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KUKA Robotics Training Concept

 High Quality Robot Training tailored to the customers needs


 Challenges to Robot Training

KUKA Robotics Training Concept


KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 3 www.kuka-robotics.com
Many Different Applications 

Welding Palletizing & Packaging Assembly Handling

Loading & Unloading of


Coating Machining Production Machines Testing & Measuring

KUKA Robotics Training Concept


KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 4 www.kuka-robotics.com
 in Numerous Industries

Wood & Furniture Building Materials Metal Foundry Plastics Food

Aicraft & Space Medical Pharmaceutical & Injection


Industries Technology Automotive Chemical Industry Printing & Paper
Molding

Research & Machine Electronics & White Goods &


Testing Tooling Solar Entertainment Appliances

and many more...

KUKA Robotics Training Concept


KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 5 www.kuka-robotics.com
3 Main Training Types

 Technical product training


 General robot operation and programming training
 Electrical and mechanical servicing training
 Commissioning of fieldbus and other communication systems
 Commissioning of external axis and other supplementary hard- and
software
 Application training
 Arc Welding with robots (no basic arc welding training)
 Dispensing (no basic dispensing training)
 Generalized robot training
 Broad knowledge for robot cell designers
 Safety topics around robot cells

KUKA Robotics Training Concept


KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 6 www.kuka-robotics.com
 Target Audience and Training Types

KUKA Robotics Training Concept


KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 7 www.kuka-robotics.com
Target Audience

 Robot operators and


production personnel
 Shift-foremen and system
supervisors
 Robot programmers
 Start-up engineers and
system programmers
 Maintenance personnel
(electrical + mechanical)
 Planners and project
planners
 Managers

KUKA Robotics Training Concept


KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 8 www.kuka-robotics.com
Production Personnel and Set-Up Men/ Shift-Foremen

 Safety topics
 Hand jogging the robot
No special Robot Operation 1  Selecting programs
requirements 2 days
 Starting and restarting programs

Min. 3 Years of
relevant vocational Robot Operation PRO
experience 4 days Additionally to Robot Operation 1:
 Adapting programs to changing parts
 New programs based on existing ones
Experience in arc Robot Operation
welding required KUKA.ArcTech
5 days

Robot Operation PRO focused on


 Prerequisites: 9 yrs. school education arc welding
 Tasks:
 running production systems
 adapting existing robot programs
 Safety: working safely with robots in production
KUKA Robotics Training Concept
KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 9 www.kuka-robotics.com
Robot and System Programmer and Start-Up Engineers
Min. 3 years of relevant
vocational training Robot programming Communication
 Teach-In mode between
 High-level language robot system
Robot Programming 1
KUKA System Software and periphery
5 days
of production cell.
Fieldbus Technology *

KUKA.SafeOperation Configuration
Commissioning and Configuration of interfaces
of RoboTeam
Commissioning and Configuration
of KUKA.mxAutomation 2-5 days each
Commissioning and Configuration
of KUKA.ConveyorTech

Robot Programming 2
KUKA System Software Commissioning and Programming
5 days of KUKA.VisionTech
Commissioning and Configuration
of External Axes
Commissioning and Programming
of KUKA.RSI

Further Technologies

KUKA Robotics Training Concept


KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 10 www.kuka-robotics.com
Robot and System Programmer and Start-Up Engineers (detail)
Min. 3 years of relevant
vocational training

 Safety topics
Robot Programming 1  Hand jogging of the robot
KUKA System Software
5 days
 Tool calibration and mastering
 Programming in Teach-In mode
 Working with variables

 Safety topics
 Programming in KRL (KUKA Robot Language)
Robot Programming 2
KUKA System Software  Complex data types
5 days
 Branch and switch instructions
 Calculated positions
 KUKA IDE (Integrated Development Environment)

KUKA Robotics Training Concept


KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 11 www.kuka-robotics.com
Maintenance and Repair Electrical
Min. 3 years of relevant
vocational training
 Safety topics
 KUKA controller functionality
Robot Operation PRO
OR
 Fault diagnosis
Robot Programming 1  Maintenance and repair
Prerequisite :
Electrically skilled person

Electrical Servicing
KR C4 System Technology
4 days

 Prerequisites: Electrically skilled person


 Tasks: fault location in complex
systems, exchanging parts
 Safety: working safely with high
voltage/currents

KUKA Robotics Training Concept


KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 12 www.kuka-robotics.com
Maintenance and Repair Mechanical
Min. 3 years of  Prerequisite: Basic mechanical
relevant vocational
training Mechanical training
Mechanical Servicing Maintenance  Tasks: fault location,
Product Family
KR AGILUS
and Repair exchanging parts
(different  Safety: working safely with
Mechanical Servicing
Product Family
robot families) heavy parts
KR 6 and KR 16, KR 15/2 2-4 days each
Mechanical Servicing
Product Family
KR 30-3 and KR 60-3

Mechanical Servicing
Product Family
QUANTEC

Mechanical Servicing
Series 2000

Mechanical Servicing
Product Family
KR 1000 Titan

KUKA Robotics Training Concept


KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 13 www.kuka-robotics.com
Planners, Project Planners and Robot Cell Designer

Technical training required

 Criteria for robot selection


 Interfaces
Robot Selection &
Robot Selection &
Integration
Integration
 Solutions
4 days

Safety for KUKA Robot Cells  Safety norms and standards (requirements)
2 days
 Possible solutions

KUKA.SIM  Robot cell simulation


4 days
 Offline programming

KUKA Robotics Training Concept


KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 14 www.kuka-robotics.com
LBR iiwa courses

Basic knowledge in object oriented programming would be Min. 3 years of relevant Min. 3 years of
helpful (JAVA-Technologie) vocational training relevant vocational
training
Min. 3 years of relevant vocational training Prerequisite :
Electrically skilled
Operator person

Commissioning and Robot Operation


Programming LBR iiwa LBR iiwa
10 days 2 days

LBR iiwa Advanced LBR iiwa - FBT ProfiNet


Electrical Servicing
Sensitivity Programming for Safety-Start-Up and for KSS 8.x u.
KUKA Sunrise Cabinet
Industrial Applications HRC-Programming KUKA.Sunrise OS
4 days
4 days 4 days 2 days

Maintenance
Programming
KUKA Sunrise.Connectivity
Programmer Personnel
1 day

KUKA Robotics Training Concept


KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 15 www.kuka-robotics.com
The Future of Robot Training

 Using robots will become  Training focus will be on


easier for the enduser applications and processes

 Automatised production  Planning, commissioning and


cells will become more and initially programming of the
more productive and employed robots and systems will
complex become more complex and
challenging (high qualification
necessary: programming,
mechatronics)

KUKA Robotics Training Concept


KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 16 www.kuka-robotics.com
Thank you for your attention!

KUKA Robotics Training Concept


KUKA Roboter GmbH| College | Petter | 26.05.15 | Seite 17 www.kuka-robotics.com

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