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Short Operating Manual Press Machine

1) Press Operating Desk: Function of Buttons and Switches

Operating mode Homing button: „Move to initial or base position” button: Off button to turn
switch with 3 If button is To start press machine in automatic mode all electrical off horn signal
positions: flashing one of the and pneumatic devices or motors must be in base sound.
HOMING (ref) servo motors must position. When switching to automatic mode this
MANUAL (man) be homed. Switch button will flash. When being pressed all activated If there is a new
AUTOMATIC to homing mode devices will move to base position. Button will stop alarm please check
(auto) and press button. flashing when all devices are in base position. If actual fault
When all axis are flashing will not stop one the devices is still not in base messages and try
homed light will position. Please check if proximity sensors are ok and to find cause of
be off. if electrical axis got no faults. alarm.

Mould monitoring A on Mould monitoring B Mould monitoring C Blow out nozzle on / off switch.
/ off button: on / off button: on / off button: If set to on gobs or articles which are
If set to on mould If set to on mould If set to on mould lifted by kick-out 2 will be blown out
temperatures are temperatures are temperatures are of mould.
measured by pyrometer measured by measured by If mould can not be cleaned pyrometer
which points to mould pyrometer which pyrometer which in next station will detect glass and
wall or bottom. points to mould wall points to mould wall deactivate mould to be not fed with
If threshold temperature or bottom. or bottom. gobs any more and not to be processed
is exceeded mould will If threshold If threshold anymore.
not be fed with gob and temperature is temperature is If articles can not be blown out and
not pressed (depending exceeded mould will exceeded mould will getting to cold pyrometers will not be
on setting) not be fed with gob not be fed with gob able to detect cold glass. Please
and not pressed and not pressed deselect mould then manually.
Warm up on / off switch: Article cooling tri-state switch: Mould outside cooling tri-state switch:
In warm up mode (depending on When moulds are hot enough for When moulds are hot enough for pressing
setting of matrix on indexing table pressing this function should be this function should be activated to keep
page) take-out, kick-outs and pressing activated to cool down articles inside temperatures of moulds stable and to
is automatically deactivated. the moulds. If set to “1” cooling will prevent sticking of glass inside moulds. If
be only active when table is in set to “1” cooling will be only active
position (flap will open and close). If when table is in position (flap will open
set to “continuous” cooling will be and close). If set to “continuous” cooling
always on. will be always on.

Index table stop/reset button: Press cylinder stop/reset button: Take out stop/reset button:

In automatic mode the table turning In automatic mode pressing In automatic mode take-out can be
can be activated by pressing this cylinders can be activated by activated by pressing this button. To stop
button. To stop table press black pressing this button. To stop press take-out black mushroom button “take-
mushroom button or deselect on/off black mushroom button or deselect out” must be pressed or on/off switch of
switch of indexing table. on/off switch of pressing cylinder. take-out must be set to off.
If button is flashing indexing table is If button is flashing all press If button is flashing take-out is stopped.
stopped. cylinders are stopped.
Index table on/off switch:

Must be set to on to activate table turning.

Index table jog button:

Must be kept pressed in manual mode to turn table to next mould.


When mould is in pressing position table will stop automatically. To
move to next mould press jog button again and keep pressed until
lamp “index table in position” is flashing.

After main power fault or if axis is not homed, this button must be
pressed once to enable power module. You will hear a deep sound
which indicates the motor is under power. Make sure table is allowed
to move -> Pressing cylinder must be up and so on. Now table can be
homed. All proximity switches must be on too.

Lamp “index table in position”:

If table is in press position this lamp will flash. Only


when flashing pressing cylinders can be moved down,
kick-out can be lifted and so on. If not flashing these
functions can not be used and a alarm message is
displayed: “table not in position”..

Pressing cylinder on/off switch:

Must be set to on to activate press


cylinder B (A,C accordingly).

Pressing cylinder up and down jog


button:

Must be kept pressed in manual mode


to move pressing cylinder up and
down. Press cylinder can be only
moved down in manual mode if table
is in position.

Mode selector switch:

If set to working mode press cylinder


can be moved up only to base position.
If set to assembly mode press cylinder
can be manually moved up to top
position. Top position is always 0mm.
.
Take-out on/off switch:
Jog button gripper ½:
Must be set to on to activate
take-out. If pressed once gripper or
vacuum is on and stays on. If
again pressed gripper or
vacuum is switched off.
Used in manual mode for setup
of new articles.

Jog button arm ½ up / down:

Jog button rotation forward / Must be pressed in manual


backward: mode to move take-out arms 1
or 2 up or down. Used for
Must be pressed in manual setup.
mode to rotate take-out forward
or backward. Used for setup.

Fire polishing conveyor on/off


switch:
Operating mode switch of fire
polishing machine. Must be set to on to activate
conveyor.
Remark: Both operating mode
switches of press and fire
polishing machine must be set
to manual and also all
emergency stop buttons must
be released to be able to reset
Emergency Stop state of
machine after main power fault.
Burner movement (flying saw
function) on/off switch:
Jog button to move conveyor in
manual mode: Must be set to on to activate
synchronous burner movement.
Can only be used in manual
mode to move conveyor belt.
Used for setup.

Jog button ahead / back:

„Move to initial or base Must be pressed in manual


position” button: mode to move burner section
To start fire polisher in forward / backward. Can be
automatic mode all electrical used for setup and must be used
motors must be in base if burner section activated
position. When switching to hardware limit switch.
automatic mode this button will In manual mode move drive
flash. When being pressed all away from hardware limit
activated devices will move to switch and reset electrical fault
base position. Button will stop on page “Servo faults” by
flashing when all devices are in pressing (ACK)-button.
base position. If flashing will
not stop one the devices is still
not in base position. Please
check if electrical axis got no
faults. Reset faults if necessary
in manual mode.

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