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S. NO.

DESCRIPTION FEEDER LOAD IN Standby CURRENT TP MDO TP MCCB TP MPCB TP MCB 4P MCB OVERLOAD
TYPE KW Load RATING ACB RATING RATING (A) RATING (A) RATING (A) RATING (A) RELAY
(A) (A) (RANGE)
1 REMELT DB-1
INCOMER 630A
MA - 1 PS 50 87.0 125A
MA - 2 PS 50 87.0 125A
MA - 3 PS 50 87.0 125A
SPARE PS 125A
SPARE PS 125A
TRF PS 40 69.6 125A
SPARE PS 125A
FURNACE CHARGER WITH RAIL FOR MELTING PS 20 34.8 63A
FURNACE -1
FURNACE CHARGER WITH RAIL FOR MELTING PS 20 34.8 63A
FURNACE -1
SPARE PS 63A
TOTAL LOAD 230 400.0

2 REMELT DB-2
INCOMER 400A
HOLDING FURNACE - 1 PS 40 69.6 125A
HOLDING FURNACE - 2 PS 40 69.6 125A
SPARE PS 125A
TOWER FURNACE PS 15 26.1 63A
INGOT CASTING M/C PS 7.5 13.0 32A
SPARE PS 63A
HOT WATER PUMP-I DOL 7.5 7.5 13.0 13A-18A
HOT WATER PUMP-II DOL 7.5 13.0 13A-18A
COLD WATER PUMP - I PS 7.5 7.5 13.0 13A-18A
COLD WATER PUMP - II PS 7.5 13.0 13A-18A
CT FAN PS 3.75 6.5 4A-8A
SPARE PS 63A
INGOT STACKER M/C PS 7.5 13.0 32A
NG FIRED LADLE PRE-HEATING STATION PS 1.0 1.7 6A
FIXED ROTARY DEGASSING UNIT PS 2.25 3.9 16A
SPARE PS 16A
ZINC FURNACE-I PS 3.0 5.2 16A
ZINC FURNACE-II PS 3.0 5.2 16A
CASTER PS 3.0 5.2 16A
TOTAL LOAD 156 271.3

3 DROSS PROCESSING DB
INCOMER 250A
DPM M/C PS 32 55.6 100A
DPM M/C ROTARY SCREW SYSTEM PS 15 26.1 63A
BALL MILL PS 18.75 32.6 63A
SPARE(5 kw) PS 5-10 A
SPARE(5 kw) PS 5-10 A
SPARE(5 kw) PS 5-10 A
SPARE PS 63A
TOTAL LOAD 65.75 114.3

APCM-II 132 229.6 320A

4 SCRAP SORTING & WASHING SECTION DB


INCOMER 630A
(A) SCRAP SORTING SECTION
ROTARY SIEVE WITH CHARGING HOPPER 42 73.0
INCLINED BELT CONVEYOR - 1 2.2 3.8
INCLINED BELT CONVEYOR - 2 2.2 3.8
SPARE (2.2KW)
VIBRATORY STORAGE HOPPER - 1 0.3 0.5
VIBRATORY STORAGE HOPPER - 2 0.3 0.5
SPARE (0.3KW)
HORIZONTAL CONVEYOR 2.2 3.8
INCLINED CONVEYOR - 1 2.2 3.8
INCLINED CONVEYOR - 2 2.2 3.8
VIBRATORY FEEDER 2.2 3.8 6A
EDDY CURRENT SEPERATOR 8.00 13.9 16A
INCLINED CONVEYOR FOR LOADING IN TO 3.7 6.4
WASHING M/C HOPPER
SWINGING DISCHARGE CHUTE POWER PACK 2.25 3.9
INCLINED DISCHARGE CONVEYOR FROM 2.25 3.9
ROTARY SIEVE MOUTH
SPARE (2.2KW)
HORIZONTAL HAND PICK CONVEYOR AT 2.2 3.8
OVERHEAD PLATFORM
HORIZONTAL HAND PICK CONVEYOR-1 BELOW 2.2 3.8
OVERHEAD PLATFORM
HORIZONTAL HAND PICK CONVEYOR - 2 BELOW 2.2 3.8
OVERHEAD PLATFORM
SPARE (2.2KW)
HAND PICK PLATFORM ON BOTH SIDE 3 5.2
SPARE (3.0KW)

Total Load PS 81.6 141.9 200A

(B) SCRAP WASHING SYSTEM


SCRAP WASHING M/C (10 NOS.) PS 30 52.2
SPARE PS
BELT CONVEYOR (7 NOS.) PS 15.4 26.8
PUMP PS 15 26.1
SPARE PS
HAND PICK CONVEYOR FOR HEAVY SORTING DOL 2.2 3.8 6A

Total Load 62.6 108.9 200A

SPARE (2.2KW) DOL 6A


TUMBLER M/C -I PS 30 52.2 125A
TUMBLER M/C -II PS 30 52.2 125A
Total Load 60 104.3
0.0
Total DB Load 204.2 355.1
SPARE(Main DB) 125A
SPARE(Main DB) 63A
5 SCRAP PROCESSING SECTION DB
INCOMER 320A
(A) SCRAP PROCESSING - I
BALLING M/C - 1 PS 52 90.4 160A
BALLING M/C (CONTINUOUS) - II PS 52 90.4 160A
SPARE PS 160A
SCRAP PROCESSING TURNING PS 3.75 6.5 16A
SPARE PS 125A
SCRAP PROCESSING - II
TUMBLER M/C LINE
(B) NIBBLER LINE
HYDRAULIC NIBBLER - 1 PS 5.75 10.0 16A
HYDRAULIC NIBBLER - 2 PS 5.75 10.0 16A
SPARE PS 16A
SPARE PS 63A
TOTAL LOAD 119.25 207.4

6 QUALITY CONTROL & ADMIN. DB


INCOMER 250A
MOBILE SPECTRO PS 1 1.7 6A
SPECTRO WITH ON- LINE UPS PS 3 5.2 10A
SINGLE DISC POLISHING M/C PS 0.75 1.3 6A
HACK SAW M/C PS 1.5 2.6 6A
DOUBLE DISC POLISHING M/C PS 0.75 1.3 6A
SPARE PS 6A
SPARE PS 6A
MUFFLE FURNACE PS 9 15.7 32A
H2 GAS POROSITY TESTING M/C PS 1.5 2.6 6A
SPARE PS 63A
ADMIN BLOCK & QC PS 70 121.7 160A
QC A/C & LIGHTING LOAD PS 4 7.0 32A
SPARE PS 16A
SPARE PS 63A
TOTAL LOAD 91.5 159.1

7 APCM SYSTEM 1&2, HSD SUPPLY & WATER


SYSTEM SECTION - Main DB
INCOMER 630A
HSD SUPPLY DOL 2.25 3.9 10A
APCM SYSTEM -1 PS 200 347.8 400A
SPARE PS 125A
SPARE For Water Pump DB PS 100A
TOTAL LOAD 202.3 351.7

WATER SYSTEM SECTION - Sub DB


INCOMER 100A
WATER PUMP FOR OVER HEAD TANK - 1 DOL 3.75 3.75 6.5 16A
WATER PUMP FOR OVER HEAD TANK - 2 DOL 3.75 6.5 16A
SPARE PS 0.0 16A
FIRE FIGHTING PUMP PS 37.5 37.5 65.2 100A
ELECTRICAL PRESSURIZATION PUMP DOL 5 8.7 16A
TOTAL LOAD 50 87.0
TOTAL DB LOAD 252.3 438.7
8 COMPRESSED AIR SYSTEM & LIGHTING DB 0.0
INCOMER 125A
AIR COMPRESSOR - 1 PS 22 22 38.3 63A
AIR COMPRESSOR - 2 PS 22 38.3 63A
SPARE PS 63A
COMPRESSED AIR DRYER PS 5 8.7 16A
TOTAL DB LOAD 49 85.2

LIGHTING DB
9 INCOMER 160 A
Internal Plant Lighting DB-I PS 5.12 63A
Internal Plant Lighting DB-II PS 4.99 63A
Internal Plant Lighting DB-III PS 6.38 63A
Internal Plant Lighting DB-IV PS 5.84 63A
Toilets DB PS 5.87 32A
Inverter PS 32A
LT/DG Room Lighting DB PS 6.47 63A
Workers Canteen First Floor DB-I PS 4.63 63A
Workers Canteen First Floor DB-II PS 13.5 63A
SPARE PS 63A
SPARE for Emergency Light PS 2.61 63A
SPARE for Emergency Light PS 63A
Spare PS 63A
SPARE PS 63A
External Plant Light PS 4.31

TOTAL LOAD 59.72 103.9

TOTAL PLANT LOAD 1359.7 78.3 2364.5


TOTAL PLANT LOAD Without Stansby 1281.4
S. NO. DESCRIPTION FEEDER LOAD IN CURRENT TP MDO
TYPE KW RATING (A) ACB RATING
(A)

1 REMELT DB-1
INCOMER
MA - 1 PS 50 87.0
MA - 2 PS 50 87.0
MA - 3 PS 50 87.0
SPARE PS 50
SPARE PS 50
TRF PS 40 69.6
SPARE PS 40
FURNACE CHARGER WITH RAIL FOR MELTING PS 20 34.8
FURNACE -1
FURNACE CHARGER WITH RAIL FOR MELTING PS 20 34.8
FURNACE -1
SPARE PS 20
SPARE PS 20
TOTAL LOAD 410 713.0

2 REMELT DB-2
INCOMER
HOLDING FURNACE - 1 PS 40 69.6
HOLDING FURNACE - 2 PS 40 69.6
SPARE PS 40
TOWER FURNACE PS 15 26.1
INGOT CASTING M/C PS 7.5 13.0
HOT WATER PUMP-I DOL 7.5 13.0
HOT WATER PUMP-II DOL 7.5 13.0
SPARE PS 15 26.1
INGOT STACKER M/C PS 7.5 13.0
NG FIRED LADLE PRE-HEATING STATION PS 1.0 1.7
FIXED ROTARY DEGASSING UNIT PS 2.25 3.9
SPARE PS 3 5.2
ZINC FURNACE PS 3.0 5.2
CASTER PS 3.0 5.2
CHIP DRYER - CUM DECOATER LINE PS 35 60.9
TOTAL LOAD 227.25 395.2

3 DROSS PROCESSING DB
INCOMER
DPM M/C PS 75 130.4
DPM M/C ROTARY SCREW SYSTEM PS 15 26.1
BALL MILL PS 18.75 32.6
SPARE(5 kw) PS 3
SPARE(5 kw) PS 3
SPARE(5 kw) PS 3

TOTAL LOAD 117.75 204.8

4 SCRAP SORTING & WASHING SECTION DB


INCOMER
(A) SCRAP SORTING SECTION
ROTARY SIEVE WITH CHARGING HOPPER 42 73.0
INCLINED BELT CONVEYOR - 1 2.2 3.8
INCLINED BELT CONVEYOR - 2 2.2 3.8
SPARE (2.2KW) 2.2
VIBRATORY STORAGE HOPPER - 1 0.3 0.5
VIBRATORY STORAGE HOPPER - 2 0.3 0.5
SPARE (0.3KW) 0.3 0.5
HORIZONTAL CONVEYOR 2.2 3.8
INCLINED CONVEYOR - 1 2.2 3.8
INCLINED CONVEYOR - 2 2.2 3.8
VIBRATORY FEEDE 2.2 3.8
EDDY CURRENT SEPERATOR 8.00 13.9
INCLINED CONVEYOR FOR LOADING IN TO 3.7 6.4
WASHING M/C HOPPER
SWINGING DISCHARGE CHUTE POWER PACK 2.25 3.9
INCLINED DISCHARGE CONVEYOR FROM 2.25 3.9
ROTARY SIEVE MOUTH
SPARE (2.2KW) 2.2 3.8
HORIZONTAL HAND PICK CONVEYOR AT 2.2 3.8
OVERHEAD PLATFORM
HORIZONTAL HAND PICK CONVEYOR-1 BELOW 2.2 3.8
OVERHEAD PLATFORM
HORIZONTAL HAND PICK CONVEYOR - 2 BELOW 2.2 3.8
OVERHEAD PLATFORM
SPARE (2.2KW) 2.2 3.8
HAND PICK PLATFORM ON BOTH SIDE 3 5.2
SPARE (3.0KW) 3 5.2

Total Load PS 91.5 159.1

(B) SCRAP WASHING SYSTEM


SCRAP WASHING M/C (10 NOS.) PS 30 52.2
SPARE PS 30
BELT CONVEYOR (7 NOS.) PS 15.4 26.8
PUMP PS 15 26.1
SPARE PS 15
HAND PICK CONVEYOR FOR HEAVY SORTING DOL 2.2 3.8

Total Load 107.6 187.1

SPARE (2.2KW) DOL


TUMBLER M/C -I PS 30 52.2
TUMBLER M/C -II PS 30 52.2
Total Load 60 104.3
0.0
Total DB Load 259.1 450.6
5 SCRAP PROCESSING SECTION DB
INCOMER
(A) SCRAP PROCESSING - I
SHREDDER LINE PS 200 347.8
BALLING M/C - 1 PS 52 90.4
BALLING M/C (CONTINUOUS) - II PS 52 90.4
SPARE PS
SCRAP PROCESSING TURNING PS 3.75 6.5
SPARE PS
SCRAP PROCESSING - II
TUMBLER M/C LINE
(B) NIBBLER LINE
HYDRAULIC NIBBLER - 1 PS 5.75 10.0
HYDRAULIC NIBBLER - 2 PS 5.75 10.0
SPARE PS
TOTAL LOAD 319.25 555.2

6 QUALITY CONTROL & ADMIN. DB


INCOMER
MOBILE SPECTRO PS 1 1.7
SPECTRO WITH ON- LINE UPS PS 3 5.2
SINGLE DISC POLISHING M/C PS 0.75 1.3
HACK SAW M/C PS 1.5 2.6
DOUBLE DISC POLISHING M/C PS 0.75 1.3
SPARE PS
SPARE PS
MUFFLE FURNACE PS 9 15.7
H2 GAS POROSITY TESTING M/C PS 1.5 2.6
SPARE PS
ADMIN BLOCK & QC PS 70 121.7
QC A/C & LIGHTING LOAD PS 4 7.0
SPARE PS
SPARE PS
TOTAL LOAD 91.5 159.1
7 APCM SYSTEM 1&2, HSD SUPPLY & WATER
SYSTEM SECTION - 1 DB
INCOMER
HSD SUPPLY DOL 2.25 3.9
APCM SYSTEM -1 PS 200 347.8
APCM SYSTEM -2 PS 132 229.6
CT FAN DOL 3.75 6.5
SPARE (3.75KW) DOL
COLD WATER PUMP - 1 DOL 7.5 13.0
COLD WATER PUMP - 2 DOL 7.5 13.0
SPARE (7.5KW) DOL
SPARE PS
TOTAL LOAD 353.0 613.9
0.0
8 WATER SYSTEM SECTION - 2 DB 0.0
INCOMER
WATER PUMP FOR OVER HEAD TANK - 1 DOL 3.75 6.5
WATER PUMP FOR OVER HEAD TANK - 2 DOL 3.75 6.5
SPARE PS 0.0
FIRE FIGHTING PUMP PS 37.5 65.2
ELECTRICAL PRESSURIZATION PUMP DOL 5 8.7
TOTAL LOAD 50 87.0
0.0
9 COMPRESSED AIR SYSTEM & LIGHTING DB 0.0
INCOMER
AIR COMPRESSOR - 1 PS 22 38.3
AIR COMPRESSOR - 2 PS 22 38.3
SPARE PS
COMPRESSED AIR DRYER PS 5 8.7
SPARE PS
SPARE PS
SPARE PS
SPARE PS
PLANT FACTORY & NON- FACTORY BUILDING PS 50 87.0
LIGHTING
SPARE PS
TOTAL LOAD 99 172.2

TOTAL PLANT LOAD 1697.8 2952.5


TP MCCB TP MPCB TP MCB CONTACTOR OVERLOAD
RATING (A) RATING (A) RATING RATING (A) RELAY (RANGE)
(A)

630A
125A
125A
125A
125A
125A
125A
125A
63A

63A

100A
100A

400A
125A
125A
125A
63A

63A

63A
63A

16A

16A
16A
125A

250A
200A
63A
63A
5-10 A
5-10 A
5-10 A

630A

6A
16A

200A
6A

200A

6A
125A
125A

630A

400A
160A
160A
160A
16A
125A 16A

16A
16A
16A

250A
6A
10A
6A
6A
6A
6A
6A
32A
6A
63A
160A
16A
16A
63A
800A
10A
400A
250A
16A
16A
32A
32A
32A
250A

160A
16A
16A
16A
125A
16A

250A
63A
63A
63A
16A
16A
63A
63A
63A
63A

100A
S. NO. DESCRIPTION FEEDER LOAD IN KW CURRENT
TYPE RATING (A)

1 REMELT DB-1
INCOMER
MA - 1 PS 50 87.0
MA - 2 PS 50 87.0
MA - 3 PS 50 87.0
TRF PS 40 69.6
FURNACE CHARGER WITH RAIL FOR MELTING PS 20 34.8
FURNACE -1
FURNACE CHARGER WITH RAIL FOR MELTING PS 20 34.8
FURNACE -1
APCM SYSTEM -2 PS/Star 132 229.6
Delta
Motor

TOTAL LOAD 362 629.5

2 REMELT DB-2
HOLDING FURNACE - 1 PS 40 69.6
HOLDING FURNACE - 2 PS 40 69.6
TOWER FURNACE PS 15 26.1
INGOT CASTING M/C PS 7.5 13.0
HOT WATER PUMP-I DOL 7.5 13.0
HOT WATER PUMP-II DOL 7.5 13.0
INGOT STACKER M/C PS 7.5 13.0
NG FIRED LADLE PRE-HEATING STATION PS 1.0 1.7
FIXED ROTARY DEGASSING UNIT PS 2.25 3.9
ZINC FURNACE-1 DOL 3 5.2
ZINC FURNACE-2 DOL 3.0 5.2
CASTER PS 3.0 5.2
TOTAL LOAD 137.3 238.7

3 DROSS PROCESSING DB
DPM M/C PS 30 52.2
DPM M/C ROTARY SCREW SYSTEM PS 15 26.1
BALL MILL PS 18.75 32.6
SPARE(5 kw) PS 5
SPARE(5 kw) PS 5
SPARE(5 kw) PS 5

TOTAL LOAD 78.75 137.0

4 SCRAP SORTING & WASHING SECTION DB


(A) SCRAP SORTING SECTION
ROTARY SIEVE WITH CHARGING HOPPER 42 73.0
INCLINED BELT CONVEYOR - 1 2.2 3.8
INCLINED BELT CONVEYOR - 2 2.2 3.8
VIBRATORY STORAGE HOPPER - 1 0.3 0.5
VIBRATORY STORAGE HOPPER - 2 0.3 0.5
HORIZONTAL CONVEYOR 2.2 3.8
INCLINED CONVEYOR - 1 2.2 3.8
INCLINED CONVEYOR - 2 2.2 3.8
VIBRATORY FEEDE 2.2 3.8
EDDY CURRENT SEPERATOR 8.00 13.9
INCLINED CONVEYOR FOR LOADING IN TO 3.7 6.4
WASHING M/C HOPPER
SWINGING DISCHARGE CHUTE POWER PACK 2.25 3.9
INCLINED DISCHARGE CONVEYOR FROM 2.25 3.9
ROTARY SIEVE MOUTH
HORIZONTAL HAND PICK CONVEYOR AT 2.2 3.8
OVERHEAD PLATFORM
HORIZONTAL HAND PICK CONVEYOR-1 BELOW 2.2 3.8
OVERHEAD PLATFORM
HORIZONTAL HAND PICK CONVEYOR - 2 BELOW 2.2 3.8
OVERHEAD PLATFORM
HAND PICK PLATFORM ON BOTH SIDE 3 5.2

Total Load PS 81.60 141.9

(B) SCRAP WASHING SYSTEM


SCRAP WASHING M/C (10 NOS.) PS 30 52.2
BELT CONVEYOR (7 NOS.) PS 15.4 26.8
PUMP PS 15 26.1
HAND PICK CONVEYOR FOR HEAVY SORTING DOL 2.2 3.8

Total Load 62.6 108.9

TUMBLER M/C -I PS 30 52.2


TUMBLER M/C -II PS 30 52.2
Total Load 60 104.3
0.0
Total DB Load 204.20 355.1
5 SCRAP PROCESSING SECTION DB
(A) SCRAP PROCESSING - I
BALLING M/C - 1 PS 52 90.4
BALLING M/C (CONTINUOUS) - II PS 52 90.4
SCRAP PROCESSING TURNING PS 3.75 6.5
SCRAP PROCESSING - II
TUMBLER M/C LINE
(B) NIBBLER LINE
HYDRAULIC NIBBLER - 1 PS 5.75 10.0
HYDRAULIC NIBBLER - 2 PS 5.75 10.0
TOTAL LOAD 119.25 207.4

6 QUALITY CONTROL & ADMIN. DB


INCOMER
SINGLE DISC POLISHING M/C PS 0.75 1.3
HACK SAW M/C PS 1.5 2.6
DOUBLE DISC POLISHING M/C PS 0.75 1.3

TOTAL LOAD 3
7 APCM SYSTEM 1&2, HSD SUPPLY & WATER
SYSTEM SECTION - 1 DB
INCOMER
HSD SUPPLY DOL 2.25 3.9
APCM SYSTEM -1 PS/Star 200 347.8
Delta
Motor

CT FAN DOL 3.75 6.5


COLD WATER PUMP - 1 DOL 7.5 13.0
COLD WATER PUMP - 2 DOL 7.5 13.0
TOTAL LOAD 221.0 384.3
0.0
8 WATER SYSTEM SECTION - 2 DB 0.0
WATER PUMP FOR OVER HEAD TANK - 1 DOL 3.75 6.5
WATER PUMP FOR OVER HEAD TANK - 2 DOL 3.75 6.5
FIRE FIGHTING PUMP PS 37.5 65.2
ELECTRICAL PRESSURIZATION PUMP DOL 5 8.7
TOTAL LOAD 50 87.0
0.0
9 COMPRESSED AIR SYSTEM & LIGHTING DB 0.0
AIR COMPRESSOR - 1 PS 22 38.3
AIR COMPRESSOR - 2 PS 22 38.3
COMPRESSED AIR DRYER PS 5 8.7
TOTAL LOAD 49 85.2

TOTAL PLANT LOAD 1224.5 2129.4


DESCRIPTION FEEDER LOAD IN Standby CURRENT TP MDO TP MCCB TP MPCB TP MCB 4P MCB OVERLOAD
TYPE KW Load RATING ACB RATING RATING (A) RATING (A) RATING (A) RATING (A) RELAY
(A) (A) (RANGE)
1 REMELT DB-1
INCOMER 630A
M-1 PS 50 87.0 125A
M-2 PS 50 87.0 125A
HA-1 PS 55 95.6 125A
HA-2 PS 55 95.6 125A
TRF FO FIRED PS 40 69.6 125A
Furnace Charger M1& M2 PS 20 34.8 63A
Mobile Nitrogen & Flux Injection Machine PS 10 17.4 63A
Ingot casting M/C with conveyor PS 15 26.1 63A
Ingot stacker machine PS 10 17.4 63A
FIXED ROTARY DEGASSING UNIT PS 2.25 3.9 32A
SPARE(3 Nos.) PS 63 A

TOTAL DB LOAD 305 530.4

2 REMELT DB-2
INCOMER 630A
M-3 PS 50 87.0 0.0 125A
HA-3 PS 55 95.6 125A
M-4 PS 50 87.0 125A
HA-4 PS 55 95.6 125A
Furnace Charger M3 & M4 PS 20 34.8 63A
SPARE PS 125A
HOT WATER PUMP-I DOL 7.5 7.5 13.0 13A-18A
HOT WATER PUMP-II DOL 7.5 13.0 13A-18A
SPARE PS 63A
INGOT STACKER M/C PS 7.5 13.0 32A
LPG / HSD FIRED LADLE PRE-HEATING STATION PS 1.0 1.7 32A

FIXED ROTARY DEGASSING UNIT PS 2.25 3.9 32A


SPARE PS 32A
SPARE (3 Nos.) PS 63A
ZINC FURNACE-I PS 5 8.7 16A
ZINC FURNACE-II PS 5 8.7 16A
CASTER(Provision with UPS) PS 5.25 9.1 16A
TOTAL DB LOAD 271 471.3

3 DROSS PROCESSING DB
INCOMER 630A
DPM M/C -I With Rotary ScreEN System PS 40 69.6 100A
DPM M/C-II PS 40 69.6 100A
BALL MILL PS 18.75 32.6 63A
SPARE(5 kw) PS 5-10 A
SPARE(5 kw) PS 5-10 A
SPARE(5 kw) PS 5-10 A
SPARE PS 63A
SPARE(3 Nos) PS 63 A
98.75 171.7

APCM-II 160 278.2 400A


TOTAL DB LOAD 258.75 450.0

4 SCRAP SORTING & WASHING SECTION DB


INCOMER 630A
(A) SCRAP SORTING SECTION
ROTARY SIEVE WITH CHARGING HOPPER 42 73.0
INCLINED BELT CONVEYOR - 1 2.2 3.8
INCLINED BELT CONVEYOR - 2 2.2 3.8
SPARE (2.2KW)
VIBRATORY STORAGE HOPPER - 1 0.3 0.5
VIBRATORY STORAGE HOPPER - 2 0.3 0.5
VIBRATORY STORAGE HOPPER - 3 0.3 0.5
SPARE (0.3KW)
HORIZONTAL CONVEYOR 2.2 3.8
INCLINED CONVEYOR - 1 2.2 3.8
INCLINED CONVEYOR - 2 2.2 3.8
VIBRATORY FEEDER 2.2 3.8 6A
EDDY CURRENT SEPERATOR 10.00 17.4 16A
INCLINED CONVEYOR FOR LOADING IN TO 5 8.7
WASHING M/C HOPPER
SWINGING DISCHARGE CHUTE POWER PACK 2.25 3.9
INCLINED DISCHARGE CONVEYOR FROM 5 8.7
ROTARY SIEVE MOUTH
SPARE (2.2KW)
HORIZONTAL HAND PICK CONVEYOR AT 3 5.2
OVERHEAD PLATFORM
HORIZONTAL HAND PICK CONVEYOR-1 BELOW 3 5.2
OVERHEAD PLATFORM
HORIZONTAL HAND PICK CONVEYOR - 2 BELOW 3 5.2
OVERHEAD PLATFORM
SPARE (2.2KW)
HAND PICK PLATFORM ON BOTH SIDE 3 5.2
SPARE (3.0KW)

Total Load PS 90.35 157.1 200A

(B) SCRAP WASHING SYSTEM


SCRAP WASHING M/C (10 NOS.) PS 30 52.2
SPARE PS
CONVEYOR FOR WASHING (5NOS.) PS 7.5 13.0
CONVEYOR FOR WASHING (10 NOS.) PS 22.5 39.1
PUMP PS 15 26.1
SPARE PS
HAND PICK CONVEYOR FOR HEAVY SORTING DOL 2.2 3.8 6A

Total Load 77.2 134.3 200A

SPARE (2.2KW) DOL 6A


TUMBLER M/C -I PS 7.5 13.0 63A
TUMBLER M/C -II PS 7.5 13.0 63A
DUST COLLECTOR-I PS 7.5 13.0
DUST COLLECTOR-II PS 7.5 13.0
Total Load 60 104.3
0.0
Total DB Load 227.55 395.7
SPARE(Main DB) 125A
SPARE(Main DB) 63A
5 SCRAP PROCESSING SECTION DB
INCOMER 320A
(A) SCRAP PROCESSING - I
BALING M/C - 1 PS 52 90.4 160A
SPARE PS 160A
SCRAP PROCESSING TURNING PS 3.75 6.5 63A
SPARE PS 125A
SCRAP PROCESSING - II
(B) NIBBLER LINE
HYDRAULIC NIBBLER - 1 PS 11 19.1 63A
HYDRAULIC NIBBLER - 2 PS 11 19.1 63A
SPARE PS 16A
STP PS 15 26.1 63A
SPARE(3 Nos) PS 63A
TOTAL DB LOAD 92.75 161.3

6 QUALITY CONTROL DB
INCOMER 125A
MOBILE SPECTRO PS 1.5 2.6 6A
SPECTRO WITH ON- LINE UPS PS 3 5.2 10A
SINGLE DISC POLISHING M/C PS 0.75 1.3 6A
HACK SAW M/C PS 1.5 2.6 6A
DOUBLE DISC POLISHING M/C PS 0.75 1.3 6A
SPARE PS 6A
SPARE PS 6A
MUFFLE FURNACE PS 9 15.7 32A
H2 GAS POROSITY TESTING M/C1 PS 1.5 2.6 32A
H2 GAS POROSITY TESTING M/C2 PS 1.5 2.6 32A 6A
TOTAL DB LOAD 19.5 33.9

7 ADMIN. DB
INCOMER 250A
Air Conditioner PS 25 43.5
Computer with UPS & Server PS 25 43.5
Lighting Load PS 5 8.7
SPARE PS 16A
SPARE PS 63A
TOTAL DB LOAD 55 95.6

8 HSD SUPPLY & PROCESS WATER PUMP DB


INCOMER 400A
HSD SUPPLY DOL 2.25 3.9 10A
Furnace oil Rotary Gear Pump DOL 3.75 6.5
Out flow heater main tank PS 12 20.9
Out flow heater Service tank PS 42 73.0
COLD WATER PUMP - I DOL 7.5 7.5 13.0 13A-18A
COLD WATER PUMP - II DOL 7.5 13.0 13A-18A
CT FAN DOL 3.75 6.5 4A-8A
SPARE(3Nos) PS 63 A
TOTAL DB LOAD 78.8 137.0
9 INCOMER 630A
APCM SYSTEM-1 PS 250 434.8 630A
TOTAL LOAD 250
10 WATER RESERVIOUR DB
INCOMER 160A
WATER PUMP FOR OVER HEAD TANK - 1 DOL 3.75 3.75 6.5 16A
WATER PUMP FOR OVER HEAD TANK - 2 DOL 3.75 6.5 16A
SPARE PS 0.0 16A
FIRE FIGHTING PUMP PS 37.5 37.5 65.2 100A
ELECTRICAL PRESSURIZATION PUMP DOL 5 8.7 16A
TOTAL LOAD 300 521.7

11 COMPRESSED AIR SYSTEM DB 0.0


INCOMER 250A
AIR COMPRESSOR - 1 PS 37 22 64.3 100A
AIR COMPRESSOR - 2 PS 37 64.3 100A
SPARE PS 63A
COMPRESSED AIR DRYER PS 3 5.2 16A
TOTAL DB LOAD 77 133.9

12 LIGHTING DB
INCOMER 250 A
Internal Plant Lighting DB-I PS 16 63A
Internal Plant Lighting DB-II PS 16 63A
Internal Plant Lighting DB-III PS 6 32A
Internal Plant Lighting DB-IV PS 6 32A
Internal Plant Lighting DB-v PS 9.6 32A
Toilets DB PS 5.87 32A
Inverter PS 32A
LT/DG Room Lighting DB PS 5.5 32A
Workers Canteen First Floor DB-I PS 10 63A
SPARE PS 63A
SPARE for Emergency Light PS 2.61 32A
SPARE for Emergency Light PS 63A
Spare PS 63A
SPARE PS 63A
External Plant Light PS 10 63A

TOTAL LOAD 87.58 152.3

TOTAL PLANT LOAD 2022.9 78.3 3517.9


TOTAL PLANT LOAD Without Stansby 1944.6

777.852