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Refractory Bed Material for FBC & CFBC Boilers – Material Overview

Jainco Refractory Bed Material developed is a result of our continuous in-house research and
development work with field experience for over 25 years under technical support and guidance
extended by the leading manufacturers of FBC & CFBC Boilers like BHEL, TBW, CVL and IJT
during all these years.

The technical criteria’s and particle size distribution of the material is predetermined for
practicality as well as economy of the product on the basis of technical requirement with specific
fuel and boiler design.
TECHNICAL DATA SHEET

Parameters Parameters
Characteristics Advantage
CFBC Boiler FBC Boiler

High Heat Duty Refractory Material


Material of Construction Refractory Material Refractory Material with moderate alumina contents and
neutral in chemical nature

Fully screened material Eliminates wastage of material


free from fines, dust 1000 Microns- 63 Microns 2360 Microns- 850 Microns No free flow of material in air
and over size particles
Low consumption

Resistant to abrasion and attrition


Perfect material Hardness
processed from
aggregates of desired 1200-1300 gm./cc 1050-1100 gm./cc Low consumption
particle density and
High working life
Dense textures

Intermediate particle 2360-2000 Micron : 5% Uniform and smooth conductivity of


size distribution as per 1000-210 Micron : 60% heat
boiler size, height and 2000-1000 micron : 80%
210-63 : 40% Perfect & smooth fluidization
design 1000-850 Micron: 15%

High initial deformation


temperature (fusion Highly resistant against clinker
temperature) with high Above 13000 c Above 13000 c
formation at high temperatures
refractoriness.

Low ferric raw materials Eliminates probability of clinker


separated through high formation
power magnetic 2.5% 2.5%
separators to remove Low abrasion at high temperatures
free iron High IDT

Processed from
Alumina based raw
Longer life to refractory lining
materials of exceptional 1.0% 1.0%
chemical purity with low No chemical reaction with fuel
alkalis.

Refractory Material with


moderate alumina Al2O3: 30-40% Al2O3: 30-40% No chemical reaction with boiler
contents. Neutral in tubes : increases tube efficiency and
chemical nature. life span

(High refractoriness: (High refractoriness: Low down time and maintenance


Smooth working during
operation and light up. Orton 32)) Orton 32)) cost.
Other Information
The information given herein is based on data believed to be reliable; however, Jainco Refractories Pvt.
Ltd. makes no expressed or implied warranties as to its accuracy and assumes no liability arising out of its
use by others. This information does not constitute a license to use or infringe any patents.

Jainco Refractories Pvt. Ltd.


C-950 (B-1), Road No. 14, Vishwakarma Industrial Area, Jaipur – 302013, India.

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