Training and Consulting

Range of courses

www.festo-didactic.com/my-en/
Technology, Organisation, People

The perfect interplay of these main factors is essential in order to successfully put knowledge into practice at company. These factors lay the
foundations for top performance and financial success.

The Festo Competence Model combines social, logistical and technical skills to form a success-oriented model for initial and further training

Enquiries and Booking:

Festo Didactic
Tel: 03-6286 8122 Fax: 03-6275 6412
H/P: 012-392 7441 (R.Paramasivam)
Email: sivam_n@my.festo.com / agilandeswari_ramasamy@my.festo.com
 A hands-on approach to learning
Trainings

Courses, workshops,
best-practice events and
corporate strategy games

Public or in-house the focus is Training content

always on hands-on experience
using actual products in learn- Technology
ing factories. Pneumatics, hydraulics
Manufacturing automation
Rapid implementation in daily Control engineering
practice is a key quality crit- PLC technology
erion, since individual learning Robotics
success can be measured. Sensors

Organisation
Process optimisation
Pull production
Equipment efficiency and
setup optimisation
Value-stream analysis
Target engineering
Customer centricity

People
Problem-solution processes
Moderating teams
Efficient communication
Intercultural competence
Management skills

3
 Table of contents

Pneumatic courses
P111: Introduction to Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
P121: Maintenance of Pneumatic Equipment and Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
P122: Design of Pneumatic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electropneumatic courses
EP211: Introduction to Electro-Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
IP211: Industrial Pneumatics and Electro-Pneumatic Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
EP221: Maintenance and Troubleshooting on Pneumatic and and Electro-Pneumatic Systems . . . . . . . . . 13
EP222: Design and Construction of Electro-Pneumatic Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Programmable Logic Controllers Courses

E311: Introduction to Programmable Logic Controllers (PLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
E3110: Introduction to Programmable Logic Controllers (PLC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
E322: Programmable Logic Controllers (PLC) Advanced Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Hydraulic Courses
H511: Introduction to Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
EH611: Introduction to Electro-Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Industrial Electronic Courses
ED911: Introduction to Electrical Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ED912: Mastering the basics of Servo Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
IE 1: Industrial Electronics Level1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Mechatronic Courses
M711: Introduction to Mechatronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Indusrial Robotic Courses
M711: Introduction to Industrial Robotics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Process Automation
Valves in process automation Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Pneumatics for water and wastewater treatment Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Lean Production Course
LEAN: Lean Production Business Game Logistics and material flow design . . . . . . . . . . . . . . . . . . . . . . . . 28

General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Seminar Registration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Training Courses
Technology, Organisation, People

Order Number Course Code Training Courses

CICC

Technology
559395 P111 Introduction to Pneumatics
559396 P121 Maintenance of Pneumatic Equipment and Systems
561201 P122 Design of Pneumatic Controls
566228 EP211 Introduction to Electro-Pneumatics
800020 IP211 Industrial Pneumatics and Electro-Pneumatic Controls
800030 EP221 Maintenance and Troubleshooting on Pneumatic and and Electro-Pneumatic Systems
800040 EP222 Design and Construction of Electro-Pneumatic Controls

559457 E311 Introduction to Programmable Logic Controllers (PLC) - FEC

800070 E3110 Introduction to Programmable Logic Controllers (PLC) - OMRON
800080 E322 Programmable Logic Controllers (PLC) Advanced Level - OMRON

559448 H511 Introduction to Hydraulics

566873 EH611 Introduction to Electro-Hydraulics

800110 M711 Introduction to Mechatronics

800120 R811 Introduction to Industrial Robotics
800130 IE 1 Industrial Electronics Level1

800090 ED911 Introduction to Electrical Drives

800100 ED912 Mastering the basics of Servo Drives

565674 PA111 Valves in Process Automation Introduction

565673 PN331 Pneumatics for water and wastewater treatment - Introduction

Organisation

LEAN Lean Production Business Game Logistics and material flow design

5
 Target Groups

Target Groups Course Code

CICC
Factory Automation Process Automation
End User/OEM End User/EPC, OEM, System Integrator

Opterators Maintenance Design/ Trainer Management Operators Maintenance Design/ Trainer/ Management
Engineering Fields Process Process Engineering Consultant
Laboratory Engineering

Technology
P111
P121
P122
EP211
IP211
EP221
EP222
E311
E3110
E322
H511
EH611
M711
R811
ED911
ED912
IE 1
PA111
PN331
Organisation

LEAN

6
Technology

Triple skills

Experience

For over 40 years, we have been

providing support for all devel-

opment stages of automation

technology. Our seminars use the

latest technology.

Close collaboration with our

parent company ensures
access to the latest machines
and sys-tems, while our trainers
have first-hand expertise.

Innovation

We place tough demands on our

training. At our seminars, you will

notice the difference compared to

other training pro-viders. We

provide new answers to long-

standing questions that help you

to make decisive steps in your

company plans.

Vision

Our trainers are active in their

trade, and know the areas of
work of your participants.

This knowledge extends

beyond purely technical
requirements to questions
concerning topics such as Just
in time, TPM and Kanban.

7
Technology Pneumatic courses

Introduction to Pneumatics

P111 Provide participants with the skills and knowledge to assemble, commission, maintain and troubleshoot
basic pneumatic control system and equipment.

Target group Engineers, technicians and supervisors who are involved in the design, operation and maintenance of
pneumatic control systems for industrial automation.

Contents Physical principles of pneumatics

Functions and use of pneumatic components
Recognizing and drawing of pneumatic symbols
Representing of motion sequences and operating status
Drawing of pneumatic circuit diagrams according to standard
Direct and indirect manual controls
Direct and indirect stroke-dependent controls
Logical AND/OR function of switch-on signals
Time-dependent controls with Time Delay valve
Trouble-shooting in simple pneumatic controls
Safety regulations

Prerequisite General technical knowledge

Course Material Textbook Introduction to Pneumatics

Folder with writing materials
ISO 1219 Symbol Chart
Exercise Sheets

Duration 3 days

Price RM 932

Follow-up Courses P121, P122, EP211

8
 Pneumatic courses Technology

Maintenance of Pneumatic Equipment and Systems

P121 Provide participants with the skills and knowledge to maintain and troubleshoot pneumatic control
systems and equipment.

Target group Industrial personnel in the installation and maintenance of pneumatic controls.

Contents Function and construction of equipment

Parts subject to wear-and-tear
reading circuit diagrams
Practical construction of various controls
Sequence controls
Fault identification and location
Preventive maintenance
Practical exercises

Prerequisite Successful completion of the Introduction to Pneumatics course or equivalent competencies.

Course Material Textbook Maintenance of Pneumatic Equipment and Systems

Folder with writing materials
Exercise Sheets

Duration 3 days

Price RM 998

Follow-up Courses P122, EP211

9
Technology Pneumatic courses

Design of Pneumatic Controls

P122 Provide participants with the skills and knowledge to design, assemble, commission, maintain and trou-
bleshoot advanced pneumatic control systems and equipment.

Target group Engineers, designers, supervisors and technicians who are involved in the design and operation of
pneumatic controls systems and special machines.

Contents Design, assemble, test and commission pneumatic circuits with auxiliary machine conditions and
modes of operation
Function and use of pneumatic components
Stroke-dependent controls with various sensors
Stroke-dependent controls with predetermining counters
Controls with special commissioning conditions (for example, single cycle/continuous cycle)
Controls with vacuum components
Step diagrams/process-oriented sequence controls
Program controls with stepper modules
Controls with safety conditions (Emergency Stop/Emergency Stop Release)
Trouble shooting in extensive pneumatic controls
Safety regulations

Prerequisite Successful completion of the Introduction to Pneumatics course or equivalent competencies.

Course Material Textbook Fundamental of Pneumatic control Engineering

Folder with writing materials
ISO 1219 Symbol Chart
Exercise Sheets

Duration 3 days

Price RM 998

Follow-up Courses EP211

10
 Electropneumatic courses Technology

Introduction To Electro-Pneumatics

EP211 Provide participants with the skills and knowledge to assemble, commission, maintain and basic
troubleshoot electropneumatic control systems and equipment.

Target group Engineers, technicians and supervisors who are involved in the design and operation and/or maintenance
of electro-pneumatic control systems.

Contents Physical principles of electrical systems and pneumatics

Function and use of electro-pneumatic components
Recognizing and drawing electro-pneumatic symbols
Representation of motion sequences and operating status
Drawing of pneumatic and electrical circuit diagrams
Direct and indirect manual controls
Direct and indirect stroke-dependent controls
Logical AND/OR function of switch-on signals
Time-dependent controls with the time delay relay
Trouble-shooting in simple electro-pneumatic controls

Prerequisite Successful completion of the Introduction to Pneumatics course or equivalent competencies.

Course Material Textbook Introduction to Electro-Pneumatics

Folder with writing materials
Exercise Sheets

Duration 3 days

Price RM 998

Follow-up Courses EP222, E311

11
Technology Electropneumatic courses

Industrial Pneumatics and Electro-Pneumatic Controls

IP211 Provide participants with the skills and knowledge to assemble, commission, maintain and basic
troubleshoot Pneumatics and electropneumatic control systems and equipment.

Target group Everyone who has to deal with pneumatic systems in their working environment.

Contents Combination of electrical control section and pneumatic power section

Basic principles of compressed air supply: Production, preparation, distribution
Power section devices: Cylinder, semi-rotary drive, gripper, vacuum generator
Use of directional control valve, flow control valve, shut-off valve, pressure limiting valve and sensors
Structure and function of electrical switching devices and electro-pneumatic valves
Basic logic functions, time and counter function
Valve technology
Symbolic representation of devices and standards
Identifying and eliminating faults, including safety aspects
Power section optimisation depending on load and speed
Cutting installation costs: From single valve to valve terminal

Prerequisite Technical understanding

Course Material Textbook Pneumatics

Folder with writing materials
Exercise Sheets

Duration 4 days

Price RM 1500

12
 Electropneumatic courses Technology

Maintenance and Troubleshooting on

Pneumatic and Electro-Pneumatic Systems

EP221 Extend your specialist knowledge of complex pneumatic and electro-pneumatic control systems and
improve your methodical skills. Practical exercises on training equipment for setting up, commissioning,
troubleshooting and fault elimination make it easier to transfer knowledge to your day-to-day work.

Target group Maintenance personnel

Contents Setting up and commissioning pneumatic and electropneumatic systems

Analysis of control tasks using GRAFCET in accordance with DIN EN 60848
Design and function of pneumatic and electro-pneumatic circuits
Special pneumatic components (valve)
Different types of valve terminal actuation
Operating modes (AUT/MAN/EMERGENCY STOP)
Electro-pneumatic and electronic control systems
Most recent standards and regulations
Practical exercises and systematic troubleshooting

Prerequisite Basic knowledge of pneumatics (for example from our course P111)

Course Material Manual Mainteneance of Pneumatics and Electro-Pneumatics

Folder with writing materials
Exercise Sheets

Duration 4 days

Price RM 1500

Follow-up Courses P122, EP222

13
Technology Electropneumatic courses

Design and Construction of Electro-Pneumatic Controls

EP222 Provide participants with the skills and knowledge assemble, commission, maintain and troubleshoot
electropneumatic control systems and equipment.

Target group Engineers, technicians and supervisors who are involved in the design and assembly of electro-pneumatic
controls.

Contents Design, assemble, test and commission electropneumatic circuits with auxiliary machine conditions
and modes of operation
Function and use of electro-pneumatic components
Stroke-dependent controls with sensors
Stroke-dependent controls with predetermining counters
Controls with peripheral conditions (i.e. single cycle/continuous cycle. emergency Stop)
Step diagrams/process-oriented sequence controls
Timing controls/time oriented sequence controls
Programmed controls with permanent and erasable sequencer
Trouble-shooting in comprehensive electro-pneumatic controls

Prerequisite Successful completion of the Introduction to Electropeumatics course or equivalent competencies.

Course Material Manual Design and Construction of Electro-Pneumatic Controls

Folder with writing materials
Exercise Sheets

Duration 3 days

Price RM 998

Follow-up Courses E311

14
 Programmable Logic Controllers Courses Technology

Introduction to Programmable Logic Controllers (PLC)

Festo FEC FC34

E311 Provide particiapants with the skills and knowledge to design, assemble, commission, maintain and
troubleshoot a PLC based control system.

Target group Engineers, supervisors and technicians who are involved in the design and operation of electronic control
systems.

Contents Function of the system components of a PLC

Commissioning of a PLC
Criteria for the use of magnetic, optical, capacitive and inductive proximity sensors
Circuit developments
Circuit diagram design
Communication between Personal Computers and PLCs
Read and write simple programming according to IEC 1131-6 Standards
Programming in Ladder Diagrams, Function Block Diagram, Instruction List and Structure Text
Development of sequence and logic control system
Defining appropriate control systems for a given control task
Modification of programs by inserting or deleting control commands
Documentation and software management

Prerequisite Successful completion of the Introduction to Electropeumatics course or equivalent competencies.

Course Material Festo FEC FC34 and MULTIPROG wt software

Textbook Programmable Logic Controllers
Folder with writing materials
Exercise Sheets

Duration 3 days

Price RM 998

Follow-up Courses E322

15
Technology Programmable Logic Controllers Courses

Introduction to Programmable Logic Controllers (PLC)

Omron Sysmac C200HE

E3110 To provide participants with a basic knowledge of the construction and principle operation of program-
mable logic controllers as well as to develop his ability to write simple programs and operate control
system. It is also to acquaint the participants with the application possibilities of using PLC.

Target group Engineers, supervisors and technicians who are involved in the design and operation of electronic control
systems.

Contents Structure of a Programmable Logic Controllers

Components of a PLC
Program memory
Familiarization with Omron PLC and Cx-Programmer
PLC addressing
Introduction to Omron Cx-programmer (software programming tool for Omron PLC)
Function of a PLC
Type of PLC System
Commissioning of a PLC
Criteria for the use of mechanical, magnetic, optical, capacitive and inductive proximity sensors
Circuit developments and diagram design
Programming in LADDER Diagrams
Development of sequence and logic control systems
Memory function:
operation of FLAG (IR, HR/AR etc.)
keep commands
Timer and Counter Applications
Procedure for selecting PLC systems
Troubleshooting techniques
Practical Exercises

Prerequisite EP211

Course Material Textbook Programmable Logic Controllers

Folder with writing materials
Exercise Sheets

Duration 3 days

Price RM 998

Follow-up Courses E322

16
 Programmable Logic Controllers Courses Technology

Programmable Logic Controllers (PLC) Advanced Level

Festo FEC FC34

E322 Provide participants with knowledge of the advanced capabilities of PLC and to utilize personal computer
and special functions for solving complex control tasks.

Target group Engineers, supervisors and technicians who are involved in the design and operation of electronic control
systems.

Contents Analyse control tasks

Understand and utilise timers, counters, flags and registers
Program manual and sequential operations
Test and monitor PLC applications using PLC test systems
Modify PLC programs
Programming with the program section technique (multi-tasking)
Multitasking with the PLC
Manual/Auto mode
Emergency stop, Single/Continuous cycle, Parallel programs
Display and modification of the status of the functional components and error messages in
PLC test system
Programming in a dialogue-oriented user interface
Design and development of logic and sequence controls in combination with display and
output elements
Programming of control task
Logic functions, Sequence tasks, Timing sequence, Counting sequence
Documentation and software management
Trouble-shooting

Prerequisite E311

Course Material Textbook Programmable Logic Controllers Advanced Level

Folder with writing materials
Exercise Sheets

Duration 3 days

Price RM 1097

17
 Hydraulics Courses Technology

Introduction to Hydraulics

H511 Provide participants with the skills and knowledge to assemble, commission, maintain and troubleshoot
basic Hydraulic control systems and equipment.

Target group Engineers, supervisors and technicians who are involved in the design, operation or maintenance of
hydraulic control systems.

Contents Design, assemble, and test basic hydraulic circuits

Applications of hydraulics
Physical principles, symbols and standards
Types and properties of hydraulic fluids
Design, function and characteristic data of pumps, power packs, flow and pressure valves, directional
control valves, restrictors, orifices
Measurement of cylinder times and pressures
Calculation examples for force, speed and output
Basic circuits with single and double-acting cylinders
Positioning of cylinders
Maintaining uniform pressure with pressure regulators
Differential circuit with input flow control

Prerequisite General technical knowledge

Course Material Textbook Introduction to Hydraulics

Folder with writing materials
Exercise Sheets

Duration 3 days

Price RM 1198

Follow-up Courses EH611

18
Technology Hydraulics Courses

Introduction to Electro-Hydraulics

EH611 Provide participants with the skills and knowledge to assemble, commission, maintain and troubleshoot
basic Electro-Hydraulic control systems and equipment.

Target group Engineers, supervisors and technicians who are involved in the design, operation or maintenance of
electro-hydraulic control systems.

Contents Design, assemble, and test basic electro-hydraulic circuits

Function and use of electrical and electro-hydraulic components such as switches,
push buttons and single solenoid valves
Recognizing and reading of electrical and hydraulic symbols
Development and reading of standard circuit diagrams
Representation of control tasks in operation diagrams
Direct and indirect control of actuators
Manual and automatic operation
Stroke and pressure-dependent controls
Interlocking circuits
Rapid traverse circuits

Prerequisite Successful completion of the Introduction to Hydraulics course or equivalent competencies.

Course Material Textbook Introduction to Electro-hydraulics

Folder with writing materials
Exercise Sheets

Duration 3 days

Price RM 1264

19
 Mechatronics Course Technology

Introduction to Mechatronics

M711 Provide participants with the skills and knowledge to design, assemble, commission, maintain and
troubleshoot simple mechatronics control system.

Target group Engineers, supervisors and technicians who are involved in the development, operation and/or
maintenance of electronically controlled machine/s mechanical systems.

Contents On successful completion of the Introduction to Introduction to Mechatronics course,

the participant can:
Troubleshoot basic mechatronic control systems
Assemble and test basic mechatronic circuits (pneumatic, electrical, and sortware)
Install or replace, and commission pneumatic, electropneumatic, sensoric, electrical and
PLC hardware components
use diagnostic software to assist troubleshooting
recognise and differentiate between the different types of programming used in industry
download a program and commission a simple PLC control system
identify and describe the operation of pneumatic, electropneumatic, sensoric, electrical and
PLC components
interpret technical specifications and data relating to pneumatic, electropneuamtic, sensor,
electrical and PLC components and systems
knows innovative development and current trends in automation products and their application

Prerequisite EP211, E311 or Equivalent and basic PC knowledge.

Course Material Textbook Introduction to Mechatronics

Folder with writing materials
Exercise Sheets

Duration 4 days

Price RM 1331

Follow-up Courses M722

20
Technology Industrial Robotics Courses

Introduction to Industrial Robotics

R811 To provide participants with a basic knowledge of the construction and function of robot controller as well
as to develop his ability to write program and commission the robot according to guidelines,
standards and regulations. It is also to acquaint the participants to select the right robot for a specific
application.

Target group Engineers personal who are involved in the design, operation, maintenance and procurement of industrial
robotics systems.

Contents Fundamentals of handling

Mechanical construction, kinematics and dynamics
Coordinate systems of robots
Drives and sensors
Programming with the teach-in box and PC
Point to point and continuous path control
Positioning and travelling prescribed paths
Safety in robot systems
Robot and peripheral equipment
I/O interfaces in robot controllers
Faultfinding
Practical exercises

Prerequisite General technical knowledge

Course Material Textbook Introduction to Industrial Robotics

Folder with writing materials
Exercise Sheets

Duration 3 days

Price RM 1375

21
 Industrial Electronics Courses Technology

Introduction to Electrical Drives

(Stepper Motor)

ED911 Provide participants with skills and knowledge to select, design, programe, commission and troubleshoot
technologies that will improve their productivity.

Target group Engineers, supervisors and technicians and any technical personnel who are involved in the design,
operation and maintenance of electronically controlled drives.

Contents Understand the fundamentals of Stepper and Servo Motors and their implications for applications
Understand the fundamentals of Stepper and Servo Drives/Controllers and their implications for
applications
Understand the fundamentals of Linear Axes and their implications for applications
Assemble and commission a Servo System using predefined parameters and use all key features
Commission a Stepper System, carry out a reference move and set and call simple position profiles
Understand the necessity for accurate documentation of applications and can document and describe
the requirements of an application precisely, making use of his or her knowledge and the application
checklist
Identify the appropriate solution by applying the selection criteria for drive technologies to a completed
checklist

Prerequisite General technical knowledge

Course Material Manual Introduction to Stepper Motors

Folder with writing materials
Exercise Sheets

Duration 3 days

Price RM 1200

22
Technology Industrial Electronics Courses

Mastering the basics of Servo Drives

ED912 The increasing use of these servo drives in industry has led to a skills gap that can have a negative
impact on productivity. If you are a user of conventional pneumatic drive technology, this course provides
you with the knowledge and skills to master the basics of electrical servo drives.

Target groups FA: Maintenance, Design/Engineering, Trainer

PA: N/A

Contents Fundamentals of electrical drives

Encoders (absolute, incremental, resolver)
Motors (asynchronous, synchronous, AC servo, DC, stepper)
Controllers, motion profiles, positioning drives

Outcomes The participant:

can differentiate controlling a stepper motor and a servo motor
knows the criteria for selecting a drive
can commission an E-drive system
knows the components required for an E-drive system and how to fulfil EMC requirements
can use the configuration software
can assemble, power up and configure a system
can select the most appropriate drive for a given application
can identify and eliminate faults and can interpret error messages
can work safely with an E-drive

Prerequisites Basic electrical and sensor understanding

Duration 2 days

Price RM 1800

23
 Industrial Electronics Courses Technology

Industrial Electronics Level 1

IE 1 Provide the participant with an understanding of basic electrical concept of voltage, current, resistance
and power in DC and AC circuits. The operation and characteristics of semiconductor components and
circuits. Also to understand the digital number systems, logic and digital electronic circuits.

Target group Engineers, Technicians and Supervisors who are involved in the design, operation and maintenance of
electronic control systems.

Contents Introduction to Basic Electricity

Understanding of Direct Current and alternating current
Characteristics and operation of Semiconductor devides:
Diodes, Transistor, FET, UJT, SCR
Basic Aplifier circuits, recrifiers and stabilizers circuits
Introduction to number system, Basic Logic gates and Boolean Algebra
Trigger circuits with ICs flip-flop, RS flip-flop, Jk flip-flop and shift Register circuits
Construct Dc, AC and Digital Electronic circuits using schematic diagram and perform test and
measurements with VOM, Oscilloscope and signal generator

Prerequisite General technical knowledge

Course Material Textbook Basic Electronics

Folder with writing materials
Exercise Sheets

Duration 3 days

Price RM 660

24
Technology Process Automation

Valves in process automation Introduction

PN111 This course gives you an overview of process valve technology and of selecting the right valve for the
right application with the economical drive system. It also provides an overview of international standards
and an introduction to the basic streamline principles.

Target groups FA: N/A

PA: Field-Process-Laboratory Operators

Contents Overview of design and function of process valves

Material selection for media, process and process valve
Testing and certification requirements of process valves (such as works test certificate)
Basic principles of process valve actuating systems (manual, hydraulic, electric and pneumatic)
Reading and interpreting basic process valve symbols
Influence of international regulations on the process valve selection (AWWA; API etc.)

Outcomes The participant:

can select, assemble, and test basic process valve installations
can maintain and troubleshoot basic process valve installations
can identify and describe the construction, design features, and operation of the
standard process valve types
can read technical specifications and identify graphical symbols for process valves
knows the role of process valve actuation manual, hydraulic, electric and pneumatic
is aware of innovative developments and current trends in process valve automation products and
their application

Prerequisites Basic technical understanding

Duration 1 day

Price RM 750

25
 Process Automation Technology

Pneumatics for water and wastewater treatment Introduction

PN331 This course provides you with insight into process valve technology, including valve/drive selection
based on materials and standards, and taking cavitation into account. It also gives you an understanding
of entire valve control systems.

Target groups FA: N/A

PA: Field-Process-Laboratory Operators, Process-Engineering Maintenance, Design/Engineering,
Trainer/Consultant

Contents Overview of design and function of process valves, taking international standardisation into account
Physical principles and material selection related to media and process valves
Testing and certification requirements of process valves (such as works test certificate)
Cavitation what is cavitation, how to avoid cavitation damage with specially designed
valve types
Principles and selection of process valve actuation (manual, hydraulic, electric and pneumatic)
Reading and interpreting process valve symbols
Influence of international regulations on the process valve selection (AWWA; API etc.)
SIL regulation (Safety Integrity Level), explosive safety and the influence on the process valves

Outcomes The participant:

can select, assemble, and test complex process valve installations
can maintain and troubleshoot complex process valve installations
can identify and describe the construction, design features, and operation of process valves
can interpret technical specifications and data relating to process valves and systems
can identify and explain graphical symbols for process valves
can perform simple calculations of pressure, flow and force and
knows the role of process valve actuation manual, hydraulic, electric and pneumatic
knows how to prevent cavitation damage
knows innovative development and current trends in process valve automation products and
their application

Prerequisites Basic technical understanding

Duration 4 days

Price RM 1800

26
Organisation

An excellent company

We know what makes

an excellent company:

a focus on customer satisfac-

tion, corporate and quality
strategy, employee satisfaction,
efficient processes, responsible
and target-oriented employee
management, job-oriented
qualification, positive business
results and a positive impact on
society.

We will prepare your entire

organisation for the new
tasks you will face.

Our consultants will advise your

employees on the development
of an independent and auto-
nomous working style. The aim
of their work is to enable com-
panies to efficiently structure
work, organisation and qualifi-
cation processes.

27
Organisation Lean Production

Lean Production Business game

Logistics and material flow design

LEAN The participants are confronted with an initial situation involving customer and business requirements.
The first round of the game reveals the deficiencies. Guided by the trainer, the players analyse the causes
of delivery problems and low productivity, develop ideas for improvements and then implement these in
the second round of the game. The results improve, but do not yet meet customer requirements. There is
then a third round, sometimes a fourth.

Target group The business game is aimed at all managers and employees who are confronted with production control
processes in an operation.

Contents Inventory minimisation as an important basis for increased productivity

The principle of "pull" production control
Advantages compared to traditional production control methods
Types and functioning of different pulling production control methods
Applications of the methods
The classic pull principle: KANBAN
Practical implementation of a business game in a model production system
CIP processes as part of the business game

Duration 1 day

Price RM 500,00

Customised training If you are planning to introduce a pull production control method in your company, we recommend
running this business game directly in the company.

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General Information
Inplant courses
Details and prices on appli-
cation. For enquiries, please
contact:
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Kuala Lumpur Special features Exercises for participants are
Festo Sdn Berhad given a didactically thought-
10 Persiaran Industri Courses from Festo Didactic out formats and adapted from
Bandar Sri Damansara have specially been develop actu-al industrial practice.
52200 Kuala Lumpur to help technical personnel in
Tel: 03-62868122 industries automation to carry Course in Bahasa Malaysia
Fax: 03-62756412 out their job responsibilities on request.
these courses are periodically
Penang upgraded in accordance with All Festo Didactic courses
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Jalan Sultan Azlan Shah
11900 Penang Intensive knowledge and indi-
Tel: 04-6430918 vidual guidance are provided by
Fax: 04-6443634 course leaders, who are experi-
enced in technical as well as
Johor Bahru Office didactic aspects.
18-1 (1st Floor) Jalan Molek 1/9
81100 Taman Molek, Course syllabus content gener-
Johor Bahru ally of 30% theory and 70%
Tel: 07-3523719 practical exercise (to be carried
Fax: 07-3523726 out in group of 2 participants
each).
Malacca Office
1-14 A Block A6, Jalan Rahmat 1 For concentrated and effective
Taman Malim Jaya teaching, appropriate trans-
75250 Melaka parencies, and training equip-
Tel: 06-3351018 ment for exercise and demon-
Fax: 06-3351078 strations are used. This training
equipment has achieved inter-
Ipoh Office national recognition by receiving
33A, Medan Ipoh 6 a gold and as silver award from
Bandar Baru Medan Ipoh World-Didac, the World Organi-
31400 Ipoh sation of Training Equipment
Perak Darul Ridzuan Manufacturers.
Tel: 05-5481002
Fax: 05-5471050 To ensure learning success
for the participants a maximum
group of 18 participants is
accepted at any one course.
Festo Didactic presents every
participant with a textbook (in
DINA4 format), which provides a
good overall picture of the sub-
ject matter.
How to register
Tel: 03-6286 8122,
Fax: 03-62756412 to Didactic
Division to placea reservation
or
Post the registration
form: Festo Sdn Berhad
10 Persiaran Industri
Bandar Sri Damansara
52200 Kuala Lumpur
You can enjoy attractive dis-
count up to 10% by sending 3
or more participants for the
same seminar. So register
early and register a team to
enjoy these special discounts!
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Location map

Festo Sdn Berhad

10 Persiaran Industri
Bandar Sri Damansara
52200 Kuala Lumpur
Tel: 03-62868122
Fax: 03-62756412