Project

Process Data Sheet Location

Document No
Date 26/9/2017
Vessel
Rev 0.00
Equipment Tag: V-102-1
1 General Specification Sketch
2 Specification UOM Value
3 Vessel ID: V-102-1
4 Orientation Vertical
5 Shell Type Cylindrical
6 Top Dish Type Torispherical
7 Bottom Dish Type Torispherical
8 Usage Bottom Aqueous Product
9 Qty No 1
10 Location Outdoor
11 Environment Non GMP
12 Working Volume lit 5000
13 Gross Volume lit 6046
14 Design Code ASME Section 8 Div 1
15 MOC CS
16 Hazardous Area Classification Class 1, Div 1, Group D
17
18 Process Data
o
19 Design Temperature C 180
0
20 Operating Temperature C 50
21 Design Pressure kg/cm2g -1 to 4
22 Operating Pressure kg/cm2g -1 to 3
23 Hydro Test Pressure kg/cm2g As per Code
24 Density kg/m3 1100
25 Fluid Name Solvent
26 Corrosion Allowance mm 2
27 Radiography Not Required
28
29 Dimensions and Other Data External Heat Transfer
30 Internal Diameter mm 1600 Arrangement Jacket Limpet Int Coil
31 Shell Height (WL/WL) mm 2500 MOC of Jacket
32 SF mm 50 ID (mm)
33 Shell Height (TL/TL) mm 2600 HT Area m2
34 Knuckle Radius % 10 Pitch (mm)
35 External Finish See Note 21 No of turns on Shell
36 Internal Finish Passivized No of Turns on Bott Dish
37 Insulation Support Not Required Coil Dia
38 Empty Vessel Weight kg *
39 Water Filled Weight kg *
40
41 Nozzle Schedule
42 Nozzle Id Size (NB) Rating Mounting Qty (Nos.) Pipe Thk (mm) Proj (mm) Flange Type Usage
43 MH 450 #150 Top 1 Sch 40 50 SORF Manway with Pad
44 N1 25 #150 Top 1 Sch 40 150 SORF Process Inlet With Dip Pipe
45 N2 40 #150 Top 1 Sch 40 150 SORF Vent
46 N3 40 #150 Top 1 Sch 40 150 SORF Spare
47 N4 50 #150 Top 1 Sch 40 150 SORF Spare
48 N5 50 #150 Top 1 Sch 40 150 SORF Spare
49 N6 50 #150 Bottom 1 Sch 40 150 SORF Bottom Discharge
49 N7 50 #150 Side-Bottom 1 Sch 40 150 SORF Spare
50 L1/L2 15 #150 Side 2 Sch 40 50 SORF Level Gauge with Pad Flange
51 TW 25 #150 Side 1 Sch 40 150 SORF Thermowell
52
53
54 MOC Summary
55 Component MOC Thickness (mm) Remarks
56 Shell SA285GrB 8 Cylindrical
57 Top Dish SA285GrB 8 Torispherical
58 Bottom Dish SA285GrB 8 Torispherical
59 Process Nozzles up to 80 NB SA285GrB Sch 40 Seamless Pipe
60 Process Nozzles above 100 NB SA285GrB Sch 10 Seamless Pipe
61 Process Flanges SA285GrB Std Drilled As per ANSI B16.5
 Project
Process Data Sheet Location
Document No
Date 26/9/2017
Vessel
Rev 0.00

62 Service Flanges NA NA
63 Manway/Manway Cover Flanges SA285GrB 6 OD Lined with 3 mm SS-316
64 Manhole Nuts/Bolts GI M30
65 Lugs NA NA
66 Legs A53GrB * Four legs fabricated from 150 NB C Class Pipe
67 Earthing Boss SS-304 25
68 Lifting Hooks SA285GrB 12.7 Three numbers
69 Dip Pipe SA285GrB Sch 40
70 Sight/Light Glass NA NA
71 Bolts GI Std
72 Nuts GI Std
73 Gaskets PTFE Enveloped Std
74 Manway SA285GrB Std
75 Manway cover SA285GrB 8 Cover design with devitt arm
76 Pad Plates SA285GrB 8
77 Stiffeners SA285GrB 8x80 Three numbers internal stiffners
78
79 Identification Plate
80 Size of Name Plate: 200 mm x 200 mm Equipment ID V-102-1
81 MOC SS-316 Working Vol: 5000 Lit
82 12 mm
83 Qty: 2 Consultant:
84 Locations Shell Top Manufactured By
85 Date
86 Reference Drawings
87 P&ID No. P&ID-102-0.00
88 GA Drawing No. NA
89
90 General Notes
91 1 * indicates that the information shall be provided by vendor.
92 2 All nozzles up to 80 NB shall be fabricated out of 40Sch seamless pipe.
93 3 Nozzle projections shall be 150 mm.
94 4 Nozzle Projections for Level Gauges shall be 50 mm.
95 5 All nozzles above 80 NB shall be welded using a pad plate equivalent to the thickness of the shell.
96 6 All nozzles up to 50 NB shall be with support.
97 7 Bottom nozzle clearance from ground shall be 600 mm.
98 8 The Material of Construction of bolts and nuts shal be ASTM A193GrB7/ASTM A194Gr2H.
99 9 Vessel Shall be provided with two Earthing Boss.
100 10 Vessel shall have three numbers Lifting Hooks
101 11 Name plate shall be designed as given in the side bar.
102 12 Dip Pipe shall be provided with Weep Hole.
103 13 Thermowell shall be provided in the side and shall be 75 mm from the bottom of Weld Line at angle of 45 o.
104 14 All Spare nozzles shall be provided with blind flange.
105 15 All Flanges shall be drilled as Per ANSI B16.5, ASA #150.
106 16 Hand Hole shall be convex design.
107 17 Hand Hole shall be provided with I-Bolts.Hand Hole shall be Pad Mounted.
108
109 18 Test Certificate
110 The following test certificates shall be needed:
111 Hydraulic.
112 Material of Construction.
113
114 19 Inspection
115 Inspection terms shall be agreed during the time of finalization of the order by the client.
116
117 20 Drawings
118 All drawings shall be submitted in A1 Size paper or higher.
119 Three sets of fabrication drawings for comments.
120 Three sets of drawings for approval.
121 Three sets of approved drawing before commencing fabrication.
122 Three sets of as-built drawings.
 Project
Process Data Sheet Location
Document No
Date 26/9/2017
Vessel
Rev 0.00

123
124 21 Documentation
125 Vendor to provide qualification documentation before dispatch of the equipment.
126 PO acceptance copy.
127 Design documents
128 FAT Documents
129 SAT Documents
130 IQ Documents
131 OQ Documents
132 Certificate of Boughout Items.
133
134 22 Surface Finishing
135 All MS Parts shall be sand blasted followed by two coats of Epoxy based Zink Chromate Primer e and two coats of PU paint.
136 External and Internal Surfaces of SS-316 and SS-304 Equipment Shall be Chemically Passivated unless and until specified otherwise.
137 External and internal surfaces shall be free from welding flux, crevices and slug.
138 All sharp edges shall be smoothened before dispatch.
139
140 23 Packaging
141 Equipment shall be properly packed as not to damage during Transit, Loading and Unloading.
142 Nozzles shall be properly blinded.
143
144 24 Legs
145 Legs shall be appropriately fabricated from schedule 40 GI Pipe. All legs shall be tied at bottom. The tie pipes shall have 150 mm
146
147 25 Vortex Breaker
148 The Vortex breaker shall have Dia. 100 mm and shall be placed 100 mm above the bottom discharge Nozzle.The Vortex Breaker shall be
supported on three strips and shall be like an Umbrella.
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152 Revision History
153 Rev Date Change Summary Issued For
154 0 26/9/2017 Specification Prepared For Comments
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