INSPECTION TEST PLAN (ITP): BORED PILE WORK (CIVIL WORK)

TABLE OF CONTENTS

Section Description

Inspection Categories

Notice(Request) of Inspection

1.0 Pre-Activity Check

2.0 Boring of Pile

3.0 Pre- Pour Inspection Trial and Production

4.0 Concrete Reception and Placement

5.0 Testing

6.0 Cleaning

7.0 Attachments

Attachment 1 ITR-QGI001-Rev1 REQUEST FOR INSPECTION/TEST

Attachment 2 ITR-QCI001 INSPECTION AND TEST REPORT FOR SURVEY

Attachment 3 ITR-QCI002-Rev1 INSPECTION AND TEST REPORT FOR BORED PILE

Attachment 4 ITR-QCI003 BORED PILE STABILIZING FLUID TEST RECORD

Attachment 5 ITR-QCI004 LOAD TEST RECORD

0.1 Inspection Categories
The following inspection categories shall be used to identify the extent of inspection for each inspection activity within the ITP
 I Inspection items:
It is the primary responsibility of Subcontractor and/or CONTRACTORs Quality Department to carry out the necessary inspection and test to assure
conformance to the Contract requirements, drawings, specification and related codes and standards.

S Surveillance
Monitor the status of work and materials and analyses of records on a periodical basis to ensure that specified requirements are being fulfilled.
W Witness
As mandatory items of inspection, examination, or test this stage shall be notified in advance by the Subcontractor or CONTRACTORs construction
department and shall be performed under witness of the relevant Inspection Authority. However, work may proceed if the relevant authority is not available
at the required time.
H HOLD
Hold point (H) means a point, designated by prior stated agreement in the inspection and test plan(s), at which the performance of an activity must be
stopped and put an hold until specified actions are completed.
R Review
Review results of inspection, examination or test.
1.1 0.2 Notice (Request) of Inspection
The Subcontractor shall submit to CONTRACTOR a Notice of Inspection Request one (1) day before the inspection is to be carried out. The request shall
contain information as follows:
Inspection item(s).
Responsibility Category. (as defined within the ITP)
Date, place and time of inspection.
Requirement for third party inspection (if any).
Any other relevant information.

The Subcontractor may proceed with the inspection activity at the specified time without the presence of CONTRACTOR or COMPANY for witness
inspection unless a delay has been previously advised and agreed by either party.
The Notice of Inspection shall be sequentially numbered by the subcontractor in accordance with SUT1-Z05-Q 00-4-001 Numbering Procedure for Site
Quality Documents.

Reference Documents Inspection Points

Activity and Characteristic
No. (Codes/ Std/ Spec. / Acceptance Criteria Verifying Document Sub-Con CONTR. SCC / ITL
to be Checked
Proc.) RE / RTO
 Reference Documents Inspection Points
Activity and Characteristic
No. (Codes/ Std/ Spec. / Acceptance Criteria Verifying Document Sub-Con CONTR. SCC / ITL
to be Checked
Proc.) RE / RTO
1.0 Pre-Activity Check

1.1 Verify method statement for Method statement Approval method statement Method statement
R R R
piling is approval
1.2 Verification of Design Mix For
Concrete Approval Construction
Approved /Accepted Concrete Design Mix by
- Type of Concete Drawing Trial Mix Design Test Report I W W
Engineer
- Mix Propotion SUTO-ALL-C08-4-002 to 006
- Slump
1.3 Concrete Design Mix & Method Approval Construction
As Per Project Spec. & Engineer Design /
of Casting Drawing Trial Mix Result Report & MS I R R
Instruction (C40 & C50)
SUTO-ALL-C08-4-002 to 006
1.4 Reinforcement Steel Approval Construction Rebar Test Result Achieve requirement of
Drawing specification / applicable standard T-High Yield, Rebar Test Report I W W I
SUTO-ALL-C08-4-002 to 006 Rebar Grade 460
1.5 Check for bench mark Sembcorp Bench ITR-QCI-001
Confirmation of Sembcorp bench mark and Verified
Mark. New Bench mark(If INSPECTION AND TEST I I S
new datum.
necessary) REPORT FOR SURVEY
1.6 Verify pile design is approval. Approval Construction
Approval Construction
Drawing Approval Construction Drawing I R R
Drawing
SUTO-ALL-C08-4-002 to 006
2.0 Boring of Pile

2.1 Notification of Boring Work ITR-QGI-001-Rev 1

- Min. 1 day before commencement REQUEST FOR INSPECTION I R R
& TEST
2.2 Survey of Pile Location Approval Construction ITR-QCI-001
Location Plan : Coordinate 75mm, Elevation,
Trial and Production Drawing INSPECTION & TEST REPORT I S S
Horizontal position
SUTO-ALL-C08-4-002 to 006 FOR SURVEY

2.3 Verification of Casing BS 5400 Grade 300, THK 6mm Min.

- Drilling Accecories diameter
- Casing diameter
- Verticality of Casing
- Top casing level
- Setting out position
1/200 for CBP; 1/75 for
Approval Construction Veriticality of Casing ITR-QCI-002-Rev 1
foundation pile
Drawing INSPECTION & TEST REPORT I W S
SUTO-ALL-C08-4-002 to 006 Setting out position +/- 25m for CBP; +/- FOR BORED PILE
75mm for foundation
pile
 Reference Documents Inspection Points
Activity and Characteristic
No. (Codes/ Std/ Spec. / Acceptance Criteria Verifying Document Sub-Con CONTR. SCC / ITL
to be Checked
Proc.) RE / RTO
2.4 Monitoring Boring Progess
- Rate of Penetration / Drilling ITR-QCI-002-Rev 1
- Monitoring Drilling in Soil or INSPECTION & TEST REPORT
Rock (Change in tools from Method of Statement
As per Project Specification. FOR BORED PILE I W I
Soil to Rock Where Applicable) SUTO-ALL-C08-4-002 to 006
ITR-QCI-002-Rev-1
- Verticality of Machinery BORING RECORD

3.0 Pre-Pour inspection - Trial

and Production
3.1 Pile Termination Check
Approval For Construction ITR-QCI-002-Rev 1
- Pile Toe has achieved as per As per Project Spec. & AFC Drawing S(SCC)
Drawing INSPECTION & TEST REPORT I W
Engineer Instruction Disturbed/Softened soil shall be removed H(RE/RTO)
SUTO-ALL-C08-4-002 to 006 FOR BORED PILE
- Adequate Cleaning of he Base
3.2 Rebar Cage Check
- No. of main rebar As per Project Spec. & AFC Drawing Checklist
- Size of main rebar Item.
- Spacing of links
- Size of Links
Approval For Construction ITR-QCI-002-Rev 1
- Splicing length
Drawing INSPECTION & TEST REPORT I W W
- Diameter of the cag
SUTO-ALL-C08-4-002 to 006 FOR BORED PILE
- Installation of Rebar Cage
- Lifting Point detail

3.3 Stabilizing Fluid Fresh

Prior to
- Density Property to placing
mixed Test method
- Viscocity be measure steel
fluid
cage
- pH Test
<1.06 <1.15 Mud density
- Sand Content Density
g/ml g/ml balance ITR-QCI-003
Method of Statement
Viscosity 40-65s NA Marsh cone
BORED PILE STABILIZING I W W
SUTO-ALL-C08-4-002 to 006
FLUID TEST RECORD
pH indicator
pH 8-11 8-11
paper
Sand
4% 4% Wet seiving
Content
4.0 Concrete Reception and
Placement
 Reference Documents Inspection Points
Activity and Characteristic
No. (Codes/ Std/ Spec. / Acceptance Criteria Verifying Document Sub-Con CONTR. SCC / ITL
to be Checked
Proc.) RE / RTO
4.1 Check of concrete grade as Approval For Construction Verify the correct concrete Mix design and grade ITR-QCI-002-Rev 1
per approved Mix. Design and Drawing used and Qty as per estimated volumn. Cube Test INSPECTION & TEST REPORT I W S
Qty SUTO-ALL-C08-4-002 to 006 result acceptance criteria FOR BORED PILE
4.2 - Slump - Mix design /DO
As per Project Spec. & AFC Drawing
- Temperature - Mix Design/ DO
- Tremie pipe length - Mix Design ITR-QCI-002-Rev 1
R(SCC)
- Concrete level - Sounding INSPECTION & TEST REPORT I W
W(RE/RTO)
- Over cast - Method Statement FOR BORED PILE

4.3 Sampling of cube test Approval Construction

Drawing As per Engineer Instruction Lab. Test Report I W R I
SUTO-ALL-C08-4-002 to 006
4.4 Concrete Quantity Check ITR-QCI-002-Rev 1
N.A Design & Actual Quantity INSPECTION & TEST REPORT I R R
FOR BORED PILE
4.5 Check time between Truck ITR-QCI-002-Rev 1
Approved Design Mix
leaving batching plant and Time not to exceed. INSPECTION & TEST REPORT I S S
SUTO-ALL-C08-4-002 to 006
Pouring FOR BORED PILE
5.0 Testing
5.1 Vertification of Test Method Approval Construction
Conforming to requirement of specification and
Drawing Method Statement I R R
approve Test Method
SUTO-ALL-C08-4-002 to 006
5.2 Vertification of Pile testing SUTO-ALL-C08-4-002 to 006 Independent test Lab. Approved by company Calibration Report
Laboratory verify theTest & measuring Instrument calibrated I R R I

5.3 Pile Load Test / Type & *. Static Load Pile Test : 1% of Total Production
Quantity Pile or One pile test for each pile typeOne pile test Test Report
Approval Construction ITR-QCI-004
for each pile type
Drawing Load Test Record I W H
*. Dynamic Test Pile : 5% of Production Piles all
SUTO-ALL-C08-4-002 to 006
test pile
*. Integrity Test Pile : All working Pile
5.4 Pile Test Acceptance Criteria Approval Construction Allowable Settlement:
for Working pile Drawing Short Term = 15mm & Test Report I R R
SUTO-ALL-C08-4-002 to 006 Long Term = 25mm
5.5 Submission of test results to SUTO-ALL-C08-4-002 to 006 Test Report of Lab.
company I R R

6.0 Cleaning
 Reference Documents Inspection Points
Activity and Characteristic
No. (Codes/ Std/ Spec. / Acceptance Criteria Verifying Document Sub-Con CONTR. SCC / ITL
to be Checked
Proc.) RE / RTO
6.1 Confirm Concrete debris, etc
SUTO-ALL-C08-4-002 to 006 Visual Visual I S S