JLR 20-30 Service Manual

JLR-20/30
GPS COMPASS
SERVICE MANUAL
For further information,contact:
Not use the asbestos
URL http://www.jrc.co.jp
Marine Service Department
Telephone : +81-3-3492-1305
Facsimile : +81-3-3779-1420
e-mail : tmsc@jrc.co.jp
AMSTERDAM Branch
Telephone : +31-20-658-0750
Facsimile : +31-20-658-0755
e-mail : service@jrcams.nl
SEATTLE Branch
Telephone : +1-206-654-5644
Facsimile : +1-206-654-7030
e-mail : service@jrcamerica.com
CODE No.7ZPNA4027 01ETM ISO 9001, ISO 14001 Certified
MAR. 2007 Edition 1 JRC Printed in Japan
Contents
Section 1 Configuration ...................................................................................1-1

1.1 Standard Configuration ..........................................................................1-1
1.2 Option ......................................................................................................1-1
Section 2 Program Update...............................................................................2-1

2.1 Updating...................................................................................................2-1
2.2 NWZ-4700 Display Unit ...........................................................................2-2
2.3 NNN-20/30 Sensor Unit (MPU)................................................................2-3
2.4 NNN-20/30 Sensor Unit (GPS Core) .....................................................2-26
Section 3 Functions .........................................................................................3-1

3.1 NWZ-4700 Display Unit ...........................................................................3-1
3.2 NNN-20/30 Sensor Unit ...........................................................................3-9
Section 4 Maintenance & Inspection ..............................................................4-1

4.1 Diagnostics..............................................................................................4-1
4.1.1 Sensor Input and Output ..............................................................4-1
4.1.2 Data Input and Output ..................................................................4-3
4.2 Replacement............................................................................................4-4
4.2.1 Backup Battery Replacement ......................................................4-4
4.2.2 Unit Replacement..........................................................................4-6
Section 5 Data Output Formats .......................................................................5-1

5.1 Data Sentences .......................................................................................5-1
5.2 Protocols..................................................................................................5-1
5.3 Data Formats ...........................................................................................5-2
Section 6 Diagrams ..........................................................................................6-1

6.1. Equipment Parts and Diagrams...............................................................6-1
6.1.1 NWZ-4700 Display Unit ....................................................................6-2
6.1.2 NNN-20 Sensor Unit.........................................................................6-4
6.1.3 NNN-30 Sensor Unit.........................................................................6-6
Section 7 Connection Diagrams ........................................................................7-1

7.1 NWZ-4700 Display Unit..............................................................................7-1
7.1.1 CWB-1341C Chassis........................................................................7-3
7.1.2 CMD-953A Keyboard unit ................................................................7-5
7.1.3 CMH-2192C Connector Board ......................................................7-7
7.2 NNN-20/30 Sensor Unit..............................................................................7-9
7.2.1 CWB-1450 Chassis ........................................................................ 7-11
Section 1 Configuration
1.1 Standard Configuration
JLR-20
No. Name Model/Code Qty Notes
1 Display Unit NWZ-4700 1
1-1 Power Cable CFQ-7257 1 2m / With fuse holder
1-2 Fuse MF60NR 250V 2 2 2Amps.
1-3 Clamp Filter TFC-23-11-14 1 5MBAT00002
1-4 Model Identification Plate MPNN44124 1
1-5 Installation Screws MPTG31659 1 4 tapping screws
1-6 Flush Mounting Screw Kit MPTG31962 1 4 screws
2 Sensor Unit NNN-20 1
2-1 Cable CFQ-7248 1 10m / 14 cores
2-2 Clamp Filter (Small) E04SR200935A 2
2-3 Clamp Filter (Large) E04SR301334 1
2-4 Bundling Band (Short) 1
2-5 Bundling Band (Long) 4
2-6 Self-bonding Tape 1
3 Instruction Manual (English) 7ZPNA4026 1
JLR-30
1 Display Unit NWZ-4700 1
1-1 Power Cable CFQ-7257 1 2m / With fuse holder
1-2 Fuse MF60NR 250V 2 2 2Amps.
1-3 Clamp Filter TFC-23-11-14 1 5MBAT00002
1-4 Model Identification Plate MPNN44124 1
1-5 Installation Screws MPTG31659 1 4 tapping screws
1-6 Flush Mounting Screw Kit MPTG31962 1 4 screws
2 Sensor Unit NNN-30 1
2-1 Cable CFQ-7248 1 10m / 14 cores
2-2 Clamp Filter (Small) E04SR200935A 2
2-3 Clamp Filter (Large) E04SR301334 1
2-4 Bundling Band (Short) 1
2-5 Bundling Band (Long) 4
2-6 Self-bonding Tape 1
3 Instruction Manual (English) 7ZPNA4026 1
1.2 Option
1 AC Power Rectifier NBA-3747 1 AC100 / 220V
3m / 12 cores / Serial data
2 Data Cable CFQ-5374 1
transmission
3 Data Cable CFQ-5404 1 3m / 14 cores / Dry contact signal
4 Extension Cable CFQ-7249 1 20m / 14 cores / For sensor extension
5 Beacon Connecting Cable CFQ-7250 1 For beacon receiver connection
6 Junction Box NQE-7720 1 14 connector / for sensor extension
7 GPS Repecon NQA-4115T 1 Digital/Synchronous Converter
8 DGPS Receiver JLR-4331 1 Integrates the DGPS beacon receiver
9 Mount MPBX44117 1 For NNN-20
1-1
1-2
Section 2 Program Update
2.1 Updating
The display unit and sensor each contain their own programs, and those programs can be
updated with the aid of externally connected PC.
A PC and connection cable are necessary.
Make notes of setting values before performing the update program.

(Write to the last pages)
Time Required for Program Rewriting
Unit Required Time Notes

NWZ-4700 Display Unit Approximately 1 minute For 115200 bps setting
and 30 seconds
Approximately 2 minute For 57600 bps setting
and 10 seconds
Approximately 2 minute For 38400 bps setting
and 40 seconds
NNN-20/30 Processing Unit Approximately 5
Sensor minutes
GPS Core Approximately 13 There are 3 GPS cores
minutes per core
Caution: There are 3 GPS cores, so program rewriting must be performed three times.
Version Confirmation
Select VERSION INFO from the main menu to display the version confirmation screen.
Press and hold the
and keys.
The part enclosed in the

boxes will be displayed.
VERSION INFO Menu
2-1
2.2 NWZ-4700 Display Unit
NWZ-4700 DISPLAY UNIT Software Update Procedure
(For NWZ4700 FLASH 1)
1. Preparation
1.1. Prepare the following.
y PC
OS : Windows95 / 98 / NT / 2000 / XP
10MB or more of available hard disk space
COM port. If the PC does not have COM port, prepare a USB serial conversion adapter
y Dsub 9 pin straight cable (9 pin male - 9 pin female)
y Write execution file (NWZ4700 FLASH 1.exe)
y Update file (xxxxxx.bin)
1.2. Copy the write execution file (NWZ4700 FLASH 1.exe) and update file in the PC desktop.
1.3. Start the NWZ-4700.
1.4. From the main menu, select Version , press and hold the and keys, and check
the present software version.
1.5. Turn off the NWZ-4700.
1.6. Open the Dsub connector (maintenance terminal) cover on the rear of the NWZ-4700.
1.7. Link the NWZ-4700 and the PC COM port (RS-232C) with the Dsub 9 pin straight cable.
Sensor Unit
NNN-20/30
PC with a COM port
(If there is no COM port, use a USB The sensor does not
serial conversion adapter) need to be connected
Dsub 9 pin straight cable

9 pin male - 9 pin female
NWZ-4700
Display Unit
PC
Dsub connector
Connection Diagram
2-2
2. Running the Update Program
2.1. Switch the NWZ-4700 to maintenance mode.
y To switch to maintenance mode, press and hold the and buttons. The
<MAINTENANCE MODE> screen will open software.
2.2. In the <MAINTENANCE MODE> screen, select SOFT UPDATE .

In the "UPDATE AREA" section, select DISPLAY .
Specify the transfer speed in the "BITRATE FROM PC" section. (The speed must be
supported by the PC connected)
Move the cursor to UPDATE STANDBY , and press the key. (The unit will switch to
program transfer standby mode)
2.3. If any other applications are in use on the PC, shut them down, then run the update program
(NWZ4700 FLASH1.exe).
2-3
2.4. Select Com Port , and choose the appropriate COM port number.
Specify the same bit rate as the NWZ-4700.
COM Settings
Bit Rate Settings
2.5. Click the 1. File select button and select the update file (xxxxxx.bin).
2.6. Click the 2. Load file button and wait until the message "The BIN file loading ok" appears
on the message box.
2.7. Click the 3. Write mode button and check that the following is displayed instantly on the
NWZ4700 FLASH 1 screen.
-> $PJRCD,C0,02,C0,01,,22,01,0,0004000,*49
<- $PJRCD,C0,01,C0,02,,22,11,0,0004000,*48
<- C
Caution:
After clicking 3. Write mode , <- C is displayed, then click 4. Write start .
2-4
2.8. Click the 4.Write start button, and the software update will start. The message "Now
Upgrading..." should appear.
Check that in 5 seconds, the percent finished indicator has started to increase from 0%.
Required Time Notes

Approximately 1 minute and For 115200 bps setting
30 seconds
Approximately 2 minutes and For 57600 bps setting
10 seconds
Approximately 2 minutes and For 38400 bps setting
40 seconds
2-5
2.9. Check that the percent finished indicator has reached 100%, and that "Upgrading
succeeded" is displayed in the Msg box.
If this is displayed, the

update is finished!
2.10. If "Upgrading succeeded" will not appear in the Msg box, or if another message appears, the
update has failed, so try the update again.
2.11. Shut down NWZ4700 FLASH 1.
3. Performing Master Reset

3.1. Start NWZ-4700, and switch to the maintenance mode.
3.2. Select RESET on the <MAINTENANCE MODE> screen. Then, select DISPLAY and press
the key.
3.3. After the confirmation message appears, select YES , and press the key.
Attention
If master reset is performed, all the settings will be restored to the factory settings.
4. Checking the Version

4.1. Follow the procedures 1.3 to 1.4 to check the software version, and confirm that the update
has finished successfully.
4.3. Disconnect the Dsub cable from the NWZ-4700 maintenance port and the PC.
4.4. Put the cover on the maintenance port of the NWZ-4700.
2-6
2.3 NNN-20/30 Sensor Unit (MPU)
Software Update Procedures

for the GPS Compass Sensor using MPULoader
1. Overview ................................................................................................................................8
2. User PC Installation..............................................................................................................8
3. Configuration .........................................................................................................................9
4. Transmission Protocol .........................................................................................................10
5. Screen ...................................................................................................................................11
6. Menu Bar .............................................................................................................................12
6.1 COM Port ......................................................................................................................12
6.2 Help ...............................................................................................................................12
7. Flow Chart ...........................................................................................................................13
8. Procedure .............................................................................................................................14
8.1 Procedures for Connecting the Sensor and PC via the Display Unit .........................14
8.2 Procedures for Connecting the Sensor and PC Directly..............................................18
9. Troubleshooting ...................................................................................................................22
2-7
1. Overview
The following procedures may be used to update the GPS compass sensor program to the
latest version.
2. User PC Installation
No setup is required. Copy the update writing software (MPULoader.exe) and update files to
the PC.
2-8
3. Configuration
The following two configurations are applicable.
c Connecting the sensor and PC via the display unit
14 Core Cable
Sensor Display RS232C PC
Unit Cable
Dsub 9 pin COM Port
Display Unit PC COM

Dsub 9 pin
Straight Cable Port
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
* Full connection cables can be used
d Connect the sensor and the PC

If the 14 core cable is too long, proper transmission may not be possible with the direct
connection method. If that is the case, use an RS422-RS232C converter instead.
Direct Connection
Sensor 14 Core Cable PC
COM Port
Connection through RS422-RS232C Converter
14 Core Cable RS232C

Sensor PC
Cable
RS422-RS232C COM Port

Converter
2-9
[Pin Connections]
Direct Connection Method RS422-RS232C Converter Connection Method
14 pin 14 pin
1 DC12/24V 1 DC12/24V
2 GND 2 GND
3 3
4 PC COM 4 RS422- PC COM
5 Port 5 RS232C Port
6 1 6 Converter 1
7 2 7 RX- TX 2
8 3 8 RX+ RX 3
9 4 9 TX- GND 4
10 5 10 TX+ 5
11 6 11 FG 6
12 7 12 7
13 8 13 8
14 9 14 9
PC Specifications
Supported OS: WindowsXP, Windows2000, Windows98, Windows95
Specifications: Sufficient Main Memory, CPU and HDD for the operating system to
function smoothly
4. Transmission Protocol
Bit Rate: 4800
Start Bit: 1
Data Bit: 8
Stop Bit: 1
Parity Bit: None
Flow Control: None
2-10
5. Screen
c COM Port: Perform COM port settings here.

d Help: Displays MPULoader version number.
e Display Unit: Specify Used the Display Unit or Not Used.
f "1. ROM Check" Button: Click to start ROM check before updating.
g Version: Shows the current version (before updating).
h ROM OK/NG: Displays whether ROM is functional or not before
update.
i "2. Select" Button: Selects file to be updated.
j Selected File Name: Displays the name of selected file.
k "3. Start" Button: Starts update.
l Output Window: Displays log during ROM check and update.
11 Progress Bar:
Displays progress of update.
12 "4. ROM Check" Button:
Verifies ROM after updating.
13 Version:
Shows the present version (after updating).
14 ROM OK/NG:
Displays whether ROM after update is functional or not.
"5. Close" Button:
15 Shuts down the application.
*fgh 12 14 cannot be used when the display unit is being used.
13
2-11
6. Menu Bar
6.1 COM Port
Clicking COM Port will open the COM port selection screen. Select the COM port number of
the PC.
6.2 Help
Clicking on Help will display the version information. Click OK to close it.
2-12
7. Flow Chart
The chart below shows the update process.
Procedure when using the display unit Shared procedures Procedure when not using the display unit
START
Start MPU Loader
Restart display unit Restart sensor and

and MPU Loader MPU Loader
Set COM port
Set whether display

unit will be used or not
YES Using display NO

unit?
Turn on the display
Turn the sensor on
unit
Press "1.ROM
ROM check by
Check"button and
display unit
start ROM Check
Procedure for
performing update
using display unit
Click "2.Select"
and select file
Click "3.Start" and

begin updating
YES Using display NO

unit?
Restart display unit
Press "4.ROM
Check" to verify
ROM Chek by ROM
display unit
Restart sensor
YES YES
ROM NG? ROM NG?
NO NO
Click "5.Close" and

shut down the
application
STOP
2-13
8. Procedure
First, take note of the following.
Shut down all other applications.

After pressing the "3. Start" button, the application cannot be stopped until the
update has come to an end.
After the successful updating, do not forget to press"4. ROM Check" button, to
check the condition and version of the ROM.
When using the display unit, follow the instructions described in "8.1 Procedures for Connecting
the Sensor and PC via the Display Unit". When not using the display unit, follow the instructions
explained in "8.2 Procedures for Connecting the Sensor and PC Directly".
8.1 Procedures for Connecting the Sensor and PC via the Display Unit
c Connect the equipment as described in c of "3. Configuration".
d Double click MPULoader.exe. (Fig. 1)
Fig. 1 MPULoader.exe Icon
e The window shown in Fig. 2 will appear. In the Menu bar click COM Port, then set the
COM port to the one currently used by the PC.
Fig. 2 Main Screen
Fig. 3 COM Port Settings Screen
2-14
f Select "Used" from the Display Unit area.
g Follow the procedures shown below to perform the ROM check from a display unit. If you
do not wish to perform the ROM check before updating, proceed to step h.
Even if the check results indicate that the version is incorrect before updating, or the ROM
check ended in failure, proceed to step h.
Method of ROM Check Using the Display Unit (Operations on display unit)
(1) Start the display unit. After the update, this will be a restart.
(2) If any one of "CHECKING CONFIG OF SENSOR", "DISPLAY CONFIG
DIFFERS FROM SENSOR" or "SELECT ONE OF;" appears, select "1.
USE SENSOR CONFIG".
(3) Press the MENU key.
(4) Press the ENT key on the VERSION INFO of the MAIN MENU.
(5) Press and hold the and * keys.
(6) Check the SENSOR version.
(8) Press and hold the MENU and * keys.
(9) Press the ENT key on DIAGNOSIS in <MAINTENANCE>.
(10) Select SENSOR and press the ENT key.
(11) Select START and press the ENT key.
(12) Press the key to move the cursor and check the CONTROLLER ROM
CHECK.
2-15
h Follow the steps shown below to update the software with the aid of Display Unit.
(1) Press the MENU button.

(2) If you are not performing stepg, press and hold the MENU and * buttons.
(3) Select SOFT UPDATE from <MAINTENANCE> and press the ENT key.
(4) Select the UPDATE AREA and press the ENT key.
(6) Select UPDATE STANDBY and press the ENT key.
(7) "STANDBY OK CONTROL A PC, TRANSMIT SOFTWARE!!" will be
displayed. Proceed to step i.
Procedure for Performing and Update with a Display Unit (Enclosed area
indicates operations on display unit)
i Press the "2.Select" button, and select the update file (xxx.mot) you wish to update. (Fig. 4,
Fig. 5)
Fig. 4 Main Window
Fig. 5 Load File Selection Screen
2-16
j After pressing the "3.Start" button, wait until the update finishes. If "Version update
completed" appears as in Fig. 6, the update was successful.
Fig. 6 Version Update Completed
k A popup shown in Fig. 7 will appear, so perform step g for performing a ROM check with
the display unit, and then proceed to step
10 . Confirm that the version is OK and that the
ROM check is successful. If the ROM check failed, read the instructions in j of "9.
Troubleshooting".
Fig. 7 Version Update Completed When Using Display Unit
l Press the "5.Close" button.

11 A dialogue box shown in Fig. 8 will appear.
Press OK.
Fig. 8 Close
2-17
8.2 Procedures for Connecting the Sensor and PC Directly
c Connect the equipment as described in d of "3. Configuration".
d Double click MPULoader.exe. (Fig. 9)
Fig. 9 MPULoader.exe Icon
e The window show in Fig. 10 will appear. In the Menu bar double click COM Port, then
set the COM port to the one currently used by the PC.
Fig. 10 Main Screen
Fig. 11 COM Port Settings Screen
f Select "Not Used" from the Display Unit area.
g Turn on the sensor.
h Press the "1.ROM Check" button and perform the ROM check. If you do not wish to
perform the ROM check before updating, proceed to step i.
When ROM check is completed appears on Output Window, proceed to step i (Fig. 12).
Even when the ROM check ended in failure, proceed to step i.
2-18
Fig. 12 ROM Check
i Press the "2.Select" button, and select the update file (xxx.mot) you wish to update. (Fig.
13, Fig. 14)
Fig. 13 Main Window
j After pressing the "3.Start" button, wait until the update finishes. If "Version update
completed" appears in the Main Window, as in Fig. 15, the update was successful.
2-19
k Press the "4.ROM Check" button and perform a ROM check. When ROM check is
completed appears window (Fig. 16), confirm that the version is OK and that the ROM
check is successful. If the ROM check failed, please refer to the item j of "9.
Troubleshooting".
Fig. 16 ROM Check Completed Screen
l A popup shown in Fig. 17 will appear, so restart the sensor.
Fig. 17 Popup After ROM Check Completed
11 Press the "5.Close" button.

2-20
Press OK.
Fig. 18 Close
2-21
9. Troubleshooting
c Warning "Failed to initialize transmission environment" appeared. (Fig. 19)
The COM port may be occupied by another application, or the COM port settings are
incorrect. Shut down all other applications, cycle the power to the sensor, if there is a
display unit, start again from c of "8.1 Procedures for Connecting the Sensor and PC via
the Display Unit", and if there is no display unit, start again from c of "8.2 Procedures for
Connecting the Sensor and PC Directly".
Fig. 19 Failed to Initialize Transmission Environment
d "Handshake not possible" is displayed. (Fig. 20)
It is possible that the bit rate is incorrect, or the equipment is connected incorrectly.
Check the bit rate and connections, cycle the power to the sensor, if there is a display unit,
start again from c of "8.1 Procedures for Connecting the Sensor and PC via the Display
Unit", and if there is no display unit, start again from c of "8.2 Procedures for Connecting
the Sensor and PC Directly".
Fig. 20 Handshake not Possible
2-22
e "Ended with error (No response)" is displayed. (Fig. 21)
It is possible that transmission or power was interrupted during the update, and thus
update failed.
Fig. 21 Ended with Error (No Response)
If the PC froze, transmission errors occurred, or the sensor power failed during the update,
cycle the power to the sensor and PC, if there is a display unit, start again from d of "8.1
Procedures for Connecting the Sensor and PC via the Display Unit", and if there is no
display unit, start again from d of "8.2 Procedures for Connecting the Sensor and PC
Directly".
f Warning "ROM checksum error" appeared. (Fig. 22)
The selected update file may be damaged. Retrieve the file again, cycle the power to the
sensor, if there is a display unit, start again from c of "8.1 Procedures for Connecting the
Sensor and PC via the Display Unit", and if there is no display unit, start again from c of
"8.2 Procedures for Connecting the Sensor and PC Directly".
Fig. 22 Ended with Error
g Warning "Error in load module. (Address distribution)" appeared. (Fig. 23)
Fig. 23 Error in Load Module
2-23
h Warning "Checksum error" appeared. (Fig. 24)
Fig. 24 Checksum Error
i Warning "Deleted block and write data do not match" appeared. (Fig. 25)
Fig. 25 Deleted Block and Write Data do not Match
j Warning "ROM error. Please rewrite the ROM" appeared. (Fig. 26)
The update failed. Cycle the power to the sensor, if there is a display unit, start again from
d of "8.1 Procedures for Connecting the Sensor and PC via the Display Unit", and if there
is no display unit, start again from d of "8.2 Procedures for Connecting the Sensor and PC
Directly".
Fig. 26 ROM Error
k Warning "ROM data could not be acquired. Try again after turning the power off and back
on" appeared. (Fig. 27)
Transmission may have failed during the ROM check. Cycle the power to the sensor, and
start again from c of "8.2 Procedures for Connecting the Sensor and PC Directly".
Fig. 27 ROM Data Acquisition Failed
2-24
l Warning "Version information could not be acquired. Try again after turning the power off
and back on" appeared. (Fig. 28)
Fig. 28 Version Information Acquisition Failed
11 Warning "Could not configure transmission port. Try again after turning the power off and
back on" appeared. (Fig. 29)
Fig. 29 Transmission Port Configuration Failed
2-25
2.4 NNN-20/30 Sensor Unit (GPS Core)
Software Update Procedures

for the GPS Core using GPSLoader
1. Overview .............................................................................................................................. 27
2. User PC Installation ........................................................................................................... 27
3. Configuration....................................................................................................................... 28
4. Transmission Protocol ......................................................................................................... 29
5. Screen................................................................................................................................... 30
6. Flow Chart ........................................................................................................................... 31
7. Procedure ............................................................................................................................. 32
7. 1 Procedures for Connecting the Sensor and PC via the Display Unit ......................... 32
7.2 Procedures for Connecting the Sensor and PC Directly ............................................. 37
8. The Pause Button ................................................................................................................ 42
9. Troubleshooting ................................................................................................................... 43
2-26
1. Overview
The following procedures may be used to update the GPS compass core program to the
latest version. There are 3 cores, so repeat the same procedure 3 times.
2. User PC Installation
No setup is required. Copy the update writing software (GPSLoader.exe) and update files to
the PC.
2-27
3. Configuration
The following two configurations are applicable.
c Connecting the sensor and PC via the display unit
14 Core Cable
Sensor Display Unit RS232C PC
Cable
Dsub 9 pin COM Port

Cores
Display Unit PC COM

Dsub 9 pin
Straight Cable Port
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
* Full connection cables can be used
d Connect the sensor and the PC

If the 14 core cable is too long, proper transmission may not be possible with the direct
connection method. If that is the case, use an RS422-RS232C converter instead.
Direct Connection
Sensor 14 Core Cable PC
COM Port
Cores
Connection through RS422-RS232C Converter
14 Core Cable RS232C

Sensor PC
Cable
RS422-RS232C COM Port

Cores Converter
2-28
[Pin Connections]
Direct Connection Method RS422-RS232C Converter Connection Method
14 pin 14 pin
1 DC12/24V 1 DC12/24V
2 GND 2 GND
3 3
4 PC COM 4 RS422- PC COM
5 Port 5 RS232C Port
6 1 6 Converter 1
7 2 7 RX- TX 2
8 3 8 RX+ RX 3
9 4 9 TX- GND 4
10 5 10 TX+ 5
11 6 11 FG 6
12 7 12 7
13 8 13 8
14 9 14 9
PC Specifications
Supported OS: WindowsXP, Windows2000, Windows98, Windows95
Specifications: Sufficient Main Memory, CPU and HDD for the operating system to
function smoothly
4. Transmission Protocol
Bit Rate: 4800
Start Bit: 1
Data Bit: 8
Stop Bit: 1
Parity Bit: None
Flow Control: None
2-29
5. Screen
c Display Unit: Specify Used the Display Unit or Not Used.

d Serial Port Settings: Perform COM port settings here.
e "1. Select Update Core": Selects cores for ROM checks or updates.
f "2. ROM Check" Button: Click to start ROM check of each core before updating.
g ROM Version: Shows the current version for each core (before updating).
h ROM Check: Displays whether ROM is functional or not for each core
before update.
i "3. Select" Button: Selects file to be updated.
j "4. Start" Button: Starts update.
k Selected File Name: Displays the name of selected file.
l "Pause" Button: Pauses ROM check and update.

11 "5. ROM Check" Button: Verifies ROM of each core after updating.

12 ROM Version: Shows the present version of each core (after updating).

13 ROM Check: Displays whether ROM after update is functional or not for
each core.
14 Output Window:
Displays log during ROM check and update.
15 Status Display:
Displays current status and progress during ROM check and
update.
16 "6. Close" Button:
Shuts down the application.
*fgh 11 13 cannot be used when the display unit is being used.
12
2-30
6. Flow Chart
The chart below shows the update process.
Procedure when using the display unit Shared procedures Procedure when not using the display unit
START
Start
Restart display GPSLoader Restart sensor
unit and and
GPSLoader Set whether display unit will be GPSLoader
used or not in GPSLoader
Set COM port in

GPSLoader
YES NO
Using display unit
Turn the display Turn the sensor on

unit power on
ROM Check by Select Core for

display unit Updating
Press "2. ROM

Procedure for Check" button in
performing update GPSLoader and
using display unit start ROM check
Select Core for

Updating
Click "3. Select" button

and select file
Click "4. Start" button and

begin writing update
YES NO
Using display unit
Select Core for

Updating
Display unit restart
Restart sensor
ROM Check by Press "5. ROM

display unit Check" button in
GPSLoader and
start ROM check
YES YES
ROM NG? ROM NG?
NO NO
Click "6.Close" button

and shut down the
application
STOP
2-31
7. Procedure
First, take note of the following.
y If the update is interrupted by inadvertently pressing the pause button or for

other reasons, do not forget to turn off and on the sensor.
y Shut down all other applications.
y After the update has completed, do not forget to verify the condition and version
of the ROM to check if the update was successful.
When using the display unit, follow the instructions described in "7.1 Procedures for
Connecting the Sensor and PC via the Display Unit". When not using the display unit, follow
the instructions explained in "7.2 Procedures for Connecting the Sensor and PC Directly".
7.1 Procedures for Connecting the Sensor and PC via the Display Unit
c Connect the equipment as described in c of "3. Configuration".
d Double click GPSLoader.exe. (Fig. 30).
Fig. 30 GPSLoader.exe Icon
e The window shown in Fig. 31 will appear. Select "Used" from the Display Unit area.
Fig. 31 Main Screen
f Set the Port No in the serial port settings area to the COM port number currently used by
the PC.
2-32
g Follow the procedures shown below to perform the ROM check from a display unit. If you
do not wish to perform the ROM check before updating, proceed to step h.
check ended in failure, proceed to step h.
ROM Check Using the Display Unit (Operations on display unit)
(1) Start the display unit. After the update, this will be a restart.
(2) If any one of "CHECKING CONFIG OF SENSOR", "DISPLAY CONFIG
DIFFERS FROM SENSOR" or "SELECT ONE OF;" appears, select "1. USE
SENSOR CONFIG".
(4) Press the ENT key on the VERSION INFO of the MAIN MENU.
(5) Press and hold the and * keys.
(6) Check the versions of GPS1, GPS2, and GPS3.
(8) Press and hold the MENU and * keys.
(9) Press the ENT key on DIAGNOSIS in <MAINTENANCE>.
(11) Select START and press the ENT key.
(12) Press the key to move the cursor and check the GPS1, GPS2, and
GPS3 ROM CHECK.
2-33
h Follow the steps shown below to update the software with the aid of Display Unit.
(1) Press the MENU button.

(2) If you are not performing stepg, press and hold the MENU and
* buttons.
(3) Select SOFT UPDATE from <MAINTENANCE> and press the ENT key.
(4) Select the UPDATE AREA and press the ENT key.
(6) Select UPDATE STANDBY and press the ENT key.
(7) "STANDBY OK CONTROL A PC, TRANSMIT SOFTWARE!!" will be
displayed. Proceed to step i.
Procedure for Performing and Update with a Display Unit (Enclosed area indicates
operations on display unit)
i In the "1. Select Update Core" area, check the Core which you wish to update. Core 1 is
the unit for Antenna 1, core 2 for Antenna 2, and core 3 for Antenna 3.
j Press the "3. Select" button, and select the update file (xxx.mhx) you wish to update. (Fig.
32, Fig. 33)
Fig. 32 Main Window After File Selection
2-34
k Press the "4. Start" button to start the update. Each core is updated separately. The update
status is displayed in the status display. The transmission status is shown in the
transmission log.
l Wait until update for all cores to finishes. If "Version update completed" appears in the
output window, the update was successful. (Fig. 34).
Fig. 34 Version Update Completed Main Screen
2-35
11 A popup shown in Fig. 35 will appear. Press OK, and go to step g for performing a ROM

check from the display unit, and confirm that all versions are the same as that of the update
software, and that ROM checks are all successful.
If the version is incorrect, or the ROM checks for any cores failed, after cycling the power
on the display unit, for the applicable core, and start again from d of "7.1 Procedures for
Connecting the Sensor and PC via the Display Unit".
12 Press the "6.Close" button, and a popup shown in Fig. 36 will appear. Press OK.

Fig. 36 Closing the Application
2-36
7.2 Procedures for Connecting the Sensor and PC Directly
c Connect the equipment as described in d of "3. Configuration".
d Start GPSLoader.exe. (Fig. 37).
Fig. 37 GPSLoader.exe Icon
e A window will appear, as shown in Fig. 38. Select "Not Used" from the Display Unit area.
Fig. 38 Main Screen
f Select the Com Port No of the PC in the Serial Port Settings area.
g Turn the sensor on.
h In the "1. Select Update Core" area, check the Core which you wish to update. Core 1 is
i Press the "2. ROM Check" button.
j Wait until the ROM check finishes. When a popup shown in Fig. 39 or Fig. 40 appears,
the check has been completed. Check the ROM version. (Fig. 41). If you do not wish to
perform a ROM check before updating, proceed to step k.
check fails, proceed to step k.
2-37
Fig. 39 ROM Check Completed Popup
Fig. 40 ROM Check Completed Popup for Failed ROM(s)
Fig. 41 ROM Check Completed
k In the "1. Select Update Core" area, check the Core which you wish to update. Core 1 is
2-38
l Press the "3. Select" button, and select the update file (xxx.mhx) you wish to update. (Fig.
42, Fig. 43)
Fig. 42 Main Window After File Selection
11 Press the "4. Start" button to start the update. Each core is updated separately. The update
status is displayed in the status display. The transmission status is shown in the
transmission log.
Wait until all core updates finish. If "Version update completed" appears in the output
12
window, the update was successful. (Fig. 44).
Fig. 44 Version Update Completed Main Screen
2-39
13 In the "1. Select Update Core" area, check the Core which you wish to update.
Core 1 is
14 Press the "5.ROM Check" button.


Power cycle the sensor and press "Yes".
Fig. 45 Verifying Power Restart
16 When a popup shown in Fig. 46 or Fig. 47 appears, the check has been completed.

Check all ROM versions in the ROM check area, and the results of all ROM checks (Fig.
48). If any errors were detected, refer to the item i of "9. Troubleshooting". If the version
number is incorrect, cycle the power to the sensor, and start again from d of "7.2
Procedures for Connecting the Sensor and PC Directly".
If the ROM check does not finish successfully, and the results of the ROM check cannot be
confirmed, after restarting the sensor and GPSLoader, select "Display Unit Unused", and
check via steps h, i, and j.
Fig. 46 ROM Check Completed
Fig. 47 ROM Check Completed Popup for Failed ROM(s)
2-40
Fig. 48 ROM Check Completed Main Screen
17 Press the "6.Close" button, and a popup shown in Fig. 49 will appear. Press OK.
Fig. 49 Closing the Application Close
2-41
8. The Pause Button
The "Pause" button can be used to stop ROM checks and updates.
The location of the "Pause" button is indicated in Fig. 50. This button can be used during
ROM checking or updating. When used, a popup shown in Fig. 51 will appear. Press OK if
you wish to stop the process.
Shut down GPSLoader after pressing the "Pause" button. If you press it during an update,
there will be no software in the core, so restart the sensor power and repeat the full procedure
of update.
Fig. 50 "Pause" Button
Fig. 51 "Pause" Button Popup
2-42
9. Troubleshooting
c Warning "Transmission time-out occurred. Stopping transmission processing" appeard.
(Fig. 52).
Fig. 52 Transmission Timeout
The transmission and reception timing may not have matched, resulting in a transmission
processing timeout.
Cycle the power to the sensor, if there is a display unit, start again from c of "7.1
Procedures for Connecting the Sensor and PC via the Display Unit", and if there is no
display unit, start again from c of "7.2 Procedures for Connecting the Sensor and PC
Directly". (For cores which have already been updated, selection in the "1. Select Update
Core" area is not necessary.)
d "LD20 reception time-out" is displayed. (Fig. 53).

Cabling problems or bit rate errors may have occurred. Cycle the power to the sensor,
check the cabling and serial port settings, if there is a display unit, start again from c of
"7.1 Procedures for Connecting the Sensor and PC via the Display Unit", and if there is no
display unit, start again from c of "7.2 Procedures for Connecting the Sensor and PC
Directly".
Fig. 53 LD20 Reception Time-Out
2-43
e Warning "Failed to initialize transmission environment" appeared. (Fig. 54).
It is possible that another application is trying to use the same COM port, or the COM port
settings are incorrect. Close down all other applications, cycle the power to the sensor, if
there is a display unit, start again from c of "7.1 Procedures for Connecting the Sensor
and PC via the Display Unit", and if there is no display unit, start again from c of "7.2
Fig. 54 COM Port Conflict with Other Application
f Warning "Write error occurred (retry limit). Write processing stopped." appeared. (Fig. 55).
Fig. 55 Write Error
g Warnimg "Core X ROM deletion failed (30 second time-out) Stopping processing"
appeared. (Fig. 56).
A problem may have occurred when deleting the ROM. Cycle the power to the sensor. If
Fig. 56 ROM Deletion Failed
h Warning "[core X] ROM information could not be acquired. Please turn the power off and
back on" appeared. (Fig. 57).
ROM information data reception may have failed during the ROM Check. Cycle the power
to the sensor. If there is a display unit, start again from c of "7.1 Procedures for
Connecting the Sensor and PC via the Display Unit", and if there is no display unit, start
again from c of "7.2 Procedures for Connecting the Sensor and PC Directly".
Fig. 57 ROM Information Acquisition Failed
2-44
i Warning "ROM check completed. Failed ROM core detected. Please rewrite the failed
core" appeared. (Fig. 58).
ROM OK/NG information or version number data may not have been detected, or the ROM
may have failed. Check the ROM check edit box, and for the core which has failed, cycle
the power to the sensor, if there is a display unit, start again from c of "7.1 Procedures for
Connecting the Sensor and PC via the Display Unit", and if there is no display unit, start
again from c of "7.2 Procedures for Connecting the Sensor and PC Directly".
Fig. 58 ROM Failure Detected
Warning Could not acquire sensor data. Please turn the power off and back on
appeared.
(Fig. 59)
Transmission may have failed during the ROM check. Cycle the power to the sensor. If
Fig. 1 Sensor Data Acquisition Failed
Warning Could not configure transmission port. Please turn the power off and back on
appeared.
(Fig. 60)
Transmission may have failed during the ROM check. Cycle the power to the sensor. If
Fig. 2 Transmission Port Configuration Failed
2-45
2-46
Section 3 Functions
The NWZ-4700 Display Unit is composed of the following units.
Model Name Role

1 CMJ-501C DISP-DPU Performs all processing
2 CCN-392A LCD Unit Display device
3 CMD-953A Keyboard Unit Unit for Keyboard entries
4 CMH-2192C Connector Board Connector for external devices
5 CWB-1341C Chassis Contains internal units
6 CFQ-7257 Power Cable Cable for supplying power to the display unit
5
CWB-1341C 1
Chassis CMJ-501C
DISP-DPU
2 3 4
CCN-392A CMD-953A CMH-2192C
LCD Unit Keyboard Unit Connector Board
6
CFQ-7257
Power Cable
3-1
CMJ-501C/DISP-DPU
This unit provides power supply and digital processing features.
Power Supply
Digital Processing Area
Area
Print Board Component Side
DC-DC Power Supply

The unit is rated for input voltages of 10.8 to 31.2 V. However, it can operate with
voltages up to 43 V.
(If the unit is supplied with voltages greater then 43 V, the overvoltage protection circuit
operates and shut down the unit)
The output voltages and their uses are:

+5V: LCD backlight, key backlight, buzzer, relay operation
+3.3V: General digital circuitry, LCD module
+1.5V: CPU core
+5V iso: Serial transmission
+13V: Sensor power supply
All voltages are consumed within the unit, with the exception of the 13 V supplied to the
sensor.
Digital processing consists primarily of:

LCD display control
Key input detection
Serial transmission with external devices
Contact signal output
It is also used for controlling other units.
3-2
CMJ-501C / Power Supply Block Diagram
CMH-2192C
Connector Board
+13V
+5V iso
Converter
Transformer
T1
+5V iso
CD81 (TP51)
Regulator

IC81
On / Off
(TP52)
Control Circuit 220u
IC1 C81 GND
CD71
(TP12)
1000u
Voltage
Detection C71
Circuit
IC21, 22 DGND
+5V
CD51 (TP50)
TR31
+3.3V

PWM (TP33)
Regulator
Control IC51
IC31 1000u +1.5V
C51
Regulator
63V/1000u IC52
C3 (TP15)
Feedback
Circuit
PHT31, IC63
DGND
Common (TP23)
Mode Choke
Coil
L1
+3.3V +5V +5V
CMJ-501C / DISP-DPU
DC Power CCN-392A CMD-953A

Supply LCD Unit Keyboard
Unit
3-3
CMJ-501C / Digital Processing Block Diagram
CMH-2192C
Connector Board
RS422 PHT102 RS232 RS485 PHT116 Relay

K123
IC125 IC113 IC116
Relay
K122
Relay
K121
SIO2 SIO3 SIO4 SIO5
UART UART UART UART
IC114 IC118 IC123 IC128
4Mb 64Mb
Flash Memory SDRAM
IC102 IC104
16Mb
Temperature
Flash Memory
Sensor
IC103
IC122
SIO0 SIO1 CPU

IC101
CMJ-501C / DISP-DPU
CCN-392A CMD-953A
LCD Unit Keyboard
Unit
3-4
CCN-392A / LCD Unit
Control Signal
Input Flat Cable
Backlight Cable
The LCD unit uses the following LCD modules:

Type: FSTN, Positive, Transflective
Display Size: 5.7 Inch
Dots: 320 x 240 dots
Backlight: Lit by white LED
Two types of cables are connected to the CMJ-501C(DISP-DPU), providing control signal input
and power supply.
Control Signal Input Flat Cable Backlight Cable

1 Display Data D0 1 LED-A (+5V)
2 Display Data D1 2 Unused
3 Display Data D2 3 LED-K
4 Display Data D3
5 Display ON/OFF Maximum brightness of 16
6 Frame Signal candela or more
7 Unused Minimum brightness of 0.3
candela or less
8 Shift Clock 1
9 Shift Clock 2
10 +3.3V
11 GND
12 -24V
13 Contrast Control
14 GND
* Connected to front escutcheon by 4 tapping screws.
3-5
CMD-953A / Keyboard Unit
The keyboard unit features:

Tactile switches for operation
LED for lighting
Buzzer for alarm and key press
sounds
Key Printing Print Board Component Side
* Connected to front escutcheon by 9 tapping screws.
CMH-2192C / Connector Board
Print Board Component Side
The connector:
Is a unit for connecting external devices;
Contains circuitry with a driver IC for serial output.
* Connected to front escutcheon by 2 screws and a round connector nut.
3-6
CWB-1341C / Chassis
The chassis contains the following 4 units.

{ CMD-953A Keyboard Unit
{ CCN-392A LCD Unit
{ CMJ-501C DISP-DPU (Display controller)
{ CMH-2192C Connector Board
Front
CMD-9
53A
CCN-3
92A
W11
Keyboard
LLCD
CDUnit

Unit
CMJ-5
01C
DISP-D
PU
W6
W2
W5
7-482-2PG-300
CMH-2
192C

2 Connector
Board
DC12/2
4V 14
12
SENSO
R
12
DATA IN
/OUT
14
1 DATA IN
/OUT
2 CONTA
CT
Rear IN/OUT
3-7
CFQ-7257 / Power Cable
Fuse Holder
(Contains 2A fuses)
Red
2A
CFQ-7257 Black
2A
2m
Pin Polarity Color

1 DC Black
2 DC Red
Fuses Used
Name Model Name Rating Size
Glass Tube Fuse MF60NR 250V 2 250V 2A 6.4 x 30 mm
[Note]
Connectors are same as those below, so they may be used temporarily with the following
conditions.
Conditions: Fuse holder on one side

Fuse volume is different
Cable Model Name Equipment Used In Fuse Holder Holder

CFQ-3598B JLR-7700(MK2), NWZ-4570 + side only 2A
CFQ-6902 JLZ-700 - side only 5A
3-8
3.2 NNN-20/30 Sensor Unit
The NNN-20/30 Sensor Unit is composed of the following units.
Model Name
1 CMJ-497-U Processor Unit Contains GPS core and gyro, and performs all
processing
2 CAF-620 ANT Unit Receives GPS signal
3 CWB-1450 Chassis Connects internal units
4 CFQ-7248 Data Cable Connects sensor unit and display unit
3
CWB-1450 1
Chassis CMJ-497-U Processor Unit
CHG-201
CCA-570JG X Axis Gyro
GPS Core CMJ-497
SENSOR-DPU
CHG-201
CCA-570JG Y Axis Gyro
GPS Core
CCA-570JG Z Axis Gyro

GPS Core
2-1 2-2 2-3

CAF-620 CAF-620 CAF-620
ANT Unit ANT Unit ANT Unit
4
CFQ-7248
Data Cable
3-9
CMJ-497 / SENSOR-DPU
Power Supply Block Diagram
+3.3V
Regulator
IC108
GND
+3.3Vcpu
Regulator
IC109
GND
Step-Down
Converter +3.3V
Circuit
Regulator
IC110
Voltage
Detection Switching GND
Circuit Regulator
IC105 IC101 +5V
Regulator
IC102 +3.3V
Regulator +3.3V
IC201
Regulator
IC304
63V/220u
C118
GND

Common Mode
Choke Coil GND
L101
DC Power
Supply
3-10
Section 4 Maintenance & Inspection
4.1 Diagnostics
4.1.1 Sensor Input and Output
Power Supply Check

13 V (typ.) is supplied to the sensor by the display unit. If this line is cut or power supply is
otherwise interrupted, the unit does not operate.
Turn the display unit on and check the power to the sensor as follows.
When checking the power, take care not to short circuit any pins.
Display Unit Rear
Pull out the connector

SENSOR
Measure voltage between pins 1 and

2 on SENSOR receptacle.

As the sensor is not connected,
there is no load, so the output
voltage ranges 15 to 20 V, which is
not abnormal.
Multimeter
If the measured voltage is zero,

The power supply in the display unit may be broken.
If the voltage is all correct,

The cable or sensor must be broken.
4-1
Check of Data Line
On starting the unit, the display unit and sensor check the settings each other.
If the unit switches automatically to the standard screen, there is no problem in the signal lines
(both sending and receiving).
If the screen shown below appears frequently, an error may have occurred.
Display Unit and Sensor Check Screen
Error
Functioning Properly Detected
{ Check of Receiving Line

The "Input Check" function can be used to check whether the display unit is receiving correctly
or not.
Refer to "5.4.2 Input Check" of the instruction manual for details.
Set the port selection to INPUT0, and run the Input Check.

If data is received, it can be monitored.
(However, as the data is of specific format, it is not readable)
4-2
4.1.2 Data Input and Output
Two rear receptacles can be used for interfacing with external devices.
If output is configured with the display unit, but there is no output, one of the following
techniques may be used to troubleshoot.
c Check on the connected end (using a line monitor or the like)
d Loop the signal back to the display unit and check
Following is a description of the loop back data monitoring method of investigation.
Data can be monitored by linking to the 1 and 2 pins of [DATA IN/OUT 2] to each
pair of output terminal.
When using the CFQ-5374 data cable, connect the brown (1) / red (2) leads.
Display Unit Rear
DATA IN/OUT DATA IN/OUT

1 2
The "Input Check" function can be used to monitor data.

Refer to "5.4.2 Input Check" of the instruction manual for details.
Set the port selection to INPUT4, and run the Input Check.

If data is received, it can be monitored.
4-3
4.2 Replacement
4.2.1 Backup Battery Replacement
The NNN20/30 Sensor contains a backup battery (lithium battery).

It can be replaced as follows.
[Note] Reception is possible even when the battery is empty.
Before starting replacement, order the battery from JRC.
Model Name Code Life

Lithium Battery BR-2/3AGE2P 5ZBCJ00010 Approx. 10 years
1. Disconnect the sensor.
2. Remove the screws (6) from the bottom of the arm, and remove the central cover.
The gasket is greased.

Take care during replacement not to touch the grease.
3. Loosen the screws (4) on the aluminum cover, and remove the cover.
Loosen the attachment screws (3) on the processing unit case, then slide and remove it .
Remove the aluminum cover
Continued on next page

4-4
4. Unfasten the connectors (4) from the processing unit, and remove the unit.
5. Remove the circuit board attachment screws (4), and flip over the CMJ-497.
1. Remove the battery leads with the aid of soldering iron (3 locations).
2. Solder the new battery.
3. Apply RTV rubber on the battery.
Light Green
Orange
White
White
Black
Grey
Blue
Red
Red
(Component Side)
Backup Battery
6. Reconnect all cables and screws.
4-5
4.2.2 Unit Replacement
Display Unit
<Common Procedures for All Units>
1. Disconnect all cables connected to the display unit.
2. Remove the tapping screws (6) from the rear of the unit.
3. Remove the 3 cables.
c Unlock
d Disconnect cable
Flat Cable
Refer to the procedure, of each unit for further

instructions. Insert the cable, with the contact
surface facing the circuit board.
4-6
Replacement of CMJ-501C / DISP-DPU
1. Remove the screws (7) from the rear cover, and remove the aluminum plate.
Aluminum Plate of
CMJ-501C
2. Remove the connected cables (4).
CMJ-501C / DISP-DPU
3. Disconnect the circuit board from the aluminum plate, and replace it.
Caution: A heat dispersal sheet is sandwiched by the circuit board and aluminum plate.
CMJ-501C / DISP-DPU
4. Reinsert all the connectors and screws.

Caution: Lock the keyboard cable after inserting it.
4-7
Replacement of CCN-392A / LCD Unit
1. Unscrew the LCD module at 4 points.
Flat Cable
2 Core
Vinyl Cable
2. Replace the LCD module.
Caution:
The panel polarizing plate can be easily scratched, so take care when removing it.
Water droplets remaining on it for a long time may leave discoloration or staining, so wipe
out any water immediately.
If the panel surface is dirty, clean it with a dry, lint-free cloth.
The front polarizing plate of the new module is covered by a scratch protective
film.
Remove the film immediately before installation.
4-8
Replacement of CMD-953A / Keyboard Unit
1. Disconnect the flat cable.
c Unlock
Flat Cable
d Disconnect flat cable
Insert the cable, with the contact

surface facing the circuit board.
2. Remove the tapping screws (9) of the keyboard unit, and replace the unit.
CMD-953A / Keyboard Unit

Caution: Lock the keyboard cable after inserting it.
4-9
Replacement of CMH-2192C / Connector Unit
1. Remove the screws (7) from the rear cover, and remove the aluminum plate.
Remove the connected cables (4).
2. Remove the screws (2) and the nuts of rear receptacles (4), and perform the replacement.
Rear Cover
Rubber
Nut Washer
3. Reinsert and fasten all the connectors, receptacles and screws.
4-10
Sensor
Replacement of CMJ-497-U / Processing Unit
This unit is configured at the factory for use in JLR-20 (NNN-20) equipment.
When performing replacement for a JLR-30(NNN-30), the dip switches on the board
must be aligned.
1. Remove the screws (6) from below the arm, and remove the central cover.
The gasket is greased.

Take care during replacement not to touch the grease.
2. Loosen the screws (4) on the aluminum cover, and remove the cover.
Loosen the attachment screws (3) on the processing unit case, then slide and remove the
case.
Remove the aluminum cover
Continued on next page
4-11
3. Remove the connecting cables (4) from the processing unit, and remove the unit.
4. Change the settings for the replaced unit (for JLR-30 equipment).
Settings of dip switches S401
Default settings are for JLR-20, as shown

below.
(For JLR-20 equipment, do not change the
settings)
1 O
2 N
3
4
For JLR-30 replacement, set the number 1

of S401 to ON.
1 O
2 N
3
4
5. Reconnect the screws and reassemble the unit.
4-12
Replacement of CAY-62 / ANT Unit
First, check the number of the antennas to be replaced.
1. Remove the screws (3) from the bottom cover of the arm.
2. Remove the antenna attachment screws (4) and nylon clip attachment screw (1) from the
arm.
3. Remove the self-bonding tape, and unscrew the relay connector (TNC connector).
4. Remove the antenna, and replace it.
Connector Waterproofing
Antenna [1]
After confirming that the connector is fastened firm,
perform waterproofing with self-bonding tape.
Apply tension to the tape so that it doubles in length, and
wind the tape around the connector overlapping, and
wrap the connector from end to end three times.
When wrapping the connector, begin from the end of
processing unit towards the antenna.
The water infilterate into the cable at the joint part where
the cable meets the connector as they are different in
Relay Connector diameter. Wind the tape there two to three times more.
(TNC Connector) After having wrapped the connector, press the tape to
promote the self-bonding.
[2]
Then wrap the connector with PVC tape three times
overlapping but not stretching. After wrapping the
connector, press the tape to promote adhesion to the
self-bonding tape.
[3]
The number of wraps depends on the diameter of Nylon
Clip. Pay attention so that the wrapped connector and
the clip fit each other.
Nylon Clip
Coiling
To Direction
Bottom Processing
Unit To Antenna
Cover
Connector
* The same procedure applicable to the NNN-30.
Self-bonding Tape PVC Tape (Black)
4-13
4-14
Section 5 Data Output Formats
5.1 Data Sentences
1. Sentences are not necessarily output in the order shown below. Make sure that sentences
can be received in any order.
2. The length of each sentence is variable. Make sure that sentences of any length can be
received.
NMEA0183 Output Sentences
HDT: Heading, true

THS: True bearing with status
ROT: Rate of turn
ZDA: Time and date
GGA: Global positioning system fix data
VTG: Track made good and ground speed
RMC: Recommended minimum specific GPS/TRANSIT data
GBS: GPS satellite fault detection for RAIM
DTM: Datum reference
GSA: GPS DOP and active satellites
GSV: GPS satellites in view
GNS: GNSS fixed data
MSS: Beacon receiver status
GST: GPS pseudorange noise statistics for RAIM
GLL: Geographical position, latitude/longitude
PJRCD, GP, 0: Reception Status of Satellites in View

PJRCD, GP, 1: Number of Healthy Satellites and Satellites in View
PJRCD, GP, 2: Reception Status of Satellites in View
PJRCD, GP, 3: Reception Status of Satellites in View, DGPS Correction Station
Monitor Information
PJRCD, GP, 5: Attitude Data
PJRCD, GP, 8: Weather Data
PJRCF, GP, 0: Reception Status of SBAS Satellites
PJRCF, GP, 2: RAIM, WER
PJRCD, GP, 6: Satellites Used for Bearing Calculation, and Calculation Status
5.2 Protocols
NMEA Protocols
Bit Rate: 4800, 9600, 19200, 38400, 57600bps (Select one)
Data Bits: 8 bits
Parity: None
Start Bit: 1 bit
Stop Bit: 1 bit
Transmission Interval: 20ms, 25ms, 50ms, 100ms, 200ms, 500ms
1s, 2s, 3s, 4s, 5s, 6s, 7s, 8s, 9s (Select one)
Some combinations of bit rate, transmission interval, and number of sentences are not
possible.
In such a case, increase the transmission interval or configure the equipment to output the
minimum required sentences only.
5-1
5.3 Data Formats
HDT (Heading, True)
$GPHDT,xxx.x,T*hh<CR><LF>
1 2
1: True heading 0 - 359.9 degrees

2: Checksum
THS (True Bearing with Status)

$GNTHS,xxx.x,x*hh<CR><LF>
1 23
1: True bearing [deg]

2: Status
A: GPS based bearing calculation completed
E: DR (operating with backup sensor)
S: Simulation mode
V: Data invalid
3: Checksum
ROT (Rate of Turn)

$GPROT,uxxxx.x,A*hh<CR><LF>
1 2 3
1: Rate of turn 0 - 9999.9 (deg, min) u: sign (+,-)

2: Status
A = Valid
V = Invalid
3: Checksum
ZDA (Date and Time)

$GPZDA, hhmmss,xx,xx,xxxx,xx,xx*hh<CR><LF>
1 2 3 4 5 6 7
1: UTC time (hours, minutes, seconds)

2: UTC day 01 - 31
3: UTC month 01 - 12
4: UTC year
5: Local zone hours, 00h to 13h
6: Local zone minutes, 00 to +59
7: Checksum
5-2
GGA (Global Positioning System Fix Data)
Version 1.5
$GPGGA, hhmmss,ddmm.mmm,a,dddmm.mmm,a,x,x,xx,uxxxx,M,uxxx,M,xx,xxxx<CR><LF>
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Version 2.1
$GPGGA,hhmmss,ddmm.mmmm,a,dddmm.mmmm,a,x,xx,xx,uxxxx,M,uxxx,M,xx,xxxx*hh<CR><LF>
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Version 2.3
$GPGGA, hhmmss.ss,ddmm.mmmm,a,dddmm.mmmm,a,x,xx,xx,uxxxx,M,uxxx,M,xx,xxxx*hh<CR><LF>
1 2 3 4 567 8 9 10 11 12 13 14 15

Measured UTC [1/100 sec] (Version 2.3)
2, 3: Latitude (deg, min), N / S
4, 5: Longitude (deg, min), E / W
6: GPS measurement status 0 = No position measurement, 1 = GPS
positioning, 2 = DGPS positioning
8 = Simulation mode (Version 2.3 only)
7: Number of satellites used for position fix
8: HDDP (0 20)
9, 10: Antenna altitude above sea level (m), u: sign (+,-)
11, 12: Geoid height (m), u: sign (+,-)
13: Version 1.5 DGPS data seconds expired (NULL if not performing DGPS
positioning)
Version 2.1 DGPS data seconds expired (00 if not performing DGPS
positioning)
Version 2.3 DGPS data seconds expired (NULL if not performing DGPS
positioning )
14: Version 1.5 DGPS reference station ID
Version 2.1 DGPS reference station (0000 if not performing DGPS
positioning)
Version 2.3 DGPS reference station (NULL if not performing DGPS
positioning)
15: Checksum
Note 1. For version 1.5, when the position is not fixed, outputs last measured position data.
For version 2.3, when the position is not fixed, outputs last measured position data,
date, and time.
For version 2.3, when power is turned on, or master reset is performed, the initial
time, date, and position settings are NULL.
VTG (Track Made Good and Ground Speed)
Version 1.5
$GPVTG, xxx.x,T,,,xxx.x,N,,<CR><LF>
1 2 3 4
Version 2.1
$GPVTG, xxx.x,T,,,xxx.x,N,xxx.x,K*hh<CR><LF>
1 2 3 4 5 67
Version 2.3
$GPVTG, xxx.x,T,,,xxx.x,N,xxx.x,K,x*hh<CR><LF>
1 2 3 4 5 678
1, 2: Course bearing (deg)

3, 4: Speed (knots)
5, 6: Speed (km/h)
7: Checksum (Version 1.5, 2.1)
7: Mode Indicator (Version 2.3)
A : GPS positioning
D : DGPS positioning
N : Not positioning
S : Simulation mode
8: Checksum (Version 2.3)
5-3
RMC (Recommended Minimum Specific GPS/TRANSIT Data)
Version 1.5
$GPRMC, hhmmss,f,ddmm.mm,a,dddmm.mm,a,xxx.x,xxx.,xxxxxx,,*hh<CR><LF>
1 2 3 4 5 6 7 8 9 10
Version 2.1
$GPRMC, hhmmss,f,ddmm.mmmm,a,dddmm.mmmm,a,xxx.x,xxx.,xxxxxx,,*hh<CR><LF>
1 2 3 4 5 6 7 8 9 10
Version 2.3
$GPRMC, hhmmss.ss,f,ddmm.mmmm,a,dddmm.mmmm,a,xxx.x,xxx.x,xxxxxx,,,x*hh<CR><LF>
1 2 3 4 5 6 7 8 9 10 11

2: Status A= Valid, V= Invalid
7: Speed (knots)
8: Course bearing (deg)
9: UTC day, month, year
A : GPS positioning
N : Not positioning
S: Simulation mode
Note 1. For version 1.5, when not performing positioning, outputs last measured position data.
For version 2.3, when not performing positioning, outputs last measured position data,
date, and time.
For version 2.3, when power is turned on, or master reset is performed, the initial
time, date, and position settings are NULL.
GBS (GPS satellite fault detection for RAIM)

Version 2.1, 2.3 only
$GPGBS,hhmmss.ss,uxxx.x,uxxx.x,uxxx.x,xx,x.xxxxx,uxxxx.x,xxxx.x*hh<CR><LF>
1 2 3 4 5 6 7 8 9
1: Measured UTC (hr. min. sec. 1/100 sec)

2: Latitude estimated error [m] u: sign
3: Longitude estimated error [m] u: sign
4: Elevation estimated error [m] u: sign
5: Faulty satellite ID GPS: 1-32
SBAS satellites 120 to 138 are represented by 33 to 51.
33 to 64 are reserved for SBAS satellite use.
6: Faulty satellite detection overlook ratio (0.00000 to 1.00000)
7: Estimated bias [m] u: sign
8: Standard bias deviation [m]
9: Checksum
5-4
DTM (Datum Reference)
$GPDTM, ccc,,x.x,a,x.x,a,ux.x,ccc*hh<CR><LF>
1 2 34 56 7 8
1: Datum symbol
W84 - WGS84
W72 - WGS72
IHO - datum code (Version 2.1: JRC proprietary value)
IHO - datum code (Version 2.3: IHO datum code)
999 - user defined number
2, 3: Latitude deviation (min), N / S Note 1)
4, 5: Longitude deviation (min), E / W Note 1)
6: Elevation deviation (m), u: sign (+,-) Note 1)
7: Reference datum Null or W84
8: Checksum
Note 1) Deviation length is not fixed
GSA (GPS DOP and Active Satellites)

Version 2.1 only
$GPGSA, a,x,xx,xx,xx,xx,xx,xx,xx,xx,xx,xx,xx,xx,xx.x,xx.x,xx.x*hh<CR><LF>
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Version 2.3 only

$GPGSA, a,x,xx,xx,xx,xx,xx,xx,xx,xx,xx,xx,xx,xx,xx.x,xx.x,xx.x*hh<CR><LF>
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1: Positioning mode M = manual selection, (2-D or 3-D fixed), A =

automatic selection
2: Positioning dimensions 1 = No position measurement, 2 = 2-D positioning,
3 = 3-D positioning
3 - 14: Number of satellites used for positioning PRN number (For less than 12
satellites, the field are "00".)
(Version 2.1)
15: PDOP (4 digit fixed length) (Version 2.1)
16: HDOP (4 digit fixed length) (Version 2.1)
17: VDOP (4 digit fixed length) (Version 2.1)
3 - 14: Number of satellites used for positioning PRN number (For less than 12
satellites, the fields are NULL.)
(Version 2.3)
SBAS satellites 120 to 138 are represented by 33 to 51.
33 to 64 are reserved for SBAS satellite use.
If there are 12 or more GPS satellites when positioning, even if there are
SBAS satellites, the output gives priority to GPS
15: PDOP (4 digit fixed length) (Version 2.3)
16: HDOP (4 digit fixed length) (Version 2.3)
17: VDOP (4 digit fixed length) (Version 2.3)
5-5
GSV (GPS Satellites in View)
$GPGSV, x,x,xx,xx,xx,xxx,xx,xx,xx,xxx,xx,xx,xx,xxx,xx,xx,xx,xxx,xx*hh<CR><LF>
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1: Total number of GSV messages (1 - 3) (Version 2.1)

2: GSV message number (1 - 3) (Version 2.1)
1: Total number of GSV messages (1 - 4) (Version 2.3)
2: GSV message number (1 - 4) (Version 2.3)
3: Satellites in view
4: 1st satellite PRN number (01 - 32) (2 digit fixed length)
SBAS satellites 120 to 138 are represented by 33 to 51. (Version 2.3)
33 to 64 are reserved for SBAS satellite use. (Version 2.3)
5: 1st satellite elevation angle (00 - 32) (2 digit fixed length)
6: 1st satellite bearing angle (00 - 90 deg) (3 digit fixed length)
7: 1st satellite SNR signal strength C/No (00 - 99 dB) (2 digit fixed length)
8 - 11: 2nd satellite information (same as 4 - 7)
12 - 15: 3rd satellite information (same as 4 - 7)
16 - 19: 4th satellite information (same as 4 - 7)
20: Checksum
Note. Each GSV sentence includes 4 satellites, so the number of GSV sentences
varys based on the number of satellites detected.
GNS (GNSS Fixed Data)

Version 2.3 only
$GPGNS, hhmmss.ss,ddmm.mmmm,a,dddmm.mmmm,a,x,xx,xx,uxxxx,uxxx,xx,xxxx*hh<CR><LF>
1 2 3 4 5 6 7 8 9 10 11 12 13

Measured UTC [1/100 sec]
6: MODE indicator N = No position measurement, A = GPS positioning, D =
DGPS positioning
S = Simulation mode
7: Number of satellites used for positioning
8: HDOP (0 - 20)
9: Antenna altitude above sea level (m), u: sign (+,-)
10: Geoid height (m), u: sign (+,-)
11: DGPS data seconds expired (NULL if not performing DGPS positioning)
12: DGPS reference station (NULL if not performing DGPS positioning)
13: Checksum
Note 1. When not performing position fixing, outputs last measured position data,
date, and time.
When power is turned on, or master reset is performed, the initial time, date,
and position settings are NULL.
5-6
MSS (Beacon Receiver Status)
$GPMSS,,SSS,FFF.F,BBB*hh<CR><LF>
1 2 3 4 5
1: Signal level
2: SNR
3: Frequency
4: Bit rate
5: Checksum
GST (GPS Pseudorange Noise Statistics for RAIM)

$GPGST,hhmmss.ss,xxxx.x,xxxx.x,xxxx.x,xxx,xxxx.x,xxxx.x,xxxx.x*hh<CR><LF>
1 2 3 4 5 6 7 8 9
1: Measured UTC (hr. min. sec. 1/100 sec)

2: Range RMS[m]
3: Error ellipse long axis standard deviation [m]
4: Error ellipse short axis standard deviation [m]
5: Error ellipse long axis inclination[]
6: Latitude error standard deviation [m]
7: Longitude error standard deviation [m]
8: Elevation error standard deviation [m]
9: Checksum
GLL (Geographical Position, Latitude / Longitude)

Version 1.5
$GPGLL,ddmm.mm,a,dddmm.mm,a<CR><LF>
1 2 3 4
Version 2.1
$GPGLL,ddmm.mmmm,a,dddmm.mmmm,a,hhmmss.ss,A*hh<CR><LF>
1 2 3 4 5 6 7
Version 2.3
$GPGLL,ddmm.mmmm,a,dddmm.mmmm,a,hhmmss.ss,A,x*hh<CR><LF>
1 2 3 4 5 678

5: UTC time (hours, minutes, seconds 1/100 sec fixed at 00)
6: Status A= Valid, V= Invalid
A : GPS positioning
N : Not positioning
S : Simulation mode
Note 1. For version 1.5, when not performing positioning, outputs last measured
position data.
For version 2.3, when not performing positioning, outputs last measured
position data, date, and time.
For version 2.3, when power is turned on, or master reset is performed, the
initial time, date, and position settings are NULL.
5-7
PJRCD, GP, 0 (Reception Status of Satellites in View)
Version 1.5 only
$PJRCD, GP,0,xx,xx,xx,xx,iiaaaeesll,iiaaaeesll,iiaaaeesll,iiaaaeesll,iiaaaeesll<CR><LF>
12 34 5 6 7 8 9 10
1: Data format (0)

2 - 5: Number of satellites used for positioning
6 - 10:
ii: Satellite number
aaa: Bearing angle
ee: Elevation angle
s: Reception status
0: Searching
1: Tracking
2: Data recovery completed
ll: Signal level
PJRCD, GP, 1 (Number of Healthy Satellites and Satellites in View)

Version 1.5 only
$PJRCD, GP,1,xx,xx,xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx<CR><LF>
12 3 4
1: Data format (1)

2: Number of healthy satellites
3: Number of satellites in view
4: Health status of all satellites
0: Unhealthy, 1: Healthy
PJRCD, GP, 2 (Reception Status of Satellites in View)

Version 1.5 only
$PJRCD, GP,2,iiaaaeesll,iiaaaeesll,iiaaaeesll,xx,xx,xx,xx,xx<CR><LF>
1 2 3 4 56 7 89
1: Data format (2)

2 - 4:
ii: Satellite number
aaa: Bearing angle
ee: Elevation angle
s: Reception status
0: Searching
1: Tracking
ll: Signal level
5 - 9: Number of satellites used for positioning
5-8
PJRCD, GP, 3 (Reception Status of Satellites in View, DGPS Correction Station
Monitor Information)
Version 2.1 only
$PJRCD,GP,3,xx,x,xx,x,xx,x,xx,x,xx,x,xx, x,xx, x, xx,x, xx, x, xx, x, xx, x, xx, x, x*hh<CR><LF>
1 23 45 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Version 2.3 only
$PJRCD,GP,3,xx,x,xx,x,xx,x,xx,x,xx, x,xx, x,xx, x,xx,x, xx, x,xx, x,xx, x,xx, x,xx, x,xx, x, x*hh
1 2 3 45 67 89 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
1: Data format (3)

2: 1st satellite PRN number
3: 1st satellite reception status (Refer to *1 for details)
|
24: 12th satellite PRN number
25: 12th satellite reception status (Refer to *1 for details)
* If there is data for less than 12 satellites, the remaining fields are either
"00" or "0".
(Version 2.1 )
26: SBAS satellites 120 to 138 are represented by 33 to 51. (Version 2.3)
27: SBAS satellite reception status (Refer to *1 for details) (Version 2.3)
28: SBAS satellite spare Fixed at 00 (Version 2.3)
29: SBAS satellite spare Fixed at 0 (Version 2.3)
* If there is data for less than 13 satellites, the remaining fields are either
"00" or "0".
(Version 2.3)
26: DGPS correction station operation status (Version 2.1)
30: DGPS correction station operation status (Version 2.3)
7: = Correction station operation stopped
6: = Not monitoring correction station data
5 - 0: = Reserved as correction station data
* 1Satellite reception status

0: Searching
1: Tracking
4: Used for positioning
5-9
PJRCD, GP, 5 (Attitude Data)
$PJRCD, GP, 5, xxx.x,uxx.x,uxx.x,x,x,x*hh<CR><LF>

1 2 3 4 5678
1: Data format (5)

2: Bearing angle 000.0-359.9 degrees
3: Pitch angle 00.0-90.0 degrees u: sign (+, -)
4: Roll angle 00.0-90.0 degrees u: sign (+, -)
5: GPS bearing calculation status
0: Bearing calculation completed Note 1)
1: Bearing calculation completed with 4 or fewer satellites
2: GPS bearing calculation - In progress, outputting magnetic sensor
bearing
3: GPS bearing calculation - In progress
4: Insufficient satellites
5: Simulation mode
6: Bearing calculation completed, but disabled due to alarm confirmation
mode
7: Bearing correction sensor NG
8: Roll correction sensor NG
9: Pitch correction sensor NG
6: Number of antenna outputting positioning status
0: Antenna 1, 1: Antenna 2, 2: Antenna 3, 3: Antenna 4, 5: Combined
7: Preamp check results
0: Normal, 1: Open, 2: Short
8: Checksum
Note 1) Value is 0 from power on until start of bearing calculation.
PJRCD, GP, 8 (Weather Data)
$PJRCD,GP,8,XXXXXXXXX*hh<CR><LF>
[Example]
$PJRCD,GP,8,NOJIMA 1325 WSW 19m 1002hPa NAMI 5 UNERI 4*44<CR><LF>
Nojima Station Observation Wind Direction/ Air Pressure Wave Sea

(For Urayasu Time Wind Speed (hector- Height Swell
Station) (Hours & Min) (m/sec) pascals) (m) (m)
* The number of characters may vary slightly depending on the contents. Maximum
of 90 characters.
5-10
PJRCF, GP, 0 (Reception Status of SBAS Satellites)
$PJRCF, GP, 0, x,xxx,x,xx,xxx,xx,xxx,x,xx,xxx,xx*hh<CR><LF>

1 2 3 4 5 6 7 8 9 10 11 12
1: Positioning status
0: No positioning, or GPS only positioning
1: Beacon / differential positioning
2: SBAS differential positioning
2: 1st SBAS satellite PRN number (120 - 138) (3 digit fixed length)
3: 1st SBAS satellite reception status
0: Searching
1: Tracking completed
4: Used for positioning
4: 1st SBAS satellite elevation angle (00 - 90) [deg] (2 digit fixed length)
5: 1st SBAS satellite bearing angle (00 - 359) [deg] (3 digit fixed length)
6: 1st SBAS satellite signal strength C/No (00 - 99)[dB - Hz]
(2 digit fixed length)
7 - 11: 2nd SBAS satellite information (same as 2 - 6)
12: Checksum
(Note) This equipment can only receive 1 SBAS satellite, so fields 7 - 11 are output
"000", "00", or "0".
PJRCF, GP, 2 (RAIM, WER)
$PJRCF,GP,2,X,XX,X.XXXX,X*hh<CR><LF>
1 23 4 5
1: RAIM status 0: RAIM prohibited 1: RAIM operating

2: Faulty satellite number Faulty satellite present Faulty satellite number
01 - 32
No faulty satellites present 99
RAIM unavailable 98
3: DGPS WER 0.0000-1.0000
4: Accuracy level 0: 10m 1: 30m 2: 50m 3: 100m 4: RAIM prohibited
5: Checksum
PJRCD, GP, 6 (Satellites Used for Bearing Calculation, and Calculation Status)
PJRCD,GP,,xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx,x<CR><LF>
1 2
1: Number of satellites available for bearing calculation

Enter two digit satellite number in order of elevation angle
Fill with 00 if no satellites
2: Calculation status 0: Power on or resetting
1: Calculating - calculation started
2: Calculating - very long time remaining before
calculation is completed
3: Calculating - long time remaining before calculation
is completed
4: Calculating - calculation half finished
5: Calculating - calculation almost finished
9: Bearing calculation completed
5-11
5-12
Section 6 Assembly Drawing
6.1 Mechanical Parts List and Assembly Drawing
6-1
6.1.1 NWZ-4700 Display Unit
GPS COMPASS DISPLAY UNIT-PARTS LIST

No. Parts name JRC code Notes
1 Packing MTV304051
2 Rubber Washer MTT301458A
3 Taptite Screw P Tite M3X12 SUS BRTG06198
4 Mounting Yoke MTB377526
5 Rubber Spacer MTT310999
6 Knob Bolt M6X18 MPTG30053
7 Terminal Cap 13 MTV003662
8 Terminal Cap 17 MTV304335
9 Panel MTV304315
10 Panel Filter MTV304053
11 Sponge Frame MTT310773A
12 LCD Unit CCN-392A (E)Arrangement
13 Waterproof Sheet MPXP30307
14 Contact Rubber MTV304334
15 Keyborad Unit (PCB) CMD-953A (E)Arrangement
16 PT Screw 1411-H2-3008 ZMC BRTG05720
17 Adapter Plate MPBC41426
18 Heat Radiation Sheet CPV-2.460X30 (E)Arrangement
19 DISP-DPU (PCB) CMJ-501C (E)Arrangement
20 Main Label MPNN43785
21 Rear Case MTC301612
22 Waterproof Connector (E)Arrangement
23 Packing Accessories of No.22 (E)Arrangement
24 Nut Accessories of No.22 (E)Arrangement
25 Connector Board (PCB) CMH-2192C (E)Arrangement
30 Coating Clip CS-8UL=60 BRBP05303
31 Bracket MTB385303
32 D-Sub Connector (E)Arrangement
33 Washer Accessories of No.32 (E)Arrangement
34 Spring Washer Accessories of No.32 (E)Arrangement
35 Spacer Accessories of No.32 (E)Arrangement
37 Connector Packing MTT311733
38 Connector Cover MTB378288
39 Sems Screw NC2.6X6Bs BSNC02606B
40 Washer W4Bs BSFW04000B
41 Spring Washer SW4 BSSW04000S
42 Wing Bolt BB4X10 BSBB04010B
43 Sems Screw NC3X8Bs BSNC03008B
6-2
NWZ-4700
NWZ-4700
6-3
6-23
6.1.2 NNN-20 Sensor Unit
GPS COMPASS SENSOR UNITNNN-20PARTS LIST

1 A MDAW10279
2 Main frame MPBX44071
3 Seal Rubber MTT312104
4 PCB Mount MPBX43967
5 SENSOR-DPU () CMJ-497 (E)Arrangement
6 Shield cover MTB387923
7 Cover MTV304333
8 Main body Mount MPBX43901
9 Rear cover MTB387217
10 Nylon clip AB-11N-W BRBP06691
11 Gyro sensor 1 Silicon Sensing (E)Arrangement
12 Gyro sensor 2 X-axis (E)Arrangement
13 Gyro sensor 2 Y-axis (E)Arrangement
14 Shield Mount MTB387924
15 Bolt MPTG31164
16 Seal Washer BRTG03190
17 O ring BRPK00019
18 Upset bolt M5X15,SW,W MEC L=10 BRTG08972
19 Sems Screw NC38Bs BSNC03008B
20 Flat-head Phillips screws S2.66Bs BSSK02606B
21 Sems Screw NB36Bs BSNB03006B
6-4
NNN-20 6-5
6.1.3 NNN-30 Sensor Unit
GPS COMPASS SENSOR UNITNNN-30PARTS LIST

1 Attachment arm 1 MPBX43902
4 Rear arm MPBX43845
5 Upset bolt M5X20,SW,W BRTG07282
6 Washer BRTG00218
7 Spring Washer BSSW05000S
8 Nut BRTG07661
9 Upset bolt M5X12,SW,W BRTG08970
6-6
NNN-30 6-7
6-8
Section 7 Circuit Diagram
7-1
7-2
7.1.1.CWB-1341C CHASSIS
C510 7-482-2PG-300
J510
1uF
J1 DCIN-
CFQ-7257 POWER CABLE

DCIN+
Z21
DGND

LD0
J131
LD1
FG DC12V/24V
LD2
LD3
W1 H-7ZCNA0266A

LCD_DON

LCD_FLM
J511
LCD_M_DISP +13V_OUT

CCN-392A LCD_CL1
DGND(FG)
LCD_CL2
LCD UNIT +3.3V
W2 H-7ZCNA0267 RXD0-A
J2
SCK1_I
J502 RXD0-B
LTWCD-14PMMP-LC
DGND TXD0-A

TXD1_I

-24V TXD0-B

RXD4-B

LCD_CONT SD-A

RXD4-A

GND SD-B

TXD3_I

RS485-B SC-A

RS485-A SC-B

J102 TXD4A-B TXD4A-A
+5V

TXD4A-A TXD4A-B
SENSOR
TXD0-B
LCD_BL

TXD0-A

RXD0-B

RXD0-A

DGND(FG)
J512 RS485-A

CMJ-501C Vout(+13V) RS485-B
LTWBu-12PMMP-LC
SD-A
DISP-DPU SD-B
SC-A
W11 SC-B
SML2CD-20X230-ADX8BLP0.5S5FMN(35) TXD3-A
TXD3-B
J402 RTN7 J104
CMH-2192C
CONNECTOR BOARD
RTN6 DATA

RTN5 GND_ISO IN/OUT

RTN4 DGND(FG)
1

RTN3

RTN2

RTN1
J513 RXD4-A
RTN0 RXD4-B
CMD-953A
SCAN2
LTWBu-12PMMP-LC
TXD1-A
KEYBOARD UNIT
SCAN1
TXD1-B

SCAN0
W5 H-7ZCNA0268 SCK1-A

P_DIM
J5 ACKIN-
J505 SCK1-B
P_PWR ALM2_NC TXD5-A

P_COM ALM2_NO TXD5-B

BUZZER ALM2_COM TXD4B-A

KEY_BRT

ALM1_NC
TXD4B-B DATA
TEMP_CHK ALM1_NO GND_ISO IN/OUT

+5V ALM1_COM DGND(FG)
2
DGND ALM0_NC

GND ALM0_NO

ALM0_COM
J514 LTWCD-14PMMP-LC
Z22
TXD4_I

PC401 TXD5_I

GND_ISO
ALM0_COM
+5V_ISO
ALM0_NO
ALM0_NC
ALM1_COM
ALM1_NO
ALM1_NC CONTACT
ALM2_COM IN/OUT
W6 H-7ZCNA0272A ALM2_NO
ALM2_NC
S-type
J6
RXD232 ACKIN+

TXD232
ACKIN-
RTS232 PC
RS232C
PC501
CTS232

GNDiso (SG)
D-sub9pin
PC101
7-3

TP401
TP402
TP403
TP404
TP405
TP406
TP407
TP408
TP409
TP410
TP411
TP412
TP413
TP414
TP415
TP416
TP417
TP418
TP419
TP420
J401
1 RTN7
2 RTN6 RTN7
3 RTN5 RTN6
4 RTN4 RTN5
5 RTN3 RTN4
6 RTN2 RTN3
7 RTN1 RTN2
8 RTN0 RTN1
9 SCAN2 RTN0
10 SCAN1
11 SCAN0
12 P_DIM
13 P_PWR
14 P_COM
15 BUZZER
16 KEY_BRT S414 S415 S416 S417 S418 S419 S420 S421
17 TEMP_CHK
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
18 +5V
JPM1110-0211 JPM1110-0211 JPM1110-0211 JPM1110-0211 JPM1110-0211 JPM1110-0211 JPM1110-0211 JPM1110-0211
19 DGND
20 GND
CFP4620-0150F
J402 SCAN2
1 RTN7
2 RTN6
3 RTN5
4 RTN4
5 RTN3
6 RTN2
7 RTN1 ENT
8 RTN0
9 SCAN2
10 SCAN1 S408 S409 S410 S411 S412 S413
11 SCAN0
1 2 1 2 1 2 1 2 1 2 1 2
12 P_DIM
JPM1110-0211 JPM1110-0211 JPM1110-0211 JPM1110-0211 JPM1110-0211 JPM1110-0211
13 P_PWR +5V
14 P_COM
PWR
15 BUZZER
16 KEY_BRT
17 TEMP_CHK
18 +5V
19 DGND SCAN1
20 GND
C401
1U
CFP4620-0150F
PWR
GND
DGND
DIM CONT USER DISP MENU CLR
*
S401 S402 S403 S404 S405 S406 S407
1 2 1 2 1 2 1 2 1 2 1 2 1 2
JPM1110-0211 JPM1110-0211 JPM1110-0211 JPM1110-0211 JPM1110-0211 JPM1110-0211 JPM1110-0211
SCAN0
P_DIM
P_PWR
P_COM
+5V
+5V PWR
PWR
BZ401
1
2
1
1
CD401
CD403
CD405
CD407
CD409
CD411
CD413
CD415
CD417
CD419
CD421
CD423
CD425
CD427
CD429
CD431
CD433
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
MEB-12C-5
3
2
2
R401
BUZZER 2 TR401
2SC2412K-T146
10K
1
1
1
CD402
CD404
CD406
CD408
CD410
CD412
CD414
CD416
CD418
CD420
CD422
CD424
CD426
CD428
CD430
CD432
CD434
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
LED
2
2
DGND
R411 R412 R413 R414 R415 R416 R417 R418 R419 R420 R421 R422 R423 R424 R425 R426 R427
120 120 120 120 120 120 120 120 120 120 220 220 220 220 220 220 220
3
R402
KEY_BRT 2 TR402
2SC2412K-T146
2.7K
1
R403
100K
DGND
+5V
Note : Resistance values are in Ohm.
PWR
Capacitance values are in F.

Parts on the inside of a dotted line not mount.
1 IC401
VDD

TEMP_CHK 4
VO
VSS
S-8110CNB-DRA-TF-G 2 CMD-953A
R404 C402
1 1
100K 100P
DGND E D -
C M D - 9 5 3 A

TP521
TP523
TP524
TP525
TP526
TP527
TP528
FL511
25Vdc/2A
TP501
TP502
TP503
TP504
TP505
TP506
TP507
TP508
TP509
TP510
TP511
1 3 J511
DGND:2 +13V_OUT 1
NFM21PC104R1E3D 2
S15B-PH-SM4-TB_LF__SN_ RXD0_A 3
RXD0_B 4
+13V TXD0-A 5
15 TXD0-B 6
14 RXD0_A SD-A 7
FL512
13 RXD0_B SD-B 8 SENSOR
12 TXD0_A 1 5 SC-A 9
11 TXD0_B 2 6 DGND SC-B 10
W2 10 TXD4A_A 3 7 TXD4A-A 11
9 TXD4A_B 4 8 TXD4A-B 12
8 RS485_A 13
to CMJ-501C 7 RS485_B 14
6 BLA31BD221SN4D
TXD3_I
DF5A6R8FU_TE85L_F
5 RXD4_A 150mA
4
4 LTWCD-14PMMP-LC
RXD4_B
CD512
3 TXD1_I
2 +5V_ISO
SCK1_I
1 PWR
IC513
3
J502 4 >1 RS422 Line Driver
- EN
12
ESD Protected Diode
1 2 DGND
3
TP531
TP532
TP533
TP534
DGND 7 6
5
9 10
11 FL513 J512
15 14
1 5 RS485-A 1
13
2 6 RS485-B 2
AM26C31INSR 3 7 3
4 8 4
+5V_ISO:16
5
GND_ISO:8
DF5A6R8FU_TE85L_F
6
BLA31BD221SN4D DATA IN/OUT 1
4
GND_ISO TXD3-A 7
TXD3-B 8
CD513
9
IC513 10
+5V_ISO 11
3
12
PWR
LTWBU-12PMMP-LC
C513 GND_ISO
0.1U
FL515
GND_ISO DGND
1 5
2 6
GND_ISO
3 7
4 8
DF5A6R8FU_TE85L_F
5
4
BLA31BD221SN4D
CD515
1
TP541
TP542
TP543
TP544
TP545
TP546
TP547
TP548
TP549
TP550
TP581
PHT551
+3R3V
+3R3V
GND_ISO J513
PWR
PWR
RXD4_A 1
RXD4_B 2
C551 TXD1-A 3
0.1U +3R3V
TXD1-B 4
+3R3V:6 R552
TP582
PWR SCK1-A 5
DGND:5
SCK1-B 6
DATA IN/OUT 2
1SS226_TE85L
330 1/4W
3
R551 TXD5-A 7
CD551
PHT551
for Loop_back_test DGND 1K 1 TXD5-B 8
TXD4B-A 9
to SCIF0_SCK 4
2
TXD4B-B 10
R553 1/4W
3 11
TP512
TP513
TP514
TP515
PC400 330 12
+5V_ISO
+5V_ISO
LTWBU-12PMMP-LC
PWR
S14B-PH-SM4-TB_LF__SN_ PWR IC516
4 >1
- EN
+5V_ISO 12 GND_ISO DGND
14
13 FL516
TXD5_I 1 2
12 TXD4_I 3 1 5
11 ALM0_COM 7 6 2 6
10 ALM0_NO 5 3 7
W5 9 ALM0_NC 9 10 4 8
8 ALM1_COM 11
to CMJ-501C
DF5A6R8FU_TE85L_F
7 ALM1_NO 15 14
4
6 BLA31BD221SN4D
ALM1_NC 13
CD516
5 ALM2_COM
4 AM26C31INSR IC516
ALM2_NO
3 +5V_ISO
ALM2_NC +5V_ISO:16
3
2 ACKIN- GND_ISO:8 PWR
1
GND_ISO
J505 C516
0.1U GND_ISO
TP551
TP552
TP553
TP554
TP555
TP556
TP557
TP558
TP559
TP560
TP561
J514
GND_ISO
GND_ISO
1
2
3
ALM0_COM 4
ALM0_NO 5
ALM0_NC 6
ALM1_COM 7
ALM1_NO 8
ALM1_NC 9 CONTACT IN/OUT
ALM2_COM 10
ALM2_NO 11
ALM2_NC 12
ACKIN+ 13
ACKIN- 14
DF5A6R8FU_TE85L_F
5
4
LTWCD-14PMMP-LC
+5V_ISO
CD522
PWR
CD521
R521
1
3
560 3
2
1/8W
1SS226_TE85L
GND_ISO
NWZ-4700 DISPLAY UNIT

CMH-2192C
Note : Resistance values are in Ohm.

Capacitance values are in F.
Parts on the inside of a dotted line not mount.

7.2 NNN-20/30 Sensor Unit
7-9
7-10
7.2.1 CWB-1450 CHASSIS
CMJ-497-U PROCESSOR UNIT
CFQ-7248 CAY-62 ANT UNIT

DATA CABLE
W6
H-7ZCNA4003 Z1
CCA-570JG W1 H-7ZCNA4006 CAF-620
J101
GPS Core ANTENNA
TX1(422-A)
TX1(422-B)

RX1(422-A)

RX1(422-B)

TX2(422-A)

TX2(422-B)
CAY-62 ANT UNIT
TX2-SCK(422-A)

TX2-SCK(422-B)

RX3(422-A)
Z2
RX3(422-B)
reserve

reserve

GPS Core ANTENNA
DCV+

GND

CAY-62 ANT UNIT

Z3
GPS Core ANTENNA
W5
J302 H-7ZCNA4023
CHG-201

CMJ-497 X axis Gyro
SENSOR-DPU
W4
J303 H-7ZCNA4005A

CHG-201

Y axis Gyro
J301
UZ1

Z axis Gyro
CWB-1450 CHASSIS
7-11
MEMO
MENU SETTING
DISPLAY CONTRAST 1 2 3 4 5 6 7 8 9 10 11 12 13
DIMMER MAXIMUM 1 2 3 4 5 6 7 8 9 10
TYPICAL 1 2 3 4 5 6 7 8 9 10
MINIMUM 1 2 3 4 5 6 7 8 9 10
CLICK SOUND ON OFF
REVERSING MODE NORMAL REVERSE1 REVERSE2
HEADING RESTORATION AUTO MANUAL
BACKUP 1 2 3 4 5
INTERRUPT NMEA NULL LAST STOP
HEADING CHECK SUM ON OFF
HEADING OFFSET (-10+10)
OUTPUT RESOLUTION 0.1 0.01
MAGNET ON OFF
GPS MODE AUTO 2D 3D
HDOP 4 10 20
SMOOTHING POSITION (099)
SPEED (099)
COURSE (099)
RAIIM ACCURACY LEVEL OFF 10 30 50 100
INITIALIZATION LATITUDE
LONGITUDE
ANT HEIGHT
SBAS MODE AUTO GPS ALONE SBAS BEACON
SBAS SEARCH AUTO MANUAL
TYPE 0 INFORMATION ON OFF
RANGING ON OFF
BEACON STATION SELECT MANUAL AUTO
BIT RATE 50 100 200
FREQUENCY (275.0325.0)
BEACON INFORMATION ON OFF
SYSTEM TIME DIFF (-13:00+13:00)
DATE DISP DD-MMYY YY-MM-DD MM-DDYY
TIME DISP 12 24
DATUM
SPEED UNIT Kt km/h mi/h
ROT RANGE 30 60 90 120 150 180 210
240 270 300 600 900 1200 1500
1800 2100 2400 2700
ROT SMOOTHING (099)
ROLL/PITCH RANGE 5 10 15 20 25 30
ROLL OFFSET (-30+30)
PITCH OFFSET (-30+30)
1
MENU SETTING
DATA I/O SENSOR NMEA
THROUGH VER Ver1.5 Ver2.1 Ver2.3
BIT RATE 4800 9600 19200 38400 57600
INTERVAL 20m 25m 50m 100m 200m 500m 1
SENTENCE HDT : THS : ROT :
ZDA : GGA : VTG :
RMC : GBS : DTM :
GSA : GSV : GNS :
MSS : GST : GLL :
CD,GP,0 : CD,GP,1 :
CD,GP,2 : CD,GP,3 :
CD,GP,5 : CD,GP,8 :
CF,GP,0 : CF,GP,2 :
NSK
AD-10 25 200
DATA NMEA
OUT1 VER Ver1.5 Ver2.1 Ver2.3
BIT RATE 4800 9600 19200 38400 57600
ZDA : GGA : VTG :
RMC : GBS : DTM :
GSA : GSV : GNS :
MSS : GST : GLL :
- -
- CD,GP,3 :
CD,GP,5 : CD,GP,8 :
CF,GP,0 : CF,GP,2 :
NSK
AD-10 25 200
DATA NMEA
BIT RATE 4800 9600 19200 38400 57600
ZDA : GGA : VTG :
RMC : GBS : DTM :
GSA : GSV : GNS :
MSS : GST : GLL :
- -
- CD,GP,3 :
CD,GP,5 : CD,GP,8 :
CF,GP,0 : CF,GP,2 :
NSK
DATA NMEA NMEA/OFF NMEA/CURRENT
OUT4/IN4 VER Ver1.5 Ver2.1 Ver2.3
BIT RATE 4800 9600 19200 38400 57600
ZDA : GGA : VTG :
RMC : GBS : DTM :
GSA : GSV : GNS :
MSS : GST : GLL :
- -
- CD,GP,3 :
CD,GP,5 : CD,GP,8 :
CF,GP,0 : CF,GP,2 :
NSK NSK/OFF
BEACON BEACON/OFF BEACON/CURRENT
2
MENU SETTING
DATA I/O DATA NMEA
BIT RATE 4800 9600 19200 38400 57600
ZDA : GGA : VTG :
RMC : GBS : DTM :
GSA : GSV : GNS :
MSS : GST : GLL :
- -
- CD,GP,3 :
CD,GP,5 : CD,GP,8 :
CF,GP,0 : CF,GP,2 :
NSK
LOG PULSE OFF 200 400
VERSION DISPLAY
INFO SENSOR
GPS1
GPS2
GPS3
OTHERS CURRENT LAYER (1999)
DATA NO. (09)
3
4
JLR-20/30
GPS COMPASS
SERVICE MANUAL
For further information,contact:
Not use the asbestos
URL http://www.jrc.co.jp
Marine Service Department
Telephone : +81-3-3492-1305
Facsimile : +81-3-3779-1420
e-mail : tmsc@jrc.co.jp
AMSTERDAM Branch
Telephone : +31-20-658-0750
Facsimile : +31-20-658-0755
e-mail : service@jrcams.nl
SEATTLE Branch
Telephone : +1-206-654-5644
Facsimile : +1-206-654-7030
e-mail : service@jrcamerica.com
CODE No.7ZPNA4027 01ETM ISO 9001, ISO 14001 Certified
MAR. 2007 Edition 1 JRC Printed in Japan

JLR 20-30 Service Manual

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JLR 20-30 Service Manual

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JLR-20/30

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Section 1 Configuration ...................................................................................1-1

Section 2 Program Update...............................................................................2-1

Section 3 Functions .........................................................................................3-1

Section 4 Maintenance & Inspection ..............................................................4-1

Section 5 Data Output Formats .......................................................................5-1

Section 6 Diagrams ..........................................................................................6-1

Section 7 Connection Diagrams ........................................................................7-1

Make notes of setting values before performing the update program.

Time Required for Program Rewriting

Unit Required Time Notes

Press and hold the

The part enclosed in the

VERSION INFO Menu

1.3. Start the NWZ-4700.

1.5. Turn off the NWZ-4700.

Dsub 9 pin straight cable

2.2. In the <MAINTENANCE MODE> screen, select SOFT UPDATE .

Bit Rate Settings

Required Time Notes

If this is displayed, the

2.11. Shut down NWZ4700 FLASH 1.

2.12. Turn off the NWZ-4700.

3. Performing Master Reset

4. Checking the Version

4.2. Turn off the NWZ-4700.

4.4. Put the cover on the maintenance port of the NWZ-4700.

Software Update Procedures

Display Unit PC COM

d Connect the sensor and the PC

Sensor 14 Core Cable PC

Connection through RS422-RS232C Converter

14 Core Cable RS232C

RS422-RS232C COM Port

c COM Port: Perform COM port settings here.

Start MPU Loader

Restart display unit Restart sensor and

Set COM port

Set whether display

YES Using display NO

Click "3.Start" and

YES Using display NO

Restart display unit

Click "5.Close" and

Shut down all other applications.

Fig. 1 MPULoader.exe Icon

Fig. 2 Main Screen

Fig. 3 COM Port Settings Screen

(1) Press the MENU button.

Fig. 4 Main Window

Fig. 5 Load File Selection Screen

Fig. 6 Version Update Completed

Fig. 7 Version Update Completed When Using Display Unit

l Press the "5.Close" button.

Fig. 9 MPULoader.exe Icon

Fig. 10 Main Screen

Fig. 11 COM Port Settings Screen

f Select "Not Used" from the Display Unit area.

g Turn on the sensor.

Fig. 13 Main Window

Fig. 14 Load File Selection Screen