Professional Documents
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Computational Materials
Science
Simulating plasticity at the
mesoscale
Richard LeSar
Week 1 – Aug 19 – 23
Date 9:00 am – 10:30am 11:00am – 12:30pm 2:00pm – 3:30 pm 3:30 pm – 5:00pm
Mon Aug 19th Marc De Graef Poster Session
Peter Voorhees Emmanuelle Marquis
(1001 ESB Patio)
Tues Aug 20th
Matt Miller Stuart Wright Mike Jackson McLean Echlin
Wed Aug 21st Poster Session
Mike Mills Satoshi Hata Richard LeSar
(1001 ESB Patio)
Thurs Aug 22nd Dave Rowenhorst Joann Kuchera-Morin
Samantha Daly Dan Gianola
Matt Wright
Fri Aug 23rd
Yunzhi Wang Marc DeGraef Open Demo Session Free Time
Week 2 – Aug 26 – 30
Date 9:00 am – 10:30am 11:00am – 12:30pm 2:00pm – 3:30 pm 3:30 pm – 5:00pm
Mon Aug 26th Poster Session
Simon Philpot Matt Begley Michelle Johannes
(1001 ESB Patio)
Tues Aug 27th Simon Philpot TBA
Mike Uchic Frederic Gibou
Wed Aug 28th TBA
Michelle Johannes Anton Van der Ven Baron Peters
Thurs Aug 29th TBA
Jianwei (John) Miao Jianwei (John) Miao Anton Van der Ven
Fri Aug 30th
James Rondinelli James Rondinelli Barbecue at Goleta Beach
mesoscale
2
Definitions: modeling and simulation
A model is an idealization of real behavior, i.e., an
approximate description based on empirical and/or
physical reasoning.
3
modeling and simulation
The accuracy of a simulation depends on many factors,
some involving the simulation method itself (accuracy in
solving sets of equations, for example).
4
How do we create models?
Useful article by Mike Ashby
(Materials Science and
Technology 8, 102 (1992))
Discusses a systematic
procedure that one can follow to
produce models.
5
abstract, mathematical representations of actual, real-life structures and processes. Constructing
a model starts with a choice of which phenomena should be included (and thus, by implication,
scales of deformation
Table 1 Length scales and timescales used to describe the mechanics of materials, as adapted from
Reference 9a
aInthe first column, we indicate an important unit structure at each scale; in the second and third columns, the approximate
length scales and timescales; and in the fourth column, the approach used to understand and represent the material’s
we typically have methods and models for individual scales of
mechanical behavior at those scales.
behavior - the coupling across scales is referred to as multiscale
Chernatynskiy · Phillpot · LeSar
based on Ashby, Physical modelling of materials problems. Mater. Sci. Tech. 8, 102–111 (1992).
6
experiments
7
strain hardening in single fcc crystals
1 µm
despite 80 years
of dislocations, (slope ~ μ)
we have no good
1 µm
theories for this
fundamental single crystal under single slip
structure- µ is the shear modulus
property relation \
Taylor law: ρ 1/2
∝τ Mughrabi, Phil. Mag. 23, 869 (1971)
8
pure Ni at small scales
slip systems. 10
0.1 1 10 100
Dimiduk, Uchic, and coworkers (many papers, Specimen Diameter (D) in microns
including Science 2004).
9
Diffrac'on
Contrast
STEM
Tilt
Series
0.6 µm Thick
Mo fiber
J. Kwon (OSU)
11
edge dislocations
the Burgers vector b is a
measure of the displacement of 1934
the lattice ⊥ (Taylor, Polanyi,
Orowan)
distortion of lattice leads to b
←a→
b ⊥ ξ̂
→ → → →
movement of an
slip
plane ⊥ ⊥ ⊥ ⊥ edge dislocation
⊥⊤ ⊥ annihilation
⊤
12
screw dislocations b
b || ξ̂
1939
(Burgers)
b
d
plastic strain D xi
stress b
N
b
macroscopic displacement: D = ∑ x
i
d i=1
plastic strain: D
N
D b N
εp = = ∑
h dh i=1
xi = b
dh
x h
θ
ε p = bρ x
εp = θ
ρ = dislocation density = m/m3 = 1/m2
⎛ D⎞ D
−1
θ = tan ⎜ ⎟ ≈
Hull and Bacon, Introduction to Dislocations (2001) ⎝ h⎠ h
14
plasticity
σ
total strain: ε kl = ε + ε
e p
kl kl
σapp
stress/strain:
ijkl kl (
σ ij = c ε = cijkl ε kl − ε
e p
kl ) not to scale
N
plastic strain from: ε = b
p
dh
∑ x i
goal of simulations:
i=1 calculate plastic strain
15
dislocation generation and motion
Frank-Read source
serves to generate
new dislocations
bowing around obstacles
basis for first dislocation
simulation by Foreman
and Makin (1967)
16
dislocation processes that move edges off
their slip plane
out of plane motion (activated processes):
[ 101] (111) plane cross slip:
(1 11) plane
screw dislocation can move off
b
S
slip plane
⊥ climb:
⊥
a diffusive process
17
Simulations
18
abstract, mathematical representations of actual, real-life structures and processes. Constructing
a model starts with a choice of which phenomena should be included (and thus, by implication,
scales of deformation
Table 1 Length scales and timescales used to describe the mechanics of materials, as adapted from
Reference 9a
What
aIn
computational methods we use depends on what our
the first column, we indicate an important unit structure at each scale; in the second and third columns, the approximate
length scales and timescales; and in the fourth column, the approach used to understand and represent the material’s
questions
mechanical behavior are
at thoseand
scales. the limitations of the methods.
· Phillpot
We start · LeSar
by identifying
Chernatynskiy the “entities” in the model.
based on Ashby, Physical modelling of materials problems. Mater. Sci. Tech. 8, 102–111 (1992).
19
“density functional theory” (DFT)
entities
• electrons
• solve Schrödinger’s equation: H Ψ ( r1 , r2 ,…, rN ) = EΨ ( r1 , r2 ,…, rN )
• too hard to solve directly, so make numerous approximations
20
molecular dynamics
entities
• atoms
• force on an atom is: Fi = −∇iU
2
d ri
• solve Newton’s equations: Fi = mi ai = mi 2
dt
need description of U N −1 N
( )
•
U = ∑ ∑ φij rij
i=i j=i+1
21
limitations of atomistics
Modeling deformation on the scale of dislocation microstructures
cannot be done at an atomistic scale:
• 1 µm3 of copper includes approximately 1011 atoms
• time steps in MD: ~10-15 sec
- MD limited to a few hundred million atoms for a nanoseconds
• atomistic simulations can describe processes that include only
small numbers of dislocations at fast rates
22
modeling at the mesoscale
23
entities
24
damped dynamics
25
solution in 1D
2
d x
m 2 = F −γ v
dt
For constant F (i.e., no variation with x), the solution is:
F
(
v ( t ) = 1− e
γ
− γ t /m
)
For large damping
tterm ≈ 3m / γ (large γ), we often
ignore the inertial
effects and assume:
F
v = = MF
v* = γ v / F γ
t* = γ t / m this is called the over
damped limit
26
mesoscale simulations of dislocations
• model the behavior of only the dislocations by treating
them as the entities tracked in the simulation
27
phase-field and discrete dislocation dynamics
• phase-field dislocations
- free-energy-based
- Ginzburg-Landau dynamics
- advantages: links naturally to other phase-field methods,
“easy” to include energy-based phenomena (e.g.,
partials)
• dislocation dynamics
- force-based
- dynamics from equations of motion
- advantages: accurate dynamics (inertial effects), stress-
driven processes (cross slip)
• basics of 3D simulations
• examples:
1. small scale plasticity
2. bulk plasticity
3. strain hardening
• connection to experiments
30
Step 1: Simulation of system of straight edge
dislocations: represent as points in 2D
Assume all dislocations have: b = bx̂ and ξˆ = ẑ
on any xy plane:
slip
planes
31
Step 2a: Interactions between dislocations
Assume: b = bx̂ and ξˆ = ẑ 2
σ 12 ( j ) =
µb j x x (
2
− y 2
) 0 ⊥
(
2π (1− υ ) x + y )
2 2 2
-1
Fx ( i )
= biσ 12 ( j ) =
(
µbi b j xij x − y
2
ij
2
ij )
L (
2π (1− υ ) xij2 + y 2 2
ij ) NOTE: long ranged
(~1/r)
xij = x j − xi
32
Step 2b. External stress
Let τ be the applied shear stress: τ = σ 12ext
Fx ( i ) N
= biτ + ∑
(
µbi b j xij x − y
2
ij
2
ij )
L (
j≠i=1 2π (1− υ ) xij + y
2
ij)
2 2
33
Step 3. Boundary conditions
Put N dislocations at random positions in a 2D periodic
square grid with size D with equal numbers of +b and -b
dislocations
Dislocation density is ρ = N / D
2
34
Step 4. Dynamics
Fx ( t )
Assume overdamped dynamics: v ( t ) = M
L
Assume a simple Euler equation solution:
xi ( t + δ t ) = xi ( t ) + vi ( t )δ t
For no external stress, run the system until converged.
35
Results: truncated potential
/ /..+ .L/ I ~ T T /
IT j.j.J. T ,
FIG. 1 Simulated dislocation microstructurcs with a dislocation density of 1015 m -2 corresponding to 10 3 edge
dislocations in a 1 gm x 1 grn simulation cell using (a) the infinitely repeated simulation cell (i.e. no cut-off) and
(b) the truncated interaction distance (Pc = 0.5 cell size) methods.
36
Results: all interactions to infinity
DISLOCATION DISTRIBUTIONS Vol. 23, No. 8
(a)
/ /..+ .L/ I ~ T T /
IT j.j.J. T ,
“Dislocation
ITT I~-'~. distributions in two dimensions,” A. N. Gulluoglu, D. J. Srolovitz,
Z T -" T / T..,~-..LL +
I~ ~1- T T l~ ~ ,~.
R. LeSar, P. S. Lomdahl, Scripta
£ J" T l ~ - T ~. Metallurgica 23, 1347-1352 (1989).
m' 1 / tl T
37
Your assignment ...
38
2D models show interesting behavior, but ...
La Femme Au Miroir
Fernand Leger, 1920
39
discrete dislocation simulations in 3D
• include dislocations moving along all active slip planes to
examine evolution and response
40
fundamental properties of the atoms.
• curvilinear dislocations
- parametricFigure
dislocations of Ghoniem
2.2. (a) Edge-screw discretization of dislocation lines;
(b) internal stresses induced by edge and screw segments
- nodal points plus interpolation
- numerical integration along curves
Each dislocation segment generates a long range elastic stress field within the
entire simulated sample. In the case of isotropic elasticity, analytical expressions for
Ghoniem, Tong, and Sun, Phys. Rev. B 61, 913 (2000);
the internal stress generated by a finite segment have been established by J.C.M. Li
Wang, Ghoniem, Swaminarayan, and LeSar, J. Comp. Phys. 219, 608 (2006)
[LI 64] and R. DeWit [DeWIT 67]. Taking into account the anisotropy of the elastic
41
Step 1: parametric dislocations
( 2 3
2 3
) (
ri = 1− 3u + 2u Pi + 3u − 2u Pi+1
)
(
2 3 2 3
) (
+ u − 2u + u Ti + −u + u Ti+1 )
Pi
• track the motion of
the nodes Pi+1
• remesh as needed
Pi+2
42
Step 2: stresses and forces
force on dislocation
(
F = b ⋅ σ × ξ̂ ) calculated from stress:
rA
bA
Peach-Koehler Force
A
stress comes from many sources
R
σ ( a)
= σ ext + σ defect + σ self + ∑ σ ( ab) bB
b≠a dlB rB B
stress from an individual dislocation
µ bn ⎡
σ ij =
8π ⎣ ∫
(
⎢ R,mpp ε jmnd i + ε imnd j +
2
)
1− υ
( ⎤
ε kmn R,ijm − δ ij R,ppm d k ⎥
⎦
)
∂ R
3
1
R,ijk = 2
∂ xi ∂ x j ∂ xk R
Nsegment N
int
∫ f (r ) d →
evaluated numerically: ∑ ∑ w f (r q αq
)
α =1 q=1
basic method: Wang, Ghoniem, Swaminarayan, and LeSar, J. Comp. Phys. 219, 608 (2006)
43
Step 2: stresses and forces
[2]
[3] [4] [5]
if use discrete linear
[1]
2
3 4 5
6
[6] segments
1 r 7
45
Step 4: equations of motion and dynamics
• full equation of motion (required at least at large ε ):
ma = F − γ v
• over-damped limit (ignore inertial effects): v = F / γ
• for force velocity: determine forces on the nodes and
solve the equations of motion
r (t + δ t) = r (t) + v(t)δ t
• time step limited by largest force
46
Step 5: some approximations
dislocation reactions
• treated with models
• ignore partials (more on this below)
47
Step 5: models
cross slip: A Monte Carlo method is used to
determine whether cross-slip is activated.
[ 101] (111) plane
⎡ V ⎤
(1 11) plane
L δt ⎢−
⎢⎣ k BT
(τ o −τ CS ) ⎥
⎥⎦
b P= e for τ CS < τ o
S Lo δ to
P =1 for τ CS > τ o
Kubin LP et al., Scripta Mater. (1992)
annihilation junction
48
48
Summary of the approximations
• all atomistic-based processes described with models
• most codes ignore partial dislocations
• most materials are anisotropic not isotropic
• we ignore the effects of lattice rotations caused by the
dislocations (except as a post-process)
• boundary conditions are a challenge, with the modeling
of bulk plasticity being more challenging than modeling
of small-scale plasticity
• we typically approximate long-range interactions
• ...
49
steps in a simulation
51
example: a line-tension based Frank-Read
source
52
the model
b
ξ
We start with a dislocation y
pinned at both ends.
x
This segment has
b = b ( 0,1,0 ) and ξ = (1,0,0 )
ˆ
and is thus what kind of dislocation?
F
L
( ) ( )
= bσ yz −ξ y , ξ x = b τ −ξ y , ξ x
53
representation of the dislocation and nodal
forces
[3] [4] [5]
[2]
Add nodes to dislocation [1]
2
3 4 5
6
[6]
straight segments.
54
velocity
[3] [4] [5]
[2]
[1] 3 4 5 [6]
2 6
1 r 7
55
limitations of model code
56
a better calculation of an FR source
57
Applications
58
1. Some successes:
small-scale
plasticity
59
dislocation dynamics simulations have proven
very successful for small-scale systems
4 examples showing how changes in interfaces change
plasticity:
• small scales with free surfaces (micropillars)1,2
• small scales with coated surfaces (micropillars)3
• polycrystalline thin films with free surfaces4
• polycrystalline thin films with coated surfaces5
1 Zhou, Biner and LeSar, Acta Mater. 58, 1565 (2010).
2 Zhou, Beyerlein and LeSar, Acta Mater. 59, 7673 (2011).
3 Zhou, Biner and LeSar, Scripta Mater. 63, 1096 (2010).
4 Zhou and LeSar, Int. J. Plasticity 30-31, 185 (2012).
5 Zhou and LeSar, Comput. Mater. Sci. 54, 350 (2012).
and are the image fields that enforce the boundary conditions.
and are the displacement and stress fields in an infinite medium from all dislocations.
El-Awady, Biner, and Ghoniem (2008) 61
61
sample preparation (no ions required)
Before relaxation After relaxation
Density = 2.7×1013 m-2 Density =1.8×1013 m-2
62
stress-strain behavior of Ni
!
σ 1 micron samples
ρ calculated
onset of flow:
ε ~ 0.003
!
b
1 micron samples
differences
experimental arise from:
onset of flow: strain rate,
ε ~ 0.008 equation of
motion, ...
63
loading and flow
! !
loading
loading regime:
intermittent flow, but loading flow
are they avalanches?
see “Scale free intermittent flow in crystal plasticity,” Dimiduk,
Woodward, LeSar, and Uchic, Science 312, 1188 (2006).
64
a simple model for a free-standing polycrystalline
thin film
simulation cell
• free surfaces on all sides
• 9 grains, all with same
orientation
• tension under constant strain
H rate
• all stress-strain-density
behavior calculated from
internal grain only, averaged
D over 10 realizations
65
Bulk measurements based on X-ray diffraction and conver-
DD model of dislocation-grain boundary gent beam electron diffraction support this view (e.g. [47–
49]). The direct observation of frozen-in radii of bowed-
5. Concluding remark
interactions
(a) twist annihilation of incident dislocation
out dislocations in Al–5 wt.% Zn right at LAGBs indicates
(a) direct annihilation of incident dislocation
We investigated t
tion processes associ
sin-1 (b/s) / degree as a hexagonal netwo
10
1 0.1 vectors using DDD s
The LAGB poses
tration with a wide
this LAGB
str
on
g rea
cti
depend on the slip sy
on
s location as well as on
we
ak ments in the network
σ / GPa
r eac
1 t ion to the strength of ju
s
network dislocation
sequence of increasin
the weakest, to terna
gest interaction. The
boundary impenetrab
0.1 1
10 102 103
Y
Y s/b [1 1 1] [1 1 1] [1 1 1] [1 1 1] 1 0 0
Burgers vector
Burgers vector [1 1 1] [1 1 1] [1 1 1] [1 1 1] 1 0 0 X
Z
Z
X
(b) after successful penetration from situation
Fig.. 8. (b) final network
Estimated dependence
(a) #1
of disintegration precedes penetration.
LAGB penetration resistance 3
Defining “steady state
r / ðs=bÞ lnðs=bÞ on network mesh size s based on penetration strength approximate constancy of
• low angle GB (0.3°) modeled with • atomistic simulations are also
Fig. 6. 1 1"ð1 !
Network penetration sequence of positive 1=2 ½1levels 1 0Þ incident at Fig. 7. Network penetration sequence of negative 1=2 ½1 1 1"ð1 !
1 0Þ incident
observed s=b ¼ 200 in this study.
dislocation (on semitransparent glide plane). Vertical gray bar indicates
meant.
dislocation (on semitransparent glide plane). Vertical gray bar indicates
stress (full height = 1.5 GPa).
interpenetrating mesh of dislocations being done, but each
tress (full height = 1.5 GPa).
Grain 2
GB
67
setting transmission stress: τGB
data by Xiang et al (2006)
τGB = 5 τFR
68
comparison with experiment
700
D = 250 nm D = 500 nm
D = 1000 nm D = 1500 nm
600 Cu freestanding (Gruber et.al.)
Cu freestanding (Xiang et.al.) Excellent agreement
Yield stress, σ y (MPa)
100
0 1 2 3 4 5
-1
Reciprocal of film thickness, 1/H (µm )
69
dislocation structures
D = 500 nm
H = 250 nm H = 500 nm
H = 2 µm
70
dependence
on D and H
• dependence of yield
stress on D as a
function of film
thickness
• approaches Hall-Petch
relation for thick films
(H = 1.5 µm)
71
outlook
72
A challenge: bulk
plasticity
73
2. Can we model with DD the development of
dislocation substructures?
1 µm
Szekely, Groma, Lendvai, Mat. Sci. Engin. A 324, 179 (2002)
74
computational challenges
75
boundary conditions
76
periodic boundary conditions
1.0
0.8
2
0.6
b
0.4 1
Frank-Read
0.2
source
0.0
0.0 0.2 0.4 0.6 0.8 1.0
a
77
a typical initial structure
5 µm cube
78
studies at high strain rate on Cu single crystals
effects of loading
on dislocation
microstructures
and deformation
Schmid factors:
[111] < [211] < [100]
interest in high
rates: e.g.,
impact damage
ε p = 0.15%
B
81
81
hardening
εP ε = εe + εP
• high-rate behavior differs from that at low rates, which is
controlled by obstacles and thermal activation
• essentially all dislocations are glissile
• slip bands act as “deformation highways”: processes in slip-
band formation are the dominant deformation mechanisms
What is the effect of the boundary conditions?
82
82
asurements is indicated in parentheses in the top row. The
mesoscopic to macroscopic dimensions. For
s Khkl can be compared to the ones calculated from Eq. 2
purpose, use is made of a crystal plasticity c
3. stage II hardening by DD simulations
solved shear stress of 10 MPa in copper, these values are
ee paths expressed in microns. (4, 15), which is a specific type of finite elem
code that takes into account the crystallogra
k (9) Kubin et K112al.(3)used DDK111to(3)
examineK001 (3)hardening
the nature of rate based
dislocation glide,on
deformation conditi
calculating
1 ± 0.015 10.42 ± the0.4 mean
7.29free
± 1.6path4.57
of the
± 0.3dislocations along various
and lattice rotations during plastic flow. We
slip planes (replacing dependence on integrated the
experiment in set of dislocation-based equat
Kocks
(11.87) (7.38) (6.21)
on a meshed tensile specimen (fig. S1).
model), assuming uniform densities per slip system.
10016
ρp
Application
0.6 B to various metals at 14 14 C Ni
2]
room temperature: ρ 80
s
12
log[ ρ (m-2)]
τ (MPa)
0.4 12 60 10 Cu
[123] 4
quantitativeγ pagreement with τ/τ0
γ
8
3
Ag
experiment. 40 6
0.2 10 2
• in many ways a 2D model 20
4 Al
γs
(mean free path on different slip 2
0
.6 0.8 systems)
0 0.2 0.4 0.6 0.8
8 0 0
00
1
0.1
5 10 0.215 0.3
20 25 0.4 30 0.5
35 0.6
40
γt γ/γ0 γt
Kubin, Devincre, and Hoc, Intl. J.
fcc single crystals
Mater. Res. ModelThenot
at room tem- active slip systems.
(2009). essentially
crossing different
of the [001] from
and [111] the was ex
curves
n using traditional
Devincre, Hoc,conventions
Kubin, Science imentally observed.
for 320, 2D This crossing occurs
phase-field becauseof
modeling of aKoslowski
competition between
et
1745 (2008)
ress/strain curves were resolved on orientation dependencies of stages II and III. (B) Copper, [123] orienta
ientation effect and the occurrence al., resolved
Densities (r) and PRL 93, 265503
strains (2004)
(g) on the primary (p) and secondary (s)
orientation. The strain hardening systems as a function of the total resolved strain, showing the transition betw
83
stage II: their conclusions
1. they have not solved stage II, though they made
progress
84
IV. some more examples
• strain hardening: e.g., Kubin and coworkers mapped out
aspects of Stage II strain hardening in fcc crystals, Devincre, Hoc,
and Kubin, Science 320, 1745 (2008); Kubin, Devincre, and
Thierry, Intern. J. Mater. Res. 100, 1411 (2009).
85
Outlook and
needs
86
Summary of some of the approximations
• all atomistic-based processes described with models
• most codes ignore partial dislocations
• interactions are long-ranged
• most materials are anisotropic not isotropic
• we ignore the effects of lattice rotations caused by the
dislocations (except as a post-process)
• boundary conditions are a challenge, with the modeling
of bulk plasticity being much more challenging than
modeling of small-scale plasticity
• ...
• we need more sensitive tests to tell us what is and is not
important. Structures matter so microscopy is key.
87
Outlook for calculating bulk mechanical
properties
• Simulations are limited by: size, boundary conditions, and
all the approximations mentioned above.
• Limited success for DD in modeling dislocation
substructure development.
• Thus, prediction of hardening has not been possible.
• “The present dislocation-based models for strain
hardening still have difficulties integrating elementary
dislocation properties into a continuum description of bulk
crystals or polycrystals. As a consequence, current
approaches cannot avoid making use of extensive
parameter fitting.” - Devincre, Hoc, Kubin, Science 2008.
88
Needs
89
(S)TEM Defect Simulations
Darwin-Howie-Whelan equations:
dSg (z) X0 e i↵g g0 (r)
= 2⇡isg Sg (z) + i⇡ Sg0 (z)
dz qg g0
0
g Displacement field
0
i(✓g ✓g ) Nd
X
1 1 e
⌘ +i ↵g (r) ⌘ 2⇡g · Ri (r) = 2⇡g · Rt (r)
qg ⇠g ⇠g0 i=1
g020
∫ f (r ) d → ∑ ∑ w f (r
α =1 q=1
q αq
)
collaborators:
• Nasr Ghoniem, UCLA
• Dennis Dimiduk and coworkers, Air Force Research
Laboratory
93
Questions?
94