Professional Documents
Culture Documents
MV distribution
factory built assemblies
at your service
Anglais
instructions for
use
IM 500mm cubicle
foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
symbols and conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
as per iso 3864---2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
contact the Schneider Electric service unit for diagnosis and advice 4
distribution rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
general description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
IM : switch cubicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
handling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
cubicle identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
accessories list switchboard accessories: . . . . . . . . . . . . . . . . . . . . . . 7
weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
handling by sling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
handling using a forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
preparing the cubicles for switchboard assembly . . . . . . . . . . . . . . . 13
fitting the end panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
assembling the switchboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
securing to the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
layout in the substation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
fitting the busbars after installing the cubicles . . . . . . . . . . . . . . . . . . 16
cable entry for connection of low voltage auxiliaries . . . . . . . . . . . . . 17
raccordement BT pour Talus 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
mise en service de lautomatisme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
LV connection indicator Flair Din SORHODEL . . . . . . . . . . . . . . . . . . 21
settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
test/setting mode activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
settings mode (Flair 22D and Flair 23D) . . . . . . . . . . . . . . . . . . . . . . . 24
setting scrolling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
fitting the earth bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
storing the operating lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
MV cable connection for an IM cubicle . . . . . . . . . . . . . . . . . . . . . . . . 27
installing the fault detection toroids . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
start-up instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
checks before energizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
operating test before energizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
energizing the incoming MV cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
voltage indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
phase concordance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
operating instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
cubicle operation and position indication . . . . . . . . . . . . . . . . . . . . . . 33
discharging a CI2 operating mechanism . . . . . . . . . . . . . . . . . . . . . . . 35
padlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
keyed interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
operating safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
preventive maintenance, cleaning instructions and power---up . . . . 37
replacing a voltage indicator block on a cubicle prior to 0040001U 38
replacing a voltage indicator block . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
trouble-shooting chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7896923EN revision : 01 1
spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
recovery of SF6 gas at end of life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
2 7896923EN revision : 01
foreword
INFORMATION--ADVICE
We draw your attention to this specific point.
7896923EN revision : 01 3
contact the Schneider
Electric service unit for
diagnosis and advice
distribution rules The aim of this publication This document is not a commercial
is to enable the SM6 unit document.
to be installed correctly. It is a strictly technical document
drawn up by Schneider Electric.
safety rules
CAUTION WARNING
CAUTION
4 7896923EN revision : 01
general description
IM : switch cubicle A
cabling for single
core cables
1
1 : busbar compartment
B
2 : low voltage compartment 2
3 : switchgear compartment
switch and earthing switch 3
4 : operating mechanism
compartment 4
5 : cable connection D
compartment C
A : earth bar connection pad 5
B : busbar connection pads
C : lower field distributor and E
cable connection
D : voltage indicator
E : capacitive divider G
F : front panel
G : cable connection inspection
window
IM : switch cubicle A
cabling for three
core cables
1
1 : busbar compartment
B
2 : low voltage compartment
3 : switchgear compartment 2
switch and earthing switch 3
4 : operating mechanism
compartment
5 : cable connection 4
compartment D C
A : earth bar connection pad 5
B : busbar connection pads
C : lower field distributor and
cable connection E
D : voltage indicator
E : capacitive divider
G
F : front panel
G : cable connection inspection
window
7896923EN revision : 01 5
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6 7896923EN revision : 01
handling instructions
cubicle identification
A D3
D2
D1
weight
IM : 150 Kg
7896923EN revision : 01 7
dimensions 35
171 L1 L2 L3
20
1630
1600
500 840
940
handling by sling
he handling lugs are reserved
solely for handling SM6 cubicles.
A : HM12 nuts and screws C
B : Schneider Electric Schneider Electric
CMU
=400
KG
CE
L
60
CAUTION max L B 60
A
max
C : should the holes be
deformed (ovalisation), replace
the lugs, to propose you if
required.
8 7896923EN revision : 01
storage
70 C
--- 40 C
7896923EN revision : 01 9
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10 7896923EN revision : 01
installation and operation
recommendation
7896923EN revision : 01 11
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12 7896923EN revision : 01
installation instructions
B A
C
Remove the front panel A and then
the skids B.
G
H
1 from the outside of the cubicle, 3 push the cage nut in the
insert the cage nut in the square direction of the arrow so that the
hole. top of the cage clips behind the
2 rotate the cage nut so that it sits panel.
nearly vertically within the cubicle. 4 the nut is correctly positioned.
Position the end panel. Fit the bolts with the nylstop nuts.
Fit the bolts in the nylstop nuts.
Scew and nylstop nut mounting Mount the other end panel in the
direction. ( nut into the cubicle ) same manner.
(but without a wall clearance
angle-iron)
14 7896923EN revision : 01
assembling the
switchboard
nuts and bolts in bag
S1: 3729745 K L
(HM6 x 16 bolts only)
: bolt + washers + nut
740
12,3x12,3
50
15 470 15
500
IM IM
20mm 20mm
7896923EN revision : 01 15
fitting the busbars after
installing the cubicles
in their operating location
accessories bag
S2 : 3729742 or S6 : 3729746.
tools :
1 : torque wrench (1 to 50 Nm.)
1 : 1/4---3/8 adapter
1 : 6 mm extension fitting
1 : 6 mm male hexagonal (Allan)
16 7896923EN revision : 01
G
7896923EN revision : 01 17
cable entry for connection Nota : for connection of LV
of low voltage standard auxiliaries, refer to the wiring
diagrams of the cubicle with
auxiliaries in optional need other than standard.
supply
XB30 35 36 37
FU
18 7896923EN revision : 01
terminal block of LV power power
auxiliaries with supply supply
no---motorized mechanism
XB30
+ --- + ---
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 35 36 37
Y1 Y2
FU
Opening release :
opening order : terminals 15-- 16.
7896923EN revision : 01 19
raccordement BT
pour Talus 200
A : T200S relais
B : emplacement radio
si tlconduite
C : caisson BT (L : 375 mm)
D : batterie pour alimentation
autonome
A B
E : coupe---circuit fusible pour
branchement de lalimentation
du chargeur batterie 230VCA
C
F ; connecteur male/femelle, info
SW1, SW2
E
20 7896923EN revision : 01
LV connection indicator
Flair Din SORHODEL
operating
Flair 22D
2 3 5 1 4
Flair 21D, 21DT
2 31
if I <3A
.. (Flair 21D/21DT), (Flair 22D/23D)
7896923EN revision : 01 21
maxmeter function (Flair 22D et 23D only :) Should Flair 22D and Flair 23D
Press once the (1) buttom to get fitted with zro sequence CT, M2
access to the maxmeter function. and M3 only are displayed.
For each phase, the maximum
load current since the last reset is
displayed.
Example for a 500A maximum in
phase 1:
CT).
LED (3) blinks (1 flash every 3s).
The display remains until an
automatic reset (>70s)
(if configured), or a time out
(4 hours for Flair 21D/21DT,
configurable for Flair 22D/23D,
or a pulse on external reset input,
a manual action on (1) buttom.
22 7896923EN revision : 01
settings
1 2 3 4 5 6
dip ---switches
with factory settings
200A OFF ON
400A 20A
OFF
600A 40A
800A 60A
80A
100A
120A
160A
7896923EN revision : 01 23
test/setting mode In order to display the settings (all
version) or to modify the settings
activation (Flair 22D and Flair 23D), enter the
test/settings mode.
The test mode is activated
followed by the setting display
mode, act as follow :
H Flair 21D and Flair 21DT :
press the (1) button
H Flair 22D and Flair 23D :
press twice (1) button
(the first impulse activates the
maximeter display mode)
H the led (3) blinks, up to the test
completion.
H the display shows successively
H the whole settings are scrolled With a single press on the (1)
and 10 s after the last one, button during the scrolling returns
is displayed, the indicators returns to the ammeter display mode.
to ammeter display mode.
settings mode Note : the impulses on the buttons H select a new value using
are only valided if they last between buttons + (4) or -- (5)
(Flair 22D and Flair 1 and 3 seconds. H confirm by pushing
23D) By pressing simultaneously the (4) simultaneously on (4) and (5)
or (5) buttons during the setting buttons.
scrolling, the scrolling becomes If the new value not is validated
manual. within 5s, the old value is
It becomes possible then, using displayed again.
these buttons, to switch the After 10s without action on the (4)
settings and to define new more or (5) buttons, the indicator return
accurate settings values which to ammeter display mode.
replace those defined with the
dip---switches :
H when the setting to be modified
is selected, push simultaneously
(4) and (5) buttons
H displayed value blinks (5s max)
24 7896923EN revision : 01
setting scrolling H CTs mouting (Flair 22D and
Flair 23D only)
If the dip---switches 3,4 and 5 are on OFF position, no earth fault detection, display :
automatic reset
7896923EN revision : 01 25
connection Should the Medium Voltage
switchgear being supplied without
the CTs installed, the 3 Cts must CAUTION
be mounted the same side up to
the busbar. Important :the MV cable
earthing braid must be fitted
back trough the CT.
A ---
+
17
remote control interface --- 16
A
+
14
13
12
11
19 20
18
17
15 16
14
12 13
11
B
19 20
16 17
11 12 13 14
external reset
9 to 48V (Flair 23D)
12
+
11
---
9 10
8
7
5 6
2 3 4
9 10
1
1 2
BVP option
Outdoor lamp
embedded battery
(3 and 4) when a zero sequence CT
3 4
option for Flair 22D and 23D only
NB.do not connect a CT on L1
L1
5 6
zero sequence CT
L2
is connected
phase CTs
7 8
L3
26 7896923EN revision : 01
fitting the earth bars
nuts and bolts in
bag S1 : 3729745
EUIC (short inner end, cold fitted). Mount the cable clamp supports.
They must be manufactured Nuts and bolts in bag
according to the standard : S3 : 3729741 (HM6 x 16 bolts)
IEC.60.502 The remaining nuts and bolts are
for cable clamping.
7896923EN revision : 01 27
Mount the bottom plates using
1 to 4 chronologie.
AV
1 2 3 4
2 3
1
mounting 1
2
mounting 2
3
1 2 AV
28 7896923EN revision : 01
1
Prepare the toroids outside the Position and fix the toroid on the
cubicle. cable.
Make the LV connection.
L1
7896923EN revision : 01 29
Clamp the cable to the clamp For three core cables clamp and
support on the second bottom plate. mount the following bottom plates
Mount phases L2 and L3 using the
same procedure as for phase L1.
1
Example of how the LV wiring can be Connect the cable 1 and toroid
routed. earthing braids 2 in either of these 2
LV wiring routed throught the hole. ways. (the bolts are already installed)
30 7896923EN revision : 01
start-up instructions
checks before
energizing
Check that nothing has been left in
the connection compartment.
For all phases:
H check that the field distributor
covers have been properly closed
on all phases.
H check that the fault detector has
been properly connected.
energizing the
incoming MV cables
7896923EN revision : 01 31
voltage indicators A
B
As soon as the cables have been
energized, the voltage indicator
lamps should go on.
A : voltage presence indicator
lamp (1 for each phase).
B : connection point used to
connect a phase concordance
unit.
phase concordance
test
Remack:
the control unit is similar to the
concordance unit used for RM6.
32 7896923EN revision : 01
operating instructions
Position the lever as indicated for Position the lever as indicated for
downward opening operations. upward closing operations.
7896923EN revision : 01 33
Opening the earthing switch. Closing the switch.
(CIT, CI1 and CI2 operating (CIT and CI1 operating
mechanisms) mechanisms)
34 7896923EN revision : 01
Closing the earthing switch (for
CIT, CI1 or CI2 operating
mechanisms ) after checking the
voltage status.
(see voltage indicators)
discharging a CI2
operating mechanism
B B
7896923EN revision : 01 35
padlocking
operating safety
36 7896923EN revision : 01
maintenance instructions
Never use solvents and alcohol. If the insulating parts are dusty,
CAUTION We recommend that you inspect that you remove the dust using a
each compartment (cable, fuse, dry cloth.
busbar)* at regular intervals
according to environmental
conditions.
example :
In harsher conditions
(aggressive atmosphere, dust,
temperature less than --- 5 C
or greater than 40 C) consult
the nearest Schneider Electric
service centre.
7896923EN revision : 01 37
replacing a voltage
indicator block on a
cubicle prior to
0040001U
replacing a voltage B
indicator block
VIPS type on a cubicle
after 0040001U
removal A
This operation can be conducted
with an energised switch.
remove the 2 fixing screws from Remove the voltage indicator block
the voltage indicator block (A). and unplug the incoming
connector from it.
install On the electrical data label (B), Install the new voltage indicator
make sure that the new block bock in the reverse order for
correctly corresponds to the rated removal.
network voltage Tightening torque 0,1 mdaN.
H 1,7 kV 3 kV
H 3 kV 7,2 kV
H 10 kV 24 kV
trouble-shooting chart
H voltage indicator not illuminated H check that the incoming cables are live
H check the voltage indicator block
H front panel cannot be opened or closed H check that the earthing switch is closed
H earthing switch cannot be operated H check that the switch is open
H switch cannot be operated H check that the earthing switch is open
38 7896923EN revision : 01
H electrical operation impossible H check the LV fuses HA21 (CIP2)
H check electrical interlocks S13---14
(lever insertion)
H check that the earthing switch operating
shaft has reached its end position
H check that contact S14 has not disabled
the power supply and re-adjust if necessary
S13 = switch lever input H check the configuration of the CIP1
S14 = earth switch lever input subassembly (see diagram)
H (*) manual operation impossible following an electrical closing H use the operating lever to apply a
cycle for a voltage level less than ---15% rated value torque in the closing direction until the end
position is reached;
manual operation should now be possible
H (*) insertion of lever impossible following an electrical closing H if possible, carry out an electrical
cycle for a voltage level greater than +15% rated value operation, using a backup power source if
necessary
H to allow insertion of the operating lever,
push the back of the switch shaft in the
closing direction using a large screwdriver;
(for safety reasons, remember to first lock out
the electrical operating mechanism; if
necessary, push up and hold the locking
blade that actuates contact S13)
(*) Operation is guaranteed for
rated voltage 15%
7896923EN revision : 01 39
recovery of SF6 gas
at end of life
for disconnector cubicle
The SF6 must be removed
before any dismantling
operation can be carried out in
compliance with the procedures
described in IEC-- 61634 and A
according to the following
instructions.
The gas must be treated in
compliance with IEC-- 60480.
H volume of gas to be
recovered: 35 litres
H internal gauge pressure:
40 kP
Remove the 3 screws retaining the Drill 2 holes in the filler valve
operating mechanism. safety cap
Cut the wiring to remove 4 mm, centreline 20 mm,
the operating mechanism. max. depth 4 mm
40 7896923EN revision : 01
CAUTION
C
pump the gas for at least 15
minutes.
7896923EN revision : 01 41
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42 7896923EN revision : 01
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7896923EN revision : 01 43
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44 7896923EN revision : 01
group Schneider Electric service
centers are there for:
engineering and technical
assistance
start-up
training
preventive and corrective
maintenance
adaptation work
spare parts
Call your sales representative
who will put you in touch with
your nearest group Schneider
Electric service centers.
Schneider Electric Industries SAS As standards, specifications and designs change from time
to time, please ask for confirmation of the information given
in this publication.
89, boulevard Franklin Roosevelt
F--- 92500 Rueil--- Malmaison (France)
Tel : +33 (0)1 41 29 85 00
Conception, rdaction: Service Documentation
http://www.schneider--- electric.com Technique T&D