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Trends Biomater. Artif.

Organs, VolMetallic
24(1), pp Biomaterials
69-82 (2010) of Knee and Hip - A Review 1
http://www.sbaoi.org

Metallic Biomaterials of Knee and Hip - A Review


Marjan Bahrami Nasab, Mohd Roshdi Hassan

Department of Mechanical and Manufacturing Engineering,


Engineering Faculty University Putra Malaysia

Received 1July 2009, Accepted 5 September 2009, Published online 27 January 2010.

Introduction

One of the most significant current discussions The purpose of this paper is to review some
in orthopedic is the total joint replacements recent researches about presently used
especially hip and knee and the increasing metallic biomaterials and discuss on great
trend to replace degraded and destroyed potential of NiTi and porous NiTi shape memory
biological materials by artificial organs. It is alloys (SMA) for orthopedic implant. Meanwhile
estimated that approximately 1 million hip this study seeks to address the following
replacements and 250,000 knee replacements questions:
are carried out per year [1]. This number is
expected to double between 1999 and 2025 as 1) When a material is going to be used in the
a result of aging populations worldwide and human body, what kinds of requirements should
growing demand for a higher quality of life [2]. be fulfilled by that material to be considered as
Another statistical data estimated that by the a successful biomaterial?
end of 2030, the number of total hip
replacements will increase by 174% and total 2) What kind of problems can occur if these
knee arthoplasties is predicted to grow by 673% requirements are not satisfied by the material?
from the present rate [3]. An increasing trend of
3) Which of the requirements present in the
the number of knee replacements in different
currently used materials and which cannot be
countries over the last 10–15 years is shown in
fulfilled?
fig 1.
4) What solutions are available for improving
Yet-increasing demand for implants makes it
the properties which are not completely
crucial to accelerate efforts on biomaterials.
satisfied by the biomaterials?
Unfortunately, the currently used materials have 5) Do the NiTi and porous NiTi shape memory
been found to have tendencies to fail after long- alloys have necessary requirements to be
term usage due to not fulfilling some vital utilized as a metallic biomaterial for orthopedic
requirements such as modulus close to that of implants especially hip and knee?
bone, high wear and corrosion resistance and
good biocompatibility. Rimnac et al.[4] The reminder of this paper is organized as
investigated the failure of orthopedic implants follows; section 2 describes the requirements
in three case studies (hip and knee) and and general issue about biomaterials. So the
illustrated that both material and design two first research questions will be answered
deficiencies contribute to failure of total joint in this section. Section 3 will address questions
replacements. Failure of current biomaterials 3-5. Superior properties of these materials will
imposes pain for patient and after some time be discussed in section 4. Final section
revision surgery should be performed. concludes and purposes further works.
70 M.B. Nasab, M.R. Hassan

[5] pointed out in his paper that fatigue fracture


leads some of major problems associated with
implant loosening, stress-shielding and
ultimate implant failure and it is frequently
reported for hip prostheses. Fatigue
characteristics are strongly depends on the
microstructures. The microstructures of
metallic biomaterials alter according to the
processing and heat treatment employed [6].

Adequate Strength

Strength of materials from which the implants


are fabricated has influence the fracture of
artificial organ. Alvarado et al. [7] and Geetha et
al.[8] explained that inadequate strength can
cause to fracture the implant. When the bone-
Figure 1: Estimated number of knee replace- implant interface starts to fail, developing a soft
ments in different countries [4] fibrous tissue at the interface can make more
relative motion between the implant and the
bone under loading. This fact causes pain to
Requirements of Biomaterials: general issues the patient and after a certain period, the pain
and concerns becomes unbearable and the implant must be
An implant should possess some important replaced, by a revision procedure.
properties in order to long-term usage in the Modulus equivalent to that of bone
body without rejection. The design and selection
of biomaterials depend on their mechanical and For major applications such as total joint
non- mechanical characteristics. replacement, higher yield strength is basically
coupled with the requirement of a lower
Mechanical properties modulus close to that of human bones [9, 10] .
The mechanical properties such as hardness, The magnitude of bone modulus varies from 4
tensile strength, modulus, elongation (strain), to 30 Gpa depending on the type of the bone
fracture resistance and fatigue strength or life and the measurement direction [11]. Au et al.[12]
play an important role in material selection for and Geetha et al.[8] emphasized about the
application in the human body. modulus and described that the large difference
in the Young’s modulus between implant
Long fatigue life material and the surrounding bone can
contribute to generation of severe stress
The fatigue strength is related to the response concentration, namely load shielding from
of the material to the repeated cyclic loads. Teoh natural bone, that may weaken the bone and

Table 1: Requirements of biomaterials and problems derived from


inadequate requirements
Significant requirements Consequences of not fulfilling the requirements
Long fatigue life Implant mechanical failure and revision surgery
Adequate strength Implant failure, pain to patient and revision surgery
Modulus equivalent to that of bone Stress shielding effect, loosening, failure, revision surgery
Implant loosening, severe inflammatory response, destruction of
High wear resistance the healthy bone
Producing wear debris which can go to blood
High corrosion resistance Releasing non compatible metallic ions and allergic reactions
Biocompatibility Body reaction and adverse effects in the organic system
Fibrous tissue between the bone and the implant, not well
Osseointegration
integration of the bone and implant and finally implant loosening
 
Metallic Biomaterials of Knee and Hip - A Review 71

µg/L was found in the serum of patients with


failed Ti–6Al–4V total knee replacements after
57 months which was greatly more than in the
control.

High wear resistance

The low wear resistance or high coefficient of


friction results in implant loosening [7, 15]. Wear
debris are found to be biologically active and
make a severe inflammatory response that lead
to the destruction of the healthy bone which
supports the actual implant. Corrosion caused
Figure 2: Total knee and hip implants’ compo- by friction is a big concern since it releases non
nents compatible metallic ions. It should be pointed
out that mechanical loading also can result in
corrosion fatigue and accelerated wear
deteriorate the implant/bone interface, processes.
loosening and consequently failure of implant.
The modulus is considered as a main factor for
Biocompatibility
selection of total knee replacement (TKR)
materials.
One of the most important non-mechanical
Non-mechanical requirements requirements of orthopedic biomaterials is the
biocompatibility. Biocompatibility is the ability
In addition to the above mentioned mechanical to exist in contact with tissues of the human
properties, some non-mechanical body without causing an unacceptable degree
requirements which have significant role in of harm to the body. It is not only associated to
performance of the material in the human body toxicity, but to all the adverse effects of a material
are describe here. in an biological system [8, 16]. Navarro et al.[16]
supported the study of Smallman and Bishop
High corrosion resistance [17] and with retrospect to the last 60 years,
categorized three generations for evolution of
Singh & Dahotre [13] researched on corrosion biomaterials: bioinert materials, bioactive and
resistance as an important issue in selection biodegradable materials and materials
of metallic biomaterials because the corrosion designed to stimulate specific cellular
of metallic implants due to the corrosive body responses at the molecular level. Bioinert is
fluid is unavoidable. The implants release related to reduce the body reaction to the implant
undesirable metal ions which are non- to a minimum. Bioactivity defined as the ability
biocompatible. Corrosion can reduce the life of of the material to interact with the biological
implant device and consequently may impose environment to enhance the biological
revision surgery. In addition the human life may response. The third generation refers to the
be decreased by the corrosion phenomenon. capability of the material to stimulate specific
Okazaki & Gotoh [14] expressed the fact that cellular responses at the molecular level.
dissolved metal ions (corrosion product) either Williams [18] defined the biomaterial
can accumulate in tissues, near the implant or requirements of total joint replacements in
they may be transported to other parts of the terms of biocompatibility as, optimizing the
body. They revealed for example, replacement rate and quality of bone apposition to the
of 20 stainless steel Charnley hip arthroplasties material, minimizing the release rate of
in the human body after 10–13 years showed a corrosion and the tissue response to the
considerably higher metallic concentration in released particles, minimizing the release rate
body fluid in comparison with that without of wear debris and the tissue reaction to this
implant. This included Ni concentration in blood debris and optimizing the biomechanical
of ~0.51 µg/L, in plasma of ~0.26 µg/L and in environment in order to minimize disturbance
urine of ~2.24 µg/L, and Cr level in plasma of to homeostasis in the bone and surrounding
~0.19 µg/L. Alike, the Ti concentration of ~135.57 soft tissue.
72 M.B. Nasab, M.R. Hassan

Osseointegration the current metals used in orthopedics


application such as knee and hip implant. This
Osseointegration is fundamental in orthopedic. section provides information about these
Several literatures explained about the materials and answers research question 3 and
integration of the implant with adjacent bone 4.
and tissue [7, 8, 19]. Osseointegration defined
as the process of formation of new bone and Stainless Steel
bone healing. The incapability of an implant
surface to join with the adjacent bone and other Stainless steel is the generic name for a
tissues due to micromotions, results in number of different steels used primarily
formation of a fibrous tissue around the implant because of their resistance to a wide range of
and promote loosening of the prostheses. Thus, corrosive agents due to their high Cr content.
materials with a proper surface are extremely The Cr in the stainless steel has a great affinity
essential for the implant to integrate well with for oxygen, which allows to the formation of a
the surrounding bone. Surface chemistry, film of chromium oxide on the surface of the
roughness and topography are all parameters steel at a molecular level which is passive,
that influence both the osseointegration and adhesive, tenacious and self-healing [7, 16]. In
biocompatibility [20]. It should be considered spite of this fact, Singh & Dahotre [13] indicated
that in addition to properties of the implanted that stainless steel implants are often degraded
biomaterial, the characteristics and due to pitting, crevice, corrosion fatigue, fretting
regenerative capability of the host bone affect corrosion, stress corrosion cracking, and
the osseointegration of biomaterial [21]. All the galvanic corrosion in the body. Their corrosion
above required properties for biomaterials are resistance can be modified by lowering the
summarized in table1. nickel content and alloying them with Mn or N.
The wear resistance of austenitic stainless
Metallic Biomaterials steel is relatively poor. So rapid loosening is
generated by the large number of wear debris.
Implants are fabricated from a wide variety of Worse corrosion resistance as well as the
materials, including metals, polymers, ceramics danger of allergic reaction which appears in a
and their composites. Among these materials, big number of patients [16, 24] restricts their
metals are an important group, for instance application in orthopedic joint prosthesis.
knee implant has some metallic parts. Current Moreover the modulus of stainless steel is
total knee replacement mainly has three about 200 GPa which is much higher than that
components: femur, tibia (includes tibial tray and of bone.
tibial insert) and patella or kneecap. The tibial
insert and the patellar components are usually Stainless steel has several types and the most
made of plastics such as ultra-high molecular mainly used for manufacturing implants is
weight polyethylene (UHMWPE) or cross- austenitic stainless steel. Stainless steel 316L
linkedpolyethylene. The femoral component is the type widely used in traumatological
and tibial tray are metallic parts and tend to be temporary devices such as fracture plates,
made of titanium alloys, stainless steel or cobalt screws and hip nails. Stainless steel has been
chromium with small amount of molybdenum used for wide range of application due to easy
(Co-Cr-Mo) [22, 23]. Another application of availability, lower cost, excellent fabrication
metals is in design of hip joint implant which properties, accepted biocompatibility and great
includes an alloy femoral stem ( Ti alloy) with a strength.
metallic or ceramic femoral head moving in an
acetabular cup that is normally made of Cobalt-Chrome
UHMWPE [17]. The components of knee and
Cobalt chromium alloys can be basically
hip implants shown in fig 2. In the following,
categorized into two types; one is the Co-Cr-Mo
metallic biomaterials are divided to current and
alloy (which is usually used to cast a product)
promising materials and described
and the second one is Co-Ni-Cr-Mo alloy, (which
respectively.
is usually wrought by hot forging). The castable
Current Metallic Biomaterials Co-Cr-Mo alloy has been used in dentistry for
long time and recently in making artificial joints.
Stainless steel, Co-Cr alloys and Ti alloys are The wrought Co-Ni-Cr-Mo alloy is a relative
Metallic Biomaterials of Knee and Hip - A Review 73

newcomer material which is now used for


making the stems of prosthesis of heavily
loaded joints such as the knee and hip [7].

Cobalt-based alloys are highly resistant to


corrosion even in chloride environment due to
spontaneous formation of passive oxide layer
within the human body environment [7, 15, 16,
25, 26]. These materials have superior
mechanical properties such as high resistance
to fatigue and cracking caused by corrosion with
a good wear resistance. Also they are not brittle
because they have a minimum of 8% elongation.
These materials have a high elastic modulus
(220–230 GPa) similar to that of stainless steel
(approx. 200 GPa) which is higher than that of
cortical bone (20–30 GPa)[7, 15]. Elements Figure 3: Schematic of martensitic and reverse
such as Ni, Cr and Co are indicated to be transformations
released from the stainless steel and cobalt
chromium alloys due to the corrosion in the
human body [14]. It has been found that Ni, Cr improves the long-term behavior of the
and Co are the most toxic ions. The corrosion implanted devices, decreasing the risks of
products of Co-Cr-Mo are more toxic than those loosening and failure. Typically good clinical
of stainless steel 316L. The thermal treatments outcome from rough surfaces of Ti and its alloy
used to Co-Cr-Mo alloys modifies the is resulted when compared to smooth-surfaced
microstructure of the alloy and alters the implants due to the good osseointegration
electrochemical and mechanical properties of between the bone and the implant [31].
the biomaterial [25]. Commercially pure Ti (CP Ti) and Ti–6Al–4V
ELI (Ti64, Extra Low interstitial) are most
Ti and Ti Alloys commonly used titanium materials for implant
applications. Ti-6Al-V4 is slowly replacing CP
Manufacturing of titanium implants date back to Ti due to the greater mechanical strength [28].
the late 1930s. There are three structural types According to Navarro et al. [16] and Geetha et
of titanium alloys: Alpha (α), Alpha-Beta (α-β) or al.[8], long-term performance of titanium and
metastable β and Beta (β).The β phase in Ti its alloys mainly Ti64 has raised some concerns
alloys tends to exhibit a much lower modulus because of releasing aluminum and vanadium.
than α phase, and also it satisfies most of the Both Al and V ions are associated with long-
other necessities or requirements for orthopedic term health problems, like Alzheimer disease
application [27, 28]. and neuropathy. Furthermore when titanium is
rubbed between itself or between other metals,
Shenhar et al,. [29], Alvarado et al.[7], Budzynski it suffers from severe wear [32]. High friction
et al.[30], Geetha et al.[8] and Navarro et al.[16] coefficient and a rather high propensity to
described the Titanium-based materials seizure are attributed to this alloy [30]. Therefore
properties. Ti alloys due to the combination of their application is limited to the locations on
its excellent characteristics such as high the implant surface where wear resistance is
strength, low density (approx. 4700 Kgm-3), high not of vital importance [27]. For example, the
specific strength, good resistance to corrosion poor wear resistance of titanium alloys avoids
(due to the formation of an adhesive TiO2 oxide their use for femoral head applications in typical
layer at the surface), complete inertness to body hip implant although the femoral stem is often
environment, enhanced biocompatibility, made of these alloys. Rostoker & Galante [33]
moderate elastic modulus of approximately 110 measured wear rates by in vitro methods on
GPa are a suitable choice for implantation. Ti UHMW-PE when rubbed by a oppose face of
and its alloy also have this ability to become the Ti-6% AI-4% V, ELI grade (ASTM F-136) with
tightly integrated into bone. This high capacity various prepared surfaces and compared the
to join with bone and other tissues considerably result with stainless steel or cast Co-Cr-Mo alloy.
74 M.B. Nasab, M.R. Hassan

Simply polished titanium alloy demonstrated an Dense NiTi shape memory alloy
unusual wear rate which was one order of
magnitude larger than polished AISI 316 Among several tens of shape memory alloys,
stainless steel or cast Co-Cr-Mo alloy. Wear- NiTi alloy is considered to be best due to its
corrosion also can occur for Ti, but Ti–6Al–4V excellent properties.
can be modified by replacing V with Nb, Zr or Ta
Phase Transformation and properties
in order to make it more biocompatible and
corrosion resistant [13]. . Semlitsch [34] NiTi can have three different forms; martensite
developed a hot forged and surface treated Ti- or the low-temperature phase, stress-induced
6AL-7Nb and observed the same α/β structure martensite or superelastic and austenite or the
as Ti-6AI-4V and equally good mechanical high temperature phase. The reference
properties. Moreover Nb solved the problem of temperatures indicated in figure 3 show the
releasing vanadium. The authors concluded start and finish temperatures for the forward
that the alloy is a real alternative to the wrought transformation to martensite and the reverse
Ti-6Al-4V alloy manufacturing of endoprosthetic transformation to austenite, respectively. The
components. A variety of surface treatment martensitic transformation can occur when the
methods, such as ion implantation, Titanium alloy in the austenitic phase is cooled through
nitride (TiN) coating, and thermal oxidation, have Ms--->M f, producing martensite. The reverse
been proposed to enhance the wear resistance transformation occurs when the alloy is heated
[29, 30] and osseointegration [20, 31] by altering through A s--->A f and the material structure
the nature of the surface. Processing of Ti and returns to that of austenite. The transformation
its alloy include of machining, forging or heat from austenite to martensite accompanied by a
treating is not easy [8, 16]. Two recently large recoverable strain. The martensitic
developed promising biomedical alloys, Ti- transformation also can be induced by stress
35Nb-7Zr-5Ta (TNZT) [35] and Ti-29Mo-13Ta- in a shape memory alloy at temperatures above
4.6Zr (TNTZ) [36], show significant Ms. An increase in the applied stress provides
improvement, in the aspect of accompanying an effect analogous to a decrease in
the high yield strength and low modules, temperature.
compared to previous generation alloys such
as Ti-6Al-4V, stainless-steel and cobalt– The main properties of the SMA are generally
chromium-based alloys [27]. determined by the phase transitions from
austenite to martensite and vice versa. When
The applications of Ti and its alloys include the material is in its martensite form, it is soft
dental implants and parts for orthodontic and ductile and can be easily deformed.
surgery, joint replacement components such as Superelastic NiTi is highly elastic (rubber-like)
knee and hip, bone fixation devices like nails, while austenitic NiTi is quite strong and hard
screws and plates, artificial heart valves and (similar to titanium). Their specific expression
surgical instruments. depending on the temperature in which they are
used. Alvarado et al. [7] explained the properties
of NiTi material. NiTi alloys have this ability to
Promising Materials combine high recovery strain, high strength as
well as a relatively low Young’s modulus. The
Shape memory alloys (SMA) provide new low elastic modulus of NiTi which is much
insights for the design of biomaterials for closer to that of bone than any other implant
artificial organs and advanced surgical metal might provide benefits in specific
instruments, since they have unique applications. NiTi has unique high fatigue
characteristics and superior properties [37, 38]. resistance and ductile properties, which are
Some unusual properties of these materials also related to its martensitic transformation.
are: one-way and two-way shape memory High dampening capacity could be useful in
effects, superelastic effect, high damping some cases. These properties are typically
property and rubber-like effect. Some literatures favorable in orthopedic implantation
about NiTi SMA and porous NiTi SMA are applications. Also, high wear resistance has
overviewed in this section and important been reported compared to the Co-Cr-Mo alloy.
aspects about these materials (RQ5) are In addition NiTi is a non-magnetic alloy, so
illustrated. magnetic resonance imaging (MRI) is possible.
Metallic Biomaterials of Knee and Hip - A Review 75

Concerning Issues and Biocompatibility Nitinol, stainless steel and Ti-6Al-4V alloy, no
necroses, granulomas, or signs of dystrophic
Ni release from the surface of NiTi implants soft tissue calcification, low response of
which is the concerning issue of NiTi alloys have immune cell to Nitinol and no qualitative
been discussed by Kapanen et al. [39], differences in histology between the different
Mantovani [37], Machado & Savi [40] and Geetha tested materials. In addition the encapsulated
et al.[8]. It has been found that although, Nickel thickness was equal to all the materials
is a necessary element for life and it is able to examined. Based on the results of their study,
stimulate the immune system [41], but it can be Nitinol has good potential for clinical use.
severely poisonous when the high nickel Ryhanen [46] reviewed researches on
content of NiTi are generated due to the biocompatibility of Nitinol and considered
dissolution of nickel ions or wear particles from fundamental aspects of biological responses
the alloy. Releasing of this element above to Nitinol. It was indicated that most studies
certain concentrations brings some allergic supported the good biocompatibility of Nitinol
reaction and biocompatibility problems such as but it was not well demonstrated the long-term
pneumonia, chronic sinusitis and rhinitis, nostril in vivo performance of Nitinol and the host-
and lung cancer for patients. Nitinol interactions at cell and molecular level.
Finally it was concluded that Nitinol is a safe
Researches on the biocompatibility of shape biomaterial, at least as good as stainless steel
memory alloy started from 1976. Castleman et or titanium alloys. Kapanen et al.[39] determined
al.[42] investigated on the biocompatibility of the biocompatibility of NiTi alloy on bone
nitinol alloy through in vivo studies on femurs of formation in vivo study. They compared NiTi with
beagles using Cr-Co reference controls stainless steel and Ti-6Al-4V. The researchers
(sham). Their results demonstrated no evidence concluded good biocompatibility as its effects
of either localized or general corrosion on the on ectopic bone formation are similar to those
surfaces of the bone plates and screws, no of stainless steel and the amount of nickel
signs of adverse tissue reactions resulting released from NiTi implants was lower than the
from the implants and no metallic contamination concentration required inducing toxic reactions.
in the organs due to the implants. Balakrishnan et al. [47] tested the
Shabalovskaya [43] reviewed biocompatibility biocompatibility of Nitinol, a nickel titanium alloy,
of NiTi and performed X-ray surface and stainless steel as bladder implant
investigation. The author drew conclusions materials. Similar tissue effects in all groups
include good biological response in vivo and with small or no inflammation was observed
tendency of Nitinol surfaces to form TiO2 oxides and it was designated that Nitinol may be more
with only a minor amount of nickel. He pointed inert than stainless steel. Es-Souni [48]
out that a certain toxicity which usually observed reviewed papers published on the
in vitro studies, probably resulted from the higher biocompatibility of NiTi alloys and indicated that
in vitro Ni concentrations that are impossible to NiTi SMA are usually characterized by good
attain in vivo. At the end it was concluded that corrosion properties, in most cases better than
biocompatibility of Ni–Ti alloys is similar to that those of conventional stainless steel or Co–
of titanium, Co–Cr and stainless steel alloys. Cr–Mo based biomaterials. The majority of
Berger-Gorbet et al.[44] evaluated the biocompatibility studies demonstrated good
biocompatibility of Nitinol screws by comparison biocompatibility. It is also obtained that smooth
with vitallium, CP titanium, duplex austenitic- surfaces with well controlled structures and
ferritic stainless steel and stainless steel 316L chemistries of the outermost protective TiO2
and observed a slower osteogenesis process layer results in to negligible amount of Ni
with no close contact between implant and bone leaching, with concentrations below the normal
in NiTi screws compared with the others. human daily intake.
Ryhaenen et al.[45] studied soft tissue
response and biocompatibility of Nitinol in vivo It is obvious that although, there are few reports
and performed a comparison between Nitinol, on release of Ni from NiTi implants, but most of
stainless steel and Ti-6Al-4V. The authors in vivo studies and in vitro experiments
observed clearly nontoxic response of muscular demonstrate excellent biocompatibility of this
tissues to NiTi regardless of the time period, material.
similarity of overall inflammatory response to
76 M.B. Nasab, M.R. Hassan

Figure 4: Failure of different metallic biomaterials for long term use in body

Surface Modification (enhanced corrosion resistance of NiTi but the treatment


biocompatibility) changed the bulk mechanical property and
phase transformation temperature. Chu et
In addition to the above studies which al.[52] described the recent applications of
expressed good biocompatibility of NiTi, other plasma immersion ion implantation (PIII) to the
scholars investigated on surface modification surface modification of NiTi orthopedic
and coating to achieve high connection between
materials. It was found that the method
bones and implant, high corrosion resistance
produced an effective surface barrier to diminish
and good biocompatibility. Firstov et al.[49]
Ni out-diffusion and the PIII treated NiTi rods
performed surface oxidation in air on
mechanically polished NiTi alloy in temperature maintained the shape recovery properties by
range 300–800 °C and observed that oxidation using the proper conditions. Michiardi et al. [53]
treatment at temperatures close to 500 °C compared the electrochemical behavior of NiTi
generates a smooth protective nickel-free oxide surfaces oxidized by a new oxidation treatment
layer that is in favour of good biocompatibility of with untreated NiTi surfaces and concluded that
NiTi implants. Chen et al.[50] produced a thin the new oxidation treatment was capable of
apatite layer on NiTi alloy implants in situ. The protecting NiTi surfaces from electrochemical
results illustrated that large amount of new bone degradation and, thus, NiTi can be a superb
was directly in contact with the host bone but candidate for biomedical applications. Ng et
the uncoated implant/bone interface has gaps al.[54] modified surface of NiTi by laser surface
and fibrous layer was generated. Chan et al.[51] modification methods. It was demonstrated that
worked on oxygen and sodium plasma on NiTi the modified layers which were free from micro-
SMA. The method enhanced the bioactivity and cracks and porosity acted as barrier to Ni
Metallic Biomaterials of Knee and Hip - A Review 77

indentation depths which were slightly higher


than those of the NiTi substrate but a lot lower
than those of a dense amorphous titania film.
The authors compared mechanical properties
of NiTi with after undergoing only EP. Their
results demonstrated that surface modification
by dual EP and PEO can remarkably decrease
Ni ion release and improve the biocompatibility
of NiTi without the degradation of the surface
mechanical properties. It makes the treated
materials suitable for hard tissue
Figure 5: A schematic superelastic stress- replacements.
strain curve
It can be concluded that NiTi shape memory
alloy has good biocompatibility and can be
improved to a higher level of compatibility with
release and improved bulk properties, such as biological system by the help of surface
hardness, wear and corrosion resistance. modification. Meanwhile the recent work
Shabalovskaya et al. [55] reviewed different emphasize that mechanical stability can also
studies on surface modifications of NiTi SMA be obtained after the treatment.
and discussed about bare Nitinol surfaces,
mechanical, chemical and electrochemical Porous NiTi
techniques and heat treatments for their
modifications. Meanwhile the authors Porous NiTi has been considered as one of the
investigated about the biological response to promising biomaterials in surgical implants
bare Nitinol surfaces. Surface modifications with which have been used in medical fields in
ion and energy sources includes conventional Russia and some other countries. The porous
and plasma immersion ion implantation and materials have many applications, ranging from
laser surface melting, sol–gel and hydrogen spinal fixation to acetabular hip prostheses,
peroxide, bioactive surfaces and Nitinol surface dental implants, permanent osteosynthesis
under strain all are overviewed in their work. plates, etc [57]. Porous biomaterials are divided
Although most of literatures on surface into two categories: solid substrate with porous
modification of NiTi have provided good results coating and integral porous body. Study of
in favor of Ni release as well as the integral porous body has attracted more
biocompatibility, but it should be considered that attention due to some problems such as
these modifications may affect mechanical developing only at the interface and not easy
properties. There have been a few studies which machining due to brittleness in the first group
examined the mechanical properties after [58].
surface treatment. However Chu et al.[56]
developed an electropolishing (EP) and Properties and privileges
photoelectrocatalytically oxidation (PEO)
surface on biomedical nickel titanium shape Some literatures demonstrated that
memory alloy and investigated the interconnected open pores and large surface
microstructure, nickel suppression and area induce transport of body fluids (helps to
mechanical characteristics. They indicated that accelerate the healing process) and in-growth
PEO resulted in formation of a sturdy titania film of bone tissues in this special material. Porous
on the EP NiTi substrate. A Ni-free layer near nature of NiTi biomaterial enables tissue and
the top surface and a graded interface between bone cells to penetrate and integrate with the
the titania layer and NiTi substrate were implant and provides strong anchor between
observed which was greatly efficient for both surrounding bone and tissue with the implant.
biocompatibility and mechanical stability. This promotes long-term fixation without the
Moreover, Ni ion release from the NiTi substrate need for bone grafting and prevents the
was suppressed (10-week immersion test). loosening of implants [8, 57, 59-61]. Super-
The modulus and hardness of the modified NiTi elastic behavior also remains after tissue in-
surface was greater than before, with larger growth [62]. Zhang et al,.[63] observed that the
78 M.B. Nasab, M.R. Hassan

porous Ti–50.8 at. % Ni SMA which was adjacent bone and tissue. In order to prepare
fabricated by capsule free hot isostatic pressing porous NiTi surfaces with minimal or negligible
process had a recoverable strain as high as Ni release and corrosion rates, several surface
4% in terms of a linear superelasticity. They treatments have been used to create uniform,
indicated that under a high-cyclic strain level, homogeneous, and thick TiO2 on NiTi surfaces.
the degradation of superelastic effect only was Some surface modification can reduce Ni
in the first fatigue cycle and thereafter the good release rate by a factor of 3–24 to levels below
linear superelasticity was maintained. Studies the normal daily Ni intake [64]. The amount of
on the superelastic behavior, different pore size nickel that is normally present in food with the
and various heat treatment conditions of NiTi dietary intake of nickel estimated to be in the
produced by gas expansion method revealed range of 300–600 µg per day [69]. Current
that the NiTi with 16% porosity exhibited surface treatments applied on porous NiTi
excellent combination of mechanical properties consist of thermal annealing, oxygen plasma
such as high strength (1000 MPa), low young immersion ion implantation, pre-soaking in SBF
modulus (15 GPa), large compressive ductility solution, HA coatings, TiN and TiO2-PVD
(>7%), large recoverable strains (>6%) and coatings, chemical treatment and combinations
high-energy absorption (>30 MJ/m 3 ) [8]. thereof. Jiang & Rong [70] produced
Bansiddhi et al,.[64] introduced some of the hydroxyapatite coating on porous NiTi shape
important properties of porous NiTi. These memory alloy. The results illustrated greatly
porous materials provide a combination of high decrease in the amount of nickel release from
strength, high toughness and relatively low the porous NiTi SMA after formation of a uniform
stiffness. High strength is an important hydroxyapatite layer. The amount of Ni release
parameter for preventing deformation or after 50 days for untreated was 6.7 ppm and for
fracture, high toughness is essential to avoid treated surface was 0.48 ppm. Wu et al.[71]
brittle failure and low stiffness or low modulus performed thermal annealing for porous NiTi.
is useful to minimize stress shielding effects The optimized annealing temperature was
[8, 61, 65]. Shape-recovery behavior can make found to be 450 °C. In lower temperatures (300–
good mechanical stability within the host tissue 450 °C) Ni leaching level of treated NiTi
[64]. Meanwhile it has been obtained that an decreased by a factor of two as compared to
appropriate range of pore sizes and untreated NiTi (from0.45 ppm to 0.2 ppm). Ho
interconnectivity enable a morphology similar et al. [59] investigated oxygen plasma
to that of bone [57].Generally porous SMAs have immersion ion implantation (PIII) method for
the ability to carry significant loads. These porous NiTi. Their observation showed that Ni
materials offer the possibility of higher specific release was considerably reduced after oxygen
damping capacity under dynamic loading PIII and excellent durability of the layer in a
conditions in comparison with dense SMA biological medium was approved. The authors
materials [66]. It has been demonstrated that a concluded that depletion of Ni from the near
considerable part of the impact energy is surface region after oxygen PIII and the high
absorbed [67]. corrosion resistance of the oxygen rich surface
layer can provide better properties. All the
Biocompatibility and surface treatment literatures confirm that the amount of Ni release
can considerably decrease after surface
Porous NiTi has good biocompatibility, modification, but in their study the effect of
comparable to conventional porous stainless surface treatment on superelasticity and other
steel and titanium implant materials [68]. No mechanical properties is not investigated.
adverse tissue response due to the implant Practical use of porous NiTi SMA requires a
occurs and no fibrous tissue is formed at the complete research on surface modification
interface of new bone/ implants for the porous accompanying with examining mechanical
NiTi alloy. Porous NiTi alloy shows better properties and biological response to the
osteoconductivity and osteointegration than treated material. Figure 4 shows failure of
bulk one [61]. Porous NiTi SMA is less corrosion different metallic biomaterials for long term use
resistant than the solid one [60] because the Ni in body. Since NiTi SMAs have enough potential,
release is unavoidable due to the large exposed so their superelastic behavior and damping
surface area which directly contacts with properties are explained in the next section.
Metallic Biomaterials of Knee and Hip - A Review 79

Advantages of the superior properties of dense from austenitic phase to martensitic one takes
and porous NiTi shape memory alloy place which represents a significant hysteresis
loop whose area demonstrates the amount of
Shape memory alloy in addition to fulfilling the energy dissipation [75]. In NiTi shape memory
requirements have some especial alloy high dampening capacity could be useful
characteristic such as superelastic and in, for example, dampening the peak stress
damping properties which are efficient to be between the bone and the articular prosthesis
utilized in orthopedic application. So these two [7]. This property cause that the material also
important parameters are explained here. can absorb the impact energy when a sudden
load affects the joints, but in conventional
Superelastic behavior material it may cause hard damage to
prostheses.
The superelastic behavior is similar to that of
elasticity but in a higher and complex order of Conclusion
magnitude. Super-elastic materials (SEM) return
to their original shape upon unloading after a Biomaterial selection is one of the most
substantial deformation [72]. Since the challenging issues due to crucial requirements
mechanism is not conventional, this effect is and biocompatibility, so it has been of major
also termed as “pseudoelasticity” or interest to material designers in recent years.
“transformational superelasticity”. It is caused The present study reviewed the currently used
by stress-induced martensitic transformation metallic biomaterials in hip and knee; stainless
[73]. If a stress is applied above M s , the steel, chromium cobalt alloys and titanium
martensite can be stress-induced. The alloys. Meanwhile NiTi and porous NiTi shape
transformation from austenite to martensite is memory alloy as promising materials were
accompanied by large recoverable strain and explained in detail. It has been indicated that in
the material returns to the original shape when spite of that all the current metals have some
the stress is no longer applied because the capabilities, there are some concerning issues
martensite is completely unstable without about them, for instance low wear resistance in
stress assistance [74]. A schematic case of Ti-6Al-4V, high Yang’s modulus about
superelastic stress-strain curve is shown in Co-Cr alloy. Returning to the last question
figure 5 while ól, óu, åt and åp are the loading posed at the beginning of this study, it is now
stress, unloading stress, the total strain and possible to state that NiTi shape memory alloy
unrecoverable strain respectively. and its porous form, can be considered as high
potential biomaterials to be used for orthopedic
Fully austenitic NiTi material usually is suitable application such as knee and hip implant.
for surgical implantation [7]. So this property These two materials satisfy most of the
probably can be useful for joint replacement requirements and additionally have superior
where the load is frequently applied and characteristics which help the long term use of
removed during daily activities from the aspect material in the body. Practical use of NiTi SMA
of unrecoverable or residual strain. particularly the porous NiTi requires a complete
research on surface modification acc-
Damping capacity
ompanying with examining mechanical
The high-damping effect is the ability of a properties and biological response to the
material to transform mechanical energy which treated material. The evidence from this study
is provided for example by an applied force into suggests more investigation on mechanical
thermal energy. This irreversible energy properties of NiTi after treatment. This review
transformation helps the material to resist should be of value to researchers who are
shocks and absorb vibrations [37]. When a interested in the state of the art of metallic
shape memory material is cyclically loaded biomaterial evaluation and selection of knee
further than a critical value, the transformation and hip prostheses.
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