Tunkers VUClamp

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Tunkers!VU!Clamp!Series!
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Vario Clamp V/V2 40 BR2
self-locking type, opening angle stepless adjustable 10-135
V2 40
VU40.1BR2A05T12!
V 40
40mm!bore!and!16mm!drive!shaft!
NAAMS!mounting!on!4!faces!
Integrated!P&F!PNP!switch!
Over!center!toggle!lock!mechanism! V/V2 40 BR2
Vario Clamp
Easy!opening!arm!angle!with!continuous!adjustment!from!10!
self-locking type, opening angle stepless adjustable 10-135
degrees!to!135!degrees!with!auto!adjusting!switch!
M6/10
deep
Cylinder!cushioned!on!opening!V 40 V2 40
Available!with!BSPP!or!NPT!ports!
M6/10 deep
Tolerance at
80 mm from
! pivot point
(corresponding
to an angle
!
tolerance of
10 referring
to A).
!
!
M6/10
!
deep
A11
! clamp arm
A10
versions:
!
M6/10 deep
A12 Tolerance at
! 80 mm from
pivot point without clamp arm: A00
! (corresponding
to an angle
! tolerance of
10 referring
! to A).
!
!
!
! A11
!
clamp arm
versions: A10
! A12
! without clamp arm: A00

Ordering example:
! T12 105
V 40 BR2 A10
V 40 BR2: ! Type
A10: Clamp arm version
! T12:105: Sensing system
Opening angle
!
Ordering example Tnkers sensing system:
T00
T12
! without sensing
Inductive switch 24V, 1 output
with integrated LEDs !
Type holding torque clamping moment piston weight
!
V/V2 40 BR2
max.
380 Nm
at 5 bar
120 Nm

40
(kg)
2
*Tolerance for dowel holes 0,02, for screw holes 0,1. !
Medium: air, max. 8 bar, operation permitted with oil-free air.
!
P0011083.EN.DOC
Ordering example:
27.10.2010 Subject to technical modifications.
!
V 40 BR2 A10 T12 105 !
www.tuenkers.de Tel.: +49 2102 4517-0
V 40 BR2:
A10:
Type
Clamp arm version
!
! T12: Sensing system
105: Opening angle
!
Ordering example Tnkers sensing system:
T00 without sensing
T12 Inductive switch 24V, 1 output
with integrated LEDs
Type holding torque clamping moment piston weight

max. at 5 bar (kg) *Tolerance for dowel holes 0,02, for screw holes 0,1.
V/V2 40 BR2 380 Nm 120 Nm 40 2
Medium: air, max. 8 bar, operation permitted with oil-free air.
P0011083.EN.DOC 27.10.2010 Subject to technical modifications.

VU50.1BR2A05T12!
50mm!bore!and!20mm!drive!shaft!
Over!center!toggle!lock!mechanism!
Vario Clamp VU .1 BR2 A05
degrees!to!135!degrees!with!auto!adjusting!switch!
Stepless adjustable opening angle 5 - 135
Cylinder!cushioned!on!opening!
!
!
!
!
Angle tolerance
of . 10 to A
! D1/12 deep D2/12 deep
! D4/12 deep
! D3/12 deep
!
!
!
! G1/4
!
!
! Opening angle
adjustment with
! hexagon socket
screw wrench
!
!
!
!
!
!
!
! Ordering example: *Tolerance for dowel holes 0.02, for
! VU 50.1 BR2 A05 T12 threaded holes 0.1.
Medium: Air, max. 6 bar, operation permitted

!
VU 50.1 BR2 A05: Type
T12: Sensing system with oil-free air.
! Ordering example Tnkers sensing system:

... T12 Inductive sensor 24 V, 1 output
!
Type Holding torque Clamping According to Weight B1 B2 B3 B4* B5 B6 B7 B8 B9*
! max. moment at 5 bar piston (mm) ~ (kg) 0,1 0,1 0,05
VU 50.1 BR2 800 Nm 160 Nm 50 2,9 45 18 6.5 30 93 47 94 5 45
!
VU 63.1 BR2 1500 Nm 380 Nm 63 4.3 52 23 7.5 30 93 54 106 10 55
Type B10 B11 B12 B13 B14 D1 D2 D3 D4 L1 L2 L3 L4 L5 L6 L7 L8 L9* L10 S

H7 H7 0,05 +01 0,1 0,1 0,05 0,05 h9
VU 50.1 BR2 4.5 48 10.5 40 44 M8 M8 8 8 321 178 35 36.5 55 11 32 40 45 27 19
VU 63.1 BR2 7.5 54 12 40 47 M8 M10 10 8 335 185 35 36.5 55 11 32 55 45 27 22

VU63.1BR2A05T12.
63mm$bore$with$20$or$25mm$drive$shaft.
NAAMS$mounting$on$4$faces$
Integrated$P&F$PNP$switch$
Over$center$toggle$lock$mechanism$
Easy$opening$arm$angle$with$continuous$adjustment$from$5$
VU .1 BR2 A05
Vario Clamp
degrees$to$135$degrees$with$auto$adjusting$switch$
Cylinder$cushioned$on$opening$
Available$with$BSPP$or$NPT$ports$
.
.
.
. Angle tolerance
of . 10 to A
. D1/12 deep D2/12 deep

. D4/12 deep
. D3/12 deep
.
.
.
. G1/4
.
.
. Opening angle
adjustment with
. hexagon socket
screw wrench
.
.
.
.
.
.
.
. Ordering example: *Tolerance for dowel holes 0.02, for
. VU 50.1 BR2 A05 T12 threaded holes 0.1.

.
VU 50.1 BR2 A05: Type
T12: Sensing system with oil-free air.
. Ordering example Tnkers sensing system:

.
Type Holding torque Clamping According to Weight B1 B2 B3 B4* B5 B6 B7 B8 B9*
. VU 50.1 BR2
max.
800 Nm
moment at 5 bar
160 Nm
piston (mm)
50
~ (kg)
2,9 45
0,1
18 6.5 30
0,1
93 47 94
0,05
5 45
.
VU 63.1 BR2 1500 Nm 380 Nm 63 4.3 52 23 7.5 30 93 54 106 10 55

H7 H7 0,05 +01 0,1 0,1 0,05 0,05 h9
VU 50.1 BR2 4.5 48 10.5 40 44 M8 M8 8 8 321 178 35 36.5 55 11 32 40 45 27 19
VU 63.1 BR2 7.5 54 12 40 47 M8 M10 10 8 335 185 35 36.5 55 11 32 55 45 27 22

VU80.1BR2A05T12!
80mm!bore!with!25mm!drive!shaft!
Over!center!toggle!lock!mechanism!
Variodegrees!to!135!degrees!with!auto!adjusting!switch!
Clamp VU 80.1 BR2 A05
Cylinder!cushioned!on!opening!
!
!
!
!
! Angle tolerance
!
of 10 to A
! D1/15 deep D2/16 deep
! D4/12 deep
D3/13 deep
!
!
!
!
! G1/4
!
!
! Opening angle
adjustment with
! hexagon socket
screw wrench M6
!
!
!
!
!
!
!
!
!
Ordering example: *Tolerance for dowel holes 0.02, for
VU 80.1 BR2 A05 T12 threaded holes 0.1.
!
VU 80.1 BR2 A05:
T12:
Type
Sensing system
with oil-free air.
!
Ordering example Tnkers sensing system: Attention!
External throttle check valves must be
! with integrated LEDs provided on assembly. They are not
included in the scope of delivery!
Type Holding torque Clamping According to Weight B1 B2 B3 B4* B5 B6 B7 B8 B9* B10

max. moment at 5 bar piston (mm) ~ (kg) 0,1 0,1 0,05
VU 80.1 BR2 2500 Nm 800 Nm 80 11.1 74 36 8 50 134 70 140 15 70 8

H7 H7 ~ 0,05 +01 0,1 0,1 0,05 0,05 h9
VU 80.1 BR2 76 20 40 63 62 M10 M12 12 8 490 270 55 50 80 15 50 65 75 40 30

Standard!Clamp!and!Arm!Callouts!
!
VU!50.1!BR2!A05!T12!5-135A05!IS!A!20mm!WIDE!SHAFT!!
Arms!206-208!!!(11mm!screw!&!8mm!dowel)!!!!!!!(-15mm!offset)!!
!!!!!!!!!!216-218!!!(11mm!screw!&!8mm!dowel)!!!!!!!!(25mm!offset)!!!!!
!!!!!!!!!!226-228!!!(11mm!screw!&!8mm!dowel!!!!!!!!!!(50mm!offset)!!
!!
!!!!!!!!!!!!236-238!!!!(9mm!screw!&!6mm!dowel)!!!!!!!!(-15mm!offset)!!
!!!!!!!!!!!!246-248!!!!(9mm!screw!&!6mm!dowel)!!!!!!!!(25mm!offset)!!
!!
!!!!!!!!!!!!401-403!!!!(9mm!screw!&!8mm!dowel)!!!!!!!!!(-15mm!offset)!!
!!!!!!!!!!!!411-413!!!!(9mm!screw!&!8mm!dowel)!!!!!!!!!(25mm!offset)!!
!!!!!!!!!!!!421-423!!!!(9mm!screw!&8mm!dowel)!!!!!!!!!!(50mm!offset)!!
!
VU!63.1!BR2!A05!T12!5-135!!!!!A05!IS!A!20mm!WIDE!SHAFT!!
Arms:!!507-512!!!(9mm!screw!&!6mm!dowel)!!!!!!!(-15mm!offset)!!
!!!!!!!!!!!!519-524!!!!(9mm!screw!&!6mm!dowel)!!!!!!!(25mm!offset)!!
!!
!!!!!!!!!!!!513-518!!!!(9mm!screw!&!8mm!dowel)!!!!!!!!(-15mm!offset)!!
!
Arms:!!007-012!!!!(11mm!screw!&!8mm!dowel)!!!!(-15mm!offset)!!
!!!!!!!!!!!!019-024!!!!!(11mm!screw!&!8mm!dowel)!!!!(25mm!offset)!!
!
Arms:!!110-118!!!!(11mm!screw!&!8mm!dowel)!!!!(-20mm!offset)!!
!
Clamping force against opening angle
Size 32 Size 50
Clamping force (daN)

Clamp arm position () Clamp arm position ()
Size 63 Size 80
Clamp arm position () Clamp arm position ()
Clamp arm length = x
Holding force (N)

Type X = 50 X = 100
Size 32 4000 2000
Size 50 8000 4000
Size 63 20000 10000
Size 80 30000 15000
Clamp arm position

Clamping force V/K series
against length of clamp arm
Size Size
40 40 Size 50
1600,00
2500,00 3500,00
1400,00 3000,00
2000,00
1200,00
2500,00
1000,00
1500,00 2000,00
Fmax (N)
Fmax (N)
F max (N)
800,00
1500,00
1000,00
600,00
1000,00
400,00
500,00
200,00 500,00
0,00
0,00 0,00
5050 7575 100
100 125125 150
150 175
175 200
200 50 75 100 125 150 175 200 225 250
Length ofof
Length clam p arm
clamp arm(m m)
(mm) m ax Length of clam p arm (m m ) m ax
max
Size 63 Size 80
8000,00 12000,00
7000,00
10000,00
6000,00
8000,00
5000,00
Fmax (N)
Fmax (N)
4000,00 6000,00
3000,00
4000,00
2000,00
2000,00
1000,00
0,00 0,00
50 100 150 200 250 300 50 100 150 200 250 300 350 400
Length of clam p arm (m m ) m ax Length of clam p arm (m m ) m ax
Since the clamping force is generated by means of a toggle mechanism, the full clamping force Fmax is
available only in the end position.
Length of clamp arm [mm]
Size Clamping moment / 5 bar

40 120 Nm
50 160 Nm
Fmax
63 380 Nm
80 600 Nm

Clamping force V/K series
against length of clamp arm
Size 25
Size 25 Size 32
Size 32
600,00 1200,00
500,00 1000,00
400,00 800,00
Fm a x (N )
Fm ax (N )
300,00 600,00
200,00 400,00
100,00 200,00
0,00 0,00
50 75 100 125 150 50 75 100 125 150
Length of clamp arm (mm) Length of clamp arm (mm)
max max
Size 40
2500,00
2000,00
1500,00
F max (N)
1000,00
500,00
0,00
50 75 100 125 150 175 200
Length of clamp arm (mm)

max
Since the clamping force is generated by means of a toggle mechanism, the full clamping force Fmax is
available only in the end position.
Length of clamp arm [mm]
Size Clamping moment / 5 bar

25 25 Nm
32 55 Nm
40 120 Nm
Fmax

Cylinder stroke
K 50 K 63 K 80
Opening angle KU 50 KU 63 KU 80
V 50.1 V 63.1 V 80.1
VU 50.1 VU 63.1 VU 80.1
5 12,8 14,1 21,4
15 21,6 23,4 35,5
30 30,4 32,9 49,9
45 37,4 40,7 62,1
60 44,5 48,5 73,8
75 51,7 56,4 85,6
90 59 64,6 97,5
105 66,2 72,7 108,9
120 72,5 80 118,8
135 77 85,3 125,8

Vario Power Clamp
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Operating Instructions V/V2 40 BR2
1. Description 3. Installation of Vario Power Clamp
The Vario Power Clamp is a high-power tool designed for use in The clamp is mounted on one of four housing sides using screws
clamping tasks in the processing of sheet metal. The clamp consists and dowels.
of a pneumatic cylinder, a metal housing mountable on any of four Connect to supply air between pneumatic control valve and clamp
sides and a clamp arm with receiver for the contour piece. (connections N).
When used in clamping, the pneumatic cylinder functions on an Installation of flow control valves is recommended to both ports to
integrated toggle lever to move the clamp arm. The position control of reduce the clamp opening and closing speed and to adjust to the
the clamp arm is achieved through a cassette system with integrated proper system / line speed.
inductive limit switches. Attention: The Vario Power Clamp is equipped with an integrated
cushion on the return stroke. At excessive clamp arm weight, the safe
2. Safety function of the cushion is not warranted. Maximum permitted clamp
arm weight design guidelines must be adhered to.
The Vario Power Clamp was not conceived to be a complete tool,
ready for independent applications and has therefore not been fitted Inductive Position Sensing (T12)
with safety equipment. Only when it is correctly installed in a
production system and a corresponding safety control system is Connect sensor per electrical diagram to control line by inserting
added, will all safety requirements be met. connector C and tightening connector coupling nut.
Should any faults occur that place personnel at risk, the Vario Power Caution: Operation with incorrect or too high voltage can lead to short
Clamp is to be switched off immediately. Maintenance measures are circuiting and danger to personnel.
only to be undertaken when the machine is at a complete standstill
and by suitably qualified specialists. Function of the integrated LEDs is as follows:
After maintenance work has been carried out, the protection devices green....................... system current
are to be refitted in the correct way. red........................... clamp closed
yellow ...................... clamp open.
4. Adjustment of Vario Power Clamp

Caution! Danger of crushing!
When the clamp arm is being set, fingers could be severed or
P crushed. Do not reach into the swivel area of the clamp arm while the
Vario Power Clamp is in operation. Before operations are stated the
air supply must be shot off.
Tighten contour piece on clamp arm.

Close clamp. The toggle lever must move to upper dead centre
S1 position. The release pin P is in extended position.
Determine the tolerance between clamp arm/contour piece and
workpiece.
Open clamp.
S2
a) Softtouch adjustment
C Offset the tolerance to 0 mm (!) by adding required shims (see
Fig. 2).
b) Adjustment with preload
Offset the tolerance to +0.3 mm by adding required shims.
Close clamp. The toggle lever now moves into the upper dead
centre position and the adjusted clamping force is achieved.
D
N
Fig. 1: Clamp
Subject to technical modifications. 28.03.2012

TNKERS Maschinenbau GmbH Am Rosenkothen 8 D-40880 Ratingen Tel. 02102 4517-0 Fax 02102 445808 Internet www.tuenkers.de
Vario Power Clamp
----
Operating Instructions V/V2 40 BR2
7. Changing of limit switch cartridge
Remove limit switch cartridge by loosening screw D.
8. Changing of clamp arm

In order to avoid warping of the square-section shaft, it must be
ensured when changing the clamp arm that fixing screw "S1" (zero
opening between cap and arm body) is tightened first, followed by the
second fixing screw, "S2" (see Figure 1).
Recommended torque = 8,7 Nm
Fig. 2: Shims 9. Maintenance
Shims Bearings and wear faces on the Vario Power Clamp have been
No. A1 A2 D2 D3 B9 B10 L10 designed with consideration for high production applications. This
technical concept allows 2 million cycles without significant
AP 4005 0,5 component wear.
AP 4010 42 1,0 6,5 7 6 20 12,4 Attention: To provide protection from welding slag and other debris,
the clamp is equipped with a fully closed housing. Therefore, no
special maintenance is required. Cleaning with high-pressure steam
or dry ice may damage the Vario Power Clamp mechanism.
5. Release of toggle
When the toggle lever is in the upper dead centre position, the clamp
may be mechanically unlocked and thereby opened by operating pin
P.
Caution! Danger of crushing!

By operating pin P, the clamp arm can open abruptly. Do not reach
into the swivel area of the clamp arm!
6. Changing the opening angle

The opening angle is steplessly adjustable in the range of 10 to 135.
Changing the opening angle adjusts the pneumatic end of stroke
cushion and the position sensors automatically. The standard opening
angle is 135.
Set Up:
Bring clamp arm to open position.
Read the pre-adjusted angle at the scale.
Remove screw A in the cylinder bottom.
Turn screw B with the same hexagon key until the desired angle
has been reached, adjusting range 10 - 135 (APH2 max.
105), see scale at the housing.
Mount screw A in the cylinder bottom.
Fig. 3: Changing the opening angle

Operating Instructions V/VU .1
Vario Clamp
----
BR2, BR3 Z
1. Description 3. Installation of Vario Power Clamp
The Vario Power Clamp is a high performance tool, developed The clamp is mounted on one of four housing sides using
primarily for sheet metal assembly tasks. The clamp consists of a screws and dowels.
pneumatic cylinder, a metal housing mountable on any of four
sides and a clamping arm to which the clamping NC Block is Pipes or hoses connect the clamp to the control valve.
attached. Installation of flow control valves is recommended to both ports
to reduce the clamp opening and closing speed and to adjust
In the clamping operation, the cylinder acts upon an integrated to the proper system / line speed.
toggle linkage, actuating the clamp arm and intensifying the
pressure. The position of the clamping arm is indicated by an Attention: The Vario clamp is equipped with an integrated cushion
integrated position sensing cartridge. on the return stroke. At excessive clamp arm weight, the safe
function of the cushion is not warranted. Maximum permitted
clamp arm weight design guidelines must be adhered to.
2. Safety
Inductive Position Sensing (T12)
Since the Vario Power Clamp is designed not to be an
independent complete tool, it is not equipped with any unique
Connect sensor per electrical diagram to control line by inserting
safety measures or devices. Safety requirements can be met only
connector C and tightening connector coupling nut.
when properly installed into an assembly system, according to
prescribed safety regulations.
Caution: Operation with wrong current or current higher than
In case of malfunction, which may endanger personnel, operation specified may short out the system and lead to personnel injury.
of the Vario Power Clamp must be terminated at once.
Maintenance must only be performed by properly trained personnel Function of the integrated LEDs is as follows:
with the system stopped.
green ..................... System current
After system service procedures are completed, all safety devices red ......................... Clamp closed
must be properly reinstalled prior to operation. yellow .................... Clamp open
4. Adjustment of Vario Power Clamp

Caution Pinching Danger!
Hand lever optionally During adjustment of the clamp arm, fingers can be pinched, cut or
severed. While clamp is in setup, try out or in operation, stay clear
of mechanism. Remove air supply to clamp prior to working in
P clamping area.
open Attach contour (N/C) block to clamp arm.

Close clamp. Toggle links must move to locked position. The
release pin P is in extended position.
S1 Determine dimensional difference between arm/contour block

closed and part.
Open clamp.
S2 a) Set-up with no clamping pressure (soft-touch)
C Set dimensional stack-up to .0 mm through installation of proper

size ground spacers or net blocks.
b) Set-up with clamping pressure
D Set dimensional stack-up to + .5 mm through installation of proper

size ground spacers or net blocks.
Close clamp. The toggle mechanism travels past the zero
piston
(straight) position and locks, accomplishing the required
N tension.
The clamp can be opened and closed via hand lever in version Z
Hexagon socket for when the cylinder is depressurised, max. manual force 200 N (at a
adjusting the angle lever length of 200 mm) = 40 Nm.
damping screw plug
Fig. 1: Clamp
Operating Instructions V/VU .1
Vario Clamp
----
BR2, BR3 Z
7. Changing of position sensing cartridge
Remove position sensing cartridge by loosening screws D.
Caution: Move clamp arm to the open position before replacing the
position sensing cartridge!
8. Changing of position of the air connections

If absolutely necessary, the air connections "N" can be positioned
Fig. 2: Ground Spacer at the front of the clamp by the following procedure:
Bring pneumatic clamp into the opened position.

Ground Remove position sensing cartridge by loosening screws D.
Spacer A1 A2 D2 D3 B9 B10 L10 Loosen the screws at the bottom of the cylinder and remove
No. the drive cylinder.
Rotate the cylinder bottom and the cylinder head by 180 so
AP 5005 0,5 that the air connection is positioned at the front.
Re-assemble the cylinder and tighten the screws at the
AP 5010 65 1,0 6,5 9 10 30 16 cylinder bottom.
Attention: It is absolutely mandatory that the trip cam is seated

properly in the housing guide (see Fig. 3).
5. Breaking the toggle lock
The toggle mechanism can be unlocked, when the clamp arm is in
closed (locked) position, by pressing the unlock pin P.
Fig. 3:
In version Z the clamp can be opened via hand lever. trip cam
CAUTION: Danger of Pinching: Pressing the unlock pin P may
cause the clamp arm to jump to open position. Keep hands out of
clamp arm movement range.
6. Changing the opening angle

The opening angle on the Vario Power Clamps is infinitely
adjustable within the standard range of 5-135, fo r the Z version 9. Changing of clamp arm
5!-120. Changing the opening angle also changes t he end of
stroke cushion and the position sensors. To assure proper positioning and the repeat of clamp arm position
of the replacement clamp arm tighten screw S1 first (Zero
Attention! The opening angle of the Vario Power Clamps with opening between cap and arm body) and clamp the arm by
sensing system T08T may not be changed by the customer! tightening screw S2.
Set Up: Recommended Torque: V 50.1: 17 Nm / 150 in/lb

V 63.1: 41 Nm / 360 in/lb
Bring clamp arm to open position. V 80.1: 80 Nm / 710 in/lb
Read the pre-adjusted angle at the scala.
Remove the locking screw in the cylinder bottom.
10. Maintenance
Screw the hexagon socket at the piston rod until the desired Bearings and wear faces on the Vario Power Clamp have been
opening angle is reached. designed with consideration for high production applications. This
Mount the locking screw at the cylinder bottom. technical concept allows 3 million cycles without significant
component wear.
CAUTION: Look out for a correct fastening and seat of the seal,
because the inner space of the cylinder is sealed this way.
Attention: To provide protection from welding slag and other
With changing the opening angle, the position of the trip cam debris, the clamp is equipped with a fully closed housing.
changes automatically, so it is not necessary to set it separately. Therefore, no special maintenance is required. Cleaning with high-
pressure steam or dry ice may damage the power clamp.
When mounting the clamp arm in position 2, the max. opening
angle is 105!
----
Detection set Inductive switch, 1 output T12
yellow
- open/back - green red
- closed/forward -
Technical Specifications
Inductive switch (Standard version)

Short circuit proof
Rated voltage 10-30 V
Working current 32 mA ( one initiator connected with PLC)
Closer PNP exit
--- -
Spare Parts 01/10
Pos Part-No. Quantity Description Type Flag1

10 266003 1 Housing compl. V 40
20 265997 1 Cylinder tube V 40
30 265965 1 Cylinder base V 40
40 286647 1 Piston rod compl. V 40 BR2
45 286648 1 Fork piece compl. V 40 BR2
50 265972 1 Piston compl. V 40 RD
60 265964 1 Intermediate flange V 40
70 Clamp arm compl. See separate spare parts list
80 265956 1 Strap V 40 R
90 202773 1 Bolt K 40.1 R
100 202615 1 Bolt FKSI 40 R
110 217542 1 Drive shaft K 40.1 R
120 219630 2 Roller copl. K 40.1 R
200 265206 1 Stripper 20/25,0x 4,60 RD
220 241375 4 Cylinder head screw M 5 x 20 DIN 912
230 200975 4 Retaining washer S 5,0
280 201767 2 O-ring 40,00 x 1,50 RD
290 201647 2 O-ring 4,00 x 1,50 RD
310 265950 1 Supporting plate V 40 R
360 217836 2 Bush 22,0/25,0x8,0 R
380 267486 2 Hex. socket screw plug G1/8
390 252426 1 Slide K 40.1
400 200608 1 Threaded pin M 3 x 6 DIN 915
540 257222 1 Shim rings and supporting rings 16,0x22,0x 0,50 DIN 988
550 200903 1 Shim rings and supporting rings 16,0x22,0x 1,00 DIN 988
555 265581 1 Retaining rings for shafts A 16 DIN 471
560 214647 1 hexagon socket screw plug R1/4
Spare parts sets / accessories
Pos Part-No. Quantity Description Type
270889 1 Repair kit V 40/V2 40
270890 1 Seal kit V 40/V2 40
600 266041 1 Switch cartridge compl. V 40
1
R = included with repair kit, D = included with seal kit

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Spare parts 07/10
Pos. Part-No. Quantity Description Type
219528 1 Clamp arm compl. A10 V 40 A10
289808 1 Clamp arm compl. A11 V 40 A11 / V2 40 A12
235946 1 Clamp arm compl. 2 A50 V2 40 A50

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10 390
310
70
400 360
110
10 360 80
45
120
100
90
550
120 50
540
555
600 280
40
20
280
200
230
290 30
220
60 380
560

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Vario Clamp Spare Parts List V 50.1 BR2
Spare parts
Pos. Part-No. Quantity Description Type Flag1
10 232038 1 housing complete V 50.1
20 232000 1 cylinder tube V 50.1
30 276993 1 cylinder bottom V 50.1 BR2
40 276989 1 piston rod V 50.1 BR2
50 289186 1 piston complete V 50.1 LW
283101 1 piston
201665 1 o-ring RD
60 281443 1 fork shaped piece complete V 50.1 BR2
70 1 clamp arm complete see separate list
80 278264 1 strap V 50.1 BR2 R
90 202603 1 bolt FKSI 50 R
287764 1 disc V 50.1 BR2
100 202604 1 bolt FKSI 50 R
110 203193 1 drive shaft K 50 A10 R
120 206399 2 supporting roller complete FKSI 50 R
150 206411 1 slide K 50/63
160 276991 1 switch flag V 50.1 BR2
170 200612 1 set screw M 4 x 6DIN 915
180 225930 2 needle bush 25,0/32,00 x 12,00 R
200 281442 1 cylinder head complete V 50.1 BR2
278211 1 cylinder head V 50.1 BR2
210314 1 rod seal 16/ 25,0 x 2,8 RD
210315 1 scraper 16/24,0x 7,80/5,0 RD
210 216950 2 supporting plate complete KU 50 R
230 211980 1 damper ring 20,0/28,0 x 4,8 RD
270 210644 1 cylinder seal K 50 RD
280 201827 2 o-ring 63,00 x 2,00 RD
310 282521 1 damper bolt V 50.1 BR2
320 214647 1 hexagon socket screw plug R
330 200206 4 hexagon socket head cap screw M 6 x 150 DIN 912
340 200976 4 securing spring washer S 6,0
350 276990 1 spindle V 50.1 BR2
360 200987 1 parallel pin 4,0m6 x 20 DIN 7
400 201220 1 parallel pin 4m6 x 16 DIN 6325 R
420 201140 1 dowel pin 3,0 x 24 DIN 1481 R
430 278269 2 parallel pin 6m6 x 10 DIN 7 A
500 287476 1 cover complete V 50.1 T12
spare parts sets / accessories
Pos. Part-No. Quantity Description Type
350414 1 repair kit V 50.1 BR2
350416 1 Seal kit V 50.1 BR2
440 240141 1 limit switch set complete V 50.1 T12 45-135
1

--- -
Pos. Part no. Quantity Description for type
216884 1.00 clamp arm complete V/V2 50.1 BR2 A10
216886 1.00 clamp arm complete V 50.1 BR2 A11
V2 50.1 BR2 A12
V2 50.1 BR2 A11
V2 50.1 BR2 A42
V2 50.1 BR2 A41
V2 50.1 BR2 A45
V2 50.1 BR2 A44
216894 1.00 clamp arm complete V/V2 50.1 BR2 A90
V2 50.1 BR2 A92
V2 50.1 BR2 A91

--- -
Spare parts
1
Pos. Part-No. Quantity Description Type Kennz.
10 281337 1 housing complete V 63.1 BR2
20 231995 1 cylinder tube V 63.1
40 276214 1 piston rod V 63.1 BR2
50 289519 1 piston complete V 63.1 BR2
283102 1 piston V 63.1 BR2
262452 1 o-ring 12,00 x 2,50 RD
70 1 clamp arm complete see separate list
80 278265 1 strap V 63.1 BR2 R
90 202608 1 bolt FKSI 63 R
287765 1 disc V 63.1 BR2
100 202609 1 bolt FKSI 63 R
110 203236 1 drive shaft KV 63 R
120 206404 2 supporting roller complete FKSI 63 R
130 280461 1 ring V 63.1 BR2
150 206411 1 slide K 50/63
160 274336 1 switch flag V 63.1 BR2
170 200612 1 set screw M 4 x 6DIN 915
180 225931 2 needle bush 30,0/37,00 x 12,00 R
212583 1 rod seal 20/ 29,0 x 2,8 RD
212539 1 scraper 20/28,6 x 6,5 RD
230 211980 1 damper ring 20,0/28,0 x 4,8 RD
270 212061 1 cylinder seal K 63 RD
280 201858 2 o-ring 76,00 x 2,00 RD
310 282613 1 damper bolt V 63.1 BR2
340 200976 4 securing spring washer S 6,0
350 286894 1 spindle V 63.1 BR2
420 201143 1 dowel pin 3,0 x 28 DIN 1481 R
430 278269 2 parallel pin 6m6 x 10 DIN 7 A
Pos. Part-No Quantity Description Type
350418 1 repair kit V 63.1
350420 1 seal kit V 63.1
440 281344 1 limit switch set complete V 63.1 BR2 T12
1

--- -
Pos. Part no. Quantity Description for type
217498 1.00 clamp arm complete A10 V/V2 63.1 BR2 A10
217499 1.00 clamp arm complete A11 V 63.1 BR2 A11
V2 63.1 BR2 A12
V2 63.1 BR2 A11
V2 63.1 BR2 A42
V2 63.1 BR2 A41
V2 63.1 BR2 A45
V2 63.1 BR2 A44
217501 1.00 clamp arm complete A90 V/V2 63.1 BR2 A90
V2 63.1 BR2 A92
V2 63.1 BR2 A91

--- -
Vario Clamp Spare Parts Drawing V 50.1, 63.1 BR2

--- -
Spare Parts
Pos. Part-no. Quantity Description Type Flag1
10 283767 1 housing complete V 80.1 BR2
20 282002 1 flat oval cylinder pipe V 80.1 BR2
40 282004 1 piston rod V 80.1 BR2
50 282005 1 piston V 80.1 BR2
282006 1 fork shaped piece V 80.1 BR2
282324 1 trip cam V 80.1 BR2
200453 2 hex. socket head cap screw M 4 x 8 DIN 7984
70 227660 1 clamp arm complete KU 80 A10
246238 1 clamp arm complete V 80.1 BR2 A40
80 282335 1 strap V 80.1 BR2 R
90 209909 1 bolt PFS 200 R
100 202745 1 bolt KU 80 R
110 203227 1 drive shaft KU 80 A10 R
120 231981 2 supporting roller complete KS 80 / 100 / PFS 200 R
150 206424 1 slide KU 80
160 282323 1 trip cam V 80.1 BR2
180 228502 2 needle bush complete V 80 R
212588 1 rod seal 30/ 39,0 x 3,0 RD
212563 1 scraper 30/38,0x 7,00/4,0 RD
230 230909 1 damper ring 30,6/40,0 x 6,0 RD
270 254267 1 piston seal 117/ 42,1 x 12,0 RD
280 201881 2 o-ring 88,00 x 2,50 RD
310 282008 1 damper bolt V 80.1 BR2
315 201683 2 o-ring 16,00 x 2,50 RD
330 200253 4 hex. socket head cap screw M 8 x 220 DIN 912
340 200977 4 securing spring washer S8
350 282009 1 spindle V 80.1 BR2
380 200165 2 hex. socket head cap screw M 6 x 10 DIN 912
390 200618 1 set screw M 5 x 8 DIN 915 R
420 201201 1 dowel pin 4,0 x 45 DIN 1481 R
430 278269 2 parallel pin 6m6 x 10 DIN 7
Pos. Part-no. Quantity Description Type
351165 1 repair kit V 80.1 BR2
351164 1 seal kit V 80.1 BR2
440 285425 1 limit switch set complete S V 80.1 BR2 T12
1

--- -
Vario Clamp Spare Parts Drawing V 80.1 BR2


Tunkers VUClamp

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Tunkers VUClamp

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!

! without clamp arm: A00

Type holding torque clamping moment piston weight

P0011083.EN.DOC 27.10.2010 Subject to technical modifications.

! D1/12 deep D2/12 deep

! VU 50.1 BR2 A05 T12 threaded holes 0.1.

Medium: Air, max. 6 bar, operation permitted

! Ordering example Tnkers sensing system:

Type Holding torque Clamping According to Weight B1 B2 B3 B4* B5 B6 B7 B8 B9*

! max. moment at 5 bar piston (mm) ~ (kg) 0,1 0,1 0,05

VU 50.1 BR2 800 Nm 160 Nm 50 2,9 45 18 6.5 30 93 47 94 5 45

Type B10 B11 B12 B13 B14 D1 D2 D3 D4 L1 L2 L3 L4 L5 L6 L7 L8 L9* L10 S

P0016078.EN.DOC 28.06.2013 Subject to technical modifications.

www.tuenkers.de Tel.: +49 2102 4517-0

. D1/12 deep D2/12 deep

. VU 50.1 BR2 A05 T12 threaded holes 0.1.

Medium: Air, max. 6 bar, operation permitted

. Ordering example Tnkers sensing system:

Type Holding torque Clamping According to Weight B1 B2 B3 B4* B5 B6 B7 B8 B9*

Type B10 B11 B12 B13 B14 D1 D2 D3 D4 L1 L2 L3 L4 L5 L6 L7 L8 L9* L10 S

P0016078.EN.DOC 28.06.2013 Subject to technical modifications.

www.tuenkers.de Tel.: +49 2102 4517-0

! D1/15 deep D2/16 deep

Type Holding torque Clamping According to Weight B1 B2 B3 B4* B5 B6 B7 B8 B9* B10

VU 80.1 BR2 2500 Nm 800 Nm 80 11.1 74 36 8 50 134 70 140 15 70 8

Type B11 B12 B13 B14 B15 D1 D2 D3 D4 L1 L2 L3 L4 L5 L6 L7 L8 L9* L10 S

VU 80.1 BR2 76 20 40 63 62 M10 M12 12 8 490 270 55 50 80 15 50 65 75 40 30

P0016079.EN.DOC 04.09.2014 Subject to technical modifications.

Clamping force (daN)

Clamp arm position () Clamp arm position ()

Clamping force (daN)

Clamp arm position () Clamp arm position ()

Clamp arm length = x

Holding force (N)

P0003055.EN.DOC 06.11.2008 Subject to technical modifications.

www.tuenkers.de Tel.: +49 2102 4517-0

Length of clamp arm [mm]

Size Clamping moment / 5 bar

P0000650.EN.DOC 16.04.2010 Subject to technical modifications.

www.tuenkers.de Tel.: +49 2102 4517-0

Length of clamp arm (mm)

Length of clamp arm [mm]

Size Clamping moment / 5 bar

P0000650.EN.DOC 16.04.2010 Subject to technical modifications.

www.tuenkers.de Tel.: +49 2102 4517-0

5 12,8 14,1 21,4

15 21,6 23,4 35,5

30 30,4 32,9 49,9

45 37,4 40,7 62,1

60 44,5 48,5 73,8

75 51,7 56,4 85,6

105 66,2 72,7 108,9

120 72,5 80 118,8

135 77 85,3 125,8

P0006718.EN.DOC 06.11.2008 Subject to technical modifications.

4. Adjustment of Vario Power Clamp

Tighten contour piece on clamp arm.

Subject to technical modifications. 28.03.2012

8. Changing of clamp arm

Fig. 2: Shims 9. Maintenance

Caution! Danger of crushing!

6. Changing the opening angle

Fig. 3: Changing the opening angle