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PM 81808258-02

April 2008

Parts
Manual
3412TA- Genset Package (500&600 kVA)
5AGGS00640-UP
Product and Dealer Information
Note: For product identification plate locations, see the section “Product Identification Information” in the
Operation and Maintenance Manual.

Delivery Date:

Product Information
Model:

Product Identification Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information
Name: Branch:

Address:

Dealer Contact Phone Number Hours

Sales:

Parts:

Service:
TABLE OF CONTENTS

TABLE OF CONTENTS .................................... A1 LUBRICATION SYSTEM .................................. 42

GENERAL INFORMATION .............................. A4 BREATHER GP .......................................... 42


DISPOSAL GP - FUMES ............................ 43
REPAIR ALTERNATIVES ............................... A5 FASTENER GP - OIL PUMP MTG .............. 44
FILTER GP - OIL ......................................... 45
GROUP NAME INDEX ..................................... A6 FILTER ASSEMBLY - LUBE OIL ................. 46
BASE ASSEMBLY ..................................... 47
GAGE GP - OIL LEVEL .............................. 48
LINES GP - ENGINE OIL ............................ 49
ENGINE ARRANGEMENT .................................. 1
PUMP GP - ENGINE OIL ............................ 50
LINES GP - TURBO OIL ............................. 51
PACKAGE ARR 500 kVA GENSET .............. 1 FILLER GP - OIL ........................................ 52
BASIC ENGINE ............................................ 2
PACKAGE ARR 600 kVA GENSET .............. 4
BASIC ENGINE ............................................ 5
COOLING SYSTEM .......................................... 53

DUCT GP- RADIATOR ................................ 53


BASIC ENGINE .................................................. 7 AFTER COOLER GP - WATER .................. 54
COOLER GP - ENGINE OIL ....................... 55
DRIVE GP - GOV AND FUEL PUMP ............ 7 CORE ASSEMBLY ..................................... 56
CAMSHAFT GP - SINGLE ............................ 8 LINES GP - WATER ................................... 57
CAMSHAFT ASSEMBLY ............................. 9 COVER ASSEMBLY ................................... 59
COVER GP - FRONT ................................. 10 LINES GP - WATER ................................... 60
COVER GP ................................................ 11 PUMP GP - WATER ................................... 61
COVER GP - F/W HSG .............................. 12 PUMP GP - WATER ( BASIC ) ................... 62
COVER GP - MECHANISM ........................ 13 HOUSING ASSEMBLY ............................... 63
COVER ASSEMBLY - VALVE .................... 14 PUMP GP - WATER ( BASIC ) ................... 64
CRANKSHAFT GP ..................................... 15 HOUSING ASSEMBLY ............................... 65
CRANKSHAFT ASSEMBLY ........................ 16 RADIATOR GP ........................................... 66
BLOCK GP - CYLINDER ............................ 17 RADIATOR GP ........................................... 67
CYLINDER BLOCK ASSEMBLY ................. 18 RADIATOR GP (BSC) ................................. 69
DAMPER GP - PULLEY ............................. 19 UPPER RADIATOR CONN GP ................... 71
FLYWHEEL GP .......................................... 20 LOWER RADIATOR CONN GP .................. 72
GEAR GP - FRONT TIMING ....................... 21 DRIVE GP - FAN ........................................ 73
HEAD GP - CYLINDER ............................... 22 FAN GP - BLOWER ................................... 75
FASTNER GP ............................................. 24 DRAIN GP-WATER ..................................... 76
HEAD GP ................................................... 25 BASE FRAME GP-RADIATOR ................... 77
HEAD ASSEMBLY -CYLINDER .................. 26 RADIATOR GP ........................................... 78
HEAD ASSEMBLY ..................................... 27 RADIATOR GP ........................................... 79
HOUSING GP - FLYWHEEL ....................... 28 RADIATOR GP ........................................... 81
HOUSING GP - FRONT .............................. 29 RADIATOR GP - BASIC .............................. 82
LIFTING GP - ENGINE ................................ 30 UPPER RAD. CONNECTION ...................... 84
VALVE MECHANISM GP ........................... 31 LOWER RAD. CONNECTION GP ............... 85
FASTNER GP ............................................. 32 DRIVE GP - FAN ........................................ 86
ARM GP - VALVE ROCKER ....................... 33 DRIVE GP - FAN ........................................ 87
ARM GP - VALVE ROCKER ....................... 34 FAN GP - BLOWER ................................... 88
LIFTER ASSEMBLY - VALVE ..................... 35 BASE FRAME GP-RADIATOR ................... 89
PAN GP - OIL ............................................. 36 DUCT RADIATOR ...................................... 90
PISTON & CONNECTING ROD GP ............ 37
PLUG GP - BLOCK .................................... 38
COVER GP - STORAGE ............................ 39
SUPPORT GP-ENGINE (FRONT) ............... 40
DISPOSAL GP-FUMES .............................. 41

TABLE OF CONTENTS A1
TABLE OF CONTENTS
AIRINLET AND EXHAUST SYSTEM ................ 91
ELECTRICAL SYSTEM .................................. 151
ELBOW GP - EXHAUST ............................. 91
LINES GP - AIR .......................................... 92 BATTERY AND CABLE ASSEMBLY ......... 151
MANIFOLD GP - EXHAUST ........................ 93 GAGE GP - FUEL .................................... 152
SHIELD GP - MANIFOLD ........................... 94 MOTOR GP - ELECTRIC START .............. 153
TURBOCHARGER GP ................................ 95 MOTOR GP - ELECTRIC STARTING ........ 153
EXHAUST GP ............................................. 96 MOTOR GP - ELEC STARTING BASIC .... 154
FITTING GP - EXHAUST ............................. 98 MOUNTING GP - ALTERNATOR ............... 156
AIR CLEANER MOUNTING GP .................. 99 CHARGING ALTERNATOR ....................... 157
CLEANER GP - AIR .................................. 100 MOUNTING GP - CONTACTOR ................ 158
PRECLEANER ASSEMBLY ..................... 101 SHUT-OFF GP - ELECT ........................... 159
GAGE GP - ( AIR CLEANER ) ................. 102 CONTROL GP .......................................... 160
AIR CLEANER MTG GP ( C.M.T. ) ........... 103 CONTROL GP .......................................... 160
CLEANER GP - AIR ( B.S.C. ) ................. 104 CONTROL GP .......................................... 160
PANEL GP GSE ....................................... 161
POWER MODULE .................................... 162
HARNESS GP .......................................... 165
FUEL SYSTEM ............................................... 105 SENSOR GP ............................................ 166
SENSOR LEVEL GP ................................ 167
DRAIN GP-FUEL ...................................... 105 PANEL GP GSE ....................................... 169
FILTER GP - FUEL ................................... 106 POWER MODULE .................................... 170
LINES GP - DRAIN (OIL) .......................... 107 PANEL GP GSE ....................................... 173
LINES GP - FUEL INJECTION .................. 108 POWER MODULE .................................... 174
LINES GP - FUEL INJECTION .................. 110 HARNESS GP .......................................... 178
LINES GP - FUEL INJECTION .................. 112 THROTTLE CONTROL GP ........................ 179
LINES GP - FUEL FILTER ........................ 114 SWIVEL ASSEMBLY ............................... 181
LINES GP - DRAIN ................................... 117 MOTOR ASSEMBLY - ( 28 VDC ) ............. 182
PUMP GP - GOVERNOR ......................... 118 CONTROL PANEL GP ( 500 kVA ) ........... 183
PUMP GP ................................................ 119 FUEL LEVEL SENSOR GP ...................... 184
PUMP GP ................................................ 120 PRESSURE SWITCH GP - OIL ................ 185
BODY ASSEMBLY ................................... 121 POWER MODULE - 500 kVA ................... 186
PUMP GP ................................................ 122 POWER MODULE - 500 kVA ................... 187
PLATE GP - GOVERNOR ......................... 125 R.T.D ........................................................ 188
PLATE ASSEMBLY .................................. 126 R.T.D ........................................................ 188
PISTON ASSY - DASHPOT ...................... 127 SPACE HEATER ...................................... 188
WEIGHT ASSY - GOVERNOR ................. 128 TEMP SWITCH GP - WATER ................... 189
PISTON GP - GOV SERVO ...................... 129 CONTROL GP .......................................... 190
BRACKET ASSEMBLY ............................. 130 PANEL GP GSE ....................................... 191
HOUSING ASSY - GOVERNOR ............... 131 POWER MODULE .................................... 192
ADAPTER GP - GOVERNOR ................... 132 CONTROL PANEL GP (600 kVA) ............. 196
VALVE ASSEMBLY .................................. 133 POWER MODULE - 600 kVA ................... 198
LEVER ASSY - GOV CONTROL (MED) ... 134 CONTROL GP EMCP-3 ........................... 200
CONTROL GP - TORQUE ......................... 135 PANEL GP-GSE ....................................... 201
FASTENER GP ....................................... 136 BOX GP-EMCP ........................................ 204
TANK GP - FUEL ...................................... 137 LIGHT GP-EMCP ...................................... 204
PUMP GP - FUEL PRIMING ..................... 138 HARNESS GP .......................................... 205
CONTROL GP-GOVERNOR ..................... 139 SENSOR GP-LEVEL ................................ 205
CONTROL GP-GOVERNOR ..................... 140 MOUNTING GP ........................................ 206
CONTROL GP - GOVERNOR ................... 142 CONTROL GP-A600 (EMCP 3.1) .............. 207
FILTER GP - FUEL ................................... 143 CONTROL GP-A600 (EMCP 3.2) .............. 208
FILTER GP - FUEL ( DUPLEX ) ( LH ) ....... 144 CONTROL GP-A600 (EMCP 3.3) .............. 209
LINES GP - FUEL FILTER ( DUPLEX ) ...... 146
WATER SEP GP AND MTG GP ............... 148
WATER SEPARATOR ASSEMBLY ........... 150

TABLE OF CONTENTS A2
TABLE OF CONTENTS

GENERATOR SECTION ................................. 210

AC GENERATOR GP - 500 kVA .............. 210


AC GENERATOR GP - 600 kVA .............. 210
MTG GP A.C - GENARATOR .................... 211
AVM GP ................................................... 212
PAD GP MOUNTING ................................ 213
MTG GP A.C - GEN - 600 kVA ................. 214
AVM GP ................................................... 215
PAD GP MOUNTING ................................ 216

ENCLOSURE SECTION ................................. 217

CONTAINER GP ACOUSTIC ..................... 217


DOOR ASSY-RH ...................................... 218
DOOR ASSY-RH (CONTROL PANEL) ....... 220
DOOR ASSY-LH ....................................... 222
DOOR ASSY-LH (CONTROL PANEL) ....... 224
BASE FRAME GP .................................... 226
BASE FRAME GP .................................... 228

MISCELLANEOUS SECTION ......................... 230

FILM GP ................................................... 230

PARTS NUMERICAL INDEX ........................ PNI1

TABLE OF CONTENTS A3
GENERAL INFORMATION

1. ENGINE IDENTIFICATION 5. MAINTENANCE PARTS INDEX

Caterpillar engines are identified with Serial The Maintenance Parts Index, located near the
Numbers and Arrangement Numbers. In some beginning of the manual, references most
cases, Modification Numbers are also used. frequently used maintenance part numbers,
The serial number plate which shows these providing description, quantity, usage and page
numbers is mounted on the engine. number. This information is organized
alphabetically by part description.
2. ORDERING PARTS
6. INDEX

The index located near the front of the manual


is an alphabetical listing of all information
When replacement parts are required for this elements included in the manual. Page
product Caterpillar recommends using numbers are provided for quick reference to
Caterpillar replacement parts or parts with detailed parts identification illustrations and
equivalent specifications including, but not serviceable consist lists.
limited to, physical dimensions, type,
strength and material.
7. PART NUMBER INDEX

Quality Caterpillar replacement parts are A numerical index listing all part numbers and
available from Caterpillar dealers throughout the corresponding page number(s) appears at
the world. Their parts inventories are up to date the back of the manual.
and include all parts normally required to protect
your investment in Caterpillar Engines. Dealers
may offer repair kits or remanufactured parts 8. CAPTIONS
to allow selection of the most effective repair
alternative for a particular situation. When Captions located at the beginning each
ordering parts, your order should specify the information element identify the part number
quantity, part number, part name, and the serial and part name along with additional descriptive
number/product identification number of the information. S/N information found in each
engine for which the parts are needed. caption should be used to select correct
information for a specific engine. Field
replacement options, identification of optional
attachment components, and where used
3. PARTS MANUAL ORGANIZATION (“part of”) information is also provided.
Product information in this manual is presented The first line of a caption is shown in larger
as “information elements” that represent all of type font to indicate the beginning of an
the components for the specific model. An information element. Captions for additional
Engine Arrangement is an example of an pages that may be required to illustrate an
information element. The information elements information element will be shown in standard
are organized alphabetically by part name and type font and will include the term (contd.)
secondarily by part number within each major
section of the manual.
9. NON-SERVICED PARTS
4.TABLE OF CONTENTS In some instances it is necessary to display
non-serviced parts that are a link to lower level
A table of contents (TOC) is found at the
beginning of the manual. The TOC lists each serviceable consist lists. These non-serviced
section of the manual with a complete list of all part numbers are shown in italic type
information elements organized as they appear indicating that they are not available. All
in the manual. Page numbers are provided for consist list have not been converted to reflect
quick reference to detailed parts identification this enhancement. (Note : For India Products,
illustrations and serviceable consist lists. serviceability of Parts/Part Numbers are not

A4 GENERAL INFORMATION
GENERAL INFORMATION
covered fully due to non-availability of
information).

10. PARTS LIST REFERENCE NUMBERS

Numbers shown in the Ref No column


correspond to numbers used in the associated
graphic(s). An alphabetic suffix may be added
to a reference number to identify lower level
consist items. Numbers shown in the Graphic
Ref column refer to the graphic number
identifier displayed in the lower left corner of
each illustration. The Graphic Ref number may
be used in combination with the item Ref No to
determine the correct part number. There may
be intentional omission of a Ref No in a
consist list as information is updated to reflect
the latest serviceable part numbers

11. INDENTED PART NAMES

When a part name is indented in a parts list, it


is part of (included in) the group or assembly
under which it is indented.

12. ILLUSTRATION REFERENCE LETTERS

When necessary, illustrations contain reference


letters (A, B, C etc.) that are intended to track
lines and harnesses from one point to another.
They are also used to show where to reconnect
illustrations that have been separated.

13. ABBREVIATIONS AND SYMBOLS


O.D. - Outside Diameter
l.D.- Inside Diameter
A - Not Part Of This Group
B - Use As Required
C - Change From Previous Type
O - Order By The Meter
E - Order By The Centimeter
F - Not Shown
G - Order By The inch
I - See Hose Fabrication Guide
M - Metric Part
R - Remfg Part May Be Available
Y - Separate Illustration
Z - Not Serviced Separately

GENERAL INFORMATION A5
GENERAL INFORMATION

10
11

10

13
10
12

13

10

10

A6 GENERAL INFORMATION
REPAIR ALTERNATIVES

REMANUFACTURED COMPONENTS

As an option when making repairs consider Caterpillar Remanufactured Components.


Components that are available through the Caterpillar Remanufactured Program are
identified three ways in the parts book:

• with the letter R in the note field of the parts list


• with an R* at the beginning of the first line of the caption
• with an *R at the end of the first line of the caption

Typical components included in the Remanufacturing Program include:

ALTERNATORS
CONNECTING RODS
CRANKSHAFTS - UNDERSIZE
CRANKSHAFTS - UPGRADE TO NEW
CYLINDER HEADS
ELECTRONIC CONTROL MODULES (ECM)
ELECTRONIC SENSORS
FUEL INJECTORS
FUEL NOZZLES
FUEL PUMPS
GOVERNORS
OIL PUMPS
PISTONS
SHORT BLOCKS
STARTERS
TURBOCHARGERS - COMPLETE
TURBOCHARGER CARTRIDGES
WATER PUMPS

Caterpillar Remanufactured engines for many engine arrangements are also available.

GENERAL INFORMATION A7
GROUP NAME INDEX
A CHARGING ALTERNATOR ............................. 157
CONTROL GP ................................................ 160
ARM GP - VALVE ROCKER ............................ 33 CONTROL GP ................................................ 160
ARM GP - VALVE ROCKER ............................ 34 CONTROL GP ................................................ 160
AFTER COOLER GP - WATER ........................ 54 CONTROL PANEL GP ( 500 kVA ) ................. 183
AIR CLEANER MOUNTING GP ........................ 99 CONTROL GP ................................................ 190
AIR CLEANER MTG GP ( C.M.T. ) ................. 103 CONTROL PANEL GP (600 kVA) .................. 196
ADAPTER GP - GOVERNOR ........................ 132 CONTROL GP EMCP-3 ................................ 200
AC GENERATOR GP - 500 kVA .................... 210 CONTROL GP-A600 (EMCP 3.1) ................... 207
AC GENERATOR GP - 600 kVA .................... 210 CONTROL GP-A600 (EMCP 3.2) ................... 208
AVM GP ........................................................ 212 CONTROL GP-A600 (EMCP 3.3) ................... 209
AVM GP ........................................................ 215 CONTAINER GP ACOUSTIC .......................... 217

D
B
DRIVE GP - GOV AND FUEL PUMP ................. 7
BASIC ENGINE ................................................. 2
DAMPER GP - PULLEY .................................. 19
BASIC ENGINE ................................................. 5
DISPOSAL GP-FUMES ................................... 41
BLOCK GP - CYLINDER .................................. 17
DISPOSAL GP - FUMES ................................. 43
BREATHER GP ............................................... 42
DUCT GP- RADIATOR ...................................... 53
BASE ASSEMBLY ........................................... 47
DRIVE GP - FAN .............................................. 73
BASE FRAME GP-RADIATOR ......................... 77
DRAIN GP-WATER .......................................... 76
BASE FRAME GP-RADIATOR ......................... 89
DRIVE GP - FAN .............................................. 86
BODY ASSEMBLY ........................................ 121
DRIVE GP - FAN .............................................. 87
BRACKET ASSEMBLY .................................. 130
DUCT RADIATOR ............................................ 90
BATTERY AND CABLE ASSEMBLY .............. 151
DRAIN GP-FUEL ............................................ 105
BOX GP-EMCP .............................................. 204
DOOR ASSY-RH ............................................ 218
BASE FRAME GP ......................................... 226
DOOR ASSY-RH (CONTROL PANEL) ............ 220
BASE FRAME GP ......................................... 228
DOOR ASSY-LH ............................................ 222
DOOR ASSY-LH (CONTROL PANEL) ............. 224

C
E
CAMSHAFT GP - SINGLE ................................. 8
CAMSHAFT ASSEMBLY .................................. 9 ELBOW GP - EXHAUST .................................. 91
COVER GP - FRONT ....................................... 10 EXHAUST GP .................................................. 96
COVER GP ....................................................... 11
COVER GP - F/W HSG ................................... 12
COVER GP - MECHANISM ............................. 13 F
COVER ASSEMBLY - VALVE .......................... 14
CRANKSHAFT GP ........................................... 15 FLYWHEEL GP ............................................... 20
CRANKSHAFT ASSEMBLY ............................. 16 FASTNER GP .................................................. 32
CYLINDER BLOCK ASSEMBLY ...................... 18 FASTENER GP - OIL PUMP MTG ................... 44
COVER GP - STORAGE .................................. 39 FILTER GP - OIL .............................................. 45
COOLER GP - ENGINE OIL ............................. 55 FILTER ASSEMBLY - LUBE OIL ...................... 46
CORE ASSEMBLY .......................................... 56 FILLER GP - OIL .............................................. 52
COVER ASSEMBLY ........................................ 59 FAN GP - BLOWER ......................................... 75
CLEANER GP - AIR ....................................... 100 FITTING GP - EXHAUST .................................. 98
CLEANER GP - AIR ( B.S.C. ) ...................... 104 FILTER GP - FUEL ......................................... 106
CONTROL GP - TORQUE .............................. 135 FILTER GP - FUEL ......................................... 143
CONTROL GP-GOVERNOR .......................... 139 FILTER GP - FUEL ( DUPLEX ) ( LH ) ............ 144
CONTROL GP-GOVERNOR .......................... 140 FUEL LEVEL SENSOR GP ........................... 184
CONTROL GP - GOVERNOR ........................ 142 FILM GP ........................................................ 230

A8 GROUP NAME INDEX


GROUP NAME INDEX
G P
GEAR GP - FRONT TIMING ............................. 21 PACKAGE ARR 500 kVA GENSET ................... 1
GAGE GP - OIL LEVEL ................................... 48 PACKAGE ARR 600 kVA GENSET ................... 4
GAGE GP - ( AIR CLEANER ) ...................... 102 PAN GP - OIL .................................................. 36
GAGE GP - FUEL .......................................... 152 PISTON & CONNECTING ROD GP .................. 37
PLUG GP - BLOCK .......................................... 38
H PUMP GP - ENGINE OIL ................................. 50
PUMP GP - WATER ........................................ 61
PUMP GP - WATER ( BASIC ) ........................ 62
HEAD GP - CYLINDER .................................... 22
PUMP GP - WATER ( BASIC ) ........................ 64
HEAD GP ........................................................ 25
PRECLEANER ASSEMBLY ........................... 101
HEAD ASSEMBLY -CYLINDER ....................... 26
PUMP GP - GOVERNOR ............................... 118
HEAD ASSEMBLY ........................................... 27
PUMP GP ....................................................... 119
HOUSING GP - FLYWHEEL ............................ 28
PUMP GP ...................................................... 120
HOUSING GP - FRONT ................................... 29
PUMP GP ...................................................... 122
HOUSING ASSEMBLY ..................................... 65
PLATE GP - GOVERNOR .............................. 125
HOUSING ASSY - GOVERNOR ..................... 131
PLATE ASSEMBLY ........................................ 126
HARNESS GP ............................................... 178
PISTON ASSY - DASHPOT ........................... 127
HARNESS GP ............................................... 205 PISTON GP - GOV SERVO ........................... 129
PUMP GP - FUEL PRIMING .......................... 137
L PANEL GP GSE ............................................ 161
POWER MODULE ......................................... 162
PANEL GP GSE ............................................ 169
LIFTING GP - ENGINE ..................................... 30
POWER MODULE ......................................... 170
LIFTER ASSEMBLY - VALVE ........................... 35
PANEL GP GSE ............................................ 173
LINES GP - ENGINE OIL ................................. 49
POWER MODULE ......................................... 174
LINES GP - TURBO OIL ................................... 51
PRESSURE SWITCH GP - OIL ...................... 185
LINES GP - WATER ......................................... 57
POWER MODULE - 500 kVA ........................ 186
LINES GP - WATER ......................................... 60
POWER MODULE - 500 kVA ........................ 187
LOWER RADIATOR CONN GP ........................ 72
PANEL GP GSE ............................................ 191
LOWER RAD. CONNECTION GP .................... 85
POWER MODULE ......................................... 192
LINES GP - AIR ............................................... 92
POWER MODULE - 600 kVA ........................ 198
LINES GP - DRAIN (OIL) ................................ 107
PANEL GP-GSE ............................................ 201
LINES GP - FUEL INJECTION ........................ 108
PAD GP MOUNTING ...................................... 213
LINES GP - FUEL INJECTION ......................... 110
PAD GP MOUNTING ...................................... 216
LINES GP - FUEL INJECTION ......................... 112
LINES GP - FUEL FILTER ............................... 114
LINES GP - DRAIN ......................................... 117
LEVER ASSY - GOV CONTROL (MED) ......... 134 R
LINES GP - FUEL FILTER ( DUPLEX ) ........... 146
LIGHT GP-EMCP ........................................... 204 RADIATOR GP ................................................. 66
RADIATOR GP ................................................. 67
RADIATOR GP (BSC) ...................................... 69
M
RADIATOR GP ................................................. 78
RADIATOR GP ................................................. 79
MANIFOLD GP - EXHAUST ............................. 93 RADIATOR GP ................................................. 81
MOTOR GP - ELECTRIC START .................... 153 RADIATOR GP - BASIC ................................... 82
MOTOR GP - ELECTRIC STARTING .............. 153 R.T.D .............................................................. 188
MOTOR GP - ELEC STARTING BASIC .......... 154
R.T.D .............................................................. 188
MOUNTING GP - ALTERNATOR ..................... 156
MOUNTING GP - CONTACTOR ...................... 158
MOUNTING GP .............................................. 206
MTG GP A.C - GENARATOR .......................... 211
MTG GP A.C - GEN - 600 kVA ...................... 214

GROUP NAME INDEX A9


GROUP NAME INDEX
S
SUPPORT GP-ENGINE (FRONT) .................... 40
SHIELD GP - MANIFOLD ................................. 94
SHUT-OFF GP - ELECT ................................. 159
SENSOR GP ................................................. 166
SWIVEL ASSEMBLY ..................................... 181
SPACE HEATER ............................................ 188
SENSOR GP-LEVEL ..................................... 205

T
TURBOCHARGER GP ..................................... 95
TANK GP - FUEL ........................................... 138
THROTTLE CONTROL GP ............................. 179
TEMP SWITCH GP - WATER ........................ 189

U
UPPER RADIATOR CONN GP ......................... 71
UPPER RAD. CONNECTION ........................... 84

V
VALVE MECHANISM GP ................................. 31
VALVE ASSEMBLY ....................................... 133

WEIGHT ASSY - GOVERNOR ....................... 128


WATER SEP GP AND MTG GP ..................... 148
WATER SEPARATOR ASSEMBLY ................ 150

A10 GROUP NAME INDEX


ENGINE ARRANGEMENT
81591136 PACKAGE AR - 500 kVA GENSET (EC/NC)
S / N : 5AGGS00868-UP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 81577739 1 3 PHASE SENSING MODULE (OPTION) -
Y 2 81591082 1 AC GENERATOR 500 kVA (OPTION) 210
3 81533135 1 BAFFLE TURBO -
Y 4 81571050 1 BATTERY AND CABLE 151
5 81587052 1 BTD 1 NO (OPTION) -
Y 6 81571678 1 CLEANER GP AIR - HD (OPTION) 99
Y 7 81531434 1 CLEANER GP AIR (OPTION) 103
Y 8 81591001 1 CONTAINER GP-ACOUSTIC 217
Y 9 81591154 1 CONTROL GP EMCP3 200
Y 10 266-1427 1 CONTROL GP EMCP3.1 207
Y 11 261-5132 1 CONTROL GP EMCP3.2 (OPTION) 208
Y 12 261-5133 1 CONTROL GP EMCP3.3 (OPTION) 209
Y 13 81571507 1 CONTROL GP GOVERNOR (OPTION) 139
Y 14 81591060 1 CONTROL GP I I (OPTION) 160
Y 15 81591062 1 CONTROL GP I I WITH BREAKER (OPTION) 160
Y 16 81591061 1 CONTROL GP I I+ (OPTION) 160
17 81591063 1 CONTROL GP I I+ WITH BREAKER (OPTION) -
Y 18 81571457 1 CONTROL PANEL GP (OPTION) 183
19 261-6051 7 CSC LIQUID (BULK) (OPTION) -
Y 20 81591055 1 DISPOSAL GP-FUMES EXTENSION 41
Y 21 81591039 1 DRAIN GP-FUEL 105
Y 22 81591079 1 DUCT GP-RADIATOR 53
Y 23 81591078 1 ENGINE BASIC 2
Y 24 81591058 1 EXHAUST GP 96
Y 25 298-4968 1 FILM GP 230
Y 26 81571828 1 FILTER GP-FUEL (RAD) (OPTION) 143
Y 27 81571291 1 FUEL LEVEL SENSOR (OPTION) 184
Y 28 81591023 1 FUEL TANK 990L (ENCL MTD) (OPTION) 138
Y 29 81571309 1 LUB OIL PR.SWITCH (OPTION) 185
30 81591080 1 NAME PLATE DETAIL -
Y 31 81571056 1 POWER MODULE (OPTION) 186
Y 32 81572560 1 RADIATOR GP (OPTION) 66
Y 33 81587004 1 RTD (SET OF 6 NOS) (OPTION) 188
Y 34 81587007 1 SPACE HEATER (OPTION) 188
Y 35 81591149 1 THROTLE CONTROL GP (OPTION) 179
Y 36 81591071 1 WATER SEPARATOR MTG. GP (OPTION) 148
Y 37 81571310 1 WATER TEMP SWITCH (OPTION) 189
Y - SEPARATE ILLUSTRATION

1 of 1 ENGINE ARRANGEMENT 1
ENGINE ARRANGEMENT
81591078 BASIC ENGINE - 500 kVA
PART OF 81591076 PACKAGE ARR - 500 kVA GENSET (EC/NC)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 81531329 1 AFTERCOOLER GP 54
Y 2N-8220 2 BREATHER 42
Y 4N-0965 1 CAMSHAFT GP - SINGLE 8
Y 4N-2388 1 COOLER GP 55
Y 81561186 1 COVER GP - FRONT HSG 10
Y 4N-6866 1 COVER GP-CYL BLOCK 11
Y 81531477 1 COVER GP-F/W HSG 12
Y 81531518 1 COVER GP-STORAGE 39
Y 81531512 1 COVER GP-VALVE MECH 13
Y 4N-0922 1 CRANKSHAFT GP 15
Y 4N-1201 1 CYLINDER - BLOCK 17
Y 81531365 1 DAMPER GP PULLEY 19A
Y 81531516 1 DISPOSAL GP FUMES 43
Y 6N-8171 1 DRIVE GP- GOV & FIP 7
Y 6L-2927 2 ELBOW GP - EXHAUST 91
Y 4N-2481 1 FASTENER GP-O/P MTG 44
Y 2W-6537 1 FILLER GP - ENGINE OIL 52
Y 4N-2387 1 FILTER GP - ENGINE OIL 45
Y 4N-6925 1 FILTER GP - FUEL 106
Y 81561658 1 FLYWHEEL GP 20
Y 1W-6401 1 GAGE GP FUEL 152
Y 81531517 1 GAGE GP OIL LEVEL 48
Y 4N-6341 1 GEAR GP FRONT TIMING 21
Y 81531230 1 HEAD GP CYLINDER 22
Y 81531187 1 HOUSING GP - FLYWHEEL 28
Y 81561145 1 HOUSING GP FRONT 29
Y 7N-7767 1 LIFTING GP 30
Y 267-1704 1 LINES GP - DRAIN (OIL) 107
Y 81531154 1 LINES GP - ENG OIL 49
Y 81561657 1 LINES GP - FUEL INJ(DI) 108
Y 81531481 1 LINES GP AIR 92
Y 81531510 1 LINES GP TURBO OIL 51
Y 81531485 1 LINES GP WATER 57
Y 81571390 1 LINES GP WATER 60
Y 7N-8243 1 LINES GP-DRAIN 117
Y 81571196 1 LINES GP-FUEL FILTER 114
81531514 1 LOCATION GP FILLER & BREATHER -
Y 81531479 1 MANIFOLD GP - EXHAUST 93
Y 4N-7352 1 MECHANISM GP - VALVE 31
Y 81561528 1 MOTOR GP - ELEC START 153
Y 81561265 1 MTG GP ALTERNATOR 156
Y 8N-5626 1 MTG GP-CONTACTOR 158
81591091 1 NAME PLATE DETAILS -

2 ENGINE ARRANGEMENT 1 of 2
ENGINE ARRANGEMENT
81591078 ENGINE BASIC (Contd.)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 81531475 1 PAN GP OIL 36
Y 2W-9054 12 PISTON GP CONROD 37
Y 127-3512 1 PLUG GP - (BLOCK) 38
Y 4W-8296 1 PUMP GP - GOVERNOR 118
Y 81531520 1 PUMP GP FUEL PRIMING 137
Y 4N-5837 1 PUMP GP WATER 61
Y 6N-1030 1 PUMP GP-ENG OIL 50
Y 81572612 1 SENSOR GP 167
Y 81531458 1 SHIELD GP-MANIFOLD 94
Y 81537093 1 SHUT OFF GP ELECTRIC 159
Y 9Y-6394 1 SUPPORT GP ENGINE (FRONT) 40
Y 81531480 1 TURBOCHARGER GP 95
Y - SEPARATE ILLUSTRATION

2 of 2 ENGINE ARRANGEMENT 3
ENGINE ARRANGEMENT
81591051 PACKAGE AR - 600 kVA GENSET (EC/NC)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81577739 1 3 PHASE SENSING MODULE (OPTION) -
Y 81591059 1 AC GENERATOR 600 kVA (OPTION) 210
81533135 1 BAFFLE TURBO -
Y 81571050 1 BATTERY AND CABLE 151
81587052 1 BTD 1 NO (OPTION) -
Y 81531434 1 CLEANER GP AIR (OPTION) 103
Y 81571678 1 CLEANER GP AIR-HD (OPTION) 99
Y 81591001 1 CONTAINER GP-ACOUSTIC 217
Y 81591154 1 CONTROL GP EMCP3 200
Y 266-1427 1 CONTROL GP EMCP3.1 207
Y 261-5132 1 CONTROL GP EMCP3.2 (OPTION) 208
Y 261-5133 1 CONTROL GP EMCP3.3 (OPTION) 209
Y 81571507 1 CONTROL GP GOVERNOR (OPTION) 139
Y 81591060 1 CONTROL GP I I (OPTION) 160
Y 81591100 1 CONTROL GP I I WITH BREAKER (OPTION) 190
Y 81591061 1 CONTROL GP I I+ (OPTION) 160
81591063 1 CONTROL GP I I+ WITH BREAKER -
Y 81571509 1 CONTROL PANEL GP (OPTION) 196
261-6051 1 CSC LIQUID (BULK) (OPTION) -
Y 81591055 1 DISPOSAL GP-FUMES EXTENSION 41
Y 81591039 1 DRAIN GP-FUEL 105
Y 81591057 1 DUCT GP-RADIATOR 90
Y 81591053 1 ENGINE BASIC 5
Y 81591058 1 EXHAUST GP 96
Y 298-4968 1 FILM GP 230
Y 81571828 1 FILTER GP-FUEL (RAD) (OPTION) 143
Y 81571291 1 FUEL LEVEL SENSOR (OPTION) 184
Y 81591023 1 FUEL TANK 990L (OPTION) 138
Y 81571309 1 LUB OIL PR. SWITCH (OPTION) 185
81591054 1 NAME PLATE DETAIL -
Y 81571045 1 POWER MODULE (OPTION) 198
Y 81571579 1 RADIATOR GP (OPTION) 78
Y 81587051 1 RTD (SET OF 3 NOS) (OPTION) 188
Y 81587004 1 RTD (SET OF 6 NOS) (OPTION) 188
Y 81587007 1 SPACE HEATER (OPTION) 188
Y 81591149 1 THROTLE CONTROL GP (OPTION) 179
Y 81591071 1 WATER SEPARATOR MTG. GP (OPTION) 148
Y 81571310 1 WATER TEMP SWITCH (OPTION) 189
Y - SEPARATE ILLUSTRATION

4 ENGINE ARRANGEMENT 1 of 1
ENGINE ARRANGEMENT
81591053 BASIC ENGINE - 600 kVA
PART OF 81591051 PACKAGE ARR - 600 kVA GENSET (EC/NC)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 81531329 1 AFTERCOOLER GP 54
Y 2N-8220 2 BREATHER 42
Y 4N-0965 1 CAMSHAFT GP - SINGLE 8
Y 4N-2388 1 COOLER GP 55
Y 81561186 1 COVER GP - FRONT HSG 10
Y 4N-6866 1 COVER GP-CYL BLOCK 11
Y 81531477 1 COVER GP-F/W HSG 12
Y 81531518 1 COVER GP-STORAGE 39
Y 81531512 1 COVER GP-VALVE MECH 13
Y 4N-0922 1 CRANKSHAFT GP 15
Y 4N-1201 1 CYLINDER - BLOCK 17
Y 81561595 1 DAMPER GP PULLEY 19
Y 81531516 1 DISPOSAL GP FUMES 43
Y 6N-8171 1 DRIVE GP- GOV & FIP 7
Y 6L-2927 2 ELBOW GP - EXHAUST 91
Y 4N-2481 1 FASTENER GP-O/P MTG 44
Y 2W-6537 1 FILLER GP - ENGINE OIL 52
Y 4N-2387 1 FILTER GP - ENGINE OIL 45
Y 4N-6925 1 FILTER GP - FUEL 106
Y 81561658 1 FLYWHEEL GP 20
Y 1W-6401 1 GAGE GP FUEL 152
Y 81531517 1 GAGE GP OIL LEVEL 48
Y 4N-6341 1 GEAR GP FRONT TIMING 21
Y 81531230 1 HEAD GP CYLINDER 22
Y 81531187 1 HOUSING GP - FLYWHEEL 28
Y 81561145 1 HOUSING GP FRONT 29
Y 7N-7767 1 LIFTING GP 30
Y 267-1704 1 LINES GP - DRAIN (OIL) 107
Y 81531154 1 LINES GP - ENG OIL 49
Y 81561657 1 LINES GP - FUEL INJ(DI) 108
Y 81531481 1 LINES GP AIR 92
Y 81531510 1 LINES GP TURBO OIL 51
Y 81531485 1 LINES GP WATER 57
Y 81571390 1 LINES GP WATER 60
Y 7N-8243 1 LINES GP-DRAIN 117
Y 81571196 1 LINES GP-FUEL FILTER 114
81531514 1 LOCATION GP FILLER & BREATHER -
Y 81531479 1 MANIFOLD GP - EXHAUST 93
Y 4N-7352 1 MECHANISM GP - VALVE 31
Y 81561528 1 MOTOR GP - ELEC START 153
Y 81561265 1 MTG GP ALTERNATOR 156
Y 8N-5626 1 MTG GP-CONTACTOR 158
81591124 1 NAME PLATE DETAILS -

1 of 2 ENGINE ARRANGEMENT 5
ENGINE ARRANGEMENT
81591053 ENGINE BASIC (Contd.)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 81531475 1 PAN GP OIL 36
Y 2W-9054 12 PISTON GP CONROD 37
Y 127-3512 1 PLUG GP - (BLOCK) 38
Y 4W-8296 1 PUMP GP - GOVERNOR 118
Y 81531520 1 PUMP GP FUEL PRIMING 137
Y 4N-5837 1 PUMP GP WATER 61
Y 6N-1030 1 PUMP GP-ENG OIL 50
Y 81572612 1 SENSOR GP 167
Y 81531458 1 SHIELD GP-MANIFOLD 94
Y 81537093 1 SHUT OFF GP ELECTRIC 159
Y 9Y-6394 1 SUPPORT GP ENGINE (FRONT) 40
Y 81531480 1 TURBOCHARGER GP 95
Y - SEPARATE ILLUSTRATION

6 ENGINE ARRANGEMENT 2 of 2
BASIC ENGINE
6N-8171 DRIVE GP - GOV AND FUEL PUMP ( FIXED TIMING )
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4W-9987 1 GEAR
2 1 5J-5793 4 BOLT
3 1 7C-6287 1 RETAINER

GRAPHIC #1

1 of 1 BASIC ENGINE 7
BASIC ENGINE
4N-0965 CAMSHAFT GP - SINGLE
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 2W-5289 1 CAMSHAFT AS. 9
2 1 4N-0342 1 PLATE
3 1 0S-0509 2 BOLT
Y - SEPARATE ILLUSTRATION

1
3

GRAPHIC #1

8 BASIC ENGINE 1 of 1
BASIC ENGINE
2W-5289 CAMSHAFT ASSEMBLY
PART OF 4N-0965 CRANKSHAFT GP - SINGLE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-5768 1 CAMSHAFT
2 1 101-3374 1 GEAR
3 1 1B-8705 1 KEY

GRAPHIC #1

1 of 1 BASIC ENGINE 9
BASIC ENGINE
81561186 COVER GP - FRONT
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 0S-1594 3 BOLT ( 3/8 )
2 1 5M-2894 11 WASHER
3 1 81569130 1 COVER
4 1 4N-0933 1 GASKET
5 1 1A-2029 2 BOLT ( 3/8 )
6 1 81533007 1 COVER
7 1 7W-5648 1 GASKET
8 1 2P-1974 3 STUD ( 3/8 )
9 1 9S-8752 7 NUT ( 3/8 )
10 1 0L-1352 6 BOLT ( 3/8 )
11 1 4N-1998 1 GASKET
12 1 9N-5576 1 COVER
13 1 3M-0496 1 STUD ( 3/8 )
14 1 6N-2508 1 GASKET
15 1 6N-2509 1 COVER
16 1 5F-4899 4 BOLT ( 3/8 )
17 1 4F-9081 1 STUD ( 3/8 )
18 1 3K-3256 1 STUD ( 3/8 )

1-2 15 2-9-13

12

11
16
16

10
14
2-9-8

16 6-7
9-17

9-2

2-9-18
2-5
3

GRAPHIC #1

10 BASIC ENGINE 1 of 1
BASIC ENGINE
4N-6866 COVER GP
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-1683 1 COVER
2 1 4N-1684 1 GASKET
3 1 0S-1594 13 BOLT
4 1 5M-2894 13 WASHER
5 1 2P-2772 1 COVER
6 1 234-8937 1 SEAL
7 1 4N-0794 1 COVER
8 1 7C-0307 1 GASKET
9 1 4N-1682 1 COVER
10 1 4N-0864 1 GASKET

1-2

3-4 3-4

3-4 9-10

5-6 3-4 7-8 3-4 3-4

FRONT VIEW

GRAPHIC #1

1 of 1 BASIC ENGINE 11
BASIC ENGINE
81531477 COVER GP - F/W HSG
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7W-5648 2 GASKET
2 1 1A-2029 8 BOLT
3 1 5M-2894 14 WASHER
4 1 2P-2772 2 COVER
5 1 6F-7012 4 STUD
6 1 1D-4717 4 NUT
7 1 4N-0933 2 GASKET
8 1 0S-1619 1 BOLT
9 1 2P-2772 2 COVER
10 1 0S-1594 3 BOLT
11 1 4N-1114 1 COVER
12 1 0S-1589 3 BOLT
13 1 4D-3704 3 WASHER
14 1 4M-6853 1 GASKET
15 1 81539514 1 COVER
16 1 9L-6924 1 GASKET
17 1 81539515 1 COVER
18 1 2M-5446 1 GASKET

5-6 15-16 1
2-3

3-10-17-18 3-5-6

7
3-8

11

3-10

12-13

14

GRAPHIC #1

12 BASIC ENGINE 1 of 1
BASIC ENGINE
81531512 COVER GP - MECHANISM
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-2758 1 COVER
Y 2 1 7C-7877 3 COVER AS. 14
3 1 9L-8925 60 BOLT
4 1 4P-4980 4 BASE
5 1 5P-3218 1 SEAL ( 122 dm )
Y - SEPARATE ILLUSTRATION

A 5 B
5

A B

FRONT VIEW

1-5 2-5

VIEW A-A
2-5 2-5

4 VIEW B-B

GRAPHIC #1

1 of 1 BASIC ENGINE 13
BASIC ENGINE
7C-7877 COVER ASSEMBLY - VALVE
PART OF 81531512 COVER GP - MECHANISM

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7C-7780 1 COVER
2 1 7C-6514 1 ADAPTER
3 1 8C-5196 1 SEAL

1
2

GRAPHIC #1

14 BASIC ENGINE 1 of 1
BASIC ENGINE
4N-0922 CRANKSHAFT GP
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 151-2941 1 CRANKSHAFT AS. 16
2 1 211-0592 7 BEARING
3 1 7E-9262 2 PLATE - THRUST
4 1 142-5868 1 SEAL GP
5 1 142-5867 1 SEAL GP
Y - SEPARATE ILLUSTRATION

3 1

2
4

GRAPHIC #1

1 of 1 BASIC ENGINE 15
BASIC ENGINE
151-2941 CRANKSHAFT ASSEMBLY
PART OF 4N-0922 CRANK SHAFT GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1W-6212 1 CRANKSHAFT
2 1 151-2940 1 GEAR
3 1 7S-5005 1 DOWEL
4 1 4N-0684 1 PIN
5 1 9F-2247 6 PLUG

1
2
A B
4

5
3

DETAIL - A DETAIL B-B

GRAPHIC #1

16 BASIC ENGINE 1 of 1
BASIC ENGINE
4N-1201 BLOCK GP - CYLINDER
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 117-9512 1 BLOCK AS. 18
2 1 7W-4990 12 TUBE AS.
3 1 4N-1650 4 DOWEL
4 1 8T-6763 4 PLUG
5 1 8T-6757 5 PLUG
6 1 225-3101 2 GASKET
7 1 225-3100 2 PLATE
8 1 7C-9614 3 PLUG
9 1 4N-0683 4 DOWEL
10 1 3B-0645 1 PLUG
11 1 6L-4428 3 STUD ( 3/8 )
12 1 7C-7407 1 STUD ( 3/8 )
13 1 5P-8356 4 SEAL
14 1 3S-6605 2 PLUG
15 1 7E-6479 12 BOLT ( 3/8 )
Y - SEPARATE ILLUSTRATION

14 12 1
6
A C 10 4
7
11 3
C
A

B
9
B
8

5 13

VIEW A-A
15 SECTION C-C

SECTION B-B
GRAPHIC #1

1 of 1 BASIC ENGINE 17
BASIC ENGINE
117-9512 CYLINDER BLOCK ASSEMBLY
PART OF 4N-1201 BLOCK GP - CYLINDER

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-0614 7 CAP
2 1 3P-1323 14 BOLT
3 1 9H-1031 14 WASHER
4 1 197-9322 12 LINER
5 1 110-2220 12 SEAL - MIDDLE
6 1 4N-6658 2 BEARING
7 1 112-7510 1 BLOCK
8 1 4N-0685 5 BEARING
9 1 9L-5854 12 BAND
10 1 7W-6492 2 PLUG
11 1 142-7072 12 SEAL - TOP
12 1 142-6217 12 SEAL - BOTTOM

4
6
6
A
C
B
7
10 B

1 2-3

10
5 11

DETAIL - A
VIEW B-B 12
DETAIL - C

GRAPHIC #1

18 BASIC ENGINE 1 of 1
BASIC ENGINE
81561595 DAMPER GP - PULLEY
PART OF 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-7787 1 ADAPTER
2 1 81531835 1 DAMPER AS.
3 1 3N-9540 1 PULLEY
4 1 2D-8155 12 STUD
5 1 1F-7958 12 NUT
6 1 5P-9266 12 BOLT
7 1 6N-7785 1 PULLEY

6 7

4-5

GRAPHIC #1

1 of 1 BASIC ENGINE 19
BASIC ENGINE
81531365 DAMPER GP - PULLEY
PART OF 81591078 (500 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-7787 1 ADAPTER
2 1 5P-9266 12 BOLT
3 1 81531835 1 DAMPER AS
4 1 3N-9540 1 PULLEY
5 1 81539418 1 PULLEY
6 1 2D-8155 12 STUD
7 1 1F-7958 12 NUT

3 A

1
2
5

6-7

SECTION A-A
A

GRAPHIC #1

19A BASIC ENGINE 1 of 1


MEMORANDA

MEMORANDA
BASIC ENGINE
81561658 FLYWHEEL GP
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81561656 1 FLYWHEEL AS.
1 2W-0764 1 FLYWHEEL
1 8M-6755 1 RING GEAR
2 1 0S-1602 12 BOLT 5/8 - 18
3 1 4D-3704 12 WASHER - HARD

1
2-3

GRAPHIC #1

20 BASIC ENGINE 1 of 1
BASIC ENGINE
4N-6341 GEAR GP - FRONT TIMING
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 112-9217 1 PLATE
2 1 2B-2695 4 BOLT ( 5/16 )
3 1 117-9712 1 SHAFT
4 1 3G-2292 5 BOLT ( 3/8 )
5 1 2W-3875 1 GEAR
6 1 1B-8705 1 KEY
7 1 0S-1571 1 BOLT ( 3/8 )
8 1 1P-7346 1 WASHER
9 1 6N-1026 1 SHAFT AS.
4H-1641 1 PLN-SPRING
6N-1025 1 SHAFT
7S-5005 2 DOWEL
10 1 3B-1915 2 BOLT ( 3/8 )
11 1 151-2946 1 GEAR AS.
1 1B-8705 1 KEY
1 151-2945 1 GEAR-IDLER
1 4N-0343 1 BEARING
1 7N-7590 1 GEAR
12 1 2W-4087 1 GEAR AS.
1 2W-3876 1 GEAR
1 6N-0977 1 BEARING SLEEVE
13 1 6N-1027 1 PLATE
14 1 0T-0573 1 BOLT ( 3/8 )
15 1 7N-2443 1 WASHER - THRUST
16 1 5M-2894 3 WASHER

1
15

3 2

4 11

13
16-10

9 14-16
12

7-8
GRAPHIC #1 6 5

1 of 1 BASIC ENGINE 21
BASIC ENGINE
81531230 HEAD GP - CYLINDER
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-0932 2 PLUG
2 1 5M-2894 5 WASHER
3 1 225-3099 2 GASKET
4 1 0L-1352 14 BOLT
5 1 8T-6764 1 PLUG
6 1 6N-6733 1 SUPPORT
Y 7 1 7W-8301 40 FASTNER GP 24
8 1 3E-6772 48 SEAL
9 1 100-6920 12 ADAPTER
10 1 8M-5249 12 SEAL
11 1 4N-7253 12 GASKET
12 1 106-1792 24 STUD
13 1 7X-7731 2 PLUG
14 1 5P-0063 3 PLUG
15 1 5B-2638 2 BOLT
16 1 1A-5183 2 BOLT
17 1 6N-6734 1 SUPPORT
18 1 8T-6762 5 PLUG
19 1 1W-5207 1 BRACKET
20 1 0S-1591 1 BOLT
21 1 7W-8071 1 BRACKET
22 1 8S-9191 2 BOLT
23 1 0S-1608 1 BOLT
24 1 3B-1915 1 BOLT
Y 25 1 81572396 2 HEAD GP 25
26 1 8T-6764 1 PLUG
27 1 0L-1352 2 BOLT
28 1 0L-1352 2 BOLT
29 1 0L-1352 1 BOLT
30 1 8T-6762 1 PLUG
31 1 5P-0063 1 PLUG
Y - SEPARATE ILLUSTRATION

22 BASIC ENGINE 1 of 2
BASIC ENGINE
81531230 HEAD GP - CYLINDER (Contd.)

30 21 23-2 4 31

28
6
27 16 15
20-2 A
27 22-3 15 25
28 29 19 16
17

26
1
18

14 18

C C

B 13

18 B

12

8 9

10

11

SECTION B-B

SECTION C-C

7 3
SECTION A-A

GRAPHIC #1

2 of 2 BASIC ENGINE 23
BASIC ENGINE
7W-8301 FASTNER GP
PART OF 81531230 HEAD GP - CYLINDER

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 124-1855 1 BOLT
2 1 5H-1504 1 WASHER

1
2

GRAPHIC #1

24 BASIC ENGINE 1 of 1
BASIC ENGINE
81572396 HEAD GP
PART OF 81531230 HEAD GP - CYLINDER

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 143-0047 1 HEAD AS. - CYL (SERVICE) 26
2 1 2A-4429 48 LOCK VALVE
3 1 6N-7175 24 ROTO COIL
4 1 4N-5906 24 SPRING
5 1 81569364 12 VALVE INLET
6 1 81569365 12 VALVE EXHAUST
Y - SEPARATE ILLUSTRATION

1
A

4
6
A
SECTION A-A

GRAPHIC #1

1 of 1 BASIC ENGINE 25
BASIC ENGINE
143-0047 HEAD ASSEMBLY - CYLINDER (SERVICE)
PART OF 81572396 HEAD GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 143-0046 1 HEAD AS. 27
2 1 173-7188 24 GUIDE
Y - SEPARATE ILLUSTRATION

GRAPHIC #1

26 BASIC ENGINE 1 of 1
BASIC ENGINE
143-0046 HEAD ASSEMBLY
PART OF 143-0047 HEAD AS -CYL ( SERVICE )

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 3B-0645 10 PLUG
2 1 3B-0623 12 PLUG
3 1 4N-5893 12 INSERT
4 1 1W-5283 12 INSERT
5 1 105-3797 1 HEAD

1 1

GRAPHIC #1

1 of 1 BASIC ENGINE 27
BASIC ENGINE
81531187 HOUSING GP - FLYWHEEL
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 0L-1351 4 BOLT
2 1 0T-0573 5 BOLT
3 1 1C-2251 4 BOLT
4 1 5F-0304 2 PLUG
5 1 5L-4398 6 BOLT
6 1 7X-7731 1 PLUG
7 1 8T-6765 1 PLUG
8 1 161-7293 1 GASKET
9 1 81533080 2 HOUSING
10 1 2A-1162 1 GASKET
11 1 8T-6763 1 PLUG

2
9 10-4

A 4-10

11
6 7

VIEW A-A
GRAPHIC #1

28 BASIC ENGINE 1 of 1
BASIC ENGINE
81561145 HOUSING GP - FRONT
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 166-9145 1 GASKET
2 1 81533012 1 HOUSING
3 1 3K-3256 2 STUD
4 1 0L-1352 2 BOLT
5 1 5M-2894 6 WASHER
6 1 0L-1143 3 BOLT
7 1 2K-4973 1 LOCK NUT ( 3/8 )

5-7

3 2

4-5

5-6

GRAPHIC #1

1 of 1 BASIC ENGINE 29
BASIC ENGINE
7N-7767 LIFTING GP - ENGINE
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7N-1751 1 BRACKET
2 1 1N-3722 1 BRACKET
3 1 0S-1585 8 BOLT
4 1 5P-8245 8 WASHER

2
1

3-4 3-4

RIGHT FRONT LEFT REAR

GRAPHIC #1

30 BASIC ENGINE 1 of 1
BASIC ENGINE
4N-7352 VALVE MECHANISM GP
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 7W-8300 12 FASTENER GP 32
Y 2 1 7W-5926 2 ARM GP 33
Y 3 1 7W-5927 2 ARM GP 34
4 1 100-6889 24 BRIDGE
5 1 4W-5998 24 ROD AS.
Y 6 1 101-7788 24 LIFTER AS. 35
7 1 6N-6872 24 SPRING
8 1 0S-1619 1 BOLT ( 3/8 )
Y - SEPARATE ILLUSTRATION

7
5

4
B

6
A

VIEW A-A

FRONT VIEW
B A

1
2-3

TIMING COVER

FLYWHEEL
HSG 8

RH STARTER
BORE

FRONT VIEW OF ENGINE


VIEW B-B
GRAPHIC #1

1 of 1 BASIC ENGINE 31
BASIC ENGINE
7W-8300 FASTNER GP
PART OF 4N-7352 VALVE MECHANISM GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 236-0485 1 BOLT
2 1 5H-1504 1 WASHER

1
2

GRAPHIC #1

32 BASIC ENGINE 1 of 1
BASIC ENGINE
7W-5926 ARM GP - VALVE ROCKER
PART OF 4N-7352 VALVE MECHANISM GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-5614 6 ARM AS.
6N-6930 1 SEAT
2 1 4N-1108 1 SHAFT AS.
0L-1022 2 PLUG
3 1 9Y-4384 2 BRACKET
4 1 2N-7229 2 SPRING
5 1 108-5603 6 SCREW
6 1 4N-0955 2 PIN
7 1 2N-7228 2 WASHER
8 1 067-0403 2 RING
9 1 9L-7712 6 NUT
10 1 9Y-4385 1 BRACKET AS.
2D-6642 1 BALL
4B-9880 1 BALL
11 1 2N-7228 2 WASHER

B B 4 2
A

7-11 7-11 8
1

10 3 3

6
5 9

SECTION A-A

SECTION B-B

GRAPHIC #1

1 of 1 BASIC ENGINE 33
BASIC ENGINE
7W-5927 ARM GP - VALVE ROCKER
PART OF 4N-7352 VALVE MECHANISM GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-5614 6 ARM AS.
6N-6930 1 SEAT
2 1 4N-1108 1 SHAFT AS.
0L-1022 2 PLUG
3 1 9Y-4384 2 BRACKET
4 1 2N-7229 2 SPRING
5 1 108-5603 6 SCREW
6 1 4N-0955 2 PIN
7 1 2N-7228 2 WASHER
8 1 067-0403 2 RING
9 1 9L-7712 6 NUT
10 1 9Y-4385 1 BRACKET AS.
2D-6642 1 BALL
4B-9880 1 BALL
11 1 2N-7228 2 WASHER

B B 4 2
A

7-11
7-11 1 8

3 3 10

6
5 9

SECTION A-A

SECTION B-B

GRAPHIC #1

34 BASIC ENGINE 1 of 1
BASIC ENGINE
101-7788 LIFTER ASSEMBLY - VALVE
PART OF 4N-7352 VALVE MECHANISM GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4P-8258 1 BODY
2 1 6N-4587 1 INSERT
3 1 4W-3816 1 ROLLER
4 1 4N-6181 1 PIN
5 1 4N-6232 1 WIRE

2
1

A A

SECTION A-A

GRAPHIC #1

1 of 1 BASIC ENGINE 35
BASIC ENGINE
81531475 PAN GP - OIL
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81569088 1 PAN - OIL
2 1 2P-3203 40 BOLT
3 1 6N-1396 1 GASKET
4 1 81575030 3 PLUG
5 1 1W-7573 1 PLUG
6 1 2A-3398 1 GASKET

2 3
1

LEFT SIDE VIEW


4

RIGHT SIDE VIEW


5-6

GRAPHIC #1

36 BASIC ENGINE 1 of 1
BASIC ENGINE
2W-9054 PISTON & CONNECTING ROD GP
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1W-9460 1 RING-PISTON-TOP
2 1 2P-2817 1 RING-PISTON-INTMED
3 1 7E-5665 2 RETAINER
4 1 7N-7078 1 RING-PISTON-OIL
5 1 8N-1608 1 PIN - PISTON
6 1 9Y-7212 1 BODY AS. - PISTON
7 1 9Y-9497 1 BEARING - ROD
8 1 160-8178 1 ROD AS. - CONN
9 1 4P-8380 1 BEARING - SLEEVE
10 1 6N-8942 2 BOLT
11 1 8L-3441 2 NUT
12 1 213-3201 1 ROD - CONNECTING

10-11
9 7
3

6
12

1 4
2 5

GRAPHIC #1

1 of 1 BASIC ENGINE 37
BASIC ENGINE
127-3512 PLUG GP - BLOCK
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 9S-4190 6 PLUG
2 1 6V-4589 6 SEAL
3 1 7W-6534 4 PLUG
4 1 8T-6757 1 PLUG

1-2

RIGHT SIDE VIEW

1-2

LEFT SIDE VIEW


GRAPHIC #1 3

38 BASIC ENGINE 1 of 1
BASIC ENGINE
81531518 COVER GP - STORAGE
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81539059 1 COVER - FLY HOUSING
5P-8245 4 WASHER - FH COVER MTG
0S-1620 4 BOLT - FH COVER MTG
81536165 1 COVER - SERVICE METER
0S-1617 2 BOLT SERVICE METER
9M-1974 2 WASHER SERVICE METER
4M-8303 1 SEAL SERVICE METER
7N-4087 1 BOOT
8N-1663 2 BOOT
2W-7833 2 COVER - TURBO

1 of 1 BASIC ENGINE 39
BASIC ENGINE
9Y-6394 SUPPORT GP-ENGINE (FRONT)
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 9Y-6393 1 SUPPORT AS
2 1 0S-1573 8 BOLT
3 1 5P-8245 8 WASHER

2-3

GRAPHIC #1

40 BASIC ENGINE 1 of 1
BASIC ENGINE
81591055 DISPOSAL GP-FUMES
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81599062 2 HOSE
9M-2904 2 CLAMP-HOSE

1 of 1 BASIC ENGINE 41
LUBRICATION SYSTEM
2N-8220 BREATHER GP
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 9Y-2988 1 BREATHER AS.
2 1 4F-7390 1 SEAL
3 1 2N-8109 1 CLAMP

GRAPHIC #1

42 LUBRICATION SYSTEM 1 of 1
LUBRICATION SYSTEM
81531516 DISPOSAL GP - FUMES
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 5B-9407 1 HOSE
2 1 9M-2904 4 CLAMP
3 1 2S-2053 1 CLIP
4 1 5M-2894 4 WASHER
5 1 2W-6624 1 TUBE
6 1 1B-4971 2 SPACER
7 1 7W-0639 1 TUBE
8 1 1S-0396 1 CLIP
9 1 8N-8390 1 BRACKET
10 1 0S-1590 2 BOLT
11 1 0S-1588 1 BOLT
12 1 2K-4973 1 LOCKNUT
13 1 4N-5962 1 HOSE

2 2
13

1 7

A B B

6-10-4
8 9

4-11-12
3
4-10-14

VIEW A-A
SECTION B-B

GRAPHIC #1

1 of 1 LUBRICATION SYSTEM 43
LUBRICATION SYSTEM
4N-2481 FASTENER GP - OIL PUMP MTG
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 0S-1590 1 BOLT
2 1 0L-1143 2 BOLT
3 1 5M-2894 3 WASHER

1-3

2-3

GRAPHIC #1

44 LUBRICATION SYSTEM 1 of 1
LUBRICATION SYSTEM
4N-2387 FILTER GP - OIL
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 1R-1808 2 FILTER AS. - LUBE OIL 46
2 1 4N-0861 1 COVER
3 1 4N-0865 1 GASKET
Y 4 1 4N-2304 1 BASE AS. 47
5 1 4N-8150 2 SPRING
6 1 4N-8928 1 SHIELD
7 1 9M-0853 2 PLUNGER
8 1 0L-2070 1 BOLT 3/8 - 16
9 1 0S-1594 10 BOLT 3/8 - 16
10 1 3P-0650 3 SEAL - O - RING
11 1 4B-4161 5 SCREW - DRIVE
12 1 5M-2894 3 WASHER - HARD
13 1 5P-8068 1 SEAL - O - RING
14 1 8S-9191 2 BOLT 3/8 - 16
Y - SEPARATE ILLUSTRATION

9
9-12 2 14 13
10 10 9

A
A

10

4 9 6 9
8 11 11 11

1
1

GRAPHIC #1 3
SECTION A-A

1 of 1 LUBRICATION SYSTEM 45
LUBRICATION SYSTEM
1R-1808 FILTER ASSEMBLY - LUBE OIL
PART OF 4N-2387 FILTER GP - OIL

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 0N-2552 1 CAN - OIL
2 1 0N-2691 1 TUBE CENTER
3 1 263-9541 1 SEAL - LUBE
4 1 263-9546 1 PLATE - THREAD

3
A

SECTION A-A
2

GRAPHIC #1

46 LUBRICATION SYSTEM 1 of 1
LUBRICATION SYSTEM
4N-2304 BASE ASSEMBLY
PART OF 4N-2387 FILTER GP - OIL

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2P-4304 2 STUD
2 1 8C-3445 1 CAP - DUST
3 1 264-1488 1 BASE - OIL FILTER
4 1 5M-6213 1 PLUG - PIPE
5 1 6V-5048 1 SEAL - O - RING
6 1 8C-3446 1 VALVE - SAMPLING

6-2-5

4 1

GRAPHIC #1

1 of 1 LUBRICATION SYSTEM 47
LUBRICATION SYSTEM
81531517 GAGE GP - OIL LEVEL
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 8N-2077 1 GUIDE AS.
6N-2983 1 CLIP
8N-2076 1 GUIDE
4N-1294 1 ADAPTER
2 1 8N-2079 1 GAUGE AS.
2H-6387 1 CAP
8N-2078 1 GAGE
3 1 8M-5260 1 SEAL
4 1 81539541 1 BRACKET
5 1 0S-1594 1 BOLT
6 1 5M-2894 1 WASHER
7 1 068-8438 1 SPACER
8 1 1D-4716 1 NUT
9 1 4N-0999 3 PLUG
10 1 2B-2695 1 BOLT
11 1 9M-1974 2 WASHER

1
8-10-11

SPACER

5-6-7

PLUG OPTIONAL DIPSTICK


LOCATION HOLES IN CYL.

GRAPHIC #1

48 LUBRICATION SYSTEM 1 of 1
LUBRICATION SYSTEM
81531154 LINES GP - ENGINE OIL
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-7332 1 TUBE AS.
2 1 8J-4351 1 SEAL
3 1 0S-1571 2 BOLT
4 1 8N-2104 1 BELL AS.
1F-0750 2 NUT
5 1 4N-0913 1 SCREEN AS.
6 1 4N-0914 1 CLIP
7 1 1A-2029 2 BOLT
8 1 5M-2894 6 WASHER
9 1 4N-2378 1 TUBE AS.
10 1 109-0078 1 SEAL
11 1 9N-1627 1 WASHER
12 1 1L-0509 1 BOLT
13 1 81539139 1 SUPPORT
14 1 0S-0509 2 BOLT

9
BOTTOM FACE OF BLOCK 10

2
A

8-3

13
8-7 1
11-12
4

5
6
8-14

VIEW A-A

GRAPHIC #1

1 of 1 LUBRICATION SYSTEM 49
LUBRICATION SYSTEM
6N-1030 PUMP GP - ENGINE OIL
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1M-0644 2 BOLT
2 1 7C-6498 1 COVER
3 1 2S-2760 1 SPRING
4 1 6S-1931 1 PLUNGER
5 1 9Y-1792 1 RETAINER
6 1 5M-2894 2 WASHER
7 1 0S-1571 4 BOLT
8 1 1W-7239 1 SHAFT AS.
9 1 6N-1029 1 BODY AS.
6N-1028 1 BODY
8M-8489 2 DOWEL
7N-2156 2 BEARING
10 1 1W-7238 1 SHAFT AS.

7 2
1-6

8 A

A
9 10
3
4
5

GRAPHIC #1 SECTION A-A

50 LUBRICATION SYSTEM 1 of 1
LUBRICATION SYSTEM
81531510 LINES GP - TURBO OIL
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81531461 1 TUBE AS. - OIL SUPPLY
8M-5850 1 ADAPTER
5H-0275 1 NUT
5H-0273 1 SLEEVE
81539522 1 TUBE
2 1 0S-1571 4 BOLT
3 1 1S-6595 2 GASKET
4 1 1S-4810 2 GASKET
5 1 81531459 1 TUBE AS. OIL DRAIN
6N-0506 1 FLANGE
81539520 1 TUBE
6 1 1A-2029 4 BOLT
7 1 5M-2894 4 WASHER
8 1 6M-7476 2 ELBOW
9 1 2M-9780 2 SEAL
10 1 9M-4849 2 SEAL - O - RING
11 1 81533084 2 ELBOW - DRAIN OIL
12 1 9M-9647 2 SEAL O RING
13 1 0S-1590 2 BOLT
14 1 81531462 1 TUBE AS. OIL SUPPLY
5H-0275 1 NUT
5H-0273 1 SLEEVE
81539523 1 TUBE
15 1 81531460 1 TUBE AS. OIL DRAIN
81539521 1 TUBE

14
1
2
2
3

4
5
6-7
6-7

CYL BLOCK
15 8-9
8-9
10 10

OIL PAN
11-12-13
11-12-13

ENGINE FRONT VIEW


GRAPHIC #1

1 of 1 LUBRICATION SYSTEM 51
LUBRICATION SYSTEM
2W-6537 FILLER GP - OIL
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-2206 1 CAP AS.
2 1 128-0597 1 TUBE AS.
7N-6868 1 TUBE
3 1 3F-6156 1 HOOK
4 1 4F-7390 1 SEAL
5 1 2N-8109 1 CLAMP

1
2

4-5

GRAPHIC #1

52 LUBRICATION SYSTEM 1 of 1
COOLING SYSTEM
81591079 DUCT GP- RADIATOR
PART OF 81591076 PACKAGE ARR - 500 kVA GENSET (EC/NC)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81525025 16 BOLT
2 1 8T-4121 16 WASHER-HARD
3 1 81599036 2 PLATE
4 1 81599043 2 PLATE
5 1 9L-9132 40 WASHER-HARD
6 1 81599073 2 PLATE
7 1 81599074 2 PLATE
8 1 81599076 1 CANVAS-DUCT
9 1 1A-2029 20 BOLT
10 1 9S-8752 20 NUT-FULL

9-10-5 7 3 1-2

4
6

4
6

1-2

1-2

7 1-2 8
3

GRAPHIC #1

1 of 1 COOLING SYSTEM 53
COOLING SYSTEM
81531329 AFTER COOLER GP - WATER
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-2564 1 GASKET
2 1 0T-0573 14 BOLT
3 1 5M-2894 38 WASHER
4 1 81533016 1 HOUSING
5 1 81539232 1 CORE AS.
6 1 5K-5959 4 SEAL
7 1 0S-1617 1 BOLT
8 1 9M-1974 8 WASHER
9 1 0S-1571 16 BOLT
10 1 7W-6492 3 PLUG
11 1 1B-7182 7 BOLT
12 1 4N-5788 2 ADAPTER
13 1 1H-0474 2 SEAL
14 1 7N-8668 1 COVER
15 1 2W-6686 2 ADAPTER
16 1 4N-8628 1 GASKET
17 1 0S-1590 5 BOLT
18 1 8T-6765 1 PLUG
19 1 5B-2638 1 BOLT
20 1 0L-2070 2 BOLT

20-3
17-3 18 A A

19-3 14

3-9
11-8
8-7

5
VIEW A-A 16
B
4
12
10
10
15 10
13 6

VIEW - B
1 2-3

GRAPHIC #1

54 COOLING SYSTEM 1 of 1
COOLING SYSTEM
4N-2388 COOLER GP - ENGINE OIL
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 7C-0145 2 CORE AS. 56
2 1 109-0077 1 SEAL
Y - SEPARATE ILLUSTRATION

GRAPHIC #1

1 of 1 COOLING SYSTEM 55
COOLING SYSTEM
7C-0145 CORE ASSEMBLY
PART OF 4N-2388 COOLER GP - ENGINE OIL

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4W-6047 1 SHELL
2 1 7C-0146 1 BUNDLE AS.
3 1 7C-1138 2 SHEET
4 1 7C-5045 2 PLUG

3 2 4

GRAPHIC #1

56 COOLING SYSTEM 1 of 1
COOLING SYSTEM
81531485 LINES GP - WATER
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 4N-0362 2 COVER AS. 59
2 1 5M-6214 3 PLUG
3 1 7C-0307 4 GASKET
4 1 0S-1594 10 BOLT
5 1 6N-1411 1 ELBOW
6 1 0S-1619 7 BOLT
7 1 9M-9647 2 SEAL
8 1 8N-5543 1 TUBE
9 1 6N-1412 1 ELBOW
10 1 5B-9603 1 BOLT
11 1 6L-1651 1 SEAL
12 1 4N-1946 1 GASKET
13 1 0S-1588 7 BOLT
14 1 5M-2894 5 WASHER
15 1 4N-0794 1 COVER
16 1 4P-3864 1 COVER
17 1 3J-5389 2 PLUG
18 1 4N-2199 1 GASKET
19 1 4N-3152 1 COVER
20 1 1B-5174 4 PLUG
21 1 6N-7145 1 BONNET
22 1 9X-7727 1 SEAL
23 1 6N-0008 1 ADAPTER
24 1 7N-7643 1 BONNET
25 1 0T-0065 5 BOLT
26 1 3B-0551 1 PLUG
27 1 4N-0864 1 GASKET
28 1 81537094 2 REGULATOR
29 1 4N-1156 2 GASKET
30 1 4N-1799 1 FLANGE
31 1 2S-2251 1 SEAL
32 1 6N-1410 1 ELBOW
33 1 0L-1143 1 BOLT
Y - SEPARATE ILLUSTRATION

1 of 2 COOLING SYSTEM 57
58
GRAPHIC #1
28
29
25

COOLING SYSTEM
29
SECTION A-A

28
81531485 LINES GP - WATER

1
3 30
2 1
(Contd.)

31 6
CYLINDER BLOCK
2
13
32
33 3
4
4
4-14 3 3 13 5
COOLING SYSTEM

7 6
OIL COOLER 20
23 22
15 12 8
A A

13 7

6
2 9
26 10
11
24 17 21 4
25 17
19 18 16
14-4

2 of 2
COOLING SYSTEM
4N-0362 COVER ASSEMBLY
PART OF 81531485 LINES GP - WATER

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2H-1193 1 FERRULE
2 1 3S-9643 1 SEAL
3 1 5M-6213 1 PLUG
4 1 6N-2194 1 COVER

GRAPHIC #1

1 of 1 COOLING SYSTEM 59
COOLING SYSTEM
81571390 LINES GP - WATER
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-5742 1 CONNECTOR
2 1 109-0076 2 SEAL
3 1 8T-6767 2 PLUG
4 1 112-3258 3 SEAL
5 1 4N-5878 1 ELBOW
6 1 0S-1571 4 BOLT
7 1 81533008 1 ELBOW
8 1 0S-1590 3 BOLT
9 1 81536017 1 GASKET
10 1 4N-6295 1 SLEEVE
11 1 1W-0389 1 TUBE
12 1 0T-0573 1 BOLT
13 1 3B-1915 1 BOLT
14 1 81536006 1 GASKET
15 1 6N-3026 1 ELBOW
16 1 6N-3025 1 TUBE AS
17 1 5M-2894 1 WASHER
18 1 7W-6492 1 PLUG
19 1 031-2716 1 ELBOW
20 1 163-8516 1 SENSOR GP
21 1 3J-7354 1 SEAL
22 1 8L-6557 1 CONNECTOR
23 1 0S-1594 2 BOLT
24 1 81579320 1 ADAPTER
25 1 4J-0522 1 SEAL
26 1 112-3259 2 SEAL

1 3
3
A
B

21

2
A 17
11
14
13
6 5 6
5

15-16
7
6
9 4 3
8 B
10

12
VIEW A-A
VIEW B-B
GRAPHIC #1

60 COOLING SYSTEM 1 of 1
COOLING SYSTEM
4N-5837 PUMP GP - WATER
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 4N-7657 1 PUMP GP ( TYPE 1 ) 62
OR
Y 1 1 137-1339 1 PUMP GP ( TYPE 2 ) 64
2 1 112-1579 1 SEAL
3 1 101-2749 1 ADAPTER
4 1 9X-7371 1 SEAL
5 1 112-1580 1 SEAL
6 1 9S-8752 4 NUT ( 3/8 )
7 1 0S-1594 1 BOLT ( 3/8 )
Y - SEPARATE ILLUSTRATION

1
6
2
4

FRONT FACE OF
TIMING GEAR HOUSING
FRONT FACE OF
CYLINDER BLOCK

GRAPHIC #1

1 of 1 COOLING SYSTEM 61
COOLING SYSTEM
4N-7657 PUMP GP - WATER ( BASIC )
PART OF 4N-5837 PUMP GP - WATER

TYPE - 1
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 6I-0862 1 HOUSING AS. 63
2 1 137-1970 1 IMPELLER
3 1 101-0700 1 SEAL GP
4 1 9M-6527 1 WASHER
5 1 0S-1591 1 BOLT
6 1 7W-1821 1 SHAFT
7 1 8C-3100 1 SEAL
8 1 1B-3867 1 BEARING
9 1 2W-7942 1 SPACER
10 1 9N-3033 1 RETAINER
11 1 2L-5271 1 BEARING
12 1 2P-3696 1 RETAINER
13 1 1B-7182 4 BOLT
14 1 4N-1948 1 GEAR
15 1 1A-1135 1 BOLT
Y - SEPARATE ILLUSTRATION

10

14 13 2

5
15

4
12

6
11

8 7

GRAPHIC #1

62 COOLING SYSTEM 1 of 1
COOLING SYSTEM
6I-0862 HOUSING ASSEMBLY
PART OF 4N-7657 PUMP GP - WATER ( BASIC )

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6I-0863 1 HOUSING
2 1 8T-6764 1 PLUG
3 1 4M-1336 1 FERRULE
4 1 5H-8985 1 PIL
5 1 111-2721 1 FILTER

4
5
2

SECTION A-A
A

GRAPHIC #1

1 of 1 COOLING SYSTEM 63
COOLING SYSTEM
137-1339 PUMP GP - WATER ( BASIC )
PART OF 4N-5837 PUMP GP - WATER

TYPE - 2
REF GRAPHIC PART NAME SEE
NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 137-1344 1 HOUSING AS. 65
2 1 137-1970 1 IMPELLER
3 1 128-0317 1 SEAL GP
4 1 9M-6527 1 WASHER
5 1 0S-1591 1 BOLT ( 3/8 )
6 1 108-7930 1 BEARING AS.
7 1 153-1256 1 SEAL
8 1 1B-7182 4 BOLT ( 5/16 )
9 1 4N-1948 1 GEAR
10 1 1A-1135 1 BOLT ( 5/8 )
11 1 135-4928 1 SHAFT
12 1 136-1107 1 RETAINER
13 1 5S-0581 1 WASHER
Y - SEPARATE ILLUSTRATION

6
7
8

2
9

13
4

10
5

3
11

12

GRAPHIC #1

64 COOLING SYSTEM 1 of 1
COOLING SYSTEM
137-1344 HOUSING ASSEMBLY
PART OF 137-1339 PUMP GP - WATER ( BASIC )

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 137-1342 1 HOUSING
2 1 8T-6764 1 PLUG
3 1 4M-1336 1 FERRULE
4 1 5H-8985 1 PIL
5 1 111-2721 1 FILTER

4
5
2

SECTION A-A
A

GRAPHIC #1

1 of 1 COOLING SYSTEM 65
COOLING SYSTEM
81572560 RADIATOR GP
PART OF 81591077 PACKAGE OPTIONS-500 kVA GENSET (EC/NC)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 81571294 1 BASE FRAME GP-RADIATOR 77
Y 81591131 1 DRAIN GP-WATER 76
Y 7N-8845 1 FAN DRIVE 73
Y 4N-3093 1 FAN GP-40" 75
Y 81571181 1 LOWER RADIATOR CONNECTION GP 72
Y 81572565 1 RADIATOR GP BASIC (L.F.D) 67
Y 81572572 1 UPPER RADIATOR CONNECTION GP 71
Y - SEPARATE ILLUSTRATION

66 COOLING SYSTEM 1 of 1
COOLING SYSTEM
81572565 RADIATOR GP
PART OF 81572560 RADIATOR GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
5 1 4N-3095 2 GUARD AS-FAN
6 1 0S-1617 20 BOLT
7 1 2K-4973 4 LOCKNUT
8 1 5F-4768 22 WASHER
9 1 5M-2894 8 WASHER
Y 10 1 81572569 1 RADIATOR GP (BSC) 69
12 1 9Y-6391 1 BRACKET
14 1 1D-4717 4 NUT
16 1 4L-5757 2 STRAP
17 1 0L-1351 4 BOLT
19 1 0T-0319 8 BOLT
20 1 4B-1040 8 WASHER
21 1 8D-0983 8 MOUNTING
22 1 1C-1976 8 WASHER
23 1 1D-4718 8 NUT
24 1 1B-8471 2 CLIP
26 1 4N-3306 2 PLATE
27 1 4N-0205 4 SPACER
28 1 0L-2070 4 BOLT
29 1 3B-4506 4 LOCKWASHER
30 1 2B-2006 2 BOLT
31 1 7N-9151 2 BRACE
33 1 2M-0849 2 WASHER
34 1 1D-4719 2 NUT
36 1 0S-1588 4 BOLT
38 1 9L-9132 4 WASHER
39 1 0S-1618 2 BOLT
Y - SEPARATE ILLUSTRATION

1 of 2 COOLING SYSTEM 67
COOLING SYSTEM
81572565 RADIATOR GP (Contd.)
10
A 36-7-9

36-7-38

30-34-33
12

16-17-9

6-8
B
A

19-20-21-22-23

SECTION A-A

26-27-28-29-14

SECTION B-B

GRAPHIC #1 VIEW A-A

68 COOLING SYSTEM 2 of 2
COOLING SYSTEM
81572569 RADIATOR GP (BSC)
PART OF 81572565 RADIATOR GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81579815 1 TOP TANK AS
2 1 81525016 104 SP. WASHER
3 1 81525018 80 HT-HEX NUT
4 1 81539006 1 PLATE AS-RH
5 1 81596014 1 GASKET-BOTTOM
6 1 81531242 1 BOTTOM TANK AS
7 1 81539014 4 BOLTING STRIP
8 1 2B-0858 1 PLUG
9 1 81539005 1 PLATE AS-LH
10 1 81539836 1 CORE AS
11 1 4N-8569 1 BAFFLE AS (BTM)
4N-8570 1 BAFFLE
4K-9097 6 NUT
12 1 81561449 1 BAFFLE AS (TOP)
81569168 1 BAFFLE
4K-9097 6 NUT
13 1 81596015 1 GASKET-TOP
15 1 81525025 26 HT-HEX BOLT
16 1 81599088 1 GUARD-RADIATOR
18 1 81525023 2 ROUND WASHER
19 1 81539113 1 CAP AS
81536093 1 GASKET
81539159 1 CAP
20 1 81510038 1 NAME PLATE
21 1 81525051 2 RIVET
22 1 81535102 1 PR.RELIEF VALVE
23 1 81596018 1 GASKET
24 1 5M-6214 1 PLUG
26 1 81536103 1 FLEX TUBE

1 of 2 COOLING SYSTEM 69
COOLING SYSTEM
81572569 RADIATOR GP (BSC) (Contd.)
26
7

16

20-21

15-2
19
22-23-15-18
1 24 8 3

5
A
X
DETAIL - B 15-2
X
DETAIL - A
9
10 14-2-3

12
7

11 SECTION X-X
14-2-3

Y B

Y
6
SECTION Y-Y
GRAPHIC #1

70 COOLING SYSTEM 2 of 2
COOLING SYSTEM
81572572 UPPER RADIATOR CONNECTION GP
PART OF 81572560 RADIATOR GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81535115 4 JOINT AS. ( 2.5" )
81580086 2 SEAL JOINT AS.
2 1 81579018 1 TUBE
3 1 81579019 1 TUBE

2 3

GRAPHIC #1

1 of 1 COOLING SYSTEM 71
COOLING SYSTEM
81571181 LOWER RADIATOR CONNECTION GP
PART OF 81572560 RADIATOR GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81535117 2 JOINT AS. ( 4" )
81580104 2 SEAL JOINT AS.
2 1 81579020 1 TUBE
3 1 8N-3248 1 GASKET
4 1 4N-3369 1 ELBOW
5 1 0S-1595 2 BOLT
6 1 2B-2006 2 BOLT
7 1 1B-5174 1 PLUG

2
1

3-4-5-6-7

GRAPHIC #1

72 COOLING SYSTEM 1 of 1
COOLING SYSTEM
7N-8845 DRIVE GP - FAN
PART OF 81572560 RADIATOR GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-7688 1 BRACKET AS.
4N-0684 1 DOWEL
6N-7689 1 BRACKET
1P-9946 1 SHAFT
2 1 6N-2547 1 ADAPTER
3 1 1F-7960 4 WASHER
4 1 9L-0553 4 STUD
5 1 6N-2538 1 BRACKET
6 1 0S-1594 2 BOLT
7 1 1D-4717 1 NUT
8 1 8L-5213 1 BOLT
9 1 5S-9062 1 SPACER
10 1 8H-9789 1 BEARING
11 1 8N-5305 1 SPACER
12 1 3L-1425 1 BEARING
13 1 7N-2900 1 WASHER
14 1 5P-7979 2 BOLT
15 1 5S-2106 1 SEAL
16 1 6N-6598 1 ADAPTER
17 1 9F-4446 1 SEAL
18 1 7N-8827 1 HUB
19 1 4N-6289 1 PULLEY
20 1 0L-2070 6 BOLT
21 1 1B-5174 1 PLUG
22 1 6N-6798 1 VEE BELT SET
9L-6643 4 VEE BELT
23 1 4B-4550 1 FITTING
24 1 1D-4719 4 NUT
25 1 2D-4867 1 FITTING

1 of 2 COOLING SYSTEM 73
COOLING SYSTEM
7N-8845 DRIVE GP - FAN (Contd.)

25 22

18
17
15
14

A
5 21

6
A

3-4-24 10 12
13
2 11 16

23
20 19
7-8

SECTION A-A

DETAIL - B

GRAPHIC #1

74 COOLING SYSTEM 2 of 2
COOLING SYSTEM
4N-3093 FAN GP - BLOWER
PART OF 81572560 RADIATOR GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-3091 1 FAN AS.
2 1 5P-2566 6 BOLT
3 1 8T-4223 6 WASHER

2-3

GRAPHIC #1

1 of 1 COOLING SYSTEM 75
COOLING SYSTEM
81591131 DRAIN GP-WATER
PART OF 81572560 RADIATOR GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81575003 2 PIPE STUB
2 1 81575004 1 EQ ELBOW
3 1 003-9163 1 ELBOW
4 1 9B-4202 1 COCK
5 1 1B-5174 1 PLUG

3
5

4 1

GRAPHIC #1

76 COOLING SYSTEM 1 of 1
COOLING SYSTEM
81571294 BASE FRAME GP-RADIATOR
PART OF 81572560 RADIATOR GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81579009 1 SUPPORT RADIATOR
2 1 81579007 2 BRACKET
3 1 81579024 1 BRACKET-LH
4 1 81579045 1 BRACKET-RH
5 1 8T-8924 20 BOLT
6 1 8T-4994 40 WASHER
7 1 1B-4331 20 NUT

3 1

5-6-7

5-6-7

GRAPHIC #1

1 of 1 COOLING SYSTEM 77
COOLING SYSTEM
81572579 RADIATOR GP
PART OF 81591051 PACKAGE ARR - 600 kVA GENSET (EC/NC)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 81571684 1 BASE FRAME GP - RADIATOR 89
Y 2 81591131 1 DRAIN GP WATER 76
Y 3 81572578 1 DRIVE GP FAN 86
Y 4 81531469 1 FAN GP 46" 88
Y 5 81571182 1 LOWER RAD. CONNECTION GP 85
Y 6 81571577 1 RADIATOR GP ( LFD ) 79
Y 7 81571170 1 UPPER RAD. CONNECTION 84
Y - SEPARATE ILLUSTRATION

78 COOLING SYSTEM 1 of 1
COOLING SYSTEM
81571577 RADIATOR GP
PART OF 81571579 RADIATOR GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81533141 1 NAME PLATE ( CAT )
2 1 81576011 14 NAME PLATE FIX TAPE
3 1 81531115 1 GUARD AS. FAN ( LH )
4 1 0S-1617 20 BOLT
5 1 2K-4973 4 LOCKNUT
6 1 9N-0869 22 WASHER
7 1 5M-2894 8 WASHER
Y 8 1 81561016 1 RADIATOR GP ( BSC ) 82
9 1 81531122 1 BRACKET
10 1 4L-5757 2 STRAP
11 1 0L-1351 4 BOLT
12 2 0T-0319 8 BOLT
13 2 4B-1040 8 WASHER
14 2 8D-0983 8 MOUNTING
15 2 1C-1976 8 WASHER
16 2 1D-4718 8 NUT
17 1B-8471 2 CLIP
18 2 4N-3306 2 PLATE
19 2 4N-0205 4 SPACER
20 1 0L-2070 4 BOLT
21 1 3B-4506 4 LOCK WASHER
22 1 81531120 1 GUARD AS. FAN ( RH )
23 1 2B-2006 2 BOLT
24 1 81531117 2 BRACE
25 1 2M-0849 4 WASHER
26 1 1D-4719 2 NUT
27 1 0S-1588 4 BOLT
28 1 0S-1618 2 BOLT
29 1 9L-9132 4 WASHER
Y - SEPARATE ILLUSTRATION

1 of 3 COOLING SYSTEM 79
COOLING SYSTEM
81571577 RADIATOR GP (Contd.)

SECTION B-B

21

SECTION C-C
28-6

20
1-2

4-6
27-5-7

22-3

23-26-25
27-5-29

11-7
10
9

GRAPHIC #1

80 COOLING SYSTEM 2 of 3
COOLING SYSTEM
81571577 RADIATOR GP (Contd.)

12-13-14-15-16

DETAIL SECTION
SECTION A-A
24

A
A

B
18-19

GRAPHIC #2

3 of 3 COOLING SYSTEM 81
COOLING SYSTEM
81561016 RADIATOR GP - BASIC
PART OF 81571577 RADIATOR GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81539835 1 CORE AS.
81561284 1 CORE AS. ( TOP )
81561285 1 CORE AS. ( BOTTOM )
2 1 31531105 1 TOP TANK
3 1 81531106 1 BOTTOM TANK
4 1 81531107 1 PLATE AS. - RH
5 1 81531108 1 PLATE AS. - LH
6 1 81531109 1 GUARD - RADIATOR
7 1 81531110 1 BAFFLE AS. - TOP
8 1 81531111 1 BAFFLE AS. - BTM
9 1 81539113 1 CAP AS.
81539159 1 CAP
81536093 1 GASKET
10 1 81535102 1 PR. RELIEF VALVE
11 1 81539108 4 STRIP
12 1 5M-6213 1 PLUG
13 1 5M-6214 1 PLUG
14 1 81596012 1 GASKET
15 1 81596013 1 GASKET
16 1 81510010 1 NAME PLATE
17 1 81596018 1 GASKET
18 1 81525025 26 HEX. SCREW - M10 - 25 L
19 1 81525022 84 HEX. SCREW - M10 - 35 L
20 1 81535039 8 HEX. SCREW - M10 - 65 L
21 1 81525026 2 ROUND WASHER - A11
22 1 81525016 124 ROUND WASHER - B10
23 1 81525018 84 HEX. NUT - M10
24 1 81525051 2 RIVET
25 1 81536103 1 FLEX TUBE - 81D -2000 LG
26 1 81569054 1 CANTER TANK
27 1 81596043 2 GASKET
28 1 81569055 4 STRIP ( LONG )
29 1 81569170 4 STRIP ( SHORT )
30 1 81525187 68 HEX. SCREW - M8 - 65 LG
31 1 81525040 68 HEX. NUT - M8
32 1 81525031 136 SP. WASHER - B8
33 1 81535093 8 HEX. SCREW - M10 - 20 LG

82 COOLING SYSTEM 1 of 2
10-17-18-21 19-22-23
9 2 25
13

2 of 2
12 7

GRAPHIC #1
19-22-23
11
B A
16-24
C

DETAIL - A
4
18-22
11
DETAIL - B

14

1
81561016 RADIATOR GP - BASIC

33-22
E

DETAIL - C 15
(Contd.)

E 30-31-32
28-29
18-22

27
26 DETAIL - D
COOLING SYSTEM

SECTION E-E 19-22-23 8


F
20-22

3
F
D

COOLING SYSTEM
11

SECTION F-F

83
COOLING SYSTEM
81571170 UPPER RAD. CONNECTION
PART OF 81571579 RADIATOR GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81535115 4 JOINT AS. ( 2.5" )
81580086 2 SEAL JOINT AS.
2 1 81571140 2 TUBE AS.
3 1 81579132 1 TUBE
4 1 81579133 1 TUBE
5 1 4N-1418 2 GASKET
6 1 0S-1588 8 BOLT
7 1 5M-2894 8 WASHER

6-7 2-5 1

3 4

GRAPHIC #1

84 COOLING SYSTEM 1 of 1
COOLING SYSTEM
81571182 LOWER RAD. CONNECTION GP
PART OF 81571579 RADIATOR GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81535117 2 JOINT AS. ( 4" )
81580104 2 SEAL JOINT AS.
2 1 4N-3451 1 TUBE
3 1 8N-3248 1 GASKET
4 1 4N-3369 1 ELBOW
5 1 0S-1595 2 BOLT
6 1 2B-2006 2 BOLT
7 1 1B-5174 1 PLUG

2
1

3-4-5-6-7

GRAPHIC #1

1 of 1 COOLING SYSTEM 85
COOLING SYSTEM
81572578 DRIVE GP - FAN
PART OF 81572579 RADIATOR GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-7688 1 BRACKET AS.
4N-0684 1 DOWEL
6N-7689 1 BRACKET
1P-9946 1 SHAFT
2 1 6N-2547 1 ADAPTER
3 1 1F-7960 4 WASHER
4 1 9L-0553 4 STUD
5 1 6N-2538 1 BRACKET
6 1 5L-0594 2 BOLT
7 1 9S-8752 1 NUT
8 1 8L-5213 1 BOLT
9 1 5S-9062 1 SPACER
10 1 8H-9789 1 BEARING
11 1 81533185 1 SPACER
12 1 3L-1425 1 BEARING
13 1 7N-2900 1 WASHER
14 1 5P-7979 2 BOLT
15 1 5S-2106 1 SEAL
16 1 6N-4088 1 ADAPTER
17 1 9F-4446 1 SEAL
18 1 7N-8827 1 HUB
19 1 7N-8828 1 PULLEY
20 1 0L-2070 6 BOLT
21 1 7X-7731 1 PLUG
22 1 6N-6653 1 VEE BELT SET
6N-6657 4 VEE BELT
23 1 4B-4550 1 FITTING
24 1 1F-7958 4 NUT
25 1 2D-4867 1 FITTING

86 COOLING SYSTEM 1 of 2
COOLING SYSTEM
81572578 DRIVE GP - FAN (Contd.)

25 22

18
17
15
14

A
5 21

6
A

3-4-24 10 12
13
2 11 16

23
20 19
7-8

SECTION A-A

DETAIL - B

GRAPHIC #1

2 of 2 COOLING SYSTEM 87
COOLING SYSTEM
81531469 FAN GP - BLOWER
PART OF 81571579 RADIATOR GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81539511 1 SPIDER AS.
2 1 8T-8919 6 BOLT
3 1 8T-4223 6 WASHER

2-3

GRAPHIC #1

88 COOLING SYSTEM 1 of 1
COOLING SYSTEM
81571684 BASE FRAME GP-RADIATOR
PART OF 81571579 RADIATOR GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81579084 1 SUPPORT - RADIATOR
2 1 81579069 2 BRACKET - RADIATOR
3 1 81579400 1 BRACKET - RH
4 1 81579401 1 BRACKET - LH
5 1 8T-8924 18 BOLT
6 1 8T-4994 36 WASHER
7 1 1B-4331 18 NUT

5-6-7
5-6-7
4

5-6-7

1
5-6-7

5-6-7

5-6-7

GRAPHIC #1

1 of 1 COOLING SYSTEM 89
COOLING SYSTEM
81591057 DUCT RADIATOR
PART OF 81591051 PACKAGE ARR - 600 kVA GENSET (EC/NC)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81525025 8 BOLT
2 1 81535039 8 BOLT
3 1 81599036 2 PLATE
4 1 81599043 2 PLATE
5 1 81599084 1 FRAME AS
6 1 81599085 2 PLATE
7 1 81599086 2 PLATE
8 1 81599087 1 CANVAS DUCT
9 1 0S-1595 20 BOLT
10 1 1F-7958 20 NUT-FULL
11 1 5P-8245 40 WASHER-HARD
12 1 8T-4121 16 WASHER-HARD

12 7 12 3 12
9-10

12-1
11

4
6

4 8

7
3

GRAPHIC #1

90 COOLING SYSTEM 1 of 1
AIR INLET AND EXHAUST SYSTEM
6L-2927 ELBOW GP - EXHAUST
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2W-8966 1 BOOT
2 1 5B-7890 1 PLUG
3 1 5L-7635 1 ELBOW
4 1 5L-7631 1 CLAMP
5 1 9B-0887 1 PLUG

2
1

GRAPHIC #1

1 of 1 AIR INLET AND EXHAUST SYSTEM 91


AIR INLET AND EXHAUST SYSTEM
81531481 LINES GP - AIR
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81539429 1 TUBE
2 1 81539430 1 TUBE
3 1 81539428 2 ADAPTER
4 1 5P-5700 8 SEAL O RING
5 1 3B-1915 8 BOLT
6 1 5M-2894 8 WASHER
7 1 4N-1157 2 COUPLING
8 1 5L-8854 4 RING
9 1 2N-2765 6 BOLT
10 1 2N-2766 6 NUT
11 1 4N-1010 2 SUPPORT
12 1 4N-1320 2 GASKET

4 5-6 3-12

2 1

FRONT VIEW OF ENGINE

7 8
EX.ELBOW

11
9-10
GRAPHIC #1 VIEW - A

92 AIR INLET AND EXHAUST SYSTEM 1 of 1


AIR INLET AND EXHAUST SYSTEM
81531479 MANIFOLD GP - EXHAUST
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81539753 1 MANIFOLD
2 1 81539754 1 MANIFOLD
3 1 81539426 4 MANIFOLD
4 1 3E-7428 4 PLUG
5 1 108-3612 24 SPACER
6 1 5M-2894 24 WASHER
7 1 2N-2766 24 LOCK NUT
8 1 129-9452 12 GASKET

5-6-7 1
5-6-7 8 8

ENGINE FRONT VIEW


4 4

CYLINDER HEAD
3

CYLINDER BLOCK

GRAPHIC #1

1 of 1 AIR INLET AND EXHAUST SYSTEM 93


AIR INLET AND EXHAUST SYSTEM
81531458 SHIELD GP - MANIFOLD
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81531456 1 SHIELD AS. ( LH )
81539516 1 SHIELD ( LH )
2M-6102 2 PIPE
1F-0750 2 NUT WELD
2 1 81531457 1 SHIELD AS. ( RH )
81539517 1 SHIELD ( RH )
3 1 0S-1571 4 BOLT
4 1 5M-2894 8 WASHER
5 1 4W-4704 2 PLATE
6 1 0S-1594 4 BOLT
7 1 2S-3770 4 SPACER

3-4 3-4

1 2

4-6-7
4-6-7
5 REAR VIEW 5

GRAPHIC #1

94 AIR INLET AND EXHAUST SYSTEM 1 of 1


AIR INLET AND EXHAUST SYSTEM
81531480 TURBOCHARGER GP
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 103-4051 2 TURBO CHARGER GP ( BSC )
4N-8155 1 PLATE SERIAL NO.
0R-6692 1 TURBO GP BASIC
4P-9301 1 HOUSING - COMPR
5S-4517 1 CLAMP AS. - TURBINE
7M-9918 1 NUT - SELF LOCKING
7W-7778 1 CLAMP AS.
8H-3710 1 SCREW - TAPPING
103-4052 1 CARTRIDGE GP
0R-6693 1 CARTRIDGE GP
4M-8013 1 RING - PISTON
4N-9597 1 BEARING AS.
4P-3627 1 HOUSING AS.
4W-7344 1 BEARING KIT
4W-7346 2 RING THRUST
4W-7349 1 SLEEVE - FLINGER
4W-7352 1 SLEEVE - SPACEER
4W-7354 1 SEAL - PISTON RING
4W-7355 1 BACKPLATE - TURB
5P-5757 1 SEAL - O - RING
5S-4546 1 RING - RETAINING
5S-4549 1 DEFLECTOR - OIL
5S-4556 1 INSERT
9M-8915 4 RING - RETAINING
109-2725 1 NUT
136-8317 1 SHAFT AS. - TURBINE
136-8318 1 WHEEL - COMPRESSOR
7C-7503 1 CARTRIDGE GP - A
103-4053 1 HOUSING
2 1 1S-4295 2 GASKET
3 1 2N-2765 8 BOLT
4 1 2N-2766 8 LOCKNUT

1 2
3-4 3-4
2 1

GRAPHIC #1

1 of 1 AIR INLET AND EXHAUST SYSTEM 95


AIR INLET AND EXHAUST SYSTEM
81591058 EXHAUST GP
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1B-5357 76 NUT-FULL
2 1 2W-7861 4 FLANGE
3 1 2W-7862 4 GASKET
4 1 2W-7864 4 FLANGE
5 1 2W-7865 5 GASKET
6 1 81525012 4 BOLT
7 1 81525025 20 BOLT
8 1 81539709 1 MUFFLER
9 1 81549042 2 U-CLAMP
Y 10 1 81561703 2 FITTING GP-EXHAUST 98
11 1 81591047 3 CLAMP AS-MUFFLER
12 1 81591048 2 CLAMP AS-SILEN
13 1 81591049 5 CLAMP AS-TUBE
14 1 81599034 1 SILENCER 8"
15 1 81599060 1 SUPPORT
16 1 81599061 2 BRACKET
17 1 81599063 1 TUBE AS-EXH
18 1 81599064 1 TUBE AS-EXH
19 1 81599067 2 TUBE AS-EXH
20 1 0S-1585 4 BOLT
21 1 5L-4398 64 BOLT
22 1 5P-8245 164 WASHER-HARD
Y - SEPARATE ILLUSTRATION

96 AIR INLET AND EXHAUST SYSTEM 1 of 2


AIR INLET AND EXHAUST SYSTEM
81591058 EXHAUST GP (Contd.)
6-16-22
14 1-21-22 1-21-22
1-21-22 1-21-22

15 13

6-16-22 17 8

5-4 5-4 11 5-4


12 18 5
2-3
4-5 A

2-3

9-1-22

1-21-22 1-21-22 1-21-22

22-7
22-7

22-7 20-1-22

20-1-22
19

19
2-3
2-3

1-21-22
1-21-22

10 10
GRAPHIC #1 VIEW A-A

2 of 2 AIR INLET AND EXHAUST SYSTEM 97


AIR INLET AND EXHAUST SYSTEM
81561703 FITTING GP - EXHAUST
PART OF 81591058 EXHAUST GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81561702 1 FLEX EXHAUST AS.
2 1 81529025 1 GASKET - METAL
3 1 0S-1589 4 BOLT
4 1 1D-4720 4 NUT

3-4

GRAPHIC #1

98 AIR INLET AND EXHAUST SYSTEM 1 of 1


AIR INLET AND EXHAUST SYSTEM
81571678 AIR CLEANER MOUNTING GP ( C.M.T. ) - ( OPTION )
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81579509 1 BRACKET RH
2 1 81579510 1 BRACKET LH
3 1 4B-4043 8 BOLT
4 1 4D-3704 8 WASHER
Y 5 1 81539258 1 CLEANER GP AIR BSC 100
Y 6 1 150-1714 2 PRECLEANER AS. 101
Y 7 1 81521193 2 GAGE GP 102
8 1 81539225 1 CLEANER GP AIR BSC
81531146 1 MAIN BODY AS.
9 1 0S-1595 8 BOLT
10 1 5P-8245 16 WASHER
11 1 1D-4719 8 NUT
12 1 81536209 1 HOSE
13 1 5P-3860 4 CLAMP
14 1 81536210 1 HOSE
15 1 81531148 2 ADAPTER AS.
81539136 1 FLANGE
81539137 1 TUBE
2B-6296 10 STUD
16 1 2K-4973 20 LOCK NUT
17 1 1P-9390 2 GASKET
18 1 1T-0822 4 BOLT
Y - SEPARATE ILLUSTRATION

6 6

A B

9-10-11

15-16-17-18

12-13 13-14
7

RH SIDE LH SIDE

8
5

ENGINE ENGINE
BLOCK BLOCK
2-3-4
1-3-4
GRAPHIC #1 VIEW - B
VIEW - A

1 of 1 AIR INLET AND EXHAUST SYSTEM 99


AIR INLET AND EXHAUST SYSTEM
81539258 CLEANER GP - AIR - ( OPTION )
PART OF 81571678 AIR CLEANER MOUNTING GP ( C.M.T. )
AN ATTACHMENT

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81531279 1 MAIN BODY AS.
2 1 81536049 1 INNER ELEMENT AS.
3 1 81536048 1 OUTER ELEMENT AS.
4 1 81539052 1 TOP COVER AS.
81526113 1 SEALING RING
5 1 81535017 2 CLAMPING BOLT AS.

A
1
3

GRAPHIC #1

100 AIR INLET AND EXHAUST SYSTEM 1 of 1


AIR INLET AND EXHAUST SYSTEM
150-1714 PRECLEANER ASSY - ( OPTION )
PART OF 81571678 AIR CLEANER MOUNTING GP ( C.M.T. )

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2S-6708 1 COLLECTOR - DUST
2 1 2S-2493 1 COVER
3 1 5P-0600 1 CLAMP

GRAPHIC #1

1 of 1 AIR INLET AND EXHAUST SYSTEM 101


AIR INLET AND EXHAUST SYSTEM
81521193 GAGE GP - ( AIR CLEANER )
PART OF 81571678 , 81531434 AIR CLEANER MOUNTING GP ( C.M.T. )

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81537012 1 INDICATOR
2 1 3B-6552 1 ELBOW
3 1 5L-3233 1 FITTING ( SAFETY )

2
3

GRAPHIC #1

102 AIR INLET AND EXHAUST SYSTEM 1 of 1


AIR INLET AND EXHAUST SYSTEM
81531434 AIR CLEANER MOUNTING GP ( C.M.T. )
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 81531316 2 AIR CLEANER GP 104
2 1 81536209 1 HOSE
3 1 5P-3860 4 CLAMP
Y 4 1 81521193 2 GAGE GP ( AIR CLEANER ) 102
5 1 81536210 1 HOSE
6 1 4B-4043 8 BOLT
7 1 4D-3704 8 WASHER
8 1 0S-1588 8 BOLT
9 1 9L-9132 16 WASHER
10 1 1D-4717 8 NUT
11 1 81539460 1 BRACKET
12 1 81539461 1 BRACKET
Y - SEPARATE ILLUSTRATION

A B

8-9-10

11
12

1
2 3 5

6-7 VIEW - A VIEW - B

GRAPHIC #1

1 of 1 AIR INLET AND EXHAUST SYSTEM 103


AIR INLET AND EXHAUST SYSTEM
81531316 CLEANER GP - AIR ( B.S.C. )
PART OF 81531434 AIR CLEANER MOUNTING GP ( C.M.T. )

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81539313 1 MAIN BODY AS.
2 1 81536171 1 ELEMENT
3 1 81535100 1 WINGNUT
4 1 81539314 1 COVER
5 1 81536172 1 SEAL - O - RING
6 1 81539459 1 WASHER
7 1 5M-6214 2 PLUG

5
1
2

4
7

GRAPHIC #1

104 AIR INLET AND EXHAUST SYSTEM 1 of 1


FUEL SYSTEM
81591039 DRAIN GP-FUEL
S / N : 5AGGS00645-500 kVA,5AGGS00651-600 kVA
PART OF 81572471-500 kVA,81572468-600 kVA GENSET(NC/EC) PACKAGE ARRANGEMENT

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 9B-4202 1 CLOCK
2 1 81575021 1 PIPE-STUB
3 1 1B-5174 1 PLUG-PIPE
4 1 6B-9081 1 BUSHING-REDUCING

1 4
2
3

SECTION A-A

GRAPHIC #1

1 of 1 FUEL SYSTEM 105


FUEL SYSTEM
4N-6925 FILTER GP - FUEL
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1R-0749 2 FILTER AS.
2 1 6N-2946 1 BASE AS.
9S-4167 2 STUD
9S-8004 1 PLUG
6V-5049 1 SEAL
3 1 9S-4191 2 PLUG
4 1 6V-5049 2 SEAL

4 3

4
3

GRAPHIC #1

106 FUEL SYSTEM 1 of 1


FUEL SYSTEM
267-1704 LINES GP - DRAIN (OIL)
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 9B-4202 1 COCK
2 1 1B-5174 1 PLUG-PIPE
3 1 3B-7745 1 NIPPLE-CLOSE
4 1 6B-9081 1 BUSHING-REDUCING

4
1

GRAPHIC #1

1 of 1 FUEL SYSTEM 107


FUEL SYSTEM
81561657 LINES GP - FUEL INJECTION
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 6I-0349 1 LINES GP 110
Y 2 1 6I-0350 1 LINES GP 112
3 1 1S-0004 1 SEAL
4 1 068-8438 1 SPACER
5 1 5M-2894 1 WASHER
6 1 0S-1591 1 BOLT ( 3/8 )
7 1 5B-1484 1 NUT ( 3/4 )
8 1 9Y-3969 1 LINE AS.
9 1 7W-7043 1 NOZZLE AS.
10 1 7W-2315 1 RETAINER
11 1 5P-8119 1 SEAL
12 1 6V-4314 1 SEAL
13 1 9Y-3359 1 CLAMP AS.
14 1 7C-6589 1 CLAMP
15 1 9Y-3357 1 CLAMP
16 1 9Y-3356 1 CLAMP
17 1 2A-4639 1 BOLT ( 3/8 )
18 1 9X-6458 1 WASHER
19 1 104-3039 1 SCREW AS. ( NO 10 )
20 1 4B-4274 1 WASHER
21 1 7C-6591 1 CLAMP
22 1 7C-7747 1 CLAMP
23 1 6I-0347 1 BRACKET AS.
Y - SEPARATE ILLUSTRATION

108 FUEL SYSTEM 1 of 2


FUEL SYSTEM
81561657 LINES GP - FUEL INJECTION (Contd.)

A A
CYL NO. 11 CYL NO. 9 CYL NO. 7 CYL NO. 5 CYL NO. 3 CYL NO. 1

23

12

5-17

C C 4-5-6
17-18

D
CYL NO. 12 CYL NO. 10 CYL NO. 8 CYL NO. 6 CYL NO. 4 CYL NO. 2
B B

19-20-21-22

1
VIEW A-A
2

19 VIEW B-B
16

9
11
13 10
15

8
SECTION D-D

VIEW C-C 14
GRAPHIC #1

2 of 2 FUEL SYSTEM 109


FUEL SYSTEM
6I-0349 LINES GP - FUEL INJECTION
PART OF 81561657 LINES GP - FUEL INJECTION

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4P-7801 1 LINES AS.
2 1 4P-7805 1 LINES AS.
3 1 4P-7809 1 LINES AS.
4 1 4P-7807 1 LINES AS.
5 1 4P-7803 1 LINES AS.
6 1 4P-7811 1 LINES AS.
7 1 5P-4939 11 SCREW ( NO 10 )
8 1 1W-9168 5 CLAMP
9 1 1W-9169 6 CLAMP
10 1 4P-3677 1 CLAMP
11 1 4P-3678 1 CLAMP
12 1 7C-6525 4 CLAMP
13 1 7C-6589 2 CLAMP
14 1 7C-7747 3 CLAMP
15 1 7C-6591 1 CLAMP
16 1 101-2732 1 BRACKET AS.
17 1 104-3039 6 SCREW AS. ( NO 10 )
18 1 124-7102 1 BRACKET AS.
19 1 1W-9167 5 CLAMP AS.
1W-9168 1 CLAMP
9L-9159 1 SPACER
20 1 117-7117 1 PLATE
21 1 4B-4274 2 WASHER
22 1 3B-4502 2 LOCKWASHER
23 1 7M-9831 2 SCREW ( NO 10 )

110 FUEL SYSTEM 1 of 2


7-12-13 6

2 of 2
14
6I-0349

GRAPHIC #1
7-8-9

17

17 18

19

17

19
8
LINES GP - FUEL INJECTION

SECTION A-A 7-10-11

15-14-7
19-20-9-21-22-23 12
FUEL SYSTEM
(Contd.)

16
4 17
3 5 A

2
1

A
7-8-9

FUEL SYSTEM
111
FUEL SYSTEM
6I-0350 LINES GP - FUEL INJECTION
PART OF 81561657 LINES GP - FUEL INJECTION

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4P-7812 1 LINES AS.
2 1 4P-7810 1 LINES AS.
3 1 4P-7808 1 LINES AS.
4 1 4P-7806 1 LINES AS.
5 1 4P-7804 1 LINES AS.
6 1 4P-7802 1 LINES AS.
7 1 5P-4939 13 SCREW ( NO 10 )
8 1 1W-9168 1 CLAMP
9 1 1W-9169 1 CLAMP
10 1 7C-6591 2 CLAMP
11 1 7C-7747 2 CLAMP
12 1 7C-6525 3 CLAMP
13 1 7C-6589 3 CLAMP
14 1 4P-3677 1 CLAMP
15 1 4P-3678 1 CLAMP
16 1 9N-3388 3 SCREW AS. ( NO 10 )
17 1 9Y-3380 1 BRACKET
18 1 7C-6528 1 BRACKET
19 1 9Y-3357 2 CLAMP
20 1 102-9228 2 CLAMP AS.
7S-2412 1 ROD
21 1 7M-9831 1 SCREW ( NO 10 )
22 1 101-2731 1 PLATE AS.
23 1 6I-4811 2 DAMPER
24 1 6I-4812 1 CLAMP
25 1 6D-3848 1 WASHER
26 1 6N-5124 1 CLAMP
27 1 7N-4417 1 CLAMP AS.
6N-5125 1 CLAMP
9L-9159 1 SPACER
28 1 6H-9954 2 SCREW AS.

112 FUEL SYSTEM 1 of 2


2 of 2
6I-0350

GRAPHIC #1
18
22
23
17

A A
24
21-25

SECTION A-A

19-20-7
LINES GP - FUEL INJECTION

7-12-13
7-10-11
12-13-16 7-19-20
2 10-11-16
FUEL SYSTEM

1 7-14-15 3 4 5
(Contd.)

7-8-9
28-26-27

FUEL SYSTEM
113
FUEL SYSTEM
81571196 LINES GP - FUEL FILTER
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 5M-2894 13 WASHER
2 1 6N-3797 1 BLOCK
3 1 2P-7214 2 ELBOW
4 1 3J-1907 8 SEAL
5 1 0S-1588 1 BOLT
6 1 1D-4717 4 NUT
7 1 81579141 1 BRACKET
8 1 030-7947 3 ELBOW
9 1 9S-4191 1 PLUG
10 1 9S-4182 1 PLUG
11 1 3J-7354 3 SEAL
12 1 81538028 1 HOSE AS.
13 1 7J-4026 1 ELBOW
14 1 81528030 1 HOSE AS.
15 1 6K-0806 3 STRAP
16 1 81538027 1 HOSE AS.
17 1 81528020 1 HOSE AS.
18 1 7D-7233 1 CLIP
19 1 0S-1591 3 BOLT
20 1 6K-9194 1 ELBOW
21 1 030-7942 1 ELBOW
22 1 4W-1968 1 DAMPER
23 1 6V-8349 1 TEE
24 1 8M-2773 1 CLIP
25 1 2W-0992 1 BRACKET
26 1 1A-2029 2 BOLT
27 1 0S-1587 2 BOLT
28 1 3B-1915 2 BOLT

114 FUEL SYSTEM 1 of 3


FUEL SYSTEM
81571196 LINES GP - FUEL FILTER (Contd.)

4-8

11-23

18

16

A A

4-13 12
17

15
CYLINDER HEAD

1-30-31

14

FUEL FILTER

GRAPHIC #1

2 of 3 FUEL SYSTEM 115


FUEL SYSTEM
81571196 LINES GP - FUEL FILTER (Contd.)

11-22
24

1-25

15

15

1-19
4-21

4-8-20

CYLINDER
HEAD

25
29

1-6-19 1-19
1-28 1-5-6

2 3-4

10-11 4-8
9-4 3-4

VIEW A-A

GRAPHIC #1

116 FUEL SYSTEM 3 of 3


FUEL SYSTEM
7N-8243 LINES GP - DRAIN
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 5P-0756 1 TUBE ( 9 DM )
2 1 2B-2404 1 CLIP

FUEL TRANSFER PUMP


SEAL BLEED

GRAPHIC #1

1 of 1 FUEL SYSTEM 117


FUEL SYSTEM
4W-8296 PUMP GP - GOVERNOR
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 4N-1101 1 PUMP GP 119
Y 2 1 7W-7132 1 GOVERNOR GP 122
3 1 7N-1295 1 SPRING
4 1 5N-4185 2 WASHER
5 1 5L-7812 2 BOLT
6 1 4N-1868 1 GASKET
7 1 4W-6068 1 PUMP GP
Y 8 1 4N-4267 1 CONTROL GP 135
9 1 4N-1104 1 GASKET
10 1 7B-4948 1 COVER
11 1 7B-4910 1 GASKET
Y 12 1 9Y-3336 1 FASTENER GP 136
Y - SEPARATE ILLUSTRATION

15

16 13

9-10

A A
VIEW A-A

8 17

11

12

14

GRAPHIC #1

118 FUEL SYSTEM 1 of 1


FUEL SYSTEM
4N-1101 PUMP GP
PART OF 4W-8296 PUMP GP - GOVERNOR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 5M-6213 1 PLUG
Y 2 1 4W-5477 1 PUMP GP 120
3 1 4N-1091 1 HOUSING AS.
4N-1095 1 HOUSING
2D-8576 1 BEARING
4 1 4N-7437 1 PLUG
5 1 7J-0204 1 SEAL
6 1 9S-9332 1 FITTING
7 1 4N-1098 1 SHAFT AS.
4N-1102 1 GEAR
4N-1099 1 SHAFT
8 1 4N-1105 1 GASKET
9 1 0S-1617 2 BOLT
10 1 5M-6214 2 PLUG
Y - SEPARATE ILLUSTRATION

10

A 4-5

6
7
8

A SECTION A-A

GRAPHIC #1

1 of 1 FUEL SYSTEM 119


FUEL SYSTEM
4W-5477 PUMP GP
PART OF 4N-1101 PUMP GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1J-9671 1 SEAL
2 1 7S-4440 1 BOLT
3 1 4N-7465 1 GASKET
4 1 6N-1069 1 SPRING
5 1 2W-3294 1 PLUNGER AS.
2W-3295 1 PLUNGER
6 1 2B-2694 3 BOLT
7 1 6V-8977 1 SEAL
8 1 4N-1116 1 SHAFT AS.
1 4N-1118 1 SHAFT
1 4N-1119 1 GEAR
9 1 5J-5314 3 BOLT
10 1 6J-2419 1 SEAL
11 1 2F-8616 1 NUT
12 1 8S-1925 1 GEAR
13 1 3H-1489 1 KEY
Y 14 1 4W-5476 1 BODY AS. 121
15 1 4N-1119 1 GEAR
16 1 7N-6128 1 COVER
17 1 3K-8460 1 PLUG
18 1 4B-4863 2 WASHER
Y - SEPARATE ILLUSTRATION

3-2

A
18
17-1

6
7 8

16
SECTION A-A
14
15

10

12

13
GRAPHIC #1 11

120 FUEL SYSTEM 1 of 1


FUEL SYSTEM
4W-5476 BODY ASSEMBLY
PART OF 4W-5477 PUMP GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7S-4433 1 FERRULE
2 1 4N-1121 1 BODY
3 1 6V-8977 1 SEAL
4 1 5P-9294 1 SEAL
5 1 4N-7357 1 BEARING
6 1 1W-6177 1 SHAFT
7 1 8F-5186 1 BUSHING
Y 8 1 7E-5346 1 VALVE AS. 133
Y - SEPARATE ILLUSTRATION

3
6

5
A

1
8

SECTION A-A

GRAPHIC #1

1 of 1 FUEL SYSTEM 121


FUEL SYSTEM
7W-7132 PUMP GP
PART OF 4W-8296 PUMP GP - GOVERNOR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 2 4W-6070 1 PLATE GP 125
2 2 9S-8008 1 PLUG
3 2 3D-2824 1 SEAL
4 2 9S-4182 1 PLUG
Y 5 2 7N-7622 1 HOUSING AS. 131
6 2 6N-8793 1 SPRING
7 2 6N-9461 1 GASKET
8 2 8F-8178 2 BOLT
9 2 3L-5987 1 COVER
Y 10 2 7N-6535 1 ADAPTER GP 132
11 2 7N-6531 1 GASKET
12 2 7N-6530 1 PLATE AS.
2S-7316 1 DOWEL
7C-5026 1 PLATE
13 2 2H-0191 1 BOLT
14 2 8L-4155 1 SCREW
15 2 1B-4201 1 NUT
16 2 4J-8265 1 NUT
17 2 9M-1974 7 WASHER
18 2 7E-8699 1 COVER
19 2 7E-6073 1 BOLT
20 2 7N-6528 1 COLLAR
21 2 5P-6945 1 BOLT
22 2 4B-9747 1 WASHER
23 2 5L-8992 1 COVER
24 2 5L-8991 1 GASKET
25 2 2W-9780 1 PIN AS.
26 2 6L-1597 2 GASKET
27 2 4W-7654 1 BOLT
28 2 3J-7354 1 SEAL
29 2 8L-4308 1 BOLT
30 2 4N-1870 1 GASKET
31 2 6N-8780 1 STOP
32 2 6N-9040 1 DRIVE AS.
6D-9953 1 PIN
6N-8858 1 YOKE
6N-9043 1 YOKE
6N-9152 2 SPRING
33 2 9N-2428 1 RIVET CNTRS
34 2 7N-0658 1 SCREW ( LOW-IDLE )
35 2 8T-2604 2 SEAL
36 2 1N-4656 1 SHAFT
37 2 4N-5485 1 BODY
38 2 4N-5484 2 VALVE
39 2 6H-9691 2 SEAL
40 2 5F-9144 1 SEAL
41 2 0S-1594 1 BOLT
42 2 1D-4540 4 BOLT
43 2 2S-7905 1 PLUG
Y 44 2 2W-1493 1 LEVER AS. 134

122 FUEL SYSTEM 1 of 3


FUEL SYSTEM
7W-7132 PUMP GP (Contd.)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
45 2 1F-4205 1 LEVER
46 2 1B-8704 1 KEY
47 2 5P-0537 4 WASHER
48 2 0S-1618 2 BOLT
49 2 6N-3504 1 SEAT
50 1 1B-4330 2 NUT
51 2 8H-9204 2 WASHER
52 2 5P-1275 3 WIRE
53 2 8S-8158 1 SEAL
54 2 5M-2894 1 WASHER
Y - SEPARATE ILLUSTRATION

51
29-17

35 42-17 48-17

33

A B

34
A

43
B

39 40
37 C C
35 38
41
51

36

GRAPHIC #1

2 of 3 FUEL SYSTEM 123


FUEL SYSTEM
7W-7132 PUMP GP (Contd.)
8-47-50
14-15 9
13 12 26

11

20
10

21-22
23

7 26
19
24 18
6
16-54
E E

D D
40

27
5
4-28

25
2-3

30

31

32 1

SECTION A-A

48-17

38
44
45
46
39
53
SECTION B-B 52

SECTION E-E
SECTION C-C SECTION D-D
GRAPHIC #2

124 FUEL SYSTEM 3 of 3


FUEL SYSTEM
4W-6070 PLATE GP - GOVERNOR
PART OF 7W-7132 PUMP GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 4W-2169 1 PLATE AS. 126
2 1 6N-8783 1 GEAR
3 1 6N-7818 1 LOCK
4 1 6I-3767 1 SEAT
5 1 8M-6393 1 RING
6 1 8L-8500 1 BEARING
7 1 6I-2138 1 SPACER
8 1 6H-9691 1 SEAL
9 1 6I-2137 1 BOLT
Y 10 1 4N-6408 1 PISTON AS. 127
11 1 6N-1777 1 SPRING
12 1 6I-2139 1 GUIDE
13 1 3E-4366 1 RING
14 1 7N-2351 1 PIN
15 1 6I-0287 1 DOWEL
Y 16 1 4N-1808 1 WEIGHT AS. 128
17 1 5P-5601 2 SEAL
Y 18 1 6N-1947 1 PISTON AS. 129
19 1 3D-2824 1 SEAL
20 1 9S-8008 1 PLUG
21 1 7N-1017 1 RING
22 1 034-4160 2 BOLT
23 1 4W-7653 1 BOLT
Y 24 1 9N-3323 1 BRACKET AS. 130
Y - SEPARATE ILLUSTRATION

22
10

11
9

8 12 VIEW A-A
13
7
6 15
4 21
2
3 16
19-20
17
1
18

5
17
23
14

24

A A
GRAPHIC #1 RACK SHUT-OFF

1 of 1 FUEL SYSTEM 125


FUEL SYSTEM
4W-2169 PLATE ASSEMBLY
PART OF 4W-6070 PLATE GP - GOVERNOR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-3175 1 DOWEL
2 1 4W-2171 1 PLATE
3 1 7N-0579 1 BEARING
4 1 4N-0898 1 DOWEL
5 1 9M-2089 1 DOWEL

5 4

GRAPHIC #1

126 FUEL SYSTEM 1 of 1


FUEL SYSTEM
4N-6408 PISTON ASSEMBLY - DASHPOT
PART OF 4W-6070 PLATE GP - GOVERNOR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-6403 1 SEAT
2 1 4N-6407 1 SPOOL
3 1 4N-6406 1 RING
4 1 4N-6404 1 RING

3
2

GRAPHIC #1

1 of 1 FUEL SYSTEM 127


FUEL SYSTEM
4N-1808 WEIGHT ASSEMBLY - GOVERNOR
PART OF 4W-6070 PLATE GP - GOVERNOR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2N-0477 2 WEIGHT
2 1 1S-5440 2 DOWEL
3 1 4N-0632 1 GEAR

GRAPHIC #1

128 FUEL SYSTEM 1 of 1


FUEL SYSTEM
6N-1947 PISTON GP - GOVERNOR SERVO
PART OF 4W-6070 PLATE GP - GOVERNOR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4N-1807 1 CYLINDER
2 1 8N-6983 1 SLEEVE
3 1 5P-9757 1 SEAL
4 1 8N-6979 1 PISTON AS.
8N-6980 1 PISTON
7S-8445 1 VALVE

GRAPHIC #1

1 of 1 FUEL SYSTEM 129


FUEL SYSTEM
9N-3323 BRACKET ASSEMBLY
PART OF 4W-6070 PLATE GP - GOVERNOR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6N-2501 1 BRACKET
2 1 2S-7316 1 DOWEL
3 1 7W-7129 1 LEVER

GRAPHIC #1

130 FUEL SYSTEM 1 of 1


FUEL SYSTEM
7N-7622 HOUSING ASSEMBLY - GOVERNOR
PART OF 7W-7132 PUMP GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 8N-5567 1 HOUSING AS.
7N-7623 1 HOUSING
9S-0798 1 BEARING
8S-0134 1 BEARING
2 1 4N-8140 1 GUIDE
3 1 9S-8001 1 PLUG
4 1 4J-7533 1 SEAL
5 1 9Y-5887 1 SEAL

5
1

SECTION A-A

3-4

GRAPHIC #1

1 of 1 FUEL SYSTEM 131


FUEL SYSTEM
7N-6535 ADAPTER GP - GOVERNOR
PART OF 7W-7132 PUMP GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7N-6532 1 LEVER
2 1 0S-1614 2 BOLT
3 1 1S-7984 1 BEARING
4 1 5P-0796 2 SEAL
5 1 4N-0951 1 SHAFT
6 1 1K-4703 1 WASHER
7 1 7N-6534 1 ADAPTER
8 1 7N-6533 1 LEVER
9 1 3P-0009 1 INSULATOR
10 1 1S-7336 2 LOCK
11 1 5M-6228 1 BEARING
12 1 2A-0762 2 BOLT
Y 13 1 7E-5346 1 VALVE AS. 133
Y - SEPARATE ILLUSTRATION

2
12
3
4
11

10
6
A A

7 13

SECTION A-A
GRAPHIC #1

132 FUEL SYSTEM 1 of 1


FUEL SYSTEM
7E-5346 VALVE ASSEMBLY
PART OF 7N-6535 ADAPTER GP - GOVERNOR , 4W-5476 BODY ASSEMBLY

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7E-2981 1 SPRING
2 1 7E-5347 1 DISC
3 1 7E-2983 1 BODY
4 1 7E-2984 1 CAGE

GRAPHIC #1

1 of 1 FUEL SYSTEM 133


FUEL SYSTEM
2W-1493 LEVER ASSY - GOVERNOR CONTROL (MED)
PART OF 7W-7132 PUMP GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2W-1491 1 LEVER
2 1 9M-9788 1 PLUNGER
3 1 7M-7316 1 SPRING
4 1 5H-1351 1 PIN

GRAPHIC #1

134 FUEL SYSTEM 1 of 1


FUEL SYSTEM
4N-4267 CONTROL GP - TORQUE
PART OF 4W-8296 PUMP GP - GOVERNOR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4F-7957 2 BOLT
2 1 9M-6292 1 LOCK
3 1 8M-9062 1 RETAINER
4 1 1P-6452 1 INSULATOR
5 1 4N-4218 1 CONTACT
6 1 2S-7391 1 BAR
7 1 1P-9958 1 INSULATOR
8 1 3S-0602 1 RETAINER
9 1 9L-7235 1 SHIM

4 8
9
5

GRAPHIC #1

1 of 1 FUEL SYSTEM 135


FUEL SYSTEM
9Y-3336 FASTENER GP
PART OF 4W-8296 PUMP GP - GOVERNOR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 0S-1594 4 BOLT
2 1 0S-1591 2 BOLT
3 1 0S-1571 4 BOLT
4 1 0L-1143 1 BOLT
5 1 053-2294 1 BOLT
6 1 3B-1915 4 BOLT

5
6
3

2
2

GRAPHIC #1

136 FUEL SYSTEM 1 of 1


FUEL SYSTEM
81531520 PUMP GP - FUEL PRIMING
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 1P-0436 1 GASKET
2 1 8C-6561 1 BOLT
3 1 7X-2501 1 BOLT
4 1 81523026 1 PUMP
5 1 8T-4224 1 WASHER
6 1 8T-4205 1 WASHER

2-5 3-6

VIEW - A

GRAPHIC #1

1 of 1 FUEL SYSTEM 137


FUEL SYSTEM
81591023 TANK GP - FUEL
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 5P-4868 4 CLAMP-BAND
2 1 81525211 6 SCREW
3 1 81572441 2 FILLER GP-BRTH
4 1 81591016 1 FUEL TANK
5 1 81599048 2 HOSE

A A

3 3

1-5
1-5

2
VIEW A-A

GRAPHIC #1

138 FUEL SYSTEM 1 of 1


FUEL SYSTEM
81571507 CONTROL GP GOVERNOR
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 8N-2365 1 CONTROL GP GOVERNOR 140
7N-8008 1 TOGGLE SWITCH AS.
6T-3631 2 NUT
6V-8374 6 SCREW
3L-8187 6 LOCKWASHER
6T-3632 1 LOCKWASHER
6T-3633 1 RING
81579406 1 WIRING HARNESS
Y - SEPARATE ILLUSTRATION

1 of 1 FUEL SYSTEM 139


FUEL SYSTEM
8N-2365 CONTROL GP - GOVERNOR
PART OF 81571507 CONTROL GP GOVERNOR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 4N-3828 1 CONTROL GP 142
2 1 4N-8112 2 BOLT
3 1 7F-4950 1 WASHER
4 1 5P-4116 1 WASHER
5 1 8T-4896 2 WASHER
6 1 3L-0593 1 SPACER
7 1 8T-4224 3 WASHER
8 1 8N-0078 1 BRACKET
9 1 8T-2502 1 BOLT
10 1 6V-8801 1 NUT
11 1 7X-2501 1 BOLT
12 1 8T-4205 5 WASHER
13 1 8N-0076 1 LEVER
14 1 7L-4186 2 ROD END
15 1 6S-4454 1 ROD
16 1 4F-2294 2 NUT
17 1 8T-9043 2 BOLT
18 1 8N-0077 1 PLATE
19 1 8H-0707 2 BOLT
20 1 6N-2812 1 SPACER
21 1 2D-6235 2 LOCKNUT
Y 22 1 4W-7773 1 MOTOR AS. 182
23 1 5P-7854 1 CLIP
24 1 1H-8289 4 SCREW
25 1 3K-9089 4 NUT
26 1 6D-2928 2 BOLT
Y - SEPARATE ILLUSTRATION

140 FUEL SYSTEM 1 of 2


2 of 2
GRAPHIC #1
SHUT OFF
1

2-6-7 2-3-4
LOW IDLE
22 23
8
GOVERNOR GP
25-26 9-5-10

11-12

13
8N-2365 CONTROL GP - GOVERNOR

HIGH IDLE

29-14-12-21
FUEL SYSTEM
(Contd.)

17-7
15

18

20 29-14-12-21
19
16
RIGHT HAND MOUNTING

FUEL SYSTEM
141
FUEL SYSTEM
4N-3828 CONTROL GP - GOVERNOR
PART OF 8N-2365 CONTROL GP - GOVERNOR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 4W-2541 1 SHAFT
2 1 4N-4523 1 HANDLE AS.
4N-4521 1 BAR
4N-4522 1 BAR
4N-9029 1 WASHER
5 1 8L-4282 1 HUB
3 1 4W-2542 1 SPRING
4 1 4N-4520 1 GUIDE
5 1 8L-4282 1 HUB
6 1 4N-4519 1 QUADRANT
7 1 6N-0775 1 RATCHET
8 1 5K-0605 1 PLUG

8
5

GRAPHIC #1

142 FUEL SYSTEM 1 of 1


FUEL SYSTEM
81571828 FILTER GP - FUEL
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 6N-6289 1 FILTER GP-FUEL 144
Y 81571819 1 LINES GP-FUEL FILTER 146
Y - SEPARATE ILLUSTRATION

1 of 1 FUEL SYSTEM 143


FUEL SYSTEM
6N-6289 FILTER GP - FUEL ( DUPLEX ) ( LH )
PART OF 81571828 FILTER GP - FUEL

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 5F-4899 3 BOLT
2 1 1R-0749 3 FILTER AS.
3 1 6N-6254 1 BASE AS. - FUEL FILTER
4 1 6N-6250 2 GASKET
5 1 6N-6259 1 BASE AS. - FUEL FILTER (DUPLEX)
6 1 6L-3428 2 SCREW-MACHINE
7 1 6L-4502 1 FILM-FUEL FILT.DUPLEX VALVE(LH)
8 1 7E-5346 1 VALVE AS.
7E-2981 1 SPRING
7E-5347 1 DISC
7E-2983 1 BODY
7E-2984 1 CAGE
9 1 6N-6300 1 BLOCK-JUNCTION
10 1 0S-1571 3 BOLT (HIGH TENSILE)
11 1 6N-6251 1 LEVER
12 1 4H-1641 1 PLN - SPRING
13 1 2K-8467 1 PIN - SPRING
14 1 6N-6252 1 VALVE-FUEL FILTER
15 1 2D-6642 1 BALL
16 1 2S-3992 1 SPRING
17 1 6N-6248 1 PLATE
18 1 2M-4453 2 SEAL-O-RING
19 1 030-7947 2 ELBOW
20 1 3J-1907 2 SEAL-O-RING
21 1 2M-9780 1 SEAL-O-RING
22 1 9S-8006 1 PLUG
23 1 3J-7354 2 SEAL O RING
24 1 5P-5528 2 ADAPTOR
25 1 2W-3687 2 INDICATOR
26 1 5M-2894 6 WASHER
27 1 5M-6213 2 PLUG

144 FUEL SYSTEM 1 of 2


FUEL SYSTEM
6N-6289 FILTER GP - FUEL ( DUPLEX ) ( LH ) (Contd.)

19-20
27

1-26

7 4
B
5 A
3 8
4
9
10-26

6 A

19
17
18
20
15-16 24
25
14
21 23
13
22
12

11
DETAIL - B

SECTION A-A 18

GRAPHIC #1

2 of 2 FUEL SYSTEM 145


FUEL SYSTEM
81571819 LINES GP - FUEL FILTER ( DUPLEX )
PART OF 81571828 FILTER GP - FUEL

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 5M-2894 16 WASHER
2 1 2W-0992 1 BRACKET
3 1 2P-7214 1 ELBOW
4 1 3J-1907 5 SEAL
5 1 3B-1915 3 BOLT
6 1 1D-4717 7 NUT
7 1 81579141 1 BRACKET
8 1 030-7947 2 ELBOW
9 1 0S-1587 2 BOLT
10 1 0L-1351 1 BOLT
11 1 3J-7354 2 SEAL
12 1 81538028 1 HOSE AS.
13 1 7J-4026 1 ELBOW
14 1 81528030 1 HOSE AS.
15 1 6K-0806 3 STRAP
16 1 81538027 1 HOSE AS.
17 1 81528020 1 HOSE AS.
18 1 7D-7233 1 CLIP
19 1 0S-1591 1 BOLT
20 1 6K-9194 1 ELBOW
21 1 030-7942 1 ELBOW
22 1 4W-1968 1 DAMPER
23 1 6V-8349 1 TEE
24 1 8M-2773 1 CLIP
25 1 0S-1608 1 BOLT
26 1 6H-7127 1 LUG
27 1 81579198 1 MOUNTING PAD
28 1 1M-0644 4 BOLT

146 FUEL SYSTEM 1 of 2


FUEL SYSTEM
81571819 LINES GP - FUEL FILTER ( DUPLEX ) (Contd.)

24
22-11 10-1
23-11
8-4 15

15

1-19
B

18
B

21-4
17 15
8-4-20

1-6-27-28 A
A 16 2
9

12-14
7

16 17 5-6-1 3-4-12 25-26

13-4-14
VIEW A-A

VIEW B-B

GRAPHIC #1

2 of 2 FUEL SYSTEM 147


FUEL SYSTEM
81591071 WATER SEPARATOR GP AND MOUNTING GP
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 81531400 1 WATER SEPARATOR AS 150
2 1 81539495 1 BRACKET
3 1 2M-9780 2 SEAL-O-RING
4 1 81535045 2 CONNECTOR
5 1 003-2143 2 ELBOW
6 1 2L-3331 3 UNION
7 1 81528016 1 HOSE AS
8 1 1B-7182 2 BOLT
9 1 9N-0869 4 WASHER
10 1 1D-4716 2 NUT
11 1 0S-1589 2 BOLT
12 1 81535042 2 SQ. TAPER WASHER
13 1 1D-4720 2 NUT
14 1 81599030 1 HOSE AS
15 1 003-2143 1 ELBOW
16 1 1A-2029 2 BOLT
17 1 5M-2894 2 WASHER
18 1 2N-8037 1 ELBOW
19 1 81528023 1 HOSE AS
20 1 8L-3282 1 CONNECTOR
21 1 81531174 1 PRIMARY FUEL FILTER
22 1 81538047 1 HOSE AS
23 1 81526053 6 STRAP
26 1 003-2143 2 ELBOW
27 1 5B-4855 1 BUSH
28 1 3B-7255 1 BUSH
Y - SEPARATE ILLUSTRATION

148 FUEL SYSTEM 1 of 2


FUEL SYSTEM
81591071 WATER SEPARATOR GP AND MOUNTING GP (Contd.)

FUEL TO ENGINE
16-17 RETURN FUEL FROM ENGINE

15
18
IN OUT
6
IN OUT 6

7 19

20
3-4 6 5
21
8-9-10

OUT IN
22
2
14
1
11-12-13

DRAIN

FROM FUEL TANK

TO FUEL TANK
RIGHT SIDE VIEW OF ENGINE

23 27-28

26

GRAPHIC #1

2 of 2 FUEL SYSTEM 149


FUEL SYSTEM
81531400 WATER SEPARATOR ASSEMBLY
PART OF 81591071 WATER SEPARATOR GP AND MOUNTING GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81536147 1 GASKET - COVER
2 1 81580060 1 O-RING

DECAL

REDLINE

DRAIN

GRAPHIC #1

150 FUEL SYSTEM 1 of 1


STARTING AND ELECTRICAL SYSTEM
81571050 BATTERY AND CABLE ASSEMBLY
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81577023 2 BATTERY
81577002 1 CABLE AS.
81577021 1 CABLE AS.
81526053 4 CABLE STRAP
4S-4455 4 CABLE CLAMPS
81577022 1 CABLE AS.
0S-0509 4 BOLT
5M-2894 4 WASHER
81577087 1 BATTERY COVER
81577090 4 STRAP
8T-5391 4 HE. BOLT
9M-1974 4 WASHER
81579139 1 BATTERY STAND
81535093 4 HEX BOLT
81525023 4 WASHER

1 of 1 STARTING AND ELECTRICAL SYSTEM 151


STARTING AND ELECTRICAL SYSTEM
1W-6401 GAGE GP - FUEL
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 2W-3687 1 INDICATOR
2 1 3B-6552 1 ELBOW
3 1 3Y-2888 1 CONNECTOR
4 1 3J-1907 1 SEAL

GRAPHIC #1

152 STARTING AND ELECTRICAL SYSTEM 1 of 1


STARTING AND ELECTRICAL SYSTEM
81561528 MOTOR GP - ELECTRIC START ( 24 VOLTS )
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 4N-1062 1 MOTOR GP - ELECTRIC START 153
Y - SEPARATE ILLUSTRATION

4N-1062 MOTOR GP - ELECTRIC STARTING


PART OF 81561528 MOTOR GP - ELECTRIC START

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 8S-2332 3 BOLT
Y 2 1 207-1564 1 MOTOR GP 154
3 1 4H-7869 1 GASKET
4 1 9F-4337 1 WIRE AS.
Y - SEPARATE ILLUSTRATION

2 3 4
1

GRAPHIC #1

1 of 1 STARTING AND ELECTRICAL SYSTEM 153


STARTING AND ELECTRICAL SYSTEM
207-1564 MOTOR GP - ELECTRIC STARTING BASIC
PART OF 4N-1062 MOTOR GP - ELECTRIC STARTING

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 3T-3434 6 PLUG
2 1 7T-3279 1 HOUSING AS.
3 1 8T-8566 1 TERMINAL AS.
4 1 6V-8188 4 NUT - FULL 1/2 - 13
5 1 7X-0562 4 WASHER - HARD
6 1 3T-3422 1 WIRE AS - STARTER
7 1 7T-3278 1 HOLDER AS - BRUSH
8 1 7T-3277 1 COIL AS - FIELD
9 1 7T-3454 1 INSULATOR
10 1 7T-3271 1 CONNECTOR
11 1 7T-3451 1 INSULATOR - TERM
12 1 8T-8569 1 INSULATOR - TERM
13 1 5S-7349 4 BOLT 1/4 - 20
14 1 8T-4205 4 WASHER - HARD
15 1 8H-1141 4 SHOE - POLE
16 1 3F-0379 8 SCREW - MACHINE 3/8 - 24
17 1 7T-3276 1 ARMATURE AS - 24 V
18 1 7T-3973 1 HOUSING AS. - LEVER
19 1 4M-1831 1 PLUG - STARTER
20 1 7L-2894 1 GASKET
21 1 036-9823 5 BOLT 1/4 - 28
22 1 6N-3826 1 DRIVE AS. - MOTOR
23 1 7T-3974 1 HOUSING AS. - DRIVE
24 1 7X-3373 6 BOLT 5/16 - 18
25 1 193-8570 1 SOLENOID AS.
26 1 6V-8378 2 NUT 10 -32
27 1 8F-1434 2 LOCKWASHER - #10
28 1 8T-0328 2 WASHER - HARD
29 1 8T-9884 1 INSULATOR KIT
30 1 8C-3655 1 BRUSH KIT
31 1 7T-3268 1 LEVER KT - STARTER
- 1 7T-3267 1 BUSHING KIT
- 1 207-1556 1 MOTOR GP - ELEC - C
- 1 3T-7016 - REQUIREMENTS

154 STARTING AND ELECTRICAL SYSTEM 1 of 2


STARTING AND ELECTRICAL SYSTEM
207-1564 MOTOR GP - ELECTRIC STARTING BASIC (Contd.)

24

26-27-28
22
23
19-20

VIEW A-A
10
31-18

21

4-5

4-5
8-9

26-27-28
13-14

16
25

17
15
11-12-13-14

30-7
A

2
6

5-4

29-3

GRAPHIC #1

2 of 2 STARTING AND ELECTRICAL SYSTEM 155


STARTING AND ELECTRICAL SYSTEM
81561265 MOUNTING GP - ALTERNATOR
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 81527068 1 CHARG. ALTERNATOR 157
2 1 81539144 1 SPACER
3 1 81539148 1 BLOCK
4 1 6N-2723 1 SUPPORT
5 1 8D-1251 1 BOSS
6 1 9M-8460 1 ROD
7 1 0S-1590 1 BOLT ( 3/8" - 16 )
8 1 1A-5964 2 BOLT ( 3/8" - 16 )
9 1 0S-1595 1 BOLT ( 1/2" - 13 )
10 1 2A-1531 1 BOLT ( 1/2" - 13 )
11 1 1D-4586 1 BOLT ( 5/8" - 11 )
12 1 1D-4719 1 NUT
13 1 1D-4720 3 NUT
14 1 5M-2894 1 WASHER
15 1 5P-8245 1 WASHER
16 1 2M-0849 2 WASHER
17 1 5P-8247 2 WASHER
18 1 9L-6639 1 V' - BELT
19 1 81569094 1 PULLEY

6
3
9-15
13 A
A

18-19
7-14

10-12-16 1
2
4
8
11-13-17 5

VIEW A-A
GRAPHIC #1

156 STARTING AND ELECTRICAL SYSTEM 1 of 1


STARTING AND ELECTRICAL SYSTEM
81527068 CHARGING ALTERNATOR
PART OF 81561265 MOUNTING GP - ALTERNATOR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81580138 1 BRACKET AS. - DE
2 1 81580139 1 BRACKET AS. - NDE
3 1 81580140 1 FAN AS.
4 1 81580141 1 STATOR AS.
5 1 81580142 1 ROTOR AS.
6 1 81580143 1 BEARING
7 1 81580144 1 BEARING
8 1 81580145 1 AUX DIODE SUPPORT AS.
9 1 81580146 1 ELEC REGULATOR AS.
10 1 81580160 1 FRP-PROTECTION COVER-MOULDED
11 1 81580148 1 CARBON BRUSH SET AS.
12 1 81580149 1 DIODE SUPPORT AS.
13 1 81580150 2 FUSE LINK AS.
14 1 81580151 4 THRO PIN - SHORT

2
4
1-6

13
5-7
10
9-11

13

14

3
12 8

GRAPHIC #1

1 of 1 STARTING AND ELECTRICAL SYSTEM 157


STARTING AND ELECTRICAL SYSTEM
8N-5626 MOUNTING GP - CONTACTOR
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 8N-4244 1 ADAPTER
2 1 4L-9337 2 BOLT
3 1 8T-4896 2 WASHER
4 1 4J-0523 1 SEAL
5 1 4J-0522 1 SEAL

2-3 4

GRAPHIC #1

158 STARTING AND ELECTRICAL SYSTEM 1 of 1


STARTING AND ELECTRICAL SYSTEM
81537093 SHUT-OFF GP - ELECT
PART OF 81591078 (500 kVA), 81591053 (600 kVA) BASIC ENGINE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 9X-1413 1 SOLENOID AS.
6V-8377 2 NUT
9B-7233 2 LOCKWASHER
2 1 8L-3873 1 GASKET
3 1 7N-9845 1 SPRING
4 1 5B-9079 1 NUT
5 1 6N-4241 1 SHAFT
6 1 1W-9070 1 DIODE AS.

3 4
2
1
A

6
VIEW A-A

GRAPHIC #1

1 of 1 STARTING AND ELECTRICAL SYSTEM 159


STARTING AND ELECTRICAL SYSTEM
81591060 CONTROL GP
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 81591064 1 PANEL GP GSE 161
Y 81591065 1 HARNESS GP 165
Y 81577016 1 SENSOR GP 166
Y - SEPARATE ILLUSTRATION

81591061 CONTROL GP
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 81591097 1 PANEL GP GSE 169
Y 81591065 1 HARNESS GP 165
Y 81577016 1 SENSOR GP 166
Y - SEPARATE ILLUSTRATION

81591062 CONTROL GP
PART OF 81591076 PACKAGE ARR - 500 kVA GENSET (EC/NC)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 81591126 1 PANEL GP GSE 173
Y 81591120 1 HARNESS GP 178
Y 81577016 1 SENSOR GP 166
81591103 1 CABLE AS
Y - SEPARATE ILLUSTRATION

160 STARTING AND ELECTRICAL SYSTEM 1 of 1


STARTING AND ELECTRICAL SYSTEM
81591064 PANEL GP GSE
PART OF 81591060 CONTROL GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 81591066 1 POWER MODULE 162
2 1 133-6350 1 CONTROL & DISPLAY
3 1 81577064 10 FUSE LINK
4 1 4P-6407 1 FILM
5 1 101-0225 1 A/C TRANSFORMER BOX
6 1 81577065 3 FUSE
7 1 3E-6286 1 PLUG AS CONNECTOR
8 1 8T-8730 30 SOCKET
9 1 81577051 1 FUEL GAUGE
10 1 102-8806 1 RECEPTACLE AS CONNECTOR
11 1 8T-8729 8 PIN
Y - SEPARATE ILLUSTRATION

2-3-4-7-8

5-6-10-11
9

GRAPHIC #1

1 of 1 STARTING AND ELECTRICAL SYSTEM 161


STARTING AND ELECTRICAL SYSTEM
81591066 POWER MODULE
PART OF 81591064 PANEL GP GSE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81577045 1 HRC CONTROL FUSE BASES
81577067 1 HRC CONTROL FUSE LINK
81577705 1 INDICATING LAMP FOR SET RUNNING
81577704 1 INDICATING LAMP FOR LOAD ON
81577700 59 TERMINAL BLOCK, KUT6
81577036 1 ENGINE CONTROL SWITCH
81577044 1 POTENTIOMETER FOR VOLTAGE CONTROL
81537029 1 STARTER MOTOR MAG SWITCH
81527082 1 AUXILARY RELAY
81577039 1 CIRCUIT BREAKER, 63A
81577699 1 CIRCUIT BREAKER, 10A
81577083 1 GENERATOR FAULT RELAY
81577084 1 GENERATOR FAULT RELAY
81577476 1 3 PIN SOCKET ( MALE )
81577107 1 20 PIN SOCKET ( MALE )
81577709 2 DISTRIBUTION BLOCK
81597003 1 FILM
81577585 1 12 PIN SOCKET ( FEMALE )
81527049 1 TOGGLE SWITCH
81577192 1 EMERGENCY PUSH BUTTON
6A-3359 75 WIRE 16 AWG GREY COLOUR XLPE ( 75M )
6V-2744 6 WIRE 18 AWG SHIELDED WIRE XLPE ( 6M )
5P-4503 3 WIRE 8 AWG RED COLOUR XLPE ( 3M )
81577069 1 12 PIN SOCKET ( MALE )
81577844 1 TIMER

162 STARTING AND ELECTRICAL SYSTEM 1 of 3


STARTING AND ELECTRICAL SYSTEM
81591066 POWER MODULE (Contd.)

INTERNAL LAYOUT INTERNAL LAYOUT INTERNAL LAYOUT


SIDE VIEW REAR VIEW FRONT VIEW

2 of 3 STARTING AND ELECTRICAL SYSTEM 163


STARTING AND ELECTRICAL SYSTEM
81591066 POWER MODULE (Contd.)

164 STARTING AND ELECTRICAL SYSTEM 3 of 3


STARTING AND ELECTRICAL SYSTEM
81591065 HARNESS GP
PART OF 81591060,81591060 CONTROL GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81577053 1 WIRING HARNESS
81597005 1 WIRING HARNESS
81591067 2 EMERGENCY PUSH BUTTON
81577108 1 CONNECTOR PLUG ( 20 PIN )
81577477 1 CONNECTOR PLUG ( 3 PIN )
81577052 1 FUEL LEVEL SENSOR
81577026 1 WIRING HARNESS PM
81577070 1 CONNECTOR PLUG ( 12 PIN )
81577586 1 CONNECTOR PLUG ( 12 PIN )

1 of 1 STARTING AND ELECTRICAL SYSTEM 165


STARTING AND ELECTRICAL SYSTEM
81577016 SENSOR GP
PART OF 81591060, 81591061 & 81591062 CONTROL GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 111-3794 1 SENSOR AS-LEVEL
102-8803 1 RECEPTACLE KIT
8T-8729 3 PIN-CONNECTOR

81572586 SENSOR GP
PART OF 81591078 BASIC ENGINE-500 kVA, 81591053 BASIC ENGINE-600 kVA

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 216-8684 1 SENSOR GP-PRESSURE
2 102-0050 1 SENSOR GP-TEMPERATURE
3 106-0543 1 SENSOR GP-SPD
4 9X-0263 1 ADAPTOR
5 3B-7721 1 BUSHING-REDUCING
6 4B-4281 1 WASHER
7 3J-7354 1 SEAL-O-RING

166 STARTING AND ELECTRICAL SYSTEM 1 of 1


STARTING AND ELECTRICAL SYSTEM
81572612 SENSOR GP
S / N : 5AGGS00859-UP
PART OF 81591078 BASIC ENGINE - 500 kVA

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 246-8150 1 SENSOR GP-PRESSURE
2 1 246-8151 1 SENSOR GP-TEMPRATURE
3 1 106-0543 1 SENSOR GP-SPD-A
171-5349 1 STRAP
3E-3364 1 RECEPTACLE AS.
8T-8729 2 PIN
3E-3365 1 WEDGE
9X-1813 1 SLEEVE (14 cm)
4 1 3B-7721 1 BUSHING-REDUCING
5 1 4B-4281 1 WASHER

1 of 1 STARTING AND ELECTRICAL SYSTEM 167


MEMORANDA

MEMORANDA
STARTING AND ELECTRICAL SYSTEM
81591097 PANEL GP GSE
PART OF 81591061 CONTROL GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 81591098 1 POWER MODULE 170
2 1 118-2070 1 CONTROL & DISPLAY
3 1 81577064 10 FUSE LINK
4 1 4P-6407 1 FILM
5 1 118-0175 1 A/C TRANSFORMER BOX
6 1 81577065 3 FUSE
7 1 3E-6286 1 PLUG AS CONNECTOR
8 1 8T-8730 30 SOCKET
9 1 81577051 1 FUEL GAUGE
10 1 102-8806 1 RECEPTACLE AS CONNECTOR
11 1 8T-8729 8 PIN
Y - SEPARATE ILLUSTRATION

2-3-4-7-8

5-6-10-11
9

GRAPHIC #1

1 of 1 STARTING AND ELECTRICAL SYSTEM 169


STARTING AND ELECTRICAL SYSTEM
81591098 POWER MODULE
PART OF 81591097 PANEL GP GSE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81577045 1 HRC CONTROL FUSE BASES
81577067 1 HRC CONTROL FUSE LINK
81577705 1 INDICATING LAMP FOR SET RUNNING
81577704 1 INDICATING LAMP FOR LOAD ON
81577700 59 TERMINAL BLOCK, KUT6
81577036 1 ENGINE CONTROL SWITCH
81577044 1 POTENTIOMETER FOR VOLTAGE CONTROL
81537029 1 STARTER MOTOR MAG SWITCH
81527082 1 AUXILARY RELAY
81577039 1 CIRCUIT BREAKER, 63A
81577699 1 CIRCUIT BREAKER, 10A
81577083 1 GENERATOR FAULT RELAY
81577084 1 GENERATOR FAULT RELAY
81577476 1 3 PIN SOCKET ( MALE )
81577107 1 20 PIN SOCKET ( MALE )
81577709 2 DISTRIBUTION BLOCK
81597003 1 FILM
81577585 1 12 PIN SOCKET ( FEMALE )
81527049 1 TOGGLE SWITCH
81577192 1 EMERGENCY PUSH BUTTON
6A-3359 75 WIRE 16 AWG GREY COLOUR XLPE ( 75M )
6V-2744 6 WIRE 18 AWG SHIELDED WIRE XLPE ( 6M )
5P-4503 3 WIRE 8 AWG RED COLOUR XLPE ( 3M )
81577069 1 12 PIN SOCKET ( MALE )
81577112 1 KILOWATT RELAY
81577844 1 TIMER

170 STARTING AND ELECTRICAL SYSTEM 1 of 3


STARTING AND ELECTRICAL SYSTEM
81591098 POWER MODULE (Contd.)

INTERNAL LAYOUT INTERNAL LAYOUT INTERNAL LAYOUT


SIDE VIEW REAR VIEW FRONT VIEW

2 of 3 STARTING AND ELECTRICAL SYSTEM 171


STARTING AND ELECTRICAL SYSTEM
81591098 POWER MODULE (Contd.)

172 STARTING AND ELECTRICAL SYSTEM 3 of 3


STARTING AND ELECTRICAL SYSTEM
81591126 PANEL GP GSE
PART OF 81591062 CONTROL GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 81591127 1 POWER MODULE 174
2 1 133-6350 1 CONTROL & DISPLAY
3 1 81577064 10 FUSE LINK
4 1 4P-6407 1 FILM
5 1 101-0225 1 A/C TRANSFORMER BOX
6 1 81577065 3 FUSE
7 1 3E-6286 1 PLUG AS CONNECTOR
8 1 8T-8730 30 SOCKET
9 1 81577051 1 FUEL GAUGE
10 1 102-8806 1 RECEPTACLE AS CONNECTOR
11 1 8T-8729 8 PIN
Y - SEPARATE ILLUSTRATION

2-3-4-7-8

5-6-10-11
9

GRAPHIC #1

1 of 1 STARTING AND ELECTRICAL SYSTEM 173


STARTING AND ELECTRICAL SYSTEM
81591127 POWER MODULE
PART OF 81591126 PANEL GP GSE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81577019 1 TRIPLE POLE AIR CIRCUIT BRKR
81577012 1 EARTH LEAKAGE RELAY
81577020 3 RESIN CAST CURRENT TRANSFORMER
81577020 3 RESIN CAST CURRENT TRANSFORMER
81577706 1 KILOWATT HOUR METER
81577703 1 DIGITAL METER
81577045 4 HRC CONTROL FUSE BASES
81577142 3 HRC CONTROL FUSE LINKS
81577067 1 HRC CONTROL FUSE LINK
81577705 1 INDICATING LAMP FOR SET RUNNING
81577704 1 INDICATING LAMP FOR LOAD ON
81577700 59 TERMINAL BLOCK, KUT6
81577036 1 ENGINE CONTROL SWITCH
81577044 1 POTENTIOMETER FOR VOLTAGE CONTROL
81537029 1 STARTER MOTOR MAG SWITCH
81577082 1 AUXILARY RELAY
81577039 1 CIRCUIT BREAKER, 63A
81577699 1 CIRCUIT BREAKER, 10A
81577083 1 GENERATOR FAULT RELAY
81577084 1 GENERATOR FAULT RELAY
81577476 1 3 PIN SOCKET ( MALE )
81577107 1 20 PIN SOCKET ( MALE )
81577709 2 DISTRIBUTION BLOCK
81597003 1 FILM
81577585 1 12 PIN SOCKET ( FEMALE )
81527049 1 TOGGLE SWITCH
81577038 1 EMERGENCY PUSH BUTTON
6A-3359 75 WIRE 16 AWG GREY COLOUR XLPE ( 75M )
6V-2744 6 WIRE 18 AWG SHIELDED WIRE XLPE ( 6M )
5P-4503 3 WIRE 8 AWG RED COLOUR XLPE ( 3M )
81577844 1 TIMER

174 STARTING AND ELECTRICAL SYSTEM 1 of 4


STARTING AND ELECTRICAL SYSTEM
81591127 POWER MODULE (Contd.)

INTERNAL LAYOUT INTERNAL LAYOUT INTERNAL LAYOUT


SIDE VIEW REAR VIEW FRONT VIEW

2 of 4 STARTING AND ELECTRICAL SYSTEM 175


STARTING AND ELECTRICAL SYSTEM
81591127 POWER MODULE (Contd.)

SH-4 of 4
TO

176 STARTING AND ELECTRICAL SYSTEM 3 of 4


STARTING AND ELECTRICAL SYSTEM
81591127 POWER MODULE (Contd.)

SH-3 of 4
FROM

4 of 4 STARTING AND ELECTRICAL SYSTEM 177


STARTING AND ELECTRICAL SYSTEM
81591120 HARNESS GP
PART OF 81591100 CONTROL GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81577053 1 WIRING HARNESS
81597005 1 WIRING HARNESS
81591067 2 EMERGENCY PUSH BUTTON
81577108 1 CONNECTOR PLUG ( 20 PIN )
81577477 1 CONNECTOR PLUG ( 3 PIN )
81577052 1 FUEL LEVEL SENSOR

178 STARTING AND ELECTRICAL SYSTEM 1 of 1


STARTING AND ELECTRICAL SYSTEM
81591149 THROTTLE CONTROL GP
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81537216 1 THROTTLE CABLE
2 1 0T-0102 1 BOLT
3 1 5K-0605 1 PLUG
4 1 0S-1615 2 BOLT
5 1 5P-0537 2 WASHER
Y 6 1 81561678 1 SWIVEL AS. 181
7 1 81561677 1 BRACKET AS.
8 1 7F-1906 1 CLIP
9 1 0S-1620 1 BOLT
10 1 5P-8245 1 WASHER
Y - SEPARATE ILLUSTRATION

1 of 2 STARTING AND ELECTRICAL SYSTEM 179


STARTING AND ELECTRICAL SYSTEM
81591149 THROTTLE CONTROL GP (Contd.)

SEE DETAIL - A

6
8-9-10

4-5
LOW IDLE

2-3
HIGH IDLE

1
DETAIL OF GOVERNOR 7
CONTROL LEVER POSITION DETAIL - A

GRAPHIC #1

180 STARTING AND ELECTRICAL SYSTEM 2 of 2


STARTING AND ELECTRICAL SYSTEM
81561678 SWIVEL ASSEMBLY
PART OF 81591149 THROTTLE CONTROL GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81539538 1 HUB
2 1 81539539 2 PLATE
3 1 81569351 1 PIN
4 1 5P-0537 2 WASHER - HARD
5 1 6V-8185 2 NUT - FULL
6 1 7B-8167 2 BOLT

6-5-4
1

GRAPHIC #1

1 of 1 STARTING AND ELECTRICAL SYSTEM 181


STARTING AND ELECTRICAL SYSTEM
4W-7773 MOTOR ASSEMBLY - ( 28 VDC )
PART OF 8N-2365 CONTROL GP - GOVERNOR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 7G-8802 1 MOTOR
2 1 7N-9738 1 HOUSING
3 1 7N-7779 1 SOCKET
4 1 7N-7780 1 PIN

4 3

GRAPHIC #1

182 STARTING AND ELECTRICAL SYSTEM 1 of 1


STARTING AND ELECTRICAL SYSTEM
81571457 CONTROL PANEL GP ( 500 kVA )
PART OF 81591076 PACKAGE ARR - 500 kVA GENSET (EC/NC)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81537171 1 HOOTER
81577012 1 EARTH LEAKAGE RELAY
81577019 1 CIRCUIT BREAKER
81577020 6 CURRENT TRANSFORMER
81577121 1 AIR CIRCUIT BREAKER
81577122 1 COMBINED O/C & E/F RELAY
81577126 1 STATIC BATTERY CHARGER
81577144 1 EARTH FAULT RELAY
81577145 1 TEMPERATURE SCANNER
81577161 1 ELECTRONIC EARTH FAULT RELAY
81577162 1 NEUTRAL SWITCH
81577197 1 GENERATOR MANAGEMENT RELAY
81577211 1 AMF LOGIC
81577212 1 CIRCUIT BREAKER
81577213 1 NEUTRAL CONTACTOR
81577214 1 MASTER TRIP RELAY
81577215 1 CURRENT TRANSFORMER
81577216 3 CURRENT TRANSFORMER
81577217 1 VOLTAGE RESTRAINT
81577218 1 REVERSE POWER SUPPLY
81577219 1 REVERSE KVAR RELAY
81577220 1 FIELD FAILURE RELAY
81577221 1 RESTRICTED EARTH FUALT RELAY
81577222 4 CURRENT TRANSFORMER
81577223 1 DIFFERENCIAL RELAY
81577224 6 CURRENT TRANSFORMER
81577225 1 COMBINED OVER/UNDER FREQ.RELAY
81577226 1 UNDER VOLTAGE RELAY
81577227 1 OVER VOLTAGE RELAY
81577228 1 DC FAILURE RELAY
81577230 1 ANNUNCIATOR-12 POINT
81577232 1 ANNUNCIATOR - 8 POINT
81577234 1 NEGATIVE SEQUENCE RELAY
81577235 1 TRIP CKT SUPERVISON RELAY
81577263 1 FUEL LVL INDICATOR
81577264 1 ALT.SPACE HEATER CONTROL
81577265 1 JACKET WATER HEATER CONTROL
81577304 1 NIGHT TIMER
81577305 1 PANEL SPACE HEATER
81577306 1 PANEL ILLUMINATION
81577307 1 POTENTIAL TRANSFORMER
81577318 1 INST.NO VOLT RELAY
81577319 1 NEUTRAL DISPLACEMENT RELAY
81577461 1 AIR CIRCUIT BREAKER
81577574 1 AIR CIRCUIT BREAKER(MDO)
81577575 1 AMMETER(AC)
81577602 1 NEUTRAL SWITCH
81577703 1 DIGITAL METER
81577706 1 HOUR MAETER KW

1 of 1 STARTING AND ELECTRICAL SYSTEM 183


STARTING AND ELECTRICAL SYSTEM
81571291 FUEL LEVEL SENSOR GP
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81578013 1 HORIZONTAL FLOAT SWITCH
81579231 1 MTG PLATE FOR SWITCH
81576010 2 RUBBER WASHER

184 STARTING AND ELECTRICAL SYSTEM 1 of 1


STARTING AND ELECTRICAL SYSTEM
81571309 PRESSURE SWITCH GP - OIL
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6T-4949 1 SWITCH AS. PRESSURE
FRONT FACE OF CYL. BLOCK

REAR FACE OF CYL. BLOCK

LEFT SIDE VIEW

GRAPHIC #1

1 of 1 STARTING AND ELECTRICAL SYSTEM 185


STARTING AND ELECTRICAL SYSTEM
81571056 POWER MODULE - 500 kVA
PART OF 81591076 PACKAGE ARR - 500 kVA GENSET (EC/NC)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81577019 1 TRIPLE POLE AIR CIRCUIT BRKR
81577703 1 DIGITAL METER
81577012 1 EARTH LEAKAGE RELAY
81577020 3 RESIN CAST CURRENT TRANSFORMER
81577045 3 HRC CONTROL FUSE BASES
81577142 3 HRC CONTROL FUSE LINKS
81577705 1 INDICATING LAMP FOR SET RUNNING
81577704 1 INDICATING LAMP FOR LOAD ON
81577586 1 12 PIN CONNECTOR PLUG
81577585 1 12 PIN CONNECTOR SOCKET
81577706 1 KILLOWATTHOUR METER

186 STARTING AND ELECTRICAL SYSTEM 1 of 2


STARTING AND ELECTRICAL SYSTEM
81571056 POWER MODULE - 500 kVA (Contd.)

2 of 2 STARTING AND ELECTRICAL SYSTEM 187


STARTING AND ELECTRICAL SYSTEM
81587004 R.T.D
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR
AN ATTACHMENT

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
WINDING RTD WITHOUT CONTROLLER
0P71004 1 (SET OF 6 ) ( INSTALLED WITH STATOR
WINDINGS )

81587051 R.T.D
PART OF 81591051 PACKAGE ARR - 600 kVA GENSET (EC/NC)
AN ATTACHMENT

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
WINDING RTD WITHOUT CONTROLLER
0P71002 1 ( INSTALLED WITH STATOR WINDINGS )
(SET OF 3 )

81587007 SPACE HEATER


PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR
AN ATTACHMENT

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
SPACE HEATERS WITHOUT CONTROLLER
0P71014 1 ( INSTALLED ON NDE SIDE STATOR WINDING
OVERHANG )

188 STARTING AND ELECTRICAL SYSTEM 1 of 1


STARTING AND ELECTRICAL SYSTEM
81571310 TEMPERATURE SWITCH GP - WATER
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 6T-4949 1 SWITCH AS. PRESSURE
FRONT FACE OF CYL. BLOCK

REAR FACE OF CYL. BLOCK


CYLINDER HEAD

GRAPHIC #1

1 of 1 STARTING AND ELECTRICAL SYSTEM 189


STARTING AND ELECTRICAL SYSTEM
81591100 CONTROL GP
PART OF 81591051 PACKAGE ARR - 600 kVA GENSET (EC/NC)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 81591119 1 PANEL GP GSE 191
Y 81591120 1 HARNESS GP 178
Y 81577016 1 SENSOR GP 166
81591103 1 CABLE AS.
Y - SEPARATE ILLUSTRATION

190 STARTING AND ELECTRICAL SYSTEM 1 of 1


STARTING AND ELECTRICAL SYSTEM
81591119 PANEL GP GSE
PART OF 81591100 CONTROL GP

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 81591121 1 POWER MODULE 192
2 1 133-6350 1 CONTROL & DISPLAY
3 1 81577064 10 FUSE LINK
4 1 4P-6407 1 FILM
5 1 101-0225 1 A/C TRANSFORMER BOX
6 1 81577065 3 FUSE
7 1 3E-6286 1 PLUG AS CONNECTOR
8 1 8T-8730 30 SOCKET
9 1 81577051 1 FUEL GAUGE
10 1 102-8806 1 RECEPTACLE AS CONNECTOR
11 1 8T-8729 8 PIN
Y - SEPARATE ILLUSTRATION

2-3-4-7-8
5-6-10-11

GRAPHIC #1

1 of 1 STARTING AND ELECTRICAL SYSTEM 191


STARTING AND ELECTRICAL SYSTEM
81591121 POWER MODULE
PART OF 81591119 PANEL GP GSE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81577054 1 TRIPLE POLE AIR CIRCUIT BRKR
81577012 1 EARTH LEAKAGE RELAY
81577059 3 RESIN CAST CURRENT TRANSFORMER
81577059 3 RESIN CAST CURRENT TRANSFORMER
81577706 1 KILOWATT HOUR METER
81577703 1 DIGITAL METER
81577045 4 HRC CONTROL FUSE BASES
81577142 3 HRC CONTROL FUSE LINKS
81577067 1 HRC CONTROL FUSE LINK
81577705 1 INDICATING LAMP FOR SET RUNNING
81577704 1 INDICATING LAMP FOR LOAD ON
81577700 59 TERMINAL BLOCK, KUT6
81577036 1 ENGINE CONTROL SWITCH
81577044 1 POTENTIOMETER FOR VOLTAGE CONTROL
81537029 1 STARTER MOTOR MAG SWITCH
81577082 1 AUXILARY RELAY
81577039 1 CIRCUIT BREAKER, 63A
81577699 1 CIRCUIT BREAKER, 10A
81577083 1 GENERATOR FAULT RELAY
81577084 1 GENERATOR FAULT RELAY
81577476 1 3 PIN SOCKET ( MALE )
81577107 1 20 PIN SOCKET ( MALE )
81577709 2 DISTRIBUTION BLOCK
81597003 1 FILM
81577585 1 12 PIN SOCKET ( FEMALE )
81527049 1 TOGGLE SWITCH
81577192 1 EMERGENCY PUSH BUTTON
6A-3359 1 WIRE 16 AWG GREY COLOUR XLPE ( 75M )
6V-2744 1 WIRE 18 AWG SHIELDED WIRE XLPE ( 6M )
5P-4503 1 WIRE 8 AWG RED COLOUR XLPE ( 3M )

192 STARTING AND ELECTRICAL SYSTEM 1 of 4


STARTING AND ELECTRICAL SYSTEM
81591121 POWER MODULE (Contd.)

FRONT VIEW SIDE VIEW REAR VIEW

2 of 4 STARTING AND ELECTRICAL SYSTEM 193


STARTING AND ELECTRICAL SYSTEM
81591121 POWER MODULE (Contd.)

SH 4 of 4
ATB OF
EMCP
TO

194 STARTING AND ELECTRICAL SYSTEM 3 of 4


STARTING AND ELECTRICAL SYSTEM
81591121 POWER MODULE (Contd.)

SH 3 of 4
FROM

4 of 4 STARTING AND ELECTRICAL SYSTEM 195


STARTING AND ELECTRICAL SYSTEM
81571509 CONTROL PANEL GP ( 600 kVA )
PART OF 81591051 PACKAGE ARR - 600 kVA GENSET (EC/NC)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81577211 1 AMF LOGIC
81577310 1 AIR CIRCUIT BREAKER
81577054 1 CIRCUIT BREAKER
81577054 1 NEUTRAL CONTRACTOR
81577262 1 KWH METER
81577706 3 CURRENT TRANSFORMER
81577059 1 KW / PF METER
81577703 3 CURRENT TRANSFORMER
81577144 1 EARTH FAULT RELAY
81577255 1 CURRENT TRANSFORMER
81577126 1 STATIC BATTERY CHARGER
81577232 1 ANNUNCIATOR - 8 POINT
81577230 1 ANNUNCIATOR - 12 POINT
81577214 1 MASTER TRIP RELAY
81577012 1 EARTH LEAKAGE RELAY
81577122 1 COMBINED O / C & E/ F RELAY
81577242 3 CURRENT TRANSFORMER - 5P CLASS
81577217 1 VOLTAGE RESTRAINT O / C RELAY
81577218 1 REVERSE POWER RELAY
81577219 1 REVERSE KVAR RELAY
81577220 1 FIELD FAILURE RELAY
81577234 1 NEGATIVE SEQUENCE RELAY
81577235 1 TRIP CKT SUPERVISON RELAY
81577221 1 RESTRICTED EARTH FAULT RELAY
81577294 4 CURRENT TRANSFORMER
81577223 1 DIFFERENTIAL RELAY
81577279 6 CURRENT TRANSFORMER
81577225 1 COMBINED OVER / UNDER FREQUENCY RELAY
81577226 1 UNDER VOLTAGE RELAY
81577227 1 OVER VOLTAGE RELAY
81577228 1 DC FAILURE RELAY
81577197 1 GENERATOR MANAGEMENT RELAY
81577145 1 TEMPERATURE SCANNER
81577263 1 FUEL LEVEL INDICATION
81577264 1 ALT. SPACE HEATER CONTROL
81577265 1 JACKET WATER HEATER CONTROL
81537171 1 HOOTER
81577304 1 NIGHT TIMER
81577305 1 PANEL SPACE HEATER
81577306 1 PANEL ILLUMINATION
81577307 1 POTENTIAL TRANSFORMER
81577318 1 INST. NO VOLT RELAY
81577319 1 NEUTRAL DISPLACEMENT RELAY
81577455 1 AIR CIRCUIT BREAKER ( 4 POLE )
81577462 1 AIR CIRCUIT BREAKER ( SR21 )

196 STARTING AND ELECTRICAL SYSTEM 1 of 2


STARTING AND ELECTRICAL SYSTEM
81571509 CONTROL PANEL GP ( 600 kVA ) (Contd.)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81577161 1 EARTH FAULT RELAY
81577740 1 AIR CIRCUIT BREAKER
81577742 1 DG AUTO START ( SHUNT TRIP OPTION )
81577746 1 AIR CIRCUIT BREAKER 4 POLE ( SHUNT TRIP )
81577747 1 DG AUTO START / BKR CONTROL
81577748 1 AUTO TRIP INDICATION
81577749 1 KVAR METER
81577750 1 CT SHORTING LINK

2 of 2 STARTING AND ELECTRICAL SYSTEM 197


STARTING AND ELECTRICAL SYSTEM
81571045 POWER MODULE - 600 kVA
PART OF 81591051 PACKAGE ARR - 600 kVA GENSET (EC/NC)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81577054 1 TRIPLE POLE AIR CIRCUIT BRKR
81577703 1 DIGITAL METER
81577012 1 EARTH LEAKAGE RELAY
81577059 3 RESIN CAST CURRENT TRANSFORMER
81577045 3 HRC CONTROL FUSE BASES
81577142 3 HRC CONTROL FUSE LINKS
81577705 1 INDICATING LAMP FOR SET RUNNING
81577704 1 INDICATING LAMP FOR LOAD ON
81577586 1 12 PIN CONNECTOR PLUG
81577585 1 12 PIN CONNECTOR SOCKET
81577706 1 KILLOWATTHOUR METER

198 STARTING AND ELECTRICAL SYSTEM 1 of 2


STARTING AND ELECTRICAL SYSTEM
81571045 POWER MODULE - 600 kVA (Contd.)

2 of 2 STARTING AND ELECTRICAL SYSTEM 199


STARTING AND ELECTRICAL SYSTEM
81591154 CONTROL GP EMCP-3
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE AR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 81591151 1 PANEL GP GSE EMCP-3 201
Y 2 81591153 1 HARNESS GP 205
Y 3 239-9957 1 SENSOR GP LEVEL 205
Y 4 81591143 1 MTG GP EMCP 206
Y - SEPARATE ILLUSTRATION

200 STARTING AND ELECTRICAL SYSTEM 1 of 1


STARTING AND ELECTRICAL SYSTEM
81591151 PANEL GP-GSE
S / N : 5AGGS00858 - 859-UP
PART OF 81591154 CONTROL GP EMCP-3

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
Y 1 1 81591160 1 BOX GP 204
2 1 81577142 3 FUSE LINK
A 3 1 81577103 1 TERMINAL
4 1 81577045 4 FUSE HOLDER
Y 5 1 81577043 2 LIGHT GP 204
6 1 81577153 1 RAIL
7 1 81577078 40 BLOCK TERMINAL
8 1 81577044 1 POTENTIOMETER
9 1 4W-5972 1 KNOB
10 1 7C-4550 1 SEAL ROT SET
11 1 81537029 1 SWITCH AS.-MAGNETIC
12 1 81577048 1 RELAY
13 1 81577039 1 BREAKER AS
14 1 81577699 1 BREAKER AS
15 1 81577083 1 RELAY AS
16 1 81577107 1 CONNECTOR SOCKET (20 PIN)
17 1 81577709 3 BLOCK TERMINAL
18 1 81597029 1 FILM
19 1 81577069 1 CONNECTOR SOCKET (12 PIN)
20 1 81527049 1 SWITCH AS-TOGGLE
21 1 81577585 1 RECEPTACLE
22 1 81577193 1 PUSH BUTTON KNOB
A 23 1 81537044 5 TERMINAL
A 24 1 81537027 5 HOOD
A 25 1 6A-3359 75M WIRE ELEC
A 26 1 6V-2744 6M WIRE ELEC
A 27 1 5P-4503 3M WIRE ELEC
A 28 1 81577843 1 RESISTOR
29 1 81577084 1 BASE RELAY
30 1 81577855 1 TIME DELAY REALY
31 1 81577067 1 FUSE LINK
32 1 81577079 1 COVER
33 1 81577800 1 RAIL
34 1 81577191 1 PUSHBUTTON NC
35 1 81577080 4 DIN RAIL STOPPER
36 1 133-8750 1 PLUG AS CONN
A 37 1 81577101 1 STICKER
38 1 81577108 1 CONNECTOR PLUG (20 PIN)
39 1 9W-1951 1 RECEPTACLE-CONN
40 1 8T-8729 8 PIN
41 1 81525229 4 SCREW
42 1 81525226 4 LOCK WASHER
43 1 81525227 4 NUT
44 1 81577476 1 CONNECTOR SOCKET (3 PIN)
45 1 81577477 1 CONNECTOR PLUG (3 PIN)
46 1 81577070 1 CONNECTOR PLUG (12 PIN)

1 of 3 STARTING AND ELECTRICAL SYSTEM 201


STARTING AND ELECTRICAL SYSTEM
81591151 PANEL GP-GSE (contd.)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
47 1 8T-8730 40 SOCKET
48 1 81577040 1 GUIDE WIRE
A 49 1 81571144 1 GP-TERMINAL
A 50 1 81571068 1 GP-FASTENER
A 51 1 81576004 15 STRAP
A 52 1 81526053 40 STRAP
53 1 81577095 2 CHAIN
54 1 81576022 1 COVER
55 1 81577051 1 FUEL GUAGE
56 1 81577190 2 PUSH BUTTON
Y - SEPARATE ILLUSTRATION
A - NOT SHOWN

202 STARTING AND ELECTRICAL SYSTEM 2 of 3


STARTING AND ELECTRICAL SYSTEM
81591151 PANEL GP-GSE (Contd.)

1
33-35-7-17-32 6-13-14-15-29-30-35 12

53

48

2-4

11 4-31

5 18 55

36-47

8-9-10

22-56-34

20
16-38 21 19-46
45-44 54

GRAPHIC #1 39-40-41-42-43

3 of 3 STARTING AND ELECTRICAL SYSTEM 203


STARTING AND ELECTRICAL SYSTEM
81591160 BOX GP-EMCP
PART OF 81591151 PANEL GP-GSE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 81599103 1 BOX EMCP
2 81579016 1 MTG PLATE INSTRUMENT
3 317-4655 1 COMPONENT MTG PLATE

81577043 LIGHT GP-EMCP


PART OF 81591151 PANEL GP-GSE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 81577809 1 BULB HOLDER GP
2 81577075 1 LAMP HOLDER
3 81577071 1 BULB

204 STARTING AND ELECTRICAL SYSTEM 1 of 1


STARTING AND ELECTRICAL SYSTEM
81591153 HARNESS GP
PART OF 81591154 CONTROL GP EMCP-3

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 81597026 1 HARNESS AS
2 81597019 1 WIRING HARNESS
3 81591067 2 EMERGENCY STOP SWITCH
4 81577052 1 FUEL LEVEL SENSOR
5 81577026 1 WIRING HARNESS PM

239-9957 SENSOR GP-LEVEL


PART OF 81591154 CONTROL GP EMCP-3

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 102-8803 1 BOLT
2 1 186-3735 3 BUSHING-REDUCING

1-2

GRAPHIC #1

1 of 1 STARTING AND ELECTRICAL SYSTEM 205


STARTING AND ELECTRICAL SYSTEM
81591143 MOUNTING GP
PART OF 81591151 PANEL GP-GSE

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81579817 2 BRACKET AS
2 1 81525017 6 BOLT
3 1 5P-8245 6 WASHER
4 1 81571010 1 MTG GP EMCP

1
2-3

GRAPHIC #1

206 STARTING AND ELECTRICAL SYSTEM 1 of 1


STARTING AND ELECTRICAL SYSTEM
266-1427 CONTROL GP-A6001 (EMCP 3.1)
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE AR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 233-7742 1 SCREW-PAN HEAD
2 1 095-0826 1 LOCK WASHER
3 1 095-0827 6 LOCK WASHER
4 1 300-7645 1 CONTROL GP-ELECTRICAL
263-5057 1 FILM-UL
276-2658 1 CONTROL AS-ELECT
166-3777 6 SCREW-BUTTON HD
5 1 5C-2890 6 NUT
6 1 8C-9660 1 WASHER
7 1 9X-8256 6 WASHER
8 1 245-2987 1 FILM-NOMEN
9 1 245-2989 1 FILM-NOMEN
10 1 273-1540 1 FILM-NOMEN
11 1 273-1545 1 FILM-NOMEN

7-5-3 8-11

1-6-2
9-10

GRAPHIC #1

1 of 1 STARTING AND ELECTRICAL SYSTEM 207


STARTING AND ELECTRICAL SYSTEM
261-5132 CONTROL GP-A6001 (EMCP 3.2)
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE AR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 233-7742 1 SCREW-PAN HEAD
2 1 095-0826 1 LOCK WASHER
3 1 095-0827 6 LOCK WASHER
4 1 300-7646 1 CONTROL GP-ELECTRICAL
263-5057 1 FILM-UL
276-2665 1 CONTROL AS-ELECT
166-3777 6 SCREW-BUTTON HD
5 1 5C-2890 6 NUT
6 1 8C-9660 1 WASHER
7 1 9X-8256 6 WASHER
8 1 245-2987 1 FILM-NOMEN
9 1 245-2991 1 FILM-NOMEN
10 1 273-1541 1 FILM-NOMEN
11 1 273-1545 1 FILM-NOMEN

7-5-3 8-11

1-6-2
9-10

GRAPHIC #1

208 STARTING AND ELECTRICAL SYSTEM 1 of 1


STARTING AND ELECTRICAL SYSTEM
261-5133 CONTROL GP-A6001 (EMCP 3.3)
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE AR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 233-7742 1 SCREW-PAN HEAD
2 1 095-0826 1 LOCK WASHER
3 1 095-0827 6 LOCK WASHER
4 1 300-7647 1 CONTROL GP-ELECTRICAL
263-5057 1 FILM-UL
276-2672 1 CONTROL AS-ELECT
166-3777 6 SCREW-BUTTON HD
5 1 5C-2890 6 NUT
6 1 8C-9660 1 WASHER
7 1 9X-8256 6 WASHER
8 1 245-2987 1 FILM-NOMEN
9 1 245-2992 1 FILM-NOMEN
10 1 273-1542 1 FILM-NOMEN
11 1 273-1545 1 FILM-NOMEN

7-5-3 8-11

1-6-2
9-10

GRAPHIC #1

1 of 1 STARTING AND ELECTRICAL SYSTEM 209


GENERATOR SECTION
81591082 AC GENERATOR GP - 500 kVA
PART OF 81591076 PACKAGE ARR - 500 kVA GENSET (EC/NC)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81571996 1 AC GENERATOR 500 kVA
Y 81571054 1 COUPLING GP AND MTG. 211
Y 81591150 1 BASE FRAME GP 226
81591088 1 NAME PLATE DETAIL
Y 81591087 1 AVM GP 212
Y 81591081 1 PAD GP MOUNTING 213
Y - SEPARATE ILLUSTRATION

81591059 AC GENERATOR GP - 600 kVA


PART OF 81591051 PACKAGE ARR - 600 kVA GENSET (EC/NC)

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
81571998 1 AC GENERATOR 500 kVA
Y 81571061 1 MTG GP GENERATOR 214
Y 81571232 1 BASE FRAME GP 228
81591125 1 NAME PLATE DETAIL
Y 81572016 1 AVM GP 215
Y 81591056 1 PAD GP MOUNTING 216
Y - SEPARATE ILLUSTRATION

210 GENERATOR SECTION 1 of 1


GENERATOR SECTION
81571054 MTG GP A.C - GENARATOR - 500 kVA
PART OF 81591082 AC GENERATOR GP - 500 kVA

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 0S-1585 16 BOLT ( 1/2" - 13x38 )
2 1 5P-8245 16 WASHER
3 1 4B-4043 6 BOLT ( 5/8" - 11x35 )
4 1 2S-0736 6 WASHER

3-4

1-2

GRAPHIC #1

1 of 1 GENERATOR SECTION 211


GENERATOR SECTION
81591087 AVM GP
PART OF 81591082 AC GENERATOR GP - 500 kVA

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81578034 8 ANTI VIB. MOUNT

GRAPHIC #1

212 GENERATOR SECTION 1 of 1


GENERATOR SECTION
81591081 PAD GP MOUNTING
PART OF 81591082 AC GENERATOR GP - 500 kVA

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81599020 8 TAPPED PLATE
2 1 81599028 5 TAPPED PLATE
3 1 81599056 10 TAPPED PLATE
4 1 81599029 10 ANGLE
5 1 0S-1592 22 BOLT
6 1 7X-0342 6 BOLT
7 1 5P-8247 32 WASHER

2 3
1 D 3

A A

5-7 SECTION B-B

B B

SECTION A-A
C

5-7
6-7

6-7
4
4

DETAIL - D
DETAIL - C
GRAPHIC #1

1 of 1 GENERATOR SECTION 213


GENERATOR SECTION
81571061 MTG GP A.C - GENARATOR - 600 kVA
PART OF 81591059 AC GENERATOR GP - 600 kVA

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 0S-1585 16 BOLT ( 1/2" - 13 x 38.1 )
2 1 4B-4280 16 WASHER
3 1 0S-1566 6 BOLT ( 5/8" - 11 x 38.1 )
4 1 8D-5054 6 WASHER

3-4

1-2

GRAPHIC #1

214 GENERATOR SECTION 1 of 1


GENERATOR SECTION
81572016 AVM GP
PART OF 81591059 AC GENERATOR GP - 600 kVA

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81578034 12 ANTI VIB. MOUNT

GRAPHIC #1

1 of 1 GENERATOR SECTION 215


GENERATOR SECTION
81591056 PAD GP MOUNTING
PART OF 81591059 AC GENERATOR GP - 600 kVA

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81599020 12 TAPPED PLATE
2 1 81599028 5 TAPPED PLATE
3 1 81599056 10 TAPPED PLATE
4 1 81599029 10 ANGLE
5 1 0S-1592 30 BOLT
6 1 7X-0342 6 BOLT
7 1 5P-8247 40 WASHER

2 3
1 D 3

A A

5-7 SECTION B-B

B B

SECTION A-A
C

5-7
6-7

6-7
4
4

DETAIL - D
DETAIL - C
GRAPHIC #1

216 GENERATOR SECTION 1 of 1


ENCLOSURE SECTION
81591001 CONTAINER GP ACOUSTIC
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81525018 48 NUT
2 1 81525023 144 WASHER - HARD
3 1 81535093 96 BOLT - HEX HEAD
4 1 81591002 1 CONTAINER AS.
5 1 81591005 1 RAD WALL BOTT
6 1 81591006 1 RAD WALL - TOP
7 1 81591007 2 RAD WALL - SIDE
Y 8 1 81591012 3 DOOR AS. - RH 218
Y 9 1 81591013 1 DOOR AS. - RH 220
10 1 81591014 3 CABLE COVER
11 1 81591017 1 TANK COVER
Y 12 1 81591019 3 DOOR AS. - LH 222
Y 13 1 81591022 1 DOOR AS. - LH 224
14 1 81591033 12 ATTNENUATOR
15 1 81591034 1 CABLE COVER
16 1 81599018 24 COVER ATTNENUATOR
17 1 81599020 12 TAPED PLATE
18 1 81599027 48 CLAMP
19 1 81599028 6 TAPED PLATE
Y - SEPARATE ILLUSTRATION

8
8 17 12 10 13 1-2-3

16
19

12 12 8 SECTION C-C
A SECTION B-B
6
4

7
14
C

11
B
B

C
A
14 18 15 18
9 5
SECTION A-A
GRAPHIC #1

1 of 1 ENCLOSURE SECTION 217


ENCLOSURE SECTION
81591012 DOOR ASSY - RH
PART OF 81591001 CONTAINER GP ACOUSTIC

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81525009 6 PLAIN WASHER
2 1 81525081 2 SPLIT PIN
3 1 81525114 6 HEX. BOLT
4 1 81599011 1 LOCK
5 1 81599012 1 HANDLE - DOOR
6 1 81599013 1 HANDLE - DOOR
7 1 81599014 2 HINGE - CAST
8 1 81599015 2 PIN - HINGE
9 1 81599016 6 BUSH - HINGE
10 1 81599023 2 SCREW
11 1 81599008 1 BEADING 575 CM

218 ENCLOSURE SECTION 1 of 2


ENCLOSURE SECTION
81591012 DOOR ASSY - RH (Contd.)

A
B

A
2-7-8-9

10
3-1

2-7-8-9
5

B VIEW B-B

11

SECTION A-A

GRAPHIC #1

2 of 2 ENCLOSURE SECTION 219


ENCLOSURE SECTION
81591013 DOOR ASSY - RH ( CONTROL PANEL )
PART OF 81591001 CONTAINER GP ACOUSTIC

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81525009 6 PLAIN WASHER
2 1 81525081 2 SPLIT PIN
3 1 81525114 6 HEX. BOLT
4 1 81599006 1 GLASS - WINDOW
5 1 81599011 1 LOCK
6 1 81599012 1 HANDLE - DOOR
7 1 81599013 1 HANDLE - DOOR
8 1 81599014 2 HINGE - CAST
9 1 81599015 2 PIN - HINGE
10 1 81599016 6 BUSH - HINGE
11 1 81599023 2 SCREW
12 1 81599009 1 BEADING 244 CM
13 1 81599008 1 BEADING 575 CM

220 ENCLOSURE SECTION 1 of 2


ENCLOSURE SECTION
81591013 DOOR ASSY - RH ( CONTROL PANEL ) (Contd.)

A
B

2-8-9-10

C C

11
1-3

2-8-9-10 6
5

B VIEW B-B

13

4 12
SECTION A-A
SECTION C-C

GRAPHIC #1

2 of 2 ENCLOSURE SECTION 221


ENCLOSURE SECTION
81591019 DOOR ASSY - LH
PART OF 81591001 CONTAINER GP ACOUSTIC

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81525009 6 PLAIN WASHER
2 1 81525081 2 SPLIT PIN
3 1 81525114 6 HEX. BOLT
4 1 81599010 1 LOCK
5 1 81599012 1 HANDLE - DOOR
6 1 81599013 1 HANDLE - DOOR
7 1 81599014 2 HINGE - CAST
8 1 81599015 2 PIN - HINGE
9 1 81599016 6 BUSH - HINGE
10 1 81599023 2 SCREW
11 1 81599008 1 BEADING 575 CM

222 ENCLOSURE SECTION 1 of 2


ENCLOSURE SECTION
81591019 DOOR ASSY - LH (Contd.)

A
B

2-7-8-9

1-3

5
10

2-7-8-9

B VIEW B-B

11

SECTION A-A

GRAPHIC #1

2 of 2 ENCLOSURE SECTION 223


ENCLOSURE SECTION
81591022 DOOR ASSY - LH ( CONTROL PANEL )
PART OF 81591001 CONTAINER GP ACOUSTIC

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81525009 6 PLAIN WASHER
2 1 81525081 2 SPLIT PIN
3 1 81525114 6 HEX. BOLT
4 1 81599006 1 GLASS - WINDOW
5 1 81599010 1 LOCK
6 1 81599012 1 HANDLE - DOOR
7 1 81599013 1 HANDLE - DOOR
8 1 81599014 2 HINGE - CAST
9 1 81599015 2 PIN - HINGE
10 1 81599016 6 BUSH - HINGE
11 1 81599023 2 SCREW
12 1 81599009 1 BEADING 244 CM
13 1 81599008 1 BEADING 575 CM

224 ENCLOSURE SECTION 1 of 2


ENCLOSURE SECTION
81591022 DOOR ASSY - LH ( CONTROL PANEL ) (Contd.)

A
B

2-8-9-10

C C

1-3
11

7 6

2-8-9-10
5

B VIEW B-B

13

12 4
SECTION C-C
SECTION A-A

GRAPHIC #1

2 of 2 ENCLOSURE SECTION 225


ENCLOSURE SECTION
81591150 BASE FRAME GP
PART OF 81591082 AC GENERATOR GP - 500 kVA

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81579813 1 SUPPORT AS.-RH
2 1 81579814 1 SUPPORT AS.-LH
3 1 81579022 2 SUPPORT
4 1 81579025 1 SUPPORT
5 1 81579026 1 SUPPORT
6 1 81579033 5 SHIM ( 0.2 THK )
7 1 81579034 5 SHIM ( 0.3 THK )
8 1 81579035 6 SHIM ( 1.0 THK )
9 1 81579036 10 SHIM ( 0.2 THK )
10 1 81579037 10 SHIM ( 0.3 THK )
11 1 81579038 12 SHIM ( 1.0 THK )
12 1 81579039 5 SHIM ( 0.2 THK )
13 1 81579040 5 SHIM ( 0.3 THK )
14 1 81579041 6 SHIM ( 1.0 THK )
15 1 81579042 12 SHIM ( 0.2 THK )
16 1 81579043 12 SHIM ( 0.3 THK )
17 1 81579044 18 SHIM ( 0.5 THK )
18 1 8T-8924 22 BOLT
19 1 8T-4994 26 WASHER
20 1 0L-1169 4 BOLT
21 1 8T-4122 8 WASHER
22 1 1B-5358 4 NUT
23 1 1D-4638 4 BOLT
24 1 8T-5361 4 WASHER
25 1 81579197 2 PLATE
26 1 81530024 4 DECAL PACKAGE LIFTING
27 1 81576019 2 CAT LOGO
28 1 9H-1024 6 WASHER
29 1 8S-9092 6 BOLT-5/8-57.15L
30 1 0S-1589 2 BOLT-5/8-44.45L
31 1 81575015 4 BOLT-3/4-76.2L
32 1 5P-8247 2 WASHER

226 ENCLOSURE SECTION 1 of 2


ENCLOSURE SECTION
81591150 BASE FRAME GP (Contd.)

9-10-11 6-7-8
2 12-13-14

3
5

15-16-17 1
30-32 28-29

20-22-21
23-24-25

26

26

18-19 31-19
27

GRAPHIC #1

2 of 2 ENCLOSURE SECTION 227


ENCLOSURE SECTION
81571232 BASE FRAME GP
PART OF 81591059 AC GENERATOR GP - 500 kVA

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 1 81579191 1 SUPPORT RH
2 1 81579192 1 SUPPORT LH
3 1 81579182 2 SUPPORT
4 1 81579025 2 SUPPORT
5 1 81575014 4 BOLT
6 1 8T-5361 4 WASHER
7 1 8T-8924 24 BOLT
8 1 8T-4994 36 WASHER
9 1 81579183 12 SHIM ( 0.2 THK )
10 1 81579184 12 SHIM ( 0.3 THK )
11 1 81579185 10 SHIM ( 1.0 THK )
12 1 81579033 12 SHIM ( 0.2 THK )
13 1 81579034 12 SHIM ( 0.3 THK )
14 1 81579035 10 SHIM ( 1.0 THK )
15 1 81579070 12 SHIM ( 1.0 THK )
16 1 81579071 10 SHIM ( 0.5 THK )
17 1 81579072 10 SHIM ( 0.2 THK )
18 1 7F-5227 4 BOLT
19 1 1B-4331 4 NUT
20 1 81579308 4 SHIM
25 1 81530024 4 DECAL
27 1 8S-9092 6 BOLT
28 1 9H-1024 8 WASHER
34 1 9X-8880 2 BOLT
35 1 81579197 2 PLATE (THREADED)
37 1 81576019 2 CAT LOGO
38 1 81575015 4 BOLT

228 ENCLOSURE SECTION 1 of 2


ENCLOSURE SECTION
81571232 BASE FRAME GP (Contd.)

9-10-11 9-10-11
12-13-14
2 5-6-35

3 3
4 4

28-34 1
27-28

8-19-8 15-16-17-20
7-8

25

37 7-8 38
7-8

GRAPHIC #1

2 of 2 ENCLOSURE SECTION 229


MISCELLANEOUS SYSTEM
298-4968 FILM GP
S / N : 5AGGS00869-UP
PART OF 81591076 (500 kVA), 81591051 (600 kVA) GENSET PACKAGE ARR

REF GRAPHIC PART NAME SEE


NOTE NO REF PART NUMBER QTY 1 2 3 4 5 6 (PRODUCT LEVEL) PAGE
1 222-7944 1 FILM-WARN UNIV
2 142-7543 2 FILM-INFORMATION
3 222-7945 1 FILM-WARN SHOCK
4 142-7548 1 FILM-INFORMATION
5 228-4798 3 FILM-GROUND
6 225-4257 1 FILM-WARN HOT FL
7 144-0875 1 FILM-INFORMATION
8 144-0876 1 FILM-INFORMATION
9 229-5048 1 FILM-DANGER
10 303-3444 2 FILM-CAT
11 303-3429 1 FILM-CAT
12 298-4967 2 FILM-WARN
13 299-8147 1 FILM-CATERPILLAR

11 6 10 13
12 3 4

8 2 1 9 7
5

230 MISCELLANEOUS SYSTEM 1 of 1


PARTS NUMERICAL INDEX
PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE

0L-1022 33 79 0S-1618 67 1B-8705 9 1P-9958 135 2D-6235 140


34 84 79 21 1R-0749 106 2D-6642 33
0L-1143 29 103 123 1C-1976 67 144 34
44 114 0S-1619 12 79 1R-1808 45 144
57 0S-1589 12 31 1C-2251 28 46 2D-8155 19
136 98 57 1D-4540 122 1S-0004 108 19A
0L-1169 226 148 0S-1620 39 1D-4586 156 1S-0396 43 2D-8576 119
0L-1351 28 226 179 1D-4638 226 1S-4295 95 2F-8616 120
67 0S-1590 43 0T-0065 57 1D-4716 48 1S-4810 51 2H-0191 122
79 44 0T-0102 179 148 1S-5440 128 2H-1193 59
146 51 0T-0319 67 1D-4717 12 1S-6595 51 2H-6387 48
0L-1352 10 54 79 67 1S-7336 132 2K-4973 29
22 60 0T-0573 21 73 1S-7984 132 43
29 156 28 103 1T-0822 99 67
0L-2070 45 0S-1591 22 54 114 1W-0389 60 79
54 62 60 146 1W-5207 22 99
67 64 1A-1135 62 1D-4718 67 1W-5283 27 2K-8467 144
73 108 64 79 1W-6177 121 2L-3331 148
79 114 1A-2029 10 1D-4719 67 1W-6212 16 2L-5271 62
86 136 12 73 1W-6401 2 2M-0849 67
0N-2552 46 146 49 79 5 79
0N-2691 46 0S-1592 213 51 99 152 156
0P71002 188 216 53 156 1W-7238 50 2M-4453 144
0P71004 188 0S-1594 10 114 1D-4720 98 1W-7239 50 2M-5446 12
0P71014 188 11 148 148 1W-7573 36 2M-6102 94
0R-6692 95 12 1A-5183 22 156 1W-9070 159 2M-9780 51
0R-6693 95 45 1A-5964 156 1F-0750 49 1W-9167 110 144
0S-0509 8 48 1B-3867 62 94 1W-9168 110 148
49 57 1B-4201 122 1F-4205 123 112 2N-0477 128
151 60 1B-4330 123 1F-7958 19 1W-9169 110 2N-2765 92
0S-1566 214 61 1B-4331 77 19A 112 95
0S-1571 21 73 89 86 1W-9460 37 2N-2766 92
49 94 228 90 2A-0762 132 93
50 122 1B-4971 43 1F-7960 73 2A-1162 28 95
51 136 1B-5174 57 86 2A-1531 156 2N-7228 33
54 0S-1595 72 72 1H-0474 54 2A-3398 36 34
60 85 73 1H-8289 140 2A-4429 25 2N-7229 33
94 90 76 1J-9671 120 2A-4639 108 34
136 99 85 1K-4703 132 2B-0858 69 2N-8037 148
144 156 105 1L-0509 49 2B-2006 67 2N-8109 42
0S-1573 40 0S-1602 20 107 1M-0644 50 72 52
0S-1585 30 0S-1608 22 1B-5357 96 146 79 2N-8220 2
96 146 1B-5358 226 1N-3722 30 85 5
211 0S-1614 132 1B-7182 54 1N-4656 122 2B-2404 117 42
214 0S-1615 179 62 1P-0436 137 2B-2694 120 2P-1974 10
0S-1587 114 0S-1617 39 64 1P-6452 135 2B-2695 21 2P-2772 11
146 54 148 1P-7346 21 48 12
0S-1588 43 67 1B-8471 67 1P-9390 99 2B-6296 99 2P-2817 37
57 79 79 1P-9946 73 2D-4867 73 2P-3203 36
67 119 1B-8704 123 86 86 2P-3696 62

PB.NO.81808258-03/April 2008 PNI 1 of 9


PARTS NUMERICAL INDEX
PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE

2P-4304 47 3B-1915 21 3L-8187 139 79 119 4N-3095 67


2P-7214 114 22 3M-0496 10 4L-9337 158 4N-1102 119 4N-3152 57
146 60 3N-9540 19 4M-1336 63 4N-1104 118 4N-3306 67
2S-0736 211 92 19A 65 4N-1105 119 79
2S-2053 43 114 3P-0009 132 4M-1831 154 4N-1108 33 4N-3369 72
2S-2251 57 136 3P-0650 45 4M-6853 12 34 85
2S-2493 101 146 3P-1323 18 4M-8013 95 4N-1114 12 4N-3451 85
2S-2760 50 3B-4502 110 3S-0602 135 4M-8303 39 4N-1116 120 4N-3828 140
2S-3770 94 3B-4506 67 3S-6605 17 4N-0205 67 4N-1118 120 142
2S-3992 144 79 3S-9643 59 79 4N-1119 120 4N-4218 135
2S-6708 101 3B-6552 102 3T-3422 154 4N-0342 8 4N-1121 121 4N-4267 118
2S-7316 122 152 3T-3434 154 4N-0343 21 4N-1156 57 135
130 3B-7255 148 3T-7016 154 4N-0362 57 4N-1157 92 4N-4519 142
2S-7391 135 3B-7721 166 3Y-2888 152 59 4N-1201 2 4N-4520 142
2S-7905 122 167 4B-1040 67 4N-0614 18 5 4N-4521 142
2W-0764 20 3B-7745 107 79 4N-0632 128 17 4N-4522 142
2W-0992 114 3D-2824 122 4B-4043 99 4N-0683 17 4N-1294 48 4N-4523 142
146 125 103 4N-0684 16 4N-1320 92 4N-5484 122
2W-1491 134 3E-3364 167 211 73 4N-1418 84 4N-5485 122
2W-1493 122 3E-3365 167 4B-4161 45 86 4N-1650 17 4N-5614 33
134 3E-4366 125 4B-4274 108 4N-0685 18 4N-1682 11 34
2W-3294 120 3E-6286 161 110 4N-0794 11 4N-1683 11 4N-5742 60
2W-3295 120 169 4B-4280 214 57 4N-1684 11 4N-5788 54
2W-3687 144 173 4B-4281 166 4N-0861 45 4N-1799 57 4N-5837 3
152 191 167 4N-0864 11 4N-1807 129 6
2W-3875 21 3E-6772 22 4B-4550 73 57 4N-1808 125 61
2W-3876 21 3E-7428 93 86 4N-0865 45 128 4N-5878 60
2W-4087 21 3F-0379 154 4B-4863 120 4N-0898 126 4N-1868 118 4N-5893 27
2W-5289 8 3F-6156 52 4B-9747 122 4N-0913 49 4N-1870 122 4N-5906 25
9 3G-2292 21 4B-9880 33 4N-0914 49 4N-1946 57 4N-5962 43
2W-6537 2 3H-1489 120 34 4N-0922 2 4N-1948 62 4N-6181 35
5 3J-1907 114 4D-3704 12 5 64 4N-6232 35
52 144 20 15 4N-1998 10 4N-6289 73
2W-6624 43 146 99 4N-0932 22 4N-2199 57 4N-6295 60
2W-6686 54 152 103 4N-0933 10 4N-2304 45 4N-6341 2
2W-7833 39 3J-5389 57 4F-2294 140 12 47 5
2W-7861 96 3J-7354 60 4F-7390 42 4N-0951 132 4N-2378 49 21
2W-7862 96 114 52 4N-0955 33 4N-2387 2 4N-6403 127
2W-7864 96 122 4F-7957 135 34 5 4N-6404 127
2W-7865 96 144 4F-9081 10 4N-0965 2 45 4N-6406 127
2W-7942 62 146 4H-1641 21 5 4N-2388 2 4N-6407 127
2W-8966 91 166 144 8 5 4N-6408 125
2W-9054 3 3K-3256 10 4H-7869 153 4N-0999 48 55 127
6 29 4J-0522 60 4N-1010 92 4N-2481 2 4N-6658 18
37 3K-8460 120 158 4N-1062 153 5 4N-6866 2
2W-9780 122 3K-9089 140 4J-0523 158 4N-1091 119 44 5
3B-0551 57 3L-0593 140 4J-7533 131 4N-1095 119 4N-2564 54 11
3B-0623 27 3L-1425 73 4J-8265 122 4N-1098 119 4N-3091 75 4N-6925 2
3B-0645 17 86 4K-9097 69 4N-1099 119 4N-3093 66 5
27 3L-5987 122 4L-5757 67 4N-1101 118 75 106

PB.NO.81808258-03/April 2008 PNI 2 of 9


PARTS NUMERICAL INDEX
PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE

4N-7253 22 4W-2171 126 5H-8985 63 119 5P-8247 156 6I-4812 112


4N-7352 2 4W-2541 142 65 144 213 6J-2419 120
5 4W-2542 142 5J-5314 120 5M-6214 57 216 6K-0806 114
31 4W-3816 35 5J-5793 7 69 226 146
4N-7357 121 4W-4704 94 5K-0605 142 82 5P-8356 17 6K-9194 114
4N-7437 119 4W-5476 120 179 104 5P-9266 19 146
4N-7465 120 121 5K-5959 54 119 19A 6L-1597 122
4N-7657 61 4W-5477 119 5L-0594 86 5M-6228 132 5P-9294 121 6L-1651 57
62 120 5L-3233 102 5N-4185 118 5P-9757 129 6L-2927 2
4N-8112 140 4W-5972 201 5L-4398 28 5P-0063 22 5S-0581 64 5
4N-8140 131 4W-5998 31 96 5P-0537 123 5S-2106 73 91
4N-8150 45 4W-6047 56 5L-7631 91 179 86 6L-3428 144
4N-8155 95 4W-6068 118 5L-7635 91 181 5S-4517 95 6L-4428 17
4N-8569 69 4W-6070 122 5L-7812 118 5P-0600 101 5S-4546 95 6L-4502 144
4N-8570 69 125 5L-8854 92 5P-0756 117 5S-4549 95 6M-7476 51
4N-8628 54 4W-7344 95 5L-8991 122 5P-0796 132 5S-4556 95 6N-0008 57
4N-8928 45 4W-7346 95 5L-8992 122 5P-1275 123 5S-7349 154 6N-0506 51
4N-9029 142 4W-7349 95 5M-2894 10 5P-2566 75 5S-9062 73 6N-0775 142
4N-9597 95 4W-7352 95 11 5P-3218 13 86 6N-0977 21
4P-3627 95 4W-7354 95 12 5P-3860 99 6A-3359 162 6N-1025 21
4P-3677 110 4W-7355 95 21 103 170 6N-1026 21
112 4W-7653 125 22 5P-4116 140 174 6N-1027 21
4P-3678 110 4W-7654 122 29 5P-4503 162 192 6N-1028 50
112 4W-7773 140 43 170 201 6N-1029 50
4P-3864 57 182 44 174 6B-9081 105 6N-1030 3
4P-4980 13 4W-8296 3 45 192 107 6
4P-6407 161 6 48 201 6D-2928 140 50
169 118 49 5P-4868 138 6D-3848 112 6N-1069 120
173 4W-9987 7 50 5P-4939 110 6D-9953 122 6N-1396 36
191 5B-1484 108 51 112 6F-7012 12 6N-1410 57
4P-7801 110 5B-2638 22 54 5P-5528 144 6H-7127 146 6N-1411 57
4P-7802 112 54 57 5P-5601 125 6H-9691 122 6N-1412 57
4P-7803 110 5B-4855 148 60 5P-5700 92 125 6N-1777 125
4P-7804 112 5B-7890 91 67 5P-5757 95 6H-9954 112 6N-1947 125
4P-7805 110 5B-9079 159 79 5P-6945 122 6I-0287 125 129
4P-7806 112 5B-9407 43 84 5P-7854 140 6I-0347 108 6N-2194 59
4P-7807 110 5B-9603 57 92 5P-7979 73 6I-0349 108 6N-2206 52
4P-7808 112 5C-2890 207 93 86 110 6N-2501 130
4P-7809 110 208 94 5P-8068 45 111 6N-2508 10
4P-7810 112 209 108 5P-8119 108 6I-0350 108 6N-2509 10
4P-7811 110 5F-0304 28 114 5P-8245 30 112 6N-2538 73
4P-7812 112 5F-4768 67 123 39 113 86
4P-8258 35 5F-4899 10 144 40 6I-0862 62 6N-2547 73
4P-8380 37 144 146 90 63 86
4P-9301 95 5F-9144 122 148 96 6I-0863 63 6N-2723 156
4S-4455 151 5H-0273 51 151 99 6I-2137 125 6N-2758 13
4W-1968 114 5H-0275 51 156 156 6I-2138 125 6N-2812 140
146 5H-1351 134 5M-6213 47 179 6I-2139 125 6N-2946 106
4W-2169 125 5H-1504 24 59 206 6I-3767 125 6N-2983 48
126 32 82 211 6I-4811 112 6N-3025 60

PB.NO.81808258-03/April 2008 PNI 3 of 9


PARTS NUMERICAL INDEX
PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE

6N-3026 60 6N-9043 122 7C-6591 108 7N-2351 125 7T-3276 154 208
6N-3175 126 6N-9152 122 110 7N-2443 21 7T-3277 154 209
6N-3504 123 6N-9461 122 112 7N-2900 73 7T-3278 154 8D-0983 67
6N-3797 114 6S-1931 50 7C-7407 17 86 7T-3279 154 79
6N-3826 154 6S-4454 140 7C-7503 95 7N-4087 39 7T-3451 154 8D-1251 156
6N-4088 86 6T-3631 139 7C-7747 108 7N-4417 112 7T-3454 154 8D-5054 214
6N-4241 159 6T-3632 139 110 7N-6128 120 7T-3973 154 8F-1434 154
6N-4587 35 6T-3633 139 112 7N-6528 122 7T-3974 154 8F-5186 121
6N-5124 112 6T-4949 185 7C-7780 14 7N-6530 122 7W-0639 43 8F-8178 122
6N-5125 112 189 7C-7877 13 7N-6531 122 7W-1821 62 8H-0707 140
6N-5768 9 6V-2744 162 14 7N-6532 132 7W-2315 108 8H-1141 154
6N-6248 144 170 7C-9614 17 7N-6533 132 7W-4990 17 8H-3710 95
6N-6250 144 174 7D-7233 114 7N-6534 132 7W-5648 10 8H-9204 123
6N-6251 144 192 146 7N-6535 122 12 8H-9789 73
6N-6252 144 201 7E-2981 133 132 7W-5926 31 86
6N-6254 144 6V-4314 108 144 7N-6868 52 33 8J-4351 49
6N-6259 144 6V-4589 38 7E-2983 133 7N-7078 37 7W-5927 31 8L-3282 148
6N-6289 143 6V-5048 47 144 7N-7590 21 34 8L-3441 37
144 6V-5049 106 7E-2984 133 7N-7622 122 7W-6492 18 8L-3873 159
145 6V-8185 181 144 131 54 8L-4155 122
6N-6300 144 6V-8188 154 7E-5346 121 7N-7623 131 60 8L-4282 142
6N-6598 73 6V-8349 114 132 7N-7643 57 7W-6534 38 8L-4308 122
6N-6653 86 146 133 7N-7767 2 7W-7043 108 8L-5213 73
6N-6657 86 6V-8374 139 144 5 7W-7129 130 86
6N-6733 22 6V-8377 159 7E-5347 133 30 7W-7132 118 8L-6557 60
6N-6734 22 6V-8378 154 144 7N-7779 182 122 8L-8500 125
6N-6798 73 6V-8801 140 7E-5665 37 7N-7780 182 123 8M-2773 114
6N-6872 31 6V-8977 120 7E-6073 122 7N-8008 139 124 146
6N-6930 33 121 7E-6479 17 7N-8243 2 7W-7778 95 8M-5249 22
34 7B-4910 118 7E-8699 122 5 7W-8071 22 8M-5260 48
6N-7145 57 7B-4948 118 7E-9262 15 117 7W-8300 31 8M-5850 51
6N-7175 25 7B-8167 181 7F-1906 179 7N-8668 54 32 8M-6393 125
6N-7332 49 7C-0145 55 7F-4950 140 7N-8827 73 7W-8301 22 8M-6755 20
6N-7688 73 56 7F-5227 228 86 24 8M-8489 50
86 7C-0146 56 7G-8802 182 7N-8828 86 7X-0342 213 8M-9062 135
6N-7689 73 7C-0307 11 7J-0204 119 7N-8845 66 216 8N-0076 140
86 57 7J-4026 114 73 7X-0562 154 8N-0077 140
6N-7785 19 7C-1138 56 146 74 7X-2501 137 8N-0078 140
6N-7787 19 7C-4550 201 7L-2894 154 7N-9151 67 140 8N-1608 37
19A 7C-5026 122 7L-4186 140 7N-9738 182 7X-3373 154 8N-1663 39
6N-7818 125 7C-5045 56 7M-7316 134 7N-9845 159 7X-7731 22 8N-2076 48
6N-8171 2 7C-6287 7 7M-9831 110 7S-2412 112 28 8N-2077 48
5 7C-6498 50 112 7S-4433 121 86 8N-2078 48
7 7C-6514 14 7M-9918 95 7S-4440 120 8C-3100 62 8N-2079 48
6N-8780 122 7C-6525 110 7N-0579 126 7S-5005 16 8C-3445 47 8N-2104 49
6N-8783 125 112 7N-0658 122 21 8C-3446 47 8N-2365 139
6N-8793 122 7C-6528 112 7N-1017 125 7S-8445 129 8C-3655 154 140
6N-8858 122 7C-6589 108 7N-1295 118 7T-3267 154 8C-5196 14 141
6N-8942 37 110 7N-1751 30 7T-3268 154 8C-6561 137 8N-3248 72
6N-9040 122 112 7N-2156 50 7T-3271 154 8C-9660 207 85

PB.NO.81808258-03/April 2008 PNI 4 of 9


PARTS NUMERICAL INDEX
PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE

8N-4244 158 54 112 9X-7371 61 100-6920 22 118-0175 169


8N-5305 73 8T-6767 60 9M-0853 45 9X-7727 57 101-0225 161 118-2070 169
8N-5543 57 8T-8566 154 9M-1974 39 9X-8256 207 173 124-1855 24
8N-5567 131 8T-8569 154 48 208 191 124-7102 110
8N-5626 2 8T-8729 161 54 209 101-0700 62 127-3512 3
5 166 122 9X-8880 228 101-2731 112 6
158 167 151 9Y-1792 50 101-2732 110 38
8N-6979 129 169 9M-2089 126 9Y-2988 42 101-2749 61 128-0317 64
8N-6980 129 173 9M-2904 41 9Y-3336 118 101-3374 9 128-0597 52
8N-6983 129 191 43 136 101-7788 31 129-9452 93
8N-8390 43 201 9M-4849 51 9Y-3356 108 35 133-6350 161
8S-0134 131 8T-8730 161 9M-6292 135 9Y-3357 108 102-0050 166 173
8S-1925 120 169 9M-6527 62 112 102-8803 166 191
8S-2332 153 173 64 9Y-3359 108 205 133-8750 201
8S-8158 123 191 9M-8460 156 9Y-3380 112 102-8806 161 135-4928 64
8S-9092 226 202 9M-8915 95 9Y-3969 108 169 136-1107 64
228 8T-8919 88 9M-9647 51 9Y-4384 33 173 136-8317 95
8S-9191 22 8T-8924 77 57 34 191 136-8318 95
45 89 9M-9788 134 9Y-4385 33 102-9228 112 137-1339 61
8T-0328 154 226 9N-0869 79 34 103-4051 95 64
8T-2502 140 228 148 9Y-5887 131 103-4052 95 137-1342 65
8T-2604 122 8T-9043 140 9N-1627 49 9Y-6391 67 103-4053 95 137-1344 64
8T-4121 53 8T-9884 154 9N-2428 122 9Y-6393 40 104-3039 108 65
90 9B-0887 91 9N-3033 62 9Y-6394 3 110 137-1970 62
8T-4122 226 9B-4202 76 9N-3323 125 6 105-3797 27 64
8T-4205 137 105 130 40 106-0543 166 142-5867 15
140 107 9N-3388 112 9Y-7212 37 167 142-5868 15
154 9B-7233 159 9N-5576 10 9Y-9497 37 106-1792 22 142-6217 18
8T-4223 75 9F-2247 16 9S-0798 131 003-2143 148 108-3612 93 142-7072 18
88 9F-4337 153 9S-4167 106 003-9163 76 108-5603 33 142-7543 230
8T-4224 137 9F-4446 73 9S-4182 114 030-7942 114 34 142-7548 230
140 86 122 146 108-7930 64 143-0046 26
8T-4896 140 9H-1024 226 9S-4190 38 030-7947 114 109-0076 60 27
158 228 9S-4191 106 144 109-0077 55 143-0047 25
8T-4994 77 9H-1031 18 114 146 109-0078 49 26
89 9L-0553 73 9S-8001 131 031-2716 60 109-2725 95 144-0875 230
226 86 9S-8004 106 034-4160 125 110-2220 18 144-0876 230
228 9L-5854 18 9S-8006 144 036-9823 154 111-2721 63 150-1714 99
8T-5361 226 9L-6639 156 9S-8008 122 053-2294 136 65 101
228 9L-6643 73 125 067-0403 33 111-3794 166 151-2940 16
8T-5391 151 9L-6924 12 9S-8752 10 34 112-1579 61 151-2941 15
8T-6757 17 9L-7235 135 53 068-8438 48 112-1580 61 16
38 9L-7712 33 61 108 112-3258 60 151-2945 21
8T-6762 22 34 86 095-0826 207 112-3259 60 151-2946 21
8T-6763 17 9L-8925 13 9S-9332 119 208 112-7510 18 153-1256 64
28 9L-9132 53 9W-1951 201 209 112-9217 21 160-8178 37
8T-6764 22 67 9X-0263 166 095-0827 207 117-7117 110 161-7293 28
63 79 9X-1413 159 208 117-9512 17 163-8516 60
65 103 9X-1813 167 209 18 166-3777 207
8T-6765 28 9L-9159 110 9X-6458 108 100-6889 31 117-9712 21 208

PB.NO.81808258-03/April 2008 PNI 5 of 9


PARTS NUMERICAL INDEX
PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE

166-3777 209 264-1488 47 69 81531115 79 93 217


166-9145 29 266-1427 1 82 81531117 79 81531480 3 81535100 104
171-5349 167 4 90 81531120 79 6 81535102 69
173-7188 26 207 96 81531122 79 95 82
186-3735 205 267-1704 2 81525026 82 81531146 99 81531481 2 81535115 71
193-8570 154 5 81525031 82 81531148 99 5 84
197-9322 18 107 81525040 82 81531154 2 92 81535117 72
207-1556 154 273-1540 207 81525051 69 5 81531485 2 85
207-1564 153 273-1541 208 82 49 5 81536006 60
154 273-1542 209 81525081 218 81531174 148 57 81536017 60
155 273-1545 207 220 81531187 2 58 81536048 100
211-0592 15 208 222 5 81531510 2 81536049 100
213-3201 37 209 224 28 5 81536093 69
216-8684 166 276-2658 207 81525114 218 81531230 23 51 82
222-7944 230 276-2665 208 220 2 81531512 13 81536103 69
222-7945 230 276-2672 209 222 5 2 82
225-3099 22 298-4967 230 224 22 5 81536147 150
225-3100 17 298-4968 1 81525187 82 81531242 69 81531514 2 81536165 39
225-3101 17 4 81525211 138 81531279 100 5 81536171 104
225-4257 230 230 81525226 201 81531316 103 81531516 2 81536172 104
228-4798 230 299-8147 230 81525227 201 104 5 81536209 99
229-5048 230 300-7645 207 81525229 201 81531329 2 43 103
233-7742 207 300-7646 208 81526053 148 5 81531517 2 81536210 99
208 300-7647 209 151 54 5 103
209 303-3429 230 202 81531365 2 48 81537012 102
234-8937 11 303-3444 230 81526113 100 19A 81531518 2 81537027 201
236-0485 32 31531105 82 81527049 162 81531400 148 5 81537029 162
239-9957 200 317-4655 204 170 150 39 170
205 81510010 82 174 81531434 1 81531520 6 174
245-2987 207 81510038 69 192 4 3 192
208 81521193 99 201 103 137 201
209 102 81527068 156 81531456 94 81531835 19 81537044 201
245-2989 207 103 157 81531457 94 19A 81537093 3
245-2991 208 81523026 137 81527082 162 81531458 3 81533007 10 6
245-2992 209 81525009 218 170 6 81533008 60 159
246-8150 167 220 81528016 148 94 81533012 29 81537094 57
246-8151 167 222 81528020 114 81531459 51 81533016 54 81537171 183
261-5132 1 224 146 81531460 51 81533080 28 196
4 81525012 96 81528023 148 81531461 51 81533084 51 81537216 179
208 81525016 69 81528030 114 81531462 51 81533135 1 81538027 114
261-5133 1 82 146 81531469 78 4 146
4 81525017 206 81529025 98 88 81533141 79 81538028 114
209 81525018 69 81530024 226 81531475 3 81533185 86 146
261-6051 1 82 228 6 81535017 100 81538047 148
4 217 81531106 82 36 81535039 82 81539005 69
263-5057 207 81525022 82 81531107 82 81531477 12 90 81539006 69
208 81525023 69 81531108 82 2 81535042 148 81539014 69
209 151 81531109 82 5 81535045 148 81539052 100
263-9541 46 217 81531110 82 81531479 2 81535093 82 81539059 39
263-9546 46 81525025 53 81531111 82 5 151 81539108 82

PB.NO.81808258-03/April 2008 PNI 6 of 9


PARTS NUMERICAL INDEX
PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE

81539113 69 5 81571068 202 146 81577016 160 81577054 192


82 81561265 2 81571140 84 147 166 196
81539136 99 5 81571144 202 81571828 1 190 198
81539137 99 156 81571170 78 4 81577019 174 81577059 192
81539139 49 81561284 82 84 143 183 196
81539144 156 81561285 82 81571181 66 81571996 210 186 198
81539148 156 81561449 69 72 81571998 210 81577020 174 81577064 161
81539159 69 81561528 2 81571182 78 81572016 210 183 169
82 5 85 215 186 173
81539225 99 153 81571196 2 81572396 22 81577021 151 191
81539232 54 81561595 19 5 25 81577022 151 81577065 161
81539258 99 5 114 81572441 138 81577023 151 169
100 81561656 20 115 81572560 1 81577026 165 173
81539313 104 81561657 2 116 66 205 191
81539314 104 5 81571232 210 81572565 66 81577036 162 81577067 162
81539418 19A 108 228 67 170 170
81539426 93 109 229 68 174 174
81539428 92 81561658 2 81571291 1 81572569 67 192 192
81539429 92 5 4 69 81577038 174 201
81539430 92 20 184 70 81577039 162 81577069 162
81539459 104 81561677 179 81571294 66 81572572 66 170 170
81539460 103 81561678 179 77 71 174 201
81539461 103 181 81571309 1 81572578 78 192 81577070 165
81539495 148 81561702 98 4 86 201 201
81539511 88 81561703 96 185 87 81577040 202 81577071 204
81539514 12 98 81571310 1 81572579 78 81577043 201 81577075 204
81539515 12 81569054 82 4 81572586 166 204 81577078 201
81539516 94 81569055 82 189 81572612 3 81577044 162 81577079 201
81539517 94 81569088 36 81571390 2 6 170 81577080 201
81539520 51 81569094 156 5 167 174 81577082 174
81539521 51 81569130 10 60 81575003 76 192 192
81539522 51 81569168 69 81571457 1 81575004 76 201 81577083 162
81539523 51 81569170 82 183 81575014 228 81577045 162 170
81539538 181 81569351 181 81571507 1 81575015 226 170 174
81539539 181 81569364 25 4 228 174 192
81539541 48 81569365 25 139 81575021 105 186 201
81539709 96 81571010 206 81571509 4 81575030 36 192 81577084 162
81539753 93 81571045 4 196 81576004 202 198 170
81539754 93 198 197 81576010 184 201 174
81539835 82 199 81571577 78 81576011 79 81577048 201 192
81539836 69 81571050 1 79 81576019 226 81577051 161 201
81549042 96 4 80 228 169 81577087 151
81561016 79 151 81 81576022 202 173 81577090 151
82 81571054 210 81571579 4 81577002 151 191 81577095 202
83 211 81571678 1 81577012 174 202 81577101 201
81561145 2 81571056 1 4 183 81577052 165 81577103 201
5 186 99 186 178 81577107 162
29 187 81571684 78 192 205 170
81561186 10 81571061 210 89 196 81577053 165 174
2 214 81571819 143 198 178 192

PB.NO.81808258-03/April 2008 PNI 7 of 9


PARTS NUMERICAL INDEX
PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE

81577107 201 81577223 183 201 81577709 162 81579045 77 81580160 157
81577108 165 196 81577477 165 170 81579069 89 81587004 1
178 81577224 183 178 174 81579070 228 4
201 81577225 183 201 192 81579071 228 188
81577112 170 196 81577574 183 201 81579072 228 81587007 1
81577121 183 81577226 183 81577575 183 81577739 1 81579084 89 4
81577122 183 196 81577585 162 4 81579132 84 188
196 81577227 183 170 81577740 197 81579133 84 81587051 4
81577126 183 196 174 81577742 197 81579139 151 188
196 81577228 183 186 81577746 197 81579141 114 81587052 1
81577142 174 196 192 81577747 197 146 4
186 81577230 183 198 81577748 197 81579182 228 81591001 1
192 196 201 81577749 197 81579183 228 4
198 81577232 183 81577586 165 81577750 197 81579184 228 217
201 196 186 81577800 201 81579185 228 81591002 217
81577144 183 81577234 183 198 81577809 204 81579191 228 81591005 217
196 196 81577602 183 81577843 201 81579192 228 81591006 217
81577145 183 81577235 183 81577699 162 81577844 162 81579197 226 81591007 217
196 196 170 170 228 81591012 217
81577153 201 81577242 196 174 174 81579198 146 218
81577161 183 81577255 196 192 81577855 201 81579231 184 219
197 81577262 196 201 81578013 184 81579308 228 81591013 217
81577162 183 81577263 183 81577700 162 81578034 212 81579320 60 220
81577190 202 196 170 215 81579400 89 221
81577191 201 81577264 183 174 81579007 77 81579401 89 81591014 217
81577192 162 196 192 81579009 77 81579406 139 81591016 138
170 81577265 183 81577703 174 81579016 204 81579509 99 81591017 217
192 196 183 81579018 71 81579510 99 81591019 217
81577193 201 81577279 196 186 81579019 71 81579813 226 222
81577197 183 81577294 196 192 81579020 72 81579814 226 223
196 81577304 183 196 81579022 226 81579815 69 81591022 217
81577211 183 196 198 81579024 77 81579817 206 224
196 81577305 183 81577704 162 81579025 226 81580060 150 225
81577212 183 196 170 228 81580086 71 81591023 1
81577213 183 81577306 183 174 81579026 226 84 4
81577214 183 196 186 81579033 226 81580104 72 138
196 81577307 183 192 228 85 81591033 217
81577215 183 196 198 81579034 226 81580138 157 81591034 217
81577216 183 81577310 196 81577705 162 228 81580139 157 81591039 1
81577217 183 81577318 183 170 81579035 226 81580140 157 4
196 196 174 228 81580141 157 105
81577218 183 81577319 183 186 81579036 226 81580142 157 81591047 96
196 196 192 81579037 226 81580143 157 81591048 96
81577219 183 81577455 196 198 81579038 226 81580144 157 81591049 96
196 81577461 183 81577706 174 81579039 226 81580145 157 81591051 4
81577220 183 81577462 196 183 81579040 226 81580146 157 81591053 5
196 81577476 162 186 81579041 226 81580148 157 6
81577221 183 170 192 81579042 226 81580149 157 4
196 174 196 81579043 226 81580150 157 81591054 4
81577222 183 192 198 81579044 226 81580151 157 81591055 1

PB.NO.81808258-03/April 2008 PNI 8 of 9


PARTS NUMERICAL INDEX
PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE PARTNO PAGE

81591055 4 81591097 160 81596012 82 216


41 169 81596013 82 217
81591056 210 81591098 169 81596014 69 81599023 218
216 170 81596015 69 220
81591057 4 171 81596018 69 222
90 172 82 224
81591058 1 81591100 4 81596043 82 81599027 217
4 190 81597003 162 81599028 213
96 81591103 190 170 216
97 81591119 190 174 217
81591059 4 191 192 81599029 213
210 81591120 178 81597005 165 216
81591060 1 190 178 81599030 148
4 81591121 191 81597019 205 81599034 96
160 192 81597026 205 81599036 53
81591061 1 193 81597029 201 90
4 194 81599006 220 81599043 53
160 195 224 90
81591062 1 81591124 5 81599008 218 81599048 138
81591063 1 81591125 210 220 81599056 213
4 81591126 173 222 216
81591064 160 81591127 173 224 81599060 96
161 174 81599009 220 81599061 96
81591065 160 175 224 81599062 41
165 176 81599010 222 81599063 96
81591066 161 177 224 81599064 96
162 81591131 66 81599011 218 81599067 96
163 76 220 81599073 53
164 78 81599012 218 81599074 53
81591067 165 81591136 1 220 81599076 53
178 81591143 200 222 81599084 90
205 206 224 81599085 90
81591071 1 81591149 1 81599013 218 81599086 90
4 4 220 81599087 90
148 179 222 81599088 69
149 180 224 81599103 204
81591078 3 81591150 210 81599014 218
1 226 220
2 227 222
81591079 1 81591151 200 224
53 201 81599015 218
81591080 1 202 220
81591081 210 203 222
213 81591153 200 224
81591082 1 205 81599016 218
210 81591154 1 220
81591087 210 4 222
212 200 224
81591088 210 81591160 201 81599018 217
81591091 2 204 81599020 213

PB.NO.81808258-03/April 2008 PNI 9 of 9


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