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Chapter 1
INTRODUCTION
Situation Analysis
around an axis, fulcrum, or pivot. Just as a force is a push or a pull, a torque can be thought
vector by which the force's application point is offset relative to the fixed suspension point
(distance vector) and the force vector, which tends to produce rotational motion.(Serway
bolt or a flywheel. For example, pushing or pulling the handle of a wrench connected to a
nut or bolt produces a torque (turning force) that loosens or tightens the nut or bolt. The
magnitude of torque depends on three quantities: the force applied, the length of the lever
arm connecting the axis to the point of force application, and the angle between the force
this is called moment of force, usually shortened to moment. In United State of America
physics and United Kingdom physics terminology these terms are interchangeable, unlike
in United States of America mechanical engineering, where the term torque is used for the
Torque is the rate of change of angular momentum of an object. The torque states
that one or both of the angular velocity or the moment of inertia of an object are changing.
Moment is the general term used for the tendency of one or more applied forces to rotate
an object about an axis, but not necessarily to change the angular momentum of the object
(the concept which is called torque in physics). For example, a rotational force applied to
a shaft causing acceleration, such as a drill bit accelerating from rest, results in a moment
called a torque. By contrast, a lateral force on a beam produces a moment (called a bending
moment), but since the angular momentum of the beam is not changing, this bending
moment is not called a torque. Similarly, with any force couple on an object that has no
change to its angular momentum, such moment is also not called a torque. (Kane and
Levinson, 1985)
designates the process for finding linear and angular measurements. These measurements
are expressed in standard units such as the inch and degree. Dimensional measurements
are utilized in industry to design, manufacture and control all material products. A study of
emphasize the concepts involved in the principles of measurement. (Thomson and Larmor,
2002)
all manufacture and science. It is truly a universal language that allows us to transform an
idea to reality.
(1975) and the accompanying material products provide the necessary information for
3
students to find, interpret, record and relate measurements from a wide variety of precision
A force applied at a right angle to a lever multiplied by its distance from the lever's
fulcrum (the length of the lever arm) is its torque. A force of three newtons applied two
meters from the fulcrum, for example, exerts the same torque as a force of one newton
applied six meters from the fulcrum. The direction of the torque can be determined by using
the right hand grip rule: if the fingers of the right hand are curled from the direction of the
lever arm to the direction of the force, then the thumb points in the direction of the torque.(
Torque is part of the basic specification of an engine: the power output of an engine
is expressed as its torque multiplied by its rotational speed of the axis. Internal-combustion
engines produce useful torque only over a limited range of rotational speeds (typically from
around 1,000–6,000 rpm for a small car). The varying torque output over that range can be
measured with a dynamometer, and shown as a torque curve. (Halliday and Resnick, 1970)
Steam engines and electric motors tend to produce maximum torque close to zero
rpm, with the torque diminishing as rotational speed rises (due to increasing friction and
other constraints). Reciprocating steam engines can start heavy loads from zero RPM
The focus of the study will be a torch wrench with indicator light. Torque wrench
characterized by 0-100 ft.lb capacity, 0-150 ft.lb capacity, 0-100 ft.16 capacity, and 0-150
a fastener such as a nut or bolt. It is usually in the form of a socket wrench with special
internal mechanisms. It was invented by Conrad Bahr in 1918 while working for the New
York City Water Department. It was designed to prevent overtightening bolts on water
There are three basic types of torques wrenches, plus "torque sticks", that are used
in the automotive industry. 1) Beam-type: A pointer beam is attached to the wrench head.
As the wrench itself is "twisted" (that's what torque means, a twisting force), the beam
stays in place, and the scale beneath the pointer moves to indicate the amount of twist, or
torque, being applied. It is important that the handle, which "floats" is never locked against
the sides of the wrench. It should always be floating when held, for an accurate torque
reading, 2) Dial Indicator: A simplified beam-type, with a dial attached to the case of the
wrench, to indicate the amount of twisting the wrench handle is going through, 3) Clicker-
type: This unit has a spring-loaded lever, which can be adjusted by twisting the handle to
a desired torque reading. When the amount of twist is achieved, the spring-loaded lever
breaks free, creating a clicking sound, and 4) Torque Sticks (or Torque Limiters): These
are small torsion bars, inserted between (usually) an air wrench (the type used for tire
replacement) or hand air wrenches. and a socket. Each torsion bar has its own twist setting,
and when used, will "bounce-back" the socket, instead of tightening (torqueing) it any
further. It is also important to note that the use of an extension bar, on a torque wrench,
will alter the torque reading. Using a 1-inch, 3-inch, or 6-inch extension will cause
additional twisting to the extension itself, resulting in a torque reading greater than the
5
actual amount of torque, it was something like 5 foot/pounds extra per inch extension.
(https://www.quora.com/How-does-a-torque-wrench-work)
A torque wrench is used where the tightness of screws and bolts is crucial. It allows
the operator to measure the torque applied to the fastener so it can be matched to the
specifications for a particular application. This permits proper tension and loading of all
parts. A torque wrench measures torque as a proxy for bolt tension. The technique suffers
from inaccuracy due to inconsistent or uncalibrated friction between the fastener and its
mating hole. Measuring bolt tension (indirectly via bolt stretch) is actually what is desired,
but often torque is the only practical measurement which can be made. (Duffy, 1988)
It is an easy-to-use precision tool used to measure the accurate torque on a bolt, nut
or other fastener. In other words, it is used to measure the amount of force applied on
fasteners to meet the criteria set by the manufacturer. It helps the user to be efficient in
tightening or loosening nuts, bolts, and screws while avoiding under-tightening and over-
When we apply a force to the nuts and bolts during the assembly of automobile
parts, we actually apply torque for clamping the parts together. For safety measures and
for the longevity of fasteners, we need proper fastening tools; tools that will precisely
the threaded fasteners during assembly. It helps to achieve the specific fastening torque
quickly and correctly, yet operates smoothly with minimal human effort. A properly
torqued fastener remains tight during the rigors of operation and vibrations that occur and
can save the vehicle from any serious damages. Inadequate tightening or poorly torque
6
fasteners can fail suddenly during operation due to high vibrations or strain and may cause
premature failures. To avoid these problems, there is a need for proper torque tools. With
these problems in mind, engineers have designed torque wrenches to apply the specific
Mostly modern torque wrenches are equipped with a ratchet mechanism. It allows
the user to keep the torque wrench on the fastener once it has reached the end of travel in
the work space. The user simply turns the wrench in the opposite direction from its intended
travel. The ratcheting mechanism uses a gear inside the torque wrench head to let the handle
slip backward while the fastener remains still. It allows faster operation in a tight work
Watercraft, Fertilizers and Defense Organizations, etc. In the retail market, there are
different types of torque wrenches available from several different brands. Every brand’s
torque wrench has the same operating principle, but accuracy, durability and prices are
different. They are available in different sizes and lengths, and are sold in retail shops and
online stores like Amazon. Before selecting or buying a torque wrench, we need to
understand their features and select the best suitable tool according to our needs.
(http://besttorquewrenches.com/)
When purchasing any torque wrench, there are a lot of questions of how to select
the best torque wrench among the numerous sizes and brands available in the market. While
requirements vary from person to person, some important things should be kept in mind
before making a final decision to purchase so that we select the best suitable tool according
There are different kinds of torque wrenches, from the simplest to the most
sophisticated, all of which are designed to measure the torque value: the amount of force
applied while fastening a nut or bolt. They're all tools designed to both fasten properly and
the fastener, and under-tightening can result in making the item you are attaching or
assembling structurally weak and potentially unsafe for use. This is true for car parts and
for assembling stationary items, as well. Some torque wrenches require constant reading
of the torque indicator, so that you know when to stop twisting the bolt. Some have a dial
to set the required torque, but the indicator doesn't stop applying force automatically when
torque is reached. They may have a visual signal such as a digital reading or an audible
beep or click. Some torque wrenches are difficult to use in tight places where reading a
wrench can be preset to a specific torque level. The wrench has a clutch mechanism that
makes a clicking noise and slips when the maximum level is reached to prevent exceeding
reaches-torque.htm)
These studies show support to the current study that it is feasible to design and
develop a torque wrench with light indicator that can be used for easy reading the tightening
of the bolts.
learned the different skills on how to identify the torque of the material being tightened. It
is the purpose of this study to construct this kind of tool for easy to read and identify the
8
value of torque of the bolt being tightened that the researchers deemed to conduct this
study, which is the design and development of torque wrench with indicator light.
Statement of Objectives
This study will be aimed to innovate a Torque Wrench with Light Indicator.
The design and development of Torque Wrench with Light Indicator will be
conducted by the researchers from February 2017 to May 2017. The construction, assembly
and finishing of the project will be conducted during weekends and holidays at Pagdalagan,
Definition of Terms
Bolts are any of several types of strong fastening rods, pins, or screws, usually
Functionality is the ability to perform a task or function that set of functions that
(http://www.definitions.net/definition/functionality(Noun)The%20ability%20to%20perfo
rm%20a%20task%20or%20function%20that%20set%20of%20functions%20that%20som
ething%20is%20able%20or%20equipped%20to%20perform)
(http://www.thefreedictionary.com/Grip)
Nuts is a block, usually of metal and generally square or hexagonal, perforated with
a threaded hole so that it can be screwed down on a bolt to hold together objects through
functions. (http://www.thefreedictionary.com/Performance)
10
(http://www.dictionary.com/browse/torque)
Torque wrench is a type of wrench with a gauge attached to indicate the torque
(http://www.thefreedictionary.com/safety)
Wrench is a tool for gripping and turning or twisting the head of a bolt, a nut, a
pipe, or the like, commonly consisting of a bar of metal with fixed or adjustable jaws.
(http://www.dictionary.com/browse/wrench?s=t)
11
Chapter 2
METHODOLOGY
Research Design
This study will be employ the development research design since the study
underwent many stages or phases of developing a Torque Wrench with Light Indicator
particularly, designing, developing, testing and revising, and evaluating. This study will
also be a descriptive evaluative research since it employs the evaluation of the Torque
Wrench with Indicator Light by a panel of experts to determine the level of technical
economic viability
In the construction of the Torque Wrench with Light Indicator, the following
supplies and materials will be used as shown in Table 1. These supplies and materials will
be purchased from the local market. As indicated in Table 1, the total cost of supplies and
material used for the development of the Torque Wrench with Light Indicator amounting
to Php1,335.00
Total Php.1865
The table shows that the total cost of the supplies and materials yielded to the
amount of Php1,865.00. Aside from these materials, the following tools will also use in the
construction and development of torque wrench with light indicator: electric drill, pliers,
soldering iron, screw drivers, and multi-tester. The equipment used will be electric drill,
The procedures involved in this study began with the design of the torque wrench
with light indicator. The researchers had the design approved by the adviser. They then
proceeded in the gathering of supplies and materials and in preparing the tools and
equipment needed for the construction and development of the torque wrench with
indicator light. The procedures in the construction and development of torque wrench with
1. Prepare all the materials, supplies and equipment to be used in the project.
2. Bore hole in the portion gauge of torque wrench using electric drill
After the torque wrench with light indicator will be constructed, it will be subjected
to testing and revising. Under the supervision of the adviser and the panel of experts, the
torque wrench with indicator light will be tested to determine if it is operational and
functional. Revisions will be made on the toll upon the suggestions of the adviser and
experts so as refine the tool. After the testing and revising, torque wrench with light
indicator will be again presented to the panel of experts and this time with end users to
evaluate the tool according to the indicators stated via questionnaire to determine its level
Data to be gathered
The main data gathering instrument used for the evaluative descriptive phase of the
functionality and acceptability of the Torque Wrench with Light Indicator. The
questionnaire will be validated by the experts along the field of automotive technology.
The indicators will be a five (5) point Likert Scale with the following descriptive
equivalents:
14
The data gathered will be the ratings of the respondents as indicated in the answered
questionnaires. The data gathered will be tabulated and subjected for data analysis.
Analysis of Data
tabulated, and presented in table form and subsequently subjected for appropriate statistical
treatment. Frequency counts, mean, and percentage will be used to treat descriptively the
No Of Trial Tightness DE
1 20 psi Good
2 20 psi Good
3 20 psi Good
4 20 psi Good
5 20 psi Good
6 20 psi Good
7 20 psi Good
8 20 psi Good
9 20 psi Good
10 20 psi Good
Chapter 3
The project study was based on the idea of an auto-mechanic tool that may
apply to many sizes in easiest way of removing knots and bolts of a vehicle. The
researchers and their adviser conceived the idea of making a special tool for auto-
mechanics to enable them to measure the tightness of the knots or bolts of the vehicle. This
idea was brought about when the researchers considered the need of a tool that is capable
of indicating the right tightness of the knot/bolts of the vehicles. Then they decided to
The Torque Wrench with Light Indicator was designed for Indicating the
right tightness of knots/bolts of the vehicles. Originally, the tool was constructed only to
be used when the knots/bolts of a vehicle doesn`t have the right tightness.
17
auto-shop with the adviser Mr. Merlito Flores inside DMMMSU MLUC located at
Catbangen, City of San Fernando, La Union. Through trial and error, the design of the
special tool was finalized and fabricated. The Parts of the Torque Wrench with Light
After the device was completely assembled and all parts completely installed, the
tool was ready for use. The tool is manually manipulated using hand manpower. In order
to see its function, the tool needs human force to tighten and loosen the knots/bolts of a
vehicles to indicate the right tightness. After the device was set, it was allowed to be used
Chapter 4
SUMMARY
A torque wrench is used where the tightness of screws and bolts is crucial. It allows
the operator to measure the torque applied to the fastener so it can be matched to the
specifications for a particular application. Torque wrenches are used in Automotive, heavy
engineering, Aeronautic, Watercraft, Fertilizers and Defense Organizations, etc. There are
different kinds of torque wrenches, from the simplest to the most sophisticated, all of which
are designed to measure the torque value: the amount of force applied while fastening a nut
or bolt. They're all tools designed to both fasten properly and to prevent over-tightening or
under-tightening a bolt. Over-tightening can cause damage to the fastener, and under-
tightening can result in making the item you are attaching or assembling structurally weak
and potentially unsafe for use. These studies show support to the current study that it is
feasible to design and develop a torque wrench with light indicator that can be used for
learned the different skills on how to identify the torque of the material being tightened. It
is the purpose of this study to construct this kind of tool for easy to read and identify the
value of torque of the bolt being tightened that the researchers deemed to conduct this
study, which is the design and development of torque wrench with light indicator. This
study will be aimed to innovate a Torque Wrench with Light Indicator. Specifically, it will
be aimed to: design a Torque Wrench with Light Indicator; construct and assemble a
21
Torque Wrench with Light Indicator; and evaluate the Torque Wrench with Light Indicator
in terms of: level of technical soundness; level of technical performance; level of social
The design and development of Torque Wrench with Light Indicator will be conducted by
the researchers from February 2017 to May 2017. The construction, assembly and finishing
of the project will be conducted during weekends and holidays at Pagdalagan, San
CONCLUSIONS
RECOMMENDATION
22
LITERATURE CITED
L Experience Company
Colvin, Fred Herbert and Stanley, Frank Arthur (1914), American Machinists' Handbook
Geddes and Grosset (2002). Webster’s Universal Dictionary and Thesaurus. David Dale
and Systems (4th ed.), John Wiley and Sons, p. 767, ISBN 978-0-470-46700-8
Halliday, David and Resnick, Robert (1970). Fundamentals of Physics. John Wiley & Sons,
Hendricks, Subramony and Van Blerk, Chinappi. (2007). Physics for Engineering.
Huth, Mark W. (2003), Basic Principles for Construction, Cengage Learning, Scotland
http://besttorquewrenches.com/
http://home.howstuffworks.com/torque-wrench-stop-when-reaches-torque.htm
http://www.definitions.net/definition/functionality(Noun)The%20ability%20to%20perfor
m%20a%20task%20or%20function%20that%20set%20of%20functions%20that%
20something%20is%20able%20or%20equipped%20to%20perform
23
http://www.dictionary.com/browse/bolt?s=t
http://www.dictionary.com/browse/torque
http://www.dictionary.com/browse/torque-wrench?s=t
http://www.dictionary.com/browse/wrench?s=t
https://www.quora.com/How-does-a-torque-wrench-work
http://www.thefreedictionary.com/durability
http://www.thefreedictionary.com/Grip
http://www.thefreedictionary.com/Performance
http://www.thefreedictionary.com/safety
pp. 267–68
Oberg, Erik; Jones, Franklin D.; Horton, Holbrook L.; and Ryffel, Henry H. (2000),
Machinery's Handbook (26th ed.), New York: Industrial Press Inc., ISBN 0-8311-
2635-3
Serway, R. A. and Jewett, Jr. J. W. (2003). Physics for Scientists and Engineers. 6th Ed.
Smith, Carroll. (1990), Carroll Smith's Nuts, Bolts, Fasteners, and Plumbing Handbook,
Thomson, James; Larmor, Joseph (2002). Collected Papers in Physics and Engineering.
Tipler, Paul (2004). Physics for Scientists and Engineers: Mechanics, Oscillations and
T.R. Kane and D.A. Levinson. (1985). Dynamics, Theory and Applications. Kane and
Machinist".https://books.google.com/books?id=jKUJAAAAIAAJ&pg=PA171&d
APPENDICES
26
Appendix A
LETTER TO EVALUATORS
______________________________
______________________________
______________________________
Sir:
We, the Bachelor of Science in Industrial Technology students are on the process
of validating our questionnaire for the evaluation of our technical research entitled,
questionnaire. Your comments and suggestions are very much considered for the
We thank you very much for your kind support to this research study.
ANDRADA, CHRISTIAN E.
BALAGOT, SHEENE P.
CASICA, RESTY M.
DE GUZMAN, MELVIN B.
Appendix B
EVALUATION INSTRUMENT
Direction: Below are the indicators to determine the level of technical soundness, level of
Please put a check (√ ) in the box that corresponds to the descriptive evaluation
1.1.Durability of Parts
1.4. Portability
1.9. Functionality
tightness reach
29
Appendix C
Data Matrix
Appendix D
Appendix E
Operational Manual
35
Appendix F
Frequency Tables
36
CURRICULUM VITAE
PERSONAL INFORMATION
Gender: Male
CP Number: 09126457086
Citizenship: Filipino
Height: 5′ 6"
Weight: 65kg
EDUCATIONAL BACKGROUND
2012-2013
2007-2008
WORK EXPERIENCE:
OTHERS:
PERSONAL INFORMATION
Gender: Male
CP Number: 09108431653
Citizenship: Filipino
Height: 5′ 5"
Weight: 52
EDUCATIONAL BACKGROUND
PERSONAL INFORMATION
Gender: Male
CP Number: 09099371232
Citizenship: Filipino
Height: 5′ 10"
Weight: 80
EDUCATIONAL BACKGROUND
Bauang, La Union
Bauang, La Union
PERSONAL INFORMATION
Gender: Male
CP Number:
E-mail Address:
Citizenship: Filipino
Height: 5`9
Weight: 70 kg
Address: NPA
43
EDUCATIONAL BACKGROUND
WORK EXPERIENCE:
PERSONAL INFORMATION
Gender: Male
CP Number: 09488509277
Citizenship: Filipino
Height: 5′ 6"
Weight: 69
EDUCATIONAL BACKGROUND
Aringay, La Union
Aringay, La Union
PERSONAL INFORMATION
Gender: Male
CP Number: 097769697782
Birth of Place:
Citizenship: Filipino
Height: 5′ 5"
Weight: 45
EDUCATIONAL BACKGROUND
47
Bauang, La Union
Bauang, La Union
PERSONAL INFORMATION
Gender: Male
CP Number: 09090202026
Citizenship: Filipino
Height: 5′ 4"
Weight: 46
Religion: Atheist
EDUCATIONAL BACKGROUND
49
Naguilian, La Union
PERSONAL INFORMATION
Gender: Male
CP Number: 09203887737
Citizenship: Filipino
Height: 5′ 3"
Weight: 57 kg
EDUCATIONAL BACKGROUND
51
Caba, La Union
Caba, La Union
PERSONAL INFORMATION
Gender: Male
CP Number: 09777361064
Citizenship: Filipino/German
Height: 5′ 8"
Weight: 70
Language or dialect spoken and written: Tagalog, Iloco, English, and German
EDUCATIONAL BACKGROUND
53
Elementary: SPPLC