Production tracking for equipment: FILTER MACHINE 3

Cat 1: Cat 2: Planned stops Cat 3: Cat 4: Cat 5: Organizational disturbances Cat 6: Cat 7:
Factory
Machine Micro VA
Period Available nominal Non
Day of the Equipment Planned stopped: C/O Miss raw Miss Miss Punctual stops Operating
(shift or Hours opening Meals Breaks Training Meeting Tests Quality
week time not open Maintenance breakdown + Time material tools people lack of load Slow time
day) time
maintenance down
A 510 480 0 45 0 0 0 0 0 50 0 0 0 0 0 0 0 385
B 510 480 0 45 0 0 0 0 0 0 0 0 0 0 0 0 0 435
C 420 400 0 45 0 0 0 0 0 0 0 0 0 0 0 0 240 115
A 510 480 0 45 0 0 0 0 0 0 0 0 0 0 0 0 0 435
B 510 480 0 45 0 0 0 0 0 0 0 0 0 0 0 0 0 435
C 420 400 0 45 0 0 0 0 0 0 45 0 0 0 0 0 0 310
A 510 480 0 45 0 0 0 0 0 0 0 0 0 0 0 0 0 435
B 510 480 0 45 0 0 0 0 0 0 0 0 0 0 0 0 0 435
C 420 400 0 45 0 0 0 0 0 0 0 0 0 0 0 0 0 355
A 510 480 0 45 0 0 0 0 0 50 0 0 0 0 0 0 0 385
B 510 480 0 45 0 0 0 0 0 0 0 0 0 0 0 0 0 435
C 420 400 0 45 0 0 0 0 0 0 0 0 0 0 0 0 0 355
A 510 480 0 45 0 0 0 0 0 50 0 0 0 0 0 0 0 385
B 510 480 0 45 0 0 0 0 0 0 0 0 0 0 0 0 0 435
C 420 400 0 45 0 0 0 0 0 50 0 0 0 0 0 0 0 305
A 510 480 0 45 0 0 0 0 0 0 0 5 5 5 5 0 0 415
B 510 480 0 45 0 0 0 0 0 0 0 0 0 0 0 0 0 435
C 420 400 0 45 0 0 0 60 0 0 0 0 0 0 0 0 240 55
A 510 480 0 45 0 0 0 0 0 0 30 0 0 0 0 0 0 405
B 510 480 0 45 0 0 0 0 0 0 0 40 55 35 25 30 0 250
C 420 400 0 45 0 0 0 0 0 0 0 0 0 0 0 0 0 355
A 510 480 0 45 0 0 0 0 0 0 0 0 0 0 0 0 0 435
B 510 480 0 45 0 0 0 0 0 0 0 0 0 0 0 0 0 435
C 420 400 0 45 0 0 0 0 0 50 0 0 0 0 0 0 0 305

Subtotal hrs 11520 10880 0 1080 0 0 0 60 0 250 75 45 60 40 30 30 480 8730

Total hrs 11520 10880 0 1,140 250 75 175 30 480 8730

Graph 1 106% 100% OEE = 80%

Cat 1: Equipment not open 0% Cat 1: Equ 10% Cat 2: Planned stops
Cat 2: Planned stops 10% Cat 2: Plan 4% Cat 7: Micro stops
Cat 3: Machine stopped 2% Cat 3: Mac 2% Cat 3: Machine stopped
Pareto 1 Cat 4: C/O time 1% Cat 4: C/O 2% Cat 5: Organizational disturbances
Cat 5: Organizational disturbances 2% Cat 5: Orga 1% Cat 4: C/O time
Cat 6: Non quality 0% Cat 6: Non 0% Cat 6: Non quality
Cat 7: Micro stops 4% Cat 7: Micr 0% Cat 1: Equipment not open

Miss raw material 26% Miss raw m 34% Miss tools

Miss tools 34% Miss tools 26% Miss raw material
Miss people 23% Miss peopl 23% Miss people
Pareto 2 Punctual lack of load 17% Punctual la 17% Punctual lack of load

374312996.xls
110% 106%
100%
100%

90%
80%
80%

70%

60%

50%

40%

30%

20%

10%

0%
Available Hours Factory nominal opening VA Operating time
time
 Pareto 1
12%

10%
10%

8%

6%

4%
4%

2%
2% 2%

1%
0%
0%
0%
Cat 2: Cat 7: Micro Cat 3: Cat 5: Cat 4: C/O Cat 6: Non Cat 1:
Planned stops Machine Organization time quality Equipment
stops stopped al not open
disturbances
 Pareto 2
40%

35% 34%

30%

26%
25%
23%

20%
17%

15%

10%

5%

0%
Miss tools Miss raw material Miss people Punctual lack of load