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Abstract
In this work, we characterised the structure of continuously cast Ni-based superalloy IN 713C ([ 10 mm, water cooled Cu–Be mould,
argon atmosphere) using several microstructural characterization techniques (LM, SEM, TEM, EDS, XRD). The structure consisted of
columnar dendritic g-grains with apparently fully coherent and rather uniformly distributed g9 precipitates (size |50 nm), primary MC
carbide and MC / g eutectic. The eutectic MC carbide contained a considerable amount of Cr: (Nb 0.4 Mo 0.25 Ti 0.18 Cr 0.16 )C resulting in a
decrease in the MC lattice constant from 0.441 to 0.435 nm. Due to higher cooling rates at continuous casting the microstructural
constituents were much finer than in the as-received and DTA samples. In addition, the continuously cast specimens did not contain the
g/ g9 eutectic and some minor phases despite stronger segregation of solute elements. The partition coefficients of solute elements Ti, Mo,
Nb, Al, Cr, Fe and Ni in the continuously cast IN 713C were 0.55, 0.82, 0.46, 0.99, 0.96, 1.02 and 1.03, respectively. 2001 Elsevier
Science B.V. All rights reserved.
Keywords: Transition metal alloys; High temperature alloys; Casting; X-Ray diffraction; TEM
0925-8388 / 01 / $ – see front matter 2001 Elsevier Science B.V. All rights reserved.
PII: S0925-8388( 01 )01676-0
F. Zupanicˇ et al. / Journal of Alloys and Compounds 329 (2001) 290 – 297 291
Table 1
Chemical composition of the investigated alloy IN 713C
Cr Al Ti Nb Mo C Fe Si B W Ni
13.15 6.04 0.78 2.11 4.19 0.15 1.42 0.13 0.012 0.25 Remaining
All compositions in this study are given in mass percent unless otherwise stated.
mould at casting speeds ranging from 8.33 to 12.33 mm / s Therefore, the solidification range of IN 713C was approx-
under an argon atmosphere. imately 658C.
DTA analysis was performed in order to determine the The structure of DTA specimen consisted of equiaxed g
solidification range of IN 713C, and coupled with the grains with dendritic morphology. The average grain size
microstructural analysis also the solidification path. In determined by the linear intercept method was approxi-
addition, the structure of the DTA specimen represented a mately 1000 mm, and the average thickness of the dendritic
reference for the continuously cast structure. DTA was arms was around 100 mm. MC carbide was present mainly
carried out in the temperature range between 500 and in the interdendritic space, although some carbide particles
14008C in an argon atmosphere at a heating and cooling were also observed within the g grains. In larger inter-
rate of 0.178C / s. A specimen with a mass of 1800 mg was dendritic spaces, a complex regular MC / g eutectic was
held in an alumina crucible in the DTA apparatus made by present (Fig. 1a). The average composition as determined
¨ Thermoanalyse GmbH.
Bahr by EDS was: 70.78% Ni, 13.13% Cr, 1.274% Ti, 4.50%
Sample preparation was carried out using the standard Al, 4.89% Mo, 4.96% Nb and 1.46% Fe. It contained less
mechanical grinding and polishing techniques. The sam- Fe and Al, but more Nb, Ti and Mo relative to the nominal
ples for light (LM) and scanning electron microscopy composition of the alloy. In eutectic pools, the MC carbide
(SEM) were lightly etched by immersing in a solution was present in the form of faceted rods with cross-sections
consisting of 37 ml HCl and 6.3 g K 2 Cr 2 O 7 in 125 ml
distilled water. Extraction replicas were prepared by a
two-stage method. SEM studies were carried out using a
JEOL 840A scanning electron microscope fitted with a
Link Analytical energy dispersive X-ray microanalyzer
(EDS). The composition of particles in bulk specimens and
carbon replicas, as well as microsegregation behaviour of
alloying elements were carried out using EDS (Link
Analytical), and ZAF-4 FLS program was used for semi-
quantitative analyses. Minor phases (e.g. MC carbide) were
extracted by electrochemical dissolution of g and g9 phases
in a solution of 40 ml HCl and 4 g tartaric acid in 360 ml
methanol at 3 V. XRD was performed using an X-ray
powder diffractometer, Philips PW 1710 (Cu Ka radiation,
208C). The curves were recorded at a scanning rate of
0.0258 / s with 2u (Bragg angle) scan range from 5 to 808.
Thin foils for TEM investigations were made by elec-
trolytic thinning using a solution of 10% perchloric acid,
and 20% glycerol in methanol. Electron transparent thin
regions were scarce, therefore specimens were additionally
ion beam thinned. TEM studies were carried out in a
Philips CM30T and a CM30UT-FEG, as well as a JEOL
2000 FX microscope.
The DTA results showed that at a heating rate of Fig. 1. Microstructure of a DTA sample (500↔14008C, 108C / min,
108C / min the incipient melting point appeared at 12708C, argon): (a) LM micrograph, (b) SEM micrograph (the smallest arrow
and that upon cooling the g phase formed at 13358C. indicates a g9 precipitate).
292 F. Zupanicˇ et al. / Journal of Alloys and Compounds 329 (2001) 290 – 297
Fig. 5. Typical microstructure of continuously cast IN 713C; 1, dendrite centre; 2, border between the dendrite core and the interdendritic region; 3,
interdendritic region; 4, (MC1g) eutectic pools.
294 F. Zupanicˇ et al. / Journal of Alloys and Compounds 329 (2001) 290 – 297
Fig. 8. MC in MC / g eutectic (a) between dendrite arms (TEM, carbon replica), (b) in large eutectic pools (SEM). The smaller arrow in (a) indicates the
MC carbide following the shape of the dendritic arm, and the larger arrow indicates further branching of MC rods. The arrow in (b) shows the transition
rod / plate of MC carbide in MC / g eutectic.
contain much more Cr and Mo, but less Ti and Nb than the anomalous MC carbide, which was found to contain the
MC carbide in the DTA sample. This can be attributed to larger Zr atoms [5] (R Zr 5159 pm).
higher cooling rates at continuous casting, which promoted Closer examination of the XRD diagram revealed the
the formation of MC carbide with a non-equilibrium presence of small peaks at 2u angles slightly smaller than
composition. This also resulted in a change of its lattice those corresponding to chromium-rich MC carbide with
constant to a50.435060.0002 nm as determined by the a50.4350 nm (the most pronounced is double peak h222j
analysis of the corresponding XRD diagram (Fig. 6, lower MC in Fig. 6). It was found that these peaks belong to the
curve). This decrease in the lattice constant can be MC carbide with a lattice constant of a50.440460.0011
explained by taking into account that the atomic radius of nm, which is apparently the same as in the as-received
Cr is smaller than those of Ti and Nb (R Cr 5124.9 pm, condition. There are three possible interpretations for the
R Ti 5144.8 pm and R Nb 5142.9 pm). So the replacement of presence of the carbide with larger lattice constant:
Ti and Nb atoms by smaller Cr atoms in the MC will be
accompanied by a decrease in the lattice constant. In the • undissolved MC carbide from the conventionally cast
same way one can explain the larger lattice constant of (as-received) specimen;
296 F. Zupanicˇ et al. / Journal of Alloys and Compounds 329 (2001) 290 – 297
Table 2
Chemical composition at different locations indicated in Fig. 5
Location Cr Ti Al Mo Nb Fe Ni
Dendrite core 12.9 0.6 5.5 3.8 0.83 1.75 74.4
Border between dendrite core 13.5 0.84 6.6 4.3 1.4 1.5 71.7
and interdendritic space
Interdendritic space 14.25 0.85 5.4 5.1 1.7 1.3 71.2
Eutectic pools 12.7 1.7 5.2 8 7.3 1.3 63.9
F. Zupanicˇ et al. / Journal of Alloys and Compounds 329 (2001) 290 – 297 297
nominal composition, i.e. higher than its content in the g respectively. On the other hand, Al, Cr, Fe and Ni
phase. As a result a transfer of Al across the g/ liquid showed a low microsegregation tendency (kAl 50.99,
interface occurred, thus enriching the dendrite rim, which k Cr 50.96, k Fe 51.02 and k Ni 51.03).
was in contact with the remaining melt.
Acknowledgements
4. Conclusions
We thank Derek Hendley from Ross & Catherall,
In this work, we investigated the structure of continu- Sheffield, UK for providing the alloy and useful advice
ously cast rods ([ 10 mm) of the Ni-based superalloy IN regarding the melting procedure.
713C using different microstructure characterization tech-
niques. On the basis of the results the following conclu-
sions can be drawn: References
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