GMU Interface Board

The GMU interface board is a functional board in the DG control system, also a printed
circuit board (PCB) that connects the GMU, engine, generator, and host. It performs
driving, protection, and communication functions. The GMU interface board unites the GMU,
integrated cabinet, and DG.
Figure 1 shows a GMU interface board, and Table 1 describes its functions.

Figure 1 GMU interface board

Table 1 Function description

Function Description
Intelligent fuel
Monitors the fuel level, door status sensor on the fuel tank cover, and
tank data
water intrusion in real time and reports monitored data to the ECC500.
collection
Determines alarm generation and clearance in real time after monitoring
input analog parameters, input digital parameters, as well as the data
and alarms reported by the GMU, and implements management as
Alarm detection follows:
and management If a major or critical alarm is generated, the GMU turns on the
Alarm indicator and reports the data to the ECC500.
If an alarm is cleared, the GMU turns off the Alarm indicator
and reports the data to the ECC500.

Communicates with the ECC500 over RS485 in half-duplex

mode and reports its status to the ECC500.
Communication
Converts a route of RS232 signals into half-duplex RS485
signals which are then linked to the RS485 bus.

Supports scheduled oil addition at a default interval of 2 hours.

Automatic oil The interval can be set on the host, such as the ECC500.
addition Implements scheduled oil pump startup.

The DG is equipped with a device for preheating the intake air. At low
Startup at low
temperatures, intake air will be preheated for 15 seconds before the
temperatures
motor starts.
E-label Stores electronic labels.

Typical Application Scenarios

The GMU interface board is installed in the DG control compartment. Figure 2 shows its
external connections, and Table 2 provides its pin definitions.
Figure 2 GMU interface board and its external connections
Table 2 Port definitions
Pin Cable
Port No. Function Port Function
No. Connecting To
Receives the
Generator phase
1 generator phase C AC-C
C bus
AC voltage.
2 Reserved Reserved Reserved
Receives the
Generator phase
3 generator phase B AC-B
B bus
AC voltage.
4 Reserved Reserved Reserved
J13
Receives the
Generator phase
5 generator phase A AC-A
A bus
AC voltage.
6 Reserved Reserved Reserved
Connects to the
Generator
7 generator neutral AC-N
neutral wire
wire.
8 Reserved Reserved Reserved
Connects to the Negative busbar
J1006 1 negative port of the BAT- of the DG
board. battery
Positive port of
Connects to the DG
1 CHARG+ the DG battery
battery charger.
charger
J1001
Negative port of
Connects to the DG
2 CHARG- the DG battery
battery charger.
charger
Connects to the Positive busbar
J1005 1 positive port of the BAT+ of the DG
board. battery
Connects to the oil
J1007 1 PUMP+ Oil adding pump
adding pump.
Connects to the AC
AC contactor
1 contactor control GCB_P
coil
loop.
 Connects to the AC
AC contactor
2 contactor control GCB_N
coil
loop.
37 Reserved Reserved Reserved
J11
Receives prestarting Preheating
8 PRESTARTOR
driving signals. piston
Receives fuel
9 solenoid valve driving ACCELER Fuel valve
signals.
Connects to the
10 STARTER Starter motor
starter motor.
15 Reserved Reserved Reserved
Serves as the
reference ground for Generator or
6 GND
the DG e-label engine e-label
signals.
J1003 Connects to the
Generator or
7 power cable for the ELABEL_P
engine e-label
DG electronic label.
Connects to the
Generator or
8 signal cable for the ELABEL_S
engine e-label
DG electronic label.
Connects to the
positive Boolean port EMERGENCY
1 EMERG+
of the EMERGENCY STOP button
STOP button.
Connects to the
Sensor for
positive Boolean port
detecting
2 of the oil level sensor AUX_OIL+
auxiliary engine
in the auxiliary oil
oil level
tank.
Connects to the
positive Boolean port Water level
3 of the water level WAT_LEV+ sensor in the
sensor in the radiator
radiator.
Connects to the
Door status
 positive port of the sensor at the
4 FU_DOOR+
door status sensor at diesel fuel filler
the diesel fuel filler port of the DG
port of the DG.
Positive port of
Connects to the
the DG
positive port of the
5 CA_DOOR+ compartment
DG compartment
door status
door status sensor.
sensor
Connects to the
positive Boolean port Water sensor in
6 WAT_SEN+
of the fuel tank water the fuel tank
sensor.
Connects to the
positive power port Water sensor in
7 W_S_PWR+
of the fuel tank water the fuel tank
sensor.
Receives the DG
DG battery
battery charging
8 D+ charging
generator excitation
generator
D+ signal.
Connects to the
positive port of the Resistive fuel
9 FU_SEN_R+
resistive fuel level level sensor
sensor.
Connects to the
positive port of the Resistive
double-wired compartment
10 CA_TEMP+
resistive temperature
compartment sensor in the DG
temperature sensor.
Connects to the Water
11 water temperature WAT_T_DI temperature
sensor. sensor
Connects to the oil Oil pressure
12 OIL_P_DI
pressure sensor. sensor

J1008 Connects to the

negative Boolean EMERGENCY
13 port of the EMERG- STOP button
 EMERGENCY STOP
button.
Connects to the
Sensor for
negative port of the
detecting
14 sensor for detecting AUX_OIL-
auxiliary engine
auxiliary engine oil
oil level
level.
Connects to the
negative Boolean Water level
15 port of the water WAT_LEV- sensor in the
level sensor in the radiator
radiator.
Connects to the
Door status
negative port of the
sensor at the
16 door status sensor at F_DOOR-
diesel fuel filler
the diesel fuel filler
port of the DG
port of the DG.
Negative port of
Connects to the
the DG
negative port of the
17 CA_DOOR- compartment
DG compartment
door status
door status sensor.
sensor
Connects to the
negative Boolean
Water sensor in
18 port of the water WAT_SEN-
the fuel tank
sensor in the fuel
tank.
Connects to the
negative power port Water sensor in
19 W_S_PWR-
of the fuel tank water the fuel tank
sensor.
20 Reserved Reserved Reserved
Connects to the
negative port of the Resistive fuel
21 FU_SEN_R-
resistive fuel level level sensor
sensor.
Connects to the
negative port of the Resistive
double-wired compartment
 22 resistive CA_TEMP- temperature
compartment sensor in the DG
temperature sensor.

Connects to the
output power cable Current-type fuel
23 FU_S_PWR
for the current-type level sensor
fuel level sensor.
Connects to the input
signal cable for the Current-type fuel
24 FU_SEN_I
current-type fuel level sensor
level sensor.
Connects to the Unshielded
1 positive port of the RS485+ RS485 bus
RS485 bus. cascading
Connects to the Unshielded
2 negative port of the RS485 RS485 bus
RS485 bus. cascading
J7
Negative terminal of
Rotational speed
3 the rotational speed GND
sensor
sensor
Positive terminal of
Rotational speed
4 the rotational speed RPM
sensor
sensor
Receives positive
DG shutdown
1 ATS_AMF ATS
Boolean signals from
the ATS.
Receives negative
DG shutdown
2 ATS_AMF ATS
Boolean signals from
the ATS.
Receives positive
ECC500
remote
3 DG_NC MUE03A
startup/shutdown
DG1_CTL NC
Boolean signals.
Receives negative
ECC500
remote
J4 4 DG_COM MUE03A
startup/shutdown
 Boolean signals. DG1_CTL COM

Receives positive ECC500

5 remote resetting RST_NO MUE03A RST1
Boolean signals. NO
Receives negative ECC500
6 remote resetting RST_COM MUE03A RST1
Boolean signals. COM
Connects to the ECC500
7 negative port of the RS- MUE01A COM1
RS485 bus. RS-
Connects to the ECC500
8 positive port of the RS+ MUE01A COM1
RS485 bus. RS+
Connects to the
positive port of the
1 GMU_RS485+ GMU
RS485 bus for the
GMU.
Connects to the
negative port of the
2 GMU_RS485- GMU
RS485 bus for the
GMU.
Receives RS232
3 signals from the RECEIVE_GMU_232 GMU
GMU.
Sends RS232 signals
4 TRANSMIT_GMU_232 GMU
to the GMU.
Sends the DG
battery charging
5 generator excitation GMU D+ GMU
D+ signal to the
GMU.
Sends remote
6 resetting signals to GMU_REMOTE_RESET GMU
the GMU.
Receives common
7 alarm signals from GMU_COMMEN_ALARM GMU
the GMU.
 Sends low oil
8 pressure Boolean GMU_LOW_OIL_PRESSURE GMU
signals to the GMU.
Receives fuel
solenoid valve
9 GMU_ACCELER GMU
Boolean signals from
the GMU.
Receives preheating
10 Boolean signals from GMU_PRESTART GMU
the GMU.
Receives DG
operating Boolean
J17 11 GMU_DGRUN GMU
signals from the
GMU.
Supplies power to
12 GMU_VIN+ GMU
the GMU.
13 Reserved Reserved Reserved
14 Reserved Reserved Reserved
Connects to the
15 RS232 signal ground GND_GMU_232 GMU
of the GMU.
Sends DG shutdown
16 Boolean signals from GMU_ATS_STOP_DG GMU
the ATS to the GMU.
Receives AC
contactor Boolean
17 GMU_CONTACTOR GMU
signals from the
GMU.
Sends remote
startup and
18 GMU_REMOTE_ON/OFF GMU
shutdown Boolean
signals to the GMU.
Sends emergency
19 stop Boolean signals GMU_URGENCY_STOP GMU
to the GMU.
Sends high water
20 temperature Boolean GMU_HIGH_WATER_TEMP GMU
signals to the GMU.
 21 Reserved Reserved Reserved
Receives starter
22 motor control signals GMU_STARTER GMU
from the GMU.
Sends battery
23 voltage signals to the B_PWR_SIG GMU
GMU.
Supplies negative
24 GMU_VIN- GMU
power to the GMU.
Receives the positive
Boolean signal from Maintenance
1 DG_M+
the cabinet button
maintenance button.
J6 Receives the
negative Boolean
Maintenance
2 signal from the DG_M-
button
cabinet maintenance
button.
1 Reserved Reserved Reserved
Connects the
2 generator neutral GMU_AC-N GMU
wire to the GMU.
3 Reserved Reserved Reserved
Sends the generator
4 phase A voltage to GMU_AC-A GMU
the GMU.
J14
5 Reserved Reserved Reserved
Sends the generator
6 phase B voltage to GMU_AC-B GMU
the GMU.
7 Reserved Reserved Reserved
Sends the generator
8 phase C voltage to GMU_AC-C GMU
the GMU.

Parent topic: Control Panel

 Huawei Proprietary and Confidential
Copyright Huawei Technologies Co., Ltd.
GMU LCD Menu
This topic lists the parameters that can be set on the GMU LCD.

NOTICE:

GMU parameters are set before the DG is delivered and cannot be modified when
the DG is running.
To modify GMU parameters during DG inspection, maintenance, or repair, consult
Huawei and obtain Huawei's consent.
A password is required for modifying GMU parameters. After installing and
commissioning the DG, change the GMU password and keep it properly.
Maintenance and repair personnel can use the password only after being
authorized by the customer.

Table 1 lists the LCD menu items.

Table 1 LCD menu items

Second-Level
Main Menu Third-Level Menu Setting
Menu

1111

NOTE:
ChangePassword Preset password, which should
be reset after the DG is
installed and commissioned.

Address 1
Gen-Set Name EPM160-M2F
Nom Power 16kW
Nom Current 29A
CT Ratio 50A/5A
Basic Setting PT Ratio 1.0V/V
Mains PT 1.0V/V
Nom V Ph-N 230V
Nominal Frq 50Hz
Gear Teeth 126
 Nom RPM 1500RPM
Mode Auto
Conn Type 3P4W
Language English
Date 2011-12-24
Time 16:50:12
Starting RPM 25%
Starting Oil-P 5.0Bar
Prestart Time 15s
MaxCrank Time 10s
CrankFail Pause 15s
Crank Nums 3
Idle Time 0s
Min Stab Time 5s
Max Stab Time 10s
Cooling Speed Nrml
Cooling Time 120s
Stop Time 120s
Fuel Pump ON 20%
Fuel Pump OFF 90%
D+ Func ChrgFail
TempSwth ON 90C
TempSwth OFF 75C
Overspeed Pro 120%
Oil-P Wrn 1.5Bar
Engine Setting 0.8Bar

Oil-P Pro NOTE:

This parameter is for Boolean
value protection.
 Oil-P Del 15s
O/W Temp Wrn 103C
O/W Temp Pro 108C
O/W Temp Del 10s
Fuel High Wrn 20%
Fuel Low Wrn 10%
Fuel Low Pro 10s
Fuel Del 60C
Cabin-T Wrn 70C
Cabin-T Pro 2s
Cabin-T Delay 16.0V

Settings Batt OverV 10.0V

Batt UnderV 10s
Batt Volt Del 0.8V
Batt Volt Cop 8s
Overload Pro 115%
Overload Del 20.0s
Short Pro 200%
Short Del 7s
IDMT Del 60s
Cur Unbal Pro 70%
Cur Unbal Del 10s
Gen Setting Over Volt Pro 120%
Under Volt Pro 80%
Gen Volt Del 10s
Volt Unbal Wrn 20%
Volt Unbal Del 3s
Over-F Pro 110.0%
Under-F Pro 94.0%
Gen Frq Del 15s
 E-Start Del 5s

M-Return Del 20s

Transfer Del 5s
M-Over Volt 110%
M-Under Volt 70%
Mains Setting
M-Volt Del 5s
M-Over Frq 110%
M-Under Frq 90%
M-Frq Delay 10s
ATS Type External
DO1---Starter
DO2---Fuel
Solenoid
DO3---MCB DO1---Closed
DO4--- DO2---Closed
Prestart DO3---Closed
DO5---GCB DO4---Closed
DO Setting
DO6---Com DO5---Closed
Alm DO6---Closed
DO7---DG DO7---Closed
Running DO8---Closed
DO8---
reserved dry
contact output

DI1---MCB
feedback
DI2---GCB
Feedback
DI3--- DI1---Closed
Emergency DI2---Closed
Stop DI3---Opened
DI4---Remote DI4---Closed
DI Setting Start
DI5---Closed
DI5---Remote
DI6---Closed
Fault Reset
 DI6---HO/W DI7---Closed
Temp DI8---Closed
DI7---LOP
DI8---Mains
Normal

Maintain SW Nonuse
First Maint Tm 50h
SOH Setting
TimedMaintTm 4320h
Daily Maint Tm 1000h
Software 322
Product Info
Hardware D

Parent topic: Control Panel

Huawei Proprietary and Confidential

Copyright Huawei Technologies Co., Ltd.
Preparing Terminals
This section describes how to prepare cord end terminals and OT terminals.
Cut a cable of a proper length and install an OT terminal or a cord end terminal. Figure 1
and Figure 2 show the procedures for preparing a cord end terminal and an OT terminal
respectively.

Figure 1 Preparing a cord end terminal

(1) Cable (2) Cord end terminal (3) Crimping tool

Figure 2 Preparing an OT terminal

(1) Cable (2) OT terminal (3) Heat shrink tubing

(4) Hydraulic pliers (5) Heat gun

Parent topic: Reference Documentation

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Copyright Huawei Technologies Co., Ltd.