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Fertijet

Users Manual

Galcon Kfar Blum Tel. 972-4-6900222 Fax. 972-4-6902727


Email. info@galconc.com Website. www.galconc.com
Fertijet Manual

Fertijet enhanced fertigation machine


User manual

1. General Description
Fertijet is a compact, simple and modular fertigation control
system for use in both greenhouses and open field irrigation
applications.
Fertijet is designed for accurate injection of nutrients into the
irrigation water pipe through a set of Venturi type fertilizer
injectors under EC & pH control and optional irrigation
control by the advanced Elgal computerized controller.
Fertijet can be fitted quickly and easily on almost any
irrigation head.

1.1 System Components


A standard Fertijet unit consists of the following components:
A set of 3 Venturi type fertilizer injectors with a flow rate
of up to 90 GPH each. Each injector contains an electric
fertilizer control valve, an adjustable flow regulator, and a
flexible suction pipe.
A water pump (1.5, 2.5 or 3 H.P.) with a stainless steel
head, to obtain a flow of water through the fertilizer
injectors and insert the solution into the water pipeline.
An EC & pH monitor unit, consisting of a transmitter with a 4-20 mA output, galvanic
insulation, a large LCD display and a four-button keyboard for soft calibration.
A pair of EC & pH electrodes, installed in a sampling cell.
An Elgal irrigation/ fertigation controller.
An electrical control panel, also including connection terminal blocks.
An inlet and an outlet for irrigation water.

1.2 Safety Instructions


Before installing and connecting the Fertijet in place, read the Pre- Installation manual
carefully and follow all the instructions applicable to Fertijet.
To install the Fertijet and associated equipment, follow NFPA 70 directives strictly.
Have high voltage (> 60V) electrical connections made only by a local, qualified electrician.
Do not operate the Fertijet before ensuring full connection to a valid grounding point (1 or
lower).
Before removing the electrical box cover, shut the main power switch Off.
Before attempting any maintenance work on the booster pump, shut the main power switch
Off.

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Since Fertijet is designed to inject dissolved chemicals, some of which are dangerous in
contact or inhalation, use protecting glasses, rubber gloves and gas mask as required.
Before attempting any maintenance work on the injectors, close all manual valves at the
fertilizer tank outlet
Follow all local regulation as applicable to storage and handling of chemicals.
Before attempting to remove or install the water piping system, depressurize all main pipes.

2. Installation and Connection


2.1 Plumbing
Applications
Four types of applications are available:
a. Typical: Mainline not pressurized while the Fertijet is off.
Mainline pressure 70 PSI.
b. Non- driven: Mainline optionally pressurized while the Fertijet is off.
Mainline pressure 70 PSI.
c. High pressure: Mainline not pressurized while the Fertijet is off.
Mainline pressure 70 PSI.
d. HP Non- driven: Mainline optionally pressurized while the Fertijet is off.
Mainline pressure 70 PSI.

Read
control

Figure 1: Typical Installation

control

Read

Figure 2: Non-Driven

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Read
control

Figure 3: High Pressure

control

Read

Figure 4: HP Non-Driven

Procedure
(1) Unpack the Fertijet and rest it on a solid base. Mount the I/O box on a solid wall or post.
(2) Connect the 32mm inlet and outlet pipes to the mainline as shown above.
(3) Connect the blue pipe (water sampling for EC and pH sensor measurements) to the main
irrigation line at a point at least 1.5m (4 feet) downstream from Fertijets outlet connection.
Note that the exact recommended distance depends on the water flow speed in the main
pipe. For more accurate calculation, use your Internet browser to refer to the URL:
ftp://ftp.eldarshany.com/pub/literature/fert_calc.xls
(4) Open the EC-pH sampling cup and remove the pH sensor cover.
Fill the sampling cup with water and mount it back in place.
Important: The pH sensor must be immersed
in water at all times.
Water Inlet

Water & Fertilizer Outlet

Sampling Water Suction 3


2
1
Figure 5: Fertijet Plumbing Fertilizer Suction

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(5) Connect the pipes from the fertilizer tanks to the fertilizer injector inlets: Fertijet default
settings define Injectors #1 and #2 as nutrients injectors (EC injectors allowing correction
of quantities according to conductivity) and Injector #3 as an acid injector (pH injector
attempting to maintain pH stability). For a different configuration (e.g. two acid injectors
and one fertilizer),change the settings in menu screen no. 5216.

2.2 Wiring
Power Supply Connections
(1) Booster pump power connection:
Have a local, qualified electrician connect the booster pump load according to the marking
sticker at the end of the HD (green) cable.
(2) Controller and communication connection:
Plug the controller and communication (white) cable to the local mains using a connection
box (not a wall socket!). Verify that this power point is protected by a 6A circuit breaker.
Elgal outputs
Elgal inputs conn.
connector
out 10
out 11
out 12
out 5
out 6
out 7
out 8
out 1
out 2
out 3
out 4

out 9
com out

in 1
in 2
in 3
in 4

in 5
in 6
in 7
in 8
com out

com out

com out

com out
gnd
gnd

gnd

gnd

gnd
A B CD A B CD A B CD A B CD A B CD
OPT outputs
OPT outputs

OPT outputs
fuse 3.15
fuse 3.15

fuse 3.15

IPT inputs

IPT inputs

A BC D A BC D A BC D A BC D A BC D

comm.out comm.out comm.out comm.inp comm.inp


fert. pump C

fert. pump D
fert. pump B

fert. pump E

fert. pump F

water count.
fert. pump A
main pump
main valve

fert. count. C

fert. count. D
fert. count. A
fert. count. B

fert. count. E
fert. count. F
low press.
fert. (water)pump

alarm

Figure 6: Input/Output Connections

Output Connections
(1) Verify that all field valves as well as the main valve, main pump, filters flushing and any
other such elements are all 24V AC operated, with a maximum rating of 5W.
(2) Open the I/O box cover and identify the OPTN cards. Notice the numbers marked on the
cards: these are output numbers left free for your own use after applying the Fertijets
accessories (injectors valves, booster pump). Connect your deices to the free points and
record your connections on ID Book page 4.
Attention: The default settings allocate Output 1 for the main valve and output 2 for the
main pump. To change these settings, e.g. for the sake of standardization, see ID Book
page 4 (right column).

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Fertimix Users ManualFertijet Manual
(3) Set the controller as required to acknowledge your connections. To set, follow instructions
as applicable to the program used (see table below):

Fetijet with 1CL_IR Software (Elgal 12/24) Fertijet with Open Field Software (Elgal
2000/Midi)
Follow the instructions in the Elgal Setup Follow the instructions in the Elgal
manual, Chapter 2, to define and allocate your Agro operation manual, page D25 (code
outputs according to your previous ID Book 751,) to define and allocate your outputs
listings. according to your previous ID Book
listings.

Should you need any help navigating in the Elgal menu read Basics (Chapter 1) in the
Elgal manual.
(4) Check menu 4 (Alarms) for a possible double- output alarm. The controller will invoke
such alarm in the event of inadvertent use of the same output for two different devices.

Discrete Inputs Connections


(1) Verify that the water meter, rain pulse sensor, motor fault switch and any other such
elements are all of a dry- contact type. The controller will supply 12-24V DC to one of the
contact polls and will track a change in contact status.
(2) Identify the IPT terminal cards in the I/O box. Notice the numbers marked on the cards:
these are the input numbers left free for your own use after applying the Fertijets
accessories (booster pump overload trip, low pressure switch ). Connect your own devices
to the free points and record your connections on ID Book page 6.
Attention: The default settings allocate Input 1 for the water meter pulse. To change these
settings, e.g. for the sake of standardization, see ID Book page 6 (right column).
(3) Set the controller as required to acknowledge your connections. Should you need any help
navigating in the Elgal menu read Basics (Chapter 1) in the Elgal manual. To set,
follow instructions as applicable to the program used (see table below):

Fetijet with 1CL_IR Software (Elgal 12/24) Fertijet with Open Field Software (Elgal
2000/Midi)
Follow the instructions in the Elgal Setup Follow the instructions in the Elgal Agro
manual, Chapter 2, to define and allocate your operation manual, page D25 (code 752,) to define
inputs according to your previous ID Book and allocate your inputs according to your
listings. previous ID Book listings.

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2.3 Low Pressure Switch Differential Set Cut-Off Pressure Set

The Fertijet features a low pressure (LP) switch to prevent pump


operation under a low water pressure. The LP switch is initially
adjusted to 35 PSI. To change, follow the instructions below.Differential Scale
WARNING! Reducing the value below 25 PSI will
Cut-Off Indicator
endanger your booster pump and void our warrantee Differential Indicator Cut-Off Scale
immediately!
Figure 7: LP Switch

To change LP switch settings, remove the black cover to expose two screws at the top of the unit.
Use only that screw which is closest to the back line. To reduce the pressure, turn the screw
clockwise (you will see a metal line move up on the scale). To increase the pressure, turn the
screw counterclockwise.

2.4 EC-pH Sampling Cell Pressure


The pH probe provided is a low pressure probe. Never expose it to a pressure higher than
50 PSI. To adjust cell pressure, first verify that the main line is pressurized and the Fertijets
booster pump is running. To adjust, follow this procedure: Kg/cm2 Bar PSI
(1) Close the manual valve at the blue sampling pipe inlet. 1 0.98 14.22
(2) Remove one of the probes from the cells top. 2 1.96 28.44
(3) Open the manual valve gradually until the water slightly overflows 3 2.94 42.67
from the empty hole. 4 3.92 56.89
(4) Re-fit the probe in place and fasten its gland. 5 4.90 71.11
(5) Recommendation: Remove manual valves handle to prevent 6 5.88 85.34
inadvertent readjustment.

3. Irrigation System Setup


Each system is uniquely characterized by own water meter pulse, valve flow rates, fertilizer types
and settings. All of these parameters are necessary for system operation and must be
programmed on the site before the first operation. To set system parameters, follow instructions
as applicable to the program used (see table below):

Fetijet with 1CL_IR Software (Elgal 12/24) Fertijet with Open Field Software (Elgal
2000/Midi)
Follow the instructions on Irrigation software Follow the instructions on Elgal Agro manual
manual page I2-1 and top of page I2-2. Fertijet pages D20 (code 45) and D23 (code 72).
may be used either as a standard system when
applied to the entire irrigation system or as Fert-
Only system when applied to the fertigation
system alone.

On completion, both the controller and the irrigation system are ready for operation.

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4. Operation
4.1 Using the Irrigation Program
To operate the system, follow instructions as applicable to the program used (see table below):

Fetijet with 1CL_IR Software (Elgal 12/24) Fertijet with Open Field Software (Elgal
2000/Galileo)
Follow Irrigation Software manual instructions Follow Elgal-Agro manual instructions on the
on the daily use of the irrigation program. daily use of the irrigation program.

4.2 Fertilizer Injectors Adjustment


Every fertilizer injector must be flow- adjusted to some extent. To adjust, use one of three
methods as listed below:
a. Fixed cone-jets of 20, 40, 60 and 80 liter/hour (5, 10, 15 and 20 GPM).
b. Flow- control valve.
c. Flow indicator with control valve.
Follow the instructions in the table below as applicable to the method selected for each injector:

Step Cone-jet Adjustable valve Flow indicator


1 Establish optimal pump flow to inject during 40-70% of the irrigation time, taking into
consideration the specific mainline flow, fertilizer concentration and final quantity of nutrient
required. Consult ftp://ftp.eldarshany.com/pub/literature/Fert_Calc.xls (Fert Calc sheet) as
required.

2 Fit jet in Remove bottom cover of fertilizer solenoid valve by unscrewing the 2 flat
housing bolts.
3 Immerse the far end of the flexible pipe in a Immerse the far end of the
measurable bucket of water. Start the flexible pipe in a bucket of
irrigation program. water. Start the irrigation
program.

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4 Press the solenoids plunger up with your Press the solenoids plunger
finger for exactly 30 seconds. up with your finger and set
the required flow on the scale.
5 Measure the amount of water pumped out of Fit the plunger protector back
the bucket. Calculate the flow by multiplying in place and secure with bolts.
the quantity of the missing water by 120.
6 Adjust the valve slightly. Repeat steps 4-5
until the required flow is obtained. Fit the
plunger protector back in place and secure
with bolts.
7 Update the Fertilizer pump flow parameter in the controller: code <5216 #3> in CL_IR 2.04
or code <452 #3>

4.3 Fertigation Automation Adjustment


This chapter is intended to clarify some special features of Fertijet, which are not explained in the
Elgal manual. Please read the complete irrigation chapter in the Elgal manual to better
understand the fertigation method of the Elgal controller.

Description
Fertijet does not pre-set the point where the EC-pH sample is taken. This decision is left to the
technician who installs the machine. This point and the length of the pipe to the sampling cell
both have a considerable effect on the fertilizer automation function. When the program changes
the water-to-fertilizer ratio, a timer is set to define the minimum time to the next change (if
required). This function serves to identify the impact of the last change as soon as possible, then
make the next change. Performing the second change before reading the results of the first one
would cause overshooting, and the EC and pH may never become balanced. On the other hand, a
slow reaction is not desirable either.
Calculating the shortest response time is not an easy task. If you have Internet access, you can
find an on-line calculator for that purpose at:
ftp://ftp.eldarshany.com/pub/literature/Fert_Calc.xls (Fertijet balancer sheet). All you have to
do is type your application details in the appropriate cells, and the calculator will come on with
the results.
If you do not have access to the Internet, use this formula:

Rt = ht + dt + Dt + 3

where:
SQ the flow of the smallest shift in the irrigation system
D the internal diameter of the main pipe
Dl the distance between the fertilizer insertion point and the sampling outlet in the main pipe
(cm)
Dt the delay time in the main pipe; Dt = (((D / 2)2 * ) * Dl) / SQ
dl the length of the 32mm pipe from the Fertijet outlet to the main pipe (m)
dt the time in the 32mm pipe (sec); dt = dl / 13.9
hl the length of blue sampling hose (m); ht = hl / 0.4

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ht the time in blue sampling hose (sec)
Rt the response time required

Dl

Fertijet

dl EC
-pH hl

Figure 8: Rt Calculation

Notes
Calculation as above may be problematic since different units are used in different countries.
The last 3 seconds added to the calculation represent probes response time.
dl is subject to many changes as may be caused by line pressure, pump model (MXH 405
or 805), number and type of Venturi pumps, and even fertilizer valves position (on or off).
However, as you will find when you do the calculation, as long as you do not install the
Fertijet at a distance greater than one or two meters from the insertion point, the effect on the
calculation would be negligible.

Procedure
(1) Calculate shortest response time (Rt) as above.
(2) Save calculation result under the respective parameter in the controller. To save, press
<5241> and <R> on the controller panel or (for PC users) click <settings>, <Irrigation>,
<Fertigation setup>.
The text displayed on the panel will be Change fert. Delay sec., with a default value 8.
Enter calculation result, then press <Enter>.
(3) Move to the next parameter. The text displayed will be Delay at start sec., with a
recommended value two and a half times the change delay. Press <Exit>.
(4) You will now be prompted to save the last changes. Press <Enter> to confirm the default
setting, or, if you use a PC, click the key icon and change the desired parameters.
A second click on the key icon will send your changes to the controller after confirmation.

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5. Maintenance
5.1 Fertijet Maintenance Board
Component Action One month after first Weekly Monthly End of
operation Season
Electrical Shut off main power switch and fasten all X
connections screws securely.
Fertilizer tank filters Clean. X

Booster pump Run with fresh water for 5 minutes, then X


bleed all water out.
Fertilizer solenoids Wash crystallized minerals. Lubricate X
(Sirai) plunger with silicon oil.
Fertilizer Venturi Adjust flow, clean possibly clogged jets. X
injectors
EC-pH 3050 Calibrate probes. X

X to be performed by a local, authorized electrician.

5.2 Winterizing
Winter time in frost- ridden areas may prove quite harmful to all irrigation components if not
duly prepared. The following steps will guide you in safe winterizing. Follow them strictly.

When to Winterize
The best time to winterize is the morning after the last day of the irrigation season.

Procedure
(1) Wash out all corrosive material residues. Fill the fertilizer tanks with fresh water (if you
have some fertilizer left for next season, fill a bucket with water and place it instead of the
tank), then run the system with a program that will use all the injectors. Ensure that each
injector receives at least 20 liters (4 gallons) of water.
(2) Close all manual valves and turn all pumps switches Off. Define the Elgal controller Not
active.
(3) Disconnect Fertijets inlet and outlet pipes from the main pipe and tip over to drain of all
contents.
(4) Dismantle all records and bleed all water residues from the Venturi injectors, electrical
valves, check valves and other elements as required.
(5) In applications employing main fertilizer NC valves, make sure to dry all the 8mm
command hoses, the solenoid valve, and both the upper and lower chambers of each valve.
(6) Open the booster pumps draining cap (Figure 9) and leave it opened for 1 hour.
(7) Verify bleeding of all pipes.
(8) Remove one of the probes from the EC-pH sampling cell and drip in 50cc (2 OZ) of
concentrated antifreeze material. Re- fit the probe in place and secure with bolt.

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(9) Clean the Fertijet of all external residues of corrosive materials. Cover the Fertijet with a
sheet. Do not shut controllers power supply down! leaving the Elgal controller
powered down for an extended period of time may drain the memory backup lithium
battery.

Figure 9: Booster Pump Draining Cap

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Appendix 1 - Electric Drawings

FertJet Electrical diagrame


for systems with ~3 booster pump

Circuit A: ~3 mains Circuit B: ~1 mains

~ 6A circuit
Max I =
beaker
0.2A
PKZ
24V 200VA
(8A Max.load)
R1 Controller's
mains
LPP
K1 110/220
K1

U,V,W

Circuit C: ~24V

~ 6A circuit
beaker Max I = Max I = Max I = Max I =
0.2A 3.15A 0.5A 0.2A
SW1
Manual Auto
Controller's L485
EC-pH
Outputs communic.
3050
circuit device
R2
Main valve's output

PS1

R1 R2

Fertijet Electrical diagrame - type 1


File name: \Drawing1 Draft by: Date: 19/01/02

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FertiJet Electrical diagrame


for systems with ~3 booster pump

Circuit A: ~3 mains Circuit B: ~1 mains

~ 6A circuit
Max I = Max I =
beaker
0.2A 0.2A
PKZ
L485
24V 200VA Controller's
communic.
(8A Max.load) mains
device
LPP
K1 110/220

U,V,W

Circuit C: ~24V

~ 6A circuit
beaker Max I = Max I = Max I =
1.0A 3.15A 0.5A
SW1
Manual Auto
Controller's
EC-pH
Outputs
3050
circuit
R1
Main valve's output

B B S
PKZM K1
1 2 1

PS1

A1 A1
K1 R1
A2 A2

Fertijet Electrical diagrame - type 1


File name: \F Draft by: Date: 25/01/02

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input 2
pump fail

115v
OL
F1 1A F2 1A TR1
LPP
S1 24v
K1 1
21 FU1 FU2

phase

phase
man. auto.

gnd.

gnd.
22 4A 4A 4 2

zer

zer
24v K1

o
24v

24vAC
line load

FU3-5A
PR PR

24V
R S T U V W CF CN PC
S1 S2

R S T U V W

Pressostat 1
power N GND 120V
pump 120V
in Elgal
3x220v power out 60Hz
60HZ 20A 6A power Connection to
Connection to
24vac terminal
EC/pH unit
in the Elgal
controller

Elgal outputs
Elgal inputs conn. Elgal anl. inputs conn.
connector
out 10
out 11
out 12
out 1
out 2
out 3
out 4

out 5
out 6
out 7
out 8

out 9

in 1
in 2
in 3
in 4

in 1
in 2
in 3
in 4
com out

com out

com out

com out

com anl
+24v
com. out #1

gnd

gnd

gnd
gnd

gnd
A B CD A B CD A B CD A B CD A B CD
Pump control

OPT outputs

OPT outputs

OPT outputs

APT analog
fuse 3.15

fuse 3.15

fuse 3.15

? IPT inputs

A BC D A BC D A BC D A BC D A BC D

comm.out comm.out comm.out comm.inp com-anl +24v


fert. pump C
fert. pump A

fert. pump B

water count.

com
main pump
fert. (water)pump
main valve

EC
pH
pump fail
alarm

LPP= Line Power Protection unit


360mm
OL = 3 Phase Over Load Protection

FU1 FU2 S1
1 230V
man
OL K1 TR1
auto
2 4 24V TR
1
Transformer
connection for
LPP 115VFU
power
N 1
500mm

24
RS T N GND U V W V
PRS1
PRS2

115

115
CN
FU2

PC
CF

V
0

24vAC

OPT OPT OPT IPT APT

pp 3x0.75 5m cable

NYY 5x2.5 5m cable


Fertijet ~3 Booster pump Electric Panel
Fertijet - 3 Booster Pump
Eldar-Shany Electric Panel
17-12-01 Fertijet2.vsd

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Fertijet Manual

230v

TR1
24v
1 2 3 4
R3E-1
S1 input 1
K1 water
input 2 3 pumps
OL 1 pump fail
4A
21 FU1 man. auto.
count. 24v control unit
22 24v 4A 4 2
K1
24v F1 1A F2 1A LPP

fert. valve C
fert. valve

fert. valve
B out
outout
A out
comm.

B
C
Elgal
Elgal
Elgal
phase

phase
gnd.

gnd.
zer

zer
PR PR
R S T U V W

o
CF CN PC
S1 S2

R S T U V W
power line load

Pressostat 1
Pump control
pump
Elgal power

(from Elgal)

in
in 230v

24vAC

380v power out


50HZ 10A

fert. valves

Elgal outputs
Elgal inputs conn. Elgal anl. inputs conn.
connector
out 10
out 11
out 12
out 1
out 2
out 3
out 4

out 5
out 6
out 7
out 8

out 9
com out

com out

in 1
in 2
in 3
in 4

in 1
in 2
in 3
in 4
com out

com out

com anl
+24v
gnd

gnd

gnd
gnd

gnd

A B CD A B CD A B CD A B CD A B CD
OPT outputs

OPT outputs

OPT outputs

APT analog
fuse 3.15

fuse 3.15

fuse 3.15

IPT inputs

A BC D A BC D A BC D A BC D A BC D

comm.out comm.out comm.out comm.inp com-anl +24v


com
water count.
fert. pump C
fert. pump A

fert. pump B

EC
pH
main pump
main valve
fert. (water)pump

pump fail
valve 1
valve 2

valve 3

valve 4

valve 5
valve 6
alarm

LPP= Line Power Protection unit


360mm
OL = 3 Phase Over Load Protection

FU1 S1 R3E-1
1
man
OL K1
230V
24V

auto
2 4 TR1

LPP
123
500mm

OPT OPT OPT IPT APT

NYY 5x2.5 5m cable

Compact Fertigal Electric Panel


Compact Fertigal
Eldar-Shany Electric Panel
24-03-99 Fertigal5.vsd

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Fertijet Manual

Appendix B Mechanical Drawings


1
11
2

3
4-5
12
19 6

15
7
16

13

14

20-23 10

No. Catalog No. Description 9


1 2101112121 Elbow
2 2041000101 Check valve + record
3 2102512083 Trans. female conn. >
4 2170240080 Complete Sirai valve 50 Hz
5 2170240082 Complete Sirai valve 60 Hz
6 2112008002 Adjustable valve
7 2101056082 Pipe connection
8 2171002415 Sirai coil ~24V 50 Hz
8 2171002416 Sirai coil ~24V 60 Hz
9 2171910120 Diaphragm (New)
9 2171910110 Diaphragm (Old)
10 2171002420 Sirai valve housing
11 01120010 Distributor manifold 4 outlets
12 0910311000 Venturi injector skeleton 350 l/h (90 GPH)
13 01120005 Mixing manifold 4 inlets
14 01120100 Booster pump inlet adaptor (800 series)
14a 01120105 Booster pump inlet adaptor (400 series)
15 01120110 Water + fertilizer outlet fitting (800 series)
15a 01120115 Water + fertilizer outlet fitting (400 series)
16 2301732161 Flexible pipe fitting 32mm 1
17 2010500020 Mechanical bearing 16mm

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17

20 2010006405 Booster pump ~3 400V 50 Hz 1.5 HP


21 2010006805 Booster pump ~3 400V 50 Hz 2.5 HP
22 2010006403 Booster pump ~3 400/220V 60 Hz 1.5 HP
23 2010006802 Booster pump ~1 120V 60 Hz 2.0 HP
24 2010006803 Booster pump ~3 400/220V 60 Hz 2.5 HP

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Appendix C Performance Specifications

Table C-1: Injector Combinations (EC-pH injector calculated but not counted)

Comb. No. 350 l/h 1020 l/h Total Booster Q Nutrients Acid
(90 GPH) type (300 GPH) L/h (GPM) Injection IA
Type Capacity
1 2 0 3000-4000 (13-18) 350 l/h 350
2 3 0 4500-5500 (20-24) 700 l/h 350
3 4 0 5600-7000 (25-30) 1050 l/h 350
4 5 0 6700-8500 (30-37) 1,400 l/h 350
5 1 1 6500-7900 (29-35) 1,050 l/h 350
6 2 1 7400-9100 (33-40) 1,400 l/h 350
7 1 2 10400-12800 (45-56) 2,100 l/h 350
8 1 3 14500-18000 (64-80) 3,150 l/h 350
9 0 4 18000-22000 (80-97) 3,150 l/h 1020

Table C-2: Pumps vs. Downstream Pressure Valid Combinations

Downstream Pressure 1.5 HP 2.5-3 HP 7.5 HP


2.5 bar 2,3,4 N/A N/A
3 bar 2,3 3-7 N/A
4 bar 1,2 2-6 9
5 bar 1 1,2,3,5 8,9

The injection rate represents maximum injection capacity, with mainline flow rate as a factor. Using
two injectors to inject a higher rate of fertilizer is common whenever necessary, therefore the chart
below simply represents the total injection capacity of each combination.

Injection rate
1
40 2
35 3 and 5
30 4 and 6
25 7
20 8 and 9
l/ 3
m

15

10

0
30 40 60 100 180 340
Mainline flow M3/H

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