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Abstract
The kinetic consequences of morphological changes due to the zinc exchange process have been related to the
corrosion performance and a further understanding of the initial stage of the white rust formation occurring
preferentially in a thin layer of moisture in the absence of oxygen. Electrochemical impedance diagrams for a
uniformly covered Zn corrosion product layer can be interpreted by a one-step dissolution mechanism, while on a
non-uniform, partially active surface a consecutive dissolution occurs via adsorbed Zn(I) and Zn(II) species. The in
situ EC-STM and EC-AFM observations revealed oriented Zn dissolution, deposition along the atomic steps and
oriented oxide formation on the redeposited crystal planes in the early stages of each process. 2001 Elsevier Science
Ltd. All rights reserved.
Keywords: Zinc corrosion; Zinc exchange reaction; EIS; STM; AFM; SEM EDS
0013-4686/01/$ - see front matter 2001 Elsevier Science Ltd. All rights reserved.
PII: S 0 0 1 3 - 4 6 8 6 ( 0 1 ) 0 0 6 5 6 - 9
3744 L. Sziraki et al. / Electrochimica Acta 46 (2001) 37433754
Fig. 1. Complex plane plots of impedance diagrams of cleaved Zn single crystal electrodes measured at the open circuit potentials
in: (1) deaerated 0.5 mol dm 3 Na2SO4 solution after 2 h corrosion; (2) 0.1 mol dm 3 ZnSO4 +0.4 mol dm 3 Na2SO4 solution
after 3 h immersion; (3) 3 h corrosion in deaerated 0.5 mol dm 3 Na2SO4 following a 3 h immersion in solution 2. Electrode
rotation rate, f= 1000 rpm.
L. Sziraki et al. / Electrochimica Acta 46 (2001) 37433754 3745
Fig. 2. Complex plane plots of impedance diagrams of cleaved Zn single crystal electrodes measured at the open circuit potentials
in: (1) aerated 0.5 mol dm 3 Na2SO4 after 5 h corrosion; (2) deaerated 0.1 mol dm 3 ZnSO4 +0.4 mol dm 3 Na2SO4 solution after
3 h immersion; (3) aerated Na2SO4 solution after 3 h corrosion following a 6 h immersion in solution 2; (4) aerated 0.5 mol dm 3
Na2SO4 solution after 66 h corrosion following a 6 h immersion in solution 2. Electrode rotation rate, f =1000 rpm.
Zn2 + ion diffusion through the oxide layer and the reaction gives rise to an active surface in two ways.
diffusion of the depolarizer to the electrode surface, First, there are a large number of active sites for
respectively [7,8]. Zinc dissolution on an active surface dissolution and, second, there are probably many oxide
proceeds via adsorbed Zn(I) and Zn(II) intermediates nuclei available for further grain growth. As a conse-
[5,9]. This mechanism is ascertained by the inductively quence, the oxide hydroxide precipitation due to the
intersecting loops that appear on the low-frequency oversaturation and the local oxide growth become the
part of the impedance spectra similarly as shown by characterizing steps of the corrosion process. This leads
curves 3 and 4 of Figs. 1 and 2. The presence of this to fast and unevenly distributed white rust formation.
type of inductive behavior on the impedance diagram Comparing curves 1 and 3 of Fig. 1 and curves 1, 3 and
of the corroding Zn is characteristic for the redeposited 4 of Fig. 2 shows that the corrosion rate is higher if it
Zn only. According to our measurements, in the case of occurs on the redeposited surface.
During the corrosion process, the surface state may
a smoother surface e.g. for single crystal, polycrystal
continuously change either in kinetic or spatial sense. In
or bright electrodeposited Zn during prolonged cor-
the case of non-stationarity a similar inductive capac-
rosion, the oxide layer provides a more uniform cover-
itive impedance behavior can be obtained, as is depicted
age and the shape of the impedance diagram becomes
in Figs. 1 and 2 [10]. Therefore, before modeling the
purely capacitive at medium and low frequencies. To
impedance spectra a quality assessment is needed.
explain the observed differences in the shapes of the The Kramers Kronig (K K) integral transforms
impedance diagrams on corroding Zn depending on the [11] are suitable to check the measured data, whether
quality of the surface state, the following corrosion the calculated real (imaginary) parts from the imagi-
pathway is suggested. nary (real) parts are equal or deviate from each other.
When zinc is exposed to a Zn2 + ion containing If the measured spectra are finitely valued at high and
solution two parallel reactions occur simultaneously [1]. low frequencies including =0 and = , then the
The extent of the parallel reactions depends mainly on K K transformation could be carried out on real data
the structure and electrical conductivity of the oxide with a relatively little divergence [12 14]. When the
and Zn2 + concentration. As a consequence of the equality of the interrelation between the real and imag-
corrosion and Zn2 + /Zn exchange reaction a microcrys- inary parts of the impedance function holds then the
talline Zn Zn oxidehydroxidesulfate containing conditions of linearity, causality and asymptotical sta-
layer is deposited. The dissolution deposition exchange bility obviously are maintained.
3746 L. Sziraki et al. / Electrochimica Acta 46 (2001) 37433754
Fig. 3. Comparison of measured and K K transforms of the impedance spectra of single crystal Zn at the open circuit at various
conditions: (a) curve 1 in Fig. 2; (b) curve 2 in Fig. 1; (c) curve 4 in Fig. 2. Measured and transformed spectra are denoted with
,
or + symbols, respectively.
In order to render the data to be K K trans- position of crystal imperfection [16]. In simple salt
formable, expansion over two decades (to =0.01min solutions depending on current density and other
and =100max) using an extrapolation based on the parameters as a result of competition of the nucleation
partial fit modeled with a depressed semicircle circuit and growth rate the deposit becomes spongy, compact
was performed [15]. Between 30 kHz and 10 mHz some or dentritic [17,18]. In the case of leaving the Zn single
impedance spectra that were measured in steady state crystal in Zn2 + ion containing solution at the rest
condition were K K transformable with fairly good
relative error, as is displayed in Figs. 3 and 4. From
these results it may be concluded that the impedance
diagrams of the corroding Zn do obey the quasi-sta-
tionarity and are characteristic to the corrosion
kinetics.
potential both characteristic steps of the deposition can average grain size is about 7 mm (see Figs. 10(b) and
be observed. Fig. 7(a) shows an AFM image of Zn 11(b)). However, the composition of the corrosion films
single crystal immersed in Zn2 + containing solution for detected by EDS analysis was similar. The oxygen
30 min. The image clearly illustrates the oriented prop- content varied between 20 and 89 wt.%, while that of
agating crystal planes of 1 4 nm height. After changing embedded S was 3 9 wt.% in average.
the solution to 0.1 mol dm 3 Na2SO4, one can observe,
on the section analysis of Fig. 7(b) the oxide growth
occurring on the terrace (of 10 15 nm height) whereas 4. Discussion
the oxide propagation is blocked at the terrace ledge.
On top of the crystal planes in the Zn2 + containing The models proposed to understand the elemental
solution many small randomly distributed globular nu- processes in zinc dissolution and deposition are based
mainly on the analysis of the shapes of the EIS
clei were formed (as shown in Fig. 8(a)). Similar Zn
diagrams.
cathodic deposition on HOPG substrate was detected
The characteristic feature of Zn dissolution is that it
by in situ STM investigations and numerical simula-
involves consecutive and parallel paths coupled to
tions were carried out [2]. A hemisphere-shaped nucle-
chemical and catalytic steps.
ation mode was dominant at low current density.
The anodic reaction paths for Zn dissolution in Cl
Lateral size and distribution of small crystallites do
or SO24 containing solution of pH between 3 and 10
not alter with deposition time. Fig. 8(b) shows the
[5,6,9,19] can be summarized as follows:
topography of a thick, irregular, spongy deposit grown
during a longer redeposition time. ZnUZn(I)ads + e (1)
Fig. 9 illustrates that on a freshly deposited Zn ZnZn(I)ads Zn2 + (aq) + Zn(I)ads + e (2)
surface, oxidation in air leads to an uneven surface 2
SO 4 /Cl
covered with zinc/oxide/hydroxide crystals of different Zn(I)ads Zn(II)ads + e
Zn2 + (aq) ZnO(s)
shape and, locally, dendritic oxide is growing. (3)
2 2
SO 4 SO 4 /H2O
Outstanding differences in the morphology of oxide Zn(II) ads ZnO(s)
ZnSO4(s)
Zn 2+
(aq)
layers formed on different substrates can be seen by the (4)
SEM observation (magnification: 1000) in Fig. 10.
The oxide layer grown on Zn single crystal is com- ZnOHadsUZnOH (aq) + e
+
(5)
pact but the surface is covered unevenly by its subse- The first step is Zn(I)ads adion formation, which at an
quent layers (see Fig. 10(a)). Inhomogeneity of the active kink position invokes the consecutive catalytic
crystal grains is well illustrated by the scatter of the size renewal of the kink adion sites (reaction (2)), and as a
of the main and small axes (see Fig. 11(a)). The size of consequence the dissolution pattern becomes oriented
most oxide crystallites exceeds 15 mm. The microtexture along the atomic steps (cf. Fig. 6).
of the oxide grown on the redeposited Zn single crystal The parallel reaction path (3) shows the Zn(II)ads
surface is more inhomogeneous in the sense that the formation and that Zn(II)ads is consumed in a chemical
oxide does not cover the whole surface. Small oxide step that is influenced strongly by the presence of
grains are distributed in a rather uniform manner. The anions [5,9].
3748 L. Sziraki et al. / Electrochimica Acta 46 (2001) 37433754
The parallel reaction path (4) describes the direct Derivation of the electrode impedance transfer func-
solid state formation of the oxide or mixed salts and tions for anodic dissolution close to the corrosion po-
their chemical dissolution occurs also with the partici- tential were given by Cachet et al. [9] and Deslouis et
pation of anions [6]. al. [5] with assumption of several simplifying conditions
The parallel reaction (5) is the electrochemical disso- for reactions (1) (3) and (5). The calculated impedance
lution of ZnOHads formed in chemical steps due to transfer function consists of three low-frequency time
cathodic corrosion reactions. This path is evidently constants: two inductive and one capacitive in between.
hindered in the case of progressive hydroxide/oxide In aerated sulfate containing solutions at the corrosion
formation. potential, two characteristic inductively intersecting ca-
Fig. 6. (a) (c) The sequence in time of the in situ EC-STM images of single crystal Zn in 0.01 mol dm 3 Na2SO4 solution (pH 3)
at an anodic potential DE= 0.1 V from the open circuit potential.
L. Sziraki et al. / Electrochimica Acta 46 (2001) 37433754 3749
Fig. 7. (a) AFM image and section analysis of terraced planes of redeposited Zn taken under 0.1 mol dm 3 Zn2SO4 after 30 min
immersion. (b) AFM image after changing the solution to 0.1 mol dm 3 Na2SO4.
pacitive loops appear with an additional low-frequency are obviously hindered, a one-step dissolution with
inductive arc. The four time constants belong to the activation and/or diffusion control is ascertained de-
charge transfer process and relaxation of the coverage pending on the porosity of the corrosion layer
of Zn(I)ads, Zn(II)ads and Zn(OH)ads, respectively. [7,8,19,20].
Similar behavior is observable in the case of rede- The kinetic models for the cathodic electrodeposition
posited Zn surface (see Figs. 1(b) and 2(b)) with the of Zn are based on an understanding of the low-fre-
exception that at the lowest frequency the inductive arc quency inductive behavior of the impedance diagrams
is absent. The inductive loop, although less pronounced developed by various electrochemical schools. Multi-
than at short immersion, is still present for longer step discharge via adsorbed intermediates, the autocata-
immersion time. The corrosion system exists in steady lytic step induced by the adsorbed H atoms [17,18],
inhibition by the oxide, nucleation and growth mecha-
state as can be concluded from K K transformable
nism [18,21 23], identification of the surface, bulk and
impedance diagrams. Therefore, the active dissolution
hemisphere diffusion [16,24] are taken into consider-
mechanism on a partially covered surface may be appli-
ation. The concept of the chemical coupling of the
cable. In the case of a cleaved single crystal at short
hydrogen evolution and zinc deposition via autocata-
corrosion time the capacitive inductivecapacitivein- lytic steps was first introduced by Epelboin et al. [17,18]
ductive loops are still present in the impedance dia- and was modified by Lee et al. [25].
grams, but this trend disappears when uniform oxide The reaction scheme can be summarized as follows:
coverage is attained and the impedance diagram is
represented with two capacitive loops (Curve 1 in Figs. H+ + e H(ads) (6)
1 and 2). Under passivation reactions (1), (2) and (5) H(ads) + H + e H2
+
(7)
3750 L. Sziraki et al. / Electrochimica Acta 46 (2001) 37433754
The impedance diagrams obtained during a steady process of the Zn2 + and Zn+ discharge and the capaci-
state redeposition stage (see curves 2 in Figs. 1(a) and tance of the viscous part of the Zn/ZnO/Zn(OH)2 layer,
3(b)) were found to be K K transformable below 5 respectively. The second one consists of three parallel
kHz with fairly good errors. Fig. 12(a) displays the branches. The double layer capacitance is connected in
impedance diagrams measured at the rest potential as a parallel with a low-frequency adsorption type Ra Ca
function of the electrode rotation rate during simulta- element belonging probably to the Zn(II)ads species.
neous corrosion and Zn deposition in a Zn2 + contain- The second parallel branch admits a finite length diffu-
ing solution. These diagrams consist of high-frequency sion element being in series with a parallel Ri ZCPE,i
distorted capacitive and medium-frequency inductive circuit. The ZCPE element as a frequency dependent
loops and a capacitive arc belonging to the lowest capacitance is given by the expression ZCPE =
frequencies. The diagrams exhibit a rotation depen- A 1(j) h, where is the angular frequency. The
dence, which is obviously related to a convective diffu- parameters Ri and A are negative and both are show
sion process. On the basis of the deposition model inductive behavior, probably in terms of the coverage
outlined in Eqs. (6) (11), equilibrium reaction (8) relaxation of the adsorbed species. It is interesting to
might account for the Zn2 + diffusion control at the note that the value of the h exponent was close to
Zn/solution interface. The structural evaluation of the 0.590.02, referring to a diffusion character. However,
impedance diagrams in Fig. 12(a) using complex non- the elucidation of the nature of a pseudoinductive
linear least-squares fitting calculation, however, pro- behavior requires further investigations at different
vided only phenomenological elements, but revealed a deposition potentials. The diffusion impedance of a
coupling of the bulk mass transport properties with the finite-length diffusion layer is given by the expression
interfacial reactions. The equivalent circuit model is as WF(j ) = (RD /
l 2j/D) tanh
l 2j/D, where RD is
follows (cf. the equivalent circuit description code in the dc limit of the diffusion impedance, l is the thick-
Fig. 11). The solution resistance is connected in series ness of the diffusion layer, D is the diffusion coefficient
with two subcircuits. The first of this is a parallel of the electroactive species, and ~ =l 2/D is the time
Rct Cl circuit, which corresponds to the charge transfer constant of diffusion. The parameters of the fit are
Fig. 11. Distribution of grain size on oxide layers as SEM pictures shown in Fig. 10: (a) after corrosion of a Zn single crystal; (b)
after corrosion of a redeposited Zn.
3752 L. Sziraki et al. / Electrochimica Acta 46 (2001) 37433754
Table 1
Parameters of the fitted impedance diagrams measured on Zn single crystal after 3 h exposure in deaerated 0.1 M ZnSO4+0.4 M
Na2SO4 solution
3753
3754 L. Sziraki et al. / Electrochimica Acta 46 (2001) 37433754
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