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MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
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HGS-100
TECHNICAL MANUAL
Table of Contents
1. INTRODUCTION ------------------------------------------------------5
2. OPERATION --------------------------------------------------------- 13
4. TROUBLE SHOOTING----------------------------------------------- 58
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 5/58
1. INTRODUCTION
The HGS-100 System is dedicated to analyze gases in tanks (ballast, cargo, …), void spaces or any possible
dangerous area, in order to detect any gas concentration level over or under safety limits and to monitor
actions as visible and audible alarms. That system complies with ISGOTT regulation chap. 7.8 and 8.2
The HGS-100 System is a Gas Monitoring based on suction process sampling toward one or more common
detector(s), combined with analog inputs from local gas detectors.
¾ Hydrocarbon gases
¾ Oxygen
¾ Hydrogen Sulphide
¾ Carbon monoxide
¾ Sulphur dioxide
¾ Nitrogen monoxide
¾ Nitrogen dioxide
¾ Ammonia
¾ Chlorine
¾ Hydrides
¾ Other on request
The sampling points for suction process are to be placed as close as possible to the gas emission source.
However regarding the ballast tanks, they can be placed on tank top even if the gas emission is in tank
bottom, in order to preserve the longest efficient period when ballast tanks are filling up, to ensure the fire
prevention efficiency of the system as fire can be caused by gas coming out on desk from tank top, and
also because gases are pushed toward top by tank filling (IMO Sub-Committee on fire protection).
The local detectors can be placed in pump room, engine room, accommodations, venting ducts, air-
conditioned ducts.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
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The hydrocarbon gas detector is an essential system in the cargo oil tanker, the gas carrier, the chemical
carrier. The HGS-100 System is for monitoring the gas concentration in the ballast tank and void space
caused by mechanical damage like crack. Continuous monitoring will occur the alarm when the gas
concentration is increased over than preset value and show the visible and audible alarm.
Main
Up to 40 suction channels
Remote Repeater (Infra-red, Hydrocarbon)
Bulk Head
RS-485
Penetration
(Outdoor)
HGS-100 covers the max. 48 channels for cargo oil tanker. The PART1 of this system is for 1 to 40 channels
and used to monitor the gas of the ballast tanks. The PART2 is for monitoring the gas concentration of the
pump room.
Each PART uses the only one sensor. To monitor many sensing points, sequential sampling the gas through
the line will be economic scheme. Generally, in the ballast tanks, the Hydrocarbon(HC) gas is monitored. .
Infra-red type HC sensor is used for best reliability and maintenance-free. And, in the pump room, not only
the hydrocarbon, but also the Oxygen(O2), Hydrogen sulfide(H2S) gases are monitored too. Type of these
sensors are different that of Ballast tanker’s one. These are solid type sensors.
Type, number, gas-type of these sensors can be changed by user’s demand. The analog signal is converted
to digital signal by A/D converter of Analyzing board.
The microprocessor of HGS-100 system control the 2 pumps, 52 solenoid valves, filter, graphic LCD displays
the gas concentration, alarm, flow, leakage, and status of individual tanks.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
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REPEATER
ALARM UNIT
MAIN PANEL
WATER CONTROL
DRAIN UNIT
EXHAUST 1,2,3
PIPE SYSTEM
ANALYZING
UNIT MEASURING
PIPES
FLAME ARRESTOR
COMPRESSED AIR SHUT OFF VALVE
CALIBRATION
To sample the gas of the BALLAST TANK, the sampling pump(P2) is used. To sample the gas of the PUMP ROOM, the
sampling pump(P3) is prepared. Each channel is controlled by the solenoid valve control. To regulate the gas flow and
check the flowrate, the regulation valve and flowmeter are installed. The moisture from the suction of pipe lines is filtered
by the filter and drained by compulsion
1.3. SPECIFICATIONS
After suction sampling of a channel, an instrument air purge is started, in order to correct or prevent ingress of water,
moisture, condensation, dust or foreign bodies. The picture of analyzing board is following:
In case of several sampling gas detectors, the sampled gas passes through each detector one after the other, so that all
gas concentrations are measured at the same time. An additional Gas detector can easily be installed further. Each Gas
detector can be enabled or disabled at will.
The Analyzing Unit provides two high or low gas concentration alarm levels on each channel and each gas (see7.4.2),
monitoring a permanent "Gas alarm" dry contact output (see 6.2):
z pre-alarm limit, to advise that a gas concentration approaches the alarm unit;
z alarm limit, with activation of another dry contact output dedicated to a horn/rotating lamp, until alarm
acknowledgement..
When some gas are without interest for some channels, the relevant alarm limits can be set at the extremities of the gas
range, in order to avoid gas concentration alarm monitoring for that gas on these channels.
The Analyzing Unit provides self-tests : sample flow, internal gas concentration, internal leakproof, detector's current
output, calibration gas flow, communication between Analyzing and Control Units, power supply. These tests monitor a
"System fault" and "Power supply" dry contact outputs.
1.4.3. Communication
This module also manages 4 digital RS485 communication ports(Generally, one for control unit. One for repeater SIL-
100. Then, only 2 ports are available for user interface. MODBUS RTU) and one RS232(for downloading or MODBUS
RTU) isolated communication port for connection to one or more remote Repeaters as described in synopsis, and/or an
external Monitoring System, using MODBUS RTU protocol. The Analyzing Unit operates as slave.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
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z To monitor the BALLAST TANK, infra-red type detector is used based on the principle of infra-red absorption.
The quantity of absorption of infra-red is changed by the type of the gas. Thus, the concentration can be determined by the
quantity of the gas.
These detectors have the built-in microprocessor and output the 4~20mA current to interface the other equipments. Here,
these current signals are converted to digital data by the A/D converter of Analyzing Board. Control Board displays those
data from the analyzing board.
1 2 3
4 5 6
7 8 9
0 DIM C
F
1
F
3
F
4
F
5
F
6
F
2
IMPORTANT NOTE : the Analyzing Unit and Control Unit operate independently. So, in case of
failure of communication with the Control Unit, the Gas Concentration alarms and System faults
remain under control by way of the Analyzing Unit Gas Alarm and System fault relays.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
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2. OPERATION
2.1.2. Start-up
The power is switched on using the switch inside the Analyzing Unit; the green LED indicator lights on. As soon as the
power is on, the Control Unit communicates with the Analyzing Unit : the Rx/Tx indicators flash one time. In case of
communication failure (Rx/Tx indicators don't flash), the Control Unit display "!!!Communication Fault !!!", and an alarm
starts (see 6.3.7 Communication fault).
Then, the main screen is displayed (see 6.1.2), the Rx/Tx indicators flash. The message "please wait..." is displayed during
default time 60 seconds, and the Analyzing Unit operation dosen't start before the end of waiting period, in order to
stabilize the Gas Detectors before starting the measurements.
The backlight lights on for 15 seconds when pushing any key, or when an alarm occurs until acknowledged
As soon as power is on, and despite the waiting period, the main screen starts displaying: the Channels' saved
measurements on lines 2 to 4. The display begins with channel 0 (Internal atmosphere of Analyzing Unit), then all sampled
channels from channel 1, then all individual channels which numbers follows those of sampled channels. The detectors'
numbers for individual channels also follow those of the suction process sampling. As the alarm status are saved in the
Analyzing Unit, all present and/or not acknowledged alarms are recovered and displayed, together with buzzer monitoring
After the waiting period, the main screen shows on line 1 current sampled channel.
IMPORTANT NOTE : Just after starting sampling on channel 0, adjust the flow in the detector(s) on the
flowmeter(s) to 1 liter/minute, using only the by-pass valve(s) close to the flowmeter(s) (see 3.2.6)
The flowmeter(s) valve must stay open.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
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F1 F2 F3 F4 F5 F6
① LCD window
z Line 1
※ current date, time.
※ channel name: displayed channel number and name.
z Line 2 to 4:
※ flow for displayed channel(0~40) in liter per hour.
Ex) “250 l/h”
※ concentration of hydrocarbon gas from all enabled detectors in suction process sampling for sampled channels,
or relevant detector for individual channels.
Ex) If the concentration of hydrocarbon gas is 20%, it will display “20%LEL”.
Ex) If the density of O2 gas is 20.8%, it will display “20.8%O2” on the third line.
Ex) If the concentration of H2S gas is 0.1ppm, it will display “0.1ppm H2S” on the third line.
z Line 9 to 10
※ displays the Flow Fault.
If the flowrate is lower or higher than flow limit, the alarm alerts.
Ex) If the flowrate of channel 48 is higher or lower than the operating range, the system displays “FLOW FAULT
Ch:48”.
z Line 13 to 14
※ used for message in regards with current operation and display remaining operation time on that channel.
Ex.1) Initialize(“Initialize …… Please wait….. 35”)
Ex.2) Sampling of channel 0 (“Leak test….. 10”)
Ex.3) Purging of channel 33 (“ch33 purge in progress 10”)
Ex.4) filter purge(water drain) (“Filter purge in progress 10”)
Ex.5) Communication error (“!!! Communication Fault !!!”)
z Line 15.
※ used for alarm display
Ex) “!!! Sample leak !!!”.
② Keypad
∘ Refer to the above figure.
③ LED Display
∘ ALARM LED
※ When the current channel of sampling is in the alarm condition, the LED turns on.
∘ PRE-ALARM LED
※ When the current channel of sampling is in the pre-alarm condition, the LED turns on.
∘ FLOW FAULT LED
※ If the flowrate is lower or higher than flow limit, the LED alarm alerts.
∘ SKIP LED
※ displays that the channel(at least one channel) was skipped.
∘ DISPLAY LED
※ The user can set the specific channel displayed in the LCD.
∘ SYSTEM FAULT LED(with buzzer sound)
※ communication or system error.
∘ DETECTOR FAULT LED(with buzzer sound)
※ Gas Detector error.
∘ Rx, Tx
※ Visible communication check. “Receive”, “Transmit”.
∘ POWER
※ System Power on.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
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When a Gas Concentration overpasses the pre-alarm configured limit, the Gas alarm sequence is as follow :
z the number of the relevant channel appears underlined on the main screen pre-alarm line of the Control Unit
screen;
z the Pre-alarm red LED indicator lights on;
z the Gas Alarm relay is activated;
z the buzzer of the Control Unit is activated in continuous mode;
z the alarm relay of the Control Unit is activated.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
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Following self-tests are performed and cause System alarm in case of the failure :
z Analyzing Unit internal gas concentration
z sampled channel flow
z gas detector(s)' output current
z Analyzing Unit internal leakproof
z communication checked from Analyzing Unit
z communication checked from Control Unit
When and only when the fault disappears after a further sampling for fault regarding a channel:
z the message disappears on the Control Unit screen;
z the relevant LED indicator (if any) lights off, except if another similar system fault is present;
z the System fault relay falls in normal position, except if another system fault is present;
z the buzzer of the Control Unit stops, except if another alarm is present;
z the alarm relay of the Control Unit falls in normal status, except if another alarm is present.
For re-starting the System after check, the main power of system should be turned off. After that, the system power
should be supplied again.
z the Analyzing Unit starts a complete sequence from channel 0;
z the System fault relay falls in normal position, except if another System fault is present.
If the Gas Concentration overpasses again the pre-alarm or alarm limit on channel 0, the shutdown alarm sequence re-starts
as above. If the Gas Concentration on channel 0 comes under the relevant limit, alarm sequence is finished and the System
continues.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
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In order to know the value of flow which causes the alarm, use the "Display" function (see 6.5) for the channel in alarm.
NOTE: if the relevant Gas detector cannot be repaired in a short time, it is possible to disable
it, in order to cancel the alarm (see7.4.1). As soon as the Gas detector is repaired or replaced,
take care to enable that detector.
F1 F2 F3 F4 F5 F6
z Push DISP key F1 : the system asks for the channel number;
F1 F2 F3 F4 F5 F6
ALARM Ch :
PRE-AL Ch :
FLOW FAULT:
SKIPPED Ch:
IMPORTANT NOTE : during the Display mode, the Analyzing Unit continues to sample
and to proceed to Gas measurements and to alarms monitoring.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
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F1 F2 F3 F4 F5 F6
IMPORTANT NOTE : make sure to open relevant shut-off valves, when coming back from
Handing mode, otherwise flow faults would start on those channels.
IMPORTANT NOTE : make sure to close relevant shut-off valves, when starting Handling
mode.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
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z Push HOLD key F3 : the system asks for the channel number;
F1 F2 F3 F4 F5 F6
z Key-in the channel number, then "Enter" (only a sampled not skipped channel can be held);
z The "Hold" indicator lights on, in order to remind the sampling stop;
z Push RTN key F6 to go back to normal sampling operating mode, the "Hold" indicator switches off.
IMPORTANT NOTE : during the Hold mode, the Analyzing Unit stop sampling, so stops
the Gas concentration alarm monitoring for other sampled channels. So make sure to
come back to normal sampling mode as soon as possible. Anyway, the Analyzing Unit comes
back to normal sampling mode automatically after 10minutes. The time is scrolling down in
Line 1.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
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That function is also used to skip a channel in alarm during the repair, in order to avoid the alarm sequence starting again,
or when carrying out some works generating dusts, in order to avoid to obstruct the Flame-arrestor or the filter.
z Push SKIP key F4 : the system asks for the channel number;
F1 F2 F3 F4 F5 F6
z SLEEP#1 key F1: stop the sampling part for the BALLAST TANK.
z SLEEP#2 key F3: stop the sampling part for the PUMP ROOM.
z Key-in the channel number, then "Enter" (only a sampled not held channel can be skipped, except channel 0);
z The number of the skipped channel is displayed on lines 11,12;
z Proceed same way to unskip that channel, the number of the skipped channel disappears from lines 11,12.
IMPORTANT NOTE : make sure to close relevant shut-off vale when skipping a channel,
and to re-open it when going back to normal sampling.
F1 F2 F3 F4 F5 F6
F1 F2 F3 F4 F5 F6
F3. CHNL: operation on channels menu, RTN to come back to main menu.
F1. NORM : normal mode channel sampling, with manually skipped channels.
Caution : open sampled channel shut-off valves.
F2. HNDL : cargo handling mode channel sampling, with skipped channels listed in configuration (see 6.7.2).
To escape this mode, use the “NORM” menu. This HNDL function prevents the suction of the sea
water in the ballasted tank.
Caution : close relevant shut-off valves.
F3. HOLD : then key-in number of unskipped channel : stops channel normal sampling, for holding on selected
channel. This is used for the Leak Test(see the corresponding section), Flow Regulating(see the
corresponding section), GAS alarms Tests(see the corresponding section). Get out that mode as soon as
possible, or automatically after 10 minutes.
Caution : the other sampled channels are not managed in that mode.
F4. SKIP : then key-in number of unheld channel and except channel 0 : skip relevant channel. Mainly used for
tank filled with water or channel in repair. Same sequence to cancel channel skipping.
Caution : close relevant shut-off valve. Open it after channel skipping.
F1. SLEEP#1 : temporarily disables/enables the operation of PART1(BALLAST TANK)
sampling. To set the PART2 without the unwanted alarms of PART1.
NOTE: To invalid the sampling of total channels for PART1, set the number
of total tanks to “0” in the following “F5.CFG” menu.
F3. SLEEP#2 : temporarily disables/enables the operation of PART2(PUMP ROOM) sampling.
To set the PART1 without the unwanted alarms of PART2.
NOTE: To invalid the sampling of total channels for PART2, set the number
of total tanks to “0” in the following “F5.CFG” menu.
J K
L E
B
D
A C
AC POWER SUPPLY
H I
AIR SUPPLY G
3.3. COMMISSIONING
The main commissioning operation for preparing the HGS-100 System configuration, is the equalization of the suction
flow for all channels. Proceed as follow :
z Hold on all channels one by one, and note the displayed flow value in l/h, after waiting for stabilization.
z Check these values.
z Hold on all the channel one by one, and adjust the relevant regulating valve in order to get the lower flow ±20 l/h.
So, the suction flows for all channels will be identical at ±20 [l/h].
z Correct the adjustment of the flow in the detector(s), in order to get 1 [l/min] for the common flow on all channels
as set above (except channel 0).
Take care to the presence of instrument air supply : open the shut-off valve and check the pressure on the manometer, in
order to get efficient channel purge.
z When pushing CFG key F5 from the main menu, the system asks for the Engineer Password.
ENTER
F1 F2 F3 F4 F5 F6
z type 1234 then "Enter". If the password was properly entered, the Configuration menu is displayed. If not, the
message "Invalid password" is displayed, and the system asks again for the Engineer Password.
z If the Configuration menu is entered by another Control Unit, the display shows "Configuration in progress"
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F1 F2 F3 F4 F5 F6
• Detector setting... : setting of Gas or Flow Detector. Detector setting menu is appeared by pushing “↵” key.
• Channel setting.... : setting of channel for the BALLAST TANK or the PUMP ROOM. Channel setting menu
is appeared by pushing “↵” key.
• Horn output....... : set the alarm of Horn output for analyzing unit. Horn output setting menu is appeared by
pushing “↵” key.
• Time setting....... : set the date and time. Time setting menu is appeared by pushing “↵”.
• Memory............ : restore or back-up of the configuration data of the system. Memory menu is appeared by
pushing “↵”.
• Exit, Save configuration.........?: When the key “↵” is pushed in this menu, the system asks the changed data will
be saved or not? To save the data, select the YES(F2) and to leave without saving, select
the NO(F4) and push the “↵”.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
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For an Analyzing Unit's detector calibration, keep the Gas calibration inlet free of any connection; for a local detector
calibration, install its calibration chamber.
z Move the cursor “⇒” to Detector setting... line. Enter the Detector setting menu by pushing the “↵” key.
F1 F2 F3 F4 F5 F6
• Unit selector.................?: unit of Flow is “l/h”. the unit of Gas is “%” or “ppm”.
F1 F2 F3 F4 F5 F6
z Push “↵” Key displays the following screen. (STRAIGHT function is for GAS setting)
F1 F2 F3 F4 F5 F6
z Push CURRENT Key F1 : displays the current of the detector to calibrate the ZERO in the end of the line.
z Make sure that fresh air without gas pollution enters the Analyzing Unit or a local detector. For an Oxygen
detector, connect a Nitrogen gas cylinder to the Gas calibration inlet for an Analyzing Unit's detector
calibration, or on the local detector's calibration chamber.
z Push SET Key F4 : The current value in the end of line is restored. When the concentration measure is
stabilized close to the expected value ±5% of the normal range, push “SET” then Zero is recorded. Manual
input is also available to make calibration.
z The calibration of the SPAN is similar to that of ZERO. Connect the Gas calibration cylinder on Gas
calibration inlet for an Analyzing Unit's detector calibration, or on the local detector's calibration chamber.
For an Analyzing Unit's detector calibration, adjust the pressure/flow regulator from the cylinder so that
the flow on the detector(s) is about 1 [l/min].
For an Oxygen detector, make sure that fresh air without gas pollution enters the Analyzing Unit or a
local detector.
z Push RTN key F6 to exit the detector setting menu.
z Close and disconnect the Gas calibration cylinder; uninstall the local detector's calibration chamber.
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z Push CURVE Key F3: Input ZERO and SPAN when the characteristics of the detector are non-linear.
(CURVE function is for FLOW setting)
This function was designed to meet the characteristics of the flowmeter. The characteristic line of output is like the
shape of convex. The 11 points are used to calibrate this.
Zero..............?:6.25
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Calibration1......?:8.40 ALARM FLOW FAULT
Calibration2......?:11.31
Calibration3......?:15.17 4 5 6 DISPLAY DETECTOR FAULT
Calibration4......?:19.56 ghi jkl mno
Calibration5......?:20.49 HOLD POWER
Calibration6......?:20.92
Calibration7......?:0.00 7 8 9 TX
Calibration8......?:0.00 prs tuv wxy
Calibration9......?:0.00 RX
Calibration10.....?:21.00
DIM
STRAIGHT CURVE UP DOWN RTN
0 SP C
F1 F2 F3 F4 F5 F6
• Calibration values can be determined by the present current data displayed in the right side of the line.
F1 F2 F3 F4 F5 F6
z Push CURRENT Key F1 : displays the current of the detector to calibrate the ZERO in the end of the line.
z Fully close the flowmeter in the inside of the Analyzing Unit.
z Push SET Key F4 : The current value in the end of line is restored. Manual input is also available to make
calibration.
z Push RTN Key F6 : cancels the input of data and returns to the first position of the line..
z Move the cursor “⇒” to the next line of “Calibration1” then push the “↵” key.
z Set the flowmeter to 1 l/min in the inside of the Analyzing Unit.
z Push SET Key F4 : The current value in the end of line is restored. Manual input is also available to make
calibration.
z Push RTN Key F6 : cancels the input of data and returns to the first position of the line..
z The remained calibrations of “Calibration2” … “Calibration10” are similar to that of Calibration1.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
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1) Calibration Unit
CALIBRETION VESSEL
LOW PRESSURE METER(B) ADJUSTING VALVE(G)
LOW PRESSURE
CONTROL VALVE 2(E)
CALIBRATION GAS VESSEL(J)
2) CALIBRATION Procedure
a. Operate the next commands sequentially.
F5.CFG – input PASSWORD – F5.CAL - detector number – F1.CURRENT key to check the current.
F1 F2 F3 F4 F5 F6
b. The flowrate should be Normal [l/h] by control knob of flowmeter. Wait about 1 minute for settling of the output of
the sensor then push “F4.SET” button.
Change the menu to Span setting. To show the current, push the F1.CURRENT button. The flowrate should be Normal
[l/h] by control knob of flowmeter. Wait about 1 minute for settling of the output of the sensor then push “F4.SET”
button.
!!!! Clean air has the 0% of CH4 GAS(methane). For the ZERO calibration of HC DETECTOR, the air is used.
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c. Adjust the flow by the control knob to the flow 1 [l/h] of panel inside flowmeter.
d. After 1 minute, save the value of ZERO.
e. remove the flowmeter installed in the calibration 1.
f. execute the SPAN setting.
g. After executing the SPAN setting mode, connect the outlet of calibration unit to the calibration 1 of
the panel.
h. adjust the flow by the control knob of flowmeter to the flow of the LCD window. Wait about 1
minute for settling of the output of the sensor. Refer to the 2nd FLOW CHECK LIST value.
i. After 1 minute, save the FLOW setting value.
j. CLOSE the all valves of the calibration unit.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
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2) CALIBRATION Procedure
a. Select the detector to be calibrator using Calibration mode.
!!!! Clean air has the 0% of CH4 GAS(methane). For the ZERO calibration of HC DETECTOR, the air is used.
b. Adjust the flow by the control knob of flowmeter to the flow of the LCD window. Wait about 1 minute for settling
of the output of the sensor. Refer to the 2nd FLOW CHECK LIST value.
c. After 1 minute, calibrate the FLOW.
d. remove the flowmeter installed in the calibration 2.
e. calibration unit is connected toe the CH4(methane) gas vessel.
f. execute the SPAN CALIBRATION function.
g. Connect the outlet of calibration unit to the calibration 2 of the panel.
h. adjust the flow by the control knob of flowmeter to the flow of the LCD window. Wait about 1 minute for settling of
the output of the sensor. Refer to the 2nd FLOW CHECK LIST value.
i. After 1 minute, calibrate the FLOW.
j. CLOSE the all valves of the calibration unit. remove the calibration unit from calibration 2. CALIBRATION is
completed.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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2) CALIBRATION Procedure
a. Save the ZERO value of selected detector by calibration mode.
b. Prepare the N2 Gas in the vessel of the Calibration Unit.
!!!! Injection N2(Nitrogen) GAS in the airtight container will make the O2(Oxygen) 0 %. For the ZERO
calibration of O2 DETECTOR, the N2(Nitrogen) gas is used.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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2) CALIBRATION Procedure
a. Save the ZERO value of selected detector by calibration mode.
b. Install the flowmeter at the CALIBRATOIN2 port in the side of the panel.
!!!! Clean air has the 0% of H2S GAS(Hydrogen Sulphide). For the ZERO calibration of PUMP ROOM H2S
DETECTOR, the air is used.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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Push “Enter” at the Channel setting line by moving the cursor “⇒”.
<< CHANNEL SETING MODE >>
Which part....................?: Part1
Which channel.?[99]or[ 0 to ]:
Dwell time.....?[0 to 3600 sec]:
0
60 1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Purge time.....?[0 to 3600 sec]: 10 ALARM FLOW FAULT
Channel Name..............?: CH00
Handling mode.................?: YES 4 5 6 DISPLAY DETECTOR FAULT
Detector 0 enable.............?: YES ghi jkl mno
Detector 1 enable.............?: YES HOLD POWER
Detector 2 enable.............?: NO
Detector 3 enable.............?: N0 7 8 9 TX
Detector 4 enable.............?: NO prs tuv wxy
Detector 5 enable.............?: NO RX
Detector 6 enable.............?: NO
DIM
Detector 7 enable.............?:
UP DOWN
NO
RTN
0 SP C
F1 F2 F3 F4 F5 F6
z If Detector 0 is set by “Flow”, then the system display as follow. This menu allows to enter the low and high limits
of a flow detector for the flow fault alarm . The recommended values are ±100 l/h from the average flow value for
all channels set during the commissioning (see 7.1).
z The recommended values for channel 0 are low = 200 l/h, high = 400 l/h.
F1 F2 F3 F4 F5 F6
z Flow height........?[50 to 600]: alarm setting for the high Flowrate. (Flow Fault setting). Enter the alarm limit of
high flow between the displayed limits, then "Enter";
z Flow low...........?[50 to 600]: alarm setting for the low Flowrate. (Flow Fault setting). Enter the alarm limit of
low flow between the displayed limits, then "Enter";
z Shutdown enable...............?: enables/disable the Shutdown function. (default is NO)
F1 F2 F3 F4 F5 F6
NOTE:
z when some Gas are without interest for some channels, the relevant pre-alarm/alarm limits can be set to the
relevant Gas detector range extremities, in order to avoid gas concentration alarms monitoring for that gas on these
channels;
z the factory pre-set values for Hydrocarbon gas are pre-alarm 20.0%, alarm 50.0%;
z the factory pre-set values for Hydrocarbon gas on channel 0 are 30% for pre-alarm and alarm, according to the
IMO rules;
z the factory pre-set values for Hydrocarbon gas on the pump room channels are 10% for pre-alarm and alarm,
according to IMO rules.
z “System shutdown enable” is set to YES only for Detector1 of Channel 0. Other channels is set to NO.
Horn
Horn
out
out
Part1
Part1
P-Alarm..........?:
Alarm............?:
YES
YES
1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Horn out Part2 P-Alarm..........?: YES ALARM FLOW FAULT
Horn out Part2 Alarm............?: YES
4 5 6 DISPLAY DETECTOR FAULT
ghi jkl mno
HOLD POWER
7 8 9 TX
prs tuv wxy
RX
DIM
UP dOWN RTN
0 SP C
•Horn out Part1 P-Alarm..........?: enable/disable of horn output for the BALLAST TANK(Part1) Pre-Alarm.
•Horn out Part1 Alarm............?: enable/disable of horn output for the BALLAST TANK(Part1) Main Alarm.
•Horn out Part2 P-Alarm..........?: enable/disable of horn output for the PUMP ROOM(Part2) Pre-Alarm.
•Horn out Part2 Alarm............?: enable/disable of horn output for the PUMP ROOM(Part2) Main Alarm.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 52/58
Year.....:06
Month....:10 1 2 3 PRE-ALARM SYSTEM FAULT
.qz abc def
Date.....:13 ALARM FLOW FAULT
Hour.....:10
Minute...:30 4 5 6 DISPLAY DETECTOR FAULT
Second...:27 ghi jkl mno
HOLD POWER
7 8 9 TX
prs tuv wxy
RX
DIM
UP dOWN RTN
0 SP C
F1 F2 F3 F4 F5 F6
F1 F2 F3 F4 F5 F6
•Alarm and fault clear............. push “↵” then all occurred alarm will be cleared.
•Configuration data backup......... push “↵” then the Configuration data is backup to the memory.
•Configuration data reload......... push “↵” then the backup data are restored to the Configuration setting.
•Configuration data default........ push “↵” then the default values are restored. Here, the backup data is not cleared
and these values still remain in the memory.
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 53/58
F1 F2 F3 F4 F5 F6
F1 F2 F3 F4 F5 F6
ENTER
F1 F2 F3 F4 F5 F6
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
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4) After checking the system, push the “F6.RTN” when the F1 is “NORM”.
F1 F2 F3 F4 F5 F6
5) After "HOLD" LED turns off, push the “F6.RTN” when the F1 is “NORM”.
F1 F2 F3 F4 F5 F6
F1 F2 F3 F4 F5 F6
HANLA IMS CO., LTD. MT-HGS-100NEW SYSTEM
1610-5 SONGJEONG-DONG GANGSEO-GU BUSAN KOREA Rev.9
-Tel: 82-51-601-3000
-Fax: 82-51-831-1850 2010-07-13
-Email: hanla@hanlaims.co.kr Page 55/58
4. TROUBLE SHOOTING
PROBLEM CHECK POINT SOLUTION
FLOW FAULT - PUMP Operation is abnormal - Check PUMP operation. Check IN,OUT.
ALARM - Check the PUMP FUSE.
- LINE LEAK - LINE LEAK check.
- PRESS SENSOR is abnormal - PRESS SENSOR CALIBRATION
- Line is clogged. - Check clogging for each channel.
DETECTOR - Expiration of O2 DETECTOR lifetime. - Replace the O2 DETECTOR.
PRE & MAIN - ALARM SETTING value - Set the correct ALARM SETTING value.
ALARM