CAM TOOLS

The Digital ToolRoom

Complete Precision Mould Making
Solutions…
CAM TOOLS Company Profile
The Digital ToolRoom

CAM TOOLS is a Precision Mould Makers of plastics tooling / Die casting Dies & Supplier
of Injection Moulded Parts . We offers solutions for complex tooling challenges for many
OEMs, Tier 1 and Tier 2 customers worldwide.

CAM TOOLS takes extreme pride in our team members and unlimited capabilities in all
aspects of the tooling industry. From Engineering to new builds, modifications,
troubleshooting of tooling issues, and engineering concerns. Our team members are
highly motivated and skilled to bring you the optimum quality service you deserve. With
20 years of expertise in the tool and die industry, our dynamic team are here as your
Reliable Partner for Precision Moulds & Injection Moulded Parts.

We recognizes that effective Project Management is essential to conducting efficient

business. Each of our Project Managers has years of practical experience in mould
making and design backgrounds. They are available to provide technical support and
assist in the solving of the most difficult tooling challenges. From tool launch to tool try-out,
our Project Managers provide a reliable contact to ensure your commitments are met
both on time and on budget.

Our facility is over 7,000 sq. ft in size and is continuously growing to meet the needs of our
customers. We incorporate the latest technologies in CAD/CAM,CNC,EDM and Inspection
and daily tracking procedures to reduce shop wait times and provide improved delivery
dates in some cases as low as 6 weeks for rapid tools. Our technology, people and
processes has allowed us to manufacture Moulds for 850 Tones Moulding Machine with
benchmark delivery dates.
CAM TOOLS
The Digital ToolRoom

Key Features
• “Full-Service” supplier of precision moulds & tooling
for plastic and aluminum die-casting dies.

• Professional support for design and constrution of

high-grade precision tools at “Best cost” and in
“Short lead-time”

• Integrated capabilities in mould design, mould

making, mould-trials/moulding and part-assembly.
CAM TOOLS
The Digital ToolRoom

Key Features
• Mould Making Set up : 2002
• Certification : ISO 9002
• Factory area : 7000 sq feet
• Employees : 40
• Tooling Capacity : 80-120 Moulds/year
• Max Mould Size : Mould suitable for 850 Tone
Moulding Machine.
• Location : Mumbai - INDIA
CAM TOOLS Industries we Serve
The Digital ToolRoom

Automotive
CAM TOOLS Industries we Serve
The Digital ToolRoom

Electrical

Aerospace

Medical
CAM TOOLS Services Offered
The Digital ToolRoom

Precision Mould Injection

Manufacturing Moulding

Pressure Die Precision Component

Casting Dies Machining
CAM TOOLS
The Digital ToolRoom ENGINEERING
Our team of Mould Designers and Project Manager work with the
customers to design and develop the tool to fit their specific needs
(multiple slides, floating cores, Hot runner systems etc.)

Mould design process begins almost immediately in a solid format using

Unigraphics NX / Delcam Power Shape & most tools are ready for steel
approval within a week.
CAM TOOLS
The Digital ToolRoom ENGINEERING

CAD / CAM SOFTWARE DETAILS USER DETAILS

Exchange 2011 - CAD Translation Software and 1 - CAD Engineer with 10 years of Experience in
Viewer - 2 Licenses handling different CAD Format
PowerSHAPE - CAD Design and Modeling 4 - Mould Designers with at least 4-5 Years of
Software With ToolMaker & Electrode Module - 5 Expertise in Complex Moulds for Auto / Electrical
Licenses / Medical Industries

2 - Mould Designers with at least 4-5 Years of

Siemens NX 8.5 2 Licenses Expertise in Complex Moulds for Auto / Electrical
/ Medical Industries

3 - CNC Programmers with hand on experience of

PowerMILL With 5 Axis Machining- Total
CNC Machining / 2 - Programmers for 5 Axis
Manufacturing Solution - 5 Licenses
Trained at Delcam - U.K

1 - CAD Engineer with 10 years of Experience in

CopyCAD - Reverse Engineering
Reverse Engineering / White Light Scanning
Software -1 Licenses
expertise - Steinbichler's COMET 5
1 - Inspection Engineer / White Light Scanning
Power INSPECT Inspection Software - 1 Licenses
expertise - Steinbichler's COMET 5
CAM TOOLS
The Digital ToolRoom ENGINEERING
ENGINEERING
PART FEASIBILITY STUDY

TOOLING DIRECTION UNDERCUT CREATE IN SLIDER

DRAW DIRECTION

TOOLING DIRECTION

UNDERCUT CREATE IN TOOL

DRAW DIRECTION
PARTING LINES
CAM TOOLS
The Digital ToolRoom ENGINEERING
ENGINEERING
DRAFT ANALYSIS

FIX HALF MOVING HALF

CAM TOOLS
The Digital ToolRoom ENGINEERING
MOULD CONCEPT DETAILS
MOLD TOP

GATE LOCATION (PIN POINT GATE THROUGH HRS)

SLIDER 3
SLIDER 4
FEEDING
POINT

SLIDER 2
SLIDER 1 EJECTION SIDE

MOLD BOTTOM
CAM TOOLS CNC MACHINING CELL
The Digital ToolRoom

CAM TOOLS is continually updating its machinery, we have state of the art
CNC high speed 5 axis & 3 axis machining centre CNC EDM & Wire EDM.
Combined with our experienced work force these machines are the
backbone of our high quality moulds. Our skilled mould makers add to this
with their expert fitting and assembly skills, producing a quality product to
demanding schedules at a reasonable cost. Combined with our expert
design department this enables us to maintain our position as a precision
mould makers.
CAM TOOLS CNC MACHINING CELL
The Digital ToolRoom

CNC MACHINING CELL

Description Make Travel Size QTY Location

DECKEL DMG 60 T - 5 AXIS 630 X 500 X 500 1 NO CAM TOOLS

BFW BMV 45 With MITSUBISH
630 X 500 X 450 1 NO CAM TOOLS
M720 4TH Axis Attachment
CNC MACHINE
BFW BMV 60 With MITSUBISH
1050 X 610 X 500 1 NO CAM TOOLS
M720
BFW BMV 60 With MITSUBISH
1500 X 700 X 650 1 NO CAM TOOLS
M720

Graphite Machining Center Makino 600 X 500 X 400 2 NOS VENDOR

CAM TOOLS CNC MACHINING CELL
The Digital ToolRoom
CAM TOOLS
The Digital ToolRoom EDM MACHINING CELL

EDM CELL

Description Make Tank Size QTY Location

WIRE EDM (SUB MERGED) MITSUBISHI – FX10 600 X 400 X 200 1 NO CAM TOOLS

CNC - EDM CHEMER 900 X 650X 400 1 NO CAM TOOLS

CNC - EDM JOEMARS 1500 X 1100 X 400 1 NOS CAM TOOLS

ZNC - EDM JOEMARS 1100 X 650 X 400 2 NOS CAM TOOLS

CAM TOOLS
The Digital ToolRoom EDM MACHINING CELL
CAM TOOLS
The Digital ToolRoom EDM MACHINING CELL
CAM TOOLS
The Digital ToolRoom EDM MACHINING CELL
CAM TOOLS
The Digital ToolRoom CONVENTIONAL MACHINING CELL
CONVENTIONAL MACHINE CELL
Description Make Travel Size QTY Location
Conventional Milling Machine With 3 Axis D.R.O RAMBAUDI RAM TYPE 1500 X 590 X 590 1 NO CAM TOOLS
Universal Milling Machine With 3 Axis D.R.O HURON 1200 X 400 X 400 1 NO CAM TOOLS
TOOL ROOM LATHE COLCHESTER Dia 300 X 450 1 NO CAM TOOLS
SURFACE GRINDING MACHINE CHURCHILL 860 X 360 X 350 1 NO CAM TOOLS
SURFACE GRINDING MACHINE ELLIOT 600 X 250 X 250 1 NO CAM TOOLS
HEAVY DUTY RADIAL DRILLING ASQUITH - U.K 1300 X 750 X 550 1 NO CAM TOOLS
RADIAL ARM DRILLING MACHINE. Machine Tools 600 X 400 X 500 1 NO CAM TOOLS
CAM TOOLS QUALITY CONTROL
The Digital ToolRoom

INSPECTION CELL
Description Make Travel Size QTY Location
CNC CMM MACHINE CARL ZEISS - VISTA 600 X 400 X 400 1 NO CAM TOOLS
DIA 250 WITH 20X &
SHADOW GRAPH NIKKON 1 NO CAM TOOLS
50X RANGE
SIGMA COMPARATOR SIGMA INSTRUMENT +/- 0.00125 mm 1 NO CAM TOOLS
Camera Resolution
White Light Scanner Steinbichler's COMET 5 1 NO VENDOR
1360 x 1024
CAM TOOLS
The Digital ToolRoom QUALITY CONTROL
Quality is one of the biggest drivers in the industry today. Our Quality
Assurance Department use latest white/blue light scanning technology for
inspection of Core / Cavity and Parts.
CAM TOOLS
The Digital ToolRoom INSPECTION REPORT
CAM TOOLS
The Digital ToolRoom INSPECTION REPORT
CAM TOOLS
The Digital ToolRoom MOULD ASSEMBLY
MOULD ASSEMBLY

Description Location

4 - Mould Makers with at least 12 – 15 Years

of Expertise in Complex Moulds for Auto / CAM TOOLS
Electrical / Medical Industries
CAM TOOLS
The Digital ToolRoom INJECTION MOULDING

INJECTION MOULDING CELL

Description Make Travel Size QTY Location

INJECTION MOULDING
ENGEL-220 225 TONES 1 NO CAM TOOLS
MACHINE

INJECTION MOULDING KAWAGAUCHI MADE IN

550 TONES 1 NO CAM TOOLS
MACHINE JAPAN

INJECTION MOULDING
HAITIAN 470 TONES 1 NO VENDOR
MACHINE

INJECTION MOULDING
SUPER MASTER -150 150 TONES 1 NO VENDOR
MACHINE
CAM TOOLS
The Digital ToolRoom INJECTION MOULDING
CAM TOOLS
The Digital ToolRoom Precision Mould Manufacturing

We offer Hardened Precision Injection molds, Pressure Die Casting

Tools, Compression moulds, Transfer Moulds & Prototype (soft) Moulds by
using best Tool Steel suppliers available worldwide. We use standard
components from DME, HASCO etc as per customer's request.

We have a set-up consisting of CAD/CAM software such as Power

Shape, Power Mill, from DELCAM, along with other facilities with tie-up such
as 3D Digitizing, 5 Axis Machining, Prototyping and Inspection. Our team of
skilled engineers is capable of precisely understanding your requirements,
proposing a complete solution and executing it on time.

We have executed numerous projects for the Automobile industry,

Aerospace Industries, and companies into White goods, Electrical &
Medical products, right from Product Design, Rapid Prototyping, Mould
Design, Mould making & Supply Chain services. With the experience of
successful mold making, we have implemented the best practices in all our
Designs & Manufacturing to ensure the end result is you getting what you
want.
CAM TOOLS
The Digital ToolRoom PROJECT MANAGEMENT – Tooling
Process Tracking
To efficiently manage the projects and achieve the required lead time,
Proper project planning is used to monitor the progress of manufacture. Process
charts are issued every week via email including digital photographs of the
work in progress, creating a real time tooling process assessment
CAM TOOLS PROJECT MANAGEMENT – Tooling
The Digital ToolRoom
Process Tracking
CAM TOOLS
The Digital ToolRoom CASE STUDY FOR COMPLET ASSEMBLY
OF AUTOMOTIVE PARTS
CAM TOOLS STORAGE BIN
The Digital ToolRoom

Part Thickness : 2- 2.3mm

Part Size in mm : 243.9 x 219.77 x 243.59
Part Weight : 259 gms
CAM TOOLS
The Digital ToolRoom INNER LID

Part Thickness : 2 mm
Part Size in mm : 189.31 X 187.03 X 143.4
Part Weight : 163.32 GM
CAM TOOLS STORAGE BIN
The Digital ToolRoom

Part Thickness : 2- 2.3mm

Part Size in mm : 243.9 x 219.77 x 243.59
Part Weight : 259 gms
CAM TOOLS
The Digital ToolRoom
STORAGE BIN

882 mm
CAM TOOLS FIXED HALF
The Digital ToolRoom
CAM TOOLS MOVING HALF
The Digital ToolRoom
CAM TOOLS INNER LID
The Digital ToolRoom

Part Thickness : 2 mm
Part Size in mm : 189.31 X 187.03 X 143.4
Part Weight : 163.32 GM
CAM TOOLS
The Digital ToolRoom INNER LID

802 mm
CAM TOOLS INNER LID
The Digital ToolRoom

PUNCH HALF CAVITY HALF

CAM TOOLS
The Digital ToolRoom INNER LID

MOULD IN
CLOSE CONDITION

COLLAPCIBLE
CORES

CAVITY INSERT
CAM TOOLS MOULD WORKING IN OPEN CONDITION
The Digital ToolRoom

SLIDER 1 & 2

COLLAPCIBLE
CORES

CAVITY
INSERT
CAM TOOLS INNER LID
The Digital ToolRoom
CAM TOOLS
The Digital ToolRoom
CAM TOOLS
The Digital ToolRoom CASE STUDY FOR COMPLET
ASSEMBLY OF AUTOMOTIVE PARTS
CAM TOOLS
The Digital ToolRoom VIEWS PART
CAM TOOLS DIMENSIONS / VIEWS / WEIGHT OF TOOL
The Digital ToolRoom

1048 mm
Epaisseur moule (CRO incluses) : 1048 mm
Poids total moule (CRO incluses) : 4.14 Tons
Poids total moule (sans CRO) : 3.65 Tons
Poids partie fixe : 1.96 Tons
Poids partie mobile : 1.69 Tons
CAM TOOLS SLINGING
The Digital ToolRoom
M36 pour levage
moule complet M36 pour levage
M36 pour levage Single fixed half
Single moving half
CAM TOOLS
The Digital ToolRoom PUNCH HALF
CAM TOOLS
The Digital ToolRoom CAVITY HALF
CAM TOOLS SAFETY CONTATCTORS - EJECTION
The Digital ToolRoom

C2- demoulding position

C1-moulding position

C4- demoulding position

C3- moulding position

---C1+C3 (Ejection – Moulding)

---C2+C4 (Ejection – Demoulding)
CAM TOOLS
The Digital ToolRoom CINEMATIC INJECTION
CAM TOOLS MOLD FLOW
The Digital ToolRoom
CAM TOOLS MOLD FLOW
The Digital ToolRoom
CAM TOOLS MOLD FLOW
The Digital ToolRoom
CAM TOOLS MOLD FLOW
The Digital ToolRoom
CAM TOOLS INSERTS MATRIX
The Digital ToolRoom
CAM TOOLS
The Digital ToolRoom VIEW MOVEMENT KERNELS

Slide 1
CAM TOOLS VUES CALES DROITES
The Digital ToolRoom

7 Angle Lifters
CAM TOOLS VUES CALES MONTANTES
The Digital ToolRoom

Angle Lifter - E
CAM TOOLS VIEWS SLEEVE EJECTORS
The Digital ToolRoom
D

SLEEVE EJECTOR

L =250 D=6 D1=4

CAM TOOLS
The Digital ToolRoom OVERVIEW COOLING SYSTEM MATRIX
CAM TOOLS VUES MATRICE CIRCUIT 1 ET 2
The Digital ToolRoom
CAM TOOLS EJECTOR COOLING CIRCUIT
The Digital ToolRoom

VUES POINCON CIRCUIT 3

VIEW HYDRAULIC SYSTEM MATRIX

CAM TOOLS
The Digital ToolRoom HOT RUNNER SYSTEM
CAM TOOLS
The Digital ToolRoom HOT RUNNER SYSTEM
CAM TOOLS
The Digital ToolRoom STEEL CERTIFICATE
CAM TOOLS
The Digital ToolRoom
MAINTENANCE INSTRUCTION
MOLD DISMANTLING:

Remove handling bar, separate core half and cavity half.

FIXED HALF DISMANTLING:

• Remove cooling hose pipes of core, cavity and cooling.

• Remove Locating ring. (Register ring).
• Remove TOP plate by means of M20 bolts in top and manifold.
• Place Ø 14.0 pin (given with mold for hrs guiding) properly in holes of manifold spacer.
• Remove HRS manifold bolts. Remove HRS keeping guide in these pin properly and carefully not to damage the
heater coils & place it in safe place .Keep the spacer button (below hrs manifold) and the bolts separate.
• Remove Manifold Spacer plate.

MOVING HALF DISMANTLING:

• Remove all cooling.

• Remove Guide rails and stoppers.
• Remove sliders.
• Remove lifters.
• Remove hydraulic cylinders.
• Keep jack in between core and ejector assembly.
• Keep moving half bottom plate up condition. Remove Mold lifting blocks.
• Loose limit switch base bolt and move backward in safe distance.
• Remove ejector guide pillar. Remove back plate.
• Remove ejector back plate.
• Remove all ejector pins, return pins and remove ejector plate.
CAM TOOLS
The Digital ToolRoom

MAINTENANCE INSTRUCTION

AFTER DISMANTLING:
• Complete cleaning
• Check all end plugs, hydraulic plugs connectors for leak. Check ”O” rings ,seal and gaskets. Replace if required.
• Lubricate functioning parts where required.
• Check hot runners connections ,coils ,heaters and cooling leakage if any. Check hrs connectors.
• Place neutral film on sharp edges as well as protect parting surface.
• Check all sliding elements, ejecting elements, part puller mech.
AFTER REASSEMBLY:
• Complete cleaning.
• Check all end plugs, hydraulic plugs connectors for leak. Check ”O” rings ,seal and gaskets. Replace if required.
• Lubricate functioning parts where required .
• Check hot runners connections,coils,heaters and cooling leakage if any. Check hrs connectors.
• Check water circuit. Check it’s! Flow.
• Check electrical system and actuations.
• Reconfirm that all functional parts are properly fitted and working properly in required sequence.
PREVENTIVE MAINTENACE:

• Complete cleaning regularly.

• First overhaul after 5000 parts.
• Preventive maintenance every 18000 parts.
CAM TOOLS
The Digital ToolRoom CONTROLE 3D CORE
CAM TOOLS
The Digital ToolRoom LUBRICATION & GREASING PHOTOS
CAM TOOLS
The Digital ToolRoom TOOL DISPATCH PHOTOS

TOOL LIFTING
CAM TOOLS
The Digital ToolRoom TOOL DISPATCH PHOTOS
CAM TOOLS
The Digital ToolRoom TOOL DISPATCH PHOTOS
CAM TOOLS
The Digital ToolRoom TOOL DISPATCH PHOTOS

Technical file , Drawing & Spares

Parts.
CAM TOOLS
The Digital ToolRoom
VIEWS PART
CAM TOOLS DIMENSIONS / VIEWS / WEIGHT OF TOOL
The Digital ToolRoom

1146 mm
Epaisseur moule (CRO incluses) : 794 mm
Poids total moule (CRO incluses) : 3.03 Tons
Poids total moule (sans CRO) : 2.94 Tons
Poids partie fixe : 1.05 Tons
Poids partie mobile : 1.89 Tons
CAM TOOLS SLINGING
The Digital ToolRoom

M36 pour levage

M36 pour levage
moule complet
M36 pour levage Single fix half
Single moving half
CAM TOOLS PUNCH HALF
The Digital ToolRoom
CAM TOOLS CAVITY HALF
The Digital ToolRoom
CAM TOOLS SAFETY CONTATCTORS - EJECTION
The Digital ToolRoom

C2- de moulding position

C1-moulding position

C4- de moulding position

C3- moulding position

---C1+C3 (ejection – moulding)

---C2+C4 (ejection – démoulding)
CAM TOOLS
The Digital ToolRoom
CAM TOOLS CINEMATIC INJECTION
The Digital ToolRoom
CAM TOOLS MOLD FLOW
The Digital ToolRoom
CAM TOOLS MOLD FLOW
The Digital ToolRoom
CAM TOOLS MOLD FLOW
The Digital ToolRoom
CAM TOOLS
The Digital ToolRoom MOLD FLOW
CAM TOOLS MOLD FLOW
The Digital ToolRoom
CAM TOOLS MOULD FLOW
The Digital ToolRoom
CAM TOOLS INSERTS MATRIX
The Digital ToolRoom
CAM TOOLS VIEW MOVEMENT KERNELS
The Digital ToolRoom

Slide 2

Slide 1

Slide 3
CAM TOOLS Slide 1
The Digital ToolRoom
CAM TOOLS SLIDE 2
The Digital ToolRoom
CAM TOOLS VUES CALES DROITES
The Digital ToolRoom

8 Angle Lifters
CAM TOOLS VUES CALES MONTANTES
The Digital ToolRoom

Angle Lifter - 7
CAM TOOLS VUES CALES MONTANTES
The Digital ToolRoom

Angle Lifter - 8
CAM TOOLS OVERVIEW COOLING SYSTEM MATRIX
The Digital ToolRoom
CAM TOOLS VUES MATRICE CIRCUIT
The Digital ToolRoom
CAM TOOLS OVERVIEW COOLING SYSTEM PUNCH
The Digital ToolRoom
CAM TOOLS
The Digital ToolRoom

VIEW HYDRAULIC SYSTEM MATRIX

EJECTOR COOLING CIRCUIT

CAM TOOLS
The Digital ToolRoom CONTROLE 3D CORE
CAM TOOLS
The Digital ToolRoom
LUBRICATION & GREASING PHOTOS
CAM TOOLS
The Digital ToolRoom TOOL DISPATCH PHOTOS
CAM TOOLS
The Digital ToolRoom TOOL DISPATCH PHOTOS

BUBBLE PAPER WRAP ON TOOL.

SHRINK WRAP
CAM TOOLS
The Digital ToolRoom
TOOL DISPATCH PHOTOS

TECHNICAL FILE , DRAWING &

SPARES PARTS.
CAM TOOLS
The Digital ToolRoom CINEMATIC INJECTION
CAM TOOLS MOLD FLOW
The Digital ToolRoom
CAM TOOLS MOLD FLOW
The Digital ToolRoom
CAM TOOLS MOLD FLOW
The Digital ToolRoom
CAM TOOLS INSERTS MATRIX
The Digital ToolRoom

7 inserts like to show

CAM TOOLS
The Digital ToolRoom VIEW MOVEMENT KERNELS

SLIDER-01

SLIDER-02

SLIDER-04 SLIDER-03
CAM TOOLS SLIDE 1
The Digital ToolRoom
CAM TOOLS
The Digital ToolRoom SLIDE 2
CAM TOOLS SLIDE 3
The Digital ToolRoom
CAM TOOLS
The Digital ToolRoom OVERVIEW COOLING SYSTEM MATRIX
CAM TOOLS VUES MATRICE CIRCUIT 1 ET 2
The Digital ToolRoom
CAM TOOLS
The Digital ToolRoom OVERVIEW COOLING SYSTEM PUNCH
CAM TOOLS
The Digital ToolRoom VUES MATRICE CIRCUIT 3
CAM TOOLS
The Digital ToolRoom OVERVIEW COOLING SYSTEM PUNCH
CAM TOOLS
The Digital ToolRoom VUES POINCON CIRCUIT 5
CAM TOOLS
The Digital ToolRoom