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Construction and Building Materials 131 (2017) 713720

Contents lists available at ScienceDirect

Construction and Building Materials


journal homepage: www.elsevier.com/locate/conbuildmat

Experimental study on the fatigue behaviour of RC beams strengthened


with TRC after sustained load corrosion
Sheng Jie a, Yin Shi-ping a,b,, Wang Fei a, YangYang b
a
State Key Laboratory for Geomechanics & Deep Underground Engineering, China University of Mining and Technology, Xuzhou 221116, China
b
Jiangsu Key Laboratory of Environmental Impact and Structural Safety in Engineering, School of Mechanics & Civil Engineering, China University of Mining and Technology,
Xuzhou 221116, China

h i g h l i g h t s

 TRC can improve the fatigue life and delay the development of fatigue cracks of RC beams.
 The coupling action of the sustained load and chloride corrosion causes RC beams fatigue life to decrease significantly.
 The amplitude difference affects the fatigue life of TRC-strengthened beams.
 The mid-span deflection development of TRC-strengthened beams under fatigue test undergoes three stages.
 The corrosion fatigue weakens the bond performance between the TRC layer and old concrete.

a r t i c l e i n f o a b s t r a c t

Article history: To study the fatigue properties of reinforced concrete (RC) beams strengthened with textile reinforced
Received 10 March 2015 concrete (TRC), which consisted of a hybrid textile made from carbon and E-glass yarns and high perfor-
Received in revised form 14 August 2016 mance concrete, after sustaining load corrosion, three RC beams without TRC and four RC beams with TRC
Accepted 7 November 2016
were designed. Among these beams, one strengthened beam and one un-strengthened beam were not
Available online 11 November 2016
subjected to sustaining load corrosion, while the other five beams were immersed in a sodium chloride
solution at a concentration of 5% and were subjected to different loads. After six months of dry-wet
Keywords:
cycles, all of the beams were subjected to the bending fatigue test. The results showed that the distribu-
Textile reinforced concrete
Enhancement
tion of fatigue cracks and the fatigue life of the strengthened beams were better than those of the un-
Bending fatigue strengthened beams regardless of their subjection to corrosion; however, corrosion was shown to
Corrosion weaken the bond between the TRC and the old concrete. The fatigue life of the beams was affected when
Sustaining load they sustained loads because of the initial deformation that appeared. The existence of an initial defor-
mation decreased the amplitude difference of the beams that suffered from corrosion. The development
of deflection in the strengthened beams with corrosion could be divided into the following three stages:
initial, stable, and rapid stages; the development of residual deflection exhibited an initially increasing
and then decreasing tendency. The combination of sustained load and corrosion decreased the fatigue life
of the beams more than either the sustained load or the corrosion alone.
2016 Elsevier Ltd. All rights reserved.

1. Introduction cracks, resist seepage, resist corrosion, and self-heal cracks [1,2].
Furthermore, TRC combines the advantages of fibre-reinforced
Textile-reinforced concrete (TRC) consists of a multiaxial textile plastic (FRP) reinforcement and reinforced sprayed concrete as
and a high-performance concrete. TRC has significant potential repair and enhancement layers [3].
when applied to structures exposed to inclement mechanical or The structure of TRC has been studied in relation to bending,
environmental loads because it has an excellent bearing capacity shear, and seismic resistance. According to the literatures [4,5],
and its capability to delay the formation of cracks and multiple an increase in the amount of textile reinforcement causes a
decrease in the deflection of bending members and a significant
Corresponding author at: State Key Laboratory for Geomechanics & Deep improvement in the bearing capacity of bending members.
Underground Engineering, China University of Mining and Technology, Xuzhou Elsanadedy et al. [6] indicated that the flexural capacity of beams
221116, China. reinforced with FRP was slightly better than that of beams
E-mail address: yinshiping7808@aliyun.com (Y. Shi-ping).

http://dx.doi.org/10.1016/j.conbuildmat.2016.11.030
0950-0618/ 2016 Elsevier Ltd. All rights reserved.
714 S. Jie et al. / Construction and Building Materials 131 (2017) 713720

reinforced with TRC and that TRC had obvious advantages in terms were spaced at 100 mm. The concrete strength was C40, and the
of ductility. Numerical simulation showed that adding a U-anchor measured compressive strength on the cubes with dimensions of
to beams with TRC was an effective means for controlling the de- 150 mm  150 mm  150 mm was 44.6 MPa at 28 d. The basic
bonding failure of the members. According to the literatures [7 parameters of the test beams are provided in Table 1.
10], TRC can increase the flexural bearing capacity of the RC beam. In this investigation, a hybrid textile composed of carbon and E-
At the same time, the beams cracks exhibited dense and fine glass yarns was used. The mesh size of the textile is
characteristics, and their development was controlled. An increase 10 mm  10 mm, and its detailed parameters are found in the lit-
in the TRCs textile composition decreased the spacing and width erature [10]. The carbon fibre bundle is a reinforcement fibre
of the cracks. Weiland et al. [3] observed that cracks in damaged whose cross-sectional area is 0.45 mm2 [10], and the glass fibre
reinforced concrete (RC) slabs that existed before reinforcement bundle is a fixed fibre, and its load-carrying contribution was not
were bridged by the TRC-reinforced layer after reinforcement, considered in this study. The textile was epoxy resin-coated before
and the width of the cracks was almost unchanged until the failure use. Then, when it was used to reinforce the beams, it was cut into
state was reached. Research on the bending capacity of slabs rein- various widths and lengths based on the requirements. In this test,
forced with TRC conducted by Schladitz et al. [11] showed that the length of the textile was 2000 mm and the width of the textile
when the amount of reinforcement was increased, the deflection (containing 10 carbon fibre bundles) was 120 mm. Each strength-
of the plates shrinks and the bearing capacity was significantly ened RC beam used two layers of textiles. The high-performance
improved. The pseudo-static test of five beamcolumn joints with concrete mix proportion is provided in Table 2.
seismic deficiency under cyclic lateral loading conducted by Al- The materials used in this experiment included 52.5 R ordinary
Salloum et al. [12] showed that reinforcement with TRC effectively Portland cement, first class fly ash (FA), polycarboxylic series
improved the shear strength and ductility of beamcolumn joints high-performance water reducer, 3264 mesh common quartz
with seismic deficiency and had good energy dissipation capacity. sand (fine sand), and 2632 mesh common quartz sand (coarse
Brckner et al. [13] reported that when failure occurred, crack sand). The actual strength of the high-performance concrete on
development became visible with the gradual fibre fracturing the cubes with dimensions of 70.7 mm  70.7 mm  70.7 mm
and slowly expanding to nearby fibres so that deterioration of was measured to be 52.8 MPa at 28 d. The single-side reinforce-
the members could be detected quickly and conveniently. Gopi- ment method was used to strengthen the specimens, in which only
nath et al. [14] studied the flexural behaviour of RC beams the bottom surfaces of the beams were reinforced. The diagram of
strengthened with basalt TRC under monotonic and low-cycle fati- reinforcement is shown in Fig. 1.
gue load in a conventional environment. The research results
showed that the ductility and energy absorption of the strength-
ened beams increased significantly when the strengthened beams 2.2. Soaking program
were subjected to monotonic loading. However, the load carrying
capacity did not have a considerable increase. Compared to the Beams H1H5 were soaked in 5% sodium chloride solution
monotonic case, when the strengthened beams were subjected to under sustained load (see Fig. 2). The percentages of the sustained
low-cycle fatigue load, they were weaker in ultimate load carrying loads of beams H1, H2, H3, H4, and H5 were 0, 20%, 20%, 40%, and
capacity and ductility. 60% of the ultimate load of the un-reinforced beams, respectively.
Previous studies have proven that TRC has a positive effect on The soaking time was 6 months, and the wet-dry cycle was 24 h.
reinforcing concrete slabs and that the flexural behaviour of beams The loading method was a four-point flexural test and load with
is improved; these studies were mostly conducted under static a jack. In the centre of the beams was a pure bending section of
load and in a conventional environment and there is a little 800 mm.
research available on the fatigue performance of RC beams
strengthened with TRC [14]. TRC has great potential when applied
in an inclement environment because of its excellent resistance to 2.3. Test set-up
corrosion. Based on such conditions, experiments have been con-
ducted on the fatigue performance of RC beams reinforced with The layout of the loading and measuring points is shown in
TRC under sustained load in aggressive environments. Fig. 3. The loading system adopted was the hydraulic servo system
developed by Hangzhou Bangwei, and the data, including steel
strain and mid-span deflection, were gathered by DH3817 pro-
2. Experimental program duced by Donghua Test Technology Company Limited. The fatigue
test was conducted using the symmetry of the span centre, equal
2.1. Test beams design and materials amplitude and repeated loading. The ultimate load obtained from
a separate static load test was regarded as Pu. The maximum and
In this test, seven reinforced concrete beams, H1H7, were con- minimum fatigue limit loads were, respectively, 0.7 Pu and 0.2 Pu
structed. Among them, beams H1, H2 and H6 were non-textile in this test. The test process included the following steps. First,
reinforcement beams, and the remaining beams were strength- the static was uploaded from 0 to the upper fatigue limit, which
ened with TRC. The corrosion beams, H1H5, were soaked in a was divided into ten levels. Then, the static was decreased to 0.
5% sodium chloride solution. Beams H6 and H7 were not subjected Second, the first step was repeated, and then the static was
to a sustained load or corrosion. The cross-sections of the non- unloaded to half the value of the maximum fatigue load. Third, a
reinforced beams measured 120 mm  240 mm. The sectional sinusoidal fatigue load with a frequency of 3 Hz was applied to
dimensions of the beams that were reinforced were the texted beam. The development of cracks under the static load
120 mm  230 mm before reinforcement and 120 mm  240 mm was also recorded before the fatigue test began. When the cycle
after reinforcement. The length of all the beams was 2400 mm, number reached 1000, 5000, 10,000, 15,000, 20,000, 30,000,
and the length of the pure bending section was 800 mm. The lon- 40,000, 60,000, 80,000, 100,000, 150,000, 200,000, 250,000,
gitudinal tensile steel reinforcement used in the beams consisted 300,000, 400,000, 500,000, and so on, the machine was shut down
of two hot-rolled steel bars with a diameter of 14 mm whose mea- and the static load from 0 to the upper fatigue limit under ten-step
sured yield strength was 500 MPa, and the two erection steel bars loading was conducted. The mid-span deflection, crack width, con-
had diameters of 8 mm. The stirrups had a diameter of 6.5 mm and crete strain, and steel strain at each static loading level were also
S. Jie et al. / Construction and Building Materials 131 (2017) 713720 715

Table 1
Basic parameters of the test beams.

Serial number Reinforcement forms Textile ratio Af/bh0 Sustained load Number of Dry-wet cycles
H1 180
H2 20% 180
H3 Single-side reinforcement 0.036% 20% 180
H4 Single-side reinforcement 0.036% 40% 180
H5 Single-side reinforcement 0.036% 60% 180
H6
H7 Single-side reinforcement 0.036%

Table 2
High-performance concrete mix [8] (kg/m3).

Portland cement PII52.5R Fly ash Silica fume Water Fine sand Coarse sand Super plasticizer
475 168 35 262 460 920 9.1

Fig. 1. Reinforcement schematic diagram (unit: mm).

3. Experiment results and analysis

The fatigue lives and failure modes of the beams are shown in
Table 3.

3.1. Crack development and failure modes

Beams H1 and H2 were unreinforced beams subjected to corro-


sion. Their crack development showed an extremely analogous
progress. Before 40,000 cycles were reached, a large number of
cracks appeared. Then, the beams generated a small number of
cracks after the 40,000th cycle, and the width of the cracks
increased slightly. When the beam was destroyed, the width of
Fig. 2. Sustained load and corrosion diagram. the cracks increased suddenly without any warning. When it failed,
the concrete at the top of the beams was crushed, and the tension

Table 3
Test results.

Serial Sustained load and Failure modes Fatigue life (ten


number strengthened thousand times)
H1 No loading, no Concrete crushed, steel 29.07
reinforcement unbroken
H2 20% loading, no Concrete crushed, steel 27.00
reinforcement unbroken
H3 20% loading, Concrete crushed, textile 33.76
single-side snapped, steel unbroken
reinforcement
H4 40% loading, Concrete crushed, textile 88.48
single-side snapped, steel unbroken
reinforcement
H5 60% loading, Concrete crushed, textile 60.00
Fig. 3. Loading and measuring point layout schematic diagram (unit: mm).
single-side snapped, steel unbroken
reinforcement
H6 No loading, no Concrete crushed, steel 31.55
measured. If the beams cycle number reached 2 million times reinforcement broken
H7 No loading single- Concrete crushed, textile 41.53
without a fatigue failure occurring, the static load was applied con-
side reinforcement snapped, steel unbroken
tinuously until the specimen was destroyed.
716 S. Jie et al. / Construction and Building Materials 131 (2017) 713720

steel bars did not snap. The main crack formed at the pure bending occurred. Beams H3, H4, and H5 were reinforced beams with cor-
section, and the width of the main crack of beam H2 was larger rosion, and the process of their crack development differed from
than H1, as shown in Fig. 4(a) and (b). The reason is that the beam that of beams H1 and H2. All of the cracks in the reinforced beams
H2 had an initial deformation, which generated cracks before the with corrosion appeared before the 40,000th cycle, and the number
fatigue test was applied. However, the width of the cracks and of cracks was inversely proportional to the degree of the sustained
the deflection in these two beams were not large when the failure load. When the fatigue test progressed, the number and width of

Fig. 4. Ultimate failure diagrams of beams.


S. Jie et al. / Construction and Building Materials 131 (2017) 713720 717

the cracks remained constant. The cracks reappeared, and their reduction in fatigue life is lower because of the short corrosion
width became wider when the failure was about to occur. At this time and lower sustained load. In contrast, the combined effects
time, the main crack appeared. When beams H3, H4, and H5 were of corrosion and sustained load resulted in a more significant
destroyed, the concrete at the tops of the beams were crushed, the reduction in their fatigue life.
reinforcement layer snapped, the steel bars were pulled off and the
main crack in the pure bending section was much wider than that 3.2.2. Corrosion and 40% and 60% sustained load
of the un-reinforced beam, as shown in Fig. 4(c) to (e). The reason A comparison of the fatigue life of beams H3, H4, and H5
is that the mid-span deflection of the reinforced beam was larger showed that the increase in the sustained load did not only reduce
and the internal force of the beams was redistributed when the the fatigue life of the reinforced beams but also significantly
steel bars snapped when the beam was destroyed. Thus, the main improved it. Furthermore, as Fig. 5 shows, the beam that sustained
cracks formed in the strengthened beams were wider than those 40% load had the longest fatigue life, followed by the beam that
formed in the un-strengthened beams. sustained 60% load and the beam that sustained a 20% load had
Beam H6 was an un-reinforced beam without corrosion. The the shortest fatigue life, given that the beams with sustained load
concrete in the compressive zone was crushed, two stressed steel had an unrecoverable initial deformation before the fatigue test,
bars were pulled off and the main crack was very wide when it which increased with an increase in sustained load. At the same
was destroyed, as shown in Fig. 4(f). But, for beam H1, the concrete time, their vibration amplitude was smaller because of the exis-
in the compressive zone was crushed, the steel bars did not snap tence of the initial deformation during the fatigue test. However,
and the main crack was relatively narrow when it was destroyed, the initial deformation of the beams, whose sustained load was
as shown in Fig. 4(a). The concrete may have been easily crushed small or zero, was small, and their vibration amplitude was great
because of corrosion. during the fatigue test. The difference between the mid-span dis-
Beam H7 was a strengthened beam without corrosion. When it placements of the lower and upper limits of the fatigue load is
was destroyed, its compressive concrete was crushed, its steel bars defined as the amplitude difference. The changes in the amplitude
were not pulled off and the width of main crack was small. The bond- difference and the number of cycles of the beams (from H1 to H5)
ing between the reinforcement layer and the old concrete was intact are shown in Fig. 6. As the figure shows, the amplitude difference
and no transverse cracks appeared, as shown in Fig. 4(g). However, of beams H1, H2, and H3 was significantly greater than that of
Fig. 4(c) shows the final failure of the corroded beam as follows: hor- beams H4 and H5 under the same number of cycles. However, if
izontal cracks appeared in the reinforcement layer and the reinforce- the sustained load is too large, the steel of the test beam may be
ment layer had a tendency to separate from the old concrete. All of damaged before the fatigue test. Therefore, the fatigue life of the
the above indicates that sodium chloride corrosion has an effect on beam that sustained 60% load was less than that of the beams that
the behaviour of the bond between the TRC and old concrete. sustained 40% load. However, further research must be conducted
The development of cracks could be divided into the following to determine the precise influence of the specific quantitative value
three stages: appearance, stable development, and rapid develop- of the initial deflection on the fatigue life of the beam.
ment. The development of the cracks in the reinforced beams
included all of the three stages, whereas those of the un- 3.3. The relationship of fatigue life and mid-span deflection
reinforced beams underwent only the first and the second stages. development
All cracks generally appeared within 400,000 cycles. The larger
the preload value loaded in the test-piece, the fewer cracks The fatigue life and mid-span deflection curve of the test beams
occurred during the fatigue test. At the stable stage, few new are shown in Fig. 7(a)(d). As the figures show, the failure process
cracks appeared, the number of cracks remained constant and of the beams, whether strengthened with TRC or not, exhibited the
the width of the cracks increased slowly. During the rapid develop- three stages. At the first stage, the concrete in the tension zone
ment stage, beams generated new cracks and a crack formed which showed cracks after being subjected to the first static load. At the
was obviously wider than others. Then, this crack developed into same time, the concrete in the cracks stopped working. The
the main crack that caused the failure of the beam. This stage scale-up of original cracks made the neutral axis shift up, and
was the failure stage, and it was a very short stage. The develop- new cracks appeared constantly. At the end of this stage, all the
ment of the cracks in the beams without corrosion also underwent cracks appeared. This stage was relatively short compared with
three stages, but a large number of the cracks emerged in these the entire life process of the strengthened beams. At the second
beams during the first stage.
The RC beams with TRC showed a significant symptom before
failure. However, the unreinforced beams did not. This shows the
merit of the reinforced beams.

3.2. Fatigue life

3.2.1. Corrosion and 20% sustained load


As Table 4 shows, the fatigue life is reduced when the speci-
mens are subjected to corrosion or sustained load. However, the

Table 4
Comparison of fatigue lives under sustained load and corrosion.

Fatigue Influence of Effects of Interaction of corrosion


life/fatigue life corrosion sustained load and loading
H2/H1 0.93
H1/H6 0.92
H2/H6 0.86
H3/H7 0.82

Note: The values in the table denote the rates of different fatigue life. Fig. 5. The fatigue life of strengthened beams with sustained load and corrosion.
718 S. Jie et al. / Construction and Building Materials 131 (2017) 713720

As Fig. 7(b) shows, under the same number of cycles, the mid-
span deflection of the beams that were subjected to a 40% sus-
tained load and those that were subjected to a 60% sustained load
was significantly smaller than that of the beams that were sub-
jected to a 20% sustained load. The reason was that the load sus-
tained by the beams was large at the soaking stage, which
resulted in their obvious deflection, which did not completely dis-
appear after unloading. Beams H4 and H5 had an initial deforma-
tion during the fatigue test, so their fatigue deformation was
smaller under fatigue loading. However, the load sustained by
beam H2 was smaller in the soaking stage, and the deformation
was smaller after uninstalling. Given the small initial deformation,
the deformation of beam H2 was larger during the fatigue loading.
The fatigue life and mid-span deflection comparison of beams
H1 and H6 are shown in Fig. 7(c). The figure shows that the mid-
span deflection of beam H1 was always smaller than that of beam
H6 at the same number of cycles, which indicates that the corro-
Fig. 6. Amplitude difference. sion reduced the bending stiffness of the beam. In Fig. 7(d), a com-
parison of the fatigue life and mid-span deflection of beams H4, H5,
stage, the deflection of the reinforced beams and the strain of each and H7 shows that the mid-span deflection values of beams H4 and
material increased slightly. At this stage, some new and thin cracks H5 were significantly smaller than those of beam H7 because the
occurred. This stage occupied the largest proportion in the whole pre-loading generated an unrecoverable deformation on the beam
process of fatigue damage. At the third stage, the mid-span deflec- and the deformation of the beam was small during the fatigue test.
tion of the reinforced beams increased rapidly, and fatigue damage The relationship between the residual deformation and fatigue
occurred in a very short time. However, the third stage in the un- life under sustained load and corrosion is shown in Fig. 8. The fig-
reinforced beams was not obvious; they were destroyed suddenly. ure shows that the residual deformation increased with an increase
In contrast, the beams strengthened with TRC had an obvious in the number of cycles. According to the shape of the curves, the
increase in their deflection process, which served as a warning of three similar curves exhibited the stage when the value of the
the beams damage. curve slopes became larger and then smaller, which implied that

Fig. 7. Fatigue life and mid-span deflection curves.


S. Jie et al. / Construction and Building Materials 131 (2017) 713720 719

deflections was less than that of the beams with smaller initial
deflections. Because of the initial deformation of the steel bar,
there was an initial stress that occurred in the steel bar. Therefore,
the stress of the steel bar of beam H3 was larger than that of beam
H4 when the fatigue loading reached the maximum value. Namely,
the variation in the reinforcement stress amplitude of beam H3
was smaller than that of beam H4. Thus, the fatigue life of beam
H4 was longer than that of beam H3. As for beam H5, which sus-
tained a larger load, the steel was damaged seriously. Thus, the
fatigue life of beam H5 was less than that of beam H4.

3.5. Influence of erosion on the interface of TRC strengthening layer


and old concrete

Based on the fatigue test conducted on the eroded RC beams


reinforced with TRC, the reinforcement was separated from the
Fig. 8. Residual deflection diagram.
old concrete, as shown in Figs. 4(c) and Fig. 10. However, the above
phenomenon did not occur in the static load and fatigue tests with-
the increase in the speed of the residual deformation became lar- out corrosion and sustained load of beams strengthened with TRC,
ger, then smaller, regardless of the sustained load. as shown in Figs. 11 and 12. This result indicates that corrosion
weakens the bond between the reinforcement and old concrete
and adversely affects the RC beams reinforced with TRC.
3.4. Strain of steel bar with the number of cycles This study suggests that, in eliminating the stripping between
the TRC reinforcement and old concrete, the curing of reinforce-
A diagram of the relationship between the strain of the steel bar ment should be strengthened to reduce the shrinkage of cement-
and the number of cycles under maximum fatigue load is shown in based materials and that the anchorage length of TRC reinforce-
Fig. 9. The figure shows that the strain of the steel bar of beam H1 ment materials should be sufficient. If prefabricated TRC panels
was significantly larger than the other two beams under the same are adopted, a binder should be used in bonding the reinforcement
number of cycles. The strain of the steel bar of beam H3 was larger and old concrete. The method of planting bars can also be used to
than that of beam H4 under the same number of cycles. For one strengthen the anchorage performance of the reinforcement and
thing, the initial deflection of beam H4 was larger before the fati- old concrete.
gue test. For another, the data acquisition before the reinforcement
strain reset, namely, the reinforced strain values of the two beams
were the same when the loading was zero. When the load reached
the fatigue load limit value, the strain of the steel bar of beam H3
was larger than that of beam H4. This may result from the fact that
the vibration amplitude of beam H3 was larger than that of beam
H4.
Applying a sustained load on the beams can reduce their stiff-
ness and produce an initial deformation on the beams after unin-
stalling. Therefore, it can be inferred that the initial stiffness of
beam H3 was larger than that of beam H4. However, when fatigue
loading reached the maximum value, the strain of the steel bar of
beam H3 was larger than that of beam H4. This finding showed
that the change in the stiffness of the beams with larger initial

Fig. 10. The delamination of TRC layer.

Fig. 9. The diagram of steel strain and the number of cycles under max fatigue load. Fig. 11. Failure mode under static load.
720 S. Jie et al. / Construction and Building Materials 131 (2017) 713720

7) Corrosion affects the bond performance of the reinforcement


and old concrete. Lateral horizontal cracks appear along the
interface between the reinforcement and old concrete after
conducting the fatigue test on the corroded beams rein-
forced with TRC.

Acknowledgement

The authors gratefully acknowledge the Fundamental Research


Funds for the Central Universities (2015XKMS013). The experi-
mental work described in this paper was conducted at the Jiangsu
Key Laboratory of Environmental impact and Structural Safety in
Civil Engineering in the China University of Mining and Technol-
Fig. 12. Failure mode under fatigue load. ogy. Help during the testing from staffs and students at the Labo-
ratory are greatly acknowledged.

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