Professional Documents
Culture Documents
PLF .
38% of Indias total thermal power capacity lying partially used / unused.
Gas Power Plants operating at 22% PLF for want of fuel. Gas. 24 gas stations not
operating at all.
Renewable Resources are making and breaking their own records Pricing &
Capacities
1
2
OUTLINE OF PRESENTATION
Introduction
Conclusion
3
NTPC Limited
Countrys Largest
Premier Power
Producer
44
NTPC Limited A Journey
2017 51671 MW
Rechristened as NTPC Limited in line with diversification in 2010
business operations beyond thermal power generation
GOI Divested 5% of
its Paid Up Capital
2009
Awarded first BTG Super Critical Plant
Became a
Listed on Indian stock exchanges MAHARATNA
2007
Coal Mining Block allocated
2005
Capacity
Capacity 20,000
2004 Diversification - foray 30,000 MW
Installed Capacity - MW
into Equipment Manuf.
10,000 MW 2002 Bulk tendering of super
1997
critical equipment
Set up with 100%
1990
ownership by GOI Long term FSA with CIL
1982 Became a
for 20 years
1975 NAV RATNA
First 200 MW unit at
Singrauli commissioned 5
NTPC Limited - PAN-INDIA PRESENCE
NTPC Owned Nos MW
Coal 20 38,755
Gas/Liquid Fuel 7 4,017
Hydro 1 800
Renewable energy projects 11 865
(Solar PV)
Wind 1 18
Totala 40 44,455
Owned By JVs/Subsidiaries
Coal & Gas 9 7,216
Total 49 51,671
CORPORATE PLAN
6
Capacity by 2032 : 128 GW
NTPC Jhanor Gandhar
77
NTPC Jhanor Gandhar
VISION
To generate most reliable , eco-friendly power in a safe and
efficient manner, powering the nation.
ACCREDITATIONS
ISO-9001
ISO-14001
OHSAS-18001
5-S
ISO 50001
(Certification process in progress) 8
AWARDS AND RECOGNITION
9
1 . Station receives 3 Awards : Best CSR Practices, Community Development and CSR
Leadership during World CSR Congress Mumbai.
2. Station received Good Green Governance Award : Srishti Foundation New Delhi on
Earth Day - 2016
3. Station received Water Digest's Water Award 2016-17 for 'BEST WATER
MANAGEMENT PRACTICES' in PUBLIC SECTORS category at New Delhi.
5. Station received "Award for Excellent Contributions in CSR-CD" at QCFI Annual TQM
Conclave - 2016, Vadodara .
10
6. Station received NTPC's Swarn Shakti Award for Best Performance in CSR-CD and
Environment Management.
8. Station received Certificate of Appreciation for Accident Free Working for More Than One
Million Hours during from Gujarat Safety Council & Director(Industrial Safety and Health)
Gujarat.
10. Station received Award for impressive implementation of Rajbhasha from Nagar
Rajbhasha Committee Ankleshwar.
11
Bird's Eye View on Countrys Gas Power Stations
PLF & CAPACITY (Fig in % & MW)
26 30000
25
25000
24
20000
23
22 15000 Capacity
PLF
21
10000
20
5000
19
18 0
2013-14 2014-15 2015-16 2016-17 2017-18
12
Region wise Gas Power Stations PLF(%)
Thermal
Period Nuclear Hydro RES Grand Total
Coal Gas Diesel Sub-Total
2011-12 112022 18381 1200 131603 4780 38990 24503 199877
Thermal
Period Nuclear Hydro RES Grand Total
Coal Gas Diesel Sub-Total
2011-12 38925 8255 17.84 47197 1840 7447 7910 64394
2012-13 49257 8988 17.48 58263 1840 7447 8987 76537
2013-14 58020 10139 17.48 68176 1840 7447 11271 88735
2014-15 65807 10915 17.48 76740 1840 7447 12795 98822
2015-16 72153 10815 0 82968 1840 7447 15315 107571
2016-17 68294 11203 0 79497 1840 7447 18304 107089
2017-18 70164 11059 0 81223 1840 7447 18412 108923
15
Gujarat - Growth in Installed Capacity (MW)
Thermal
Period Nuclear Hydro RES Grand Total
Coal Gas Diesel Sub-Total
2011-12 12879 4245 17.48 17142 559 772 3499 21972
2012-13 14578 4245 17.48 18841 559 772 3715 23888
2013-14 15738 6130 17.48 21886 559 772 4430 27647
2014-15 15988 6906 17.48 22912 559 772 4718 28961
2015-16 16501 6806 0 23307 559 772 5230 29868
16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
14.1
18.5
17
21.3
24.2
Top 30 Indian Gas Stations PLF(%)
27.0
33.5
35.0
35.3
37.6
38.4
40.6
47.2
51.9
54.4
56.6
57.8
59.6
59.8
60.2
60.2
65.2
66.4
66.9
70.1
70.4
76.5
79.3
80.6
93.2 81.6
100 80 60 40 20 0
Top 30 Indian Gas Stations at a glance
Capacity( Monthly Monthly Upto Month Upto Month
Ranking Stn
MW) Gen(Mus) PLF(%) Gen(Mus) PLF(%)
1 TROMBAY CCPP 180.00 93.51 69.83 491.15 93.19
2 VALANTARVY CCPP 52.80 34.28 87.26 126.12 81.58
3 MONARCHAK CCPP 101.00 62.56 83.25 238.32 80.59
4 KARAIKAL CCPP 32.50 19.22 79.49 75.41 79.25
5 VALUTHUR CCPP 186.20 110.73 79.93 417.17 76.52
6 SUGEN CCPP 1147.50 566.63 66.37 2366.79 70.44
7 KASHIPUR CCPP 225.00 132.26 79.01 462.04 70.13
8 VIJJESWARAM CCPP 272.00 160.40 79.26 533.01 66.93
9 TRIPURA CCPP 726.60 364.33 67.39 1413.21 66.43
10 KATHALGURI CCPP 291.00 143.14 66.11 555.85 65.24
11 LAKWA GT 142.20 51.12 48.32 250.78 60.23
12 AGARTALA GT 135.00 59.46 59.20 237.88 60.18
13 RATNAGIRI CCPP III 740.00 375.11 68.13 1296.37 59.83
14 RAMGARH CCPP 273.80 124.11 60.93 477.48 59.56
15 URAN CCPP 672.00 272.92 54.59 1138.01 57.84
18
Top 30 Indian Gas Stations at a glance
Capacity Monthly Monthly Upto Month Upto Month
Ranking Stn
(MW) Gen(Mus) PLF(%) Gen(Mus) PLF(%)
16 GANDHAR CCPP 657.39 281.68 57.59 1089.02 56.58
17 JEGURUPADU PHASE I CCPP 235.40 97.85 55.87 375.22 54.44
18 PRAGATI CCPP 330.40 130.63 53.14 501.65 51.85
19 ROKHIA GT 111.00 39.97 48.40 153.38 47.19
20 KAWAS CCPP 656.20 203.63 41.71 779.09 40.55
21 GAMA CCPP 225.00 71.42 42.66 252.62 38.35
22 KARUPPUR CCPP 119.80 44.09 49.47 131.97 37.62
23 KUTTALAM CCPP 100.00 33.72 45.32 103.37 35.30
24 KOVIKALPAL CCPP 107.88 31.60 39.37 110.57 35.00
25 BARAMURA GT 58.50 14.89 34.21 57.43 33.53
26 DADRI CCPP 829.78 133.99 21.70 655.69 26.99
27 I.P.CCPP 270.00 42.93 21.37 190.94 24.15
28 PRAGATI CCGT-III 1500.00 334.85 30.00 934.48 21.28
29 NAMRUP CCPP 181.25 26.95 19.99 98.09 18.48
30 FARIDABAD CCPP 431.59 83.11 25.88 178.19 14.10
19
Top 21 Gas Stations at a Glance
Capacity Upto Month
Ranking Stn ECR Customers
(MW) PLF(%)
TROMBAY CCPP - Maharashtra
1 180.00 93.19 1.53 Mumbai
Tata
2 VALANTARVY CCPP - TN 52.80 81.58 0.00 TN
3 MONARCHAK CCPP - Tripura 101.00 80.59 0.00 Tripura
4 KARAIKAL CCPP - Puduchery 32.50 79.25 0.00 Puduchery
5 VALUTHUR CCPP - TN 186.20 76.52 0.00 TN
Surat +
6 SUGEN CCPP - Torrent Gujarat 1147.50 70.44 0.00
Ahmedabad
KASHIPUR CCPP - Pvt
7 225.00 70.13 0.00 Uttrakhand
Uttrakhand Shravanti Energy
8 VIJJESWARAM CCPP - APPGCL 272.00 66.93 0.00 AP
9 TRIPURA CCPP Tripura 726.60 66.43 1.46 NES
KATHALGURI CCPP - Assam
10 291.00 65.24 1.31 NES
NEEPCO
20
Top 21 Gas Stations at a Glance
Capacity Upto Month
Ranking Stn ECR Customers
(MW) PLF(%)
11 LAKWA GT - Assam 142.20 60.23 1.31 NES
12 AGARTALA GT - Tripura 135.00 60.18 1.31 NES
13 RATNAGIRI CCPP III - NTPC 740.00 59.83 5.50* Indian Railways
14 RAMGARH CCPP - Uttrakhand 273.80 59.56 1.84 Uttrakhand
15 URAN CCPP - Maharashtra 672.00 57.84 1.64 Maharashtra
Guj, Maha, MP,
16 GANDHAR CCPP - NTPC 657.39 56.58 1.82
DNH, D&D, Goa
17 JEGURUPADU PHASE I CCPP - AP 235.40 54.44 AP
18 PRAGATI CCPP - Delhi 330.40 51.85 2.95 Delhi
19 ROKHIA GT - Tripura 111.00 47.19 1.88 Tripura
Guj, Maha, MP,
20 KAWAS CCPP - NTPC 656.20 40.55 1.88
DNH, D&D, Goa
21 GAMA CCPP - Uttrakhand 225.00 38.35 3.94 Uttrakhand
21
Birds Eye View - Regions & WR States
Gas & RES
Total Installed Installed Gas based Capacity Installed RES Capacity
Regions / States (%)
Capacity(MW)
MW % MW %
NR 91071 5781 6.35 11713 12.86 19.21
WR 108923 11059 10.15 18412 16.90 27.06
SR 92567 6474 6.99 26891 29.05 36.04
ER 33586 100 0.30 994 2.96 3.26
NER 3950 1771 44.84 281 7.11 51.95
49 / 68 25313 22.56
23
PERFORMANCE
BENCHMARKING
24
PB - Comparable Gas Stations
56.58
40.96 40.55
30.29 29.89
28.64 Jhanor
24.16 25.94
22.97 Kawas
21.03
16.65 15.61 GPEC
9.22
4.43 5.2 4.89 3.64 4.58
1200
1000
MUs
800
600
400
200
RGCCPP
Auraiya
Dadri(Gas)
Faridabad
Kawas
Anta
Gandhar
Series1 Series2
60
50
40
PLF (% )
30
20
10
RGCCPP
Auraiya
Dadri(Gas)
Faridabad
Anta
Kawas
Gandhar
Series1 Series2
1802.24
1639.24
1626.76
1581.04
2000
1800
1202.86
1153.11
1139.62
1600
1115.45
Grid Loss Mus
1036.74
1024.79
1400
995.85
1200
766.71
701.61
1000
590.72
800
Violations -
600 Merit
400 Order
200
0
Based
Scheduling
Faridabad
Kawas
Dadri(Gas)
Gandhar
Auraiya
Anta
RGCCPP
Series1 Series2
2
Equip. PL (% )
0
RGCCPP
Kawas
Anta
Gandhar
Auraiya
Dadri(Gas)
Faridabad
Series1 Series2
2112
2108
2100
2075
2050
2050
2040
2022
2020
2000
2000
1980
1975
1967
2000
1500
1000
500
Anta
Kawas
Dadri(Gas)
RGCCPP
Faridabad
Gandhar
Auraiya
CURRENT
Series1 Series2 Series3
PREVIOUS
NORMATIVE
NTPC Gas station = 2046 2033 kCal/Kwh
Current FY Last FY 30
PB - Aux Power Consumption
APRIL JULY, 2017
14
12
10
8
APC (% )
0
RGCCPP
Auraiya
Dadri(Gas)
Faridabad
Kawas
Anta
Gandhar
Series1 Series2
35 - 40 2165 Scheduling
2144
45 - 50 2124
above
2092 Technical
55 - 60 2062
2094
Minimum
65 - 70 2085 Limits
2085
75 - 80 2078
2060
85 - 90 2063
1800 1900 2000 2100 2200 2300 2400 2500
Net Heat Rate (NHR) (Kcal/kWh)
Tariff - 2014-19
Aux HR NHR
2.5 2040 2092 33
34
An Innovative Initiative
Customers wise Power Allocation (MW)
Gujarat 5 72 7
Maharashtra 0 0 0
MP 25 718 46
D&NH 0 0 0
D&D 0 0 0
Goa 17 208 32
Station 23 368 52
36
An Unique Initiative
Pursuing Customers for Merit Order Based Scheduling
Capacity
Plant
Allocated to Type of Variable Cost
No Station Capacity Ownership
An State Station
(MW) (MW) (Rs/Unit)
1 SSP
Innova 1450 391 Hydro Other ISGS -
2 KAPS tive 440 144 Nuclear Central ISGS -
3 TAPS 3&4 Action 1,080 400 Nuclear Central ISGS -
4 KSTPS 2100 626 Thermal Central ISGS 1.3
5 SIPAT I 1,980 584 Thermal Central ISGS 1.33
6 SIPAT-II 1,000 279 Thermal Central ISGS 1.37
7 VSTPS-STG-III 1,000 281 Thermal Central ISGS 1.41
8 VSTPS-STG-IV 1,000 307 Thermal Central ISGS 1.41
9 VSTPS-STG-II 1000 338 Thermal Central ISGS 1.42
10 VSTPS-V 500 166 Thermal Central ISGS 1.42
11 VSTPS-STG-I 1,260 421 Thermal Central ISGS 1.51
12 TROMBAY UNIT-7 180 180 Gas State Generation 1.53
13 GTPS URAN (UNIT 05 TO 10) 672 672 Thermal State Generation 1.64
14 JSW U1, JAIGAD 300 300 Thermal State Generation 1.74
15 GANDHAR APM 657 195 Gas Central ISGS 1.77
37
River water conductivity
Measurement at Intake Well
Avrage Water utilization 20000 m3 day.
38
High voltage electrical insulation
for preventing flashovers in 33 KV System
An
Innova Prevents flashovers caused by fog,
tive dirt, pollution, animals (monkeys,
Project squirrels, birds) and kits.
39
Horticulture - Bio Mass waste utilization
as Green Fuel
Utilizing horticulture residues & Bio Mass residues into wooden Pallets.
Using as substitute of fire wood in Mid-Day Meal Kitchens in Villages as
contributions to society.
Involved M/s Furrat Earth Pvt Ltd, a renowned water harvesting agency for
conducting feasibility study.
M/s Furrat recommended recharge well with sand filtration module &
Special horizontal filtration modules
Project
Water Harvesting Potential 2.60 Lacs M3
DSM Management Net Gain / Loss on time block & shift wise (***)
45
DM Water Polishing Unit to
improve Make Up Water Quality
Heat Rate
Improvement
5 - 15 kcal/unit
47
Energy Efficient Coating
1 2
3 4
MUs saved = 1.65 MU
Savings = Rs. 48.47 Lacs 48
Energy Efficient Coating
Rating Before After Gain
Equipment
kW kW kW kW %
ACW Pump # 1 55.00 50.08 46.12 3.96 6.91%
ACW Pump # 2 55.00 51.76 47.86 3.90 8.12%
ACW Pump # 3 55.00 50.48 47.22 3.26 4.74%
Main Cooling Water pp #1 1,400.00 1,366.90 1,316.00 50.90 3.50%
Main Cooling Water pp #2 1,400.00 1,367.40 1,338.10 29.30 1.80%
RAW Water pump # A 37.00 27.80 26.73 1.10 8.40%
RAW Water pump # B 37.00
RAW Water pump # C 37.00
Intake well Pump # A 150.00 112.58 109.21 3.37 3.14%
Intake well Pump # B 150.00
Intake well Pump # C 150.00 126.37 113.66 12.71 11.30%
Main Cooling Water pp #3 1,400.00 1353.03 1264.25 88.78 5.86%
Side water filter Pump # 1 140.00 126.60 119.00 7.60 6.50%
Side water filter Pump # 2 140.00 126.40 115.40 11.00 7.00%
52
MUs saved = 1.21 MU Savings = Rs. 32.56 Lacs
Energy Efficient Lighting System using LEDs
Running of only one LPBFP with all WHRB in service. One HPBFP with 1 or 2 WHRB
in service.
Optimum running of HVAC Equipment, like switching off S/Y building HVAC during
night hours in winter season
Switching off one GT LOC and GCW fan during winter to save APC.
55
MUs saved = 0.29 MU Savings = Rs. 9.19 Lacs
GHG Inventerization
56
57
Installation of 100kW Roof Top Solar PV system
Special
Projects -
Energy generated = 1,57,700 Units Mar16
Savings = Rs. 3.15 Lacs
58
ENERGY MONITORING & MANAGEMENT SYSTEM
Special
Projects
Jan13
59
ENERGY MONITORING & MANAGEMENT SYSTEM
60
ENERGY
DSMMONITORING & MANAGEMENT
Management through SYSTEM
Real Time Operation
61
FUTURE COURSE OF ACTION AND
INITIATIVES 62
Savings Energy Conservation Measures
TOTAL SAVING IN Rs LAKHS
500.00
450.00
400.00 444.33 437.290
350.00
300.00
250.00
200.00
150.00 196.66
100.00
50.00
0.00
2013-14 2014-15 2015-16
DETAILED INFORMATIONS 63
Replication of Implemented Practices
On-line energy metering, monitoring and MIS for management of
auxiliary power consumption
Variable frequency drives installation with various motors
Installation of energy efficient motors in Cooling tower fans
Energy efficient coatings on internal surfaces of various pumps
LED Street lighting fittings installation on plant and colony streets
Installation of LED lamps in Public buildings & residential buildings
Time of the day, occupancy sensors, day light sensors control of lighting
Energy efficient FRP blades installation in CT Fans
Thermal imaging of steam piping, hot surfaces, electric motors & switchgears
Roof Top Solar System installation on roof of plant buildings 64
Utilization of Renewable Energy Sources
100 KW Roof Top Solar System installed on plant
buildings
65
Energy Conservation Projects in Pipeline
Amount (Rs
Sr. Project/Schemes Targets
Lacs)
1 Implementation of energy conservation
i. LED lights in Plant 25 31.03.2017
ii. Installation of GT-ST hall Mid-bay LED lighting 25 31.03.2018
iii. Installation of GT-ST hall high bay LED lighting 24 31.03.2018
iv. Installation of Flame proof Well Glass LED Fittings 12 31.03.2018
v. Installation of LED Street light in Township 25 31.03.2019
2 Instruments for energy audits (specify details)
i. Portable ultrasonic flow meter 8.5 31.03.2017
3 Non-Conventional/Others
i. Rooftop solar PV system on various Buildings within plant 35 31.03.2018
ii. 100KWp Rooftop Solar Photovoltaic Grid Connect plant 75 31.03.2017
Total 229.5 66
Impressions..
About Jhanor-Gandhar
67
It has been a pleasure seeing the Jhanor plant and township in the beautiful
condition. I congratulate all NTPC personnel for the excellent manner in
which the plant is being operated and maintained.
- Sh. Bhanu Bhushan,Ex. Member, CERC
It was a privilege and pleasure to visit Jhanor Gandhar plant of NTPC and
see the excellent performance of the executives and staff of NTPC. NTPC
has set high standards which are envisaged but followed by other
companies. I complement the GM(J) and other executives for their
dedicated efforts at productivity. My stay was comfortable and pleasant
and I was overwhelmed by the hospitality and warmth of the people here. I
wish all of them the best in life.
- Sh. M. Gopalkrishna, IAS (Retd.)
68
The unit is good. The General Manager and all his associates are running
the unit effectively and ready to take burden for development. My good
wishes.
- Shri Sushil Kumar Shinde, Honble Ex Union
Power Minister
The visit to the Gandhar TPS has been very informative. The station is
maintained & operated in most efficient manner. The housekeeping is excellent.
The operating personnel are found very motivated and needs to be encouraged.
The guest house is well maintained & excellent hospitality was pursued. I enjoyed
my stay. The General Manager and his office & staff needs to be encouraged. My
compliment to all of them. Wish the station a brighter future.
- Shri V.S. Verma, Ex. Member C.E.R.C
69
70
Excellence is a Continuous Journey,
and our journey continues
Effectiveness is doing right things
While efficiency is doing things right
72
Backup Slides
73
Highlights
JHANOR COMMERCIAL SUMMARY FOR FY 2017-18 (Rs in Lacs)
RRAS
MARGINAL RRAS UP NET MARGINAL
FUEL DOWN TRADING
Month Gross DSM NET DSM CONTRI- ADDITIONAL OPERATIONA CON. %
SAVING ADDITIONAL GAIN
BUTION GAIN L GAIN W.R.T .FUEL
GAIN
April 57.98 71.65 129.63 -56.74 10.72 0.73 0.00 84.33 -1.40
May 91.02 82.39 173.40 -2.11 21.88 4.58 0.00 197.75 -0.04
JUNE 59.92 69.78 129.70 -37.70 31.18 6.44 0.00 129.62 -0.82
JULY 98.27 37.54 135.81 -35.66 49.10 3.06 3.73 156.04 -0.71
TOTAL 307.18 261.36 568.54 -132.21 112.88 14.80 3.73 567.74 -0.68
74
Highlights
Performance of NTPC gas Stations At a Glance
Gross Gen, MU PLF, % Planned Outage, % Forced Outage, % Aux. Power Cons., % DC, % SG (Inc), %
Growth in
Generatio
Description CY PY CY PY CY PY CY PY Normative CY PY CY PY CY PY
n%
NTPC Gas 2842 2946 -3.5 24.2 25.0 5.24 1.91 0.15 0.66 2.50 3.06 3.03 88.9 93.9 24.1 25.7
DADRI GAS 656 793 -17.3 27.0 32.6 3.08 0.71 0.05 0.15 2.50 3.12 2.64 90.3 95.6 28.2 33.6
FARIDABAD 178 463 -61.5 14.1 36.6 31.92 0.00 0.30 4.25 2.50 3.54 2.78 47.6 89.4 14.7 38.3
AURAIYA 71 279 -74.6 3.6 14.3 2.90 0.06 0.32 0.03 2.50 7.31 3.72 92.7 97.0 3.7 14.8
KAYAMKULAM 0 15 -100.0 0.0 1.5 5.41 0.00 -0.00 0.07 2.50 0.00 13.03 90.3 95.4 0.0 1.5
ANTA 70 124 -43.9 5.7 10.1 1.12 5.65 0.00 0.02 2.50 6.53 5.65 93.2 88.0 5.3 10.6
KAWAS 779 548 42.1 40.5 28.5 0.02 7.11 0.14 0.95 2.50 2.79 2.67 99.1 91.6 39.7 28.9
JHANOR
1089 724 50.5 56.6 37.6 0.56 0.00 0.21 0.00 2.50 2.51 2.97 96.4 97.1 55.5 38.0
GANDHAR 75
CSR Best Corporate
Leadership Community
Social Development
Award Responsibility
Sh Biswarup
Basu
Practices
Station received World CSR Congress Global CSR Excellence & Leadership Award 2015-16
76
Station received Shrishti Runners-up Trophy 2016 for Good Green Governance 77
WINNER OF CHAIRMANS TROPHY
EXCELLENCE IN IN MAINTAINING FINANCIAL ACCOUNTS 78
Annual Awards for Outstanding Young Managers - 2016 79