You are on page 1of 29

Abrasion

(mechanical)

Abrasion is the process of scufng,


scratching, wearing down, marring, or
rubbing away. It can be intentionally
imposed in a controlled process using an
abrasive. Abrasion can be an undesirable
effect of exposure to normal use or
exposure to the elements.
In stone shaping
Ancient artists, working in stone, used
abrasion to create sculptures. The artist
selected dense stones like carbonite and
emery and rubbed them consistently
against comparatively softer stones like
limestone and granite. The artist used
different sizes and shapes of abrasives, or
turned them in various ways as they
rubbed, to create effects on the softer
stone's surface. Water was continuously
poured over the surface to carry away
particles. Abrasive technique in stone
shaping was a long, tedious process that,
with patience, resulted in eternal works of
art in stone.

Models
The Archard equation is a simple model
used to describe sliding wear and is based
on the theory of asperity contact.

Abrasion resistance
The resistance of materials and structures
to abrasion can be measured by a variety
of test methods.[1] These often use a
specied abrasive or other controlled
means of abrasion. Under the conditions
of the test, the results can be reported or
can be compared items subjected to
similar tests.

Such standardized measurements can


produce two quantities: abrasion rate and
normalized abrasion rate (also called
abrasion resistance index). The former is
the amount of mass lost per 1000 cycles
of abrasion. The latter is the ratio of
former with the known abrasion rate for
some specic reference material.[2]

One type of instrument used to get the


abrasion rate and normalized abrasion rate
is the abrasion scrub tester, which is made
up of a mechanical arm, liquid pump, and
programmable electronics. The machine
draws the mechanical arm with attached
brush (or sandpaper, sponge, etc.) over the
surface of the material that is being
tested. The operator sets a pre-
programmed number of passes for a
repeatable and controlled result. The liquid
pump can provide detergent or other
liquids to the mechanical arm during
testing to simulate washing and other
normal uses.[3]

The use of proper lubricants can help


control abrasion in some instances. Some
items can be covered with an abrasion-
resistant material. Controlling the cause of
abrasion is sometimes an option.

Standards
ASTM

ASTM B611 Test Method for Abrasive


Wear Resistance of Cemented
Carbides[4]
ASTM C131 Standard Test Method for
Resistance to Degradation of Small-Size
Coarse Aggregate by Abrasion and
Impact in the Los Angeles Machine[5]
ASTM C448 Standard Test Methods for
Abrasion Resistance of Porcelain
Enamels
ASTM C535 Standard Test Method for
Resistance to Degradation of Large-Size
Coarse Aggregate by Abrasion and
Impact in the Los Angeles Machine[6]
ASTM C944 Standard Test Method for
Abrasion Resistance of Concrete or
Mortar Surfaces by the Rotating-Cutter
Method
ASTM C1027 Standard Test Method for
Determining Visible Abrasion Resistance
of Glazed Ceramic Tile
ASTM C1353 Standard Test Method for
Abrasion Resistance of Dimension
Stone Subjected to Foot Trafc Using a
Rotary Platform, Double-Head Abraser
ASTM D968 Standard Test Methods for
Abrasion Resistance of Organic
Coatings by Falling Abrasive
ASTM D1630 Standard Test Method for
Rubber Property Abrasion Resistance
(Footwear Abrader)[7]
ASTM D 2228 Standard Test Method for
Rubber Property - Relative Abrasion
Resistance by the Pico Abrader
Method[8]
ASTM D3389 Standard Test Method for
Coated Fabrics Abrasion Resistance
(Rotary Platform Abrader)[9]
ASTM D4060 Standard Test Method for
Abrasion Resistance of Organic
Coatings by the Taber Abraser[10]
ASTM D4158 Standard Guide for
Abrasion Resistance of Textile
Fabrics],[11]
ASTM D4966 Standard Test Method for
Abrasion Resistance of Textile Fabrics
ASTM D5181 Standard Test Method for
Abrasion Resistance of Printed Matter
by the GA-CAT Comprehensive Abrasion
Tester
ASTM D5264 Standard Practice for
Abrasion Resistance of Printed
Materials by the Sutherland Rub
Tester[12]
ASTM D5963 Standard Test Method for
Rubber PropertyAbrasion Resistance
(Rotary Drum Abrader)[13]
ASTM D6279 Standard Test Method for
Rub Abrasion Mar Resistance of High
Gloss Coatings
ASTM D7428 Standard Test Method for
Resistance of Fine Aggregate to
Degradation by Abrasion in the Micro-
Deval Apparatus
ASTM F1486 Standard Practice for
Determination of Abrasion and Smudge
Resistance of Images Produced from
Ofce Products
ASTM G56 Standard Test Method for
Abrasiveness of Ink-Impregnated Fabric
Printer Ribbons and Other Web
Materials[14]
ASTM G65 Standard Test Method for
Measuring Abrasion Using the Dry
Sand/Rubber Wheel Apparatus[15]
ASTM G75 Standard Test Method for
Determination of Slurry Abrasivity (Miller
Number) and Slurry Abrasion Response
of Materials (SAR Number)[16]
ASTM G81 Standard Test Method for
Jaw Crusher Gouging Abrasion Test[17]
ASTM G105 Standard Test Method for
Conducting Wet Sand/Rubber Wheel
Abrasion Tests[18]
ASTM G132 Standard Test Method for
Pin Abrasion Testing[19]
ASTM G171 Standard Test Method for
Scratch Hardness of Materials Using a
Diamond Stylus[20]
ASTM G174 Standard Test Method for
Measuring Abrasion Resistance of
Materials by Abrasive Loop Contact[21]

DIN

DIN 53516 Testing of Rubber and


Elastomers; Determination of Abrasion
Resistance[8]

ISO

ISO 4649 Rubber, vulcanized or


thermoplastic -- Determination of
abrasion resistance using a rotating
cylindrical drum device[22]
ISO 9352 Plastics -- Determination of
resistance to wear by abrasive
wheels[23]
ISO 28080 Hardmetals -- Abrasion tests
for hardmetals[24]
ISO 23794 Rubber, vulcanized or
thermoplastic -- Abrasion testing --
Guidance[25]
ISO 21988:2006 Abrasion-resistant cast
irons. Classication
ISO 28080:2011 Hardmetals. Abrasion
tests for hardmetals
ISO 16282:2008 Methods of test for
dense shaped refractory products.
Determination of resistance to abrasion
at ambient temperature

JSA

JIS A 1121 Method of test for resistance


to abrasion of coarse aggregate by use
of the Los Angeles machine[26]
JIS A 1452 Method of abrasion test for
building materials and part of building
construction (falling sand method)[27]
JIS A 1453 Method of abrasion test for
building materials and part of building
construction (abrasive-paper method)[28]
JIS A 1509-5 Test methods for ceramic
tiles -- Part 5: Determination of
resistance to deep abrasion for
unglazed floor tiles[29]
JIS A 1509-6 Test methods for ceramic
tiles -- Part 6: Determination of
resistance to surface abrasion for
glazed floor tiles[30]
JIS C 60068-2 Environmental testing --
Part 2: Tests -- Test Xb: Abrasion of
markings and letterings caused by
rubbing of ngers and hands[31]
JIS H 8682-1 Test methods for abrasion
resistance of anodic oxide coatings on
aluminium and aluminium alloys -- Part
1: Wheel wear test[32]
JIS H 8682-2 Test methods for abrasion
resistance of anodic oxide coatings on
aluminium and aluminium alloys -- Part
2: Abrasive jet test[33]
JIS H 8682-3 Test methods for abrasion
resistance of anodic oxide coatings on
aluminium and aluminium alloys -- Part
3: Sand-falling abrasion resistance
test[34]
JIS K 5600-5-8 Testing methods for
paints -- Part 5: Mechanical property of
lm -- Section 8: Abrasion resistance
(Rotating abrasive-paper-covered wheel
method)[35]
JIS K 7204 Plastics -- Determination of
resistance to wear by abrasive
wheels[36]

See also
Abrasion (geology)
Abrasive
Abrasive blasting
Archard equation
Erosion
Wear

References
1. "Archived copy" . Archived from the
original on 2013-01-20. Retrieved
2012-10-20.
2. S. Grynko, "Material Properties
Explained" (2012), ISBN1-4700-7991-7, p.
2.
3. "Abrasion Scrub Tester for testing the
resistance to abrasion of coated
surfaces" . www.byk.com. Retrieved
18 May 2017.
4. "ASTM B611 - 13 Standard Test Method
for Determining the High Stress Abrasion
Resistance of Hard Materials" .
www.ASTM.org. Retrieved 18 May 2017.
5. "ASTM C131 / C131M - 14 Standard Test
Method for Resistance to Degradation of
Small-Size Coarse Aggregate by Abrasion
and Impact in the Los Angeles Machine" .
www.ASTM.org. Retrieved 18 May 2017.
6. "ASTM C535 - 16 Standard Test Method
for Resistance to Degradation of Large-Size
Coarse Aggregate by Abrasion and Impact
in the Los Angeles Machine" .
www.ASTM.org. Retrieved 18 May 2017.
7. "ASTM D1630 - 16 Standard Test Method
for Rubber PropertyAbrasion Resistance
(Footwear Abrader)" . www.ASTM.org.
Retrieved 18 May 2017.
8. "Abrasion Methods Available at ARDL" .
Archive.org. 20 January 2013. Archived
from the original on 20 January 2013.
Retrieved 18 May 2017.
9. "ASTM D3389 - 16 Standard Test Method
for Coated Fabrics Abrasion Resistance
(Rotary Platform Abrader)" .
www.ASTM.org. Retrieved 18 May 2017.
10. "ASTM D4060 - 14 Standard Test
Method for Abrasion Resistance of Organic
Coatings by the Taber Abraser" .
www.ASTM.org. Retrieved 18 May 2017.
11. "ASTM D4158 - 08(2016) Standard
Guide for Abrasion Resistance of Textile
Fabrics (Uniform Abrasion)" .
www.ASTM.org. Retrieved 18 May 2017.
12. "ASTM D5264 - 98(2011) Standard
Practice for Abrasion Resistance of Printed
Materials by the Sutherland Rub Tester" .
www.ASTM.org. Retrieved 18 May 2017.
13. "ASTM D5963 - 04(2015) Standard Test
Method for Rubber PropertyAbrasion
Resistance (Rotary Drum Abrader)" .
www.ASTM.org. Retrieved 18 May 2017.
14. "ASTM G56 Standard Test Method for
Abrasiveness of Ink-Impregnated Fabric
Printer Ribbons and Other Web Materials" .
astm.org. Retrieved 18 May 2017.
15. "ASTM G65 - 16 Standard Test Method
for Measuring Abrasion Using the Dry
Sand/Rubber Wheel Apparatus" .
www.ASTM.org. Retrieved 18 May 2017.
16. "ASTM G75 - 15 Standard Test Method
for Determination of Slurry Abrasivity
(Miller Number) and Slurry Abrasion
Response of Materials (SAR Number)" .
www.ASTM.org. Retrieved 18 May 2017.
17. "ASTM G81 - 97a(2013) Standard Test
Method for Jaw Crusher Gouging Abrasion
Test" . www.ASTM.org. Retrieved 18 May
2017.
18. "ASTM G105 - 16 Standard Test Method
for Conducting Wet Sand/Rubber Wheel
Abrasion Tests" . www.ASTM.org.
Retrieved 18 May 2017.
19. "ASTM G132 - 96(2013) Standard Test
Method for Pin Abrasion Testing" .
www.ASTM.org. Retrieved 18 May 2017.
20. "ASTM G171 - 03(2009)e2 Standard
Test Method for Scratch Hardness of
Materials Using a Diamond Stylus" .
www.ASTM.org. Retrieved 18 May 2017.
21. "ASTM G174 - 04(2009)e1 Standard
Test Method for Measuring Abrasion
Resistance of Materials by Abrasive Loop
Contact" . www.ASTM.org. Retrieved
18 May 2017.
22. "Wayback Machine" (PDF). Archive.org.
21 October 2012. Archived from the original
on 21 October 2012. Retrieved 18 May
2017.
23. "ISO 9352:2012 - Plastics --
Determination of resistance to wear by
abrasive wheels" . www.ISO.org. Retrieved
18 May 2017.
24. "ISO 28080:2011 - Hardmetals --
Abrasion tests for hardmetals" .
www.ISO.org. Retrieved 18 May 2017.
25. "ISO 23794:2003 - Rubber, vulcanized or
thermoplastic -- Abrasion testing --
Guidance" . www.ISO.org. Retrieved 18 May
2017.
26. "JSA Web Store - JIS A 1121:2007
Method of test for resistance to abrasion of
coarse aggregate by use of the Los
Angeles machine" .
www.webstore.JSA.or.jp. Retrieved 18 May
2017.
27. "JSA Web Store-Message" .
www.webstore.JSA.or.jp. Retrieved 18 May
2017.
28. "JSA Web Store-Message" .
www.webstore.JSA.or.jp. Retrieved 18 May
2017.
29. "JSA Web Store-Message" .
www.webstore.JSA.or.jp. Retrieved 18 May
2017.
30. "JSA Web Store-Message" .
www.webstore.JSA.or.jp. Retrieved 18 May
2017.
31. "JSA Web Store - JIS C 60068-2-
70:2007 Environmental testing -- Part 2:
Tests -- Test Xb: Abrasion of markings and
letterings caused by rubbing of ngers and
hands" . www.webstore.JSA.or.jp. Retrieved
18 May 2017.
32. "JSA Web Store-Message" .
www.webstore.JSA.or.jp. Retrieved 18 May
2017.
33. "JSA Web Store-Message" .
www.webstore.JSA.or.jp. Retrieved 18 May
2017.
34. "JSA Web Store-Message" .
www.webstore.JSA.or.jp. Retrieved 18 May
2017.
35. "JSA Web Store - JIS K 5600-5-8:1999
Testing methods for paints -- Part 5:
Mechanical property of lm -- Section 8:
Abrasion resistance (Rotating abrasive-
paper-covered wheel method)" .
www.webstore.JSA.or.jp. Retrieved 18 May
2017.
36. "JSA Web Store - JIS K 7204:1999
Plastics -- Determination of resistance to
wear by abrasive wheels" .
www.webstore.JSA.or.jp. Retrieved 18 May
2017.
Further reading
Wear Processes in Manufacturing,
Badahur and Magee, ASTM STP 1362,
1999

Retrieved from
"https://en.wikipedia.org/w/index.php?
title=Abrasion_(mechanical)&oldid=796600469"

Last edited 4 months ago by Green

Content is available under CC BY-SA 3.0 unless


otherwise noted.

You might also like