RIGGING AND LIFTING PLANS

1.1.1 LIFT PLANS

Clear and concise plans for any lift in the fabrication yard shall be
submitted to the company representative for review and approval prior to
any lifting operation.
1.1.1.1 Weight of Structures
During the course of fabrication activities, the assigned project
engineer shall monitor the weights of the individual structures.
These weights shall be compiled from the theoretical weights of
each individual section. This information shall be analyzed prior to
the commencement of any lift. KOHASA will by the end of
completion of any structure subcontract the weighing using load
cells to determine the final weight.

1.1.1.2 Certification of Lifting Equipment and Slings

Lifting equipment shall be load-tested to confirm the lifting
capabilities of such equipment. All slings, shackles to be utilized
on lifts shall also be certified and accompanied by certification
documents.

1.1.1.3 Inspection of Rigging Installation

After rigging has been completed on any structure, the designated
QC inspector and safety inspector shall ensure that all rigging has
been implemented in accordance with the provision of the pre-
approved plan, and that all items are properly installed.

1.1.1.4 Lifting Shackle Requirement

Lifting shackle shall meet the following requirements:
1.1.1.4.1 Minimum Factor of Safety for slings and shackles shall
be 4.0
1.1.1.4.2 Attachment of each sling to its lift point shall be with a
shackle and a pin to a pad eye. Only one sling shall be
connected to any one shackle.
1.1.1.4.3 Slings in a loaded condition shall not bear against any
part of the component being lifted.
1.1.1.4.4 Slings intended for use on lifts exceeding 100 short
tons shall have a history of their past usage. When
required, an independent agency shall certify that each
sling is capable of handling the forces anticipated
during each lift.
1.1.1.4.5 Slings intended for use on lifts not exceeding 500 short
tons, need not be re-certified for the work, if these have
been certified within one (1) year of the date of their
planned use.
 1.1.1.4.6 The certification documents shall include the measured
length of the sling from the inside of one eye to the
inside of the other eye. Length shall be measure with
the sling under axial tension of 5% of its safe working
load.

TESTING PROCEDURE
The aim of this procedure is to describe the method to use
for hydraulic water pressure tests of vessels and heat exchanger
leak tests (ammonia, helium) and pressure tests with another fluid
are defined in other procedures.
• Exchangers which are to be shop hydrostatic tested in the
horizontal position shall be supported adequately to prevent
deformation of the shell.

• Manometer and vent shall be located on top longitudinal line.

• To determine orientation on cradles, welded internals shall be
taken into account in order to prevent creating air pocket or vents
shall be provided on internals.
• The test pressure shall be maintained for the period specified by
the code, but not less than one hour.
• Nozzle reinforcing pad welds shall be tested with maximum 0.5
barg air and soap suds solution.
• Body flange joints, blind flanges, and piping components, shall be
bolted up and hydrotested together with the exchanger.
• For nozzle connections test gaskets shall be the same type as
the service gasket, but do not need to be of the same material if
the seating characteristics are similar. Use of a sheet test gasket in
lieu of a spiral wound, metal jacketed or similar gasket is permitted
in limited cases, with the prior approval of the Company. Ring type
joints shall be tested,
 • Test rings required for testing floating head exchangers shall be
furnished with the exchanger. Test flanges shall be provided for
exchangers with a bonnet-type head, removable bundle and
stationary tube sheet of diameter, smaller than the outside
diameter of the connecting shell flange.
• For girth flanges test gaskets shall be of the same type and
material as the service gaskets.
• Gaskets for girth flanges shall not be changed after successful
pressure testing.
• When a heat exchanger is dismantled for any cause, it shall be
reassembled with new gaskets of the same type and material.

CLEANING PROCEDURE AND WASTES MANAGEMENT

• Preparing a Project Wastes Management

• Providing sufficient and adequate resources to enable waste control

• Engaging approved waste removal / disposal Subcontractor’s

• Ensuring there is auditable evidence of waste controls and disposals

• Managing project generated waste

• Supplying waste water treatment facility

• Designating safe waste disposal are as that prevent soil and water
contamination (i.e. Waste Management Area on site and proper waste
disposal areas offsite)

• Ensuring environmental objectives are met

• Ensuring waste management complies with laws and regulations

• Identify and quantify all waste streams

• Overall responsibility for the waste management program

There will be bins at each site for each type of waste. Each site will be cleaned daily and the wastes
put into the proper bins. The bins will be taken to the Waste Management Site and emptied at least
once a week or more often if they are full.

The Waste Management Site will be divided into the following areas:
 1 Hazardous and chemical wastes that do not require protection from rain

2 Recyclable wastes, including plastics, paper, metals, glass, wood, etc.

3 Inert wastes such as concrete, asphalt, etc.

Wastes will be deposited in the proper area as it comes into the Waste Management Area. Some areas
will be further divided into sub-areas, for instance, the recyclable waste area will be divided into areas
for plastics, wood, paper, metals, etc. Plastic and glass bottles will be washed to remove petrusable
materials and may be crushed or shredded to reduce the volume. Areas will be assigned to each
Subcontractor, or wastes will be tagged, for wastes that are the responsibility of the Subcontractor for
final disposal.

This WMP outlines the direction for waste handling. The WMP takes into account waste generated and
the disposition of associated waste. In simple terms this WMP defines how KOHASA will manage its
waste.

Waste management is the collection, transport, processing or disposal of waste materials, usually
produced by human activity, in an effort to reduce their effect on human health or local amenity. A sub
focus in recent decades has been to reduce waste materials' effect on the environment and to recover
resources from them. Waste management can involve solid, liquid or gaseous wastes, with different
methods and fields of expertise for each.

• Reduction / Minimization - Waste minimization aims to reduce the amount of waste being produced,
and therefore results in savings in both raw materials and disposal costs as well as to reduce the
potential environmental impact of waste. Reduction in the generation of waste and use of natural
resources is often the most effective environmental option.

• Re-use - This involves items being used again for the same or different purposes, e.g., milk bottle being
used as a vase, or using both sides of the paper.

• Recycle - Reduces the demand for raw materials, saves energy and emissions in the production
process; reduces the need for landfill. Reprocessing a waste into similar materials, e.g., aluminum cans
are reprocessed into aluminum cans.

• Recovery - Value should be recovered through recycling composting or energy recovery through
incineration or other technologies. Treating a waste to produce different materials, e.g., resources
burning of waste reprocess waste into energy, similarly composting into compost.
• Residual Disposal to landfill - This is only an option if none of the other options are appropriate. If
biodegradable waste is land filled, energy recovery through methane capture should be considered.

It is envisaged that this WMP will be a “working document”, subject to periodic audits and reviews as
more information comes available and requirements and / or working conditions change.