BITZER Output data

Created on : 7/27/2016 10:00:53 AM

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Table of content

Project survey............................................................................................................................................................ 3
Compressor Selection: Open Screw Compressors OS............................................................................................. 4
Technical Data: OSKA8581-K................................................................................................................................... 5
Open Screw Compressors OS................................................................................................................................... 6
Motor & coupling........................................................................................................................................................ 8
Technical Data: KS800.............................................................................................................................................. 9
Technical Data: GS7140.......................................................................................................................................... 10
Motor & coupling...................................................................................................................................................... 11
Oil cooler, air cooled................................................................................................................................................ 12
Oil separator............................................................................................................................................................ 13
Technical Data: OA4188A....................................................................................................................................... 14
Technical Data: OAS3088....................................................................................................................................... 15
Oil separator............................................................................................................................................................ 16
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Project survey
Selected compressors
Open Screw Compressors OS 1x OSKA8581-K

Chosen accessory
Motor & coupling 1x 315S / KS800 / GS7140
Oil cooler, air cooled
Oil separator 1x OA4188A
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Compressor Selection: Open Screw Compressors OS

Input Values
Compressor model OSKA8581-K
Refrigerant R717
Reference temperature Dew point temp.
Evaporating SST -10.00 C
Condensing SDT 35.0 C
Liq. subc. (in condenser) 0K
Suct. gas superheat 5.00 K
Operating mode Standard
Speed 2900 /min
Useful superheat 100%
Additional cooling Automatic
Max. discharge gas temp. 80.0 C

Result
Compressor OSKA8581- K
Capacity steps 100%
Cooling capacity 317 kW
Cooling capacity * 317 kW
Evaporator capacity 317 kW
Shaft power 83.4 kW
Condenser Capacity 361 kW
COP/EER 3.80
COP/EER * 3.80
Mass flow LP 1038 kg/h
Mass flow HP 1038 kg/h
Operating mode Standard
Liquid temp. 35.0 C
Oil volume flow 3.74 m/h
Cooling method External
Oil cooler outlet 58.6 C
Oil cooler load 38.7 kW
Recommended driving motor 110.0 kW
Discharge gas temp. w/o cooling 131.8 C

Tentative Data.
Additional cooling/ Limitations (see Limits + T. Data)!
Starting point for motor selection see T. Data/ Notes
*According to EN12900 (5K suction gas superheat, 0K liquid subcooling)

Application Limits Standard

Legend
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Technical Data: OSKA8581- K

Dimensions and Connections

Technical Data
Technical Data
Displacement (2900 RPM 50 Hz) 470 m/h
Displacement (3500 RPM 60 Hz) 567 m/h
Max. Power input 171.0 kW
Allowed speed range 1450 .. 4000 min-1
Sens of rotation (compressor) rechts / clockwise
Weight 360 kg
Max. pressure (LP/HP) 19 / 28 bar
Connection suction line DN 100
Connection suction line (NH3) DN 100
Connection discharge line 76 mm - 3 1/8''
Connection discharge line (NH3) DN 80
Adapter for ECO (NH3) DN 30 (Option)
Oil type NH3 Reniso KC68 , SHC 226E
Extent of delivery (Standard)
Pressure relief valve Standard
Check valve Standard
Oil flow control Standard
Oil stop valve Standard
Built in oil filter Standard
Motor protection 2xSE-B2
Discharge gas temperature sensor Standard
Start unloading Standard
Capacity control 100-75-50% or 100-50% (Standard)
Protective charge Standard
Available Options
Suction shut-off valve Option
Discharge shut-off valve Option
ECO connection with shut-off valve Option
Coupling housing Option
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Open Screw Compressors OS

OSK = Application for air-conditioning and medium temperature cooling
OSN = Application for low temperature cooling
OSH = Application for air-conditioning and heat pumps

Notes regarding application limits (see T.Data - Limits):

- Ranges are valid for standard operation and at full-load conditions.
- With high pressure conditions, part-load operation is partly limited
(see application limits in applications manual SH-500/SH-510)
- With Economizer operation the maximum admissible evaporation temperature
is shifted by 10 K downward (otherwise there is a danger of excessive
compression and overload of the motor because of a higher mass flow).
At pull-down conditions from higher evaporation temperatures, the ECO injection
must remain closed until the evaporation temperature is below the maximum
admissible value and a stable operation is achieved (e.g. control of the ECO
solenoid valve by means of a low pressure cut-out). The use of the ECO-system
with higher evaporation temperatures requires individual consultation with Bitzer.

OS53..OS74:
- Capacity control with ECO operation at the same time is limited to one single
regulating step (CR 75 %). At CR 50 % the ECO injection should be closed.
- Combined operation (ECO + CR 50 %) is possible under certain conditions,
control and system design, however, require individual consultation with Bitzer.

Motor Selection:

The required driving motor is selected for starting conditions at direct start as well as at star-delta-start with start
unloading (50% capcaity regulation). The starting conditions refer to the following defined operation points resp. to the
maximum application limit of the compressor. Should the evaporation- or the condensing temperature of the plant be
higher at the start, an individual motor selection is necessary.

Table of max. evaporation temperature for motor selection:

HH H M L
R134a +20C +12,5C -5C --
R404A/ R507A +7,5C -5C -15C
R22 +12,5C -5C -10C
R407C +12,5C -5C --
NH3 +25C +12,5C -5C -10C

The stated motor data refer to IEC motors at which the pull-up torque should not fall below 90% of the max. torque. In
addition the following starting torque (referring to direct start) must be reached:
open screw compressors: 120%

Should the motor not fulfil these criteria, an individual selection is also necessary.

Legend of connection positions according to "Dimensions":

1 High pressure connection (HP)

1a Additional high pressure connection
1b Connection for high pressure transmitter (HP)
2 Low pressure connection (LP)
2a Additional low pressure transmitter (LP)
2b Connection for low pressure transmitter (LP)
3 Discharge gas temperature sensor connection (HP)
4 Connection for economiser (ECO) or liquid injection (LI)
HS.85 and OS.85:
connection for economiser (ECO)
HS.85: ECO valve with connection pipe (option)
OS.85: ECO valv (option)
5 Oil injection connection
6 Oil pressure connection for HS.85 and OS.85:
Oil drain (compressor housing)
7 Oil drain (motor housing)
7a Oil drain (suction gas filter)
7b Oil drain out of shaft seal (maitenance connection)
7c Oil drain tube (shaft seal)
8 Threaded bore for foot fastening
9 Threaded bore for pipe support (ECO and LI line)
10 Maitenance connection (oil filter)
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11 Oil drain (oil filter)

12 Monitoring of oil stop valve
OS.85: Monitoring rotation direction and oil stop valve
13 Oil filter monitoring
14 Oil flow switch
15 Earth screw for housing
16 Pressure relief (oil filter chamber)
17 Maitenance connection for shaft seal
18 Liquid injection (LI)
19 Control module
20 Slider position indicator

SL Suction gas line

DL Discharge gas line

Dimensions can show tolerances according to EN ISO 13920-B.

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Motor & coupling

Input Values
Common No
Enclosure class IP55
Operating point Auto

Operating Points
A
to [C] -10
tc [C] 35

Result
Compressor: OSKA8581
Recommendation: 110.0 kW
Selection: 110.0 kW
Motor construction size 315S
Recommended operating point: A
Selected operating point: A
Motor power 110.0 kW (50 Hz)
Coupling KS800
Coupling housing GS7140
Shaft diameter 65 mm
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Technical Data: KS800

Dimensions and Connections

Technical Data
Technical Data
Weight 11.5kg
Total width 178mm
Total depth 137mm
Total height 178mm
Application range H-M-L
*According to standard: IEC
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Technical Data: GS7140

Dimensions and Connections

Technical Data
Technical Data
Weight 57 kg
Total width 660mm
Total depth 160mm
Total height 660mm
Flange diameter 550mm
Diameter of pitch hole 600mm
Motor fixing 8x M20
*According to standard: IEC
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Motor & coupling

Legend of connection positions according to ''Dimensions'':

1 Compressor side
2 Motor side
3 Compressor shaft
4 Motor shaft
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Oil cooler, air cooled

Input Values
Common Yes
Ambient temp. 32C
Operating point Auto

Operating Points
A
to [C] -10
tc [C] 35

Result

#1: Air cooled oil coolers for ammonia not available: [167]
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Oil separator
Input Values
Common Yes
Operating point Auto

Operating Points
A
to [C] -10
tc [C] 35

Result
Compressor: (all)
Recommendation: OA4188A
Selection OA4188A
Recommended operating point: A
Selected operating point: A
Number 1
Max. HP mass flow 1062 kg/h
Mass flow load 97.82 %
Max. oil volume flow 5.43 m/h
Oil volume flow load 68.80 %
Oil separator, Secondary OAS3088
Number 2
Max. HP mass flow, Secondary 1862 kg/h
Mass flow load, Secondary 55.75 %
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Technical Data: OA4188A

Dimensions and Connections

Technical Data
Technical Data
Weight 95 kg
Total width 467 mm
Total depth 550 mm
Total height 1060 mm
Oil charge 40 l
Receiver volume refrigerant 88 l
Max. no. of compressor 3
Refrigerant inlet DN 80
Refrigerant outlet DN 80
Oil outlet DN 32
Max. pressure 28 bar
Max. Operating Temperature 120C
Crankcase heater 2x100 W
Oil level switch Standard
Connection for pressure relief valve 1 1/4'' - 12 UNF
*According PED 97/23/EC Standard
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Technical Data: OAS3088

Dimensions and Connections

Technical Data
Technical Data
Weight 50 kg
Total width 506 mm
Total depth 216 mm
Total height 1210 mm
Oil charge 1,5 l
Receiver volume refrigerant 30 l
Max. no. of compressor
Refrigerant inlet DN60
Refrigerant outlet DN60
Oil outlet 10 mm
Max. pressure 28 bar
Max. Operating Temperature 120C
*According PED 97/23/EC Standard
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Oil separator
Connection positions

1 Refrigerant inlet
2 Refrigerant outlet
3 Oil outlet
4 Oil fill connection
5 Service connection
6 Oil thermostat connection
7 Oil heater connection
8 Oil level switch connection
9 Connection for pressure relief valve
10 Oil outlet (secondary stage)
11 Service flange for filter cartridges (filter of the secondary stage)
12 Oil drain

Dimensions can show tolerances

according to EN ISO 13920-B.