hours and smaller
cost-effective generating-set can be used.
zz Remote monitoring for optimal service intervals, fault reporting and reduced
operating costs (OPEX).
Scope of supply:
zz 1 InteliLite Telecom
zz 1 IB-Lite or IL-NT GPRS
82
APPLICATIONS / GEN - SET CONTROLLERS
ent
d curr
ge an current
Volta
EL, ag e and ent
R PAN Vo lt d curr
ge an current
SOLA TOR Volta
INVE
R
ltag e and
Vo
rature /1
mpe AIO9
ry te
Batte
CAN
on
citati
or ex
RPM pressure
Oil level re
Y Fuel mperatu m DC
BAT
TER e te oid eleco
Enginuel solen Lite T
F rter RPM Inteli
Sta
GPRS
IL-NT
ROO
M INE
ENG
A P P L I C AT I O N S
TROL
CON
OR
RAT
ENE
DC G
T
RNE
INTE
r
rviso
Supe
Web
Description:
Scope of supply:
zz 1 InteliLite Telecom DC
zz 1 AIO9/1
zz 1 IL-NT GPRS
83
APPLICATIONS / GEN - SET CONTROLLERS
Standby system
remote monitoring viaInternet
S
MAIN
GP RS
IL-NT
ITTER
ANSM
TV TR 9
J193
25
eNT AMF
InteliLit
INE
ENG M
ROO
-SET
GEN
r,
viso IDER
per
e bSu PROV
W ICE
V
SER
RNET
INTE
Description:
Scope of supply:
zz 1 InteliLiteNT AMF 25
zz 1 IL-NT GPRS
84
APPLICATIONS / GEN - SET CONTROLLERS
R NT SPtM
VIDE pact
PRO Com
VICE Inteli
SER
ite
IB-L
L
WAL
FIRE
-SET
GEN
RNET
INTE
INT
N PO
RIBUTIO
DIST
A15
IGL-R
Y
GER
SUR
A P P L I C AT I O N S
S
MAIN
Description:
zz Stand-by emergency gen-set accomplishes power supply to essential load during power drop.
zz The controller automatically starts the gen-set in case of mains failure and switches load to
generator. When mains power returns, it synchronizes the generator back, softly unloads it and
stops the engine.
zz Generator automatically synchronizes to mains in Test mode. Test mode can be used to check the
gen-set condition and to provide uninterrupted power supply in case of expected mains failure.
zz Status of the gen-set is displayed in the distribution point.
zz InteliMonitor is used for remote monitoring and control; connected via IB-Lite.
zz History file with performance log stored in InteliCompactNT SPtM allows easy backtracking and
problem solving.
zz Seamless communication with engineselectronic injection control unit, all important values and
alarms are visible on screen of InteliCompactNT and stored to the history file in plain language.
Scope of supply:
85
APPLICATIONS / GEN - SET CONTROLLERS
MAINS
IB-Lite
tM
ctNT SP
ompa
InteliC
S
T GPR
IL-N
SPtM
ctNT
ompa
InteliC
-SET
GEN
M
ROO
INE
ENG
R
ITTE
NSM
TRA
ET
ERN
INT
or
ervis
Sup
Web
Description:
zz Rental stand-by emergency gen-set to provide power to essential services during a power drop, as a backup to
acommon stand-by system.
zz The controller automatically starts the gen-set in case of mains failure and switches the load to the generator. When
mains power returns, it synchronizes the generator back, softly unloads it and stops the engine.
zz The generator automatically synchronizes to the mains in its Test mode. The Test mode can be used to check
thegen-set condition and to provide uninterrupted power supply in case of expected mains failure.
zz The status of the gen-set is displayed at the distribution point and can also be monitored via smartphone.
zz WebSupervisor is used for remote monitoring and control; connected via an IL-NT GPRS. It is also possible to control
localization and sequential movement of a rental gen-set.
zz History file with performance log stored in InteliCompactNT SPtM allows easy backtracking and problem solving.
zz Seamless communication with the engines electronic injection control unit, all important values and alarms are
visible on screen of InteliCompactNT and stored to the history file in plain language.
zz The function of FuelTheft is to monitor fuel levels, and provide notification alarms in case of fuel theft or fuel leak.
Scope of supply:
86
APPLICATIONS / GEN - SET CONTROLLERS
INT
ER
NE
T
ET
GEN-S
T
tNT MIN
ompac
InteliC
S ET
T GPR GEN-S
OR IL-N
IB-Lite NT MIN
T
act
Comp
Inteli
GP RS -SET
IL-NT GEN
e OR
IB-Lit MINT OOM
pact INE R
NT
Com ENG
Inteli
GP RS
IL-NT
e OR
IB-Lit
A P P L I C AT I O N S
R NET
INTE
Description:
zz For use in a fully independent, non-grid connected system, which is the only available power source.
zz Automatic forward and reverse synchronization with soft load ramp-up and ramp-down during changeover.
zz In built Power management system, enabling automatic optimization of number of running gen-sets according to
load (including Run Hours equalization).
zz Remote control and monitoring via IL-NT GPRS or IB-Lite (easy with AirGate technology).
zz WebSupervisor or LiteEdit can be used for remote monitoring and control.
zz Wide range of engine and generator protections, including vector-shift protection, loss of excitation and earth fault
current protection.
zz Option to control the gen-sets via SMS.
zz Extensive history file, with performance log, stored in InteliCompactNT MINT allows easy backtracking and
problemsolving.
zz Seamless communication with the engines electronic injection control unit, all important values and alarms are
visible on the InteliCompactNT screen and stored to the history file in plain language.
Scope of supply:
87
APPLICATIONS / GEN - SET CONTROLLERS
2
CAN
S
GPR
IL-NT
GPRS
IL-NT
NT MIN
T
pact
Com
Inteli
S
GPR
NT -SET IL-NT
pact GEN
sCom
Main
Pro
Inteli NT MIN
T
pact
Com
Inteli
S
GPR
IL-NT
-SET
GEN
NT MIN
T
pact
Com
Inteli
-SET
GEN
S
MAIN
M
ROO
INE
ENG
L
TRO
CON
OTE OM
REM RO
R NET
INTE
Description:
zz Fully automatic system reduces electric energy bill by keeping the mains power below high tariff level during
peakhours.
zz At the same time it accomplishes emergency standby power in case of mains failure.
zz Remote control and monitoring via IL-NT GPRS.
zz WebSupervisor is used for remote monitoring.
zz Wide range of engine and generator protections, including vector-shift protection, loss of excitation and earth fault
current protection.
zz Automatic forward and reverse synchronization with soft load ramp-up and ramp-down during changeover.
zz Common synchronization of InteliCompactNT MINT controllers provided by MainsCompactNT.
zz Active and reactive load import/export control and load-sharing.
zz Automatic optimization of number of running sets according to load (including Run Hours equalization).
zz Peak shaving controlled by built in Scheduler, engines automatically run during peak period.
zz History file with performance log stored in InteliCompactNT MINT allows easy backtracking and problem solving.
zz Seamless communication with engineselectronic injection control unit, all important values and alarms are visible
on screen of InteliCompactNT and stored to the history file in plain language.
zz Mains protection InteliPro provides wider range of protective features for higher reliability and increased safety of
the system operation.
88
A P P L I C AT I O N S
Scope of supply:
89
APPLICATIONS / GEN - SET CONTROLLERS
Rental sets
CAN2
x
aseBo
en B eBox
NT
5
InteliG InteliVision T NT Bas
+ -N Gen
rn e tB rid g e Inteli liVision 5 e-NT
+ Inte + Inte rnetBrid
g
+ Inte
ET
FLE E
TAL RVIC
REN SE
ET
ERN
INT
or,
ervis G
Sup RIN
WebONITO
TE M
EMO
TR
L FLEE
TA
REN
GPS
Description:
zz Containerized rental gen-sets are deployed as temporary and mobile power generation units providing essential
energy for subsystems and construction machinery on building projects or civil engineering applications where
mains power is not available or has been manually disconnected.
zz The application shows rental gen-sets fitted with the latest remote communication module InternetBridge-NT
which enables the central control facility and mobile service engineers to efficiently monitor, control and
supervise equipment wherever it is located. By using the supportive cloud-based software applications such as
WebSupervisor, rental operators can significantly improve operational control.
zz Each gen-set can be used in Stand-by, Single parallel to mains and Multiple parallel modes according to the
position of Mode selector switch.
zz Load sharing and VAr sharing can be conditionally switched from isochronous regulation to droop. It ensures
reliable operation in case of cut off the CAN intercontroller communication line or cooperation with the gen-sets
equipped with third-party control system.
Scope of supply:
90
APPLICATIONS / GEN - SET CONTROLLERS
NT
dge-
etBri
Intern
0Hz
NT Base
Box 40
en ion 5
InteliG InteliVis
+
NT
dge-
etBri
Intern
0Hz
NT Base
Box 40
8
en ision
InteliG InteliV
+
NT
dge-
etBri
Intern
0Hz
NT Base
Box 40
8
en ision
InteliG InteliV
+
A P P L I C AT I O N S
T
RNE
INTE
R
WE
or L TO
ervis TRO
Web
Sup CON
Description:
zz Large aircraft are fitted with an auxiliary power unit (APU or GPU) providing power when they are on the ground. However
many airports require this to be turned off, when the airplane is docked.
zz So that the aircraft systems can still operate whilst the APU is off, power is provided by a ground power unit (GPU). This in
turn means that the engines to the plane are turned off and thus noise is eliminated, saving fuel costs and dispersing any type
ofemissions.
zz The ComAp 400Hz controller is tailored to applications where large stationary aircraft require synchronizing and power
management whilst operating on an AC electrical system at 400Hz frequency.
zz The InteliGenNT BaseBox 400Hz, with support engines with ECUs (Electronic Control Units), and work in conjunction with
detachable colour displays InteliVision 5 or InteliVision 8 which can be connected with InternetBridge-NT using AirGate and
WebSupervisor to provide remote administration and maintenance of all GPU powered aircraft on the ground.
zz This can then relay information to a central or mobile location such as where the GPUs are located in the airport, if they are
connected and powering the aircraft, and how much fuel is in the gen-set tank ensuring that engineers remain connected to
the system at all times.
Scope of supply:
91
APPLICATIONS / GEN - SET CONTROLLERS
MS
ROO
2
CAN
ROO
M LIFT
INE
ENG
ox +
aseB
nN B ion 5
T
liGe
Inte InteliVis
-SET J193
9
GEN
HEN
KITC
ox +
NT Ba
seB
ins 5
liMa ision
Inte InteliV
ox +
aseB
nN B ion 5
T
liGe
Inte InteliVis
-SET 9
GEN J193
ION
EPT
REC
8
ion
liVis
Inte
8
ion
L liVis
TRO Inte
CON M
ROO
INS
MA
Description:
Scope of supply:
92
APPLICATIONS / GEN - SET CONTROLLERS
More loads
multiple grids
#3
MCB
S #3
MAIN
#2
MCB
S #2 sPro
MAIN Main
#1
MCB
S #1
MAIN sPro
Main #3
GCB
#2
GCB
sPro GCB
#1
Main
CTOR
SELE
TER K
MAS EEDBAC
F
B
CGC
3
1, 2,
MAN
-SET
GEN
PLC
MCB
J19
GCB
39
R
CTO
SELE
TER
MAS
3
1, 2,
A P P L I C AT I O N S
x
NTC Ba
seBo
Sys ion 8
Inteli InteliVis ENT
ER
+ OL C
CO NTR
ER
POW
Description:
zz In case of manipulation, the system switches from one branch to another by turning of the Master Selector Switch (MSS): BO
MSS turn is used to turn the MSS.
zz The mains voltage measurement, generator current measurement, MCB and GCB feedbacks, MCB and GCB control signals
and Mains Failure (MF) signals (MainsPro outputs) are switched by the MSS, so that the system continuously sees only
theselectedbranch.
zz MCB and GCB are operated by pulse signal (GCB open/close, MCB close). The pulse is issued as a request for CB operation and
terminated at the moment of corresponding feedback receipt.
zz The MainsPro relays monitor mains on all 3 branches. In case of any MF, the gen-set is started.
zz In case of MF on any branch, the proper MainsPro opens MCB, MSS switches to the failed branch and closes GCB.
zz If a MF occurs on a different branch at the same moment, the controller finishes manipulation of GCB, MSS switches to a
different branch and closes the other GCB.
zz After an existing MF state terminates on any branch, the MSS turns to this branch, InteliSysNTC BaseBox reverse-synchronizes and
closes MCB and opens GCB. Short-time parallel is allowed on the current branch.
zz The MSS is blocked from moving away from a branch, where:
parallel operation is in effect
GCB open/close or MCB close signals are active
MF signal is in effect and GCB is open
zz In case that all existing MF are solved and all GCBs are open, the gen-set stops.
Scope of supply:
93
APPLICATIONS / GEN - SET CONTROLLERS
S
MAIN
CA
N
2
ox
aseB
sN B n 8
T
Main io
Inteli InteliVis
+
2
CAN
2
CAN
CA
x
NTC Ba
seBo
N
Sys ion 8
1
Inteli InteliVis
+
CA
NTC Ba
seBo
N
D Sys ion 8
LOA Inteli InteliVis
1
2
CAN +
#31
x -SET
seBo GEN
CA
NTC Ba
N
Sys ion 8
Inteli InteliVis
1
#3
-SET
CA
x
NTC Ba
seBo GEN
N
Sys ion 8
1
Inteli InteliVis
+
#2
-SET
GEN
#1
-SET
GEN
Description:
94
APPLICATIONS / GEN - SET CONTROLLERS
RNET
INTE
S
MAIN
RNET
INTE
ox
NTC B
aseB
teliSys Vision 8
In te li
& In
A P P L I C AT I O N S
-SET
GEN
Description:
Controller options:
95
APPLICATIONS / GEN - SET CONTROLLERS
N
EPTIO
REC
L
POO
E
OFFIC
UNIT
CHP
Temperature
Temperature
Pressure
Pump
2011
Exhaust
Heat exchanger / boiler
Heating water
Pressure Temperature
Pressure
Temperature
Electrical
panel
Temperature
Temperature
Heat (Joule)
Fuel
line
Temperature
Pressure
Pressure
Pump
Temperature
Temperature
Ventilation
96
Pro
Inteli
S
MAIN
2
CAN
1
CAN
h
Touc
n 17
Visio
Inteli
IN8
IS-A
ox
NTC B
aseB
Sys ion 8
Inteli InteliVis
+
LAN
IN8
IS-A
IO8/8
Inteli
A P P L I C AT I O N S
UT8
I-AO
Description:
zz CHP (also known as cogeneration) is the most efficient way of using fossil or renewable fuel.
zz It provides output of power (3 phase electricity) and heat (hot water), which is recovered from
the cooling system and flue gases.
zz The overall power and heat consumption of the application can be covered by the CHP
system. Export of energy or heat is also possible.
zz All analog and binary signals both from engine and from auxiliary systems are measured by
InteliSysNTC BaseBox and its accessory modules.
zz Complete control of auxiliary technologies is done by built-in PLC module.
zz All data measured from auxiliary equipment are stored in a history file.
zz Remote control and monitoring is available.
zz Only the most important analog inputs/outputs and binary inputs/outputs connections
are drawn.
Scope of supply:
97
APPLICATIONS / GEN - SET CONTROLLERS
Power station
#2
LOAD
#1
LOAD
3I L
3U L
L
LCB seBo
3U B sN Ba
T
Main ision 5
Inteli li V
+ Inte
NT Base
Box
ains 5
InteliM teliVision
+ In
UB
UM
IM
MCB
3U B
E
T-GAT ACB NT Bas
eB
FRON Gen
Inteli teliVision
3I A + In
S
MAIN x
aseBo 3U A
en B
NT
S
IARIE
AUXIL
NK
OIL TA
NK
OIL TA
TANK
FUEL
ANK
FUEL T
Description:
zz Automatic start and stop of gen-sets is based on the gen-set Priority change provided by the controller equipped
with IGS-NT-PSC software.
zz Power Management for 16 different power bands allows increasing the efficiency of power station based on combination of
engines of different size.
zz Power Station Controller (PSC) ensures even more reliable solution for run hours equalization mode with up to 30 gensets and
meet the highest criteria for run hours balancing and related maintenance afterwards.
zz Auxiliary devices control like a complete fuel system control (two fuel pumps control build-in), fans, air-conditioning with
defined functions or with extended programmable logic control.
zz Master control of group of gensets and auxiliary devices with all important monitoring data.
zz InteliMonitor and WebSupervisor are used for remote monitoring and control.
zz Alarm messaging via SMS or active e-mails introduces the comfortable daily solution.
zz History file with performance log stored in the controller (it is possible to use InteliGenNT, InteliGenNT BaseBox, InteliGenNTC
BaseBox, InteliSysNT BaseBox or InteliSysNTC BaseBox).
zz ComAp controllers CAN bus compatibility allows the user to connect a Power Station unit into a new or existing installation to
create a higher specified solution immediately.
zz Maximize the power of AirGate technology by connecting through a GSM network.
zz Complete power station solution provided in cooperation with InteliMainsNT FDR application.
98
h
7Touc
ision 1
InteliV
#3
LOAD
CAN2
I-LB+
3I L
ge-NT
etBrid
3U L Intern
3I L
3U L
LCB NT Base
Box
3U B ains 5
InteliM teliVision
+ In
LCB NT Bas
eBox
3U B ains 5
InteliM teliVision
+ In
ox
3U B
3U B
GCB
3I G
3U B eBox
GCB NT Bas 3U G
Gen 5
3I G Inteli teliVision
+ In
3U B eBox
GCB NT Bas 3U G
Gen 5
3I G Inteli teliVision
+ In
eBox
A P P L I C AT I O N S
GCB NT Bas 3U G ET #4
Gen 5 GEN-S
3I G Inteli teliVision
+ In
Box 3U G
5 ET #3
GEN-S
ET #2
GEN-S
ET #1
GEN-S
CAN2
Scope of supply:
99
APPLICATIONS / GEN - SET CONTROLLERS
Complex installation
multiple grids
1
OOM
INE R
ENG
x
seBo
-SET NTC Ba
GEN ys n8
CA
InteliSInteliVisio
N2
+
9
J193
sNT
Main
InteliaseBox n 5
sNT B Visio
Main + Inteli
InteliaseBox n 5
B Visio
li
+ Inte seBo
x
Pro -SET NTC Ba
Inteli GEN ys
InteliSInteliVisio
n8
+
9
J193
NT
ains
InteliM Box
Base ision 5
liV
+ Inte
BTB
x
seBo
-SET NTC Ba
GEN ys
InteliSInteliVisio
n8
+
9
J193
1
ALL
S DUCT H
MAIN PRO
Description:
zz Essential load is fed by two mains feeders during normal operation to achieve maximum reliability of the power delivery. Bus-tie
breaker (BTB) is closed.
zz The built-in PLC may contain a complex switching algorithm that determines which breakers are open and closed based on user
requirements and current situation (gen-set availability, Mains status etc.).
zz Reverse synchronizing on both feeders and on bus-tie breaker is accomplished by 5 InteliMainsNT modules.
zz Active and reactive load-sharing can operate in two modes:
Sharing the load between all running gen-sets if BTB isclosed
Sharing the load in two independent groups if BTB is opened
zz Automatic power dependant start/stop can operate in two modes as well:
Running on all gen-sets if BTB is closed
Running in two independent groups if BTB is opened
zz All controllers are interconnected by one CAN bus all the time, disregarded if BTB is closed or open, no need for relays
reconnecting the CAN bus.
zz Complete system is remotely controlled and supervised from Control room connected via company LAN and InternetBridge-NT to
all controllers.
zz InteliPro and InteliMainsNT, both with their own integrated mains protections, offer users in combination the reassurance of
two-level protection.
zz InteliMainsNT features numerous system control options in Parallel to Mains operation. This product offers Internal and External
Baseload control with Export limitation, Internal and External Import/Export control and Load control based on measured
systemtemperature.
100
T
ge-N
etBrid
Intern
LA
N
M2
/W
ROO
AN
INE
ENG Inteli
Pro
/4
sNT
Main
85
InteliaseBox n 5
sNT B liVisio
Main + Inte
InteliaseBox n 5
B liVisio
-SET + Inte
GEN ouch
n 17T
Visio
Inteli
C
NT
Gen
InteliaseBox n 5 J193
9
B liVisio
+ Inte
CA
N2
-SET
GEN
S
MAIN
NTC
Gen
InteliaseBox n 5 J193
9
B liVisio
+ Inte
-SET
GEN
C
NT
Gen
InteliaseBox n 5 9
B liVisio J193
+ In te
A P P L I C AT I O N S
L2
HAL
D UCT
PRO
E
GAT
OTE M
REM L ROO
TRO
CON
RNET
INTE
Scope of supply:
101
APPLICATIONS / GEN - SET CONTROLLERS
GE LAN ouch
TORA n 17T
ERY S Visio
BATT Inteli
+
NTC Hy
brid
Sys 8
Inteli teliVision
In
ERY
BATT MENT
ANAGE
M EM
SYST
R
ERTE
C INV
DC/A
R
ERTE
C INV
DC/A
LS
ANE
AR P
SOL
x
NTC Ba
seBo
CA
Gen ion 5
Inteli InteliVis
N1
+
#1
-SET
GEN
LS
DMIL
WIN
Description:
zz Hybrid applications combine reciprocating gen-sets with renewable source of power. ComAps Hybrid system continuously
monitors data from all sources of energy including solar, wind or hydro and gen-sets.
zz The ComAp controller automatically starts, synchronizes and loads the group of gen-sets to run smoothly alongside the
renewable source.
zz ComAp controllers also feature so called Dynamic Spinning reserve function. This allows to change the amount of gen-sets
running according to the amount of power produced by renewables to ensure that the system can cover the drop in the
renewable generator output.
zz ComAp controllers can manage smooth operation of up to thirtytwo gen-sets to ensure smooth and reliable power supply.
zz In case that there are gen-sets of different sizes, power outputs and different manufacturers, the Fuel Save mode will
automatically choose the most effi cient combination of gen-sets based on their size to save some extra fuel.
zz InteliSysNTC Hybrid provides interface to frequency inverters. In case that gen-set runs under certain percentage of its nominal
load the controller regulates the inverter output to prevent the engine from running underloaded.
102
S
MAIN
MCB
B
MCG
LOAD
-NT
ridge
netB
2 Inter
CAN
TC as
eBox
sN Bion 8
Main
Inteli+ InteliVis
x
NTC Ba
seBo
CA
ion 5
A P P L I C AT I O N S
Gen
Inteli InteliVis
N1
x
NTC Ba
seBo
CA
Sys ion 8
Inteli InteliVis
N1
tank
#3 Fuel
-SET
GEN
#2
-SET
GEN
Scope of supply:
103
APPLICATIONS / GENER ATOR CONTROLLERS
2
CAN
l
ontro
ge c
Volta
inary
g&B
Analo nals
sig
ntrol
ge co
Volta
n8
Visio
Inteli aseBox
NT B
teli Gen
+ In
inary
g&B
Analo nals
sig
ntrol
ge co 2
Volta GCB
R
ion 8 TRO
LLE
ial
liVis CON Industr
Inte aseBox INE
ENG rive DC
U
NTC B liD
liSys Inte
te e.g.
+ In
#2
INE
ENG
TOR
ERA
GEN
31
GCB
R
LLE
TRO ial
CON Industr
INE U
ENG rive DC
. InteliD
e.g
#31
INE
ENG
TOR
ERA
GEN
M
ROO
NGINE
E
Description:
zz Typical use of GeCon software is on sites, where are several kinds of engines (various producers) and the customers need to
have over all control off all gen-sets.
zz Some engines have their own engine control unit (e. g. InteliDrive DCU or PCC) and can not install standard InteliGenNT or
InteliSysNT controller.
zz At the engines with engines control unit (e. g. InteliDrive DCU) is used InteliGenNT or InteliSysNT controller with software GeCon
which causes possibility to connect this gen-set e.g. to the gen-sets with InteliGenNT or InteliSysNT controller with standard
software or the next engines from different producers with GeCon controller.
zz Generators are controlled by GeCon controllers in (MINT) configurations.
zz With this we can control all gen-sets and use power management and all features of InteliGenNT or InteliSysNT controller.
zz GeCon controllers have the following modes:
MAN-synchronizing and load-sharing is automatic; genset start/stop in manual
AUTO-complete automatic control
Power Management System continuously evaluated load reserve on the bus and control of all working gen-sets
throughout installation.
104
n5
Visio
InteTli aseBox
N B
liMains MCB
+ Inte
inary
g&B
Analo nals
sig
B
n5 MGC
Visio
Inteli aseBox
NTC B
li Gen
+ Inte
D
GCB
1
LOA
R
LLE
TRO ial
CON Industr
INE U
ENG rive DC
. InteliD
e.g
#1
INE
ENG
TOR
ERA
GEN
A P P L I C AT I O N S
NS
MAI
Controller options:
Upgrade kits:
zz IGS-NT-LSM+PMS dongle or IGS-NT-GECON-LSM+PMS dongle for sw version IGS-NT-GeCon-Marine 3.0 and higher or
IGS-NT-GeCon-LandBased 3.0 and higher
Load Sharing and Power Management for MINT and Combi applications
zz IGS-NT-GECON-LSM+PMS dongle for sw version IGS-NT-GeCon 2.1 and lower
Load Sharing and Power Management for MINT and Combi application
zz IGS-NT-GECON-PCM dongle for sw version IGS-NT-GeCon 2.1 and lower
Enables GeCon sw to run on the controller single parallel with mains in SPI, SPtM and PROT(for marine version only)
applications
105
APPLICATIONS / GENER ATOR CONTROLLERS
ATOR
ENER N
FT G O
SHA OTECTI
ATOR PR
ENER ER
FT G
SHA NTROLL
R CO
2 ERATO
CAN GEN N
AUX OTECTIO
R PR
ERATO
GEN ER
AUX NTROLL
CO
VY INE
HEA MER ENG LLER
SU TRO
CON CKING CON
R
BLO ERATO
GEN N
AUX OTECTIO R
PR AKE
TO R BRE
I-AU ERATO -TIE
SEM GEN ER BUS
AUX NTROLL
CO AUX R 2
INE ERATO
ENG LLER GEN
TRO FT
CON SHA TOR
ERA
AUTO GEN
UAL
MAN AUX R 1
ERATO
GEN
IAL
ENT S
ESS R
NON NSUME
CO
IAL
ENT
ESS UMERS
S
CON
R M
RATO ROO
ENE INE
FT G ENG
SHA
2
TOR
ERA
GEN EN
FT G
1 SHA
TOR
ERA
GEN 2
GEN
AUX
INE2 1 INE
ENG GEN ENG
AUX ION
O PULS
PR
INE1
ENG
GE
BRID
BOW ER
UST
THR
Description:
zz Two auxiliary generators and one shaft generator deliver electricity for systems of the ship. Generators are controlled by GeCon
software in MINT configurations.
zz Controllers can work in three basic operational modes:
MANUAL controller does not control the generator, options switch off/on of protections
SEMI-AUTO synchronizing and load-sharing is automatic; genset start/stop and load transfer between aux and shaft
generators in manual
AUTO complete automatic control
zz Power management system continuously evaluates load reserve on the bus and blocks start of the bow thruster if the load
reserve is insufficient.
zz Load shedding automatically trips the non-essential systems, if the power system is overloaded.
zz Load shedding can control up to 10 independent circuits of non-essential systems.
zz Freely programmable built-in PLC functions are used to accomplish load transfer between shaft and auxiliary generators.
zz Marine approved by DNV, GL, Lloyds Register and CRS.
Scope of supply:
106
APPLICATIONS / ATS CONTROLLERS
Open/delayed transition
auto/manual transfer
mand
er de
Transf
ad
y to lo
Read
p
/ Sto
Start
NT S 10
ATS NT MR
Inteli Inteli
Lite
ENG
INE -SET
M GEN
ROO
ICE
OFF
T
RKE
MA
A P P L I C AT I O N S
INS
MA
Description:
zz Stand-by gen-set.
zz InteliATSNT continuously monitors mains supply for under voltage, over voltage, under frequency, over frequency and voltage
unbalance. In the case of mains failure it sends a remote start command to the standby gen-set.
zz InteliATSNT waits for Ready To Load signal or standby gen-set voltage configurable and switches load to the standby
generator.
zz After the mains returns the InteliATSNT switches load back to mains and sends remote stop command to the standby gen-set.
zz Different delay intervals can be set for individual changeover phases.
zz The changeover can take place also on explicit demand, not only after mains failure.
zz ATS function works with backup battery or in reduced mode without backup battery.
Scope of supply:
zz 1 InteliATSNT STD
zz 1 arbitrary gen-set controller (e.g. InteliLiteNT MRS 10) or key start box
107
APPLICATIONS / MAINS PROTECTIONS
Solar
sPro
Main
INS
MA
TER
IN VER
/AC
DC
ELS
PAN
LAR
SO
Water
sPro
Main
TEM INS
SYS MA
ROL
Y CONT
D
3R PART
NT
LA
RP
WE
PO
TER
WA
Description:
zz For higher operation reliability and safety, parallel-to-mains applications should be equipped with mains protections.
zz Mains protection prevents the mains as well as the generator from damage due to unexpected disturbances.
zz ComAp protection relays are suitable for any generator sets, renewable source of energy or combined heat and power application.
zz MainsPro provides adjustable two level voltage, frequency and loss of mains protection.
zz ComAp mains protections are precise and effective protection relays with user-friendly interface and intuitive operation.
Scope of supply:
108
APPLICATIONS / MAINS PROTECTIONS
Wind
o
liPr
Inte
D AR
TY INS
3R P YSTEM MA
R O LS
T
CON
LS
MIL
ND
WI
Cogeneration
A P P L I C AT I O N S
Pro
Inteli
x
NTC Ba
seBo 8
Sys ision
Inteli & InteliV
INS
MA
D
LOA
UNIT
CHP
Description:
zz On more complex applications requiring data exchange or remote access InteliPro mains protection is recommended.
zz InteliPro is highly flexible protection relay with wide range of adjustable protection functions according to the site requirements.
zz InteliPro provides adjustable two level voltage and frequency protection, current measurement, loss of mains protection, earth
fault current, neutral voltage displacement, etc.
zz Advanced protection relay supporting plug-in-module concept offering variety of means of communication.
Scope of supply:
zz 1 InteliPro
109
APPLICATIONS / ENGINE CONTROLLERS
Pump system
WP
Nano
teliDrive
In
Pre
Tem
Bat r
ssu
Sta soleno
Fue
per
tery
re
rte
l
atu
Volt
re
age
id
J19
39
CAN
P
PUM
INE
ENG
OR
ENS
EVEL S
L
Description:
zz InteliDrive Nano WP makes complete control, monitoring and protection of diesel engine.
zz The controller:
continuously monitors the tank fluid level
automatically starts the engine in case of low level
ramps the engine speed up to full power
automatically ramps the engine speed down and stops the engine in case of high level
zz The J1939-CAN interface simplify wiring to the engine.
Scope of supply:
zz 1 InteliDrive Nano WP
110
APPLICATIONS / ENGINE CONTROLLERS
uest
d req
Spee
op
PID lo
ow
ired fl
Requ
GPRS
IL-NT
AIO
IL-NT
Lite
Drive
Inteli
Pre
Tem
Batt
ssu
CH
SWIT
per
Sta
re
ery
Fue
FLOW
atu
rter
Volt
l so
J19
re
leno
age
39
id
ER
MET
FLOW
P
PUM
INE
ENG
A P P L I C AT I O N S
T
RNE
INTE
r
rviso
Supe
Web
Description:
Scope of supply:
111
APPLICATIONS / ENGINE CONTROLLERS
Firepumps
3
40
0V
MAINOARD
CHB
SWIT
Vo
lta
P
PUM
ge
KEY
lev
JOC
el
P
PUM
TRIC
ELEC
UMP
EL P
DIES
Pre
Sta
Sta
ssu
rt
rt
re
Pre
RS
Sta
GP
IL-NT
ssu
rt
re
dby
Stan est Lite
EM
requ rive
InteliD
FPC
Lite
rive
InteliD
or
ervis IDER
Sup V
Web E PRO
RV IC
SE
ET
ERN
INT
Description:
zz Fire pump system is driven by combustion engine or by electric motor with combustion engine.
zz Function of the controller is based on NFPA 20 standard.
zz InteliDrive Lite FPC is able to make complete control, monitoring and protection of engine in manual
mode and control and monitoring in automatic mode.
zz InteliDrive Lite EM is able to make complete control, monitoring and protection of motor and control
and monitoring in automatic mode.
zz Depend on the smoke sensor or on the sprinkler system pressure is started combustion engine or
electric motor.
zz The controller allows regulary testing of system.
zz Firmware version of InteliDrive Lite FPC enables to control complete system with diesel, electric and
jockey pump in one.
zz Possibility of central supervision via remote control.
zz Support AirGate, WebSupervisor, Web server, ECU etc.
Scope of supply:
112
APPLICATIONS / ENGINE CONTROLLERS
PPLY
R SU
OWE
AC P
S
GPR
IL-NT
ite EM
rive L
InteliD
OM
P RO
PUM
We
bSu
per
viso
r
Inte
liM
onit
or
A P P L I C AT I O N S
SC
AD
Av
iew
T
RNE
INTE M
ROO
NT ROL
CO
Description:
Scope of supply:
113
APPLICATIONS / ENGINE CONTROLLERS
Lite
ive
liDr
Inte
Diesel Engine
Hydraulic Pump
High Pressure Hoses
Hydraulic Motor
Reducer
Shaft with Disc-brake
Electric Engine
Driven Bullwheel
Drive Station
Description:
zz The drive station of the chairlift is normally geared by a big electric motor with frequency converter by means of
a short shaft and a big reducer.
zz Diesel engine is used as an emergency drive in case of mains failure. It drives the lift via an engine-mounted
hydraulic pump and hydraulic motor on the reducer.
zz Engine is controlled and protected by InteliDrive Lite, which communicates with engines electronic injection
control unit via CAN communication bus.
Scope of supply:
zz 1 InteliDrive Lite
114
APPLICATIONS / ENGINE CONTROLLERS
Gas compressor
CAN
-NT
ridge
netB
Inter
OM
ID-C
125
l
ustria
U Ind
liDri ve DC
Inte K
TAN
Pre
RPM
GAS
Tem
ssu
Sta
Fue
per
re
rter
990
l so
atu
J19
ER
len
re
MET
39
T
RNE FLOW
oid
INTE GE
HAR OR
DISC E SENS
OM SUR
L RO PRES
TRO
CON
INE
ENG
SOR
PRES
COM
50
TION
SUC SURE
S
PRE SOR
SEN
Description: A P P L I C AT I O N S
Scope of supply:
115
APPLICATIONS / ENGINE CONTROLLERS
Forwarder
SM
GPM/G
HES
SWITC
BIL E GPRS
ID -MO
ICK
JOYST
ICK
JOYST DAL
FOOT PE obile
rive M
InteliD
or
obile UNIT
rive M MASTER
-V InteliD
ay D13 DAL
ID-Displ FOOT PE ON/OFF
AN
is ion 5 C
InteliV
RTIO-
PROPO LVES
NAL VA
UN IT
SLAVE
ES
OL VALV
CONTR
ON/OFF
OM
L RO
TRO
CON
MP
ULIC PU
HYDRA
9
J193
INE
ENG
ECU
Description:
zz Forwarder application where electronic engine drives hydraulic pump and produces high-pressure oil
for driving manipulator.
zz Two InteliDrive Mobile controllers are utilized in the application. The first one Slave unit located in
the drivers cabin receives commands from the driver via joysticks, foot pedals and various switches.
Large color screen together with a few pilot lights gives complete information and machine status.
Thesecond InteliDrive Mobile Master unit located on the machine frame controls and monitors the
engine and hydraulic control valves.
zz Communication between the two InteliDrive Mobile controllers and the on-board color screen is via
CAN line. This makes the system wiring and integration very simple.
zz All values, warnings and fault codes from the engine are displayed on the on-board color screen.
zz GPS module allows geofencing function protecting machine against the stealing or unauthorized use.
SMS or e-mail warning is sent in such case.
zz GPRS Module allows monitoring machine activities or status of vehicle.
Scope of supply:
116
APPLICATIONS / ENGINE CONTROLLERS
Dump Truck
Data Logging
S
GPR
obile
ID-M
GPS
obile
ID-M or
n 8
CAN
2 Visio
Inteli
n 5 CAN
CAN
1 Visio
Inteli
ECU er MS
ntroll m VH
n Co Syste
issio
Tran
sm
onit oring
He alth M
le
Vehic oller
Y Contr
TOR /ARS
G HIS DS ABS
LON RECOR
A P P L I C AT I O N S
OM
L RO
TRO
CON
GPS
Description:
zz Mining Dump Truck uses InteliDrive Mobile Logger for complete monitoring and data logging of
thevehicle multi-controls system.
zz InteliDrive Mobile Logger is designed for harsh environment meeting IP67 protection. The integrated
control unit and harnesses concept makes the installation and production more simpler (no additional
switchboard is needed).
zz Required data from several control units (Engine control unit, Transmission control unit, Vehicle
system unit and others) are via CAN bus and with analog and binary inputs collected and recorded
in InteliDrive Mobile Logger unit. There can be up to 220.000 events recorded which enables to check
recorded values moths backward.
zz ID-Mobile GPRS module makes possible remote connection to the unit via AirGate. Combination with
ID-Mobile GPS module allows features related to a location of the machine (position, Geofencing etc.).
Scope of supply:
117
APPLICATIONS / ENGINE CONTROLLERS
zz Small ferries typically feature two propellers, one in bow and one in
stern. Propellers can rotate by 360 to give requested maneuverability to
the ferry.
zz Each propeller is driven by two engines located in two separate
enginerooms.
zz In each engine room is also one auxiliary gen-set.
zz Propulsion engines are controlled by InteliDrive DCU Marine, in PROP
configuration, via J1939 bus. Redundant J1587 bus is used in case of
J1939 failure.
zz Requested speed is defined by 420mA signal from the bridge.
zz InteliDrive controllers make propulsion load-sharing to keep engines
evenly loaded.
zz Engines of auxiliary gen-sets are controlled by InteliDrive DCU Marine in
AUX configuration.
zz InteliDrive controllers communicate to a ships control and visualization
MOD
system via Modbus RTU/TCP converter and Ethernet bus. LA
zz Optimal configurable structure of InteliDrives Modbus message together DISP
with high communication speed of Ethernet bus gives immediate
information on engine speed and torque required on the bridge of
DGE
aquickly maneuvering ship. BRI
BUS RTU
MOD
US
TCP MOD
B
ET
ERN
ETH
7
J158 e
Marin BUS RTU
DCU MOD
Drive P BUS
Inteli TC MOD
9 m
1 J193 420
E QUE
R
TRO
L SPE
CH CON mA
LUT 4/20 R
C ITTE BUS
J158
7 SPL A RTU
rine 4 /20m MOD
U Ma 2
TCP BUS
Drive DC MO D
9 Inteli
2 J193
CAN M1
ROO
NE
J158
7 ENGI
9 rine
2 J193 U Ma
Drive DC
Inteli
ROL
ONT
T CH C
CLU
CM
2 E
1 ECU
118
Scope of supply:
7
J158 1
9
J193
S L
DBU NEL NTR
O
A arine
AY P CU M TCH CO
liDrive D CLU
Inte
BUS RTU J158
7
MOD
TC P
O D BUS 2
M
1939
e J
CU Marin
D
Drive CAN 7
Inteli J158
BUS RTU 2
MOD 4/20
mA
R
TCP BUS ITTE 9
MOD SPL 20m
A J193 CM
2 4 /
L 2 E
TRO 1 E
CU
e CON
Marin TCH
e DCU CLU
Driv
A P P L I C AT I O N S
BUS Inteli
MOD RTU
mA TCP D BUS
420 STED M O
U E
REQ PEED
S
mA D
EST
E O M2
EED INE RO
ENG
119
APPLICATIONS / BI - FUEL PRODUCTS
PRS
TG
IL-N
el
liBifu
Inte OX 20
DEN
NT MINT
pact
liCom
Inte
T
INLE
GAS
U
el C
9 liBifu
J193 Inte
T
-SE
GEN
ES
VALV
OFF IN
SHUT TRA
TTLEE
GAS
THROVALV
GAS
GPRS
IL-NT
NT
ct
ompa PRS
nsC TG
Mai IL-N
el
liBifu 0
Inte NOX 2
DE
T
NT MIN
ct
mpa
liCo
Inte
T
INLE
GAS
U
el C
39 liBifu
J19 Inte
T
-SE
GEN
INS
MA
ES
VALV
TOFF IN
SHU TRA
LE GAS
OTT E
THR VALV
GAS
PRS
TG
IL-N
el
D liBifu 0
LOA Inte NOX 2
DE
T
NT MIN
ct
mpa
liCo
Inte
LET
S IN
U GA
el C
liBifu
Inte
39
J19
ET
N-S
GE
ES
VALV
FF
UTO IN
SH RA
ST
LE GA
OTT E
THR VALV
GAS
TER
FIL
AIR
R AIR
GE
H AR
BOC
TUR R E
ATU
PER
TEM OR
ST
AU SENS
EXH
ST
AU
EXH
G
GA
S KIN
OC
KN NSOR
SE
M
OO
LR
RO
NT
FT CO
HA TE
IR MS MO
T A RE CA RE
OS U
BO ERAT
P OR
TEM SENS
T
NE
ER
INT
EEL
WH
FLY
Description:
zz InteliBifuel does not interfere with the existing gen-set / engine controller therefore the functionality of the current application remains
the same after bi-fuel conversion.
zz The InteliBifuel conversion application is suitable for any type of gen-set/engine mode of operation (island, synchronization,
paralleling).
zz Financial savings are achieved via the substitution of up to 80% of the existing engines diesel consumption with gas (extended
operating times without refuelling are also realized).
zz InteliBifuel controllers offer fuel flexibility and seamless transition between diesel and bi-fuel operation modes as required (e.g. in
case that gas is not available).
zz Various types of gases can be used as the substitute fuel: natural gas, well gas, landfill gas, coal gas, propane gas, biogas etc.
zz Possible emission reductions of CO2, NOx, SOx and PM can be expected compared to original 100% diesel operation.
zz The InteliBifuel solution is a fully automatic solution which is mainly concerned with engine safety, gas is dynamically adjusted and
optimised via a gas throttle valve.
zz All parts and parameters of the bi-fuel solution are monitored and accessible from a single point.
zz Excellent remote monitoring features.
Scope of supply:
120
About ComAp
121
ComAp
ComAp is a dynamic international company
with a solid reputation for delivering
innovative electronic solutions to the power
generation, industrial engine and equipment
markets. By providing customers with
state-of-the-art products, ComAp has built
a name for delivering excellent reliability
and good value.
Excellent and reliable product solutions UEFA European Football Championship (National stadium in Warsaw)
ComAp products
represent some of the
most reliable solutions
on the market today.
Every component and
product undergoes the
most rigorous standards
during manufacture, at the highest-level breeds confidence, and every ComAp
with every stage being product is supplied with an appropriate warranty and
undertaken in accordance after-sales support for complete peace ofmind.
with international ISO
9001 certification. Our
products are backed People make the difference
with the approvals from
major Marine Certification ComAps key strengths are flexibility, experience, knowledge
Societies. Accreditation and enthusiasm. This blend of values defines our personality
and gives you the assurance of a truly honest and positive
relationship. By supporting our people, investing in their
development and encouraging creativity, our teams work
hard to find new opportunities, technologies and solutions
F1 Singapore GrandPrix that enable us to successfully help our customers solve their
problems effectively.
122
Key Milestones
1991
ComAp is established.
1993
Successful commissioning of four Gen-set
Control Systems made by ComAp on several
islands in the Mediterranean.
1994
MX controller, the second generation of
ComAps gen-set control systems, is launched.
2010
Putting customers first InteliVision 5 and InteliGenNT BaseBox
controller concept are released.
ComAps expertise extends beyond innovative controllers,
our key strengths are flexibility, experience, knowledge and 2012
enthusiasm, enabling us to successfully help our customers
Application for Apple iOS devices and Google
solve their problems quickly and effectively. Using our vast Android devices is launched allowing product
global distribution network with 24 hour technical support, control via smartphones and tablets.
and a free dedicated training centre in Prague, we are able to
work closely with our clients, maintaining the highest level 2014
of satisfaction, something we are very passionate about, and ComAps WebSupervisor is translated into its
constantly strive to achieve. 10 th language: Portuguese.
123
Professional partnerships
124
Lithuania New Zealand Saudi Arabia Taiwan
ComAp ComAp ComAp Arith Company Ltd.
www.comap.cz/cee www.comap.com.au www.comap.cz www.arith.com.tw
125
TRAINING CENTRE
Learn more about our products
The ComAp state-of-the-art Training Centre in Prague, equipment, as the demonstration machines have been
CzechRepublic allows ComAp customers unrivalled use specifically designed for training purposes.
and access to ComAp products in a modern purpose built
facility. The centre has been designed for both theoretical For the price of travel and a hotel, you can learn at your own
classroom-based training sessions, and also practical speed, without risking damage to expensive equipment.
experience based training using the latest ComAp products Hands-on training helps lower downtime, which helps keep
on operational gen-sets. costs down, through users enjoying and understanding
thefull benefits of their systems, taught by product
The group of installed gen-sets are able to simulate specialists selected for their expertise.
real-world conditions to allow customers to understand
the practical application of ComAp products. This practical Our programme of training includes the following courses:
experience is invaluable in creating a learning environment
and was a key consideration when building the new facility.
cc Standard A
The embedded control systems allow users to simulate any cc Standard B
application from simple applications with just cc Advanced
basic controllers to complex (multiple Mains/gen-set) cc Advanced Plus
applications with bus tie breakers and feeders. Users can cc Engine Simply register online for our
experience simulated drops in power, load shedding and cc Bi-fuel hands-on training courses.
many other scenarios without risking damage to expensive
www.comap.cz/support/training/hands-on/
24
HOURS
TECHNICAL SUPPORT
Call us on +420 246 012 666
Our technical support specialists will help you to solve your
requests. Detail info at www.comap.cz/support/technicalsupport
126
A-Z Page Index
Product name Page Product name Page
Order codes (The overview of selected products and their order codes)
127
LOCAL DISTRIBUTOR / PARTNER
MANUFACTURER
ComAp a.s.
Kundratka 2359/17, 180 00 Prague 8
Czech Republic
Customer satisfaction is our mission. We continuously develop our people to be the best to succeed in our mission.