Additional Material Consumption and Man Power

for Remelting Aluminium Ingot 1000 T/Month

Item Requirement Qty Unit Remark

Additional Vehicle (from stand by unit)
1. Forklift Transport 1 pc
2. Forklift Charging 2 pc
3. Forklift Bundling 1 pc
Additional Vehicle & Material Consumption

Total 4 pc Consumption:
4. Solar Transport 176 L Solar Produksi 3.84 L/T.AL
Solar Transport 44 L/day per FL
Energy for Melting Electric Power 27.63 KWh/T.AL
1. Electric Power 27,630 Kwh LPG 0.04 Kg/T.AL
2. Solar Oil (for MF-701) 3,840 L De-Inclusion flux 0.5 Kg/T.AL
3. LPG 40 Kg Dross Treatment flux 0.1 Kg/T.AL
4. De-Inclusion flux 500 Kg
5. Dross Treatment flux 100 Kg

Bundling Process Consumption

1. Strapping band polyester 10,500 m Strapping band polyester 10.5 m/T.AL
2. Marker 2 pc Marker 0.002 Pc/T.AL

Additional Production Lot From 20 lot/day to 22 lot/day (use 7 Furnace)

1. Shift 1 1 lot Shift 1 = 7 lot
2. Shift 2 - lot Shift 2 = 8 lot
3. Shift 3 1 lot Shift 3 = 7 lot
Additional Manpower

Additional Man Power

1. Treatment/Charging 4 person adding group shift from 3 groups to 4 groups operation
2. Operation + Bundling/Transport 12 person with 4 personel
3. Spearing 3 person

Total 19 person
Additional Cost:
1. Senior Operator 4 person
2. Operator 15 person
 Additional Cost For Remelting Aluminium Ingot 2,000 T/Month
SCA, June 6, 2016
Item Existing Case 1 ( 8 Furnace) Case 2 (8 Furnace) Unit Remark

Lot 20 22 24 Lot

Cold metal 1 - 1,5 3 3 Ton

Planning

G1 production 21,090 22,200 24,420 Ton

S1-B Production 1,050 2,100 2,100 Ton

total Production 22,140 24,300 26,520 Ton

Cold metal/month 900 1,800 1,980 Ton Cast 2: Rounded to 2000 Ton

No. Requirement Qty Unit Amount Unit Remark

Buying Ingot Contractor budget for handling ingot
Buying

1. Shipping handling Local ### IDR/T (Medan)

Ingot

2. Transport to yard 2,000 T/Mo 173,518,000 IDR Vessel ### IDR/T (Shipping)
3. Yard Keeping
Vehicle Consumption:
1. Forklift Transport 1 pc Solar Produksi 3.84 L/T.AL
2. Forklift Charging 2 pc Solar Transport 15,000 L/Mo
3. Forklift Bundling 1 pc Electric Power 27.63 KWh/T.AL
Additional Vehicle & Material Consumption

Total 4 pc LPG 0.04 Kg/T.AL

4. Solar Transport 176 L 1,011,296 IDR

Energy for Melting

1. Electric Power 55,260 Kwh 43,489,620 Cost:
2. Solar Oil (for MF-701) 7,680 L 42,182,400 IDR Solar Produksi 5,493 IDR/L
3. LPG 80 Kg 737,600 Solar Transport 5,746 IDR/L
Electric Power 787 IDR/KWh
LPG 9,220 IDR/Kg
Bundling Process
1. Strapping band polyester 21,000 m 30,917,250 IDR Cost
2. Marker 3 pc 45,000 IDR Strapping band polyester 1,472 IDR/m
Marker 15,000 IDR/pc
Consumption
Strapping band polyester 10.5 m/T.AL
Marker 0.0015 Pc/T.AL
Additional Production Lot From 20 lot/day to 24 lot/day (use 8 Furnace)
1. Shift 1 2 lot Shift 1 = 8 lot
2. Shift 2 - lot Shift 2 = 8 lot
3. Shift 3 2 lot Shift 3 = 8 lot
Additional Manpower

Additional Man Power

1. Treatment/Charging 4 person Spearing doing in shift 2 and 3 with 4 man
2. Operation + Bundling/Transport 12 person power
3. Spearing 3 person

Total 19 person
Additional Cost:
1. Senior Operator 4 person 36,624,000 IDR
2. Operator 15 person 91,062,744 IDR
Total Cost for Remelting 2,000 T/M = 444,852,030 IDR Exchange rate: May 31, 2016
TOTAL or 32,674 USD USD = 13,615 IDR
Unit Cost for Remelting 2,000 T/M = 16.3 USD/T.Al

Note: 1. LME cash May: 1556.33 USD/Ton.

Premium: 116 USD/Ton.
Cost production existing: 1372.7 USD/Ton.
Profit Existing 299.63 USD/Ton.
 Additional Cost For Remelting Aluminium Ingot 2,000 T/Month
SCA, June 6, 2016
No. Requirement Qty Unit Amount Unit Remark
Buying Ingot Contractor budget for handling ingot
Buying

1. Shipping handling Local ### IDR/T (Medan)

Ingot

2. Transport to yard 2,000 T/Mo 173,518,000 IDR Vessel ### IDR/T (Shipping)
3. Yard Keeping
From Yard to SCA
Handling
Process

1. Man Power 1 person 3,000,000 IDR By doing in Shift 2 (overtime)

SCA

2. Forklift 1 pc
3. Solar Transport 44 L 252,824 IDR
Charging Process Consumption:
1. Additional Man Power 3 person 12,000,000 IDR Solar Produksi 3.84 L/T.AL
2. Forklift 1 pc Solar Transport 15,000 L/Mo
Remelting Process

3. Solar Transport 44 L 252,824 IDR Electric Power 27.63 KWh/T.AL

LPG 0.04 Kg/T.AL
Energy
1. Electric Power 55,260 Kwh 43,489,620 Cost:
2. Solar Oil (for MF-701) 7,680 L 42,182,400 IDR Solar Produksi 5,493 IDR/L
3. LPG 80 Kg 737,600 Solar Transport 5,746 IDR/L
Electric Power 787 IDR/KWh
LPG 9,220 IDR/Kg
Additional Lot From 20 lot/day to 22 lot/day (Use 8 Furnace)
1. Shift 1 2 lot Shift 1 = 7 lot
2. Shift 3 2 lot Shift 2 = 8 lot
Shift 3 = 7 lot
Additional Man Power
Casting Process

1. Team A 3 person
2. Team B 4 person
3. Team A 4 person
4. Team B 4 person
Total 15 person
Category
1. Senior Operator 3 person 27,468,000 IDR Using average of overtime April 2016
2. Operator 12 person 72,778,472 IDR
Bundling Process
1. Strapping band polyester 21,000 m 30,917,250 IDR Cost
Bundling & Handling Process

2. Marker 3 pc 45,000 IDR Strapping band polyester 1,472 IDR/m

Marker 15,000 IDR/pc
Consumption
Strapping band polyester 10.5 m/T.AL
Marker 0.0015 Pc/T.AL
Additional Man Power
1. Bundling 3 person 9,000,000 IDR
2. Forklift 3 pc Weighing for 3 shifts
3. Solar Transport 132 L 758,472 IDR

Additional Spearing
Others

1. Man Power 5 person 15,000,000 IDR Additional Spearing until 20.00 pm & Saturday
2. Forklift 2 pc
3. Solar Transport 88 L 505,648 IDR
Total Cost for Remelting 2,000 T/M = 431,906,110 IDR Exchange rate: May 31, 2016
TOTAL or 31,723 USD USD = 13,615 IDR
Unit Cost for Remelting 2,000 T/M = 15.9 USD/T.Al