Professional Documents
Culture Documents
I graduated from faculty of Engineering in May, 1996 (BSc. Of Mechanical Power Engineering), completed military service
by the 1997, then started my work in (Petroleum, Refinery, Gas Plant, and Petrochemical) Industries since 1998 till now
(About # 16 years of Experience) as summarized hereinafter:
Most of my Experiences are related to (In-Service inspection, Risk Based Inspection, Fitness for Service, and development
of Asset Integrity solutions) including #6 years as a Project Manager for the following successful Projects:
During my working with EMC, I leaded the 1st Egyptian (Risk Based Inspection) software creation (2010-2011) as well as
the 1st Egyptian (Reliability Centered Maintenance) Program with successful implementation at Petrobel & E-Styrnics.
I shared in transferring In-Service Inspection technology & Experience via conducting a lot of free seminars in Egypt
(Engineering Syndicate) & prepaid seminars in middle east with official contract between EMC & Haward Technology.
I am Authorized (API-AWS-ASME) Instructor for Haward Technology Middle East & Lahaye International University.
During my work life, I gained a lot of International appreciation certificates as well as two post graduate certificates from
Alexandria University & Tabbin Institute of Metallurgy ( Diagnostic Engineering & Welding Engineering).
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II- Certification & Qualification
Certification:
B.Sc. Of Mechanical Power Engineering 1996 Menofya University
Diploma in Diagnostic Engineering 2000 Alexandria University
Preliminary Master in Welding Engineering 2005 Tabbin Institute for Metallurgy
Certified API-570 (Authorized Piping Inspector). Certificate # 29996
Certified API-653 (Authorized Storage Tank Inspector). Certificate# 30428
Certified API-510 (Authorized Pressure Vessel Inspector). Certificate# 33471
Certified Welding Inspector (CWI). Certificate# 07041431
Certified ASNT Level II in (RT, PT, MT, UT and VT). Cert. of L. III# 74268
Certified as Category II in vibration from American Vibration Institute. Cert.# GOES 3661
Asset Integrity (Acting R&D) Sector Manager (from Apr. 2010 till now)
Inspection Department Manager (From Nov. 2007 till Apr. 2010)
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3. PETROMAINT / Egyptian Liquefied for Natural Gas (ELNG Site) 2005-2007
Inspection Section Head
I conduct a lot of Inspection consultation with (SABIC- ARAMCO-Yemen LNG- Carlo Gavzzi- Syncor Oil).
Field of consultation cover the following items:
Conduct initial RBI studies and define damage mechanisms for critical equipment and piping loops.
Build up Asset Integrity strategies for new Plants.
Fitness for service calculation for major inspection finding after intrusive inspection.
Assessment of fire damage for the equipment which subjected to fire failure.
Prepare Inspection procedure and recommended NDT for critical equipment.
Calculate actual remaining life for special damage mechanisms like Flow induced vibration and thermal fatigue.
Acting as senior Instructor with HTME, TUV, ITC, and Lahaye International University to teach the following courses
related to QA/QC , NDT, Welding, Corrosion, Metallurgy, In-service Inspection, RBI, FFS, and Asset Integrity since Jan.
2005:
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Prepare Inspection strategy to keep the integrity of (Static & Rotating Equipment).
Prepare Asset Integrity Plan and related work flow and work procedures.
Prepare the sector Budget & Manpower development plan.
Development and improvement of inspection equipment such as (Eddy current, thermograph, profile radiograph,
etc).
Sharing in technical conferences for (API, ASNT, AWS)
Develop Asset Integrity programs such as (RBI , FFS , Corrosion , RCA & RCM)
Manage all Asset Integrity activities (Inspection RBI RCM-Corrosion monitoring-.).
Ensure smooth execution of contact project schedule.
Assign the asset integrity project execution plan
Provide and deliver all assessment report as per API-579 to client
Participates in the development of design and installation specifications along with commissioning plans.
Develops acceptance tests and inspection criteria.
Follow up the duties of project manager for different inspection projects with different clients as mentioned
hereinafter:
Develops project objectives by reviewing project proposals and plans; conferring with management.
Determines project responsibilities by identifying project phases and elements; assigning personnel to
phases and elements; reviewing bids from sub-contractors.
Determines project specifications by studying product design, customer requirements, and performance
standards; completing technical studies; preparing cost estimates.
Confirms product performance by designing and conducting tests.
Determines project schedule by studying project plan and specifications; calculating time requirements;
sequencing project elements.
Maintains project schedule by monitoring project progress; coordinating activities; resolving problems.
Controls project plan by reviewing design, specifications; plan; schedule changes; and recommending
actions.
Controls project costs by approving expenditures; administering contractor contracts.
Prepares project status reports by collecting, analyzing, and summarizing information and trends;
recommending actions.
Maintains safe and clean working environment by enforcing procedures, rules, and regulations.
Maintains project data base by writing computer programs; entering and backing up data.
Maintains product and company reputation by complying with federal and state regulations.
Contributes to team effort by accomplishing related results as needed.
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2. Dolphin Energy Limited (Qatar / Ras Lafan)
Risk Based Inspection (RBI) & Fitness for Service (FFS) Team Leader
Assign failure mode and failure mechanisms per each corrosion Loop
Assign Probability of failure per each corrosion loop.
Assign Consequence of failure for each function group.
Risk assessment and risk mitigation.
Prepare Inspection strategy as per RBI Recommendation to keep the integrity of equipment.
Prepare Asset Integrity Plan and related work flow and work procedures.
Determine the critical location and active damage mechanisms.
Supervise Base line survey and RBI team
Prepare inspection procedures including alternative of intrusive and non-intrusive inspection with different
alternative techniques (Highly effective- Effective Slightly effective).
Supervise all Asset Integrity activities (Inspection RBI RCM-Corrosion monitoring-.).
Provide and deliver all assessment report as per API-579 (Fitness for service)
Develops Root Cause analysis for major and critical finding during Inspection.
Supervise Inspection activities inside ELNG plant for all equipment such as columns, heat-exchangers, pressure
vessels, boilers, heaters, reactors, strippers, safety valves & valves, storage tanks, process piping, steel structure,
& Jetty, etc.
Co-ordinate and following up on inspection and related activities carried out by specialized independent inspection
authorities and surveyors for critical inspection or for insurance purposes.
Highlight to the Project Site Coordinator and Deputy Project Manager issues that require external resources,
Corrosion Engineering, Software Specialist, etc.
Approves and / or recommend methods of repairs necessary to be implemented on plant equipment has shown
unsatisfactory conditions and or advise on or approve materials, welding procedures, heat treatment and inspection
methods related to repair work and follows up to ensure they are carried out satisfactory.
Review the thickness survey and calculate corrosion rate and remaining life for piping and equipment according to
API 570&510andAPI 653 codes.
Conduct failure analysis and recommended to change or modify materials operating conditions based on
investigation result.
Reports all accidents, incidents or near misses to QHSE manager.
Inspection Engineer
Carry out inspections and testing of all static equipment of plant facilities including NDT, hydro test, and
performance qualifications of welders, testing of lifting equipment etc.
Follows daily work schedule and instructions received from the Senior Inspection Engineer. Ensures that all
inspection and testing is completed according to specific instructions, applicable work methods and procedures,
and in compliance with QHSE standards.
Issues inspection reports and certificates if applicable, on successful completion and verification of the work done
in line with statutory requirements and approved policies and procedures.
Monitors and inspects execution of repairs and modifications, providing advice on material selection, welding,
painting, insulation, wrapping, etc., and performs relevant testing prior to final acceptance by Inspection
Superintendent.
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Maintains and updates Inspections database and processes Work schedule.
Conducts inspection/survey of facilities, using various inspection techniques including visual inspection, NDT, etc.
Evaluates and records findings, accepting or rejecting inspected components.
Follows up the Inspection findings during previous turn-around surveys, for finalization of shutdown work lists.
Review / prepare welding (WPS, PQR & WPQ), heat treatment and NDT procedures for different metals such
carbon steel, stainless steel and non -ferrous as well as solving problems related to the welding and materials
Stage-wise inspection of construction of Tanks and Pressure Vessels, vacuum box testing of Tank bottom,
dimensional inspection, plumpness, peaking, Banding & Roundness check of Tanks, etc.
Follow up and manage pressure relief valves inspection activities (pop test, leak test, and set pressure calibration.
QA/QC Engineer
Inspection of materials, procured for the projects & maintenance, like pipes, pipe fittings, codes (ASTM, API,
NACE, etc.).
Inspection of Tank accessories like Safety valves, Emergency vents, Breather valve, Pressure gauges, Pressure
control valves, Foam pourers, etc.
Review of Welding Procedure Specification (WPS) & Procedure Qualification Test & Records (PQR).
Witnessing Welder Qualification Test and review of records.
Interpretation of radiographs, Non destructive testing (UT, MT, PT, & RT).
Welding inspection for the construction of Crude Oil storage Tanks, Plant piping, Pipelines and Pressure Vessels
as per API 650, ASME B 31.3, API 1104, ASME Section IX, ASME section VIII Div-1, etc.
Witnessing the pressure test for Valves and Emergency vents.
Hydro-testing of pipelines, Plant piping, Tanks, Pressure vessels, etc.
Pneumatic testing for tank roof, Reinforcement pads, etc.
Stage-wise inspection of construction of Tanks and Pressure Vessels, vacuum box testing of Tank bottom,
dimensional inspection, plumpness, peaking, Banding & Roundness check of Tanks, etc.
Painting inspection of Tanks, Piping & Pressure Vessels including surface preparation and environmental check,
WFT/DFT check, holiday and Pinhole detection, Adhesion test, etc.
Identification of non conformances & Corrective actions.
V- Appreciation Certificates
During my work period, I gained the respect of my employers and got a lot of appreciation
certificates (Some of these certificates are internationally registered under Continuing Education
Units CEUs as Professional Development Hours) as mentioned Hereinafter:
Risk Based Inspection API-580/ 581 (Abu Dahbi HTME - Apr. 2011)
Certificate # INS000038/RE550/AUH/14.04.11
Application of Codes & Standards in BPV & Piping (Abu Dahbi HTME - Aug. 2012)
Certificate # INS0000251/ME138/AUH/30.08.12
Pressure Vessel Design, Fabrication & Testing ASME VIII (Abu Dahbi HTME - Oct. 2012)
Certificate # INS000252/ME045/AUH/11.10.12
Fitness for Service (FFS) of Piping, Vessels & Tanks (Dubai HTME - Nov. 2012)
Certificate # INS000256/FE580/DXB/08.11.12
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Pipe Line Rules of Thumb Design -Operation- Inspection-Integrity (Dubai HTME - May. 2013)
Certificate # INS000281/FE160/DXB/25.04.13
Piping Inspection Code API 570 (Yemen LNG HTME - Aug. 2013)
Certificate # INS000300/FE700-IH/ SAH/24.08.13
In-Service Inspection Development & Basis of RBI Weekly Free Seminar at Engineering Club-Saba Basha
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Letter of Authorization from Lahaye International University In-Service Inspection Development Plan
AWS Membership Certificate Practical Seminar for LINOLN for welding Process
Piping Vibration Analysis Appreciation Certificate Development of 1st Egyptian RBI Software