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Department of Chemical and Biomolecular Engineering, Department of Chemistry, The Smalley Institute for Nanoscale Science and Technology, Rice University,
6100 Main Street, Houston, Texas 77005, United States
S
ince their discovery,1 carbon nano-
tubes (CNTs) have received increas- ABSTRACT
ing attention due to their outstanding
mechanical, thermal, and electrical prop-
erties.26 In particular, research has focused
on realizing in macroscopic objects the
properties of single CNT molecules. CNTs
have been formed into neat fibers710 as
well as thin conductive films.1113 In parti-
cular, transparent CNT films could replace
indium tin oxide (ITO) because of their
flexibility, resistance to flexural fatigue,
and ease of manufacturing compared to
the brittle ITO films, which must be fabri-
cated by sputtering at low pressure or chem-
Transparent conductive carbon nanotube (CNT) films were fabricated by dip-coating solutions
ical vapor deposition at high tempera-
ture.13 Moreover, CNT films may enable of pristine CNTs dissolved in chlorosulfonic acid (CSA) and then removing the CSA. The film
new applications in flexible electronics, be- performance and morphology (including alignment) were controlled by the CNT length,
cause of their ability to bend repeatedly solution concentration, coating speed, and level of doping. Using long CNTs (∼10 μm),
without cracking.14,15 uniform films were produced with excellent optoelectrical performance (∼100 Ω/sq sheet
Transparent conductive CNT films have resistance at ∼90% transmittance in the visible), in the range of applied interest for touch
been fabricated using a variety of processes
screens and flexible electronics. This technique has potential for commercialization because it
that include dry and wet methods. The dry
fabrication route consists of drawing films preserves the length and quality of the CNTs (leading to enhanced film performance) and
directly from CNT arrays.16,17 Wet methods operates at high CNT concentration and coating speed without using surfactants (decreasing
consist of dispersing the CNTs in a liquid production costs).
and then fabricating films from the liquid
phase. Multiple approaches have been used KEYWORDS: dip-coating . carbon nanotube . transparent conductive films .
liquid crystals . flexible electronics
for wet method thin film assembly, in-
cluding vacuum filtration,11,1820 drop-
casting,21 spin-coating,22 rod-coating,23 degrades the electrical properties of the
spray-coating,24,25 and dip-coating. 2628 CNTs, disrupting the sp2 bonds and yield-
Although the fluid phase approach is ing low film conductivity. Surfactant sta-
more conducive to industrial/commercial bilization relies on sonication, which short-
production, just a few of the above tech- ens the CNTs;30 this also degrades film
niques (rod-, spray-, and dip-coating) are conductivity because it raises the number * Address correspondence to
mp@rice.edu.
suitable for scale up and can be adapted of CNTCNT junctions per unit area of
to high-throughput coating processes the film.31 Moreover, good surfactants Received for review July 17, 2012
such as slot, knife, slide, and roll coat- adsorb strongly on CNTs, and their re- and accepted October 5, 2012.
ing.29 Most liquid phase film fabrication moval from the film is difficult; surfactant
Published online October 06, 2012
methods rely on functionalization or residues in the final film increase sheet 10.1021/nn303201g
the use of surfactants and sonication to resistance.32 Therefore, a solvent able to effec-
form CNT dispersions. Functionalization tively disperse CNTs without damaging the C 2012 American Chemical Society
ultimate properties of the films is needed. Chlorosul- form biphasic solutions with an isotropic (randomly
fonic acid (CSA) is a viable solution, and it circumvents oriented) phase in equilibrium with a nematic liquid
the potentially detrimental effects of sonication, func- crystalline phase.34,39,40 This critical concentration
tionalization, and use of surfactants.33,34 CSA-CNT solu- scales inversely with CNT aspect ratio41 as wI ≈ D/L.
tions have already been used for SWNT film fabrication; The measured transition concentrations were 4100 ppm
however, these techniques were not scalable35,36 or for SWNTs33 and 125 ppm for DWNTs; therefore, the
yielded poor film properties.37,38 SWNT solutions were isotropic, whereas the DWNT
This paper demonstrates the production of high- solutions contained a small amount of nematic phase
performance transparent conductive CNT films from (∼1020% depending on overall concentration; see
CSA solutions by dip-coating. This is followed by CSA Figure S1 in Supporting Information for images of
removal through a simple series of steps (coagulation SWNT and DWNT solutions). Glass slides were lowered
or drying, followed by washing) that stabilizes the films into the CNTCSA solution and were withdrawn at a
and preserves the film structure after fabrication. This controlled speed by a motorized arm (see Figure 1).
process is inherently scalable, and no sonication is Three methods were used to remove CSA from the
needed; therefore, it can produce films consisting of films: (1) coagulation by immersion of the glass slide in
∼10 μm long CNTs, yielding excellent electrical proper- chloroform (CHCl3) followed by oven drying; (2) co-
ties. Film morphology and optical and electrical prop- agulation by immersion of the glass slide in chloro-
erties are controlled by the coating speed, CNTCSA form, followed by washes in diethyl ether (C4H10O) and
concentration, and level of doping. then water, with final oven drying; (3) direct evapora-
tion of CSA in a vacuum oven at 150 °C followed by
RESULTS AND DISCUSSION diethyl ether wash and drying as shown in previous
Thin films were fabricated starting from solutions of literature.37 Figure 1e shows an example of a 90%
CNTs in CSA. Both HiPco single-walled carbon nano- transmittance film fabricated using the dip-coating
tubes (SWNTs) (length L ∼0.5 μm, diameter D ∼1 nm)33 technique. All three methods yielded homogeneous
produced at Rice University and double-walled carbon films (Figure 2a) but different amounts of residual
nanotubes (DWNTs) (L ∼10 μm, D ∼2.4 nm) from sulfuric acid (H2SO4) doping (see discussion below).
Continental Carbon Nanotechnologies, Inc. (CCNI) Chloroform was chosen as the coagulant because it
were used (see Methods). SWNTs and DWNTs were dissolves CSA without reacting (unlike water, which
dissolved (without sonication) in CSA at 1000, 2000, forms hydrochloric acid (HCl) gas and sulfuric acid),
and 3000 ppm wt % (deposition from lower concen- which can damage the film structure. Because of its
tration solutions yielded sparse CNT coverage, high high volatility, chloroform rapidly evaporates from the
transparency ∼99.5%, and high sheet resistance Rs ≈ film once the slide is removed from the bath. However,
12 kΩ/sq). Beyond a critical concentration wI, CNTs chloroform is not a good solvent for sulfuric acid and