Professional Documents
Culture Documents
NF – STE – PX – GB 04-08 – 3
Motor connection body flange in
alluminium, With valve
Inlet flange adjustable to 90° and 180
NF – STE – PX – GB 04-08 – 3
(x) no valve
Option / inlet radil - special
SEIM reserves the right to introduce dimensional changes or variation to the products of this technical data
Catalog
Low voltage
General performance
motors
We provide motors and generators,
services and expertise to save energy
and improve customers’ processes
over the total lifecycle of our products,
and beyond.
Motor size
A B C D, E, F
A Motor type D Code for mounting E Voltage and frequency F Generation code
B Motor size arrangement code followed by variant codes
C Product code
Position 14
Version A,B,C... = Generation code followed by variant codes
kW Motor type Product code r/min 100% 75% 50% cos j A IN Nm TN TN kgm 2
kg dB
3000 r/min = 2-poles 400 V 50 Hz CENELEC-design
0.09 M2AA 56 A 3GAA 051 001-••A 2820 59.8 53.3 47.9 0.69 0.31 3.9 0.3 2.9 2.7 0.00011 3.2 48
0.12 M2AA 56 B 3GAA 051 002-••A 2840 67.2 63.8 55.6 0.64 0.4 4.1 0.4 3.2 2.8 0.00012 3.4 48
0.18 M2AA 63 A 3GAA 061 001-••C 2820 75.0 72.0 66.1 0.62 0.55 4.2 0.6 3.5 3.1 0.00013 3.9 54
0.25 M2AA 63 B 3GAA 061 002-••C 2810 78.6 77.0 69.6 0.69 0.66 4.5 0.8 3.6 3.3 0.00016 4.4 54
0.37 M2AA 71 A 3GAA 071 001-••E 2800 71.6 72.3 70.2 0.76 0.98 5.1 1.3 3.0 2.9 0.00035 4.9 58
0.55 M2AA 71 B 3GAA 071 002-••E 2790 78.4 79.8 78.7 0.78 1.29 5.3 1.9 2.9 2.8 0.00045 5.9 58
0.75 M2AA 80 A 3GAA 081 001-••E 2820 78.8 79.6 77.9 0.79 1.73 5.1 2.5 3.4 3.0 0.00069 8.5 60
1.1 M2AA 80 B 3GAA 081 002-••E 2760 78.1 80.0 79.7 0.83 2.4 5.7 3.8 2.5 2.6 0.0009 10.5 60
1.5 M2AA 90 S 3GAA 091 001-••E 2895 78.5 77.2 71.6 0.75 3.6 6.4 4.9 2.3 3.0 0.0019 13 63
2.2 M2AA 90 L 3GAA 091 002-••E 2890 83.6 84.4 83.0 0.82 4.6 7.2 7.2 2.7 2.8 0.0024 16 63
3 M2AA 100 L 3GAA 101 001-••E 2905 85.4 85.8 84.4 0.81 6.2 7.5 9.8 2.6 3.2 0.0041 21 65
4 M2AA 112 M 3GAA 111 101-••E 2885 85.7 86.7 86.5 0.85 7.9 7.4 13.2 2.6 2.8 0.0061 26 67
5.5 M2AA 132 SA 3GAA 131 001-••E 2845 85.8 86.4 86.0 0.87 10.6 6.8 18.4 2.8 3.2 0.014 38 75
7.5 M2AA 132 SB 3GAA 131 002-••E 2860 87.0 88.0 86.0 0.89 13.9 7.2 25.0 3.0 3.4 0.016 43 73
11 M2AA 160 MLA 3GAA 161 041-••G 2921 88.2 89.0 88.1 0.89 20.2 6.3 35.9 1.7 2.7 0.038 82 73
15 M2AA 160 MLB 3GAA 161 042-••G 2929 89.3 90.2 89.3 0.90 26.9 7.1 48.9 2.2 3.1 0.048 96 73
18.5 M2AA 160 MLC 3GAA 161 043-••G 2935 89.8 90.1 89.4 0.91 32.6 7.2 60.1 2.2 3.2 0.054 104 73
22 M2AA 180 MLA 3GAA 181 041-••G 2928 90.4 90.6 89.6 0.90 39 7.1 71.7 2.8 3.1 0.059 118 75
30 M2AA 200 MLA 3GAA 201 041-••G 2948 91.1 91.1 89.8 0.88 54 7.7 97.1 2.8 3.6 0.093 160 75
37 M2AA 200 MLB 3GAA 201 042-••G 2949 91.6 92.0 91.6 0.92 63.3 7.7 119 2.5 3.4 0.118 185 75
45 M2AA 225 SMA 3GAA 221 041-••G 2948 92.1 92.3 91.8 0.91 77.4 7.7 145 2.7 2.9 0.198 236 75
55 M2AA 250 SMA 3GAA 251 041-••G 2964 92.4 92.4 91.5 0.91 94.4 7.3 177 2.3 2.3 0.281 295 75
3000 r/min = 2-poles 400 V 50 Hz High-output design
11 M2AA 132 SMA 3GAA 131 005-••E 2890 89.0 90.4 90.6 0.87 20.5 7.5 36.3 2.5 3.1 0.0165 63 69
15 M2AA 132 SMC 3GAA 131 006-••E 2905 89.9 90.2 89.3 0.87 27.6 9.1 49.3 3.3 4.0 0.02 81 69
18.5 M2AA 132 SMD 3GAA 131 007-••E 2870 89.3 90.5 90.7 0.88 33.9 8.2 61.5 2.9 3.5 0.02356 89 68
The two bullets in the product code indicate choice of mounting I s / I N = Starting current
arrangements, voltage and frequency code (see ordering information page). T l / T N = Locked rotor torque
Tb / T N = Breakdown torque
kW Motor type Product code r/min 100% 75% 50% cos j A IN Nm TN TN kgm 2
kg dB
1500 r/min = 4-poles 400 V 50 Hz CENELEC-design
0.06 M2AA 56 A 3GAA 052 001-••A 1340 51.1 45.8 36.0 0.67 0.25 2.5 0.4 2.2 2.2 0.00017 3.2 36
0.09 M2AA 56 B 3GAA 052 002-••A 1370 55.5 50.2 40.5 0.62 0.37 2.8 0.6 2.9 2.9 0.00018 3.4 36
0.12 M2AA 63 A 3GAA 062 001-••C 1400 65.5 60.4 51.7 0.57 0.46 3.1 0.8 2.7 2.8 0.00019 4 40
0.18 M2AA 63 B 3GAA 062 002-••C 1380 67.3 63.9 56.7 0.62 0.62 3.1 1.2 2.5 2.6 0.00026 4.5 40
0.25 M2AA 71 A 3GAA 072 001-••E 1365 65.1 66.0 62.7 0.76 0.72 4.0 1.7 2.0 2.1 0.00066 5.2 45
0.37 M2AA 71 B 3GAA 072 002-••E 1355 69.7 71.9 71.1 0.79 0.96 3.8 2.6 2.0 2.2 0.0008 5.9 45
0.55 M2AA 80 A 3GAA 082 001-••E 1375 74.1 75.9 75.0 0.78 1.37 4.5 3.8 1.9 2.2 0.0013 8.5 50
0.75 M2AA 80 B 3GAA 082 002-••E 1400 75.5 77.0 75.7 0.76 1.88 4.5 5.1 1.9 2.4 0.0019 10 50
1.1 M2AA 90 S 3GAA 092 001-••E 1420 77.2 78.1 76.0 0.77 2.6 4.8 7.3 2.0 2.6 0.0032 13 50
1.5 M2AA 90 L 3GAA 092 002-••E 1420 81.3 81.9 80.1 0.75 3.5 5.8 10.0 2.8 3.0 0.0043 16 50
2.2 M2AA 100 LA 3GAA 102 001-••E 1430 82.3 83.4 82.5 0.78 4.9 5.6 14.6 2.2 2.6 0.0069 21 64
3 M2AA 100 LB 3GAA 102 002-••E 1430 84.6 85.7 84.2 0.78 6.5 6.4 20.0 2.5 3.0 0.0082 24 66
4 M2AA 112 M 3GAA 112 101-••E 1430 86.0 87.1 86.8 0.80 8.3 6.4 26.7 2.3 2.6 0.01 29 60
5.5 M2AA 132 S 3GAA 132 001-••E 1450 86.5 87.0 86.1 0.75 12.2 5.6 36.2 2.1 2.6 0.031 42 66
7.5 M2AA 132 M 3GAA 132 002-••E 1450 88.6 89.2 88.4 0.75 16.2 6.1 49.3 2.3 2.7 0.038 49 66
11 M2AA 160 MLA 3GAA 162 041-••G 1459 88.2 89.0 88.4 0.81 22.2 6.5 71.9 2.3 2.6 0.068 84 65
15 M2AA 160 MLB 3GAA 162 042-••G 1462 89.2 89.8 89.2 0.82 29.6 7.1 97.9 2.6 3.3 0.085 98 65
18.5 M2AA 180 MLA 3GAA 182 041-••G 1465 89.8 90.3 89.8 0.82 36.2 7.7 120 2.6 3.1 0.103 116 65
22 M2AA 180 MLB 3GAA 182 042-••G 1463 90.4 90.9 90.5 0.83 42.3 7.7 143 2.9 3.5 0.122 131 65
30 M2AA 200 MLA 3GAA 202 041-••G 1475 91.1 91.5 91.0 0.83 57.2 7.3 194 2.4 3.0 0.22 187 67
37 M2AA 225 SMA 3GAA 222 041-••G 1477 91.6 91.9 91.4 0.84 69.4 6.9 239 2.3 2.7 0.317 231 68
45 M2AA 225 SMB 3GAA 222 042-••G 1478 92.1 92.4 91.9 0.84 83.9 7.4 290 2.4 3.0 0.374 257 68
55 M2AA 250 SMA 3GAA 252 041-••G 1478 92.4 92.7 92.2 0.85 101 7.4 355 2.7 2.7 0.485 297 68
1500 r/min = 4-poles 400 V 50 Hz High-output design
11 M2AA 132 SMA 3GAA 132 005-••E 1460 88.6 89.1 88.1 0.78 22.9 7.0 71.9 2.1 2.9 0.0381 76 69
15 M2AA 132 SMC 3GAA 132 006-••E 1455 89.2 89.7 89.3 0.78 31.1 7.2 98.4 2.4 3.3 0.0485 88 69
The two bullets in the product code indicate choice of mounting I s / IN = Starting current
arrangements, voltage and frequency code (see ordering information page). T l / TN = Locked rotor torque
Tb / TN = Breakdown torque
kW Motor type Product code r/min 100% 75% 50% cos j A IN Nm TN TN kgm 2
kg dB
1000 r/min = 6-poles 400 V 50 Hz CENELEC-design
0.09 M2AA 63 A 3GAA 063 001-••C 910 47.1 42.5 32.1 0.56 0.49 2.1 0.9 2.1 2.1 0.0002 4 38
0.12 M2AA 63 B 3GAA 063 002-••C 910 57.5 54.0 46.2 0.58 0.51 2.1 1.3 2.1 2.1 0.00027 4.5 38
0.18 M2AA 71 A 3GAA 073 001-••E 895 60.4 60.0 55.0 0.73 0.58 3.1 1.9 1.9 2.0 0.00092 5.5 42
0.25 M2AA 71 B 3GAA 073 002-••E 895 64.0 63.6 59.5 0.71 0.79 3.3 2.6 2.2 2.2 0.0012 6.5 42
0.37 M2AA 80 A 3GAA 083 001-••E 910 69.9 71.4 68.8 0.73 1.04 3.6 3.8 1.6 2.0 0.002 9 47
0.55 M2AA 80 B 3GAA 083 002-••E 905 72.1 73.4 71.2 0.69 1.59 3.3 5.8 1.8 1.9 0.0026 10 47
0.75 M2AA 90 S 3GAA 093 001-••E 925 71.5 70.9 65.9 0.64 2.3 3.6 7.7 2.1 2.4 0.0032 13 44
1.1 M2AA 90 L 3GAA 093 002-••E 915 72.9 73.4 70.0 0.63 3.4 3.2 11.4 1.9 2.1 0.0043 16 44
1.5 M2AA 100 L 3GAA 103 001-••E 950 79.6 79.9 77.5 0.69 3.9 4.2 15.0 2.0 2.3 0.0082 23 49
2.2 M2AA 112 M 3GAA 113 101-••E 960 82.8 82.5 79.5 0.66 5.8 5.1 21.8 2.3 2.8 0.01 28 54
3 M2AA 132 S 3GAA 133 001-••E 960 82.5 82.9 80.9 0.68 7.7 4.3 29.8 1.8 2.3 0.031 39 57
4 M2AA 132 MA 3GAA 133 002-••E 965 83.6 83.2 80.8 0.65 10.6 5.1 39.5 2.1 2.5 0.038 46 61
5.5 M2AA 132 MB 3GAA 133 003-••E 960 83.8 84.3 82.9 0.71 13.3 5.3 54.7 2.0 2.4 0.045 54 57
7.5 M2AA 160 MLA 3GAA 163 041-••G 968 85.4 86.3 85.8 0.77 16.4 6.4 73.9 1.8 3.0 0.071 84 61
11 M2AA 160 MLB 3GAA 163 042-••G 968 87.0 87.7 87.0 0.77 23.7 7.7 108 2.1 3.2 0.102 110 61
15 M2AA 180 MLA 3GAA 183 041-••G 968 88.1 88.6 87.7 0.75 32.7 7.7 147 2.3 3.8 0.139 137 61
18.5 M2AA 200 MLA 3GAA 203 041-••G 975 89.1 90.0 89.9 0.77 38.9 5.9 181 1.9 2.5 0.218 186 65
22 1)
M2AA 200 MLB 3GAA 203 042-••G 969 89.3 90.5 90.7 0.76 46.7 5.4 216 1.8 2.3 0.218 198 65
30 M2AA 225 SMA 3GAA 223 041-••G 985 90.6 91.0 90.4 0.83 57.5 7.0 290 2.4 2.8 0.547 257 65
37 M2AA 250 SMA 3GAA 253 041-••G 985 91.2 91.6 91.0 0.82 71.4 6.7 358 2.3 2.7 0.728 291 65
1000 r/min = 6-poles 400 V 50 Hz High-output design
7.5 M2AA 132 SMA 3GAA 133 006-E 950 84.7 86.1 86.3 0.73 17.5 4.9 75.3 1.7 2.1 0.0485 88 69
1)
Temperature rise class F The two bullets in the product code indicate choice of mounting I s / I N = Starting current
arrangements, voltage and frequency code (see ordering information page). T l / T N = Locked rotor torque
Tb / T N = Breakdown torque
kW Motor type Product code r/min 100% 75% 50% cos j A IN Nm TN TN kgm 2
kg dB
1000 r/min = 6-poles 400 V 50 Hz CENELEC-design
0.18 M2BA 71 A 3GBA 073 101-••B 900 63.7 63.8 59.0 0.71 0.57 3.1 1.9 2.0 2.1 0.00089 10 42
0.25 M2BA 71 B 3GBA 073 102-••B 895 67.2 67.2 62.6 0.69 0.77 3.4 2.6 2.2 2.3 0.0011 12 42
0.37 M2BA 80 A 3GBA 083 101-••B 915 71.0 71.1 67.0 0.69 1.09 3.6 3.8 1.8 2.2 0.00187 15 47
0.55 M2BA 80 B 3GBA 083 102-••B 920 73.9 75.0 72.8 0.71 1.51 3.8 5.7 1.8 2.2 0.00239 17 47
0.75 M2BA 90 S 3GBA 093 101-••B 925 70.0 68.9 64.0 0.65 2.3 3.6 7.7 2.0 2.2 0.0033 22 44
1.1 M2BA 90 L 3GBA 093 102-••B 915 73.3 73.5 70.2 0.68 3.1 3.8 11.4 2.3 2.6 0.0044 25 44
1.5 M2BA 100 LA 3GBA 103 101-••B 945 76.0 77.6 76.5 0.69 4.1 4.0 15.1 2.0 2.4 0.00727 32 49
2.2 M2BA 112 M 3GBA 113 101-••B 945 81.2 82.2 80.7 0.71 5.5 5.1 22.2 2.0 2.4 0.0114 38 54
3 M2BA 132 S 3GBA 133 101-••B 970 83.5 83.8 81.9 0.69 7.5 7.0 29.5 1.6 2.2 0.03164 69 57
4 M2BA 132 MA 3GBA 133 102-••B 975 85.7 84.6 81.3 0.63 10.6 5.6 39.1 2.4 2.9 0.03336 70 57
5.5 M2BA 132 MB 3GBA 133 103-••B 960 86.3 87.3 86.7 0.73 12.6 4.6 54.7 1.7 2.1 0.0413 77 57
7.5 M2BA 160 MLA 3GBA 163 041-••G 968 85.4 86.3 85.8 0.77 16.4 6.4 73.9 1.8 3.0 0.071 120 61
11 M2BA 160 MLB 3GBA 163 042-••G 968 87.0 87.7 87.0 0.77 23.7 7.7 108 2.1 3.2 0.102 156 61
15 M2BA 180 MLA 3GBA 183 041-••G 968 88.1 88.6 87.7 0.75 32.7 7.7 147 2.3 3.8 0.139 138 61
18.5 M2BA 200 MLA 3GBA 203 041-••G 975 89.1 90.0 89.9 0.77 38.9 5.9 181 1.9 2.5 0.218 184 65
22 1)
M2BA 200 MLB 3GBA 203 042-••G 969 89.3 90.5 90.7 0.76 46.7 5.4 216 1.8 2.3 0.218 185 65
30 M2BA 225 SMA 3GBA 223 041-••G 985 90.6 91.0 90.4 0.83 57.5 7.0 290 2.4 2.8 0.547 317 65
37 M2BA 250 SMA 3GBA 253 041-••G 985 91.2 91.6 91.0 0.82 71.4 6.7 358 2.3 2.7 0.728 335 65
1)
Temperature rise class F The two bullets in the product code indicate choice of mounting I s / I N = Starting current
arrangements, voltage and frequency code (see ordering information page). T l / T N = Locked rotor torque
Tb / T N = Breakdown torque
M000524
Flange-mounted motor IM 3001, B5 Sizes 56-200 Sizes 225-250
IM 3601, IM B14
Motor
size M N P S Tolerances 1)
M2AA 132 SA, SB, S, M, MA
2)
M2AA 132 SMA, SMC, SMD
56 65 50 80 M5 A,B ±0,8 3)
160MLB 6-pole L=681
63 75 60 90 M5 D ISO k6 < Ø 50 mm 4)
For voltage code S add 32 mm to listed HD-dimension
71 85 70 105 M6 ISO m6 > Ø 50 mm
80 100 80 120 M6 F ISO h9
90 115 95 140 M8 H -0,5
100 130 110 160 M8 N ISO j6
112 130 110 160 M8 C ±0,8
132 1)
165 130 200 M10
132 2)
165 130 200 M10
M000418
Flange-mounted motor IM 3001, B5 Sizes 71-200 Sizes 225-250
IM 3601, IM B14
Motor
size M N P S Tolerances 1)
160MLB 6-pole L=681
2)
200, voltage code S HD=478
71 85 70 105 M6 A,B ±0,8
80 100 80 120 M6 D ISO k6 < Ø 50 mm
90 115 95 140 M8 ISO m6 > Ø 50 mm
100 130 110 160 M8 F ISO h9
112 130 110 160 M8 H -0,5
132 165 130 200 M10 N ISO j6
C ±0,8
Max
Cu-area mm2 2.5 4 6 10 3)
Cable lugs,
Terminal box Cable lugs, 6 terminals Screw terminal, 6 terminals 6 terminals
Fan Material Polypropylene. Reinforced with 20% glass fibre.
Fan cover Material Polypropylene.
Paint colour
shade Black
ABB offers several comprehensive Low voltage motors and generators Motors for additional applications
ranges of AC motors and generators. Process performance motors for – Open drip proof motors
We manufacture synchronous more demanding applications – Brake motors
motors for even the most demanding – Cast iron motors – Single phase motors
applications, and a full range of low – Premium efficiency motors – High ambient motors
and high voltage induction motors. – NEMA motors – Permanent magnet motors
Our in-depth knowledge of virtually – High speed motors
every type of industrial processing Industrial performance motors – Wind turbine generators
ensures we always specify the best – flexibility for most customer – Smoke venting motors
solution for your needs. applications – Water cooled motors
– Aluminum motors – Motors for roller table drives
– Steel motors – Servomotors
– Cast iron motors
High voltage and synchronous
General performance motors motors and generators
– out-of-the-box simplicity for – High voltage cast iron motors
high volume customers – Induction modular motors
– Aluminum motors – Slip ring motors
– Cast iron motors – Motors for hazardous areas
– Synchronous motors and generators
Motors for hazardous areas – DC motors and generators
– Flameproof motors – Wind turbine generators
– Increased safety motors – Traction motors
– Non-sparking motors
– Dust ignition proof motors
Marine motors
– Aluminum motors
– Steel motors
– Cast iron motors
– Open drip proof motors
Applications
General heating and cooling duties. Heating by means of steam.
Standard design
The plate heat exchanger consists of a pack of corrugated
metal plates with portholes for the passage of the two fluids
between which heat transfer will take place.
Typical capacities
Plate types
M10B, M10M and M10BD, double wall plates.
Frame types
FM, FG and FD
Working principle
Channels are formed between the plates and the corner ports
are arranged so that the two media flow through alternate
channels. The heat is transferred through the plate between
the channels, and complete counter-current flow is created
for highest possible efficiency. The corrugation of the plates Flow principle of a plate heat exchanger
provides the passage between the plates, supports each
plate against the adjacent one and enhances the turbulence,
resulting in efficient heat transfer.
STANDARD MATERIALS Dimensions
Frame plate
W
Mild steel, Epoxy painted 225 (8.9") or
231(9.1")
Nozzles
Carbon steel
Metal lined: Stainless steel, Titanium
719 (28.3")
Rubber lined: Nitrile, EPDM
H
Plates
Stainless steel Alloy 316/Alloy 304, Titanium, Alloy 254 SMO,
Alloy C-276
h
M10B Nitrile, EPDM, HNBR, EPDMF, Viton®G, AL-EPDM 695-2400 (27-95")
Measurements mm (inch)
TECHNICAL DATA Type H W h
Pressure vessel codes, PED, ASME, pvcALS™ M10-FM 1084 (42 11/16") 470 (18 1/2") 215 (8 15/32")
Mechanical design pressure (g) / temperature M10-FG 1084 (42 11/16") 470 (18 1/2") 215 (8 15/32")
FM pvcALS™ 1.0 MPa / 180ºC
M10-FD 981 (38 5/8") 470 (18 1/2") 131 (5 1/4")
FM PED 1.0 MPa / 180ºC
FG pvcALS™ 1.6 MPa / 180ºC M10-FD ASME 1084 (42 / ")
11 16
470 (18 / ")
1 2
215 (8 15/32")
FG PED 1.6 MPa / 180ºC The number of tightening bolts may vary depending on pressure rating.
FG ASME 150 psig / 356ºF
FD PED 2.5 MPa / 180ºC
FD ASME 389 psig / 482ºF
*) Frame FG also approved for 1.2 MPa / 200°C to allow use in steam Maximum heat transfer surface
systems without safety valves.
M10B 90 m2 (970 sq. ft)
M10M 60 m2 (650 sq. ft)
CONNECTIONS
Particulars required for quotation
FM pvcALS™ Size100 mm DIN/GB/GOST PN10, ASME – Flow rates or heat load
Cl.150, JIS 10K – Temperature program
FM PED Size100 mm DIN PN10, ASME Cl. 150 – Physical properties of liquids in question (if not water)
– Desired working pressure
– Maximum permitted pressure drop
FG pvcALS™ Size 100 mm DIN/GB/GOST PN10, ASME – Available steam pressure
Cl. 150, JIS 10K
PCT00099EN 0809 All rights reserved for changes in specifications without prior notification
*
SUPPLIER I MANUI1ACTUllERt---==-r-----'---------''-'-''''-----------'
DESIGN, MANUFACTURE, SUPPLY.
AND
IPROJECT: HL 10013 & HL 100161
B ALL DIMENSIONS ARE INI'l'I,.. "" ...
STANDARD
2. HYDROSTATIC PRESSURE TEST AT 24 kglcm 2(g)
MI~
~ O. NO : 367f13 NAME SION
DESIGN PRESSURE : 16 Kglan 1 FOR 5 min DURATION AT AMBJENfTEMP. P.O. No.: PC 122133201111 Dt1206.2013
DESIGNED Tn
TESTPRFSSURH : 24 Kglcm 1 3, SHIPPING BRACKETS (pAmTEDINYELLOW)TO METALLIC IlELLOWS (I) PVT LID
BE REMOVED AFTER INSTALLATION AT SITE. DRAWN RS
DESIGNlEMPERATIIRE : 80Deg.C
East Coast Road, Vettuvankeni
In'ambakkam, Chennai· 600 041 CHECKED G.s
AXIAL MOVEMENT : ±IOmm CUSTOMER:
3. FLANGE-? ASPERANSIB 16.H ISO * 1S2061GrB STANDARD EIMA 04I06I2013
AXIAL SPRING RAlE : < 20.08 Kgfmm(or)+30";' '" Mis. HYDAC INDIA - Coimbatore
2. COLLAR APPROVED RG
A Q1Y : SNos. SCALE: TITLE DRAWING NUMBER:
BELLOWS SA2401P1M
NfS
01 18.(16.2013 '" REVISED AS MARKED R.S G's NO DESCRIPI10N MATERIAL Qrr SINGLE EXPANSION JOINT 3C 1 1013621 MB 113 - 14
SL SIZE: 125 NB (5")
NO DATE BRIEF RECORD DRN CHD BILL OF MATERIAL REV 01 SHEET 1 OF I
8 7 6 5 4 3 2
D.K.
…simple flow solutions in a complicated world.
3” flanged unit
c 140 c 140
d e d e
20mm Conduit Entry 20mm Conduit Entry
The flow switch body houses a spring-loaded valve plate (vane) which pivots off-centre in a
hemispherical cavity. Thus the vane and cavity have a variable area orifice relationship. This gives
both a high flow range and a linear relationship between flow rate and vane displacement. The vane indirectly operates both the
indicating needle and an adjustable cam, which in turn triggers the micro-switch at any chosen setting of flow rate. Two switches
can be supplied to provide high and low (or 'low-low') flow switching.
1.5
• Scale is in units (e.g litres/minute). 1.2
0.6
0.0
• May be installed in any position. 0 10 20 30 40 50 60 70
Flow Rate (Ipm)
• Orientation of enclosure box easily changed.
• High switch rating - 10 to 15 Amps. Medium Series
5.0
Applications 1.0
0.5
Water (clean or dirty) Petroleum Based Oils Solvents 0.0 0 50 100 150 200 250 300 350 400 450 500
Dimensional Data
E Series S- Series
Size A B Weight A B Weight
(nb) (mm) (mm) (Kg) (mm) (mm) (Kg)
E- Series S- Series
10 bar pressure rating. 15 bar pressure rating.
Economical Construction and cost effective. Robust construction to withstand severe service conditions.
NONE DMC enclosure with painted steel cover, weather- 4. Maximum ambient temperature 70°C.
proof to IP:66 as per IS:13947 (Part–1), 1993 – Std. 5. Window cover is std. Blind cover is optional. (code BC)
ADC Die cast Aluminium enclosure weatherproof to IP:66 6. Select Model Number from Codes shown below :
as per IS:13947 (Part–1), 1993
Model Number to be ordered as Type–A–B–C–D
D ACCESSORIES
Sensing Element Switch Element Enclosure Accessories
AD Adaptor for different process connections in Brass, Type
A B C D
304 SS or 316 SS
BC Blind cover – Refer note 5 Example : RT 116–SB–X–ADC–AD1/2" NPTM
CGB 1/2" NPTM Nickel plated Brass cable gland Type RT 116 (Range 1 to 10 atmg)
CNA Coupling Nut Assembly with 10 mm OD and 6.5 mm SS bellows & Brass wetted parts
ID nipple for welding / Soldering to steel / Cu tubing
1 SPDT 10A Res.125V AC microswitch
CSD Diaphragm type chemical seal — available for all
ranges except in RT-121 and 113 (WC and Vac. Die Cast Aluminium enclosure weatherproof to IP:66
ranges) 1/2" NPT‘M’ Process Adaptor
ORDERING MATRIX — TEMPERATURE SWITCH
MODELS / RANGES
Capillary X
Adjustable Differential Setting (°C) Max Bulb
Type Length Code No. Range (°C) Charge
Temp (°C)
Meters (M) At Min.Temp. At Max Temp.
3 17 – 5127
RT–101 5 17 – 5128 25 to 90 2.4 to 10 3.5 to 20 300 Adsorption
8 17 – 5129
3 17 – 5167
RT–107 5 17 – 5168 70 to 150 6 to 25 1.8 to 8 215
8 17 – 5169
3 Y 17 – 5206
RT–120 5 17 – 5209 120 to 215 7 to 30 1.8 to 9 260
8 Y 17 – 5207
Partial
3 Y 17 – 5221
RT–123 5 17 – 5222 150 to 250 6.5 to 30 1.8 to 9 300
8 Y 17 – 5223
3 17 – 5228
RT–124 5 17 – 5229 200 to 300 5 to 25 2.5 to 10 350
8 17 – 5230
X Adjustable Differential values differ when microswitch type X or D is used. Consult factory for applicable values.
Y These are non-standard Thermal Systems. Available only on extended delivery basis.
3. 10 & 12 Meters long Thermal Systems available on request. Contact Sales for price and delivery.
25 CABLE ENTRY
1/2" NPT(F)
125 100.5
Ø8.5 Ø5
84
108
46
62 62 62
Ø112
3/8" BSPM 3/8" BSPM 3/8" BSPM 3/8" BSPM
RT – 112 RT – 110 RT – 200 RT – 113
RT – 121 RT – 116
RT – 5
RT – 117
With Temperature Elements RT – 18
19 Ø11
Ø9.5 Ø11 Ø9.5
80 90 111
110
3/4" NPT
38 48 or
1/2" BSP
WORKS
B20, Industrial Area, Site 3, Meerut Road, Ghaziabad (UP) 201 003
Ph : 0120–2712016 / 2712134 Fax : 0120–2712023 E-mail : sales@indfos.com
#0109-RT-Rev.1
Bimetal Thermometer
Model TI.52, Stainless Steel Case & Wetted Parts
Datasheet TI.52
Applications
Special features
Industrial design
Adjustable angle connection with external reset
Stainless steel case and wetted parts
Standard version
Thermometer TI.52
Size
5" (127mm) Type TI.52 Case
Material: 304 stainless steel
Accuracy Hermetically sealed per ASME B40.3 standard
+ 1.0% full scale value (ASME B40.3) External reset slotted hex head on back of case
Ranges Pointer
-100 o F to 1000 o F (and equivalent Celsius) Black aluminum
Dial Warranty
White aluminum, dished, with black markings 7- Year Warranty
free
UB - 10 V
RLmax.= [kΩ]
0.02 A
3 conductor 0 .. 10 V
Ø 18.9-0.2
hex SW27 Binder connector S714
Ø 4.5-0.1
Signal
Ø 29.5
free
RLmax. = KΩ
Note
The load resistance RL is produced by the
measuring resistance inside the evaluation
2+0.1 82.6
unit and the line resistance of the
connection line. 131.6
2 3
1 4
Signal technology
ZBE 03 right-angled connector A = 2 conductor, 4 .. 20 mA
4 pole Binder series 714 M18 B = 3 conductor, 0 .. 10
43
Modification number
000 standard
∅25.5
Attention:
≈30
On units with a different modification number, please read the label or the technical
amendment details supplied with the unit.
Note
E 18.302.0/02.05
The information in this brochure relates to the operating conditions and applications
described.
For applications or operating conditions not described, please contact the relevant
technical department.
Subject to technical modifications
HYDAC ELECTRONIC GMBH
Hauptstraße 27, D-66128 Saarbrücken
Telefon +49 (0)681 7099-0, Telefax +49 (0)681 7099-202
E-Mail: electronic@hydac.com, Internet: www.hydac.com
Optional Extras STANDARD RANGES
Fahrenheit Dual Scale F & C Celsius
Thermowells Single Scale F Outer, C Inner Single Scale
Silicone fill -100/150 F -100/150 F & -70/70 C -50/50 C
Dampened Movement -40/120 F 40/120 F & -40/50 C -20/120 C
Special scales and dial markings 0/140 F 0/140 F & -20/60 C 0/50 C 1
Acrylic and safety glass windows 0/200 F 0/200 F & -15/90 C 0/100 C
Calibration certification traceable to NIST 0/250 F 0/250 F & -20/120 C 0/150 C
20/240 F 20/240 F & -5/115 C 0/200 C
Min/max pointer
25/125 F 1 25/125 F & -5/50 C 1 0/250 C
DIN standards
50/300 F 50/300 F & 10/150 C 0/300 C
50/400 F 50/400 F & 10/200 C 0/450 C 2
50/550 F 50/500 F & 10/260 C 100/550 C 2
150/750 F 150/750 F & 65/400 C
200/1000 F 2 200/1000 F & 100/540 C 2
1
Minimum stem length 4“ for Type 52
2
Not recommended for continous service over 800°F (425°C)
Dimensions
Standard versions
STEM LENGTH
2½" (63.5 mm)
4" (101.6 mm)
6" (152.4 mm)
9" (228.6 mm)
12" (304.8 mm)
Note: Thermowells for temperature instruments are recommended for all process systems where pressure, velocity, or viscous, abrasive and corrosive materials are present individually or in
combination. A properly selected thermowell protects the temperature instrument from possible damage resulting from these proce ss variables. Furthermore, a thermowell permits removal of
the temperature instrument for replacement, repair or testing without effecting the process media or the system.
Ordering information
State computer part number (if available) /type number/size/range/connection size and locations/options required. WIKA reserve s the right to make changes without prior notice.
E 7.110.2/05.03
1
differential pressure indicator
Segment change-over
E 7.110.2/05.03
2
1. TECHNICAL 1.3. CLOGGING INDICATORS 2. GENERAL
SPECIFICATIONS Clogging indicators are fitted as Mounting
1.1. FILTER HOUSING standard between the inlet and Filters must be flexibly mounted
outlet of the filter. and not fixed rigidly to the floor or
Construction
Option: ∆p measurement across used as a pipe support.
The filter housings and the element.
connecting elements have been Direction of flow
designed in accordance with For further details on clogging Inlet: above
international regulations. indicators, please see: Outlet: below
brochure no.: E 7.050../..
The two filter housings are On the butterfly change-over, the
connected by means of a change- 1.4. SEALS inlet and outlet can also be
over valve with negative overlap Choice of Perbunan (= NBR) or opposite one another (inline).
and single lever operation Viton (= FPM for HFD fluids). Temperature range
(ball, segment) or hand-wheel 1.5. SPECIAL MODELS AND
(butterfly). -10 °C ... +100 °C
ACCESSORIES
The pressure compensation Other temperatures on request
– Orifice in the pressure Pressure setting of differential
between the two filter sides
compensation line pressure clogging indicator
occurs by means of a pressure
compensation line. – Draining and venting connections ∆pa= 2 bar -0.2 bar
with ball valves or other shut-off
Connections for venting, draining Other pressure settings on
valves
and for the clogging indicator are request
part of the standard model. – Mating flanges available for all
sizes Cracking pressure of
Filters in the series 1320, bypass valve
2520…15020 correspond in – Change-over valve lockable
∆pO= 3 bar +0.5 bar
design to the series 1300, – Other sealing materials
2500…15000 with twice the Other cracking pressures on
– Venting line with sight glasses request
element withdrawal height. ⇒ visual control
A considerably larger
contamination retention capacity – Flanges to DIN 2501 with O-ring
and higher permissible flow rate seals
are therefore achieved with – Cover plate lifting device
otherwise identical overall recommended for size 4000 and
dimensions. over
1.2. FILTER ELEMENTS 1.6. SPARE PARTS
Hydac filter elements meet all ISO See Original Spare Parts List and
test criteria. Maintenance Instructions.
Reliable filter operation is only 1.7. CERTIFICATION AND APPROVAL
guaranteed with original The filters can be supplied with
HYDAC filter elements. manufacturer’s certificates
The filter elements are also O and M to DIN 55350, Part 18.
suitable for use in dynamic Test certificates 3.1.B to
applications due to their high EN 10204 and material
pressure stability; max. permiss. certificates from the approval
∆p across the element: authorities Germanischer Lloyd
Betamicron® (BN3HC) : 25 bar (GL), Lloyd’s Register (LR),
Paper (P/HC) : 10 bar American Bureau of Shipping
Wire mesh (W/HC) : 30 bar (ABS), Bureau Veritas (BV) and
Stainless steel fibre (V) : 30 bar Det Norske Veritas (DNV) can be
Betamicron®/ supplied.
Aquamicron® (BN/AM)
(for water removal) : 10 bar
Aquamicron® (AM)
(for water removal) : 10 bar
Fluid compatibility
Suitable for mineral oils,
lubrication oils, non-flam fluids,
synthetic and rapidly
biodegradable oils. For use with
water, please contact our
technical sales department.
For further details on filter
elements, please see:
brochure no.: E 7.200../..
E 7.110.2/05.03
3
3. MODEL CODE
(also order example)
3.1. COMPLETE FILTER
RFLD BN/HC 1300 C A K 10 D 1 . X /-L24
Filter type
Filter material of element
BN/HC Betamicron® (BN3HC)
AM Aquamicron®
BN/AM Betamicron®/Aquamicron®
P/HC paper
W/HC stainless steel wire mesh
V stainless steel fibre
Size
Welded steel: 1300/ 1320/ 2500/ 2520/ 4000/ 4020/ 5200/ 5220/ 6500/
6520/ 7800/ 7820/ 15000/ 15020
Stainless steel 1.4571: 1303/1323/ 2503/ 2523/ 4003/ 4023/ 5203/ 5223/ 6503/
Separate data sheet 6523/7803/ 7823/ 15003/ 15023
Operating pressure
C = 16 bar (size 1300 - 15020, 1303 - 15023)
Other operating pressures on request
Type of change-over
A ball all nominal widths except for DN 200, 250, 300
B segment nominal widths DN 200, 250
C butterfly nominal widths DN 150, 200, 250, 300
Type of connection / Connection sizes
Type Connection Filter size
1300 1320 2500 4000 5200 6500 7800 15000
1303 1323 2503 4003 5203 6503 7803 15003
2520 4020 5220 6520 7820 15020
2523 4023 5223 6523 7823 15023
K SAE DN 40 • •
L SAE DN 50 • • •
M SAE DN 65 • • •
S SAE/DIN DN 80 • • • • •
T SAE/DIN DN 100 • • • • • • •
U DIN DN 125 • • • • • •
V DIN DN 150 • • • • •
W DIN DN 200 • • • • •
X DIN DN 250 • • • •
Y DIN DN 300 •
Other nominal widths and ANSI flange versions on request
Filtration rating in µm
BN3HC, V : 3, 5, 10, 20
BN/AM : 3, 10
P/HC : 10, 20
W/HC : 25, 50, 100, 200
AM : 40
Type of clogging indicator
W no port for clogging indicator
A without indicator, connection plugged for other clogging indicators,
B with visual indicator see brochure no. E 7.050../..
C with electrical indicator
D with combined visual/electrical indicator
Type code
1
Modification number
X filter is always supplied in the latest version
Supplementary details
V FPM seals, filter suitable for rapidly biodegradable oils and phosphate ester (HFD-R)
L... lamp with corresponding voltage (24V, 48V, 110V, 220V)
LED 2 light-emitting diodes up to 24 volts
KB without bypass valve
B. special bypass cracking pressures (B1 = 1 bar, B6 = 6 bar)
SB2 pressure compensation line with 2mm orifice
OR O-ring groove on the DIN flange (inlet, outlet) to Rexroth standard AB 22-04
DH cover plate lifting device
DE differential pressure measurement across the element
E 7.110.2/05.03
4
3.2. REPLACEMENT ELEMENT
1300 R 010 BN3HC /-KB
Size
0850, 1300, 1700, 2600 (for element size, see point 4. Filter Specifications)
Type
R
Filtration rating in µm
BN3HC, V : 3, 5, 10, 20
BN/AM : 3, 10
P/HC : 10, 20
W/HC : 25, 50, 100, 200
AM : 40
Filter material
BN3HC; V; BN/AM; P/HC; W/HC; AM
Supplementary details
V = FPM seals, filter suitable for rapidly biodegradable oils and phosphate ester (HFD-R)
W = filter suitable for oil-water emulsions (HFA, HFC), NBR seals
KB = without bypass valve
B. = special bypass cracking pressures (B1 = 1 bar, B6 = 6 bar)
4. FILTER SPECIFICATIONS
Weight of filter including change-over valve
Filter type Connection Type of Element size Number of Version A [kg] Version B [kg] Version C [kg]
change-over elements with elements with elements with elements
per side (ball) (segment) (butterfly)
SAE DN 40 A 105
SAE DN 50 A 110
1300 SAE DN 65 A 1300 R... 1 115
SAE/DIN DN 80 A 136
SAE/DIN DN 100 A 150
SAE DN 40 A 138
SAE DN 50 A 143
1320 SAE DN 65 A 2600 R... 1 148
SAE/DIN DN 80 A 169
SAE/DIN DN 100 A 183
DIN DN 125 A 209
SAE DN 50 A 144 / 174
SAE DN 65 A 149 / 179
2500/2520 SAE/DIN DN 80 A 850 R.../1700 R 3 170 / 200
SAE/DIN DN 100 A 184 / 214
DIN DN 125 A 208 / 238
DIN DN 150 A+C 262 / 292 287 / 327
SAE/DIN DN 80 A 210 / 270
SAE/DIN DN 100 A 222 / 283
4000/4020 DIN DN 125 A 850 R.../1700 R 5 246 / 307
DIN DN 150 A+C 292 / 352 313 / 373
DIN DN 200 B+C 464 / 504 393 / 453
SAE/DIN DN 80 A 384 / 494
SAE/DIN DN 100 A 398 / 507
5200/5220 DIN DN 125 A 1300 R.../2600 R... 4 422 / 532
DIN DN 150 A+C 476 / 586 503 / 614
DIN DN 200 B+C 646 / 756 596 / 706
DIN DN 250 B+C 890 / 1000 726 / 836
SAE/DIN DN 100 A 628 / 782
DIN DN 125 A 652 / 806
6500/6520 DIN DN 150 A+C 1300 R.../2600 R... 5 706 / 868 738 / 901
DIN DN 200 B+C 877 / 1039 826 / 988
DIN DN 250 B+C 1121 / 1282 956 / 1118
SAE/DIN DN 100 A 636 / 798
DIN DN 125 A 660 / 822
7800/7820 DIN DN 150 A+C 1300 R.../2600 R... 6 714 / 884 746 / 917
DIN DN 200 B+C 885 / 1055 834 / 1004
DIN DN 250 B+C 1129 / 1298 964 / 1134
DIN DN 200 B+C 1210 / 1380 1143 / 1250
15000/15020 DIN DN 250 B+C 1300 R.../2600 R... 10 1454 / 1623 1271 / 1379
DIN DN 300 C 1487 / 1547
E 7.110.2/05.03
Butterfly and segment change-over valves are also available for other nominal widths on request.
5
5. FILTER CALCULATION / RFLD 4000/4020
SIZING 0,50
0.50
The total pressure drop of a filter at a certain flow rate is 0,45
0.45
0,40
the sum of the housing ∆p (including change-over 0.40
0,35
valve!) and the element ∆p. 0.35
∆p in bar
0,30
0.30
The pressure drop can either be determined with the aid 0,25
0.25
of our FSP Filter Sizing Program, which is available free 0,20
0.20
of charge, or by using the following graphs. 0,15
0.15
It must be stressed that all of the technical 0,10
0.10
0,05
0.05
documentation at HYDAC Filtertechnik always gives
0,00
0.00
the total housing pressure drop, i.e. including
0 1000 2000 3000 4000
change-over valve.
flow rate in l/min
5.1. ∆P-Q HOUSING GRAPHS (INCLUDING
CHANGE-OVER VALVE!) TO ISO 3968 RFLD 5200/5220
The housing graphs apply to mineral oil with a density 0,50
0.50
of 0.86 kg/dm³ and a kinematic viscosity of 30 mm²/s. 0,45
0.45
In this case, the differential pressure changes 0,40
0.40
proportionally to the density. 0,35
0.35
In each case, the ∆p given is for the largest possible 0,30
0.30
∆p in bar
flange nominal width; up to size 150 for ball change- 0,25
0.25
0,20
0.20
over, size 200 and above for butterfly change-over.
0,15
0.15
0,10
0.10
0,05
0.05
0,00
0.00
RFLD 1300 0 1000 2000 3000 4000 5000 6000
without change-over valve flow rate in l/min
with change-over valve
RFLD 6500/6520
0,50
0.50
0.50
0,50
0,45
0.45
0.45
0,45
0,40
0.40
0.40
0,40
0,35
0.35
0.35
0,35
0,30
0.30
0.30
0,30
∆p in bar
∆p in bar
0,25
0.25
0.25
0,25
0,20
0.20
0,20
0.20
0,15
0.15
0,15
0.15
0,10
0.10
0,10
0.10
0,05
0.05
0,05
0.05
0,00
0.00
0,00
0.00
0 200 400 600 800 1000 1200 1400 0 1000 2000 3000 4000 5000 6000 7000
flow rate in l/min
flow rate in l/min
∆p in bar
0,25
0.25 0,25
0.25
0,20
0.20 0,20
0.20
0,15
0.15 0,15
0.15
0,10
0.10 0,10
0.10
0,05
0.05 0,05
0.05
0,00
0.00 0,00
0.00
0 200 400 600 800 1000 1200 1400 0 2000 4000 6000 8000
∆p in bar
0,50
0.50
0,25
0.25
0,40
0.40
0,20
0.20
0,15
0.15 0,30
0.30
0,10
0.10 0,20
0.20
E 7.110.2/05.03
0,05
0.05 0.10
0,10
0,00
0.00 0.00
0,00
0 500 1000 1500 2000 2500 0 4000 8000 12000 16000
flow rate in l/min flow rate in l/min
6
5.2. ∆P-Q GRAPHS - FILTER ELEMENTS W/HC Element
The element graphs apply to mineral oil with a 0,1
0.1
∆p in bar
0.05
0,05
Size 1700
BG 1700
stages, as follows: 0.04
0,04
1) Flow rate Q of total filter /n = flow rate per element 0.03
0,03
Size 2600
BG 2600
n = number of elements as given under point 4. Filter Specifications
0.02
0,02
2) Read off the ∆p at the determined flow rate per element =
total pressure drop across the elements for each filter size 0.01
0,01
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
BN3HC: element size 850/1300
3µm 5µm 3µm flow rate in l/min
1
Size 850
Reihe1
BG 850
0,9
0.9
BG 1300
Size 1300
Reihe8
10µm
P/HC Element (10 µm)
0.8
0,8
5µm 0,16
0.16
Size850
BG 850
0,7
0.7
20µm 0,14
0.14
∆p in bar
0,6
0.6 10µm
0.5
0,5 0.12
0,12
∆p in bar
0.4
0,4 Size1300
BG 1300
20µm 0.1
0,1
0.3
0,3 Size1700
BG 1700
0.08
0,08
0.2
0,2
0.1
0,1 0.06
0,06
BG
Size2600
2600
0
0.04
0,04
0
200
400
600
800
1000
1200
1400
0.02
0,02
flow rate in l/min
0
BN3HC: element size 1700/2600
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
3µm 5µm 10µm 3µm
1 flow rate in l/min
Reihe1
Size 1700
BG 1700
0,9
0.9
BG 2600
Size 2600
Reihe8
0.8
0,8 20µm
P/HC Element (20 µm)
5µm 0,08
0.08
0,7
0.7 BG
Size850
850
0.6
0,6
∆p in bar
10µm 0,07
0.07
0.5
0,5
0,06
0.06
0.4
0,4
20µm Size1300
BG 1300
∆p in bar
0,05
0.05
0.3
0,3 Size1700
BG 1700
0.2
0,2 0,04
0.04
0.1
0,1
0,03
0.03
0 BG
Size2600
2600
0
200
400
600
800
1000
1200
1400
1600
1800
2000
2200
2400
2600
2800
3000
0.02
0,02
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
3µm
1
Reihe1
flow rate in l/min
Size 850
BG 850
0,9
0.9
BG 1300
Size 1300
Reihe8
0,8
0.8 5.3. EXAMPLE
5µm
0,7
0.7 General
viscosity (mm²/s)
∆ptotal = ∆phousing + ∆pelement x
∆p in bar
0,6
0.6
3µm
0,5
0.5
10µm
30 mm²/s
0.4
0,4 5µm
0.3
0,3
20µm ∆phousing = to be determined from point 5.1.
10µm
0.2
0,2 20µm
∆pelement = element pressure drop at flow rate Q/n and
0.1
0,1
viscosity = 30 mm²/s determined
0
according to point 5.2.
0 100 200 300 400 500 600 700 800 n = number of elements according to
flow rate in l/min point 4. Filter specifications
V Element: element size 1700/2600 Example
3µm
1 System data: Q = 2500 l/min; RFLD 2520 with
Reihe1
Size
BG 1700
1700
0,9
0.9
Size
BG 2600
2600
Reihe8
W/HC wire mesh element;
0,8
0.8 viscosity = 100 mm²/s
5µm
0,7
0.7 (ISO VG 100 at 40 °C);
0,6
0.6 Q = 2500 l/min; n = 3 (size 1700)
0,5
0.5
10µm
3µm ⇒ Q/n = 833.3 l/min
∆p in bar
0,4
0.4 20µm
5µm
⇒ ∆phousing = 0.38 bar (RFLD 2520)
0,3
0.3 ∆pelement = 0.029
10µm
100 mm²/s
∆ptotal = 0.38 bar + 0.029 x = 0.48 bar
E 7.110.2/05.03
0,2
0.2 20µm
0,1
0.1
30 mm²/s
0
For ease of calculation, our Filter Sizing Program is
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
inlet inlet
drainage
contaminated side
drainage
clean side outlet
outlet
drainage
contaminated side
lever for pressure lever for pressure
compensation line compensation line
vent
vent
Dimensions in mm
8
6.2. WELDED FILTER SERIES – BALL VERSION RFLD 4000 – 7820 (CHANGE-OVER TYPE A)
inlet
contaminated side
outlet
drainage
drainage
clean side
clogging indicator
Dimensions in mm
9
6.3. RFLD 4000 – 15020 SEGMENT CHANGE-OVER (CHANGE-OVER TYPE B)
vent G 1/2
inlet
drainage G 1
outlet
drainage G 1
clogging indicator
Dimensions in mm
10
6.4. RFLD 2500 – 15020 BUTTERFLY CHANGE-OVER (CHANGE-OVER TYPE C)
clogging indicator
vent G 1/2
inlet
drainage G 1
outlet can be
turned through 180°
drainage G 1
hand wheel
Dimensions in mm
7. NOTE
The information in this brochure relates to the operating conditions and applications described.
For applications or operating conditions not described, please contact the relevant technical department.
Subject to technical modifications.
11
Flow Control Valves
and Flow Control
Valves with reverse
flow check
DV/DRV
A B
A B
up to 350 bar
up to 300 l/min
E 5.119.4/07.06
1. DESCRIPTION
1.1. GENERAL
HYDAC flow control valves and
flow control valves with reverse
flow check DV/DRV are, in
accordance with DIN-ISO 1219,
valves which are designed to
control the flow rate in oil
hydraulic systems by means of an
adjustable constriction of the
cross-section.
The flow rate is dependent on
pressure differential and viscosity.
Flow control valves DV have a
specially designed throttle
mechanism to enable fine
adjustment and shut-off of the
flow. The flow control and shut-off
function works in both directions.
HYDAC flow control valves with
reverse flow check DRV allow the
same fine flow adjustment. The
flow control and shut-off function,
however, works in one direction A Control knob F Valve seat
only. Unrestricted flow in the B Set-screw G Closing cone
reverse direction is via the built-in C Control spindle H Spring
check valve. D Valve body
Further advantages of these E Throttle opening
valves are:
– Space-saving inline mounting due 1.2.2 DRV 1.3. APPLICATIONS
to compact construction HYDAC flow control valves with HYDAC flow control valves and
– A high level of safety is achieved reverse flow check consist flow control valves with reverse
through patented spindle safety essentially of a valve body with flow check DV/DRV are used:
mechanism. built-in valve seat, a hardened
and polished closing cone, a – for controlling the speed of loads
– A set-screw locks the setting.
spring, the control spindle and the – for system-related damping in
– Choice of nine sizes ensures best hydraulic circuits
possible adaptability to the control knob.
system. The closing cone is pressed onto – for pressure-dependent control of
the valve seat by the spring, flow rates in general
– Mounting position is optional.
thereby shutting off port A from – to release pressure from
– For size 20 and above, valve can port B. Starting with the control accumulator systems
be set using a spanner. spindle in the fully closed position – as an emergency drain for
1.2. FUNCTION when the flow is shut off, the flow lowering a load
1.2.1 DV rate in flow direction A → B
increases according to the Areas of application include, for
Flow control valves consist example:
essentially of a valve body, a relevant graph (see point 2.2.9)
special control spindle as the number of turns of the – Hydraulic units
and the control knob. control knob is increased. – Elevating platforms
Starting with the control spindle in The control knob with its coloured – Mobile hydraulics
the fully closed position when the scale and scale rings permits
accurate repetition of the settings. 1.4. NOTE
flow is shut off, the flow rate
The size of the coloured triangle – On flow control valves with
increases according to the rele-
on the rings indicates the size of reverse flow check the cracking
vant graph (see point 2.2.9) as the
the flow area. An increase in the pressure of the closing cone
number of turns of the control
size of the coloured triangle increases by the pressure across
knob is increased.
corresponds to an increase in port A (when control spindle is
The control knob with its coloured flow area. A set-screw locks the closed)!
scale and scale rings permits setting.
accurate repetition of the settings.
The size of the coloured triangle The closing cone opens when the
on the rings indicates the size of pressure across port B is higher
the flow area. An increase in the than the pressure across port A
size of the coloured triangle including the cracking pressure
corresponds to an increase in flow produced by the spring force.
area. A set-screw locks the
setting. The flow is controlled in
both directions.
E 5.119.4/07.06
2
2. TECHNICAL 2.1.2 Model code
SPECIFICATIONS (also order example) DRV - 10 - 01. X/0
2.1. GENERAL
2.1.1 Designation and symbol Designation
DV = flow control valve
Flow control valve DV
DRV = flow control valves with reverse flow check
Size
06
08
10
A B 12
16
20
25
30
40
Type
Flow control valves with reverse 01 = technical specifications
flow check DRV as per this brochure
30 = up to size 20 only: stainless steel housing
control knob with Flutec label
11 = zinc-plated and yellow chromed housing,
stainless steel spindle with 0.3 mm throttle gap,
control knob without label (not for size 20 - 40)
12 = nickel-plated housing,
steel spindle with 0.3 mm throttle gap,
protective dome nut, adjustment with tool (not for size 40)
A B
Series
(determined by manufacturer)
Threaded connection
0 = tapped hole to DIN 3852, Part 2-X
For panel mounting set, see point 2.2.10, page 6
Standard models
Stock no. Model code
705002 DV-06-01.X/0
705014 DV-08-01.X/0
705026 DV-10-01.X/0
705038 DV-12-01.X/0
705050 DV-16-01.X/0
705062 DV-20-01.X/0
705074 DV-25-01.X/0
705086 DV-30-01.X/0
705098 DV-40-01.X/0
705502 DRV-06-01.X/0
705514 DRV-08-01.X/0
705526 DRV-10-01.X/0
705538 DRV-12-01.X/0
705550 DRV-16-01.X/0
705562 DRV-20-01.X/0
705574 DRV-25-01.X/0
705586 DRV-30-01.X/0
705598 DRV-40-01.X/0
3
2.1.3 Type of construction 2.2. HYDRAULIC DETAILS 2.2.9 Pressure drops,
DV: slot type flow control valve 2.2.1 Nominal pressure dependent on flow rate
with shut-off function pN = 350 bar DV
DRV: slot type flow control valve across all ports Flow direction from A to B
with shut-off function and and from B to A
built-in check valve 2.2.2 Operating fluid
Mineral oil to DIN 51524 DRV
2.1.4 Type of mounting Part 1 and Part 2 Flow direction from A to B
Inline mounting Pressure differential Δp
2.2.3 Fluid temperature range
2.1.5 Mounting position min. - 20 °C depending on flow rate Q at
Optional max. + 80 °C constant flow setting measured
2.1.6 Weight at ν = 54 mm²/s and toil = 36 °C.
2.2.4 Viscosity range
See point 3 min. 2.8 mm²/s
2.1.7 Direction of flow max. 800 mm²/s
DV: optional 2.2.5 Filtration
DRV: from A to B Max. permissible contamination
controlled flow level of the operating fluid to
from B to A ISO 4406 class 21/19/16
free flow via check valve (NAS 1638 Class 10).
2.1.8 Ambient temperature range We therefore recommend a filter
min. - 20 °C with a minimum retention rate of
max. + 80 °C β20 ≥ 100.
2.1.9 Materials The fitting of filters and regular
Valve body: replacement of elements
- Type 01 guarantees correct functioning,
Free-cutting steel, reduces wear and tear and
phosphate-plated increases the service life.
- Type 11 2.2.6 Type of adjustment
Free-cutting steel, Manually using control knob or
zinc-plated on type 12, using Allen key.
- Type 12
Free-cutting steel, 2.2.7 Cracking pressure of DRV
nickel-plated pO = 0.5 bar
- Type 30 2.2.8 Flow rate
Stainless steel DV/DRV-06...Q = 20 l/min
Control spindle: DV/DRV-08...Q = 50 l/min
- Type 01 + 12 DV/DRV-10...Q = 60 l/min
Free-cutting steel DV/DRV-12...Q = 90 l/min
- Type 11 + 30 DV/DRV-16...Q = 180 l/min
Stainless steel DV/DRV-20...Q = 300 l/min
DV/DRV-25...Q = 300 l/min
Control knob: DV/DRV-30...Q = 300 l/min
polyamide (for metal control knob, DV/DRV-40...Q = 300 l/min
see point 2.2.10, page 6)
Seals:
FPM and PTFE
2.1.10 Nominal size
NG06
NG08
NG10
NG12
NG16
NG20
NG25
NG30
NG40
2.1.11 Type of connection
For threaded connections with
male thread. Fittings must be
Form A, B or E to DIN 3852,
Part 2 & 11.
E 5.119.4/07.06
4
DV/DRV-06-01.X DV/DRV-12-01.X
DV/DRV-08-01.X DV/DRV-16-01.X
5
DRV 2.2.10 Accessories
Flow direction from B to A – Panel mounting sets: nickel-plated
Pressure differential Δp depending on flow rate Q The panel mounting sets consist of a locking washer
via opened check valve at to DIN 6797 or flat washer, disc to DIN 125 and
ν = 72 mm²/s and hex. nut.
toil = 30 °C
locking washer
or hex. nut
flat washer
disc
thickness of control
panel max. 6 mm
Panel mounting set
Nickel-plated
Size Stock no.
06 705309
DRV-20-01.X to DRV-40-01.X 08 705310
10 705310
12 705311
16 705311
6
3. DIMENSIONS
DV
Type: 01 30 11 12
open
closed
Control knob
with hexagon
is standard
from size 20.
DRV Type: 01 30 11 12
open
closed
Control knob
with hexagon
is standard
from size 20.
4. NOTE
The information in this brochure relates to the operating conditions and applications described.
For applications or operating conditions not described, please contact the relevant technical department.
Subject to technical modifications.
7
AIL CAST STEEL
GATE, GLOBE & CHECK
VALVES
API 603
Table of Contents
AUDCO INDIA LIMITED (AIL) is a leading valve Content Page No.
manufacturing operations. In-house metallurgical API 603 AIL Stainless Steel Gate Valves 16 & 17
Salient Features ................................................................ 16
and NDE laboratories, and calibration facilities with Stainless Steel Gate Valves (Cl 150 & 300) ...................... 17
modern equipment provide support to ensure the ASME B16.34
AIL Gate, Y-Globe & Swing Check Valves 18 - 21
quality of products manufactured. Salient Features ............................................................... 18, 19
Pr. Seal Bonnet Gate Valves (Cl 900, 1500 & 2500) ........ 20
Pr. Seal Bonnet Y-Globe Valves (Cl 1500) ....................... 21
AIL manufactures a wide variety of industrial valves. Pr. Seal Bonnet Swing Check Valves (Cl 900, 1500 & 2500) 21
The Quality Management System in all three plants AIL Cryogenic Valves 22 & 23
AIL Angle Globe Valves 24
is certified to ISO 9001:2000 System.
AIL Special Valves 25
Technical Information 26 - 29
Pressure-Temperature Ratings ........................................ 26, 27
End Flange Dimensions-Cl 150 & 300 - RF ..................... 28
Large-sized End Flange Dimensions - Cl 150 & 300 - RF 28
End Flange Dimensions-Cl 600 - RF / RTJ ...................... 28
End Flange Dimensions-Cl 900 - RF / RTJ ...................... 28
Main Plant at Manapakkam, Chennai End Flange Dimensions-Cl 1500 - RF / RTJ .................... 28
Butt-weld end Details and Dimensions ............................. 29
Cast Steel - Material Characteristics ................................ 29
AIL Valve Accessories 30
International Clientele 31
02
Q
Introduction
Quality Policy
Audco India Limited is committed to Total Customer Satisfaction
We achieve this by
• Maintaining a high standard of quality consistent with the customer requirements
• Complying with the Codes, Standards, Customer Specifications, Statutory and
Regulatory requirements as applicable to our Products
• Continually improving the effectiveness of Quality Management System to add value
to our Products
Flanged 600
Gate Valves 900
AIL Manufacturing Program
ends 600
900
1500
150
300
Flanged 600
Globe Valves 900
bs 1873
150
300
standard
Flanged 600
Check Valves 900
bs 1868
ends
Globe Valves 900
B u t t -
Pr. Seal Bonnet 1500
weld
Plug type Disc 2500
ends
Check Valves 900
B u t t -
Pr. Seal Bonnet 1500
weld
Swing type ends 2500
150
Cryogenic
cryogenic
Gate Valves 300
600
150
Cryogenic
GlobeValves 300
valves
600
Angle 150
Globe Valves 300
150
Soft-seated
300
specials Gate Valves 600
ot h er
150
Live Loaded 300
Gate / Globe 600
Valves 900
1500
API 6D 150-900
Gate Valves 1500
03
Common Test / Inspection methods
Introduction
Test / Inspection Method Acceptance Criteria AIL valves undergo a range
of destructive and non-
Visual Inspection MSS SP55 destructive tests according to the
requirements of the Standard,
Chemical Analysis ASTM E350 Relevant ASTM service conditions and specific
Mechanical Properties ASTM A370 Relevant ASTM customer requirements.
Radiographic Inspection ASME B16.34 ASME B16.34
Magnetic Particle Inspection ASTM E709 ASME B16.34
Liquid Penetrant Inspection ASTM E165 ASME B16.34
Ultrasonic Inspection ASTM A388 ASME B16.34
Positive Material Identification (PMI) Vacuum emission spectrometer Customer specification
Pressure Testing* API 600/API 598/ API 600/API 598/
BS 6755 Part I BS 6755 Part I
Dimensional Inspection Valve Standard
* Performed on all valves.
The pressure containing parts of all valves are marked with the foundry identification and heat numbers.
04
Compliance Standards
Introduction
Parameter Compliance AIL has the distinction of having obtained a number of
national and international approvals. Notable among
API 600 Gate Valve API 600 these are :
Globe Valve BS 1873*
• ISO 9001:2000 certified Quality Management
Check Valve BS 1868* System
API 603 Gate Valve API 603 • Certified to use “CE” marking for supply to the
ASME B16.34 Gate, Globe, Check Valves ASME B16.34 European Union
Pressure-Temperature rating ASME B16.34 • Specific company approvals from national and
Face-to-face / End-to-end dimension ASME B16.10
international oil majors and EPC contractors
05
AIL Gate, Globe & Check Valves
AIL Valves to API 600 / BS 1873 / BS 1868
Bolted Bonnet / Cover design
The API 600 / BS 1873 / BS 1868 family of AIL Gate,
Globe and Swing Check Valves is exceptionally
sturdy, rugged and durable, with a reputation
for quality, integrity and long service. They are
designed for tight sealing and ease of operation.
The valves are available with flanged ends or butt-
weld ends, in pressure ratings from ASME Class
150 to Class 1500, and in a variety of materials of
construction.
Gate Valves are of flexible wedge, outside screw-
and-yoke and bolted-bonnet construction. The
valves conform to API 600.
Globe Valves feature a ball-type disc, outside
screw-and-yoke and bolted-bonnet construction. Body-Bonnet Joint
They conform to BS 1873 and also meet the general The body-bonnet joint for Class 150 gate
valves is oval in shape, while for Class 300
requirements of API 600, including shell wall and for globe valves, this joint is circular
thickness and stuffing box dimensions. in shape. In 2” (50mm) valves, the body-
bonnet joint has a square configuration.
Check Valves are of swing-type and bolted-cover Gate valves of Class 150 rating have
construction. They conform to BS 1868 and also a flat-face joint with a graphite gasket
having metallic inserts. Those of Class Square Joint
meet the general requirements of API 600, including 300 rating have a male-female type joint
shell wall thickness. with a spirally-wound gasket. Gate valves
of Class 600 rating and above have a Ring
Body and Bonnet Type Joint (RTJ).
The body and bonnet are cast with uniform section and Globe and Check valves in Class 150 and
generous radius fillets to prevent stress concentration. The 300 ratings have a male-female type joint
with a spirally-wound gasket. Those of
castings are precision-machined for high performance.
Class 600 rating and above have an RTJ. Circular Joint
The gate valve body has a straight through port without recesses
except at the seat area. This ensures minimum turbulence,
erosion and resistance to flow. Long integral guide ribs in the
body match with guide slots in the Back Seat
wedge for accurate alignment and In AIL gate and globe valves, a precision-
guidance. Bonnet castings are of machined back-seat bush is threaded in the
one-piece design, where the yoke bonnet and is secured by a tab-weld.
is integral with the bonnet for gate
valves of sizes up to 12” (300mm). tab
This ensures accurate alignment of tab weld
stem and a smooth operation.
06
Ball-type Disc Yoke Sleeve and Yoke Bush
07
Bonnet Gaskets
AIL Valves to API 600 / BS 1873 / BS 1868
Valve ASME Typical Optional
Type Class
150 Graphite Gasket with Spirally-wound SS 304 /
SS 316 insert SS 316 with Graphite or PTFE filler
Spirally-wound SS 316 with
300 Spirally-wound SS 304 with Graphite filler
Graphite filler Spirally-wound SS 304 /
SS 316 with PTFE filler
Gate Octagonal Ring Type (RTJ)
600 Spirally-wound SS 304 with metal gasket in Soft Iron
Graphite filler Octagonal Ring Type (RTJ)
metal gasket in SS 304 / SS 316
Octagonal Ring Type (RTJ) Octagonal Ring Type (RTJ)
900
metal gasket in Soft Iron metal gasket in SS 304 / SS 316
Octagonal Ring Type (RTJ) Octagonal Ring Type (RTJ)
1500
metal gasket in Soft Iron metal gasket in SS 304 / SS 316
Spirally-wound SS 316 with
150
Spirally-wound SS 304 with Graphite filler
Graphite filler Spirally-wound SS 304 /
300 SS 316 with PTFE filler
08
Ordering Information
850 (34”)
900 (36”)
1050 (42”)
1200 (48”)
Trim Materials
Material of Construction
AIL API 600
Trim # Trim # Seat Wedge / Disc
Stem Back Seat
Surface Seating Surface
Stem Packing
Construction Max. temp.
Die-formed
flexible Graphite rings
with braided Graphite 6490C (12000F)
top & bottom rings*
09
Gate Valves - ASME Classes 150, 300 & 600
AIL Valves to API 600 / BS 1873 / BS 1868
Figure Numbers 113-8, 133-8 & 163-8
Standard Materials of Construction
Sl. No. Description Material
01 Body ASTM A216 Gr. WCB
02 Body Seat Ring ASTM A105 + HF*
03 Wedge ASTM A216 Gr. WCB + 13% Cr. Steel
04 Stem ASTM A182 Gr. F6a
ASTM A308
Gasket - Cl.150
05 Spirally-wound SS 304
Gasket - Cl.300 & 600
with graphite filler
06 Bonnet ASTM A216 Gr. WCB
07 Stud ASTM A193 Gr. B7
08 Stud Nut ASTM A194 Gr. 2H
09 Back-seat Bush 13% Cr. Steel
10 Packing Graphite with braided end rings
11 Gland Steel
ASTM A105 /
12 Gland Flange
ASTM A216 Gr. WCB
13 Eye Bolt Cr. - Mo Steel
14 Eye Bolt Nut ASTM A194 Gr. 2H
15 Groove Pin Steel
16 Yoke Sleeve (Stem Nut) ASTM A439 Type D2
17 Grease Fitting Steel
18 Retainer Nut
Steel / Ductile Iron /
19 Handwheel
Malleable Iron
20 Handwheel Nut
Nameplate SS 304
* HF - Hard-Faced with Stellite #6 or equivalent
For other body / bonnet materials, refer page 5
Dimensions (in mm, unless specified) & Weights (in kg)
Class 150 Class 300 Class 600
Valve
A Approx.Wt. A Approx.Wt. A Approx.Wt.
Size
B C B C B C
Fl. B/W Fl. B/W Fl. B/W Fl. B/W Fl. B/W Fl. B/W
50 (2”) 178 216 376 203 21 19 216 216 399 203 25 23 292 292 399 203 42 36
65 (21/2”) 191 241 480 229 32 27 241 241 505 229 48 34 - - - - -
80 (3”) 203 283 480 229 35 27 283 283 505 229 53 41 356 356 541 254 67 63
100 (4”) 229 305 584 254 53 43 305 305 604 254 78 55 432 432 635 305 119 112
125 (5”) 254 381 750 254 75 64 381 381 850 356 135 105 - - - - - -
150 (6”) 267 403 790 305 87 77 403 403 850 356 158 111 559 559 874 457 252 225
200 (8”) 292 419 996 356 139 118 419 419 1039 406 234 186 660 660 1044 457 418 365
250 (10”) 330 457 1205 406 210 198 457 457 1265 457 355 284 787 787 1285 508 652 554
300 (12”) 356 502 1410 457 302 271 502 502 1460 508 495 400 838 838 1476 610 1100 984
350 (14”) 381 572 1539 508 410 365 762 762 1590 508 750 620 889 889 1565 610 1600 1465
400 (16”) 406 610 1752 508 520 490 838 838 1791 610 958 850 991 991 2062 762 1955 1760
450 (18”) 432 660 1956 610 690 665 914 914 2126 686 1310 1075 1092 1092 2062 762 2075 1840
500 (20”) 457 711 2159 610 900 865 991 991 2261 686 1640 1525 1194 1194 3048 762 2150 1960
600 (24”) 508 813 2565 686 1410 1375 1143 1143 2654 762 2460 2075 1397 1397 3150 762 3620 3180
700 (28”) 610 991 3160 762 2060 1750 - - - - - - - - - - - -
750 (30”) 610 914 3429 762 3100 2850 1397 1397 4267 1016 4750 - - - - - - -
850 (34”) 711 - 3650 762 3350 2950 - - - - - - - - - - - -
900 (36”) 711 - 3734 762 3980 3000 1727 - 3975 - - - - - - - - -
1050 (42”) 813 1118 4200 - * 4500 - - - - - - 2438 - 4420 - - -
1200 (48”) 864 1118 4990 - * 6000 - - - - - - - - - - - -
Fl. - Flanged ; B/W - Butt-weld. * Depends on flange dimensions. Intermediate sizes 22”, 26”, 32”, 38”, 40”, 44”, 46” in Class 150 are also offered.
Class 600 gate valves can also be given in pressure seal bonnet design, in sizes from 80mm (3”) up to 300mm (12”). For details of
pressure seal bonnet arrangement, see page 18.
10
Gate Valves - ASME Classes 900 & 1500
11
Globe Valves - ASME Class 150, 300 & 600
AIL Valves to API 600 / BS 1873 / BS 1868
Figure Numbers 413-8, 433-8 & 463-8
butt-weld end
50 (2”) 203 203 335 203 23 20 267 267 355 203 33 28 292 292 400 254 42 38
65 (2 /2”)
1
216 - 355 203 35 - 292 - 410 203 46 - - - - - - -
80 (3”) 242 242 421 254 41 38 317 317 457 254 58 50 356 356 560 356 75 60
100 (4”)
292 292 477 254 66 62 356 356 556 356 97 84 432 432 593 406 136 116
150 (6”)
406 406 575 356 118 110 445 445 668 457 186 164 559 559 837 610 245 195
200 (8”)
495 495 680 457 207 195 559 559 830 610 329 296 661 661 947 610 546 466
250 (10”) 623 623 895 356 335 320 623 623 1206 610 520 471 787 787 1285 762 756 656
300 (12”) 699 699 1215 610 495 470 711 711 1160 762 705 634 838 838 1560 762 1086 896
12
Globe Valves - ASME Class 900 & 1500
flanged end
13
Swing Check Valves - ASME Class 150, 300 & 600
AIL Valves to API 600 / BS 1873 / BS 1868
Figure Numbers 713-8, 733-8 & 763-8
Standard Materials of Construction
Sl. No. Description Material
01 Body ASTM A216 Gr. WCB
02 Body Seat Ring ASTM A105 + HF*
ASTM A216 Gr. WCB +
03 Disc
13% Cr. Steel
04 Hinge ASTM A216 Gr. WCB
05 Disc Washer 13% Cr. Steel
06 Disc Nut SS 304
07 Disc Nut Pin 13% Cr. Steel
08 Hinge Pin 13% Cr. Steel
09 Gasket ASTM A308
10 Cover ASTM A216 Gr. WCB
11 Stud ASTM A193 Gr. B7
12 Stud Nut ASTM A194 Gr. 2H
Hinge Pin Cover ASTM A105
Hinge Pin Cover Bolt ASTM A193 Gr. B7
Nameplate SS 304
* HF - Hard-Faced with Stellite #6 or equivalent
For other body / cover materials, refer page 5
flanged end
butt-weld end
butt-weld end
15
API 603 AIL Stainless Steel Gate Valves
AIL Valves to API 603
The body and bonnet are cast with uniform section and The valves feature a one-piece cast
generous radius fillets to prevent stress concentration. The flexible wedge that minimises stress
movement.
Ordering Information
Valve Size ASME End
Valve Type Trim
mm (in) Pr. Class Connection
16
Stainless Steel Gate Valves - ASME Class 150 & 300
gate valves
Parallel Slide Disc Mechanism
This mechanism consists of two independent discs Yoke Sleeve and Thrust Bearings
held by a disc carrier. An alloy steel spring between
The yoke sleeve is made of nodular Niresist
the discs provides the initial loading to keep the discs
body Iron, supported by
pressed against the body seats. The disc faces are seat ring a set of bearings to
parallel to each other and seal on parallel seat rings
spring
reduce friction and
in the body. Sealing takes place by utilizing the line
the consequent
pressure to provide tight seal on the downstream discs torque required to
seat. As the two discs are independent and parallel,
operate the valves.
opening / closing torques are significantly lower than
Nodular Niresist
comparable wedge disc designs, thereby minimizing disc carrier Iron also withstands
the possibility of jamming at high temperatures or
high temperatures.
pressures.
Weather seals,
When the valve is operated, the discs are allowed to provided in the yoke
slide and rotate over the body seats. This helps wipe sleeve, protect the bearing area against ingress
out foreign particles from the seat faces. of dirt and water.
Trim Back-seat
Both the disc and the seat ring faces are hard-faced The back-seat is in-situ hard-faced with Stellite #6
with Stellite #6 or equivalent. or equivalent.
18
Y-globe valves
Swing-type Disc
The disc is of swing-type design and is opened by
line velocity and the resultant pressure. When the
flow stops, the disc is closed by gravity. Seating load
and the resultant tightness are dependent on the back
pressure.
As the disc is internally hinged, there is no opening in
the body of the valve. This ensures high integrity.
Installation
AIL Swing Check Valves are used to prevent the
reversal of flow in vertical, horizontal or inclined
pipelines. These valves are to be used only for
upward or horizontal flow. Pulsating flows, as
obtained at the outlet of a reciprocating pump,
would cause disc chatter and hence ought to be
avoided.
End Connection
AIL Valves with butt-weld ends comply with ANSI
B16.25 Fig. 2a or 3a, as applicable. For ANSI pipes,
pipe schedule ought to be specified. For non-ANSI
pipes, OD (or ID) and wall thickness ought to be
furnished for end preparation.
Ordering Information
Valve Size ASME End
Valve Type Pr. Class Connection Trim Disc
mm (in)
19
Pr. Seal Bonnet Gate Valves - ASME Class 900, 1500 & 2500
AIL Valves to ASME B16.34
Figure Numbers 3811/2UP, 3861/2UP & 3911/2UP
Class 900 and Class 1500 gate valves can also be offered in flexible wedge
design for the full range. For details of flexible wedge arrangement, refer
Page 6.
300 (12”) 914 1785 762 1000 991 1720 762 1045 1041 1690 762 1895
350 (14”) 991 1825 762 1145 1067 1730 762 * 1118 1850 762 *
400 (16”) 1092 2050 762 * 1194 2100 762 * 1245 2050 762 *
450 (18”) * * * * 1346 2150 762 * 1397 2300 762 *
500 (20”) * * * * 1473 2500 762 * * * * *
600 (24”) * * * * * * * *
* Refer to AIL
2” valves are in flexible wedge design.
Valves in sizes of 10” and above in Class 900 and, 8” and above in Classes 1500 and 2500 are supplied with gear unit.
20
Pr. Seal Bonnet Y-Globe Valves - ASME Class 1500
C
09 Stud Nut ASTM A194 Gr. 2H
Nameplate SS 304
* HF - Seat Hard-Faced with Stellite #6 or equivalent
B - open (Max.)
Dimensions
(in mm,
unless specified)
Class 1500**
Valve Approx.Wt.
Size A B C
80 (3”) 470 650 508 ?
100 (4”) 546 875 508 ?
150 (6”) 705 1210 762 ?
200 (8”) 832 2000 762 ?
A
** Refer to AIL for dimensions of 10” and 12” sizes and of Class 2500 valves.
Pr. Seal Cover Swing Check Valves - ASME Class 900, 1500 & 2500
Figure Nos. 3801/2U, 3851/2U & 3901/2U
Standard Materials of Construction
Sl. No. Description Material
01 Body ASTM A216 ASTM A217 ASTM A217
02 Cover Gr. WCB Gr. WC6 Gr. WC9
03 Disc ASTM A216 ASTM A217 ASTM A217
04 Seat Ring Gr. WCB+HF* Gr. WC6+HF* Gr. WC9+HF*
05 Hinge Pin 13% Cr. Steel
06 Gasket Graphite
07 Stud ASTM A193 Gr. B7
08 Stud Nut ASTM A194 Gr. 2H
Nameplate SS 304
* HF - Seat Hard-Faced with Stellite #6 or equivalent
21
AIL Cryogenic Gate & Globe Valves
AIL Cryogenic Valves
Extended Bonnet
Optional extended bonnet with vapour column length according to BS
6364 and / or customer specifications is furnished. The vapour column
allows the stem packing to be functional by keeping it away from the
cryogenic fluid. Test facilities
Testing and Standards AIL has Cryogenic test facilities for testing valves at temperatures as
AIL Cryogenic Valves are type-tested as per valve standards and low as -1960C in sizes from 50mm (2”) to 1500mm (60”). This ranks
specifications of leading oil companies as part of the design verification as one among the largest facilities worldwide.
process.
22
Cryogenic Gate Valves - ASME Classes 150, 300 & 600
23
Angle Globe Valves - ASME Class 150 & 300
AIL Angle Globe Valves to BS 1873
AIL Cast Steel Angle Globe Valves are tight sealing, easy-to-operate
regulation valves for liquid and gaseous fluids over a wide range of line
pressures and temperatures.
Angle Globe Valves operate in a manner similar to that of a globe valve.
However, the 900 angle between the inlet and outlet pipes greatly reduces
the pressure drop across the valve as compared to a conventional globe
valve. These valves are used for flow control especially in systems where
valve geometry or pressure drop is a concern.
Body and Bonnet
The flow to the body outlet is streamlined by the smooth curvature of the inner surface which
minimizes the pressure drop across the flow path. The bonnet is fitted with a bonnet bush to
guide the stem and provide for back seating when the valve is open and under pressure.
Disc and Stem
The disc provides a fine bearing on a taper seal for tight sealing over a wide range of
differential pressures. As the seating between disc and body seat ring is a narrow line
contact, tight sealing can be achieved even if any foreign particle gets stuck to the seating
area. The disc and stem are held together by a disc nut with allowance for the disc to Test Pressures
swivel. The disc has internal threads to receive the disc nut which retains the stem with the
disc. A stem thrust plate is provided between the stem and the disc. Class 150 Class 300
Hydrostatic
Body Seat Ring bar psig bar psig
A forged shoulder type body seat ring has threaded engagement with the body and a wide- Body 31 450 78 1125
tapered seating area. The body seat ring is tack welded to the body to prevent loosening.
The seating surfaces are ground and lapped. Seat (Closure) 22 315 56 815
Back Seat 22 315 56 815
Materials of Construction
Sl. No. Description Material
01. Body ASTM A216 Gr. WCB
02. Bonnet ASTM A216 Gr. WCB
ASTM A182 Gr. F6A/SS316/
03. Stem AISI 410
04. Disc AISI 410 / ASTM A 217 Gr. CA15 /
ASTM A216 Gr. WCB with Stellite
AISI 410 / ASTM A 217 Gr. CA15 / ASTM A182 Gr.F6a /
ASTM
05. Seat Ring A182 Gr. F6a + Stellite / ASTM A105
+ Stellite
06. Yoke Bush ASTM A439 Type D2
07. Stem Packing Graphite
08. Handwheel SG Iron or Malleable Iron or Steel
ØC
ØB
09. Gasket SWG with Graphite filler only
10. Back Seat Bush AISI 410 / 420
tack weld
11. Studs ASTM A193 Gr. B7
12. Stud Nuts ASTM A194 Gr. 2H
24
AIL Special Valves
25
Pressure-Temperature Ratings - ASME B16.34, 1996
Technical Information
Working Pressure in psig
-20 to 100
-28.9 to 37.7 285 740 1480 2220 3705 6170 290 750 1500 2250 3750 6250
200 93.3 260 675 1350 2025 3375 5625 260 750 1500 2250 3750 6250
300 148.9 230 655 1315 1970 3280 5470 230 720 1445 2165 3610 6015
400 204.4 200 635 1270 1900 3170 5280 200 695 1385 2080 3465 5775
500 260.0 170 600 1200 1795 2995 4990 170 665 1330 1995 3325 5540
600 315.5 140 550 1095 1640 2735 4560 140 605 1210 1815 3025 5040
650 343.3 125 535 1075 1610 2685 4475 125 590 1175 1765 2940 4905
700 371.7 110 535 1065 1600 2665 4440 110 570 1135 1705 2840 4730
750 398.9 95 505 1010 1510 2520 4200 95 530 1065 1595 2660 4430
800 426.6 80 410 825 1235 2060 3430 80 510 1015 1525 2540 4230
850 454.4 65 270 535 805 1340 2230 65 485 975 1460 2435 4060
900 482.2 50 170 345 515 880 1430 50 450 900 1350 2245 3745
950 510.0 35 105 205 310 515 860 35 320 640 955 1595 2655
1000 537.8 20 50 105 155 260 430 20 215 430 650 1080 1800
1050 565.5 - - - - - - *20 145 290 430 720 1200
1100 593.3 - - - - - - *20 95 190 290 480 800
1150 621.1 - - - - - - *20 60 125 185 310 515
1200 648.9 - - - - - - *15 40 75 115 190 315
900 482.2 50 390 780 1165 1945 3240 50 415 830 1245 2075 3460
950 510.0
35 380 765 1145 1910 3180 35 385 775 1160 1930 3220
1000 537.8 20 320 640 965 1605 2675 20 350 700 1050 1750 2915
1050 565.5 *20 - 615 925 1545 2570 *20 345 685 1030 1720 2865
1100 593.3 *20 255 515 770 1285 2145 *20 305 610 915 1525 2545
* For weld-end valves only.
1150 621.1 *20 200 400 595 995 1655 *20 235 475 710 1185 1970
1200 648.9 *20 155 310 465 770 1285 *20 185 370 555 925 1545
1250 676.7 *20 115 225 340 565 945 *20 145 295 440 735 1230
1300 704.4 *20 85 170 255 430 715 *20 115 235 350 585 970
1350 732.2 *20 60 125 185 310 515 *20 95 190 290 480 800
1400 780.0 *20 50 95 145 240 400 *20 75 150 225 380 630
26 1450
1500
787.8
815.6
*15
*10
35
25
70
55
105
80
170
135
285
230
*20
*20
60
40
115
85
175
125
290
205
485
345
Pressure-Temperature Ratings - ASME B16.34, 1996
Technical Information
Working Pressure in psig
Temp Temp. ASTM A217 Gr. C12 (Standard Class)
in 0F in 0C
#150 #300 #600 #900 #1500 #2500
-28.9 to 37.7
-20 to 100 290 750 1500 2250 3750 6250
200 93.3 260 750 1500 2250 3750 6250
300 148.9 230 730 1455 2185 3640 6070
400 204.4 200 705 1410 2115 3530 5880
500 260.0 170 665 1330 1995 3325 5540
600 371.7 275 720 1440 2160 3600 6000 265 695 1390 2085 3470 5780
650 398.9 275 715 1430 2145 3580 5965 260 680 1360 2040 3400 5670
700 426.6 275 710 1425 2135 3555 5930 255 665 1185 1775 2960 4930
750 454.4 265 690 1380 2070 3450 5750 190 490 980 1465 2445 4070
@ Not to be used over 6500F.
800 482.2 260 675 1345 2020 3365 5605 130 335 670 1005 1670 2785
* For weld-end valves only.
850 510.0 245 645 1285 1930 3215 5355 85 215 430 645 1070 1785
900 537.8 230 600 1200 1800 3000 5000 50 130 260 385 645 1070
950 565.5 180 470 945 1415 2355 3930 25 65 130 195 320 535
1000 593.3 125 325 650 975 1630 2715 - - - - - -
1050 621.1 85 220 435 655 1095 1820 - - - - - -
1100 648.9 55 135 275 410 685 1145 - - - - - -
1150 35 85 170 255 430 715 - - - - - -
1200 25 50 105 155 255 430 - - - - - -
27
End Flange Dimensions - ASME 16.5, 1996
Technical Information
E
ASME Class 150 Raised Face (in mm) ASME Class 300 Raised Face (in mm) C
Valve B
Bolt Bolt
A
Size A Ø B Ø C Ø D*
E Ø
A Ø B Ø C Ø D* E Ø
No. Dia No. Dia Flange - Raised Face
50 (2”) 152 120 92 19.1 (15.9) 19 4 5
/8” 165 127 92 22.3 19 8 5
/8”
65 (21/2”) 178 139 105 22.3 (17.5) 19 4 5
/8” 190 149 105 25.4 22 8 3
/4” c
p
80 (3”) 190 152 127 23.9 (19.1) 19 4 5
/8” 210 168 127 28.6 22 8 3
/4” E
100 (4”) 229 190 157 23.9 19 8 5
/8” 254 200 157 31.8 22 8 3
/4”
125 (5”) 254 216 186 23.9 22 8 3
/4” 279 235 186 35.0 22 8 3
/4” D
150 (6”) 279 241 216 25.4 22 8 3
/4” 318 270 216 36.6 22 12 3
/4”
200 (8”) 343 298 270 28.6 22 8 3
/4” 381 330 270 41.3 25 12 7
/8” See Detail X
250 (10”) 406 362 324 30.2 25 12 7
/8” 444 387 324 47.7 29 16 1”
300 (12”) 483 432 381 31.8 25 12 7
/8” 521 451 381 50.8 32 16 11/8”
350 (14”) 533 476 413 35.0 29 12 1” 584 514 413 54.0 32 20 11/8” 230
R
400 (16”) 597 539 470 36.6 29 16 1” 648 571 470 57.2 35 20 11/4”
450 (18”) 635 578 533 39.7 32 16 11/8” 711 628 533 60.4 35 24 11/4” E
500 (20”) 698 635 584 42.9 32 20 11/8” 775 686 584 63.5 35 24 11/4”
600 (24”) 813 749 692 47.7 35 20 11/4” 914 813 692 69.9 41 24 11/2”
* Inclusive of raised face 1.6mm (0.06”) each. Dimensions within brackets are for integral flanges
Flange - Ring Type
Valve
ASME
Size
Size
Class
Class
A Ø B Ø C Ø D* EØ A Ø B Ø C Ø D* EØ
Size No. Dia Size No. Dia
700 (28”) 927 864 800 71 35 28 13/8” 700 (28”) 837 795 762 48 22 40 3
/4”
Cl. 150 750 (30”) 984 914 857 75 35 28 13/8” Cl. 150 750 (30”) 887 846 813 51 22 44 3/4”
850 (34”) 1111 1029 965 83 41 32 11/2” 850 (34”) 1005 957 921 57 25 40 7/8”
900 (36”) 1168 1086 1022 90 41 32 11/2” 900 (36”) 1057 1010 972 59 25 44 7
/8”
1050 (42”) 1346 1257 1194 97 41 36 11/2” 1050 (42”) 1226 1171 1130 68 28 48 1”
1200 (48”) 1511 1422 1359 108 41 44 11/2” 1200 (48”) 1392 1335 1289 75 28 44 11/8”
Cl. 300 750 (30”) 1092 997 857 95 48 28 13/4” Cl. 300 750 (30”) 991 921 845 94 41 36 13/8”
* Inclusive of raised face 1.6mm (0.06”) each. * Inclusive of raised face 1.6mm (0.06”) each.
ASME Class 600 Raised Face (in mm) ASME Class 600 Ring Type (in mm)
Valve Valve
Bolt
Size A Ø B Ø C Ø D
E Ø Size A Ø B Ø C Ø D
Grv. No. Pitch Depth Width
Bottom
No. Dia Ø - P E F Rad. R
50 (2”) 165 127 92 25.4 19 8 5
/8” 50 (2”) 165 127 108 25.4 R23 83 8.0 12.0 0.76
65 (21/2”) 190 149 105 28.6 22 8 3
/4” 65 (21/2”) 190 149 127 28.6 R26 100 8.0 12.0 0.76
80 (3”) 210 168 127 31.8 22 8 3
/4” 80 (3”) 210 168 146 31.8 R31 124 8.0 12.0 0.76
100 (4”) 273 216 157 38.1 25 8 7
/8” 100 (4”) 273 216 171 38.1 R37 150 8.4 8.7 0.76
125 (5”) 330 266 186 44.5 29 8
1” 125 (5”) 330 266 209 44.5 R41 181 8.0 12.0 0.76
150 (6”) 356 292 216 47.7 29 12
1” 150 (6”) 356 292 241 47.7 R45 211 8.0 12.0 0.76
200 (8”) 419 349 270 55.6 32 12 1 /8”
1
200 (8”) 419 349 302 55.6 R49 270 8.0 12.0 0.76
250 (10”) 508 432 324 63.5 35 16 11/4” 250 (10”) 508 432 356 63.5 R53 324 8.0 12.0 0.76
300 (12”) 559 489 381 66.7 35 20 11/4” 300 (12”) 559 489 413 66.7 R57 381 8.0 12.0 0.76
350 (14”) 603 527 413 69.9 38 20 13/8” 350 (14”) 603 527 457 69.9 R61 419 8.0 12.0 0.76
400 (16”) 686 603 470 76.2 41 20 11/2” 400(16”) 686 603 508 76.2 R65 470 8.0 12.0 0.76
450 (18”) 743 654 533 82.6 45 20 15/8” 450 (18”) 743 654 575 82.6 R69 533 8.0 12.0 0.76
500 (20”) 813 724 584 88.9 45 24 15/8” 500 (20”) 813 724 635 88.9 R73 584 9.5 13.5 1.52
600 (24”) 940 838 692 102.0 51 24 17/8” 600 (24”) 940 838 749 101.6 R77 692 11.1 16.6 1.52
Height of raised face is 6.4 mm (0.25”) each. Height of raised face is 6.4 mm (0.25”) each. Grv. - Groove
ASME Class 900 Raised Face (in mm) ASME Class 900 Ring Type (in mm)
Valve Valve
Bolt
Grv. No. Pitch Depth Width Bottom
Size A Ø B Ø C Ø D
E Ø Size A Ø B Ø C Ø D
No. Dia Ø - P E F Rad. R
ASME Class 1500 Raised Face (in mm) ASME Class 1500 Ring Type (in mm)
Valve Valve
Bolt Pitch Depth Width Bottom
Size A Ø B Ø C Ø D
E Ø Size A Ø B Ø C Ø D
Grv. No.
Ø - P E F Rad. R
No. Dia
50 (2”) 216 165 92 38.1 25.4 8 7
/8” 50 (2”) 216 185 124 38.1 R24 95 8.0 12.0 0.76
65 (21/2”) 244 191 105 41.1 28.4 8
1” 65 (21/2”) 244 191 137 41.1 R27 108 8.0 12.0 0.76
80 (3”) 267 203 127 47.8 31.8 8 1 1
/8” 80 (3”) 241 191 146 38.1 R31 124 8.0 12.0 0.76
100 (4”) 311 241 157 53.8 35.1 8 1 1
/4” 100 (4”) 292 235 171 44.5 R37 149 8.0 12.0 0.76
125 (5”) 375 292 186 73.2 41.1 8 1 /2”
1
125 (5”) 349 279 209 50.8 R41 181 8.0 12.0 0.76
150 (6”) 394 318 216 82.6 38.1 12 1 /8”
3
150 (6”) 381 318 241 55.8 R45 211 8.0 12.0 0.76
200 (8”) 483 394 270 91.9 44.5 12 15/8” 200 (8”) 470 394 308 63.5 R49 270 8.0 12.0 0.76
250 (10”) 584 483 324 108.0 50.8 12 17/8” 250 (10”) 546 470 362 69.9 R53 324 8.0 12.0 0.76
300 (12”) 673 572 381 124.0 53.8 16 2” 300 (12”) 610 533 419 79.2 R57 381 8.0 12.0 0.76
Height of raised face is 6.4 mm (0.25”) each. Height of raised face is 6.4 mm (0.25”) each. Grv. - Groove
28
Butt-weld End Details & Dimensions - ASME B16.25, 1997
Technical Information
Welding end detail for joint without backing ring
Intended for use on 22mm (0.88”) and Intended for use on wall thickness
thinner nominal wall thickness. greater than 22mm (0.88”).
Note : Internal surface may be reformed or machined for dimensions B at root face. Contour
within the envelope is manufacturer’s option, unless otherwise specifically ordered for.
Nominal A B
Pipe Size STD XS 30 40 60 80 100 120 140 160 XXS
65 (21/2”) 75 - - - 63 - 59 - - - 54 45
80 (3”) 91 - - - 78 - 74 - - - 67 58
100 (4”) 117 - - - 102 - 97 - 92 - 87 80
125 (5”) 144 - - - 128 - 122 - 116 - 110 103
150 (6”) 172 - - - 154 - 148 - 140 - 132 124
200 (8”) 223 - - - 203 198 194 189 183 178 173 175
250 (10”) 278 - - - 255 247 242 237 230 222 216 -
300 (12”) 329 305 298 - 303 295 289 281 273 267 257 -
350 (14”) 362 337 330 - 333 325 318 308 300 292 284 -
400 (16”) 413 387 - - 381 373 364 354 344 333 325 -
450 (18”) 464 438 432 - 429 419 410 398 387 378 367 -
500 (20”) 516 489 483 - 478 467 456 443 432 419 408 -
600 (24”) 619 591 584 581 575 560 548 532 518 505 491 -
Carbon $0.30 0.25 0.05 - 0.20 0.05 - 0.18 0.20 0.08 0.08
Manganese 1.00 1.20 0.50 - 0.80 0.50 - 0.70 0.40 - 0.70 1.50 1.50
Phosphorus 0.04 0.04 0.04 0.04 0.04 0.04 0.04
Sulphur 0.045 0.045 0.045 0.045 0.05 0.04 0.04
Silicon 0.60 0.60 0.60 0.60 0.75 2.00 2.00
Copper *0.30 0.30 *0.30 *0.50 *0.50 - -
Nickel *0.50 *0.50 *0.50 *0.50 *0.50 6.00 - 11.00 9.00 - 12.00
Chromium *0.50 *0.50 1.00 - 1.50 2.00 - 2.75 4.00 - 6.50 18.00 - 21.00 18.00 - 21.00
Molybdenum *0.20 *0.20 0.45 - 0.65 0.90 - 1.20 0.45 - 0.65 0.50 2.00 - 3.00
Vanadium *0.30 *0.30 *0.30 - - - -
Tungsten - - *0.10 *0.30 *0.10 - -
* Total content of thee residual materials shall not exceed1%. $ AIL material standard is 0.25 max.
Values indicated are all maximum, except when a range is specified.
Carbon 0.37 - 0.49 0.38 - 0.48 0.40 min 0.37 - 0.49 0.90 - 1.40 0.150 0.150
Manganese 0.65 - 1.10 0.75 - 1.00 1.00 0.65 - 1.10 1.00 1.000 2.000
Phosphorus 0.35 0.035 0.04 0.04 - 0.040 0.045
Sulphur 0.04 0.04 0.05 0.04 - 0.030 0.030
Silicon 0.15 - 0.35 0.15 - 0.35 0.40 0.15 - 0.35 2.00 1.000 1.000
Chromium 0.75 - 1.20 0.80 - 1.10 - 0.75 - 1.20 26.0 - 32.0 11.5 - 13.5 16.0 - 18.0
Molybdenum 0.15 - 0.25 0.15 - 0.25 - 0.15 - 0.25 1.00 - 2.0 - 3.0
Nickel - - - - 3.00 0.500 10.0 - 14.0
Cobalt - - - - balance - -
Tungsten - - - - 3.0 - 6.0 - -
Iron - - - - 3.00 - -
Nitrogen - - - - - - -
29
AIL Valve Accessories
AIL Valve Accessories
Gear operators
chain wheels
AIL gate and globe valves are supplied with fully-enclosed bevel gear operators as
Chain wheels are used for the valves located too far
a standard for sizes and class ratings as shown in the table below. Gear operators
above the floor for convenient hand-wheel operation.
are available as an option in other sizes too.
Chain wheels are available for all types of AIL Cast
Valve ASME API 600 ASME B16.34 Steel Valves and can be substituted in place of or used
along with the existing hand-wheel. AIL chain wheels
Type Class Standard Optional Standard Optional
are equipped with guards or guides, not only to keep
150 24” & above 14” - 20” - - the chain from slipping off the wheel but also to hold
300 20” & above 14” - 18” - - the chain in close contact with a large portion of the
Gate
600 16” & above 8” -14” - - circumference of the hand-wheel or the gear wheel.
900 8” & above - 10” & above 6” & 8”
1500 6” & above - 10” & above 6” & 8”
2500 - - 8” & above 6”
150 10” & above - - -
Globe
As an option, almost all AIL valves can be furnished with bypass arrangement.
The bypass consists of a single Outside Screw & Yoke globe valve with a pressure
/ temperature rating and corrosion resistance equal to or exceeding that of the
main valve.
Size Chart
Main valve 2”to 4” 5”to 8” 10” or higher
Bypass valve 1
/2” 3
/4” 1”
locking devices
The bypass valve is attached to the side of the main valve with the stems of both Locking devices are used to secure a hand-wheel in
the valves in parallel and pointing upward. a fixed position, to prevent accidental or unauthorized
Where service conditions warrant larger-than-standard bypasses, it is recommended operation of a valve. The locking arrangement typically
that the installation of the bypasses be around the main valve. allows the use of chain and padlock to secure the
valve.
30
International Clientele
Global recognition
AIL Cast Steel Valves have been supplied over the years, to the following end-users and
EPC Contractors :
31
Kancheepuram Plant
Marketed by
larsen & toubro limited
Valve Business Unit
#10, Club House Road, Chennai 600 002, INDIA.
Tel. : +91 (44) 28462000. Fax : +91 (44) 28462103, 28462145.
Website : www.lntvalves.com
PB No. : C2024-1/03.04
As we continuously endeavour to improve our products, the data given herein are subject to change without notice.
Bonnet Gaskets (rev dated 25th May 2009)
Valve Type ASME Class Typical Optional
Sizes up to 20": Corrugated SS316 with PTFE filler
Sizes up to 20": Corrugated SS316 with
Graphite filler
Gate 300 Spirally wound SS316 with Graphite filler Spirally wound SS316 with PTFE filler
Octogonal Ring Type (RTJ) in Soft Iron Octogonal Ring Type (RTJ) in SS316
900 Octogonal Ring Type (RTJ) in Soft Iron Octogonal Ring Type (RTJ) in SS316
1500 Octogonal Ring Type (RTJ) in Soft Iron Octogonal Ring Type (RTJ) in SS316
150 Spirally wound SS316 with Graphite filler Spirally wound SS316 with PTFE filler
300 Spirally wound SS316 with Graphite filler Spirally wound SS316 with PTFE filler
Octogonal Ring Type (RTJ) in Soft Iron Octogonal Ring Type (RTJ) in SS316
Globe 600 Sizes up to 8": Spirally wound SS316 with Graphite filler
900 Octogonal Ring Type (RTJ) in Soft Iron Octogonal Ring Type (RTJ) in SS316
1500 Octogonal Ring Type (RTJ) in Soft Iron Octogonal Ring Type (RTJ) in SS316
150 Spirally wound SS316 with Graphite filler Spirally wound SS316 with PTFE filler
300 Spirally wound SS316 with Graphite filler Spirally wound SS316 with PTFE filler
Octogonal Ring Type (RTJ) in Soft Iron Octogonal Ring Type (RTJ) in SS316
Check 600 Sizes up to 8": Spirally wound SS316 with Graphite filler
900 Octogonal Ring Type (RTJ) in Soft Iron Octogonal Ring Type (RTJ) in SS316
1500 Octogonal Ring Type (RTJ) in Soft Iron Octogonal Ring Type (RTJ) in SS316
Note:
1. For higher grade material such as high grade stainless steels and nickel alloys, gasket material can be given suited to the valve material of
construction. Contact AIL for correct gasket material.
2. For cryogenic valves in Class 600, irrespective of size only spirally wound gasket is offered.
ORDERING INFORMATION
Familiarity with our catalogue numbering is not necessary when specifying or ordering our valves. A full description of
the valve provided by you is translated into a catalogue number as per the system shown below
8 A44 Body & Connector Ball / Stem T PTFE AT - Screwed NPT No code - Lever
AF44 P Polyfill operated
10 AF51 46 WCB/A105 SS316 BT - Screwed BSPT
R R-PTFE* El. ACT - Electrical
15 AF52 43 WCB/A105 SS304 KT - Screwed Parallel
AF55 X PEEK Actuator
20 47 WCB/A105 Monel CT - Socket weld
AF56 D Acetal
25 Pn. ACT- Pneumatic
4D WCB/A105 Hastelloy C G Graphite FL150 - Flanged Class 150 RF
32 AB44 Actuator
AFB44 4Q WCB/A105 410/CA15 impregnated FL300 - Flanged Class 300 RF
50 F15 SS316 GO - Gear
65 F30 4U WCB/A105 WCB (ENPctd) operated
80 66 SS316 SS316 XS - Extension
5HP44
100 AW44 67 SS316 Monel spindle
125 C44 6D SS316 Hastelloy C XN - Extension
150 AT13 nipple
36 SS304 SS316
AIL
200 AT14
LO - Lock open
AD13 33 SS304 SS304
250 LC - Lock
AD14 56 LCB SS316
300 closed
350 LL SS316L SS316L
BALL
TF15 GA - Gas over
400 RR SS304L SS304L
TF30 oil Actuator
450 TR15 AA Alloy 20 Alloy 20
GT - Gas type
500 TR30 Actuator
Examples : A44-46-T-BT
AF51-66-T-FL150
5HP44-46-D-AT
REGULAR BORE
TF30-JJQS-FL601-GO
FULL BORE
TRUNNION MOUNTED
Marketed by
LARSEN & TOUBRO LIMITED
Valves Marketing Section
Post Bag 5247, Chennai 600 002, INDIA. Tel : (044) 8460141. Fax : (044) 8460728.
P.O. Box 619, Kolkata 700 071, INDIA. Tel : (033) 2822301/02/03/04/05. Fax : (033) 2827587.
P.O. Box 8119, Mumbai 400 051, INDIA. Tel : (022) 6541300. Fax : (022) 6541344.
P.O. Box 6223, New Delhi 110 015, INDIA. Tel : (011) 5931302. Fax : (011) 5438624.
PB No. : C-1097-0/07.01
As we continuously endeavour to improve our products, the data given herein are subject to change without notice. AUDCO INDIA LIMITED
20 1
Technical Information
Introduction
Materials of construction
The AIL Ball Valve has established itself as the industry standard
AUDCO INDIA LIMITED (AIL) is a leading for quality, integrity, reliability and long service. The valves are
manufacturer of Ball Valves, with a strong manufactured to the latest international designs, using advanced
manufacturing techniques and stringent quality control checks.
presence in India and overseas.
BODY AND BODY CONNECTOR AIL Ball Valves can be supplied in a highly
FEATURED IN THIS CATALOGUE ...
AIL has three manufacturing facilities. The AIL BALL VALVES - ADVANTAGES Material Specification versatile range of body, seat and trim
• Salient features combinations to suit almost all types of services.
main plant is located in Manapakkam, Carbon Steel ASTM A105
FLOATING BALL VALVES
Chennai. The two other plants are at MM Carbon Steel ASTM A216 Gr. WCB Details of cer tain common materials of
Reduced Bore
• Three-piece Stainless Steel ASTM A351 Gr. CF8M construction are furnished here. For a more
Nagar, 40 kilometres south and at
• Single-piece / Two-piece Stainless Steel ASTM A351 Gr. CF8 exhaustive list of available materials and for
Kancheepuram, 70 kilometres west of the Full Bore guidance on body/ball/seat material
Stainless Steel ASTM A351 Gr. CF3M
main plant. The plants are equipped with • Three-piece
Stainless Steel ASTM A351 Gr. CF3 combinations, refer to Ordering Information on
• Single-piece / Two-piece
specialised production facilities with special Special Purpose Alloy 20 ASTM A351 Gr. CN7M rear cover.
purpose machines, automatic welding • Steam Service LCB ASTM A352 Gr. LCB
• Cryogenic Service
equipment, heat treatment furnaces and • High Pressure Service NOTE : Materials conforming to NACE standard, and
testing equipment for total control of all • Multiport Valves
for special services like Oxygen and Hydrogen can
• High Temperature Service
manufacturing operations. In-house TRIMS (CONSISTING OF BALL / STEM) be supplied.
TRUNNION MOUNTED BALL VALVES
metallurgical and NDE laboratories, and Reduced Bore Material Specification
• Two-piece
gauge calibration facilities with up to date Stainless Steel ASTM A351 Gr. CF8M / AISI 316
Full Bore
equipment provide support to ensure the • Two-piece Stainless Steel ASTM A351 Gr. CF8 / AISI 304
PNEUMATIC ACTUATORS FOR BALL VALVES Stainless Steel ASTM A351 Gr. CF3M / AISI 316L
quality of products manufactured.
• Double Acting Stainless Steel ASTM A351 Gr. CF3 / AISI 304L
• Spring Return 13% Chromium Steel ASTM A351 Gr. CA15 / AISI 410
AIL manufactures a wide variety of industrial TECHNICAL DATA Monel
• Pressure-Temperature Graphs
valves with ISO 9001 certified Quality Hastelloy C
• Flow Coefficients
• Materials of Construction Alloy 20 ASTM A351 Gr. CN7M
Management System in all three plants. AIL
SEATS
Material Description
PTFE The most common seating material, suitable for almost all media, as it possesses excellent
corrosion resistance.
15% Glass-filled (reinforced) PTFE Stronger than PTFE seats and has higher temperature/pressure ratings
Polyfill Carbon, Glass and Graphite-filled PTFE - suited for steam and thermal resistance and has
FLOATING BALL TRUNNION-MOUNTED BALL good abrasion resistance. Good for high-cycle applications
AIL manufactures both floating and trunnion- For higher sizes and pressure ratings, and for special services that require PEEK PEEK (Poly Ether Ether Ketone) is a material that demonstrates outstanding pressure
mounted ball valves. The standard AIL Ball double-block and bleed features, trunnion-mounted ball valves are preferred
capabilities at elevated temperatures - has excellent chemical and abrasion resistance.
Valve is of a floating-ball design, where by industry. In this design, sealing takes place by allowing the seat to move
sealing takes place by allowing the ball under towards the ball along the flow axis. AIL manufactures a comprehensive range Metal Made of SS 316 and impregnated with Graphite for sizes of up to 50mm and hard-faced
pressure to move towards the downstream of trunnion-mounted ball valves, both in welded joint and in bolted body joint with Stellite for larger sizes.
seat to effect a tight seal. The floating ball construction. These valves come with metal seats for cross-country pipeline Acetal Resin Capable of handling extremely high pressures - not suited for Oxygen service
design is the universal choice for most applications and with soft seats for critical process applications.
process and utility applications.
2 19
Technical Information
Specifications
Pressure-Temp. Graphs
A number of outstanding features in the AIL Ball Valve serves you with the ultimate user advantage. Here are a few of them.
MIRROR-FINISHED SS BALLS
The stainless steel balls are manufactured to very close
sphericity tolerances and are mirror-finished. This results in
bubble-tight sealing and considerably reduced operating torque. CAVITY PRESSURE RELIEF
AIL’s range of two-piece full bore valves come with a built-in
cavity relief seat design. This feature prevents overpressure in
the ball cavity due to thermal expansion of the line fluid, and
finds use in applications involvingvolatile line fluids. In principle,
when cavity pressure builds up and reaches a certain
BLOW-OUT PROOF STEM magnitude, it causes the seat lip to move away from the ball
All AIL Ball Valves have a bottom-entry stem design which relieving the pressure. Once the pressure has relieved the seat
The information contained in this section is to be features stem insertion from inside the body. An integral shoulder lip returns until the pressure builds up again. In the case of
used only as a guide to the maximum temperature- on the stem sits against the shoulder in the body, giving it blow- single-piece and three-piece valves, and in two-piece regular
pressure combination that the seat material can out proof integrity. The higher the line pressure, the tighter the bore valves, cavity relief can be provided on request by
withstand. seal. This design offers incorporating an upstream relief hole in the ball. All trunnion
safety features superior to mounted ball valves have built-in cavity relief seat design. All
Other factors such as process medium, material of top-entry stem design where body gland valves have a hole connecting the ball port and the body cavity
construction of metal parts and design rating of the the line pressure works to shoulder packing to prevent build-up of trapped cavity pressure when the valve is
valve can also restrict overall valve performance. break the stem seating (see in open position.
illustration for typical three-
piece design).
18 3
AIL Series A44/AF44
1
8 65 122 14.6 / 14.2 45 9.7 / 4” 0.6
3
10 65 122 18.0 / 17.6 45 9.7 / 8” 0.6
1
15 67 122 22.2 / 21.8 45 9.7 / 2” 0.6
3
20 73 122 27.6 / 27.1 48 12.7 / 4” 0.8
50 128 181 61.7 / 61.1 80 15.9 2” 4.1 Full Bore Valves 4.2kg/cm2 (60psi)
Dimensional Details
Flanged end (in mm, unless specified)
Valve Class 150 Class 300 Class 600 Approx. Weight (kg)
C D E
Size A F G A F G A F G Cl. 150 Cl. 300 Cl. 600
25 177 25.4 102 127 108 11.1 165 124 19 216 124 26 3.1 4.5 9.1 05SR80 20SR80 50SR70 90SR60 110SR60
4 17
AIL Pneumatic Actuators
SERIES 90 ACTUATOR
The AIL Series 90 Actuator optimised for use with AIL ball
valves for safe remote plant automation. Offered in two options
- Double Acting (DA) and Spring Return (SR) - this actuator
incorporates a rack-and-pinnion mechanism to ensure positive
engagement and a constant torque output throughout the
entire cycle.
16 5
AIL Series AF51/AF52/AF55/AF56
Single-piece and two-piece design designed for upstream sealing, so that the double
block and bleed feature is automatically built in.
The feature enables on-line affirmation of proper
seat sealing.
AF51, AF52 - Fire-safe series AF55, AF56 - Fire-safe series
• Enhanced stem seal life, low wear on seats
These single-piece Ball Valves are high performance These 2-piece design fire-safe design Ball Valves
The reaction generated by the line fluid load on
valves which come with a one-piece integrally flanged complement the single-piece design in 250mm size. the ball is absorbed by the trunnion bearings and
body, in sizes of up to 200mm. This design offers the directly transmitted to the valve body. The valve
unique advantage of eliminating the possibility of stem is hence free from any bending load which
external leakage to the atmosphere through bolted leads to reduced stem friction torques and
body joints. These environment-friendly and high- enhanced stem seal life.
integrity valves are preferred in critical applications The seat rings are allowed to move in the flow
where the media is expensive, volatile or toxic, and axis against a fixed ball so that the line pressure
where external leakage or wastage is unacceptable. assists in pressing the spring-loaded upstream
seat against the ball. Thus, the operating torque
and wear on the seats is relatively low, enhancing
seat life.
• High-integrity seat and stem sealing systems
The soft-seated valve designs use PTFE or other
suitable elastomers as the primary seating
material. These seats are designed to ensure
full leak-tightness. Both upstream and
downstream sealing are assisted by seat-loading
DIMENSIONAL DETAILS - FULL BORE VALVES (in mm) mechanisms consisting of retainer, spring, ‘O’ ring
and wedge ring, which continuously press the
Valve A B seats against the ball.
Size Class 150 Class 300 Class 150/300 • Automatic cavity relief feature
The seat design of Argus T-Series Trunnion
Flanged Butt-weld Flanged Butt-weld Flngd / Butt-wld mounted Ball Valves has a built-in automatic
Dimensional Details cavity relief mechanism. In the event of excessive
Flanged end (in mm, unless specified) 100 (4”) 229 305 305 305 100.0 pressure build-up inside the cavity, the springs
that keep the seats pressed to the ball are
AF51 (Class 150) AF52 (Class 300) 150 (6”) 394 457 403 457 150.8 pressed back by the seat, allowing the release
Approx. Approx. of excessive pressure. This eliminates the need
Valve A B C D E F G Weight Valve A B C D E F G Weight 200 (8”) 457 521 502 521 201.6 for having external cavity relief assemblies.
Size (kg) Size (kg) • Blowout-proof stem
250 (10”) 533 559 568 559 252.4
15 108 62 152 12.7 89 89 11.5 1.5 15 140 94 152 12.7 89 96 15 2.2 • Internal trunnion holder
300 (12”) 610 635 648 635 303.2 The internal trunnion/bearing holders in the valve
eliminate many drawbacks arising from valve
20 117 68 152 19.1 91 99 11.5 2.0 20 152 103 152 19.1 91 118 16 3.2 350 (14”) 686 762 762 762 335.0 designs that feature external trunnion/bearing
holders.
25 127 70 177 25.4 103 108 11.5 3.0 25 165 108 177 25.4 103 124 18 4.5 400 (16”) 762 838 838 838 385.8
• Fire-safe by design, to meet requirement of
450 (18”) 864 914 914 914 436.6 API 607 for soft seated valves
40 165 78 202 38.1 118 127 14.5 5.0 40 190 116 202 38.1 118 156 21 8.7
500 (20”) 914 991 991 991 487.4 • Compliance to NACE (optional)
50 178 107 202 50.8 131 154 16.0 8.1 50 216 145 202 50.8 131 165 22.5 10.8
80 203 120 546 76.2 169 191 19.5 17.0 80 283 199 546 76.2 169 210 29 24.1
DIMENSIONAL DETAILS - REDUCED BORE VALVES (in mm)
100 229 130 546 102.0 182 229 24.0 27.8 100 305 206 546 102.0 182 254 32 37.5 Valve A B C D E
Size Class 150 Class 300 Class 150/300 Class 150/300 Class 150 Class 300 Class 150/300
150 267 138 762 150.8 275 280 25.4 47.0 150 403 274 762 150.8 275 318 37 67.0
Flanged Butt-weld Flanged Butt-weld Flngd / B. wld Flngd / B. wld Flngd / B. wld Flngd / B. wld Flngd / B. wld
200 292 148 - 203.0 - 343 28.4 115.0 200 419 275 - 203.0 - 381 41 167.0
100 (4”x3”) 229 305 305 305 75 100 360 360 130
AF55 (Class 150)
Approx. 150 (6”x4”) 394 457 403 457 100 150.8 450 450 165
Valve A B C D E F G H Weight
Size 200 (8”x6”) 457 521 502 521 150.8 201.6 520 570 220
(kg)
250 (10”x8”) 533 559 568 559 201.6 252.4 610 610 255
250 330 165 148 254 686 406 30.5 578 -
300 (12”x10”) 610 635 648 635 252.4 303.2 665 665 300
AF56 (Class 300) 350 (14”x10”) 686 762 762 762 252.4 335 810 910 340
Approx.
Valve A B C D E F G H Weight 400 (16”x12”) 762 838 838 838 303.2 385.8 910 1015 370
Size (kg) 450 (18”x14”) 864 914 914 914 335 436.6 1050 1065 420
250 457 229 148 254 686 445 48 578 - 500 (20”x16”) 914 991 991 991 385.8 487.4 1120 1140 460
6 15
AIL Trunnion Mounted Ball Valves
Reduced Full
Bore Bore D
C B B
Material
Specification AF51 / AF52 / AF55 / AF56
Sl. No. Part Carbon Steel Stainless Steel
Material Specification TR15 / TR30 / TF15 / TF30
1 Body ASTM A216 Gr. WCB ASTM A351 Gr. CF8M
Sl. No. Part Carbon Steel 2 Insert ASTM A105 or ASTM A216 Gr. WCB AISI 316 or ASTM A351 Gr. CF8M
1 Body and 3 Ball ASTM A351 Gr. CF 8M ASTM A351 Gr. CF8M
ASTM A216 Gr. WCB
Body Connector 4 Seat PTFE PTFE
2 Ball ASTM A216 Gr. WCB, ENP coated 5 Stem AISI 316 AISI 316
3 Seat PTFE 6 Body Seal PTFE PTFE
4 Seat Housing ASTM A395, PTFE coated 7 Gland Packing Graphite Graphite
5 Stem AISI 410 8 Stem Seal 35% Carbon-filled PTFE 35% Carbon-filled PTFE
6 Stem Seal Graphite 15mm - 40mm, 200mm : Metal-to-metal 15mm - 40mm, 200mm : Metal-to-metal
9 Insert Seal
7 Bolting ASTM A193 B7 / ASTM A194 2H 50mm - 150mm : Graphite 50mm - 150mm : Graphite
8 “O” Rings Nitrile Rubber Catalogue No. AF51-46-T** AF51-66-T**
Catalogue No. TR15-46-T** ** AF51 (Class 150) / AF55 (Class 150) / AF52 (Class 300) / AF56 (Class 300)
For other materials of construction, refer to tables on inside rear cover page.
TR15 / TF15 (Class 150) / TR30 / TF30 (Class 300)
Alternate materials like SS and Alloy Steel are available.
Special seat materials available on request. For details, refer Ordering Information.
Specifications Pressure Testing
Valve design BS 5351 Test pressures
Specifications Pressure Testing Fire test API 607, 4th edition Ends kg/cm2 (psi)
Valve design Soft-seated : API 6D / BS 5351 Test pressures Shell Class 150 (hydrostatic) 31.5 (450)
Ends kg/cm2 (psi) Pressure testing API 598 (testing as per
Pressure testing API 6D / ASME B16.34 Class 300 (hydrostatic) 79.0 (1125)
Shell Class 150 (hydrostatic) 31.5 (450) BS 6755 Part I on special
Face-to-face dimension ASME B16.10
Class 300 (hydrostatic) 79.0 (1125) request)
End flanges ASME B16.5 Class 150 and Seat Class 150 (air) 5.6 (80)
Class 300 RF Face-to-face dimensions ASME B16.10 Class 300 (air) 5.6 (80)
Seat Class 150 (air) 5.6 (80) End flange dimensions ASME B16.5 Class 150 RF
Butt-weld ends ASME B16.25 (schedule as per Class 300 (air) 5.6 (80)
customer requirement) and Class 300 RF
14 7
AIL Series AB44/AFB44
Specifications
Dimensional Details (in mm, unless specified)
Max. cold 352kg/cm2 for liquids
working pressure 210kg/cm2 for gases (15-25mm) Valve A C E
168kg/cm2 for gases (40-50mm) D F
Size Scr.
end
S/W
end
Scr.
end
S/W
end
Scr.
end
S/W
end
Valve design BS 5159
Testing API 598
15 77.8 85 122 122 22.2 / 21.8 47 50 9.7
Face-to-face
dimensions AIL Standard 20 85 108 122 149 27.6 / 27.2 50 60 12.7
8 13
AIL Special-purpose Ball Valves
12 9
AIL Series F15/F30
Material
Specification F15 / F30
Sl. No. Part Carbon Steel Stainless Steel
25 127 56 168 25.4 123 - 3.4 25 165 94 168 25.4 123 - 5.1 Pressure Testing
Specifications
Valve design BS 5351 Test pressures
40 165 75 193 38.1 139 - 8.5 40 191 100 193 38.1 139 - 9.5 Ends kg/cm2 (psi)
Fire test API 607, 4th edition
Shell Class 150 (hydrostatic) 31.5 (450)
50 178 84 193 50.8 150 - 12.2 50 216 84 193 50.8 150 - 15.2 Pressure testing API 598 (testing as per Class 300 (hydrostatic) 79.0 (1125)
BS 6755 Part I on special
65 191 77 402 64.1 190 - 18.5 65 241 83 402 64.1 190 - 26.0
request) Seat Class 150 (air) 5.6 (80)
80 203 99 256 76.2 155 - 23.0 80 283 99 402 76.2 205 - 32.6 Face-to-face dimensions ASME B16.10 Class 300 (air) 5.6 (80)
(compliance to BS 2080 can
100 229 108 402 101.6 196 - 42.6 100 305 122 610 101.6 240 - 59.0
be offered on request)
150 394 179 1004 150.8 315 - 90.0 150 403 179 - 150.8 645 578 121.0 End flange dimensions ASME B16.5 Class 150 RF
and Class 300 RF
200 457 206 - 203.0 690 578 170.0 200 502 231 - 203.0 745 578 210.0
10 11
AIL Series F15/F30
Material
Specification F15 / F30
Sl. No. Part Carbon Steel Stainless Steel
25 127 56 168 25.4 123 - 3.4 25 165 94 168 25.4 123 - 5.1 Pressure Testing
Specifications
Valve design BS 5351 Test pressures
40 165 75 193 38.1 139 - 8.5 40 191 100 193 38.1 139 - 9.5 Ends kg/cm2 (psi)
Fire test API 607, 4th edition
Shell Class 150 (hydrostatic) 31.5 (450)
50 178 84 193 50.8 150 - 12.2 50 216 84 193 50.8 150 - 15.2 Pressure testing API 598 (testing as per Class 300 (hydrostatic) 79.0 (1125)
BS 6755 Part I on special
65 191 77 402 64.1 190 - 18.5 65 241 83 402 64.1 190 - 26.0
request) Seat Class 150 (air) 5.6 (80)
80 203 99 256 76.2 155 - 23.0 80 283 99 402 76.2 205 - 32.6 Face-to-face dimensions ASME B16.10 Class 300 (air) 5.6 (80)
(compliance to BS 2080 can
100 229 108 402 101.6 196 - 42.6 100 305 122 610 101.6 240 - 59.0
be offered on request)
150 394 179 1004 150.8 315 - 90.0 150 403 179 - 150.8 645 578 121.0 End flange dimensions ASME B16.5 Class 150 RF
and Class 300 RF
200 457 206 - 203.0 690 578 170.0 200 502 231 - 203.0 745 578 210.0
10 11
AIL Special-purpose Ball Valves
12 9
AIL Series AB44/AFB44
Specifications
Dimensional Details (in mm, unless specified)
Max. cold 352kg/cm2 for liquids
working pressure 210kg/cm2 for gases (15-25mm) Valve A C E
168kg/cm2 for gases (40-50mm) D F
Size Scr.
end
S/W
end
Scr.
end
S/W
end
Scr.
end
S/W
end
Valve design BS 5159
Testing API 598
15 77.8 85 122 122 22.2 / 21.8 47 50 9.7
Face-to-face
dimensions AIL Standard 20 85 108 122 149 27.6 / 27.2 50 60 12.7
8 13
AIL Trunnion Mounted Ball Valves
Reduced Full
Bore Bore D
C B B
Material
Specification AF51 / AF52 / AF55 / AF56
Sl. No. Part Carbon Steel Stainless Steel
Material Specification TR15 / TR30 / TF15 / TF30
1 Body ASTM A216 Gr. WCB ASTM A351 Gr. CF8M
Sl. No. Part Carbon Steel 2 Insert ASTM A105 or ASTM A216 Gr. WCB AISI 316 or ASTM A351 Gr. CF8M
1 Body and 3 Ball ASTM A351 Gr. CF 8M ASTM A351 Gr. CF8M
ASTM A216 Gr. WCB
Body Connector 4 Seat PTFE PTFE
2 Ball ASTM A216 Gr. WCB, ENP coated 5 Stem AISI 316 AISI 316
3 Seat PTFE 6 Body Seal PTFE PTFE
4 Seat Housing ASTM A395, PTFE coated 7 Gland Packing Graphite Graphite
5 Stem AISI 410 8 Stem Seal 35% Carbon-filled PTFE 35% Carbon-filled PTFE
6 Stem Seal Graphite 15mm - 40mm, 200mm : Metal-to-metal 15mm - 40mm, 200mm : Metal-to-metal
9 Insert Seal
7 Bolting ASTM A193 B7 / ASTM A194 2H 50mm - 150mm : Graphite 50mm - 150mm : Graphite
8 “O” Rings Nitrile Rubber Catalogue No. AF51-46-T** AF51-66-T**
Catalogue No. TR15-46-T** ** AF51 (Class 150) / AF55 (Class 150) / AF52 (Class 300) / AF56 (Class 300)
For other materials of construction, refer to tables on inside rear cover page.
TR15 / TF15 (Class 150) / TR30 / TF30 (Class 300)
Alternate materials like SS and Alloy Steel are available.
Special seat materials available on request. For details, refer Ordering Information.
Specifications Pressure Testing
Valve design BS 5351 Test pressures
Specifications Pressure Testing Fire test API 607, 4th edition Ends kg/cm2 (psi)
Valve design Soft-seated : API 6D / BS 5351 Test pressures Shell Class 150 (hydrostatic) 31.5 (450)
Ends kg/cm2 (psi) Pressure testing API 598 (testing as per
Pressure testing API 6D / ASME B16.34 Class 300 (hydrostatic) 79.0 (1125)
Shell Class 150 (hydrostatic) 31.5 (450) BS 6755 Part I on special
Face-to-face dimension ASME B16.10
Class 300 (hydrostatic) 79.0 (1125) request)
End flanges ASME B16.5 Class 150 and Seat Class 150 (air) 5.6 (80)
Class 300 RF Face-to-face dimensions ASME B16.10 Class 300 (air) 5.6 (80)
Seat Class 150 (air) 5.6 (80) End flange dimensions ASME B16.5 Class 150 RF
Butt-weld ends ASME B16.25 (schedule as per Class 300 (air) 5.6 (80)
customer requirement) and Class 300 RF
14 7
AIL Series AF51/AF52/AF55/AF56
Single-piece and two-piece design designed for upstream sealing, so that the double
block and bleed feature is automatically built in.
The feature enables on-line affirmation of proper
seat sealing.
AF51, AF52 - Fire-safe series AF55, AF56 - Fire-safe series
• Enhanced stem seal life, low wear on seats
These single-piece Ball Valves are high performance These 2-piece design fire-safe design Ball Valves
The reaction generated by the line fluid load on
valves which come with a one-piece integrally flanged complement the single-piece design in 250mm size. the ball is absorbed by the trunnion bearings and
body, in sizes of up to 200mm. This design offers the directly transmitted to the valve body. The valve
unique advantage of eliminating the possibility of stem is hence free from any bending load which
external leakage to the atmosphere through bolted leads to reduced stem friction torques and
body joints. These environment-friendly and high- enhanced stem seal life.
integrity valves are preferred in critical applications The seat rings are allowed to move in the flow
where the media is expensive, volatile or toxic, and axis against a fixed ball so that the line pressure
where external leakage or wastage is unacceptable. assists in pressing the spring-loaded upstream
seat against the ball. Thus, the operating torque
and wear on the seats is relatively low, enhancing
seat life.
• High-integrity seat and stem sealing systems
The soft-seated valve designs use PTFE or other
suitable elastomers as the primary seating
material. These seats are designed to ensure
full leak-tightness. Both upstream and
downstream sealing are assisted by seat-loading
DIMENSIONAL DETAILS - FULL BORE VALVES (in mm) mechanisms consisting of retainer, spring, ‘O’ ring
and wedge ring, which continuously press the
Valve A B seats against the ball.
Size Class 150 Class 300 Class 150/300 • Automatic cavity relief feature
The seat design of Argus T-Series Trunnion
Flanged Butt-weld Flanged Butt-weld Flngd / Butt-wld mounted Ball Valves has a built-in automatic
Dimensional Details cavity relief mechanism. In the event of excessive
Flanged end (in mm, unless specified) 100 (4”) 229 305 305 305 100.0 pressure build-up inside the cavity, the springs
that keep the seats pressed to the ball are
AF51 (Class 150) AF52 (Class 300) 150 (6”) 394 457 403 457 150.8 pressed back by the seat, allowing the release
Approx. Approx. of excessive pressure. This eliminates the need
Valve A B C D E F G Weight Valve A B C D E F G Weight 200 (8”) 457 521 502 521 201.6 for having external cavity relief assemblies.
Size (kg) Size (kg) • Blowout-proof stem
250 (10”) 533 559 568 559 252.4
15 108 62 152 12.7 89 89 11.5 1.5 15 140 94 152 12.7 89 96 15 2.2 • Internal trunnion holder
300 (12”) 610 635 648 635 303.2 The internal trunnion/bearing holders in the valve
eliminate many drawbacks arising from valve
20 117 68 152 19.1 91 99 11.5 2.0 20 152 103 152 19.1 91 118 16 3.2 350 (14”) 686 762 762 762 335.0 designs that feature external trunnion/bearing
holders.
25 127 70 177 25.4 103 108 11.5 3.0 25 165 108 177 25.4 103 124 18 4.5 400 (16”) 762 838 838 838 385.8
• Fire-safe by design, to meet requirement of
450 (18”) 864 914 914 914 436.6 API 607 for soft seated valves
40 165 78 202 38.1 118 127 14.5 5.0 40 190 116 202 38.1 118 156 21 8.7
500 (20”) 914 991 991 991 487.4 • Compliance to NACE (optional)
50 178 107 202 50.8 131 154 16.0 8.1 50 216 145 202 50.8 131 165 22.5 10.8
80 203 120 546 76.2 169 191 19.5 17.0 80 283 199 546 76.2 169 210 29 24.1
DIMENSIONAL DETAILS - REDUCED BORE VALVES (in mm)
100 229 130 546 102.0 182 229 24.0 27.8 100 305 206 546 102.0 182 254 32 37.5 Valve A B C D E
Size Class 150 Class 300 Class 150/300 Class 150/300 Class 150 Class 300 Class 150/300
150 267 138 762 150.8 275 280 25.4 47.0 150 403 274 762 150.8 275 318 37 67.0
Flanged Butt-weld Flanged Butt-weld Flngd / B. wld Flngd / B. wld Flngd / B. wld Flngd / B. wld Flngd / B. wld
200 292 148 - 203.0 - 343 28.4 115.0 200 419 275 - 203.0 - 381 41 167.0
100 (4”x3”) 229 305 305 305 75 100 360 360 130
AF55 (Class 150)
Approx. 150 (6”x4”) 394 457 403 457 100 150.8 450 450 165
Valve A B C D E F G H Weight
Size 200 (8”x6”) 457 521 502 521 150.8 201.6 520 570 220
(kg)
250 (10”x8”) 533 559 568 559 201.6 252.4 610 610 255
250 330 165 148 254 686 406 30.5 578 -
300 (12”x10”) 610 635 648 635 252.4 303.2 665 665 300
AF56 (Class 300) 350 (14”x10”) 686 762 762 762 252.4 335 810 910 340
Approx.
Valve A B C D E F G H Weight 400 (16”x12”) 762 838 838 838 303.2 385.8 910 1015 370
Size (kg) 450 (18”x14”) 864 914 914 914 335 436.6 1050 1065 420
250 457 229 148 254 686 445 48 578 - 500 (20”x16”) 914 991 991 991 385.8 487.4 1120 1140 460
6 15
AIL Pneumatic Actuators
SERIES 90 ACTUATOR
The AIL Series 90 Actuator optimised for use with AIL ball
valves for safe remote plant automation. Offered in two options
- Double Acting (DA) and Spring Return (SR) - this actuator
incorporates a rack-and-pinnion mechanism to ensure positive
engagement and a constant torque output throughout the
entire cycle.
16 5
AIL Series A44/AF44
1
8 65 122 14.6 / 14.2 45 9.7 / 4” 0.6
3
10 65 122 18.0 / 17.6 45 9.7 / 8” 0.6
1
15 67 122 22.2 / 21.8 45 9.7 / 2” 0.6
3
20 73 122 27.6 / 27.1 48 12.7 / 4” 0.8
50 128 181 61.7 / 61.1 80 15.9 2” 4.1 Full Bore Valves 4.2kg/cm2 (60psi)
Dimensional Details
Flanged end (in mm, unless specified)
Valve Class 150 Class 300 Class 600 Approx. Weight (kg)
C D E
Size A F G A F G A F G Cl. 150 Cl. 300 Cl. 600
25 177 25.4 102 127 108 11.1 165 124 19 216 124 26 3.1 4.5 9.1 05SR80 20SR80 50SR70 90SR60 110SR60
4 17
Technical Information
Specifications
Pressure-Temp. Graphs
A number of outstanding features in the AIL Ball Valve serves you with the ultimate user advantage. Here are a few of them.
MIRROR-FINISHED SS BALLS
The stainless steel balls are manufactured to very close
sphericity tolerances and are mirror-finished. This results in
bubble-tight sealing and considerably reduced operating torque. CAVITY PRESSURE RELIEF
AIL’s range of two-piece full bore valves come with a built-in
cavity relief seat design. This feature prevents overpressure in
the ball cavity due to thermal expansion of the line fluid, and
finds use in applications involvingvolatile line fluids. In principle,
when cavity pressure builds up and reaches a certain
BLOW-OUT PROOF STEM magnitude, it causes the seat lip to move away from the ball
All AIL Ball Valves have a bottom-entry stem design which relieving the pressure. Once the pressure has relieved the seat
The information contained in this section is to be features stem insertion from inside the body. An integral shoulder lip returns until the pressure builds up again. In the case of
used only as a guide to the maximum temperature- on the stem sits against the shoulder in the body, giving it blow- single-piece and three-piece valves, and in two-piece regular
pressure combination that the seat material can out proof integrity. The higher the line pressure, the tighter the bore valves, cavity relief can be provided on request by
withstand. seal. This design offers incorporating an upstream relief hole in the ball. All trunnion
safety features superior to mounted ball valves have built-in cavity relief seat design. All
Other factors such as process medium, material of top-entry stem design where body gland valves have a hole connecting the ball port and the body cavity
construction of metal parts and design rating of the the line pressure works to shoulder packing to prevent build-up of trapped cavity pressure when the valve is
valve can also restrict overall valve performance. break the stem seating (see in open position.
illustration for typical three-
piece design).
18 3
Technical Information
Introduction
Materials of construction
The AIL Ball Valve has established itself as the industry standard
AUDCO INDIA LIMITED (AIL) is a leading for quality, integrity, reliability and long service. The valves are
manufacturer of Ball Valves, with a strong manufactured to the latest international designs, using advanced
manufacturing techniques and stringent quality control checks.
presence in India and overseas.
BODY AND BODY CONNECTOR AIL Ball Valves can be supplied in a highly
FEATURED IN THIS CATALOGUE ...
AIL has three manufacturing facilities. The AIL BALL VALVES - ADVANTAGES Material Specification versatile range of body, seat and trim
• Salient features combinations to suit almost all types of services.
main plant is located in Manapakkam, Carbon Steel ASTM A105
FLOATING BALL VALVES
Chennai. The two other plants are at MM Carbon Steel ASTM A216 Gr. WCB Details of cer tain common materials of
Reduced Bore
• Three-piece Stainless Steel ASTM A351 Gr. CF8M construction are furnished here. For a more
Nagar, 40 kilometres south and at
• Single-piece / Two-piece Stainless Steel ASTM A351 Gr. CF8 exhaustive list of available materials and for
Kancheepuram, 70 kilometres west of the Full Bore guidance on body/ball/seat material
Stainless Steel ASTM A351 Gr. CF3M
main plant. The plants are equipped with • Three-piece
Stainless Steel ASTM A351 Gr. CF3 combinations, refer to Ordering Information on
• Single-piece / Two-piece
specialised production facilities with special Special Purpose Alloy 20 ASTM A351 Gr. CN7M rear cover.
purpose machines, automatic welding • Steam Service LCB ASTM A352 Gr. LCB
• Cryogenic Service
equipment, heat treatment furnaces and • High Pressure Service NOTE : Materials conforming to NACE standard, and
testing equipment for total control of all • Multiport Valves
for special services like Oxygen and Hydrogen can
• High Temperature Service
manufacturing operations. In-house TRIMS (CONSISTING OF BALL / STEM) be supplied.
TRUNNION MOUNTED BALL VALVES
metallurgical and NDE laboratories, and Reduced Bore Material Specification
• Two-piece
gauge calibration facilities with up to date Stainless Steel ASTM A351 Gr. CF8M / AISI 316
Full Bore
equipment provide support to ensure the • Two-piece Stainless Steel ASTM A351 Gr. CF8 / AISI 304
PNEUMATIC ACTUATORS FOR BALL VALVES Stainless Steel ASTM A351 Gr. CF3M / AISI 316L
quality of products manufactured.
• Double Acting Stainless Steel ASTM A351 Gr. CF3 / AISI 304L
• Spring Return 13% Chromium Steel ASTM A351 Gr. CA15 / AISI 410
AIL manufactures a wide variety of industrial TECHNICAL DATA Monel
• Pressure-Temperature Graphs
valves with ISO 9001 certified Quality Hastelloy C
• Flow Coefficients
• Materials of Construction Alloy 20 ASTM A351 Gr. CN7M
Management System in all three plants. AIL
SEATS
Material Description
PTFE The most common seating material, suitable for almost all media, as it possesses excellent
corrosion resistance.
15% Glass-filled (reinforced) PTFE Stronger than PTFE seats and has higher temperature/pressure ratings
Polyfill Carbon, Glass and Graphite-filled PTFE - suited for steam and thermal resistance and has
FLOATING BALL TRUNNION-MOUNTED BALL good abrasion resistance. Good for high-cycle applications
AIL manufactures both floating and trunnion- For higher sizes and pressure ratings, and for special services that require PEEK PEEK (Poly Ether Ether Ketone) is a material that demonstrates outstanding pressure
mounted ball valves. The standard AIL Ball double-block and bleed features, trunnion-mounted ball valves are preferred
capabilities at elevated temperatures - has excellent chemical and abrasion resistance.
Valve is of a floating-ball design, where by industry. In this design, sealing takes place by allowing the seat to move
sealing takes place by allowing the ball under towards the ball along the flow axis. AIL manufactures a comprehensive range Metal Made of SS 316 and impregnated with Graphite for sizes of up to 50mm and hard-faced
pressure to move towards the downstream of trunnion-mounted ball valves, both in welded joint and in bolted body joint with Stellite for larger sizes.
seat to effect a tight seal. The floating ball construction. These valves come with metal seats for cross-country pipeline Acetal Resin Capable of handling extremely high pressures - not suited for Oxygen service
design is the universal choice for most applications and with soft seats for critical process applications.
process and utility applications.
2 19
ORDERING INFORMATION
Familiarity with our catalogue numbering is not necessary when specifying or ordering our valves. A full description of
the valve provided by you is translated into a catalogue number as per the system shown below
8 A44 Body & Connector Ball / Stem T PTFE AT - Screwed NPT No code - Lever
AF44 P Polyfill operated
10 AF51 46 WCB/A105 SS316 BT - Screwed BSPT
R R-PTFE* El. ACT - Electrical
15 AF52 43 WCB/A105 SS304 KT - Screwed Parallel
AF55 X PEEK Actuator
20 47 WCB/A105 Monel CT - Socket weld
AF56 D Acetal
25 Pn. ACT- Pneumatic
4D WCB/A105 Hastelloy C G Graphite FL150 - Flanged Class 150 RF
32 AB44 Actuator
AFB44 4Q WCB/A105 410/CA15 impregnated FL300 - Flanged Class 300 RF
50 F15 SS316 GO - Gear
65 F30 4U WCB/A105 WCB (ENPctd) operated
80 66 SS316 SS316 XS - Extension
5HP44
100 AW44 67 SS316 Monel spindle
125 C44 6D SS316 Hastelloy C XN - Extension
150 AT13 nipple
36 SS304 SS316
AIL
200 AT14
LO - Lock open
AD13 33 SS304 SS304
250 LC - Lock
AD14 56 LCB SS316
300 closed
350 LL SS316L SS316L
BALL
TF15 GA - Gas over
400 RR SS304L SS304L
TF30 oil Actuator
450 TR15 AA Alloy 20 Alloy 20
GT - Gas type
500 TR30 Actuator
Examples : A44-46-T-BT
AF51-66-T-FL150
5HP44-46-D-AT
REGULAR BORE
TF30-JJQS-FL601-GO
FULL BORE
TRUNNION MOUNTED
Marketed by
LARSEN & TOUBRO LIMITED
Valves Marketing Section
Post Bag 5247, Chennai 600 002, INDIA. Tel : (044) 8460141. Fax : (044) 8460728.
P.O. Box 619, Kolkata 700 071, INDIA. Tel : (033) 2822301/02/03/04/05. Fax : (033) 2827587.
P.O. Box 8119, Mumbai 400 051, INDIA. Tel : (022) 6541300. Fax : (022) 6541344.
P.O. Box 6223, New Delhi 110 015, INDIA. Tel : (011) 5931302. Fax : (011) 5438624.
PB No. : C-1097-0/07.01
As we continuously endeavour to improve our products, the data given herein are subject to change without notice. AUDCO INDIA LIMITED
20 1
Assécheurs d'air
BD, BDH, BDL, BDM
jusqu'à 2850 l/min
BD 200 et
BDM 15-80 BDL 30-200 BD 100-800 BDH 100-800 400 /-RV
287
2. CODE DE COMMANDE (exemple de commande) BD 200 B 2 W 1 . X /-ELF
2.1 FILTRE COMPLET BD et BDH
Type de filtre
BD exécution standard
BDH exécution lourde
Tailles du filtre
BD: 100, 200, 400, 800
BDH: 100, 200, 400, 800
Types/tailles de raccordement, adaptateur inclus
B raccordement à baïonnette (sauf BDH)
F raccordement à bride (sauf BDH)
G raccordement fileté
N raccordement fileté NPT
Finesse de filtration en µm
2 2 µm
Exécution de l'indicateur de colmatage
W sans possibilité de raccordement
Indice du type
Ind. du Raccordement Raccordement Raccordement Raccordement NPT
type baïonnette à bride fileté
1 G¾
2 G1 2" mâle (seulement BD et BDH 800)
3 1½-16UNF 1" mâle (seulement BD, BDH 100-400)
Indice de modification
X Le modèle livré correspond toujours à la version la plus récente du type concerné.
Indications complémentaires
BYP BYP avec adaptateur bypass (seulement BD 100-400)
ELF avec tamis de remplissage (seulement BD 100-400)
RV avec clapet anti-retour (seulement BD 200 et 400)
2.2 FILTRE COMPLET BDL et BDM (SIMULTANEMENT CARTOUCHE DE RECHANGE) BDL 200 N 2 W 1 . X
Type de filtre
BDL exécution en ligne
BDM exécution mini
Taille du filtre
BDL: 30, 50, 60, 200
BDM: 15, 30, 50, 80
Types/taille de raccordement
N raccordement taraudé NPT (1/2" femelle)
Finesse de filtration en µm
2 2 µm
Exécution de l'indicateur de colmatage
W sans possibilité de raccordement
Indice du type
1
Indice de modification
X Le modèle livré correspond toujours à la version la plus récente du type concerné.
Indications complémentaires
RV-SPARE cartouche de rechange pour version avec clapet anti-retour (seulement BD 200-400)
SIXPACK 6 cartouches de rechange dans un paquet (seulement pour BD)
288
2.4 ADAPTATEURS avec 1 1/2-12 UNF 3. DETERMINATION
Adaptateur à baïonnette
DES FILTRES /
DIMENSIONNEMENT
3.1 DIRECTIVES DE DETERMINATION
Le taux d'entrée en polluants dans
un système hydraulique peut être
diminué considérablement par un filtre
d’aération efficace.
ATTENTION:
Une détermination de filtre à air
erronée ou négligée conduit à une
contrainte supplémentaire et ainsi à
une réduction de la durée de vie des
éléments filtrants hydrauliques !
Adaptateur à bride
selon DIN 24557/T2
3.2 CAPACITE DE RETENTION EN EAU
Type H 2O
BD 100 0,1 l
BD 200 0,2 l
BD 400 0,4 l
BD 800 0,6 l
BDH 100 0,1 l
BDH 200 0,2 l
BDH 400 0,4 l
BDH 800 0,6 l
BDL 30 0,03 l
Adaptateur fileté BDL 50 0,05 l
BDL 60 0,06 l
BDL 200 0,19 l
BDM 15 0,01 l
BDM 30 0,03 l
BDM 50 0,05 l
BDM 80 0,08 l
Adaptateur bypass
∆p [bar]
avec G 3/4
Q [l/min]
BD 800
∆p [bar]
avec G 1
Q [l/min]
F 7.407.0/12.08
289
4. ENCOMBREMENTS
BD BDH BDL 30-50
BDM 50-80
Type BD 200… BD 400… Type BDM BDM BDM BDM Type BDL BDL
/-RV /-RV 15 30 50 80 60 200
d1 131 131 d1 51 51 83 83 d1 82 82
d2 123 123 d2 NPT NPT NPT NPT d2 NPT ½" NPT ½"
d3 NPT 2" NPT 2" ½" ½" ½" ½"
33,8 33,8 l 135 212
l 218 298 l 59 89 57 90 Masse 0,48 0,80
l1 176 256 l1 52 82 - - [kg]
Masse 1,20 1,86 Masse 0,09 0,14 0,28 0,40
[kg] [kg]
Tel.: 0 68 97 / 509-01
Pour des conditions d'utilisation et de fonctionnement différentes, veuillez vous
Fax: 0 68 97 / 509-300
adresser au service technique compétent.
Internet: www.hydac.com
Sous réserve de modifications techniques. E-Mail: filter@hydac.com
290
12
BALL VALVES
80 WR1 BSP 015 800 A105 410 T L XXX
I 8 (1/4) To 50 (2) 76 I Seat
(1160) (1102)
TYPE END SIZE PRESSURE BODY TRIM SEAT OPER ATION SPECIAL
MA XIMUM NON SHOCK PRESSURE RATING bar (psi)
r Anti Static FE : FLANGED RF 25 (1) 900 F304 : A182 F304 316L : AISI 316L P : PEEK B : BARE STEM EXT : STEM EXTENSION
30 30
(435) r Anti Blow Out Stem (435) 32 (1 1/4) 1500 F316 : A182 F316 CDM : A890 CD4MCu N : NYLON PUP : WELDED PUPS FOR SWE & BWE
III Seat r Fugitive Emission III Seat 40 (1 1/2) CF8 : A351 CF8 AL20 : A351 CN7M JKT : JACKETED FOR WR1& WF1 FE
20 20 50 (2)
r Cavity Pressure Relief CF8M : A351 CF8M 174 : 17-4 PH VNT : VENT HOLE ON UPSTREAM
(290) (290)
65 (2 1/2) CF3 : A351 CF3 MOL : MONEL 400 PKT : POCKET LESS DESIGN
r Pressure Temperature
10 10 80 (3) CF3M : A351 CF3M HB : HAST-B STL : STELLITE SEATS FOR METAL SEAT
(145) Rating : ASME B16.34 (145) 100 (4) CDM : A890 CD4MCu HC : HAST-C
0 r Compliant To API 608 Also 0 125 (5) CN7M : A351 CN7M 904L : SS904L (UB6)
-30 0 50 100 150 200 250 300 -30 0 50 100 150 200 250 300 150 (6) HB : HAST-B
(-22) (32) (122) (212) (302) (392) (482) (572) (-22) (32) (122) (212) (302) (392) (482) (572) 200 (8) HC : HAST-C
SERVICE TEMPERATURE IN °C (°F) SERVICE TEMPERATURE IN °C (°F) 250 (10) 904L : SS904L (UB6)
300 (12)
NYLON & PEEK 32 (1 1/4) 900 CF8M : A351 CF8M 304L : AISI 304L M : METAL E : ELECTRIC POS : POSITIONER
175
(2538) 40 (1 1/2) 1500 CF3 : A351 CF3 316L : AISI 316L P : PEEK B : BARE STEM EXT : STEM EXTENSION
50 (2) CF3M : A351 CF3M CDM : A890 CD4MCu N : NYLON PUP : WELDED PUPS FOR BWE
150 65 (2 1/2) CDM : A890 CD4MCu AL20 : A351 CN7M JKT : JACKETED FOR WR1& WF1 FE
(2176) NYLON 80 (3) CN7M : A351 CN7M 174 : 17-4 PH VNT : VENT HOLE ON UPSTREAM
125 100 (4) HB : HAST-B MOL : MONEL 400 PKT : POCKET LESS DESIGN
(1813) 125 (5) HC : HAST-C HB : HAST-B STL : STELLITE SEATS FOR METAL SEAT
100 150 (6) 904L : SS904L (UB6) HC : HAST-C
(1450) 200 (8) 904L : SS904L (UB6)
PEEK
250 (10)
75 300 (12)
(1088)
25
(363) PFABV 025 150 A DI PFA T ANSI L XXX
TYPE SIZE PR. R ATING DRILLING BODY LINING SEAT/BALL FACE TO FACE OPER ATION SPECIAL
0
-30 0 50 100 150 200 250 300 PFA LINED BALL VALVES
(-22) (32) (122) (212) 120 (302) (392) (482) 280 (572)
(248) (536) TYPE SIZE PR. DRILLING BODY LINING SEAT/BALL FACE TO FACE OPER ATION SPECIAL
SERVICE TEMPERATURE IN °C (°F) mm (inch) R ATING
PFABV 15 (1/2) 150 A : ASA150 DI : A395 PFA : PFA T : PTFE ANSI : ANSI B16.10 L : LEVER LS : LIMIT SWITCH
20 (3/4) PN10 10 : PN10 WCB : A216 WCB FEP : FEP G : GFT DIN : DIN 3202-F1 G : GEAR SV : SOLENOID VALVE
25 (1) 16 : PN16 CF8M : A351 CF8M FC : PNEU. FAIL CLOSE AFR : AIR FILTER REGULATOR
PFA LINED VALVES 40 (1 1/2) CF8 : A351 CF8 FO : PNEU. FAIL OPEN POS : POSITIONER
MA XIMUM NON SHOCK PRESSURE RATING bar (psi)
0 BRANCHES
-29 0 40 50 100 150 200 250 275
(-25) (32) (104) (122) (212) (302)
Mumbai l New Delhi l Kolkata l Chennai l Hyderabad l Baroda l Bangalore
(392) (482) (527)
l Pune l Vizag l Lucknow l Indore l Bhubaneshwar l Sharjah
SERVICE TEMPERATURE IN °C (°F)
1 10 11
VALVE PARTS PFA LINED - TWO PIECE, FULL BORE TECHNICAL DATA
B
Cv VALUE
SINGLE PIECE JACKETED SIZE 10 15 20 25 32 40 50 65 80 100 150 200 250 300
LEVER mm
ADAPTOR (inch) (3/8) (1/2) (3/4) (1) (11/4) (11/2) (2) (21/2) (3) (4) (6) (8) (10) (12)
LEVER NUT C
BOLT & NUT RB 8 10 15 35 58 91 115 272 303 542 970 2300 3375 5538
FB 8 20 42 88 142 210 396 615 1099 2171 5200 9418 15170 24900
RETAINER
GLAND NUT D
LEVER
BREAK AWAY TORQUE VALUE FOR SOFT SEATED Nm (ft. lbs.)
GLAND NUT LOCK CLIP SIZE 10 15 20 25 32 40 50 65 80 100 150 200 250 300
mm
(inch) (3/8) (1/2) (3/4) (1) (11/4) (11/2) (2) (21/2) (3) (4) (6) (8) (10) (12)
STOPPER PLATE GLAND NUT A
RB 3.0 3.0 3.0 5.5 11.0 13.0 18.5 33.0 46.0 81.0 166.0 350.0 540.0 945.0
DISC SPRING
20 (290)
DISC SPRING (2.2) (2.2) (2.2) (4.0) (8.1) (9.6) (13.6) (24.4) (33.9) (59.8) (122.5) (258.3) (398.5) (697.4)
FB 3.0 3.0 6.0 7.5 14.0 18.5 31.0 58.0 83.0 141.0 324.0 540.0 945.0 2340.0
ANTISTATIC SPRING STEM SEAT DESIGN STD : BS 5159 & BS 5351 TESTING STD : EN 12266-1 (2.2) (2.2) (4.4) (5.5) (10.3) (13.6) (22.8) (42.8) (61.3) (104.1) (239.1) (398.5) (697.4) (1727.0)
WASHER Test Pressure in bar (psi) APPLICATIONS
GLAND RB 3.5 3.5 3.5 7.5 13.0 14.0 22.0 59.0 79.0 107.0 166.5 570.0 980.0 -
P bar (Psi)
BODY SEAL
50 (725)
Pressure rating Class 150 PN10 Highly Corrosive Fluids Such As (2.6) (2.6) (2.6) (5.5) (9.6) (10.3) (16.2) (43.5) (58.3) (78.9) (122.5) (420.6) (723.2) -
STEM SEAL STEM Hyd. Shell 30 (435) 15 (218) > Hydrochloric Acid > Nitric Acid FB 3.5 3.5 7.5 10.5 19.5 22.0 46.0 87.0 109.0 167.0 490.0 970.0 - -
INSERT > Wet and Dry Chlorine
Seat 22 (319) 11 (160) > Sulphuric Acid (2.6) (2.6) (5.5) (7.7) (14.4) (16.2) (33.9) (64.2) (80.4) (123.2) (361.6) (715.8) - -
SEAT ANTISTATIC Air Seat 6 (87) > Semiconductor Applications > Phosphoric Acid RB 6.0 6.0 6.0 10.0 - - - - - - - - - -
70 (1102)
SPRING (4.4) (4.4) (4.4) (7.4) - - - - - - - - - -
STOP PIN
FB 7.0 7.0 11.0 - - - - - - - - - - -
BALL Dimensions are in mm (inch)
JACKET (5.2) (5.2) (8.1) - - - - - - - - - - -
SIZE A B C D Wt 1) FOR RE-INFORCED PTFE SEAT MULTIPLY ABOVE VALUES BY 1.1, FOR METAL SEAT BY 2 & PEEK SEAT BY 2.25
mm (inch) B16.10 DIN
15 108 130 225 95 15 2.2 HYDRO TEST PRESSURE IN Kg/Cm2 (psi) EN 12266 -1
(1/2) (4.3) (5.1) (8.9) (3.7) (0.6) (4.9) SIZE Materials
20 117 150 225 100 20 3.1 mm I II III I, II & III
(3/4) (4.6) (5.9) (8.9) (3.9) (0.8) (6.8) (inch) Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 600 & 800
25 127 160 225 110 25 3.8 8 TO 50 23 59 22 57 18 48 69 / 76
(1) (5.0) (6.3) (8.9) (4.3) (1.0) (8.4) (1/4) (2) (327) (839) (313) (811) (256) (683) (981 / 1081 )
BODY 40 165 200 325 130 40 6.8 65 TO 100 23 51 22 51 18 48 51
(1 1/2) (6.5) (7.9) (12.8) (5.1) (1.6) (15) (2 1/2) (4) (327) (725) (313) (725) (256) (683) (725)
JACKET 50 178 230 450 140 50 9.8 125 TO 300 20 20 20 20 18 20 20
M M
N
1) Net t in Kg. (lbs) approx. ( without obligation ) H Gear operation. Pressure Rating : PN10 For Sizes 150mm (6”) and above. n Valves can be supplied to suit ASME / BS / DIN
n SIZES 8mm (1/4”) TO 25mm (1”) RB SIZES 32mm (1 1/4”) TO 50mm (2”) RB SIZES 65mm (2 1/2”) TO 300mm (12”) RB SIZES 15mm (1/2”) TO 200mm (8”)
SIZES 8mm (1/4”) TO 20mm (3/4”) FB SIZES 25mm (1”) TO 40mm (1 1/2”) FB SIZES 50mm (2”) TO 250mm (10”) FB
Flanges. n Face to Face Dimension (A) as per ASME B16.10 & DIN EN 558-1 Series 1. n Valves can be supplied with Pad - lock, Electric, Pneumatic or Gear Actuators and
FOR STANDARD VALVES ONLY FOR PFA LINED VALVES ONLY
accessories like Limit Switch, Solenoid Valve, Air Filter Regulator etc. n Actuator Bracket Mounting as per ISO 5211. n Please specify Working Pressure, Temperature & Service
conditions. n Other Materials not mentioned above available on request. n For dimensions ØK, L, M & N refer sales drgs. n RB = Reduced Bore. FB = Full Bore.
9 2
TWO PIECE - THREE WAY, REDUCED & FULL BORE VALVE PARTS
B
THREE PIECE
LEVER
C
LOCK CLIP
LEVER NUT
D d D GLAND NUT
STEM WASHER
DISC SPRING
STEM
A ANTISTATIC SPRING
BODY SEAL
GLAND
DESIGN STD : BS EN ISO 17292 (BS 5351) TESTING STD : EN 12266-1
ANTISTATIC SPRING
Test Pressure in bar (psi)
STEM SEAL
APPLICATIONS
Pressure rating Class 150 Class 300 > Chemical Process Plants > Caustic Chlorine Plants BALL
Hyd. Shell 30 (435) 76 (1102) SERIES > Fertilizer Plants > Hazardous Fluids
STOP PIN
Seat REFER TECHNICAL DATA ‘W’R2-3W / ‘W’F2-3W (Class 150) > Dyes and Pigments > Acids and Alkalies SEAT
Air Seat 6.9 (100) ‘W’R2-3W / ‘W’F2-3W (Class 300) > Pesticides
BODY
RB = REDUCED BORE FB = FULL BORE END PIECE END PIECE
Dimensions are in mm (inch)
HEX. SCREW
SIZE A B C d D Wt 1)
mm Class 150 Class 300 Class 150 Class 300
(inch) 2 SEATS 3 SEATS 2 & 3 SEATS RB FB RB FB RB RB & FB RB FB RB FB
50 178 203 216 - 307 - 352 135 - 50 - 14 - 19
(2) (7.0) (8.0) (8.5) - (12.1) - (13.9) (5.3) - (2) - (30.9) - (41.9)
65 190 222 241 307 482 352 492 155 50 64 17 24 18 29 SEAT
(2 1/2) (7.5) (8.7) (9.5) (12.1) (19.0) (13.9) (19.4) (6.1) (2.0) (2.5) (37.5) (52.9) (39.7) (63.9)
80 203 / 305 2 241 283 482 482 492 592 170 58 76 26 29 33 40 BODY SEAL
(3) (8.0 / 12.0 2 ) (9.5) (11.1) (19.0) (19.0) (19.4) (23.3) (6.7) (2.3) (3.0) (57.3) (63.9) (72.8) (88.2)
100 229 / 305 2 305 305 482 592 592 790 205 76 98 38 50 53 68
(4) (9.0 / 12.0 2 )
150 267
(12.0)
394
(12.0)
403
(19.0)
592
(23.3)
790
(23.3)
790
(31.1)
H
(8.1)
265
(3.0)
98
(3.9)
152
(83.8)
48
(110.2)
90
(116.8)
91
(149.9)
136
PFA LINED, TWO PIECE
(6) (10.5) (15.5) (15.9) (23.3) (31.1) (31.1) H (10.4) (3.9) (6.0) (105.8) (198.4) (200.6) (299.8)
HEX. SCREW
200 457 457 502 790 H H H H 144 203 100 147 180 190
(8) (18.0) (18.0) (19.8) (31.1) H H H H (5.7) (8.0) (220.5) (324.1) (396.8) (418.9) WASHER
250 533 533 568 H H H H H 187 250 168 240 270 380
(10) (21.0) (21.0) (22.4) H H H H H (7.4) (9.8) (370.4) (529.1) (595.2) (837.8) LEVER
300 610 610 648 H H H H H 228 300 195 300 350 425
ADAPTER
(12) (24.0) (24.0) (25.5) H H H H H (9.0) (11.8) (429.9) (661.4) (771.6) (937.0)
HEX. SCREW
Materials
Body / End piece Carbon Steel ASTM A216 Gr. WCB, A352 Gr. LCB, Stainless Steel ASTM A351 Gr. CF8/ CF8M / CF3 / CF3M / CN7M / Duplex GLAND
Ball Stainless Steel ASTM A217 Gr. CA15, A351 Gr. CF8 / CF8M / CN7M / Duplex FOLLOWER
Stem / Gland Stainless Steel ASTM A276 Type 410 / 304 / 316 / Duplex PACKING THRUST RING
Seat PTFE / CFT / GFT / DELRIN / NYLON / PEEK / METAL (PTFE RING)
Stem Washer GFT / Grafoil TOP RING
Stem Seal / Body Seal Grafoil BOTTOM
Lever Steel RING PTFE SEAT
Body Studs / Nuts ASTM A193 Gr. B7 / ASTM A194 Gr. 2H
Sur face Protection for Base phosphating. Additional Ex ternal Coating : Smoke Grey Synthetic Enamel TAPER RING STOPER
Steel Valves
MOUNTING PAD
BALL STEM
FLOW PATTERNS BODY
PTFE SEAT
A B A B A B A B A B A B A B A B A B END PIECE
C 0
0
C 90
0
C 180
0
C 0
0
C 90
0
C 0
0
C 90
0
C 180
0
C 270
0 SCREWS
& WASHERS
TWO SEATS, SIDE ‘T’ PORT TWO SEATS, SIDE ‘L’ PORT THREE SEATS, SIDE ‘T’ PORT
STYLE : T STYLE : L STYLE : 3
1) Net t in Kg.(lbs) approx. (without obligation) 2) Dimension ‘A’ For FB. H Worm Gear operated. n Valves can be supplied to suit ASME / BS / DIN Flanges. n Valves can be supplied
with Pad - lock, Electric, Pneumatic or Gear Actuators and accessories like Limit Switch, Solenoid Valve, Air Filter Regulator etc. n Actuator Bracket Mounting as per ISO 5211.
n Please Specify Working Pressure, Temperature & Service conditions. n Cavity free (Pocketless) also available. n Other materials not mentioned above available on request.
3 8
SINGLE PIECE, REDUCED & FULL BORE THREE PIECE - THREE WAY, REDUCED & FULL BORE
B B
C C
D2
D d D
A A
DESIGN STD : BS EN ISO 17292 (BS 5351) TESTING STD : EN 12266-1 DESIGN STD : BS EN ISO 17292 (BS 5351) TESTING STD : EN 12266-1
Test Pressure in bar (psi) APPLICATIONS Test Pressure in bar (psi) APPLICATIONS
Pressure rating Class 600 Class 800 > Chemical Process Plants > Caustic Chlorine Plants Pressure rating Class 150 Class 300 > Chemical Process Plants > Caustic Chlorine Plants
SERIES SERIES
Hyd. Shell 150 (2176) 207 (3002) > Fertilizer Plants > Hazardous Fluids Hyd. Shell 30 (435) 76 (1102) > Fertilizer Plants > Hazardous Fluids
Seat REFER TECHNICAL DATA ‘W’R1 & F1 (Class 600) > Dyes and Pigments > Acids and Alkalies Seat REFER TECHNICAL DATA ‘W’R3-3W / ‘W’F3-3W (Class 150) > Dyes and Pigments > Acids and Alkalies
Air Seat 6.9 (100) ‘W’R1 & F1 (Class 800) > Pesticides Air Seat 6.9 (100) ‘W’R3-3W / ‘W’F3-3W (Class 300) > Pesticides
RB = REDUCED BORE FB = FULL BORE RB = REDUCED BORE FB = FULL BORE
Dimensions are in mm (inch) Dimensions are in mm (inch)
SIZE A B C D2 Wt 1) SIZE A B C d D Wt 1)
mm mm Class Class 150 Class 300
(inch) RB FB RB FB RB FB RB FB RB FB (inch) 150 300 RB FB RB RB & FB RB FB RB FB
8 70 70 120 120 76 76 8 8 0.5 0.5 15 108 140 175 175 80 11 13 1.8 2.0 3.0 3.5
(1/4) (2.8) (2.8) (4.7) (4.7) (3.0) (3.0) (0.3) (0.3) (1.1) (1.1) (1/2) (4.3) (5.5) (6.9) (6.9) (3.1) (0.4) (0.5) (4.0) (4.4) (6.6) (7.7)
10 70 70 120 120 76 76 9 9 0.5 0.5 20 117 152 175 175 85 13 19 2.2 3.0 4.0 4.6
(3/8) (2.8) (2.8) (4.7) (4.7) (3.0) (3.0) (0.4) (0.4) (1.1) (1.1) (3/4) (4.6) (6.0) (6.9) (6.9) (3.3) (0.5) (0.7) (4.9) (6.6) (8.8) (10.1)
15 70 80 120 120 76 76 9 11 0.5 0.8 25 127 165 175 175 90 19 25 3.2 3.5 5.0 5.8
(1/2) (2.8) (3.1) (4.7) (4.7) (3.0) (3.0) (0.4) (0.4) (1.1) (1.8) (1) (5.0) (6.5) (6.9) (6.9) (3.5) (0.7) (1.0) (7.1) (7.7) (11.0) (12.8)
20 80 90 120 120 76 80 11 13 0.8 1.3 32 140 178 175 184 105 25 32 4.6 4.8 6.0 7.6
(3/4) (3.1) (3.5) (4.7) (4.7) (3.0) (3.1) (0.4) (0.5) (1.8) (2.9) (1 1/4) (5.5) (7.0) (6.9) (7.2) (4.1) (1.0) (1.3) (10.1) (10.6) (13.2) (16.8)
25 90 110 120 145 80 86 13 20 1.3 3.0 40 165 190 184 184 110 32 38 6.5 7.5 10.0 12.0
(1) (3.5) (4.3) (4.7) (5.7) (3.1) (3.4) (0.5) (0.8) (2.9) (6.6) (1 1/2) (6.5) (7.5) (7.2) (7.2) (4.1) (1.3) (1.5) (14.3) (16.5) (22.0) (26.5)
32 110 115 145 145 86 93 20 25 3.0 3.2 50 178 216 184 - 135 38 50 9.6 - 12.0 -
(1 1/4) (4.3) (4.5) (5.7) (5.7) (3.4) (3.7) (0.8) (1.0) (6.6) (7.0) (2) (7.0) (8.5) (7.2) - (5.3) (1.5) (2.0) (21.2) - (26.5) -
40 115 125 145 175 93 110 25 32 3.2 3.8
(1 1/2) (4.5) (4.9) (5.7) (6.9) (3.7) (4.3) (1.0) (1.3) (7.0) (8.4) Materials
50 125 - 175 - 110 - 32 - 3.8 - Body / End piece Carbon Steel ASTM A216 Gr. WCB, Stainless Steel ASTM A351 Gr. CF8 / CF8M / CF3 / CF3M / CN7M / Duplex
(2) (4.9) - (6.9) - (4.3) - (1.3) - (8.4) - Ball / Stem Stainless Steel ASTM A276 Type 410 / 304 / 316, ASTM A351 Gr. CN7M / Duplex
Seat PTFE / CFT / GFT / DELRIN / NYLON / PEEK / METAL
Materials
Stem Washer GFT / Grafoil
Body / Inser t Carbon Steel ASTM A36 Gr. 1040, A276 Type 304, 316 Stem Seal / Body Seal Grafoil
Ball Stainless Steel ASTM A276 Type 410, 304, 316, A217 Gr. CA15, A351 Gr. CF8 / CF8M Lever Steel with PVC Sleeve
Stem / Gland Stainless Steel ASTM A276 Type 410 / 304 / 316 Body Studs / Nuts ASTM A193 Gr. B7/ ASTM A194 Gr. 2H
Seat PTFE / CFT / GFT Sur face Protection for Carbon Base Phosphating. Additional Ex ternal Coating : Smoke Grey Synthetic Enamel
Stem Washer GFT / Grafoil Steel Valves
Stem Seal / Body Seal Grafoil
Lever Steel FLOW PATTERNS
Sur face Protection for Ex ternal Coating : Black Stoving Enamel
Steel Valves A B A B A B A B A B
TWO SEATS, SIDE ‘T’ PORT STYLE : T TWO SEATS, SIDE ‘L’ PORT STYLE : L
A B A B A B A B
1) Net t in Kg.(lbs) approx. (without obligation) n Valves can be supplied to suit ASME / BS / DIN Flanges. n Valves can be supplied with Pad - lock, Electric, Pneumatic or Gear
Actuators and accessories like Limit Switch, Solenoid Valve, Air Filter Regulator etc. n Actuator Bracket Mounting as per ISO 5211. n Please Specify Working Pressure,
1) Net t in Kg.(lbs) approx. (without obligation) n Please Specify Working Pressure, Temperature & Service conditions. n Other materials not mentioned above available on request. Temperature & Service conditions. n Cavity free (Pocketless) also available. n Other materials not mentioned above available on request.
7 4
TWO PIECE, REDUCED & FULL BORE SINGLE PIECE, REDUCED BORE
B B
C C
D d D D d D D d
A A
SIZES 15mm (1/2”) to 50mm (2”) SIZES 65mm (2 1/2”) to 300mm (12”)
SINGLE PIECE - JACKETED, REDUCED & FULL BORE THREE PIECE, REDUCED & FULL BORE
B B
C C
D d D D d D
D2
A A
FLANGED SCREWED, SOCKET, BUTT WELD
DESIGN STD : BS EN ISO 17292 (BS 5351) TESTING STD : EN 12266-1 DESIGN STD : BS EN ISO 17292 (BS 5351) TESTING STD : EN 12266-1
Test Pressure in bar (psi) APPLICATIONS Test Pressure in bar (psi) APPLICATIONS
Pressure rating Class 150 Class 300 > Molten Sulphur FLANGED SE, SWE & BWE SERIES > Chemical Process Plants > Caustic Chlorine Plants
Hyd. Shell 30 (435) 76 (1102) > Bitumen (Coal Tar) Pressure rating Class 150 Class 300 Class 600 Class 800 ‘W’R3 / ‘W’F3 (Class 150) > Fertilizer Plants > Hazardous Fluids
Seat REFER TECHNICAL DATA SERIES Hyd. Shell 30 (435) 76 (1102) 150 (2176) 207 (3002) ‘W’R3 / ‘W’F3 (Class 300) > Dyes and Pigments > Acids and Alkalies
> For Heating and Cooling of Fluids
Air Seat 6.9 (100) ‘W’R1-J / ‘W’F1-J (Class 150) > Crude oil Seat REFER TECHNICAL DATA REFER TECHNICAL DATA ‘W’R3 / ‘W’F3 (Class 600) > Pesticides
Jacket Test Pressure at 6.9 (100) ‘W’R1-J / ‘W’F1-J (Class 300) Air Seat 6.9 (100) 6.9 (100) ‘W’R3 / ‘W’F3 (Class 800)
RB = REDUCED BORE FB = FULL BORE RB = REDUCED BORE FB = FULL BORE
Dimensions are in mm (inch) Dimensions are in mm (inch) FLANGED, SE, SWE & BWE
SIZE A B C d D Wt 1) SIZE A B C d D D2 Wt 1)
mm Class Class 150 Class 300 Class 150 Class 300 mm Class Class SE, SWE, BWE Class 150 Class 300 SE, SWE, BWE
(inch) 150 300 RB FB RB FB RB RB & FB RB FB RB FB (inch) 150 300 RB FB RB FB RB RB & FB RB FB RB FB RB FB RB FB
15 x 25 108 140 120 120 120 120 80 11 13 2.3 2.7 3.2 3.6 8 - - 64 64 120 120 80 - - 08 08 - - - - 0.7 0.7
(1/2 x 1) (4.3) (5.5) (4.7) (4.7) (4.7) (4.7) (3.1) (0.4) (0.5) (5.1) (6.0) (7.1) (7.9) (1/4) - - (2.5) (2.5) (4.7) (4.7) (3.1) - - (0.3) (0.3) - - - - (1.5) (1.5)
20 x 32 117 152 120 145 120 145 85 13 20 2.7 4.0 4.0 4.5 10 - - 64 64 120 120 80 - - 11 11 - - - - 0.7 0.7
(3/4 x 1 1/4) (4.6) (6.0) (4.7) (5.7) (4.7) (5.7) (3.3) (0.5) (0.8) (6.0) (8.8) (8.8) (9.9) (3/8) - - (2.5) (2.5) (4.7) (4.7) (3.1) - - (0.4) (0.4) - - - - (1.5) (1.5)
25 x 40 127 165 145 145 145 145 90 20 25 5.4 6.3 6.3 6.7 15 108 140 64 64 120 120 80 11 13 11 13 1.5 1.7 2.4 2.7 0.7 0.8
(1 x 1 1/2) (5.0) (6.5) (5.7) (5.7) (5.7) (5.7) (3.5) (0.8) (1.0) (11.9) (13.9) (13.9) (14.8) (1/2) (4.3) (5.5) (2.5) (2.5) (4.7) (4.7) (3.1) (0.4) (0.5) (0.4) (0.5) (3.3) (3.7) (5.3) (5.3) (1.5) (1.5)
32 x 50 140 178 145 175 145 175 105 25 32 8.1 9.0 9.0 10.0 20 117 152 70 75 120 145 85 13 20 13 20 1.7 2.5 3.3 3.8 0.9 1.5
(1 1/4 x 2) (5.5) (7.0) (5.7) (6.9) (5.7) (6.9) (4.1) (1.0) (1.3) (17.9) (19.8 (19.8) (22.0) (3/4) (4.6) (6.0) (2.8) (3.0) (4.7) (5.7) (3.3) (0.5) (0.8) (0.5) (0.8) (3.7) (5.5) (7.3) (8.4) (2.0) (3.3)
40 x 65 165 190 175 175 175 175 110 32 38 9.0 (10.0 10.3 10.8 25 127 165 88 88 145 145 90 20 25 20 25 2.6 2.9 4.3 4.9 1.6 2.0
(1 1/2 x 2 1/2) (6.5) (7.5) (6.9) (6.9) (6.9) (6.9) (4.3) (1.3) (1.5) (19.8) (22.0) (22.7) (23.8) (1) (5.0) (6.5) (3.5) (3.5) (5.7) (5.7) (3.5) (0.8) (1.0) (0.8) (1.0) (5.7) (6.4) (9.5) (10.8) (3.5) (4.4)
50 x 80 178 216 175 300 175 300 135 38 50 10.8 14.8 16.2 18.0 32 140 178 105 105 145 175 105 25 32 25 32 3.8 4.2 5.1 6.8 2.2 3.1
(2 x 3) (7.0) (8.5) (6.9) (11.8) (6.9) (11.8) (5.3) (1.5) (2.0) (23.8) (32.6) (35.7) (39.7) (1 1/4) (5.5) (7.0) (4.1) (4.1) (5.7) (6.9) (4.1) (1.0) (1.3) (1.0) (1.3) (8.4) (9.3) (11.2) (15.0) (4.8) (6.8)
65 x 100 190 241 300 475 300 475 155 50 64 16.2 17.5 23.5 25.2 40 165 190 114 114 175 175 110 32 38 32 38 5.7 6.5 9.3 10.2 3.5 4.7
(2 1/2 x 4) (7.5) (9.5) (11.8) (18.7) (11.8) (18.7) (6.1) (2.0) (2.5) (35.7) (38.6) (51.8 (55.6) (1 1/2) (6.5) (7.5) (4.5) (4.5) (6.9) (6.9) (4.3) (1.3) (1.5) (1.3) (1.5) (12.6) (14.3) (20.5) (22.5) (7.7) (10.4)
80 x 150 203 283 475 475 475 475 170 58 76 32.0 36.0 (38.0 40.0 50 178 216 130 145 175 300 135 38 50 38 50 8.2 9.5 11.2 14.5 4.9 8.5
(3 x 6) (8.0) (11.1) (18.7) (18.7) (18.7) (18.7) (6.7) (2.3) (3.0) (70.5) (79.4) (83.8) (88.2) (2) (7.0) (8.5) (5.1) (5.7) (6.9) (11.8) (5.3) (1.5) (2.0) (1.5) (2.0) (18.1) (21.0) (24.7) (32.0) (10.8) (18.7)
100 x 150 229 305 475 575 475 575 205 76 98 - 54.0 - 72.0
(4 x 6) (9.0) (12.0) (18.7) (22.6) (18.7) (22.6) (8.1) (3.0) (3.9) - (119.0) - (158.7) Materials
150 x 250 267 403 575 775 775 H H 98 152 - 108.0 - 135.0 Body / End piece Forged Carbon Steel ASTM A105 / Cast Carbon Steel ASTM A216 Gr. WCB / Stainless Steel ASTM A182 Gr. F304 / F316,
(6 x 10) (10.5) (15.9) (22.6) (30.5) (30.5) H H (3.9) (6.0) - (238.1) - (297.6) ASTM A351 Gr. CF8 / CF8M / CF3 / CF3M / CN7M / Duplex
200 x 300 292 419 775 H H H H 144 203 - 145.0 - 288.0 Ball / Stem Stainless Steel ASTM A276 Type 410 / 304 / 316 / A20 / Duplex
(8 x 12) (11.5) (16.5) (30.5) H H H H (5.7) (8.0) - (319.7) - (634.9) Seat PTFE / CFT / GFT / DELRIN / NYLON / PEEK / METAL
250 x 350 330 457 H H H H H 187 250 - 338.0 - - Stem Washer GFT / Grafoil
(10 x 14) (13.0) (18.0) H H H H H (7.4) (9.8) - (745.2) - - Stem Seal / Body Seal Grafoil
Lever Steel with PVC Sleeve
Materials Body Studs / Nuts ASTM A193 Gr. B7 / ASTM A194 Gr. 2H
Body / Inser t Carbon Steel ASTM A216 Gr. WCB, A352 Gr. LCB, Stainless Steel ASTM A351 Gr. CF8 / CF8M / CF3 / CF3M / CN7M / Duplex Sur face Protection for Carbon Base phosphating. Additional Ex ternal Coating : Smoke Grey Synthetic Enamel
Ball Stainless Steel ASTM A217 Gr. CA15, ASTM A351 Gr. CF8 / CF8M / CN7M / Duplex Steel Valves
Stem / Gland Stainless Steel ASTM A276 Type 410 / 304 / 316 / A-20 / Duplex
Seat PTFE / CFT / GFT / DELRIN / NYLON / PEEK / METAL
Stem Washer GFT / Grafoil
Stem Seal / Body Seal Grafoil
Gland Nut Steel (Plated)
Lever Steel
Sur face Protection for Base Phosphating. Additional Ex ternal Coating : Smoke Grey Synthetic Enamel
SCREWED END TO SOCKET WELD END TO BUTT WELD END WITH NIPPLE
Steel Valves ANSI B1.20.1(NPT) ANSI B16.11 SCH-40/80 TO ANSI B16.25 SCH-40/80
BS:21(PAR ALLEL OR TAPER)
END DETAILS
1) Net t in Kg.(lbs) approx. (without obligation) H Worm Gear operated. n Valves can be supplied to suit ASME / BS / DIN Flanges. n Valves can be supplied with Pad - lock, 1) Net t in Kg.(lbs) approx. (without obligation) n Valves can be supplied to suit ASME / BS / DIN Flanges. n Flanged Ends not available in Forging. n Valves can be supplied with
Electric, Pneumatic or Gear Actuators and accessories like Limit Switch, Solenoid Valve, Air Filter Regulator etc. n Actuator Bracket Mounting as per ISO 5211. n Please Specify Pad - lock, Electric, Pneumatic or Gear Actuators and accessories like Limit Switch, Solenoid Valve, Air Filter Regulator etc. n Actuator Bracket Mounting as per ISO 5211.
Working Pressure, Temperature & Service conditions. n Cavity free (Pocketless) also available. n Other materials not mentioned above available on request. n Please Specify Working Pressure, Temperature & Service conditions. n Cavity free (Pocketless) also available. n Other materials not mentioned above available on request.