Professional Documents
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Organs, VolMetallic
24(1), pp Biomaterials
69-82 (2010) of Knee and Hip - A Review 1
http://www.sbaoi.org
Received 1July 2009, Accepted 5 September 2009, Published online 27 January 2010.
Introduction
One of the most significant current discussions The purpose of this paper is to review some
in orthopedic is the total joint replacements recent researches about presently used
especially hip and knee and the increasing metallic biomaterials and discuss on great
trend to replace degraded and destroyed potential of NiTi and porous NiTi shape memory
biological materials by artificial organs. It is alloys (SMA) for orthopedic implant. Meanwhile
estimated that approximately 1 million hip this study seeks to address the following
replacements and 250,000 knee replacements questions:
are carried out per year [1]. This number is
expected to double between 1999 and 2025 as 1) When a material is going to be used in the
a result of aging populations worldwide and human body, what kinds of requirements should
growing demand for a higher quality of life [2]. be fulfilled by that material to be considered as
Another statistical data estimated that by the a successful biomaterial?
end of 2030, the number of total hip
replacements will increase by 174% and total 2) What kind of problems can occur if these
knee arthoplasties is predicted to grow by 673% requirements are not satisfied by the material?
from the present rate [3]. An increasing trend of
3) Which of the requirements present in the
the number of knee replacements in different
currently used materials and which cannot be
countries over the last 10–15 years is shown in
fulfilled?
fig 1.
4) What solutions are available for improving
Yet-increasing demand for implants makes it
the properties which are not completely
crucial to accelerate efforts on biomaterials.
satisfied by the biomaterials?
Unfortunately, the currently used materials have 5) Do the NiTi and porous NiTi shape memory
been found to have tendencies to fail after long- alloys have necessary requirements to be
term usage due to not fulfilling some vital utilized as a metallic biomaterial for orthopedic
requirements such as modulus close to that of implants especially hip and knee?
bone, high wear and corrosion resistance and
good biocompatibility. Rimnac et al.[4] The reminder of this paper is organized as
investigated the failure of orthopedic implants follows; section 2 describes the requirements
in three case studies (hip and knee) and and general issue about biomaterials. So the
illustrated that both material and design two first research questions will be answered
deficiencies contribute to failure of total joint in this section. Section 3 will address questions
replacements. Failure of current biomaterials 3-5. Superior properties of these materials will
imposes pain for patient and after some time be discussed in section 4. Final section
revision surgery should be performed. concludes and purposes further works.
70 M.B. Nasab, M.R. Hassan
Adequate Strength
Simply polished titanium alloy demonstrated an Dense NiTi shape memory alloy
unusual wear rate which was one order of
magnitude larger than polished AISI 316 Among several tens of shape memory alloys,
stainless steel or cast Co-Cr-Mo alloy. Wear- NiTi alloy is considered to be best due to its
corrosion also can occur for Ti, but Ti–6Al–4V excellent properties.
can be modified by replacing V with Nb, Zr or Ta
Phase Transformation and properties
in order to make it more biocompatible and
corrosion resistant [13]. . Semlitsch [34] NiTi can have three different forms; martensite
developed a hot forged and surface treated Ti- or the low-temperature phase, stress-induced
6AL-7Nb and observed the same α/β structure martensite or superelastic and austenite or the
as Ti-6AI-4V and equally good mechanical high temperature phase. The reference
properties. Moreover Nb solved the problem of temperatures indicated in figure 3 show the
releasing vanadium. The authors concluded start and finish temperatures for the forward
that the alloy is a real alternative to the wrought transformation to martensite and the reverse
Ti-6Al-4V alloy manufacturing of endoprosthetic transformation to austenite, respectively. The
components. A variety of surface treatment martensitic transformation can occur when the
methods, such as ion implantation, Titanium alloy in the austenitic phase is cooled through
nitride (TiN) coating, and thermal oxidation, have Ms--->M f, producing martensite. The reverse
been proposed to enhance the wear resistance transformation occurs when the alloy is heated
[29, 30] and osseointegration [20, 31] by altering through A s--->A f and the material structure
the nature of the surface. Processing of Ti and returns to that of austenite. The transformation
its alloy include of machining, forging or heat from austenite to martensite accompanied by a
treating is not easy [8, 16]. Two recently large recoverable strain. The martensitic
developed promising biomedical alloys, Ti- transformation also can be induced by stress
35Nb-7Zr-5Ta (TNZT) [35] and Ti-29Mo-13Ta- in a shape memory alloy at temperatures above
4.6Zr (TNTZ) [36], show significant Ms. An increase in the applied stress provides
improvement, in the aspect of accompanying an effect analogous to a decrease in
the high yield strength and low modules, temperature.
compared to previous generation alloys such
as Ti-6Al-4V, stainless-steel and cobalt– The main properties of the SMA are generally
chromium-based alloys [27]. determined by the phase transitions from
austenite to martensite and vice versa. When
The applications of Ti and its alloys include the material is in its martensite form, it is soft
dental implants and parts for orthodontic and ductile and can be easily deformed.
surgery, joint replacement components such as Superelastic NiTi is highly elastic (rubber-like)
knee and hip, bone fixation devices like nails, while austenitic NiTi is quite strong and hard
screws and plates, artificial heart valves and (similar to titanium). Their specific expression
surgical instruments. depending on the temperature in which they are
used. Alvarado et al. [7] explained the properties
of NiTi material. NiTi alloys have this ability to
Promising Materials combine high recovery strain, high strength as
well as a relatively low Young’s modulus. The
Shape memory alloys (SMA) provide new low elastic modulus of NiTi which is much
insights for the design of biomaterials for closer to that of bone than any other implant
artificial organs and advanced surgical metal might provide benefits in specific
instruments, since they have unique applications. NiTi has unique high fatigue
characteristics and superior properties [37, 38]. resistance and ductile properties, which are
Some unusual properties of these materials also related to its martensitic transformation.
are: one-way and two-way shape memory High dampening capacity could be useful in
effects, superelastic effect, high damping some cases. These properties are typically
property and rubber-like effect. Some literatures favorable in orthopedic implantation
about NiTi SMA and porous NiTi SMA are applications. Also, high wear resistance has
overviewed in this section and important been reported compared to the Co-Cr-Mo alloy.
aspects about these materials (RQ5) are In addition NiTi is a non-magnetic alloy, so
illustrated. magnetic resonance imaging (MRI) is possible.
Metallic Biomaterials of Knee and Hip - A Review 75
Concerning Issues and Biocompatibility Nitinol, stainless steel and Ti-6Al-4V alloy, no
necroses, granulomas, or signs of dystrophic
Ni release from the surface of NiTi implants soft tissue calcification, low response of
which is the concerning issue of NiTi alloys have immune cell to Nitinol and no qualitative
been discussed by Kapanen et al. [39], differences in histology between the different
Mantovani [37], Machado & Savi [40] and Geetha tested materials. In addition the encapsulated
et al.[8]. It has been found that although, Nickel thickness was equal to all the materials
is a necessary element for life and it is able to examined. Based on the results of their study,
stimulate the immune system [41], but it can be Nitinol has good potential for clinical use.
severely poisonous when the high nickel Ryhanen [46] reviewed researches on
content of NiTi are generated due to the biocompatibility of Nitinol and considered
dissolution of nickel ions or wear particles from fundamental aspects of biological responses
the alloy. Releasing of this element above to Nitinol. It was indicated that most studies
certain concentrations brings some allergic supported the good biocompatibility of Nitinol
reaction and biocompatibility problems such as but it was not well demonstrated the long-term
pneumonia, chronic sinusitis and rhinitis, nostril in vivo performance of Nitinol and the host-
and lung cancer for patients. Nitinol interactions at cell and molecular level.
Finally it was concluded that Nitinol is a safe
Researches on the biocompatibility of shape biomaterial, at least as good as stainless steel
memory alloy started from 1976. Castleman et or titanium alloys. Kapanen et al.[39] determined
al.[42] investigated on the biocompatibility of the biocompatibility of NiTi alloy on bone
nitinol alloy through in vivo studies on femurs of formation in vivo study. They compared NiTi with
beagles using Cr-Co reference controls stainless steel and Ti-6Al-4V. The researchers
(sham). Their results demonstrated no evidence concluded good biocompatibility as its effects
of either localized or general corrosion on the on ectopic bone formation are similar to those
surfaces of the bone plates and screws, no of stainless steel and the amount of nickel
signs of adverse tissue reactions resulting released from NiTi implants was lower than the
from the implants and no metallic contamination concentration required inducing toxic reactions.
in the organs due to the implants. Balakrishnan et al. [47] tested the
Shabalovskaya [43] reviewed biocompatibility biocompatibility of Nitinol, a nickel titanium alloy,
of NiTi and performed X-ray surface and stainless steel as bladder implant
investigation. The author drew conclusions materials. Similar tissue effects in all groups
include good biological response in vivo and with small or no inflammation was observed
tendency of Nitinol surfaces to form TiO2 oxides and it was designated that Nitinol may be more
with only a minor amount of nickel. He pointed inert than stainless steel. Es-Souni [48]
out that a certain toxicity which usually observed reviewed papers published on the
in vitro studies, probably resulted from the higher biocompatibility of NiTi alloys and indicated that
in vitro Ni concentrations that are impossible to NiTi SMA are usually characterized by good
attain in vivo. At the end it was concluded that corrosion properties, in most cases better than
biocompatibility of Ni–Ti alloys is similar to that those of conventional stainless steel or Co–
of titanium, Co–Cr and stainless steel alloys. Cr–Mo based biomaterials. The majority of
Berger-Gorbet et al.[44] evaluated the biocompatibility studies demonstrated good
biocompatibility of Nitinol screws by comparison biocompatibility. It is also obtained that smooth
with vitallium, CP titanium, duplex austenitic- surfaces with well controlled structures and
ferritic stainless steel and stainless steel 316L chemistries of the outermost protective TiO2
and observed a slower osteogenesis process layer results in to negligible amount of Ni
with no close contact between implant and bone leaching, with concentrations below the normal
in NiTi screws compared with the others. human daily intake.
Ryhaenen et al.[45] studied soft tissue
response and biocompatibility of Nitinol in vivo It is obvious that although, there are few reports
and performed a comparison between Nitinol, on release of Ni from NiTi implants, but most of
stainless steel and Ti-6Al-4V. The authors in vivo studies and in vitro experiments
observed clearly nontoxic response of muscular demonstrate excellent biocompatibility of this
tissues to NiTi regardless of the time period, material.
similarity of overall inflammatory response to
76 M.B. Nasab, M.R. Hassan
Figure 4: Failure of different metallic biomaterials for long term use in body
porous Ti–50.8 at. % Ni SMA which was adjacent bone and tissue. In order to prepare
fabricated by capsule free hot isostatic pressing porous NiTi surfaces with minimal or negligible
process had a recoverable strain as high as Ni release and corrosion rates, several surface
4% in terms of a linear superelasticity. They treatments have been used to create uniform,
indicated that under a high-cyclic strain level, homogeneous, and thick TiO2 on NiTi surfaces.
the degradation of superelastic effect only was Some surface modification can reduce Ni
in the first fatigue cycle and thereafter the good release rate by a factor of 3–24 to levels below
linear superelasticity was maintained. Studies the normal daily Ni intake [64]. The amount of
on the superelastic behavior, different pore size nickel that is normally present in food with the
and various heat treatment conditions of NiTi dietary intake of nickel estimated to be in the
produced by gas expansion method revealed range of 300–600 µg per day [69]. Current
that the NiTi with 16% porosity exhibited surface treatments applied on porous NiTi
excellent combination of mechanical properties consist of thermal annealing, oxygen plasma
such as high strength (1000 MPa), low young immersion ion implantation, pre-soaking in SBF
modulus (15 GPa), large compressive ductility solution, HA coatings, TiN and TiO2-PVD
(>7%), large recoverable strains (>6%) and coatings, chemical treatment and combinations
high-energy absorption (>30 MJ/m 3 ) [8]. thereof. Jiang & Rong [70] produced
Bansiddhi et al,.[64] introduced some of the hydroxyapatite coating on porous NiTi shape
important properties of porous NiTi. These memory alloy. The results illustrated greatly
porous materials provide a combination of high decrease in the amount of nickel release from
strength, high toughness and relatively low the porous NiTi SMA after formation of a uniform
stiffness. High strength is an important hydroxyapatite layer. The amount of Ni release
parameter for preventing deformation or after 50 days for untreated was 6.7 ppm and for
fracture, high toughness is essential to avoid treated surface was 0.48 ppm. Wu et al.[71]
brittle failure and low stiffness or low modulus performed thermal annealing for porous NiTi.
is useful to minimize stress shielding effects The optimized annealing temperature was
[8, 61, 65]. Shape-recovery behavior can make found to be 450 °C. In lower temperatures (300–
good mechanical stability within the host tissue 450 °C) Ni leaching level of treated NiTi
[64]. Meanwhile it has been obtained that an decreased by a factor of two as compared to
appropriate range of pore sizes and untreated NiTi (from0.45 ppm to 0.2 ppm). Ho
interconnectivity enable a morphology similar et al. [59] investigated oxygen plasma
to that of bone [57].Generally porous SMAs have immersion ion implantation (PIII) method for
the ability to carry significant loads. These porous NiTi. Their observation showed that Ni
materials offer the possibility of higher specific release was considerably reduced after oxygen
damping capacity under dynamic loading PIII and excellent durability of the layer in a
conditions in comparison with dense SMA biological medium was approved. The authors
materials [66]. It has been demonstrated that a concluded that depletion of Ni from the near
considerable part of the impact energy is surface region after oxygen PIII and the high
absorbed [67]. corrosion resistance of the oxygen rich surface
layer can provide better properties. All the
Biocompatibility and surface treatment literatures confirm that the amount of Ni release
can considerably decrease after surface
Porous NiTi has good biocompatibility, modification, but in their study the effect of
comparable to conventional porous stainless surface treatment on superelasticity and other
steel and titanium implant materials [68]. No mechanical properties is not investigated.
adverse tissue response due to the implant Practical use of porous NiTi SMA requires a
occurs and no fibrous tissue is formed at the complete research on surface modification
interface of new bone/ implants for the porous accompanying with examining mechanical
NiTi alloy. Porous NiTi alloy shows better properties and biological response to the
osteoconductivity and osteointegration than treated material. Figure 4 shows failure of
bulk one [61]. Porous NiTi SMA is less corrosion different metallic biomaterials for long term use
resistant than the solid one [60] because the Ni in body. Since NiTi SMAs have enough potential,
release is unavoidable due to the large exposed so their superelastic behavior and damping
surface area which directly contacts with properties are explained in the next section.
Metallic Biomaterials of Knee and Hip - A Review 79
Advantages of the superior properties of dense from austenitic phase to martensitic one takes
and porous NiTi shape memory alloy place which represents a significant hysteresis
loop whose area demonstrates the amount of
Shape memory alloy in addition to fulfilling the energy dissipation [75]. In NiTi shape memory
requirements have some especial alloy high dampening capacity could be useful
characteristic such as superelastic and in, for example, dampening the peak stress
damping properties which are efficient to be between the bone and the articular prosthesis
utilized in orthopedic application. So these two [7]. This property cause that the material also
important parameters are explained here. can absorb the impact energy when a sudden
load affects the joints, but in conventional
Superelastic behavior material it may cause hard damage to
prostheses.
The superelastic behavior is similar to that of
elasticity but in a higher and complex order of Conclusion
magnitude. Super-elastic materials (SEM) return
to their original shape upon unloading after a Biomaterial selection is one of the most
substantial deformation [72]. Since the challenging issues due to crucial requirements
mechanism is not conventional, this effect is and biocompatibility, so it has been of major
also termed as “pseudoelasticity” or interest to material designers in recent years.
“transformational superelasticity”. It is caused The present study reviewed the currently used
by stress-induced martensitic transformation metallic biomaterials in hip and knee; stainless
[73]. If a stress is applied above M s , the steel, chromium cobalt alloys and titanium
martensite can be stress-induced. The alloys. Meanwhile NiTi and porous NiTi shape
transformation from austenite to martensite is memory alloy as promising materials were
accompanied by large recoverable strain and explained in detail. It has been indicated that in
the material returns to the original shape when spite of that all the current metals have some
the stress is no longer applied because the capabilities, there are some concerning issues
martensite is completely unstable without about them, for instance low wear resistance in
stress assistance [74]. A schematic case of Ti-6Al-4V, high Yang’s modulus about
superelastic stress-strain curve is shown in Co-Cr alloy. Returning to the last question
figure 5 while ól, óu, åt and åp are the loading posed at the beginning of this study, it is now
stress, unloading stress, the total strain and possible to state that NiTi shape memory alloy
unrecoverable strain respectively. and its porous form, can be considered as high
potential biomaterials to be used for orthopedic
Fully austenitic NiTi material usually is suitable application such as knee and hip implant.
for surgical implantation [7]. So this property These two materials satisfy most of the
probably can be useful for joint replacement requirements and additionally have superior
where the load is frequently applied and characteristics which help the long term use of
removed during daily activities from the aspect material in the body. Practical use of NiTi SMA
of unrecoverable or residual strain. particularly the porous NiTi requires a complete
research on surface modification acc-
Damping capacity
ompanying with examining mechanical
The high-damping effect is the ability of a properties and biological response to the
material to transform mechanical energy which treated material. The evidence from this study
is provided for example by an applied force into suggests more investigation on mechanical
thermal energy. This irreversible energy properties of NiTi after treatment. This review
transformation helps the material to resist should be of value to researchers who are
shocks and absorb vibrations [37]. When a interested in the state of the art of metallic
shape memory material is cyclically loaded biomaterial evaluation and selection of knee
further than a critical value, the transformation and hip prostheses.
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