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Summary

SRC-W & SW series compressors

Summary

(WA-00-08-E)

Summary .......................................................................................................................WA-00-07-E
General...........................................................................................................................WA-01-03-E
Oil management ............................................................................................................WA-02-06-E
Capacity Control...........................................................................................................WA-03-02-E
Components...................................................................................................................WA-04-03-E
Electrical devices...........................................................................................................WA-05-08-E
Model Designation & Technical data..........................................................................WA-06-03-E
Extend of delivery.........................................................................................................WA-07-04-E
Dimensional Drawings .................................................................................................WA-08-03-E
Performance data..........................................................................................................WA-09-03-E
Application range .........................................................................................................WA-10-02-E
Additional cooling.........................................................................................................WA-11-03-E
Economiser ....................................................................................................................WA-12-03-E
Parallel compounding...................................................................................................WA-13-03-E
General design recommendation.................................................................................WA-14-02-E
Maintenance ..................................................................................................................WA-15-02-E
Capacity Control conversion .......................................................................................WA-16-03-E

SRC-WS & WS Series - Application and maintenance manual, Technical sheet WA-00-08-E– data subject to change
General

SRC-W & SW series compressors

General

(WA-01-03-E)

1. GENERAL 2
1.1 INTRODUCTION 2
1.2 COMPRESSION PROCESS 3
1.3 THE ROTORS 4
1.4 BUILT-IN VOLUME RATIO 4

SRC-WS & WS Series - Application and maintenance manual, Technical sheet WA-01-03-E – data subject to change 1
General

1. General

1.1 Introduction

Including a total amount of 36 screw compressors in semi-hermetic execution with external oil separator, the SRC-W
and SW series cover the power range from 30 to 240 Hp and a displacement range from 118 to 700 m3/h at 50 Hz.
SRC-W and SW compressor series are available with two different intrinsic volumetric ratios (Vi) optimised either for
low and medium/high evaporating temperature. The user has therefore the possibility of choosing the ideal compressor
depending on the particular application. As a consequence, the maximum compression efficiency is always performed.
The use of an external oil separator leads to the highest flexibility in the designing of racks with a number of
compressors variable from 2 to 6 with one common oil separator (parallel compounding). Beside this, the oil cooling
widens the application limits up to the hardest operating conditions.
A complete series of accessories for the oil return line (between the oil separator and the compressor) is provided in
the standard delivery. Furthermore, a complete range of oil separators and oil coolers is also available.
The low vibrations level and the absence of discharge gas pulsation make the use of anti-vibrating dampers and
flexible pipes not necessary.
In addition, the extremely low noise level, concentrated in the medium-high frequency range, is very easy to insulate
The SRC-W and SW series compressors feature an oil–injected helical twin screw design; the male rotor is directly
connected to the electrical motor (2 poles, 3000 rpm) and drives in turn the female rotor. The perfect rolling behaviour
leads to an extremely smooth running. The innovative design of rotors profile (5 lobes male rotor, 6 flutes female), the
high quality production standard and the use of superior quality mechanical components lead to high compression
efficiency, high reliability and long operating life.
The hydraulic slide valve and by-pass capacity control lead this compressor series to a high compression efficiency
during part load operation. This makes the SRC-W and SW series particularly suitable for applications where long
periods of part load operation are required reducing also the number of starts.
The use of the subcooling economiser circuit (ECO) leads to a further increase in the cycle efficiency (COP).

Picture 1-A: Section drawing of SW compressor model

1 Suction filter 6 Rolling bearings (discharge side)


2 Electric motor 7 Hydraulic piston for capacity control (SW models)
3 Rolling bearings (suction side) 8 Electronic protection module
4 Slide valve capacity control (SW models) 9 Terminal box
5 Rotors 10 Suction shut-off valve

2 SRC-WS & WS Series - Application and maintenance manual, Technical sheet WA-01-03-E – data subject to change
General

Picture 1-B: example of SW series compressor


11 Oil pressure connection 14 Discharge shut-off valve
12 Solenoid valves 15 Low pressure gas connection
13 Oil inlet connection 16 High pressure gas connection

1.2 Compression process


The rotors are located in a horizontal housing provided with a suction port (motor side) and a discharge port. The
extremely small clearances between the rotors and the housing are dynamically sealed by an oil film, which is directly
injected on the rotor profiles. The compression takes place by a volume reduction resulting from the rotary motion;
between the rotors and the housing several compression chambers are generated that decrease their volume and move
along the axis at the same time; basically the process can be divided into three phases, see Picture 1-C (the following
description is related to a single lobe of the male rotor and a single flute of the female rotor):

 Suction
When the male rotor lobe and the female rotor flute begin to unmesh, the compression chamber is open to the suction
side and a gas flow is led through the suction port, due to the rotary motion the chamber increase its volume and more
gas is led into the chamber until this is not any longer open to the suction side.

 Compression
With a further rotation the volume of the compression chamber is reduced and at the same time it is moved along the
axis toward the discharge port, increasing the pressure of the refrigerant contained in the chamber.

 Discharge
At a point, which is fixed by the housing geometry, the discharge port is uncovered and the compressed gas is
discharged thanks to the further meshing of the lobe and the flute. Since the tooth ratio is 5/6 (5 lobes on the male
rotor - 6 flutes on the female rotor) and the rotation speed is about 3000 rpm, there are 3000 x 5 = 15000 discharge
processes every minute, resulting in a very low gas pulsation (a reciprocating compressor running at 1500 rpm should
have 10 pistons to reach the same result).

Chamber at end of suction phase Chamber in compression phase Chamber at start of discharge phase

Picture 1-C: Compression phases in twin screws compressors

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General
1.3 The rotors
The rotors, as shown in Picture 1-D, feature a 5/6 asymmetric profile, which has been completely developed within
RefComp. The perfect rolling behaviour leads to an extremely smooth running. Picture 1-D shows the correct
revolving direction, too.

Picture 1-D: rotor view, with correct revolving direction

1.4 Built-in volume ratio


The dimensions and geometry of the discharge port determine the so-called “built-in volume ratio” Vi, defined as the
ratio between the chamber volume at the beginning and the end of the compression phase. This ratio, that is not
dependent upon the operating conditions, corresponds to an ideal pressure ratio performing the maximum compressor
efficiency: the gas leaving the discharge port has the same pressure of the discharge side. When otherwise the
discharge pressure is different from the pressure of the gas leaving the discharge port, an overcompression or
undercompression takes place.

Vi = Vsuction / Vdischar ge
Vi = Vaspir az. / Vscarico

Pdischarge = Pcond.
Pscarico = Pcond

Ideal condition
Pressione

Condizione ideale
Pressure

Pevap

Vdischarge Volume Vsuction


Vscarico Vaspiraz.

Vi = Vsuction / Vdischarge Vi = Vsuction / Vdischarge


Vi = Vaspiraz. / Vscarico Vi = Vaspiraz. / Vscarico

Pdischarge
Pcond. Pscarico
Overcompression work
Pdischarge Underc om pression work
Pscarico Pcond
Lavoro di s ovrac ompressione
La voro di sottocompre ssione
Pressione

Pressione
Pressure
Pressure

Pevap
Pevap

Vdischarge Vsuction
Volume Vdischarge Vo lume Vsuction
Vscarico Vaspiraz. Vaspiraz.
Vscarico

Picture 1-E: Compression process in the p-V diagram

4 SRC-WS & WS Series - Application and maintenance manual, Technical sheet WA-01-03-E – data subject to change
General
SRC-W and SW compressors series have a built-in volume ratio suitable for medium / high and low temperature
applications. The Vi are respectively:

 Vi = 4.4: models SW1L e SRC-WL for low evaporating temperature applications;


 Vi = 2.6: models SW1H e SRC-WS for medium / high evaporating temperature applications (Vi = 3.2 only
for models SRC-WS 70/80).

The following charts, see Picture 1-F and Picture 1-G, shows the application limit and the best built-in volume ratio
“Vi” for the requested working conditions. The application limit are obtained in function of the refrigerant condensing
and evaporating temperature.

Picture 1-F: Vi application range for the refrigerant R22

Picture 1-G: Vi application range for the refrigerant R404A / R507

SRC-WS & WS Series - Application and maintenance manual, Technical sheet WA-01-03-E – data subject to change 5
Oil Management

SRC-W & SW series compressors

Oil management

(WA-02-06-E)

2. OIL MANAGEMENT 2
2.1 OIL CIRCUIT 2
2.2 OIL FLOW RATE 3
2.3 LUBRICANTS 4
2.3.1 Approved lubricants for HCFC (R22) 4
2.3.2 Approved lubricants for HFC (R407C, R134a, R404A, R507) 4
2.3.3 Standard lubricants: operating conditions range 5
2.4 OIL SEPARATOR 5
2.5 OIL FILTER 6
2.6 OIL HEATER 7
2.7 OIL LEVEL 7
2.8 LUBRICATION MONITORING 7
2.8.1 Oil temperature monitoring 7
2.8.2 Static pressure control 7
2.8.3 Level control 9
2.8.4 Flow control 9

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-02-06 E– data subject to change 1
Oil Management

2. Oil management

2.1 Oil circuit


In the W series compressors the oil fulfils the following purposes:

 Dynamic seal between contiguous chambers


 Bearing lubrication
 Control of slide valve for capacity modulation
 Cooling

The following Picture 2-A shows the oil circuit and involved components:

Picture 2-A: example of oil circuit scheme

1) Compressor 6) Solenoid valve


2) Oil separator 7) Oil flow switch
3) Check valve 8) Oil filter
4) Oil cooler 9) Shut-off valve
5) Sight glass 10) Shut-off valve
11) Solenoid valve

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-02-06 E– data subject to change 2
Oil Management
Referring to Picture 2-A, the lubricant is stored in an external oil separator (position 2) that permits the compressor oil
supply to the compressor after the separation between oil and gas mixture. The oil circulation results from the pressure
difference between the oil separator - at discharge pressure - and the injection points - where the pressure is slightly
higher than the suction pressure.
From the reservoir the oil flows in the oil cooler (position 4), in case of take heat away is necessary, then through a
filter (position 8) to the suction bearings, the injection point on the rotor profiles and the discharge-bearing chamber.
The oil feeding back line is monitored by means of a flow switch (position 7), a solenoid valve (position 6) and a sight
glass (position 5). At the same time, for the SW series through an external capillary, the oil is led to the slide valve
control cylinder.
The oil leaving the slide valve control cylinder, the suction bearings and the discharge-bearing chamber is led to the
suction side of the rotors and it is then compressed through the rotors together with the suction gas and the mixture
flows in the oil reservoir.
The oil and gas are separated in the upper part of this vessel (position 2). The oil proportion flows downwards to the
reservoir space from where it again flows to the compressor (position 1). According to the application conditions the
circulating oil has to cooled down by an oil cooler. Under certain conditions direct refrigerant injection can also be
used as an alternative (consult RefComp).
Picture 2-A illustrates also the equalization pressure line which permit to reduce the pressure value inside the oil
separator during the stop time, so it’s possible:
 to start the compressor at minimum capacity
 to reduce the dilution of refrigerant in the lubricant.
For this reason, it’s necessary to use a check valve between the oil separator and the condenser, and to use a solenoid
valve to control the equalization pressure line from the oil separator to the compressor.
This equalization line can be opened only when the plant is stopped or, in case of compounding system, when all the
compressors are switched off.

2.2 Oil flow rate


Since the oil circulation is generated by a pressure difference, the oil flow rate depends upon the difference between
discharge and suction pressure, according to the following equation:

VOIL = K ⋅ PS − PA

Where:
VOIL = volumetric oil flow rate through the oil filter [l/min]
K = coefficient dependent upon compressor model (see Table A)
PS = discharge pressure [bar]
PA = suction pressure [bar]

SW-1H 4000 5000 6000 7500 9000 10500 11500 12500 14000 16000 19000 21000 24000 25000
SW-1L 3000 4000 5000 6500 8000 9500 10500 11500 13000 15000 17000 20000 22000 23000
SRC-WS 40 50 60 70 80
SRC-WL 30 40 50
K 5,5 6 6,75 7,5

Table A: K coefficient

The minimum oil flow rate to fulfil all the purposes (lubrication - sealing - slide valve control) is ensured when the
compressor operates within the fixed application range.
During the starting phase, since pressures are always equalised in the compressor, there is no oil circulation; however
bearings and rotors are designed to tolerate some seconds of dry operation before the necessary pressure difference is
reached.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-02-06 E– data subject to change 3
Oil Management
Attention!
 Within 20 seconds after start the compressor must operate inside the application range
(minimum pressure difference)

In case of air-cooled condenser and low ambient conditions, and in general when the minimum pressure difference is
not easily reached, it may be necessary to adopt special measures such as:
 delayed start of condenser fans
 pressure regulating valve between compressor and condenser (consult RefComp for further information)
 external oil pump (consult RefComp for further information)

2.3 Lubricants
The lubricants have been chosen based on the following requirements:
 Sealing of the gaps
 Adequate bearing lubrication
 Good viscosity behaviour at high temperatures and pressures
 Good miscibility at low temperatures

Attention!
 Do not charge other lubricants than the suggested ones.
 The following oils are hygroscopic and must not come in contact with air.

2.3.1 Approved lubricants for HCFC (R22)


Brand/Supplier Name Chemical Density Cinematic Flash point Pour point Flock point
Marca/Fornitore Nome composition Densità viscosity Punto di Punto di Punto di
Composizione 15°C [g/ml] Viscosità infiammabilità scorrimento flocculazione
chimica cinematica [°C] [°C] [°C]
40°C [cSt]

Complex ester
CP 4214- None
CPI Estere 1.01 168 290 -43
150 Nessuno
complesso

Lunaria SK Alchilbenzene
TOTAL FINA ELF 0.874 94 200 -33 <-58
100 Alchilbenzenico

Zerice S Alchilbenzene
ESSO 0.868 98 196 -30 <-60
100 Alchilbenzenico

Table A: properties of oil for R22

2.3.2 Approved lubricants for HFC (R407C, R134a, R404A, R507)


Brand/Supplier Name Chemical Density Cinematic Flash point Pour point Flock point
Marca/Fornitore Nome composition Densità viscosity Punto di Punto di Punto di
Composizione 15°C [g/ml] Viscosità infiammabilità scorrimento flocculazione
chimica cinematica [°C] [°C] [°C]
40°C [cSt]

Reniso
None
FUCHS Triton SE POE 0.98 170 260 -24
Nessuno
170

SW 220 HT- None


CASTROL POE 0.98 220 280 -22
EU Nessuno

Table B: properties of oil for R407C/R134a/R404A/R507

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Oil Management
2.3.3 Standard lubricants: operating conditions range
Refrigerant Oil Cond. temperature Evap. Temperature Discharge gas temp. Oil injection temp.
Refrigerante olio Temperatura di Temperatura di Temp. gas di scarico Temp. iniezione olio
condensazione. evaporazione.

[°C]

Zerice S100 ≤802 Max 80


1
≤45 (55) ≥-50 ≤+5

R22 Lunaria SK 100 Max 90

CP 4214-150 ≤60 ≥-40 ≤+12.5


≤1002

SW 220 HT-EU Max 100


R404A,
≤52 ≥-50 ≤+7.5
R507
Reniso Triton
SE 170

Table C: lubricants operating conditions range

Notes:
1
: temperature of working conditions only for short period of time;
2
: it’s neccessary to assure that the gas discharge temperature should be at least 30K higher than the condensing
temperature;

The lubricant Zerice S100 and Lunaria SK100, thanks to their low viscosity, are particularly suitable to low
condensing and evaporating temperatures. The additional cooling can be performed only by means of an external heat
exchanger (air-oil, water-oil and refrigerant-oil heat exchanger).
The liquid injection is allowed only for lubricant:

 CP 4214-150
 SW 220 HT-EU
 Reniso Triton SE 170

2.4 Oil separator


The vertical oil separator, installed on the discharge gas line (position 2, Picture 2-A), has the purpose to separate the
oil from the refrigerant, to the aim of:

 increasing the efficiency of the plant reducing the amount of oil dragged in the circuit;
 creating an oil reservoir available to feed continuously the compressor.

Available in different sizes, the oil separators are delivered complete with oil heater(s), oil thermostat, oil level
control, sight glass. For the correct sizing consult RefComp.

The refrigerants that can be used are: HCFC, HFC, NH3 and other ones if only they are compatible with material of
other components.
The oil separators consist of a vessel specifically designed following severe international standard specifications to
perform an optimal separation in the upper volume and to carry out an oil reservoir in the lower part. Since that they
can operate with refrigerant displacements from 200 to 2250 m3/h, it’s important to select the correct one by mean of
Table D.
For dimensional drawings of oil separator see chapter WA-08 “Dimensional drawings and packing”.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-02-06 E– data subject to change 5
Oil Management

Application range: max. suction volume flow


Volume
Range applicativo: max. portata volumetrica aspirata

Air conditioning
Normal cooling
Model Weight Condizionamento Low
Refrigerazione
Modello Peso dell’aria temperature N° of
[kg] Oil Total Basse compressors
Olio Totale temperature
R404A R404A N° di
[dm3] [dm3] R22 R22
and R507 and R507 compressori

[m3/h]

RS-180 60 19 40 220 220 300 300 300 Max 2

RS-400 130 50 120 490 440 660 620 660 Max 3

RS-900 195 90 220 940 840 1320 1180 1320

RS-1300 230 130 330 1320 1180 1650 1470 1650 Max 6

RS-2300 273 230 560 1650 1470 2250 2009 2250

(1)
RS-182 29 3 30 220 220 300 300 300

(1)
RS-402 52 7 75 490 490 660 660 660

(1)
RS-902 66 10 140 940 940 1320 1320 1320
(1)
Economic oil separators

Table D: Oil separators characteristics

2.5 Oil filter


As illustrated in Picture 2-A, the oil return line to the compressor is provided with an high efficiency oil filter which
has to be particularly clean to assure the correct oil feed to the compressor. The cleanness of the filter is determinate
by measuring the pressure drop ∆p on itself: on normal working conditions with a new filter, the pressure drop should
be less than 0.8 bar. It must be take care about the oil return line during the start-up operation: it’s possible that the
filter will be soon chocked by dirt if the cooling plant has not be cleaned properly. Picture 2-B shows detailed
indication on the common system to measure the pressure drop corresponding to the oil filter. If this pressure drop
exceeds the values indicated in Table E, then it means that it’s necessary to replace the oil filter.
Since that the oil filter used in RefComp compressors has a very fine net, sometimes it should be necessary to
substitute this component after few working hours, and of course when the value measured exceeds the set-up one.
RefComp recommends to order a spare part oil filter with the compressor.

Picture 2-B: oil feed-back circuit, system to measure the pressure drop on to the filter (8);

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Oil Management
2.6 Oil heater
The aim of the oil heater is to prevent an excessive dilution of refrigerant in lubricant during the stop period.
The oil heater must be used in the following cases:
 Installing the compressor and the oil separator outside (if it’s necessary, the use of insulation material is
suggested);
 Long stop period of the system.

Attention!
 Before starting up for the working season, the heater must be on for at least 24 hours before
starting the compressor.

 The oil temperature must be al least 20K greater than the environment temperature

See chapter WA-04 “Components” to get more information about technical characteristics and dimensional drawings.

2.7 Oil level


The maximum and the minimum oil level inside the separator can be monitored by means of two sight glass. Anyway
it’s possible to install a electronic oil level switch to monitor the amount of oil. Table D indicates the charge of oil
referred to each kind of separators. See chapter WA-04 “Components” to get more information about technical
characteristics and dimensional drawings for the sensor.

2.8 Lubrication monitoring

2.8.1 Oil temperature monitoring


Normally the lubrication can be indirectly monitored by checking the discharge temperature of the oil: lack of
lubrication leads to an increase of that value.
Hence a temperature sensor is available (optional with the INT 69 VS module, standard with the INT 69 RCY
module), to monitor the discharge temperature of the oil (see chapter WA-05: “Electrical devices”).
Whenever this accessory is not used, a safety thermostat should be installed on the discharge pipe to switch off the
compressor as the temperature reaches 120°C.

Attention!
 The additional cooling of the oil (chapter WA-11) does not guarantee the indirect
monitoring of the lubrication through the discharge temperature value.

Depending on the operating conditions, however, the discharge temperature may be quite different from the alarm
condition (120°C). Consequently, the delay in the increase and in reaching the critical temperature of 120°C must be
considered, as the correct operation of the compressor may be affected in this period. As a result, RefComp suggests
further alternative methods for monitoring the correct lubrication. They are described hereinafter.

2.8.2 Static pressure control


The correct circulation of the oil is guaranteed by the fact that both the filter is clean and the compressor operates in
the admissible field of operation (see chapter WA-10: “Application range”). The external oil return line has to be
dimensioned to minimize total pressure drop between the oil separator and the compressor. Table E gives the
condition for pressure drop and Picture 2-C shows the working conditions that influence the oil circulation.

Compressor model Maximum pressure drop Application range

SW1L & SRC-WL 3.5 bar Full application range


1.5 bar Inside area A2
SW1H & SRC-WS
3.5 bar Outside area A2
Table E: pressure drop values for SRC-W & SW compressor series

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Oil Management

Picture 2-C: area of maximum pressure drop for SRC-WS & SW1H compressor series

With reference to Picture 2-D, to protect the compressor against insufficient lubrication, the following three pressure
values need to be measured:

Pc: pressure inside the oil separator;


Po: pressure of oil injected in the compressor;
Pe: pressure at the suction cover;
∆p: pressure drop on the oil filter.

Picture 2-D: points of measuring the pressure values on the circuit.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-02-06 E– data subject to change 8
Oil Management
Given this input data, it’s possible to verify:

Pc, Pe ⇒ fix working condition;


Pc, Po ⇒ give the total oil line pressure drop: Pc − Po
∆p ⇒ gives the oil filter pressure drop: ∆p < 0.8bar

See chapter WA-08 “Dimensional drawings” to get more information about the points on the compressor where to
measure the pressure values.

2.8.3 Level control


The oil level sensor, optical or floating depending on the models (see chapter WA-04: “Components”), can be installed
on the oil separator to ensure that the vessel always contains a sufficient amount of oil.

2.8.4 Flow control


In addition, a flow switch kit is available (see chapter SA-04: “Components”) to monitor the flow of oil to the
compressor.

Attention!
 The most reliable system is the flow control. Whenever this type of control is not used,
pressure control and level control must be used together. Not combining the systems, in
fact, may lead to unexpected situations that could undermine the reliability of the
compressor.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-02-06 E– data subject to change 9
Capacity Control

SRC-W & SW series compressors

Capacity Control

(WA-03-02-E)

3. CAPACITY CONTROL 2
3.1. SW SERIES 2
3.1.1. Working principle and control oil circuit 2
3.1.2. Step capacity control: L4 2
3.1.3. Control sequence: step configuration 6
3.1.4 Infinity capacity control: stepless LZ 7
3.1.4. Control sequence: stepless configuration 9
3.2. SRC-W SERIES 11
3.2.1. Working principle and control oil circuit 11
3.2.2. Step capacity control 12
3.2.3. Control sequence: step configuration 14
3.2.4. Compressor start and stop procedure 14
3.2.5. Part load application range 15

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-03-02-E – data subject to change 1
Capacity Control

3. Capacity control
The possible need for capacity regulation depends upon the requirements of the whole system. The following methods
are preferably employed:

 Parallel operation (see chapter WA-13: “Parallel compounding”): possibly combined with method given
below;
 Frequency converter (please consult RefComp for any details);
 Integrated capacity regulation, which will be describe in this chapter.

The integrated capacity regulation of RefComp compressors permits to work both at full and partial load. In particular
for SRC-WS series compressors the “L2” three steps configuration is available (50, 75 and 100%) while for the SW
series either the “L4” four steps configuration (lowest step, 50, 75 and 100% load), and the “LZ” stepless
configuration (continuous load change from the lowest step, up to 100% or from 50% to 100%) are available.
Here under both the compressor series are considered separately.

3.1. SW Series

3.1.1. Working principle and control oil circuit

The rotor housing is provided on the top with a longitudinal suction port whose opening is regulated by a slide valve
(item 2 of Picture 3-A). When the port is completely closed the actual compression length is the whole rotor length.
When the slide valve moves towards the discharge side and the port is uncovered, the volume of the working chamber
created by the rotors and the casing is reduced and a corresponding reduced amount of gas is compressed. By
changing the gas volume sucked in by the rotors, the mass flow changes and so the compressor cooling capacity.
The mentioned slide valve is moved by a hydraulic piston (item 3 of Picture 3-A), thanks to the oil pressure and its
working principle is the reduction of the suction volume.
The oil circuit, dedicated to the capacity control, is shown in Picture 3-A and Picture 3-G respectively for the step and
stepless capacity configuration. It’s characterized by three solenoid valves normally closed: 14, 15 and 16 in the step
configuration and 14, 15 and 19/16 in the stepless configuration.
With few simple operations, the conversion between step and stepless configuration can be performed by the user. In
chapter WA-16 “Capacity control conversion”, the operations to switch from a control mode to the other, are
described.

3.1.2. Step capacity control: L4

The slide valve is controlled by a hydraulic piston which can be set in four different positions, according to the
compressor load: 100%, 75%, 50% and lowest step.
As shown in Picture 3-A, the oil circuit dedicated to the capacity control is characterized by three solenoid valve: 14,
15 and 16 (normally closed) which respectively have the purpose to control the three steps: minimum, 50 and 75%.
Here after the description of the working oil circuit in the four step will be found.

Attention!

The actual capacity steps may differ from the nominal values in relation to the working conditions
and compressor type.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-03-02-E – data subject to change 2
Capacity Control

Picture 3-A: step capacity control oil circuit for SW series compressors;

Key:

1: rotors;
2: slide valve;
3: hydraulic cylinder;
4: external capillary tube;
14, 15, 16: solenoid valves;

MINIMUM STEP CAPACITY (COMPRESSOR STEP FOR START UP AND STOP)

On the Picture 3-B, it is shown how the oil runs inside the control circuit. At the lowest step the solenoid valve 14 is
opened (energized), while the valves 15 and 16 are closed (not energized). Therefore the oil, coming from the oil
separator, flows through the opened port to the suction side, not pressurising the control cylinder. Consequently the
piston is pushed to the end stroke, the longitudinal port is completely opened on the suction side and the length along
which the rotors are working is the shortest.

Attention!

Regarding the step capacity control mode (4 steps), the minimum capacity step can be used only to
start and stop the compressor; it cannot be used to give cooling power.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-03-02-E – data subject to change 3
Capacity Control

Picture 3-B: Capacity control at lowest step

50% CAPACITY

With reference to Picture 3-C at 50% capacity, the solenoid valve 15 is open while the valves 16 and 14 are closed; the
oil enters the cylinder (through the 1st hole on the left) and drives the piston to the position corresponding to the 2nd
hole, where the oil flows to the suction side. The slide valve also moves and partially closes the longitudinal opening,
thus increasing the effective working length of the rotors.

Picture 3-C: Capacity control at 50% step

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-03-02-E – data subject to change 4
Capacity Control
75% CAPACITY

At 75 % capacity, see Picture 3-D on the following page, the situation is similar to the previous one, but now the
solenoid valve 16 is open while the valves 15 and 14 are closed; the control piston is thus positioned corresponding to
the 3rd hole, the slide valve closes the opening further and increases the working length of the rotors.

Picture 3-D: Capacity control at 75% step

100% CAPACITY

At 100% capacity, see Picture 3-E, all the solenoid valves are closed; the oil can no longer leave the cylinder and
pushes the piston to the limit on the right side and the slide valve completely closes the longitudinal opening, meaning
that the compression occurs along the entire length of the rotors.

Picture 3-E: Capacity control at 100% step

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Capacity Control
3.1.3. Control sequence: step configuration
The oil outflow is controlled by the three solenoid valves 14, 15 and 16 (normally closed), set on the compressor’s
casing, see Picture 3-F. The control logic follows the sequence as in Table A.

Solenoid valve 16
Valvola solenoide 16
Solenoid valve 15
Valvola solenoide 15
Solenoid valve 14
Valvola solenoide 14

Picture 3-F: solenoid valve position on the SW series compressors: step capacity control;

SOLENOID VALVES

Load (capacity steps) 16 15 14

100% OFF OFF OFF

75% ON OFF OFF

50% OFF ON OFF


Minimum step
OFF OFF ON
(start up and stop)
“OFF”= not activated solenoid valve (close valve);
“ON”= activated solenoid valve (open valve);
Table A: step configuration control logic for the solenoid valves;

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Capacity Control
3.1.4 Infinity capacity control: stepless LZ

Infinite capacity control is recommended whenever the cooling capacity of the system has to be controlled with a high
degree of precision, while it is not very useful in systems featuring high inertia, where step capacity control is more
suitable. With reference to the Picture 3-G which highlight the oil circuit lay-out in the stepless configuration, the LZ
capacity control is achieved by installing a solenoid valve in the position 19 of the oil circuit. This solenoid valve,
which is the same that controls the 75% capacity step in the step lay-out (valve solenoid 16), will now control the
amount of oil that flow to the cylinder control of the slide valve.
So the oil circuit for the stepless capacity control is characterised by the three solenoid valve 14, 15 and 19, which
work as following:

19: loading of the oil cylinder when the cooling capacity increases;
14, 15: unloading of the oil cylinder (respectively down to the minimum step or to the 50% step), when the
cooling capacity decreases.

This brings about continuous control of the flow processed by the compressor, from the minimum value to the
maximum one.

Picture 3-G: infinite capacity control oil circuit (stepless configuration) for SW series compressors;

Key:

1: rotors;
2: slide valve;
3: hydraulic cylinder;
4: external capillary tube;
5: orifice;
14, 15, 19: solenoid valves;

For details on how to convert from the step to the stepless configuration, see chapter WA-16 “Capacity control
conversion”.
In the stepless configuration the oil channels must be throttled to achieve slower motion and more accurate positioning
of the control piston. With reference to the Picture 3-G, the load channel can be throttled by installing a modified
capillary tube (4). The unload channel can be throttled by installing an orifice (5) upstream the solenoid valve. Both

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-03-02-E – data subject to change 7
Capacity Control
items are supplied on request as they belong to the conversion kit from the configuration step to the stepless one, and
have to be assembled by the user.

Contro l range
Range di controllo
Inlet signal
Segna le di
ingre sso

Sta tionary wo rking condition


Condizioni d i la voro staz ionarie

Compr essor
cooling
cap acity De cre ase
Capa cità fr igo De cremento
Inc rea se
erogata d al Inc remento
c ompre ssore

valve/v alv ola 19


valves/ valvole14 or 15

T1 T1
ON
T0 T0
OFF

Picture 3-H: infinite capacity control logic;

With reference to Picture 3-H, the capacity delivered by the compressor is controlled by using a control device that, in
response to a variation in the load required by the users, opens the solenoid valves 14, 15 and 19 described above. In
particular, these valves are energized by pulse signals and, as regards the control device input signal, the chosen
parameter should be sensitive to the variation in the load required by the users. For instance the suction pressure or the
air/water temperature at the evaporator can be used.
Picture 3-H shows the series of impulses that energize the valves 14, 15 and 19 and used to adapt the delivered mass to
the required cooling capacity. You can note that when the value of the input variable does not move outside of the
range of control (differential), the system does not react and the compressor operates in stationary conditions.
The solenoid valves should be energized by brief impulses (T1= 0.5-1 sec). Usually, the energizing period of solenoid
valve 19 can be shorter than the energizing period of solenoid valves 14 or 15. The series of impulses continues until
the value of the control variable returns within the range of control (differential).
The time interval between two impulses (T0) must be set to optimize the control, according to the inertia of the system.

RefComp suggests:

 not to operate with a capacity below 50% for longer than around 5 minutes, so as to avoid
excessive overheating of the electrical motor;
 not to switch rapidly from full load conditions to minimum load, but rather to remain for a
minimum time of 3 minutes at 50%. Otherwise liquid may enter the compressor causing
damage;
 to check and if necessary adjust the timers on the control device when a continuous
variation in the compressor capacity is not related to appreciable variations in the load
required by the users.

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Capacity Control
3.1.4. Control sequence: stepless configuration
The oil outflow is controlled by the three solenoid valves 14, 15 and 19/16 (normally closed), set on the compressor’s
casing, see Picture 3-I. The control logic follows the sequence as in Table B.

Solenoid valve 16
Valvola solenoide 16
Solenoid valve 15
Valvola solenoide 15
Solenoid valve 14
Valvola solenoide 14

Picture 3-I: solenoid valve position on the SW series compressors: stepless capacity control;

INFINITY CONTROL INFINITY CONTROL


100-50% 100%-MINIMUN STEP
Solenoid valve Solenoid valve
Capacity variation 14 15 16/19 Capacity variation 14 15 16/19

Load OFF OFF ON Load OFF OFF ON

Stationary work OFF OFF OFF Stationary work OFF OFF OFF
Unload down to
Unload down to 50% OFF ON OFF ON OFF OFF
minimum capacity
(Start/Stop) ON OFF OFF (Start/Stop) ON OFF OFF
OFF = solenoid not energized (close valve); ON = solenoid energized (open valve);
Table B: stepless configuration control logic for the solenoid valves;

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-03-02-E – data subject to change 9
Capacity Control

Warning!

The working at partial load condition is allowed according to the application limits reported in the
chapter WA-10: “Application limit”.
Particularly, the compressor can work at the minimum capacity step only during the start up phase,
the stop phase (see paragraph 3.3) and in any case for short period of time (see previous pages).
At any rate the part load operation requires specific actions to prevent:
 the insufficient return of oil due to the reduced speed of the gas;
 higher temperatures on the discharge side, caused by the compression lower efficiency and
by the lower refrigerant mass flow;
 an overheating of the electrical motor that might occur whenever the tension value is out of
the given range.

Thorough and extensive testing is recommended.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-03-02-E – data subject to change 10
Capacity Control

3.2. SRC-W Series

3.2.1. Working principle and control oil circuit

Referring to the Picture 3-J, the capacity control takes place by means of two pistons (1) (independent), which open
and close the compressor inner channels (2). These pistons are activated by the high and low pressure through two
solenoid valves 20 and 21. When the load modulation takes place, those channels allow that some compressed
refrigerant is bypassed back to the suction side and therefore the compressor discharge is only the 50% or the 75% of
the total mass flow aspirate. The cooling capacity produced by the compressor is modulated by bypassing part of the
mass flow compressed.
In particular the solenoid valves 20 and 21 work as following:

20: drive the above piston;


21: drive the below piston.

In the following paragraph the 50%, 75% and 100% load capacity steps are considered and in the below Picture 3-J
you can see the oil circuit which permit the compressor capacity modulation.

Picture 3-J: working principle for the capacity control on SRC-W series compressors;

Key:

1: pistons;
2: compressor inner channels;
3: rotors;
HP: high pressure;
LP: low pressure;
20, 21: solenoid valves.

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Capacity Control

3.2.2. Step capacity control

For what concerns the SRC-W series compressors, three steps capacity regulation are available, corresponding to the
50%, 75% and 100% load.

50% CAPACITY

The solenoid valves 20 and 21 are excited (see Picture 3-K). This sets the cylindrical pistons lodging in
communication with the suction pressure (LP). The pistons (1) are then moved on the left side by the rotors discharge
pressure, opening the ports (2) which bypass 50% (25%+25%) flow to the suction side. In this way the load regulation
to 50% is achieved.

Picture 3-K: 50% capacity modulation. LP: low pressure; HP: high pressure;

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Capacity Control
75% CAPACITY

The solenoid valve 20 is not excited while the solenoid 21 is excited (see Picture 3-L). This sets the upper and the
lower cylindrical pistons lodging in communication respectively with the discharge pressure (HP) and the suction
pressure (LP). The upper pistons is then moved on the right side by the rotors discharge pressure closing the port (2)
while the lower piston is moved on the left side opening the port which bypass 25% flow to the suction side. In this
way the load regulation to the 75% is achieved.

Picture 3-L: 75% capacity modulation. LP: low pressure; HP: high pressure;

100% CAPACITY

In this case (see Picture 3-M), the solenoid valves 20 and 21 are not excited. Consequently the control piston chambers
are set on the high discharge pressure HP. This pressure pushes both the pistons on the right side closing the ports
which were bypassing the refrigerant. All the refrigerant compressed by the rotors reaches the compressor discharge
side, so reaching the 100% load.

Picture 3-M: 100% capacity modulation. LP: low pressure; HP: high pressure;

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-03-02-E – data subject to change 13
Capacity Control
3.2.3. Control sequence: step configuration

The refrigerant flow in the capacity control circuit is controlled by the valves 20 and 21 which are set on the top of the
compressor case (see Picture 3-N) and have to be excited according the logic on Table C.

Picture 3-N: solenoid valve 20 and 21 position on the compressor, for the capacity control on SRC-W series;

Load SOLENOID VALVES


(capacity steps)
20 21

100% OFF OFF


75% OFF ON
50% ON ON
OFF = solenoid not energized (close valve);
ON = solenoid energized (open valve);
Table C: step configuration control logic for the solenoid valves;

3.2.4. Compressor start and stop procedure

In order to limit the starting current, the electrical motor is set on part-winding (see chapter WA-05: “Electrical
devices”). Since this implies a weaker starting torque, also the resistant torque on the rotors has to be lower. For this
reason, RefComp suggests to start the compressor on the partial load lowest step (see picture 3-Q).
For what concerns the SW compressors series, it must be distinguished between the step and the stepless
configuration.
For the 4 step regulation, during compressor standstill the slide valve moves automatically to the lowest step, since the
oil can flow through the load channel on picture 3-A, because of the pressure difference.
On stepless configuration, the mentioned duct is normally closed by the valve 19, see picture 3-G. Therefore, before
stopping the compressor, the solenoid valve 14 must be excited, otherwise the oil cannot flow out from the control oil
chamber, and the compressor cannot be downloaded.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-03-02-E – data subject to change 14
Capacity Control
For this reason, in order to stop and restart the compressor at the lowest capacity step, see Picture 3-O, it is mandatory
to keep the solenoid valve 14 excited for about 25 sec. before shutting off the compressor. It is suggested to keep the
valve 14 excited during the compressor standstill.
The starting and stopping procedure indicated in Picture 3-O has to be followed for all the screw compressors, both in
the step and in the stepless version, as this avoids noisy stopping due to the temporary reverse rotation with high mass
flow.

Warning!

On emergency stops, the compressor stays on the working step on which it was when the emergency
stop occurred. Therefore, for the stepless configuration, must be checked that the compressor is set
on the lowest step.

50-100%
Capac ity
Capac ità Stead y state
running
Funzionamento
co ntinuo
start stop

Lowes t
cap acity
Capa cità Starting Shut down
minima Avvia mento Arresto

25 s ec >3min 25 se c
time

Picture 3-O: start and stop procedure;

On the other side compressors of SRC-W series do not have the slide valve. Therefore the start up simple occurs by
exciting the solenoid valves 20 and 21 for a period of 25 seconds.
In addition to the above mentioned method, the start unloading can be achieved by means of a off cycle bypass (see
chapter WA-02: “Oil management”, paragraph 2.1) with low temperature operation in conjunction with a pressure
limiting valve or a crankcase pressure regulator.

Attention!

An external bypass start unloading from the high to low pressure (as is often used with reciprocating
compressors) is not permissible with screw compressors due to the danger of damaging it.

3.2.5. Part load application range

By working at part load, the discharge temperature increases (it is mandatory not to exceed 80°C or 100°C discharge
temperature, see chapter WA: “Oil management”, table C) and the efficiency is slightly lower than full load.
In particular the discharge temperature increases if:

 the condensing temperature increases;


 the evaporating temperature decreases;
 the suction gas temperature increases (overheating).

For the part-load operation limits please consult RefComp.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-03-02-E – data subject to change 15
Devices

SRC-W & SW series compressors

Components

(WA-04-03-E)

4. COMPONENTS 2
4.1 SUCTION FILTER 2
4.2 SAFETY RELIEF VALVE 3
4.3 CHECK VALVE 4
4.4 RUBBER ANTI-VIBRATION DAMPERS 5

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-04-03-E – data subject to change 1
Components
4. Components

4.1 Suction filter


The compressors SRC-W-40/50/60/70/80 and SW1H7500...SW1H19000/SW1L6500...SW1L17000 are equipped with
a suction filter that can be cleaned removing the suction shut-off valve (Picture 4-A).
For the remaining models SW1H4000...SW1H6000, SW1L3000...SW1L5000,SW1H21000...SW1H25000,
SW1L20000...SW1L23000 , the filter must be cleaned by opening the sump on the compressor from the suction side.
Picture 4-B shows the suction filters used in the different compressors.

Picture 4-A: suction filter inside SW compressor series

Picture 4-B: suction filters


a) models: SW1H4000...SW1H6000/SW1L3000...SW1L5000;
b) models: SRC-W-40/50/60/70/80 and SW1H7500...SW1H19000/SW1L6500...SW1L17000
c) models SW1H21000...SW1H25000/SW1L20000...SW1L23000 ;

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-04-03-E – data subject to change 2
Components
4.2 Safety relief valve
Compressors are equipped with a safety relief valve that bypasses high to low pressure side: Picture 4-C shows the
position of safety relief valve inside the SW compressor series, while Picture 4-D shows the position inside the SRC-W
models. The valve size has been designed in compliance to the European standard EN 60335-2-34. The safety valve
opens under a differential pressure of 28 bar and closes automatically.

Picture 4-C: position of safety relief valve inside SW compressors

Picture 4-D: position of safety relief valve inside SRC-W compressors

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-04-03-E – data subject to change 3
Components
4.3 Check valve
When the compressor is switched off, the rotors would turn in the reverse direction equalising the pressures due to a
refrigerant back-flow from the condenser; therefore the compressor is equipped in the standard delivery with a check
valve upstream the discharge shut-off valve.
The compressors SRC-W-40/50/60/70/80 and SW1H7500...SW1H25000/SW1L6500...SW1L23000 are equipped with
a check valve which positioned just under the discharge shut-off valve (Picture 4-E)

Attention!
 When the compressor is switched off, a noise is heard which is typical of a reverse rotation
of the rotors (caused by a pressure equalisation in the compressor); this noise should not
last more than 3 seconds, otherwise check and if necessary replace the check valve.

(a) (b)

Check valve

Picture 4-E: check valve position


a) models: SW1H4000...SW1H9000/SW1L3000...SW1L8000;
b) models: SRC-W-40/50/60/70/80;

(a) (b)

Picture 4-F: check valve for models a) SW1H10500...SW1H12500/SW1L9500...SW1L11500


b) SW1H14000...SW1H25000/SW1L13000...SW1L23000

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-04-03-E – data subject to change 4
Components
4.4 Rubber anti-vibration dampers
Picture 4-G below shows the location of the rubber vibration dampers underneath the 4 feet of the compressor.

Picture 4-G: rubber vibration damper positioning

In order to completely fulfil their purpose the vibration dampers must be compressed as little a possible and the exact
tightness of the self-locking bolt is achieved when the deformed vibration damper bushing is around 0.5 mm less than its
size when relaxed.
Picture 4-H and Picture 4-I respectively show a photo that indicates the correct assembly of the vibration damper, and
the assembly diagram for all the components included in the kit.

Picture 4-H: correct assembly of the vibration dampers

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-04-03-E – data subject to change 5
Components
Vibration damper bushing

Flanged lock nuts M14 grade 8G

Compressor

Damper pads

Frame

Screw grade 8.8 TEPF M14x70 UNI 5737

Picture 4-I: assembly diagram for the rubber vibration dampers

Below are the codes of the vibration damper components for all the series models.

 Models SRC-W-30...80 and SW1L3000...SW1H12500: kit n° 303243;

Components:
Assembly diagram for the vibration damper kit n° 585897
4 vibration damper bushings (hardness 55°Sh, Neoprene, black) n° 592742
4 soft damper pads (hardness 60°Sh, Neoprene, white) n° 592749
4 x grade 8G M14 flanged lock nuts n° 614517
4 x grade 8.8 M14 x 70 screws n° 614525

 Models SW1L13000...SW1L23000/ SW1H14000...SW1L25000: kit n° 303321;

Components:
Assembly diagram for the vibration damper kit n° 585897
4 vibration damper bushings (hardness 55°Sh, Neoprene, black) n° 592742
4 damper pads (hardness 70°Sh, Neoprene, black) n° 591140
4 x grade 8G M14 flanged lock nuts n° 614517
4 x grade 8.8 M14 x 70 screws n° 614525

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-04-03-E – data subject to change 6
Electrical devices

SRC-W & SW series compressors

Electrical devices

(WA-05-08-E)

5. ELECTRICAL MOTOR 2
5.1 GENERAL 2
5.2 PROTECTION DEVICES 3
5.2.1 REFCOMP RCX 3
5.2.2 Oil flow switch and INT 69 VS 6
5.3 POWER SUPPLY 8
5.4 SELECTION OF ELECTRICAL COMPONENTS 8
5.5 ELECTRICAL DATA: SW SERIES 9
5.6 ELECTRICAL DATA: SRC-W SERIES 10

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-05-08-E– data subject to change 1
Electrical devices

5. Electrical motor

5.1 General
The electric motor is a 3-phase asynchronous 2-pole type (2900 rpm at 50 Hz). To reduce the starting current part
winding and star delta versions are available:

Full size motor


In the standard delivery the motor is a part winding type (50/50); Star/Delta version is available on request.
The part winding motor version is a double delta type (Figure 1). There is one winding but the start configuration is
different from the run configuration. From the point of view of the external wiring, there is no difference with the
traditional double star part winding motors.

⇒ Note: the wiring resistance between the start terminals (1-2-3) and the run terminals (7-8-9) is not
infinite as with the double star motors.

Figure 1: double delta motor

When a motor is started in part winding or star connection, the starting torque is lower. A reduction of the resisting
torque is obtained by starting the compressor at minimum capacity (25% slide valve position) .
⇒ Note: a bypass from the discharge to the suction line will not give any benefit.
• For the part winding motors the time delay of the run contactor should be 0.6 seconds
• For the star delta motors the time delay from star to delta connection should not exceed 1.5 seconds (suggested 1
second)
The motor stator is fixed to the compressor housing by means of a screw and a key; therefore the replacement of the
motor does not require the use of any special tool.
Electrical motors are designed and tested in compliance to the European standard EN 60335-2-34.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-05-08-E– data subject to change 2
Electrical devices

5.2 Protection devices

5.2.1 REFCOMP RCX

The REFCOMP RCX module is available as an optional .This module carries out the following functions:
 monitors the temperature of the electrical motor and the oil;
 monitors the direction of rotation of the motor;
 monitors for a missing phase;
 monitors the occurred alarms and statistic (type of alarm, alarm time, total working hours)

The electrical connections on the REFCOMP RCX protection module are shown in pictures 5-B (PW and Star/Delta).
For the technical specifications of the module see Table A in the following pages.

 Monitoring the temperature

The temperature of the motor and the oil are monitored by the PTC sensors. The oil temperature sensor is connected in
series to the chain of thermistors in the electrical motor (for its position of the sensor on the compressor see picture 5-
A). Following an alarm the control unit needs to be reset manually and the power supply has to be disconnected for at
least 5 seconds.
N.B. Before re-starting the compressor following an alarm, the operator must check the temperature of the motor and the
oil temperature, making sure that the resistance of the PTC chain is less than 10,9 kΩ.
The alarm is displayed with high frequency flashing, i.e. 1 blink every second.

 Monitoring the direction of rotation of the motor

The correct direction of rotation of the motor is monitored by measuring the sequence of the phases at the compressor
terminals. The function has a manual reset and requires the power supply to be disconnected for at least 5s (after
correcting the sequence of the phases). The check is only performed in the first 5 seconds after starting, and not during
the operation of the compressor.

 Monitoring for a missing phase

The phases are monitored during the start-up and, if a missing phase is detected, the compressor is stopped. The
compressor restarts automatically every 5 minutes, but after 10 consecutive restarts (in the first 24 hours of working)
with a missing phase the compressor is stopped definitively. After this, it must be reset manually by disconnecting the
power supply for at least 2 seconds. The alarm is displayed with low frequency flashing, i.e. 1 blink every 2 or 4
seconds.

Picture 5-A: discharge gas temperature sensor with REFCOMP RCX

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-05-08-E– data subject to change 3
Electrical devices

1) Terminal box K1-K2 run contactors (


2) Motor protection device RefComp RCX L/N) Phase + neutral 230V-50/60Hz
3-4) Motor thermistors PTC 6) Control circuit
R2) Discharge gas temperature sensor 1/2) Connection cables to thermistors
L1-L2-L3) Power supply 5) Relay 240V AC, max. 2,5A, C300
PW motor: K1 PW contactor 50% 7) Led
K2 PW contactor 50%, delay 0,6 sec. 8)Serial board RS232
Y/motor: K1-K3 start contactors (Y)

Picture 5-B: electrical connections to the RefComp RCX module (part-winding and star delta);

Trip value 11900 Ohm


Reset value 10900 Ohm
Power supply 115/120 V or 230/240 V –15/+10%, 50/60 Hz, Absorbed power : 3VA
Output relay 1 dry contact 240V AC, max continuous switching current 2.5 A,
max. switching power 300VA
Ambient working -30°C…+60°C
conditions (temp.)
Required fuse 4 A, fast type
Motor supply 200…600 V AC ±10%, 3 AC , 50/60 Hz

Table A: RefComp RCX technical specifications;

The REFCOMP RCX module is generally fitted in the compressor’s electrical box. However it can be moved and fitted
in a main control box far away from the compressor according to the following indications:
 The connection cables to the motor terminals must be connected following the specified sequence: L1 to
terminal 1, L2 to terminal 2 and L3 to terminal 3; check the direction of rotation with an indicator;
 To connect the module to the PTC sensors, only use shielded cables or a twisted pair (danger of induction);

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-05-08-E– data subject to change 4
Electrical devices

Trough the serial port RS232 in the module, is possible to read the occurred alarms , connecting the module to the PC
with a proper serial cable (not included in the standard delivery).

Warning!
 In order to read the module, the compressor has to be stopped. The module has to be supplied
trough the terminals L,N (see picture 5-F)
 If the module is not read on the compressor, be sure to provide a bridge between electrical
terminals 1 and 2 in order to not interrupt the PTC chain. This would add a thermal alarm to the
total amount of them.

Description of RCX Reader Interface

Picture 5- C: Explicit interface screen of RCX Reader

Warning!
 The RCX module is uniquely associated to serial number of compressor
 It is strictly forbidden by the customer to remove or tamper with the RCX module from the
compressor
 Refcomp reserves the right not to recognize a guarantee of the compressor if the RCX
module has been removed or tampered with.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-05-08-E – data subject to change 5
Electrical devices
5.2.2 Oil flow switch and INT 69 VS
The correct operation of the lubrication circuit is constantly monitored by an oil flow switch fitted in the oil line between
the oil separator and the compressor. This device is controlled by the protection module INT 69 VS, delivered as a
standard together with an electrolytic condenser.

Legend
A1: Oil thermostat
C1: Electrolytic condenser
FA: Main fuse
FB: Compressor fuse
FD: Conrol circuit fuse
FO: Oil flow swith
H1: Signal lamp oil flow fault
H2: Signal lamp motor fault (overheating discharge gas temp, inverse rotation, phase failure).
H3: Signal lamp oil level fault
HP: Pressostat high pressure.
I1: Main switch
INT 69 RCY: Protection device for motor protection and discharge gas superheat protection
INT 69VS: Control devide for oil flow monitoring
K1: Contactor first winding
K2: Contactor second winding
LP: Pressostat low pressure
M1: Compressor
OL: Oil level
P1: Fault reset
R1: Time relay oil flow control
R1T: Time relay oil level control
R2T: Time relay start delay.
R3T: Time relay part winding start
R4: Auxiliary contactor
RE: Crankcase heater
RT1: Time relay oil flow fault.
S1-6: PTC motor windings
S1: On-off switch
STS: Discharge gas temperature sensor
T: Cotrol thermostat
TH1: Relay overcharge first winding
TH2: Relay overcharge second winding
Y1: Solenoid valve oil injection
Y2: Solenoid valve condensed liquid

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Electrical devices
Schematic wiring diagrams
The following schematic diagram contains both the protection devices and INT69 VS (oil flow control) and their connections:

RefComp
RCX

Figura 5-D: Schematic wiring diagrams

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-05-08-E – data subject to change 7
Electrical devices

5.3 Power supply

Attention!
For the direction of rotation of the rotors see chapter SA-01: “General”. If the motor
turns in the opposite direction the compressor can be seriously
damaged.

• Motor power supply for standard version (part winding and star delta):
400 V - 3 phases - 50 Hz / 460 V phases - 60 Hz (other power supply on request)
• Permissible voltage range: ± 10 % of rated voltage
• Permissible voltage unbalance between L1 - L2 - L3: ± 2 %
• Maximum voltage drop during the starting phase: 10 % of rated voltage
• Permissible frequency range: ± 2 % of rated frequency
• Permissible current unbalance: 5 /12 % calculated as follows:
Currents on the first contactor: I1 - I2 - I3
Currents on the second contactor: I7 - I8 - I9
Currents of each supply phase:
I R = I1 + I 7
I S = I2 + I8
IT = I3 + I9
Unbalance of the three R - S - T currents:

I R + I S + IT
IM =
3
MAX ( I R , I S , I T ) − I M
SB3% = ⋅ 100
IM

SB3% < 5%
Unbalance of the six 1 - 2 - 3 - 7 - 8 - 9 currents:
I1 + I 2 + I 3 + I 7 + I 8 + I 9
IM =
6
MAX ( I 1 , I 2 , I 3 , I 7 , I 8 , I 9 ) − I M
SB6% = ⋅ 100
IM

SB6% < 12%

5.4 Selection of electrical components


The size of cables, fuses and contactors should be selected considering the Full Load Ampere (FLA) and not the
nominal motor power. Contactors should be sized for at least 65% of the FLA. On the other hand, for the star-delta
configuration the contacts must be sized for a current equal to at least 75% of the FLA.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-05-08-E – data subject to change 8
Electrical devices
5.5 Electrical data: SW series

(1)
Voltage tolerance ± 10%
(2)
Preliminary value
Standard motor

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-05-08-E – data subject to change 9
Electrical devices

5.6 Electrical data: SRC-W series

Compressor model SRC-WS


40 50 60 70 80
Compressore modello SRC-WS
Nominal motor power
Hp/kW 40/30 50/37 60/45 70/52 80/60
Potenza nominale motore
PW (50/50) Starting current PW/DOL
A 277/398 303/406 373/547 280/459 351/580
PW (50/50) Corrente di spunto PW/DOL
Star/Delta Starting current Star/DOL
A 131/398 134/406 182/547 159/459 193/580
Star/Delta Corrente di spunto Star/DOL
Max running current
A 80 82 96 124 140
Massima corrente di funzionamento

Compressor model SRC-WL


30 40 50 - -
Compressore modello SRC-WL
Nominal motor power
Hp/kW 30/22 40/30 50/37 - -
Potenza nominale motore
(1)
Standard motor
400V/3/50Hz - 460/3/60Hz
Motore standard (1)
PW (50/50) Starting current PW/DOL
A 277/398 303/406 373/547 - -
PW (50/50) Corrente di spunto PW/DOL
Star/Delta Starting current Star/DOL
A 110/331 131/398 134/406 - -
Star/Delta Corrente di spunto Star/DOL
Max running current
A 65 80 88 - -
Massima corrente di funzionamento

(1)
Voltage tolerance ± 10% / tolleranza sul voltaggio ± 10%
(2)
Preliminary value / valori preliminari
Standard motor / Motore standard

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-05-08-E – data subject to change 10
Model Designation & Technical Data

SRC-W & SW series compressors

Model Designation and Technical Data

(WA-06-03-E)

6. MODEL DESIGNATION & TECHNICAL DATA 2


6.1 MODEL DESIGNATION 2
6.2 TECHNICAL DATA 3

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-06-03-E– data subject to change 1
Model Designation & Technical Data

6. Model Designation & Technical Data

6.1 Model designation


S W 1 H 4 0 0 0
SRC W L 0 8 0

Compressor type
S
Semi-hermetic
SRC

Series
W Screw without oil separator

Version
1 Only for SW compressors

Motor size
H Full size electrical motor (Only for SW compressors)
S Full size electrical motor (Only for SRC-W compressors)
L Small size electrical motor

Nominal motor power: Hp (Only for SRC-W compressors) /


Hp x 100 (Only for W compressors)
030 30 Hp
040 40 Hp
050 50 Hp
060 60 Hp
070 70 Hp
080 80 Hp
3000 30 Hp
4000 40 Hp
5000 50 Hp
6000 60 Hp
6500 65 Hp
7500 75 Hp
8000 80 Hp
9000 90 Hp
9500 95 Hp
10500 105 Hp
11500 115 Hp
12500 125 Hp
13000 120 Hp
14000-15000 150 Hp
16000-17000 170 Hp
19000-20000 200 Hp
21000-22000 220 Hp
23000 220 Hp
24000-25000 240 Hp

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-06-03-E– data subject to change 2
Model Designation & Technical Data
6.2 Technical data

(1) Voltage tolerance ± 10% Preliminary data

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-06-03-E– data subject to change 3
Model Designation & Technical Data

Compressor model SRC-WS


40 50 60 70 80
Compressore modello SRC-WS
Nominal motor power
Hp/kW 40/30 50/37 60/45 70/52 80/60
Potenza nominale motore
Displacement at 50/60 Hz 3
m /h 118/142 150/180 175/210 205/246 237/284
Volume Spostato a 50/60 Hz
Weight
Kg 235 245 255 335 340
Peso
Discharge line, internal Ø
mm/inches 42 / 1 5/8" 42 / 1 5/8" 42 / 1 5/8" 42 / 1 5/8" 42 / 1 5/8"
Raccordo mandata, Ø interno
Suction line, internal Ø
mm/inches 54 / 2 1/8" 54 / 2 1/8" 54 / 2 1/8" 67 / 2 5/8" 67 / 2 5/8"
Raccordo aspirazione, Ø interno
Capacity control
Step i: 100, 75, 50% (100, 50% on request )
Modulazione capacità
Protection device
INT 69 VS (REFCOMP RCX on request )
Modulo di protezione
(1)
Standard motor
(1) 400V/3/50Hz - 460/3/60Hz
Motore standard

Compressor model SRC-WL


30 40 50 - -
Compressore modello SRC-WL
Nominal motor power
Hp/kW 30/22 40/30 50/37 - -
Potenza nominale motore
Displacement at 50/60 Hz 3
m /h 118/142 150/180 175/210 - -
Volume Spostato a 50/60 Hz
Weight
Kg 245 255 265 - -
Peso
Discharge line, internal Ø
mm/inches 42 / 1 5/8" 42 / 1 5/8" 42 / 1 5/8" - -
Raccordo mandata, Ø interno
Suction line, internal Ø
mm/inches 54 / 2 1/8" 54 / 2 1/8" 54 / 2 1/8" - -
Raccordo aspirazione, Ø interno
Capacity control
Step : 100, 75, 50% (100, 50% on request )
Modulazione capacità
Protection device
INT 69 VS (REFCOMP RCX on request )
Modulo di protezione
(1)
Standard motor
(1) 400V/3/50Hz - 460/3/60Hz
Motore standard

(1)
Voltage tolerance ± 10%
(2)
Preliminary value
Standard motor

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-06-03-E– data subject to change 4
Extent of delivery

SRC-W & SW series compressors

Extent of delivery

(WA-07-04-E)

7. EXTENT OF DELIVERY 2

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-07-04-E – data subject to change 1
Extent of delivery

7. Extent of delivery
The standard delivery includes:
 discharge shut-off valve
 connection for oil injection
 integrated check valve
 electric protection device REFCOMP RCX for SW series
 electric protection device INT69VS for SRC-W series
 module INT69VS for the oil flow switch monitoring (+ electrolytic condenser)
 oil return line devices (oil flow switch, fine oil filter, solenoid valve with coil, sight glass)
 terminal box IP 54
 PW motor 400 V ± 10% - 3 - 50 Hz / 460 V ± 10% - 3 - 60 Hz
 electrical accessories 230 V- 1 - 50/60 Hz
 nitrogen protective charge
 vibration dampers.

Available on request:
 different voltages, Y/D motor
 electrical accessories for other voltage
 oil charge for R134a and R407C
 suction shut-off valve
 bridges for direct starting (DOL)
 conversion kit for infinity/step capacity control, only for SW compressor series
 liquid injection connection
 ECO connection with shut-off valve
 Discharge gas temperature PTC monitoring sensor

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-07-04-E – data subject to change 2
Dimensional Drawings & Packing

SRC-W & SW series compressors

Dimensional drawings & packing

(WA-08-03-E)

8.1 DIMENSIONAL DRAWINGS 2


8.1.1 Models SRC-WS 040-050-060 & SRC-WL 030-040-050 2
8.1.2 Models SRC-WS 070-080 2
8.1.3 Models SW1H4000/5000/6000 – SW1L3000/4000/5000 3
8.1.4 Models SW1H7500/9000 – SW1L6500/8000 3
8.1.5 Models SW1H10000/12000 – SW1L9000/10000 4
8.1.6 Models SW1H14000/19000 – SW1L13000/17000 5
8.1.7 Models SW1H21000/25000 – SW1L20000/23000 6
Oil separators 7
8.1.8 Oil separators ECO 8
8.2 PACKING 9

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-08-03-E – data subject to change 1
Dimensional Drawings & Packing

8.1 Dimensional drawings

8.1.1 Models SRC-WS 040-050-060 & SRC-WL 030-040-050

8.1.2 Models SRC-WS 070-080

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-08-03-E – data subject to change 2
Dimensional Drawings & Packing

8.1.3 Models SW1H4000/5000/6000 – SW1L3000/4000/5000

8.1.4 Models SW1H7500/9000 – SW1L6500/8000

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-08-03-E – data subject to change 3
Dimensional Drawings & Packing

8.1.5 Models SW1H10000/12000 – SW1L9000/10000

Key
1 Non return valve.
2 High pressure gas 1/4“ SAE-FLARE.
3 Oil cooler connections. (optional)
4 Oil pressure 1/4” SAE-FLARE.
5 Liquid injection Ø16mm / economiser connection Ø22mm (optional).
6 Electrical box.
7 Low pressure gas 1/4” SAE-FLARE.
8 Solenoid valves for part-load operation.
9 Oil drain motor housing 1/4“-18 NPT.
10 Solenoid valve connection (step-less capacity control).
11 Discharge temperature sensor 1/8”NPT (optional).
12 Suction shut-off valve. (optional)
13 Discharge shut-off valve.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-08-03-E – data subject to change 4
Dimensional Drawings & Packing
8.1.6 Models SW1H14000/19000 – SW1L13000/17000

718 1444

n°2 IS O63 498 445 556


(n°1 dalla parte oppos ta) Co n manico tto aspi razio ne
(N.1 opposi t side) With suction bush n°2 IS O16 5
38 55
4 2
8

668

599
515
183.5

178

280
Di=80 (3-1/8" ) 9 6 360
380 395 Di =92 (3-5/8") n°4 fo ri O19 510
400 N.4 holes O19
381 .5
12 3 1
359

11 10 7

LEGENDA KEY
------------------------------------------------------------ -----------------------------------------------------------
1 - Manico tto aspi razio ne 1 - Suction connect io n
2 - Connessio ne linea olio D=16 2 - Oil line c onnect io ns D=16
3 - Pressio ne oli o 1/ 4" SAE-FLA RE 3 - Oil press ure 1/4" SAE-FLA RE
4 - Valvola di non ritorno 4 - Non return valve
5 - Sc atola morse ttiera 5 - Elec tric al bo x
6 - Bassa press ione 1/ 4" SAE-FLA RE 6 - Low press ure gas 1/4" SAE-FLA RE
7 - Sol enoid i parzializzazione 7 - Sol enoid valves fo r part-load ope ration.
8 - Alta press ione 1/ 4" SAE-FLARE 8 - High press ure gas 1/4" SAE-FLA RE
9 - Sc aric o oli o su coperc hio M14 9 - Oil dr ain motor housing M14
10 - Raccord o iniezione liq uido Ø28/ Rubi net to ec o 10 - Liquid injec tion connect ion Ø28/ Eco nomizer
Ø42 (op zionali) shut-off valve Ø42 (op tionals)
8
11 - Sensore temper atura scarico 1/ 8"NPT (op zionale) 11 - Disc harge temper ature sensor 1/8"NPT (op tional)
12 - Manicotto di mandata 12 - Disc harge connect ion

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-08-03-E – data subject to change 5
Dimensional Drawings & Packing
8.1.7 Models SW1H21000/25000 – SW1L20000/23000

1464

297 677
753
n°2 IS O63
(n°1 dalla parte oppos ta) 8 19
(N.1 opposi t side) n°2 IS O16 458
2 4 5

721

665
578
188
208

320
9 1 195
Di =10 4.8 (4-1/8" ) 146 n°4 fo ri O 19 650 509
650
450 N.4 holes O19
Di =12 5 (5" )

11 10 7

Co n manico tto aspi razione LEGENDA KEY


With suction bush ------------------------------------------------------------ -----------------------------------------------------------
1 - Manico tto aspi razione 1 - Suction connect ion
2 - Connessio ne linea olio D=16 2 - Oil line connect ions D=16
3 - Pressio ne oli o 1/ 4" SAE-FLA RE 3 - Oil press ure 1/4" SAE-FLARE
4 - Valvol a di non ritorno 4 - Non return valve
1:10
5 - Scatola morse ttier a 5 - Elec tric al bo x
6 - Bassa press io ne 1/ 4" SAE-FLA RE 6 - Low press ure gas 1/4" SAE-FLA RE
7 - Sol enoid i parzializzazio ne 7 - Sol enoid valves fo r part-load ope ration.
299 8 - Alta press io ne 1/4" SA E-FLA RE 8 - Hig h press ure gas 1/4" SA E-FLARE
9 - Scaric o oli o s u coperc hio M14 9 - Oil drain mot or housing M14
10 - Raccord o iniezio ne liq uido Ø28/ Rubi net to ec o 10 - Liq uid injec tion connect io n Ø28/ Eco nomizer
Ø42 (op zio nali) shut-off valve Ø42 (op tionals)
11 - Se nsore temper atura scarico 1/8" NPT (op zio nale ) 11 - Disc harge temper ature sensor 1/8" NPT (op tional)
8
222
6

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-08-03-E – data subject to change 6
Dimensional Drawings & Packing

Oil separators

MODEL / MODELLO RS 180 RS 400 RS 900 RS 1300 RS 2300

Air conditioning /
m3/h 220 490 940 1320 1650
COMPRESSOR SUCTION VOLUME / Condizionamento
VOLUME ASPIRATO DAL
Cooling and Low temperature /
COMPRESSORE m3/h 300 660 1320 1650 2250
Refrigerazione a Bassa temperatura

Max compressor /
N. 2 3 6 6 6
Numero massimo ccompressori

NOMINAL DATA / Oil Volume /


dm3 19 50 90 130 230
DATI NOMINALI Volume olio
Total Volume /
dm3 40 120 220 330 560
Volume totale

A mm 830 1170 1440 1485 1780


B mm 200 220 280 300 395
C mm 240 260 300 320 375
D mm 324 406 508 610 711
E mm 550 865 1105 1100 1335

NOMINAL DATA / F mm 280 320 440 530 530


DATI NOMINALI G mm 330 380 500 610 610
H mm 330 460 560 550 725
M mm 420 510 650 650 775
N mm 90 100 100 135 150
P mm 120 145 198 235 265
R mm 13 13 18 18 18

d1 mm ODS 54 OD 76 OD 89 OD 114 OD 141

CONNECTIONS / d2 mm ODS 54 OD 76 OD 89 OD 114 OD 141


CONNESSIONI d3 mm 1"1/4 Rtlk 1"3/4 Rtlk ODS 42 ODS 54 ODS 76
Joint / attacchi -- Øi 3/8" NPT N. 1 2 3 4 4

PED CATEGORY - CATEGORIA PED ** III IV IV IV IV

WEIGHT /
Kg 60 130 195 230 273
PESO

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-08-03-E – data subject to change 7
Dimensional Drawings & Packing
8.1.8 Oil separators ECO

MODEL / MODELLO RS 182 RS 402 RS 902

COMPRESSOR SUCTION VOLUME / Air conditioning / Condizionamento m3/h 220 490 940
VOLUME ASPIRATO DAL COMPRESSORE Cooling and Low temp. / Bassa temp. m3/h 300 660 1320
Design temperature / Temperatura di
°C -10/+90 -10/+120 -10/+120
progetto
NOMINAL DATA / DATI NOMINALI
(R22 - mineral oil / R22 - olio minerale ) Oil Volume / Volume olio dm3 3 7 10

Total Volume / Volume totale dm3 30 75 140

A mm 545 750 900

B mm 100 160 180

D mm 300 400 500

DIMENSIONS / DIMENSIONI r E mm 385 525 640

F mm 114 168 219

P mm 115 155 198

R mm 190 230 277

d1 mm ODS 54 OD 76 OD 89

d2 mm ODS 54 OD 76 OD 89
CONNECTIONS / CONNESSIONI
d3 Rtlk 1" Rtlk 1" Rtlk 1" Rtlk

d4 NPT 1/2" NPT 1" NPT 1" NPT


PED CATEGORY / CATEGORIA PED ** II III IV

WEIGHT / PESO Kg 29 52 66

1 Refrigerant inlet / Ingresso refrigerante

CONNECTIONS USE / 2 Refrigerant outlet / Uscita refrigerante


USO CONNESSIONI
3 Oil outlet / Uscita olio
4 Safety valve connection / Attacco valvola di sicurezza
** PED category according to EU directive 97/23-CE The category refers to the use of group 2 fluids at the PS value of standard temperature version
Working limits - (CE standard) / Limiti di lavoro - (CE standard)
Design temperature - Temperatura di progetto : -10/+120°C
Design pressure / Pressione di progetto : 32 bar
Fluids - Fluidi : HFC, HCFC, NH3

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-08-03-E – data subject to change 8
Dimensional Drawings & Packing
8.2 Packing

Internal structure Packing

Model B A [mm] B [mm] C [mm]


A Carton / Wood

SRC-WS 040/050/060– SRC-WL 030/040/050 660 1065 752 / 722

SRC-WS 070/080 590 1580 835 / 872

SW1H4000/5000/6000 – SW1L3000/4000/5000 590 1580 835 / 872

SW1H7500/9000 – SW1L6500/8000 590 1580 835 / 872

SW1H10500/11500/12500 – SW1L9500/10500/11500 770 1440 835 / 872

SW1H14000/25000 – SW1L13000-25000 720 1860 1052/1015

Tabella A Packing dimensions

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-08-03-E – data subject to change 9
Performance Data

SRC-W & SW series compressors

Performance data

(WA-09-03-E)

9. PERFORMANCE DATA FOR SRC-W & SW SERIES COMPRESSORS 2


9.1 SRC-WS compressors performance data with R22 refrigerant 3
9.2 SRC-WL compressors performance data with R22 refrigerant 4
9.3 SW1H compressors performance data with R22 refrigerant 5
9.4 SW1L compressors performance data with R22 refrigerant 9
9.5 SRC-WS compressors performance data with R404A – R507 refrigerants 12
9.6 SRC-WL compressors performance data with R404A – R507 refrigerants 13
9.7 SW1H compressors performance data with R404A – R507 refrigerants 14
9.8 SW1L compressors performance data with R404A – R507 refrigerants 17

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 1
Performance Data

9. Performance data for SRC-W & SW series compressors


The performances reported in the following tables refer to the following working conditions:

• Gas suction overheating: SH=10K;


• Liquid sub-cooling: SC=5K;
• Three-phase electrical net frequency: f=50Hz;
• Nominal voltage: V=400V;
• Refrigerant fluid: R22, R404A e R507;
• Working conditions without ECOnomiser circuit.

Key:

Te: Evaporating temperature [° C];


Tc: Condensing temperature [° C];
Pf: Refrigerant power [kW];
Pa: Absorbed power [kW];

Attention!

 In order to have performance data for conditions different than those as given above, use RefComp
selection program LEONARDO (contact RefComp to have the updated software version);
 Performance data are obtained through measurements made at the suction and discharge connection.
See chapter WA-08:”Dimensional drawing and packaging” for connection positions on each
models;
 According to the chapter WA-10: “Application range”, the following tables highlight the working
condition which require the additional cooling (see chapter WA-11 “Additional cooling”);
 For all the refrigerant mixtures the above mentioned temperatures are the DEW ones. This is valid
also for those substances characterized by a glide during the change of phase (R404A e R507).

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 2
Performance Data

9.1 SRC-WS compressors performance data with R22 refrigerant

SRC-WS-040
Tc 30 40 45 50 55 60
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 59.9 22.7 52.7 28.3 48.4 31.5 43.5 34.9
-15 73.7 23.3 64.7 28.9 59.6 32.1 54.0 35.6 48.0 39.4
-10 89.6 24.1 79.1 29.5 73.3 32.8 67.1 36.4 60.6 40.3 53.8 44.6
-5 107.8 24.9 96.0 30.3 89.6 33.5 82.9 37.2 76.0 41.2 68.8 45.7
0 128.0 25.8 115.2 31.1 108.4 34.3 101.3 38.0 94.1 42.2 86.7 46.7
5 150.4 26.9 136.8 31.9 129.7 35.2 122.4 38.9 115.0 43.1
10 160.7 32.9 153.5 36.1 146.1 39.8 138.7 44.1

SRC-WS-050
Tc 30 40 45 50 55 60
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 68.5 26.0 60.3 32.4 55.3 36.0 49.8 39.9
-15 84.3 26.7 74.0 33.0 68.1 36.7 61.7 40.7 54.9 45.1
-10 102.5 27.5 90.5 33.8 83.8 37.5 76.7 41.6 69.3 46.1 61.5 51.0
-5 123.2 28.5 109.7 34.6 102.4 38.3 94.8 42.5 86.8 47.2 78.7 52.2
0 146.3 29.6 131.7 35.5 123.9 39.2 115.9 43.5 107.6 48.2 99.2 53.4
5 171.9 30.8 156.4 36.5 148.3 40.2 140.0 44.5 131.5 49.3
10 183.8 37.6 175.5 41.2 167.0 45.5 158.5 50.4

SRC-WS-060
Tc 30 40 45 50 55 60
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 74.1 28.1 65.2 35.0 59.8 38.9 53.8 43.1
-15 91.2 28.9 80.1 35.7 73.7 39.7 66.8 44.0 59.4 48.7
-10 110.9 29.8 97.9 36.5 90.7 40.5 83.0 45.0 75.0 49.9 66.6 55.2
-5 133.3 30.8 118.7 37.4 110.8 41.5 102.6 46.0 94.0 51.0 85.1 56.5
0 158.3 32.0 142.5 38.4 134.1 42.5 125.4 47.0 116.4 52.2 107.3 57.8
5 186.0 33.3 169.2 39.5 160.4 43.5 151.4 48.1 142.3 53.3
10 198.8 40.7 189.8 44.6 180.7 49.2 171.5 54.5

SRC-WS-070
Tc 30 40 45 50 55 60
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 90.1 34.2 79.3 42.5 72.7 47.3 65.5 52.4
-15 110.8 35.1 97.3 43.4 89.6 48.3 81.2 53.5 72.2 59.3
-10 134.8 36.2 119.0 44.4 110.2 49.3 100.9 54.7 91.1 60.6 80.9 67.1
-5 162.0 37.4 144.3 45.5 134.7 50.4 124.6 55.9 114.2 62.0 103.5 68.7
0 192.5 38.9 173.2 46.7 163.0 51.6 152.4 57.2 141.5 63.4 130.4 70.3
5 226.1 40.5 205.7 48.0 195.0 52.9 184.1 58.5 172.9 64.8
10 241.7 49.5 230.8 54.3 219.7 59.9 208.5 66.2

SRC-WS-080
Tc 30 40 45 50 55 60
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 101.5 38.6 89.3 48.0 81.9 53.4 73.7 59.1
-15 124.8 39.6 109.6 49.0 100.8 54.4 91.4 60.4 81.3 66.8
-10 151.8 40.8 134.0 50.0 124.1 55.5 113.6 61.6 102.6 68.3 91.1 75.6
-5 182.5 42.2 162.5 51.2 151.7 56.8 140.4 63.0 128.6 69.8 116.5 77.3
0 216.7 43.8 195.1 52.6 183.5 58.1 171.6 64.4 159.4 71.4 146.9 79.1
5 254.6 45.6 231.6 54.1 219.6 59.6 207.3 65.9 194.8 73.0
10 272.2 55.7 259.9 61.1 247.4 67.4 234.8 74.6

Note:

Working conditions which require the additional cooling (see application limits)

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 3
Performance Data

9.2 SRC-WL compressors performance data with R22 refrigerant

SRC-WL-030
Tc 20 30 40 45 50 55
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 14.4 12.5 12.1 14.6
-40 24.7 14.3 21.6 16.5 18.6 19.4 17.2 21.2 15.8 23.2 14.4 25.4
-30 40.7 17.0 36.7 19.2 32.3 22.1 30.0 23.8 27.6 25.6 25.1 27.7
-20 62.3 20.4 57.3 22.9 51.5 25.8 48.3 27.5 44.8 29.3 41.2 31.2
-10 83.5 27.5 76.2 30.6 72.0 32.3 67.5 34.1 62.7 35.9

SRC-WL-040
Tc 20 30 40 45 50 55
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 16.3 14.3 13.7 16.8
-40 28.2 16.4 24.6 18.9 21.0 22.3 19.3 24.3 17.6 26.7 15.9 29.3
-30 46.5 19.4 41.8 22.0 36.7 25.3 34.0 27.3 31.2 29.4 28.3 31.8
-20 71.2 23.3 65.5 26.2 58.7 29.6 55.0 31.5 51.0 33.5 46.8 35.7
-10 95.4 31.5 87.0 35.0 82.3 37.0 77.1 39.0 71.6 41.1

SRC-WL-050
Tc 20 30 40 45 50 55
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 17.8 15.5 15.2 18.2
-40 30.6 17.8 26.9 20.4 23.3 24.2 21.5 26.4 19.8 29.0 18.2 31.8
-30 50.4 21.0 45.5 23.8 40.1 27.4 37.3 29.6 34.4 31.9 31.3 34.5
-20 77.1 25.3 71.0 28.4 63.8 32.0 59.8 34.1 55.6 36.3 51.2 38.7
-10 103.3 34.0 94.3 37.9 89.2 40.0 83.6 42.2 77.7 44.5

Note:

Working conditions which require the additional cooling (see application limits)

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 4
Performance Data

9.3 SW1H compressors performance data with R22 refrigerant

SW1-H-4000
Tc 30 40 45 50 55 60
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 53.4 18.4 47.0 22.9 43.1 25.5 38.8 28.3
-15 65.7 18.9 57.7 23.4 53.1 26.0 48.1 28.9 42.8 32.0
-10 79.9 19.5 70.5 23.9 65.3 26.6 59.8 29.5 54.0 32.7 48.0 36.2
-5 96.0 20.2 85.5 24.5 79.8 27.2 73.9 30.1 67.7 33.4 61.3 37.0
0 114.1 21.0 102.6 25.2 96.6 27.8 90.3 30.8 83.9 34.2 77.3 37.9
5 134.0 21.8 121.9 25.9 115.6 28.5 109.1 31.5 102.5 34.9
10 143.2 26.7 136.8 29.3 130.2 32.3 123.6 35.7

SW1-H-5000
Tc 30 40 45 50 55 60
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 67.9 23.4 59.7 29.2 54.8 32.4 49.3 35.9
-15 83.5 24.1 73.3 29.8 67.5 33.1 61.1 36.7 54.4 40.6
-10 101.5 24.8 89.7 30.4 83.0 33.8 76.0 37.5 68.6 41.5 61.0 46.0
-5 122.1 25.7 108.7 31.2 101.5 34.5 93.9 38.3 86.1 52.5 78.0 47.1
0 145.0 26.6 130.5 32.0 122.8 35.4 114.8 39.2 106.6 43.4 98.3 48.2
5 170.3 27.7 154.9 32.9 146.9 36.2 138.7 40.1 130.3 44.4
10 182.1 33.9 173.8 37.2 165.5 41.0 157.1 45.4

SW1-H-6000
Tc 30 40 45 50 55 60
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 79.2 27.3 69.7 34.0 63.9 37.8 57.5 41.9
-15 97.4 28.1 85.5 34.7 78.7 38.6 71.3 42.8 63.5 47.4
-10 118.5 28.9 104.6 35.5 96.9 39.4 88.7 43.7 80.1 48.5 71.1 53.6
-5 142.4 29.9 126.8 36.4 118.4 40.3 109.6 44.7 100.4 49.6 91.0 54.9
0 169.2 31.1 152.2 37.3 143.2 41.3 133.9 45.7 124.4 50.7 114.6 56.2
5 198.7 32.4 180.8 38.4 171.4 42.3 161.8 46.8 152.0 51.8
10 212.4 39.5 202.8 43.4 193.1 47.9 183.3 53.0

SW1-H-7500
Tc 30 40 45 50 55 60
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 92.8 32.0 81.6 39.9 74.9 44.3 67.4 49.1
-15 114.1 32.9 100.2 40.7 92.2 45.2 83.6 50.1 74.3 55.5
-10 138.8 33.9 122.5 41.6 113.5 46.2 103.9 51.2 93.8 56.8 83.3 62.8
-5 166.8 35.1 148.6 42.6 138.7 47.2 128.3 52.4 117.6 58.1 106.5 64.3
0 198.1 36.4 178.3 43.7 167.8 48.3 156.9 53.5 145.7 59.4 134.3 65.8
5 232.8 37.9 211.7 45.0 200.8 49.5 189.5 54.8 178.1 60.7
10 248.8 46.3 237.6 50.8 226.2 56.1 214.7 62.0

SW1-H-9000
Tc 30 40 45 50 55 60
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 107.2 37.0 94.4 46.1 86.6 51.2 77.9 56.8
-15 131.9 38.0 115.9 47.0 106.6 52.3 96.6 58.0 86.0 64.2
-10 160.4 39.2 141.7 48.1 131.2 53.4 120.1 59.2 108.5 65.6 96.3 72.6
-5 192.9 40.5 171.8 49.3 160.3 54.6 148.4 60.5 136.0 67.1 123.2 74.4
0 229.1 42.1 206.2 50.6 194.0 55.9 181.4 61.9 168.5 68.6 155.2 76.1
5 269.1 43.8 244.8 52.0 232.1 57.3 219.1 63.3 205.9 70.2
10 287.7 53.6 274.7 58.7 261.5 64.8 248.2 71.7

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 5
Performance Data

SW1-H-10500
Tc 30 40 45 50 55 60
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 129.4 44.7 113.9 55.6 104.5 61.8 94.0 68.5
-15 159.2 45.9 139.8 56.8 128.6 63.1 116.6 70.0 103.7 77.4
-10 193.6 47.3 170.9 58.0 158.3 64.4 144.9 71.5 130.9 79.2 116.2 87.6
-5 232.7 48.9 207.3 59.4 193.5 65.9 179.1 73.1 164.1 81.0 148.6 89.7
0 276.5 50.8 248.8 61.0 234.1 67.4 218.9 74.7 203.3 82.8 187.3 91.8
5 324.8 52.9 295.4 62.7 280.1 69.1 264.4 76.4 248.4 84.7
10 347.2 64.6 331.5 70.9 315.6 78.2 299.5 86.6

SW1-H-11500
Tc 30 40 45 50 55 60
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 143.9 49.7 126.7 61.8 116.2 68.7 104.6 76.2
-15 177.0 51.0 155.5 63.1 143.0 70.1 129.6 77.8 115.3 86.1
-10 215.3 52.6 190.1 64.5 176.0 71.6 161.2 79.5 145.5 88.1 129.3 97.4
-5 258.8 54.4 230.5 66.1 215.1 73.2 199.1 81.2 182.5 90.1 165.3 99.8
0 307.4 56.5 276.6 67.8 260.3 75.0 243.4 83.1 226.0 92.1 208.3 102.1
5 361.1 58.8 328.5 69.8 311.4 76.8 294.0 85.0 276.2 94.2
10 386.0 71.9 368.6 78.8 350.9 87.0 333.0 96.2

SW1-H-12500
Tc 30 40 45 50 55 60
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf
-20 154.3 53.3 135.8 66.3 124.6 73.7 112.1 81.7
-15 189.8 54.7 166.7 67.7 153.4 75.2 139.0 83.4 123.7 92.3
-10 230.9 56.4 203.8 69.2 188.8 76.8 172.8 85.2 156.1 94.5 138.6 104.5
-5 277.5 58.3 247.1 70.9 230.7 78.5 213.5 87.1 195.7 96.6 177.3 107.0
0 329.6 60.5 296.6 72.8 279.1 80.4 261.0 89.1 242.4 98.8 223.4 109.5
5 387.2 63.1 352.3 74.8 334.0 82.4 315.3 91.1 296.2 101.0
10 413.9 77.1 395.2 84.5 376.3 93.2 357.1 103.2

SW1H14000
Tcond 30 40 45 50 55
Tevap Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 166,69 53,67 141,38 68,24 125,22 76,41 105,50 85,50 - -
-15 206,83 54,70 178,91 69,14 161,29 77,61 139,97 87,25 114,04 98,30
-10 249,59 56,20 221,42 70,28 203,48 78,95 181,75 89,03 155,28 100,77
-5 293,30 58,22 267,19 71,73 250,12 80,49 229,13 90,91 203,29 103,23
0 336,25 60,83 314,55 73,57 299,50 82,31 280,42 92,95 256,37 105,74
5 376,75 64,10 361,78 75,84 349,93 84,46 333,92 95,22 312,83 108,38
10 - - 407,19 78,63 399,70 87,01 387,94 97,78 370,98 111,20

SW1H16000
Tcond 30 40 45 50 55
Tevap Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 184,52 61,21 156,50 77,83 137,87 87,35 116,78 97,52 - -
-15 228,95 62,39 198,05 78,85 177,80 88,72 154,94 99,51 129,95 111,13
-10 276,29 64,09 245,10 80,15 224,51 90,24 201,19 101,54 175,60 113,94
-5 324,67 66,40 295,77 81,81 276,13 92,00 253,64 103,68 228,74 116,75
0 372,22 69,37 348,19 83,90 330,79 94,07 310,41 106,01 287,50 119,62
5 417,05 73,10 400,48 86,50 386,61 96,52 369,64 108,60 350,00 122,63
10 - - 450,75 89,67 441,71 99,43 429,43 111,52 414,37 125,85

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 6
Performance Data
SW1H19000
Tcond 30 40 45 50 55
Tevap Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 211,48 70,15 179,36 89,19 158,34 99,66 133,84 111,76 - -
-15 262,39 71,50 226,98 90,37 204,10 101,22 177,58 114,05 147,28 129,61
-10 316,65 73,45 280,90 91,86 257,63 102,97 230,58 116,38 199,60 132,84
-5 372,10 76,09 338,98 93,76 316,80 104,99 290,69 118,83 260,50 136,05
0 426,59 79,51 399,05 96,16 379,44 107,36 355,76 121,50 327,85 139,34
5 477,96 83,78 458,97 99,13 443,41 110,17 423,63 124,46 399,48 142,79
10 - - 516,59 102,77 506,56 113,50 492,16 127,81 473,25 146,48

SW1H21000
Tcond 30 40 45 50 55
Tevap Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 233,04 76,53 197,64 97,31 174,95 109,24 147,49 121,93 - -
-15 289,15 78,00 250,12 98,59 225,36 110,95 195,68 124,42 160,01 138,78
-10 348,94 80,13 309,54 100,22 284,36 112,86 254,09 126,96 217,66 142,30
-5 410,04 83,01 373,54 102,29 349,56 115,06 320,32 129,64 284,77 145,80
0 470,08 86,74 439,74 104,90 418,59 117,65 392,03 132,55 358,98 149,39
5 526,70 91,40 505,77 108,15 489,08 120,71 466,82 135,78 437,92 153,15
10 - - 569,26 112,12 558,67 124,35 542,34 139,44 519,21 157,18

SW1H24000
Tcond 30 40 45 50 55
Tevap Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 243,92 82,53 206,87 104,94 182,08 118,02 154,37 131,49 - -
-15 302,64 84,12 261,80 106,32 234,85 119,87 204,82 134,17 172,62 148,58
-10 365,22 86,42 323,99 108,07 296,60 121,92 265,95 136,91 232,96 152,38
-5 429,18 89,52 390,98 110,31 364,85 124,30 335,28 139,80 303,21 156,16
0 492,03 93,54 460,27 113,13 437,10 127,08 410,33 142,94 380,89 160,03
5 551,29 98,56 529,38 116,63 510,89 130,39 488,62 146,43 463,51 164,08
10 - - 595,83 120,91 583,72 134,31 567,66 150,37 548,59 168,43

SW1H25000
Tcond 30 40 45 50 55
Tevap Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 290,26 96,28 246,18 122,42 217,05 136,93 183,70 153,40 - -
-15 360,15 98,14 311,54 124,03 279,84 139,08 243,73 156,54 203,59 177,15
-10 434,62 100,82 385,55 126,09 353,32 141,48 316,48 159,73 275,39 181,58
-5 510,72 104,44 465,26 128,70 434,53 144,25 398,98 163,10 358,99 186,00
0 585,51 109,13 547,72 131,98 520,52 147,50 488,29 166,76 451,43 190,51
5 656,03 114,99 629,96 136,06 608,32 151,36 581,45 170,83 549,74 195,24
10 - - 709,04 141,06 694,99 155,93 675,52 175,43 650,99 200,31

SW1H14000
Tcond 30 40 45 50 55
Tevap Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 166,7 53,7 141,4 68,2 125,2 76,4 105,5 85,5 - -
-15 206,8 54,7 178,9 69,1 161,3 77,6 140,0 87,3 114,0 98,3
-10 249,6 56,2 221,4 70,3 203,5 79,0 181,7 89,0 155,3 100,8
-5 293,3 58,2 267,2 71,7 250,1 80,5 229,1 90,9 203,3 103,2
0 336,3 60,8 314,5 73,6 299,5 82,3 280,4 93,0 256,4 105,7
5 376,7 64,1 361,8 75,8 349,9 84,5 333,9 95,2 312,8 108,4
10 - - 407,2 78,6 399,7 87,0 387,9 97,8 371,0 111,2

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 7
Performance Data
SW1H16000
Tcond 30 40 45 50 55
Tevap Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 184,5 61,2 156,5 77,8 137,9 87,3 116,8 97,5 - -
-15 228,9 62,4 198,1 78,9 177,8 88,7 154,9 99,5 129,9 111,1
-10 276,3 64,1 245,1 80,2 224,5 90,2 201,2 101,5 175,6 113,9
-5 324,7 66,4 295,8 81,8 276,1 92,0 253,6 103,7 228,7 116,7
0 372,2 69,4 348,2 83,9 330,8 94,1 310,4 106,0 287,5 119,6
5 417,0 73,1 400,5 86,5 386,6 96,5 369,6 108,6 350,0 122,6
10 - - 450,7 89,7 441,7 99,4 429,4 111,5 414,4 125,8

SW1H19000
Tcond 30 40 45 50 55
Tevap Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 211,5 70,1 179,4 89,2 158,3 99,7 133,8 111,8 - -
-15 262,4 71,5 227,0 90,4 204,1 101,2 177,6 114,0 147,3 129,6
-10 316,6 73,5 280,9 91,9 257,6 103,0 230,6 116,4 199,6 132,8
-5 372,1 76,1 339,0 93,8 316,8 105,0 290,7 118,8 260,5 136,1
0 426,6 79,5 399,1 96,2 379,4 107,4 355,8 121,5 327,8 139,3
5 478,0 83,8 459,0 99,1 443,4 110,2 423,6 124,5 399,5 142,8
10 - - 516,6 102,8 506,6 113,5 492,2 127,8 473,2 146,5

SW1H21000
Tcond 30 40 45 50 55
Tevap Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 233,0 76,5 197,6 97,3 174,9 109,2 147,5 121,9 - -
-15 289,1 78,0 250,1 98,6 225,4 111,0 195,7 124,4 160,0 138,8
-10 348,9 80,1 309,5 100,2 284,4 112,9 254,1 127,0 217,7 142,3
-5 410,0 83,0 373,5 102,3 349,6 115,1 320,3 129,6 284,8 145,8
0 470,1 86,7 439,7 104,9 418,6 117,6 392,0 132,5 359,0 149,4
5 526,7 91,4 505,8 108,1 489,1 120,7 466,8 135,8 437,9 153,2
10 - - 569,3 112,1 558,7 124,3 542,3 139,4 519,2 157,2

SW1H24000
Tcond 30 40 45 50 55
Tevap Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 243,9 82,5 206,9 104,9 182,1 118,0 154,4 131,5 - -
-15 302,6 84,1 261,8 106,3 234,9 119,9 204,8 134,2 172,6 148,6
-10 365,2 86,4 324,0 108,1 296,6 121,9 265,9 136,9 233,0 152,4
-5 429,2 89,5 391,0 110,3 364,8 124,3 335,3 139,8 303,2 156,2
0 492,0 93,5 460,3 113,1 437,1 127,1 410,3 142,9 380,9 160,0
5 551,3 98,6 529,4 116,6 510,9 130,4 488,6 146,4 463,5 164,1
10 - - 595,8 120,9 583,7 134,3 567,7 150,4 548,6 168,4

SW1H25000
Tcond 30 40 45 50 55
Tevap Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 290,3 96,3 246,2 122,4 217,0 136,9 183,7 153,4 - -
-15 360,1 98,1 311,5 124,0 279,8 139,1 243,7 156,5 203,6 177,2
-10 434,6 100,8 385,6 126,1 353,3 141,5 316,5 159,7 275,4 181,6
-5 510,7 104,4 465,3 128,7 434,5 144,3 399,0 163,1 359,0 186,0
0 585,5 109,1 547,7 132,0 520,5 147,5 488,3 166,8 451,4 190,5
5 656,0 115,0 630,0 136,1 608,3 151,4 581,5 170,8 549,7 195,2
10 - - 709,0 141,1 695,0 155,9 675,5 175,4 651,0 200,3

Note:

Working conditions which require the additional cooling (see application limits)

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 8
Performance Data

9.4 SW1L compressors performance data with R22 refrigerant

SW1-L-3000
Tc 20 30 40 45 50 55
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 13.1 10.7 11.0 12.5
-40 22.5 12.2 19.7 14.0 17.0 16.5 15.6 18.1 14.3 19.8 13.0 21.7
-30 37.1 14.4 33.4 16.4 29.4 18.8 27.3 20.3 25.1 21.8 22.8 23.6
-20 56.8 17.4 52.2 19.5 46.9 22.0 44.0 23.4 40.8 24.9 37.5 26.5
-10 76.1 23.4 69.4 26.1 65.6 27.5 61.5 29.0 57.2 30.5

SW1-L-4000
Tc 20 30 40 45 50 55
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 16.6 13.5 14.0 15.8
-40 28.6 15.5 25.0 17.8 21.6 21.0 19.9 23.0 18.2 25.1 16.6 27.6
-30 47.1 18.4 42.5 20.8 37.4 23.9 34.7 25.7 31.9 27.8 29.0 30.0
-20 72.2 22.1 66.4 24.8 59.6 28.0 55.9 29.8 51.9 31.7 47.7 33.7
-10 96.7 29.8 88.2 33.1 83.4 35.0 78.2 36.9 72.7 38.8

SW1-L-5000
Tc 20 30 40 45 50 55
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 19.4 15.8 16.4 18.5
-40 33.4 18.1 29.2 20.8 25.1 24.5 23.2 26.8 21.2 29.3 19.3 32.2
-30 55.0 21.4 49.6 24.3 43.6 27.9 40.5 30.0 37.2 32.4 33.8 35.0
-20 84.2 25.8 77.5 28.9 69.6 32.6 65.2 34.7 60.6 37.0 55.6 39.4
-10 112.8 34.7 102.9 38.7 97.3 40.8 91.3 43.0 84.8 45.3

SW1-L-6500
Tc 20 30 40 45 50 55
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 22.7 18.5 19.2 21.7
-40 39.1 21.2 34.2 24.3 29.4 28.7 27.1 31.4 24.9 34.4 22.7 37.7
-30 64.4 25.1 58.1 28.4 51.1 32.7 47.4 35.2 43.6 37.9 39.6 41.0
-20 98.6 30.2 90.7 33.9 81.5 38.2 76.4 40.7 70.9 43.3 65.2 46.1
-10 132.2 40.7 120.6 45.3 114.0 47.8 106.9 50.4 99.3 53.1

SW1-L-8000
Tc 20 30 40 45 50 55
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 26.3 21.4 22.2 25.0
-40 45.2 24.5 39.6 28.1 34.1 33.2 31.4 36.3 28.8 39.7 26.2 43.6
-30 74.5 29.0 67.1 32.9 59.1 37.8 54.8 40.7 50.4 43.9 45.8 47.4
-20 114.0 34.9 104.9 39.1 94.2 44.2 88.3 47.0 82.0 50.0 75.3 53.3
-10 152.8 47.0 139.4 52.4 131.8 55.2 123.6 58.2 114.8 61.4

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 9
Performance Data
SW1-L-9500
Tc 20 30 40 45 50 55
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 31.7 25.8 26.8 30.2
-40 54.6 29.6 47.7 34.0 41.1 40.1 37.9 43.8 34.7 47.9 31.6 52.6
-30 89.9 35.0 81.0 39.6 71.3 45.6 66.2 49.1 60.8 52.9 55.3 57.1
-20 137.6 42.1 126.6 47.2 113.7 53.3 106.6 56.7 99.0 60.4 90.9 64.3
-10 184.4 56.7 168.3 63.2 159.1 66.7 149.2 70.3 138.5 74.0

SW1-L-10500
Tc 20 30 40 45 50 55
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 35.2 28.7 29.7 33.6
-40 60.7 32.9 53.1 37.8 45.7 44.5 42.1 48.7 38.6 53.3 35.2 58.4
-30 99.9 38.9 90.1 44.1 79.3 50.7 73.6 54.6 67.6 58.9 61.4 63.5
-20 153.0 46.8 140.8 52.5 126.4 59.3 118.5 63.1 110.0 67.1 101.1 71.5
-10 205.1 63.1 187.1 70.3 176.9 74.1 165.8 78.1 154.0 82.3

SW1-L-11500
Tc 20 30 40 45 50 55
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 37.8 30.8 31.9 36.0
-40 65.1 35.3 56.9 40.5 49.0 47.8 45.1 52.2 41.4 57.2 37.7 62.7
-30 107.2 41.8 96.6 47.3 85.0 54.4 78.9 58.5 72.5 63.1 65.9 68.1
-20 164.0 50.2 151.0 56.3 135.6 63.6 127.1 67.6 118.0 72.0 108.4 76.7
-10 219.9 67.6 200.6 75.4 189.7 79.5 177.8 83.8 165.2 88.3

SW1L13000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-50 46,8 33,1 31,7 39,9 - - - -
-40 76,4 37,9 50,8 45,0 39,1 52,6 24,5 59,3
-30 131,5 44,3 100,5 51,3 80,6 59,9 54,9 68,5
-20 200,8 53,2 169,6 59,7 146,8 68,9 115,3 79,2
-10 - - 247,2 70,9 226,6 80,4 194,5 92,1

SW1L15000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-50 51,8 36,6 35,1 44,2 - - - -
-40 84,6 42,0 56,2 49,8 43,3 58,3 27,1 65,6
-30 145,5 49,1 111,2 56,8 89,2 66,3 60,8 75,9
-20 222,3 58,8 187,8 66,0 162,5 76,2 127,6 87,7
-10 - - 273,6 78,5 250,8 89,0 215,3 101,9

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 10
Performance Data
SW1L17000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-50 59,3 41,9 40,2 50,6 - - - -
-40 97,0 48,1 64,4 57,0 49,6 66,8 31,1 75,2
-30 166,8 56,3 127,5 65,0 102,3 76,0 69,7 86,9
-20 254,7 67,4 215,2 75,7 186,2 87,4 146,3 100,5
-10 - - 313,6 90,0 287,5 102,0 246,8 116,8

SW1L20000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-50 65,4 46,2 44,3 55,8 - - - -
-40 106,9 53,0 71,0 62,8 54,7 73,6 34,3 82,9
-30 183,8 62,0 140,4 71,7 112,7 83,7 76,8 95,8
-20 280,7 74,3 237,1 83,4 205,2 96,3 161,2 110,7
-10 - - 345,5 99,1 316,8 112,4 271,9 128,7

SW1L22000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-50 69,8 49,3 47,3 59,5 - - - -
-40 114,1 56,6 75,8 67,1 58,4 78,6 36,6 88,5
-30 196,2 66,2 149,9 76,5 120,3 89,4 82,0 102,3
-20 299,7 79,3 253,2 89,0 219,1 102,8 172,1 118,2
-10 - - 368,9 105,8 338,2 120,0 290,3 137,4

SW1L23000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-50 81,4 57,6 55,2 69,5 - - - -
-40 133,1 66,0 88,4 78,3 68,1 91,6 42,7 103,2
-30 228,9 77,2 174,9 89,3 140,4 104,3 95,7 119,3
-20 349,6 92,6 295,4 103,9 255,6 119,9 200,8 137,9
-10 - - 430,4 123,5 394,5 140,0 338,7 160,4

Note:

Working conditions which require the additional cooling (see application limits)

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 11
Performance Data

9.5 SRC-WS compressors performance data with R404A – R507 refrigerants

SRC-WS-040
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 75.8 20.0 68.0 27.0 62.4 29.8 55.7 32.2 48.0 34.1 39.3 35.7
-15 93.9 20.7 83.3 27.6 76.5 30.5 68.7 33.2 60.0 35.6 50.4 37.8
-10 114.9 20.6 101.4 27.5 93.4 30.8 84.5 33.8 74.7 36.7 64.2 39.5
-5 138.7 19.7 122.3 26.9 113.0 30.4 102.9 33.9 92.2 37.4 80.7 41.0
0 146.0 25.6 135.3 29.6 124.1 33.6 112.3 37.8 99.9 42.1
5 172.3 23.7 160.4 28.1 148.0 32.8 135.0 37.7 121.7 42.9

SRC-WS-050
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 86.6 22.9 77.7 30.9 71.3 34.1 63.7 36.8 54.9 39.1 45.0 40.9
-15 107.4 23.7 95.2 31.5 87.4 34.9 78.5 38.0 68.6 40.8 57.7 43.2
-10 131.4 23.5 116.0 31.5 106.7 35.2 96.5 38.7 85.4 42.0 73.4 45.2
-5 158.5 22.5 139.9 30.8 129.2 34.8 117.7 38.8 105.4 42.8 92.3 46.9
0 166.9 29.3 154.7 33.8 141.9 38.4 128.4 43.2 114.2 48.2
5 197.0 27.1 183.4 32.2 169.2 37.5 154.4 43.1 139.2 49.1

SRC-WS-060
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 93.7 24.8 84.1 33.4 77.1 36.8 68.9 39.8 59.4 42.2 48.7 44.2
-15 116.2 25.6 103.0 34.1 94.6 37.8 85.0 41.1 74.2 44.0 62.4 46.7
-10 142.1 25.5 125.5 34.1 115.5 38.0 104.5 41.8 92.4 45.4 79.5 48.9
-5 171.5 24.3 151.3 33.3 139.8 37.6 127.3 42.0 114.0 46.3 99.9 50.7
0 180.6 31.7 167.4 36.6 153.5 41.6 138.9 46.7 123.6 52.1
5 213.2 29.3 198.4 34.8 183.0 40.6 167.0 46.7 150.5 53.1

SRC-WS-070
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 113.9 30.2 102.1 40.6 93.7 44.8 83.7 48.4 72.1 51.4 59.1 53.8
-15 141.2 31.1 125.2 41.5 115.0 45.9 103.3 50.0 90.2 53.6 75.8 56.8
-10 172.8 30.9 152.5 41.4 140.4 46.3 127.0 50.8 112.3 55.2 96.6 59.5
-5 208.5 29.6 184.0 40.5 169.9 45.8 154.7 51.0 138.6 56.3 121.4 61.6
0 219.5 38.5 203.5 44.4 186.6 50.5 168.8 56.8 150.2 63.3
5 259.1 35.6 241.2 42.3 222.5 49.3 203.1 56.7 183.0 64.6

SRC-WS-080
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 128.3 35.7 115.1 48.1 105.6 53.0 94.4 57.3 81.3 60.8 66.7 63.6
-15 159.0 36.8 141.1 49.1 129.5 54.4 116.4 59.1 101.6 63.4 85.4 67.2
-10 194.5 36.6 171.8 49.0 158.1 54.7 143.0 60.2 126.5 65.4 108.8 70.3
-5 234.8 35.0 207.2 47.9 191.3 54.2 174.3 60.4 156.0 66.6 136.7 72.9
0 247.2 45.6 229.2 52.6 210.1 59.8 190.1 67.2 169.1 75.0
5 291.8 42.2 271.6 50.0 250.5 58.3 228.7 67.1 206.1 76.4

Note:

Working conditions which require the additional cooling (see application limits)

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 12
Performance Data

9.6 SRC-WL compressors performance data with R404A – R507 refrigerants

SRC-WL-030
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 16.0 14.4 12.9 16.8 11.2 18.3
-40 28.8 17.0 23.6 19.8 20.9 21.6 18.2 23.7 15.4 26.0 12.7 28.6
-30 47.9 19.4 40.2 22.6 36.2 24.6 32.3 26.8 28.3 29.3 24.2 32.1
-20 73.4 21.6 62.7 25.2 57.3 27.3 51.9 29.7 46.4 32.3 40.8 35.2
-15 76.2 26.3 70.0 28.5 63.8 31.0 57.4 33.6 51.1 36.6

SRC-WL-040
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 18.3 16.5 14.7 19.2 12.8 21.0
-40 32.9 19.4 26.9 22.7 23.9 24.7 20.8 27.1 17.6 29.7 14.5 32.7
-30 54.8 22.2 45.9 25.9 41.4 28.1 36.9 30.7 32.3 33.5 27.7 36.7
-20 83.9 24.7 71.7 28.8 65.5 31.2 59.3 33.9 53.0 36.9 46.7 40.2
-15 87.1 30.1 80.0 32.6 72.9 35.4 65.7 38.5 58.4 41.8

SRC-WL-050
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 19.8 17.9 15.9 20.8 13.8 22.7
-40 35.6 21.0 29.1 24.5 25.8 26.8 22.4 29.3 19.0 32.2 15.6 35.4
-30 59.2 24.0 49.7 28.0 44.8 30.5 39.9 33.2 34.9 36.3 29.9 39.7
-20 90.7 26.7 77.5 31.1 70.9 33.8 64.1 36.7 57.3 40.0 50.5 43.6
-15 94.3 32.6 86.6 35.3 78.8 38.3 71.0 41.6 63.1 45.3

Note:

Working conditions which require the additional cooling (see application limits)

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 13
Performance Data

9.7 SW1H compressors performance data with R404A – R507 refrigerants

SW1-H-4000
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 63.9 16.7 57.3 22.5 52.6 24.9 47.0 26.8 40.5 28.5 33.2 29.8
-15 79.2 17.3 70.3 23.0 64.5 25.5 58.0 27.7 50.6 29.7 42.5 31.5
-10 96.9 17.2 85.6 23.0 78.8 25.7 71.2 28.2 63.0 30.6 54.2 33.0
-5 117.0 16.4 103.2 22.4 95.3 25.4 86.8 28.3 77.7 31.2 68.1 34.2
0 15.0 123.1 21.4 114.2 24.7 104.7 28.0 94.7 31.5 84.3 35.1
5 12.9 145.4 19.8 135.3 23.5 124.8 27.4 113.9 31.5 102.7 35.8

SW1-H-5000
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 81.2 21.3 72.9 28.6 66.9 31.6 59.7 34.1 51.5 36.2 42.2 37.9
-15 100.7 22.0 89.3 29.3 82.0 32.4 73.7 35.2 64.3 37.8 54.1 40.1
-10 123.2 21.8 108.8 29.2 100.1 32.6 90.5 35.9 80.1 39.0 68.9 41.9
-5 148.7 20.9 131.2 28.5 121.2 32.3 110.4 36.0 98.8 39.7 86.6 43.5
0 156.5 27.2 145.1 31.3 133.1 35.6 120.4 40.1 107.1 44.7
5 184.8 25.1 172.0 29.8 158.6 34.8 144.8 40.0 130.5 45.5

SW1-H-6000
Tc 20 30 35 40 45
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 94.8 24.8 85.0 33.4 78.0 36.9 69.7 39.8 60.1 42.3 49.2 44.2
-15 117.5 25.6 104.2 34.1 95.7 37.8 85.9 41.1 75.1 44.1 63.1 46.7
-10 143.7 25.5 126.9 34.1 116.8 38.1 105.6 41.8 93.5 45.4 80.4 48.9
-5 173.5 24.4 153.0 33.3 141.4 37.7 128.7 42.0 115.3 46.3 101.0 50.7
0 182.6 31.7 169.3 36.6 155.2 41.6 140.4 46.8 125.0 52.1
5 215.6 29.3 200.7 34.8 185.1 40.6 168.9 46.7 152.3 53.1

SW1-H-7500
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 111.0 29.1 99.6 39.1 91.4 43.2 81.6 46.6 70.4 49.5 57.6 51.8
-15 137.6 30.0 122.1 40.0 112.1 44.3 100.7 48.1 87.9 51.6 73.9 54.8
-10 168.3 29.8 148.6 39.9 136.8 44.6 123.7 49.0 109.5 53.2 94.1 57.3
-5 203.2 28.5 179.3 39.0 165.6 44.1 150.8 49.2 135.0 54.3 118.3 59.4
0 213.9 37.1 198.3 42.8 181.8 48.7 164.5 54.8 146.4 61.0
5 252.5 34.4 235.0 40.8 216.8 47.5 197.9 54.7 178.3 62.2

SW1-H-9000
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 128.3 33.6 115.1 45.3 105.6 49.9 94.4 53.9 81.3 57.2 66.6 59.9
-15 159.1 34.7 141.1 46.2 129.6 51.2 116.4 55.7 101.7 59.7 85.4 63.3
-10 194.6 34.5 171.9 46.2 158.2 51.5 143.1 56.7 126.6 61.5 108.8 66.2
-5 234.9 33.0 207.3 45.1 191.4 51.0 174.4 56.9 156.1 62.8 136.8 68.7
0 247.3 42.9 229.3 49.5 210.2 56.3 190.2 63.3 169.2 70.6
5 292.0 39.7 271.7 47.1 250.7 54.9 228.8 63.2 206.2 71.9

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 14
Performance Data

SW1-H-10500
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 154.8 40.6 138.9 54.6 127.5 60.3 113.8 65.1 98.1 69.1 80.3 72.3
-15 192.0 41.9 170.3 55.8 156.3 61.8 140.4 67.2 122.6 72.0 103.0 76.4
-10 234.9 41.6 207.4 55.7 190.9 62.2 172.6 68.4 152.7 74.3 131.3 80.0
-5 283.5 39.8 250.1 54.4 231.0 61.5 210.4 68.6 188.4 75.7 165.0 82.9
0 298.4 51.8 276.7 59.8 253.7 68.0 229.5 76.4 204.2 85.2
5 352.3 47.9 327.9 56.9 302.5 66.3 276.1 76.3 248.8 86.8

SW1-H-11500
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 172.2 45.1 154.5 60.7 141.8 67.0 126.7 72.4 109.2 76.8 89.5 80.4
-15 213.5 46.5 189.4 62.0 173.9 68.7 156.2 74.7 136.4 80.1 114.7 85.0
-10 261.2 46.3 230.6 61.9 212.3 69.2 192.0 76.0 169.9 82.6 146.1 88.9
-5 315.2 44.3 278.1 60.5 256.9 68.4 234.0 76.3 209.5 84.2 183.5 92.1
0 331.8 57.6 307.7 66.5 282.1 75.5 255.2 84.9 227.1 94.7
5 391.8 53.3 364.6 63.2 336.4 73.7 307.0 84.8 276.7 96.5

SW1-H-12500
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-20 184.6 48.3 165.6 65.1 152.0 71.9 135.7 77.6 117.0 82.3 95.8 86.2
-15 228.9 49.9 203.0 66.5 186.4 73.6 167.4 80.1 146.2 85.9 122.9 91.1
-10 280.1 49.6 247.3 66.4 227.6 74.2 205.8 81.5 182.1 88.6 156.6 95.3
-5 338.0 47.5 298.2 64.9 275.4 73.4 250.9 81.8 224.6 90.3 196.8 98.8
0 355.8 61.8 329.9 71.3 302.5 81.0 273.7 91.1 243.5 101.5
5 420.1 57.1 391.0 67.8 360.7 79.0 329.2 90.9 296.7 103.5

SW1H14000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-20 193,7 61,4 174,6 74,4 150,0 85,1 111,7 91,4
-15 242,1 67,5 216,6 79,7 186,6 90,7 144,1 98,3
-10 299,7 71,4 267,7 84,0 232,3 96,3 185,3 106,1
-5 367,2 73,2 328,6 87,0 287,7 101,6 236,1 114,6
0 - - 399,8 88,7 353,2 106,4 297,1 123,6
5 - - 482,0 88,7 429,7 110,7 368,8 133,0

SW1H16000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-20 204,4 70,7 193,2 82,3 166,0 94,2 123,6 101,1
-15 257,9 77,4 239,7 88,2 206,6 100,4 159,5 108,8
-10 321,7 81,8 296,3 93,0 257,2 106,6 205,2 117,4
-5 396,4 83,7 363,7 96,3 318,4 112,4 261,4 126,8
0 - - 442,6 98,1 391,0 117,8 328,9 136,8
5 - - 533,6 98,2 475,6 122,5 408,2 147,3

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 15
Performance Data
SW1H19000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-20 244,3 75,4 221,5 94,3 190,3 107,9 141,7 115,9
-15 305,7 83,1 274,8 101,1 236,8 115,1 182,8 124,7
-10 378,8 88,1 339,6 106,6 294,8 122,1 235,1 134,6
-5 464,4 90,4 416,9 110,4 364,9 128,9 299,6 145,3
0 - - 507,2 112,5 448,1 135,0 376,9 156,8
5 - - 611,5 112,6 545,1 140,4 467,9 168,8

SW1H21000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-20 267,1 86,0 244,0 104,0 209,7 118,9 156,1 127,7
-15 334,7 94,5 302,8 111,4 260,9 126,8 201,4 137,4
-10 415,3 100,0 374,3 117,4 324,8 134,6 259,1 148,3
-5 509,6 102,5 459,4 121,7 402,1 142,0 330,1 160,2
0 - - 559,0 124,0 493,8 148,8 415,3 172,8
5 - - 673,9 124,0 600,7 154,7 515,6 186,0

SW1H24000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-20 263,1 91,7 260,5 111,0 223,8 127,0 166,7 136,4
-15 335,3 100,7 323,2 119,0 278,6 135,4 215,0 146,7
-10 421,3 106,6 399,6 125,4 346,8 143,7 276,6 158,3
-5 522,1 109,3 490,4 129,9 429,3 151,6 352,5 171,0
0 - - 596,8 132,3 527,2 158,8 443,4 184,5
5 - - 719,5 132,4 641,3 165,2 550,4 198,6

SW1H25000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-20 317,4 110,2 304,0 129,5 261,2 148,2 194,5 159,1
-15 401,6 120,7 377,1 138,8 325,0 158,0 250,9 171,1
-10 502,0 127,6 466,2 146,3 404,6 167,7 322,7 184,7
-5 619,5 130,7 572,2 151,5 500,9 176,9 411,2 199,5
0 - - 696,2 154,4 615,1 185,3 517,3 215,2
5 - - 839,4 154,5 748,2 192,7 642,2 231,6

Note:

Working conditions which require the additional cooling (see application limits)

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 16
Performance Data

9.8 SW1L compressors performance data with R404A – R507 refrigerants

SW1-L-3000
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 13.6 11.7 10.9 13.6 9.5 14.9
-40 24.3 13.8 19.9 16.1 17.6 17.5 15.4 19.2 13.1 21.1 10.7 23.2
-30 40.4 15.7 33.9 18.4 30.6 20.0 27.2 21.8 23.9 23.8 20.4 26.0
-20 61.9 17.5 52.9 20.4 48.4 22.1 43.8 24.1 39.1 26.2 34.5 28.5
-15 64.3 21.3 59.1 23.1 53.8 25.1 48.5 27.3 43.1 29.7

SW1-L-4000
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 17.2 14.9 13.8 17.3 12.1 18.9
-40 30.9 17.5 25.3 20.4 22.4 22.3 19.5 24.4 16.6 26.8 13.6 29.5
-30 51.4 20.0 43.1 23.3 38.9 25.4 34.6 27.7 30.3 30.3 26.0 33.1
-20 78.7 22.3 67.2 25.9 61.5 28.1 55.6 30.6 49.8 33.3 43.8 36.3
-15 81.7 27.1 75.1 29.4 68.4 31.9 61.6 34.7 54.8 37.7

SW1-L-5000
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 20.1 17.4 16.1 20.2 14.1 22.0
-40 36.1 20.4 29.5 23.8 26.2 26.0 22.8 28.5 19.4 31.3 15.9 34.4
-30 59.9 23.3 50.3 27.2 45.4 29.6 40.4 32.3 35.4 35.3 30.3 38.6
-20 91.8 26.0 78.5 30.3 71.7 32.8 64.9 35.7 58.0 38.9 51.1 42.3
-15 95.3 31.6 87.6 34.3 79.8 37.2 71.9 40.5 63.9 44.0

SW1-L-6500
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 23.5 20.3 18.9 23.6 16.5 25.8
-40 42.2 24.0 34.6 27.9 30.7 30.4 26.7 33.3 22.7 36.6 18.6 40.3
-30 70.2 27.3 58.9 31.9 53.1 34.7 47.3 37.8 41.5 41.3 35.5 45.2
-20 107.5 30.4 91.9 35.4 84.0 38.5 76.0 41.8 68.0 45.5 59.9 49.6
-15 111.7 37.1 102.6 40.2 93.4 43.6 84.2 47.4 74.8 51.5

SW1-L-8000
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 27.2 23.5 21.9 27.3 19.1 29.9
-40 48.8 27.7 40.0 32.3 35.4 35.2 30.9 38.6 26.2 42.3 21.5 46.6
-30 81.2 31.6 68.1 36.9 61.4 40.1 54.7 43.7 47.9 47.8 41.0 52.3
-20 124.3 35.2 106.2 41.0 97.1 44.5 87.9 48.3 78.6 52.6 69.2 57.3
-15 129.1 42.9 118.6 46.4 108.0 50.4 97.3 54.8 86.5 59.6

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 17
Performance Data

SW1-L-9500
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 32.7 28.3 26.2 32.9 22.9 36.0
-40 58.9 33.4 48.1 38.9 42.6 42.4 37.1 46.5 31.5 51.1 25.7 56.2
-30 97.9 38.1 82.1 44.5 74.0 48.4 65.9 52.7 57.7 57.7 49.4 63.1
-20 150.0 42.4 128.2 49.4 117.2 53.6 106.0 58.3 94.8 63.5 83.4 69.2
-15 155.8 51.7 143.1 56.0 130.3 60.8 117.4 66.1 104.4 71.9

SW1-L-10500
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 36.3 31.5 29.0 36.6 25.3 40.0 21.6 44.0 17.7 48.7 13.8 53.9
-40 65.4 37.1 53.4 43.3 47.4 47.2 41.2 51.7 35.0 56.8 28.6 62.5
-30 108.8 42.4 91.2 49.4 82.3 53.8 73.3 58.7 64.2 64.1 55.0 70.2
-20 166.7 47.2 142.5 55.0 130.3 59.7 117.9 64.9 105.5 70.6 92.8 76.9
-15 173.2 57.5 159.1 62.3 144.9 67.6 130.6 73.5 116.1 79.9

SW1-L-11500
Tc 20 30 35 40 45 50
Te Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa Pf Pa
-50 39.2 33.8 31.4 39.3 27.5 43.0 23.5 47.3 19.4 52.3 15.2 57.9
-40 70.3 39.9 57.7 46.5 51.0 50.7 44.4 55.5 37.7 60.9 30.9 67.1
-30 116.8 45.5 97.9 53.0 88.4 57.7 78.7 62.9 68.9 68.8 59.0 75.3
-20 178.8 50.6 152.9 59.0 139.7 64.0 126.5 69.6 113.1 75.7 99.5 82.5
-15 185.8 61.7 170.7 66.8 155.4 72.5 140.0 78.8 124.5 85.7

SW1L13000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-50 48,3 36,7 34,6 42,1 - - - -
-40 79,2 42,8 63,2 49,0 51,2 57,6 37,7 66,9
-30 126,3 50,5 106,4 56,8 90,0 66,0 71,8 76,3
-20 193,1 61,1 167,6 66,7 145,3 75,7 120,7 86,3

SW1L15000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-50 53,4 40,6 38,3 46,6 - - - -
-40 87,7 47,3 70,0 54,2 56,7 63,8 41,8 74,1
-30 139,8 55,9 117,8 62,9 99,7 73,0 79,5 84,5
-20 213,8 67,6 185,5 73,9 160,8 83,8 133,6 95,5

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 18
Performance Data
SW1L17000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-50 61,2 46,6 43,9 53,4 - - - -
-40 100,5 54,3 80,2 62,1 65,0 73,1 47,9 84,9
-30 160,2 64,1 135,0 72,1 114,2 83,7 91,1 96,8
-20 245,0 77,5 212,6 84,7 184,3 96,0 153,1 109,4

SW1L20000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-50 67,5 51,3 48,4 58,8 - - - -
-40 110,7 59,8 88,4 68,5 71,6 80,5 52,7 93,6
-30 176,6 70,6 148,7 79,4 125,9 92,2 100,3 106,7
-20 270,0 85,4 234,3 93,3 203,1 105,8 168,7 120,6

SW1L22000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-50 72,0 54,8 51,7 62,8 - - - -
-40 118,2 63,8 94,3 73,1 76,5 86,0 56,3 99,9
-30 188,5 75,4 158,8 84,8 134,4 98,4 107,1 113,9
-20 288,2 91,2 250,1 99,6 216,8 112,9 180,1 128,7

SW1L23000
Tcond 20 30 40 50
Tevap Pf Pa Pf Pa Pf Pa Pf Pa
-50 84,0 63,9 60,3 73,2 - - - -
-40 137,9 74,5 110,1 85,3 89,2 100,3 65,7 116,6
-30 219,9 87,9 185,2 98,9 156,8 114,8 125,0 132,9
-20 336,2 106,4 291,8 116,2 253,0 131,7 210,1 150,2

Note:

Working conditions which require the additional cooling (see application limits)

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-09-03-E– data subject to change 19
Application Range

SRC-W & SW series compressors

Application range

(WA-10-02-E)

10. APPLICATION RANGE 2


10.1 SRC-WL AND SW1L APPLICATION RANGE WITH R22 REFRIGERANT 2
10.2 SRC-WS AND SW1H APPLICATION RANGE WITH R22 REFRIGERANT 2
10.3 SRC-WL AND SW1L APPLICATION RANGE WITH R404A / R507 REFRIGERANT 3
10.4 SRC-WS AND SW1S APPLICATION RANGE WITH R404A / R507 REFRIGERANT 3

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-10-02-E – data subject to change 1
Application Range

10. Application range


The application limits of the compressors SRC-WS, SRC-WL, SW1H and SW1L with refrigerants R22 and
R404A/R507 are given.
The operating conditions where the oil cooling is required are shown (area A1). The limits refer to full load operation at
50Hz. For the part-load operation limits consult RefComp.

10.1 SRC-WL and SW1L application range with R22 refrigerant

60

50
Temperatura di condensazione [°C]
Condensing temperature

40

A1
30

20

10

0
-60 -50 -40 -30 -20 -10 0
Evaporating temperature
Temperatura di evaporazione [°C]

10.2 SRC-WS and SW1H application range with R22 refrigerant

70

60
Temperatura di condensazione [°C]
Condensing temperature

50
A1
40

30

20

10

0
-25 -20 -15 -10 -5 0 5 10 15
Evaporating temperature
Temperatura di evaporazione [°C]

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-10-02-E – data subject to change 2
Application Range

10.3 SRC-WL and SW1L application range with R404A / R507 refrigerant

60

50
Temperatura di condensazione [°C]
Condensing temperature

40
A1

30

20

10

0
-60 -50 -40 -30 -20 -10 0
Evaporating temperature
Temperatura di evaporazione [°C]

10.4 SRC-WS and SW1S application range with R404A / R507 refrigerant

60

50
Temperatura di evaporazione [°C]

A1
Condensing temperature

40

30

20

10

0
-25 -20 -15 -10 -5 0 5 10
Evaporating temperature
Temperatura di evaporazione [°C]

Note: 10K suction gas superheat


110°C maximum discharge temperature

Key: A1 Oil cooling

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-10-02-E – data subject to change 3
Additional Cooling

SRC-W & SW series compressors

Additional cooling

(WA-11-03-E)

11. ADDITIONAL COOLING 2


11.1 OIL COOLING 2
11.2 OPERATING CONDITIONS TO BE CONSIDERED FOR THE OIL COOLING 2
11.3 GENERAL RECOMMENDATION ABOUT OIL COOLER 2
11.4 EXAMPLES OF OIL COOLER APPLICATION 3
11.4.1 Liquid injection with expansion valve 4

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-11-03-E – data subject to change 1
Additional Cooling

11. Additional cooling

11.1 Oil cooling

Hard operating conditions (high condensation and/or low evaporation) require the oil cooling. The application limits
with each refrigerant have to be considered (consult the application limits). With the oil Total Fina Elf Lunaria SK 100
(standard with R22) the discharge gas temperature has to be maintained under 80 °C. With the oils CPI CP 4214 150
and DEA SE 170 the maximum limit is 100 °C. Anyway, this limit is different according to the different applications
(consult Refcomp).
Additional cooling by direct liquid injection is possible with limitations due to risk of excessive oil dilution (maximum
cooling capacity has to be 10% of total refrigerating capacity) . In this case only the lubricants CPI 4214 150 and
CASTROL SW 220 HT EU can be used thanks to their viscosity properties.

11.2 Operating conditions to be considered for the oil cooling

• refrigerant type
• evaporating /condensing temperature
• suction gas superheat
• part load operation
• ECO operation

The oil cooler must be thermostatically controlled, according to the following logic, see Table A:

Sensor position Temperature Setting [°C] Temperature Setting [°C]


(nominal) (maximum)
Temperature regulator
DISCHARGE GAS LINE 30K > Tc max 80
oil cooler
By-pass valve DISCHARGE GAS LINE 20K > Tc max 70

Table A: Temperature setting for oil cooling

11.3 General recommendation about oil cooler

• installation near to the compressor


• installation under the level of oil separator/compressor
• oil pressure drop < 0.5 bar during normal operation
• oil solenoid valve in the oil line close to the compressor to avoid flooding during off periods
• oil line shut-off valve recommended for service purposes
• oil by-pass around the oil cooler or possible heating of oil cooler if there are the cooling conditions : oil temperature
in the oil cooler near to 20 °C or oil volume in the cooler and pipelines more than 25 litres. In fact in this two
situations the oil flow drop are too much.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-11-03-E – data subject to change 2
Additional Cooling
11.4 Examples of oil cooler application

WATER COOLED OIL COOLER


Temperature control by means of thermostatic water regulator (temperature setting up to 100 °C).
In the position 13 there is a temperature regulator for oil cooler.

Picture 11-A: Schematic layout of water oil cooler

AIR COOLED OIL COOLER


Temperature control by means of thermostatic switching in or out or stepless speed control of the cooler fans
(temperature setting up to 100 °C). In the position 6 there is a by pass solenoid valve that should have a modulating
control function thermostatically controlled with high sensitivity and an effective temperature range less than 10 K).

Picture 11-B: Schematic layout of air oil cooler

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-11-03-E – data subject to change 3
Additional Cooling
DIRECT REFRIGERANT INJECTION
A relatively simple and cheap way to provide additional cooling is a liquid injection at intermediate pressure. When the
additional cooling capacity exceeds 10% of the compressor cooling capacity, it is recommended to use oil cooling only.
The injection of too much refrigerant can lead to oil dilution and to a consequent loss of lubricant properties.

Picture 11-C: Schematic layout of liquid injection

Key

1) Compressor 8) Oil separator with heater and level control


2) Sight glass 9) Condenser
3) Solenoid valve 10) Liquid injection valve
4) Oil flow switch 11) Drier filter
5) Oil filter 12) Water cooled oil cooler
6) Mixing valve 13) Regulation valve
7) Air cooled oil cooler

11.4.1 Liquid injection with expansion valve

It is recommended to use only specially designed expansion valves which react according to the discharge temperature
(e.g. Danfoss TEAT20, Alco series 935-101-B, Sporlan Y1037). The valve sensor must be fitted on the discharge line,
that should be carefully cleaned at the contact point, at approx. 10-20 cm from the discharge shut-off valve, coated with
heat transfer paste and fixed with adequate pipe clamps (thermal expansion). To ensure a bubble free liquid supply to
the injection valve, the connection should be made on a horizontal section of the liquid line and the pipe should at firs
lead downwards. The injection valve should be fitted 15-20 cm above the injection point, line connection directly
downward, and should be fixed to the compressor (so as the solenoid valve) to avoid vibration breaks. To prevent oil
migration and damage to the components due to hydraulic peaks, the injection line should at first be run upwards from
the injection port.
The injection intermediate pressure - to select the expansion valve - is about 1.5-3.5 bar (R22, R404A) above suction
pressure. It is recommended not to oversize the valve to avoid the injection of an excessive amount of liquid.
The injection line must be provided with a solenoid valve (open when the compressor is running), a sight glass and a
fine filter (max 25 µm) since the injection port leads directly to the rotor profiles. The compressor should be equipped
with a liquid injection connection adapter (special accessory - consult RefComp);

To use a calibrated orifice instead of an expansion valve consult RefComp

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-11-03-E – data subject to change 4
Economiser

SRC-W & SW series compressors

Economiser

(WA-12-03-E)

12. ECONOMISER 2
12.1 WORKING PRINCIPLE 2
12.2 ECONOMISER PERFORMANCE 3
12.3 SELECTION OF COMPONENTS 3
12.4 FURTHER RECOMMENDATIONS 3
12.5 OPERATING LIMITS 5

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-12-03-E– data subject to change 1
Economiser

12. ECONOMISER
The use of the subcooling economiser circuit (ECO) increases the cycle efficiency (COP). The performance data with
ECO are available on request. For the subcooling heat exchanger sizing consult RefComp.

12.1 Working principle


The special features of the compression process (volume reduction of a compression chamber moving along the rotors in
one direction) make it possible to fit an additional suction port, positioned so that the suction phase is complete and the
gas pressure in the chamber has slightly increased.
It is therefore possible to transport an additional gas flow rate without relevant effects on the suction volume, and an
additional subcooling circuit can be added to the refrigerant system. This results in a strong increase of the cooling
capacity, due to the higher subcooling, with a small increase of the power input caused by the transport of an additional
mass flow rate; the increase of the system efficiency can be explained considering that the additional compression work
takes place from a higher suction pressure, therefore with a higher efficiency.
In Picture 12-A an economiser circuit is shown. A heat exchanger (pos. 14) subcools the liquid leaving the condenser
(pos. 9) with the heat rejected in counterflow by the refrigerant that is drawn out from the liquid line and expanded in an
expansion valve (13) to the intermediate injection pressure. The superheated vapour leaving the exchanger is injected
through the economiser port and is mixed to the suction gas, already slightly compressed, which comes from the
evaporator.

Picture 12-A: Economiser circuit with subcooling system

Key

1) Compressor 9) Condenser
2) Sight glass 11) Drier filter
3) Solenoid valve 12) Heat exchanger
4) Oil flow switch 13) Expansion valve
5) Oil filter 14) Heat exchanger
8) Oil separator 15) Filter

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-12-03-E– data subject to change 2
Economiser
12.2 Economiser Performance
Starting from the performance without economiser given in RefComp catalogue or CD ROM is possible to understand
the cooling capacity and input power increase just using the economiser, by means of the selection software
LEONARDO

12.3 Selection of components


Sub-cooler
Shell and tube, coaxial and plate heat exchangers can be used. The sub-cooler capacity is given by the difference
between the cooling capacity with and without economiser. The sub-cooled liquid temperature should be at least 10 K
above the saturated temperature at intermediate pressure.

Expansion valve
To avoid wet operation when the subcooling circuit is switched on, it is recommended to use expansion valves designed
for liquid injection with a superheat setting of approx. 10 K.

12.4 Further recommendations


Refrigerant sub-coolers should be preferably installed below the compressor to avoid the compressor flooding with oil
or liquid during standstill periods. Since the compressor can push out a certain amount of oil through the ECO port, until
the operating conditions are not stable or when the subcooling circuit is switched off, the injection line should be
provided with a bend as shown in the Picture 12-B. The ECO port leads directly to the rotor profiles, therefore it is
recommended to install a fine filter (mesh 25 µm). Diameters of the ECO injection line should be selected according to
the picture. The compressor should be equipped with an economiser connection adapter (special accessory - contact
RefComp). The diameter of the injection pipe should be selected according to Table A.

Picture 12-B: Economiser line lay out

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-12-03-E– data subject to change 3
Economiser

SRC-WL SRC-WS SW-1L SW-1H


30 40 3000 4000
40 50 4000 5000
50 60 5000 6000
70 6500 7500
80 8000 9000
Compressor 9500 10500
Models 10500 11500
11500 12500
13000 14000
15000 16000
17000 19000
20000 21000
22000 24000
23000 25000
Diameter [mm] 22 22 22 22

Table A: Economizer injection pipes diameters


The following kit must be used for connecting the ECOnomiser to its port on the compressor:

• Models SW1H4000/…/SW1H9000 and SW1L3000/…/SW1L8000: kit n° 303150;

Components: Injection fitting n° 517740


Teflon gasket n° 592360
Aluminium washer n° 613840
Shut off valve n° 614475

• Models SRC-WS 040/.../080 and SRC-WL 030/040/050,


SW1H10500/…/SW1H12500 and SW1L9500/…/SW1L11500: kit n° 303156;

Components: Injection fitting n° 517740


Teflon gasket n° 592360
Aluminium washer n° 613840
Shut off valve n° 614484

• Models SW1L13000/…/SW1L17000 and SW1H14000/…/SW1H19000: kit n° 303151;

Components: Flange connection n° 519085


oval flange gasket n° 591030
Teflon gasket n° 592360
Cosval shut off valve n° 614476

• Models SW1L20000/…/SW1L23000 and SW1H21000/…/SW1H25000 : kit n° 303319;

Components: shut off valve n° 500900


self-adhesive label for spare parts n° 585600
kit assembly diagram n° 585899
shut off valve gasket n° 590790
shut off valve gasket int. n° 591010
screw grower washer M12 n° 610960
screw 10.9 M12x80 n° 613520

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-12-03-E– data subject to change 4
Economiser
12.5 Operating limits
Due to the compression of the additional mass flow (tapping of liquid leaving the condenser) and the consequent
overloading of the motor, the operating limits with the economizer are partially more restricted than the standard
conditions for the normal operation of the compressor (see chapter WA-10: “Application ranges”).
For further information, in case of low condensation temperatures, please consult RefComp. For high condensing
temperatures the electrical motor should be oversized (consult RefComp).

Attention!
 The subcooling circuit can be used only when the compressor is at full load.
 During the starting phase (pull down) the subcooling circuit should remain closed until the operating
conditions are stable (the use of a time relay is recommended to switch on the ECO circuit).

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-12-03-E– data subject to change 5
Parallel Compounding

SRC-W & SW series compressors

Parallel compounding

(WA-13-03-E)

13. PARALLEL COMPOUNDING 2


13.1 EXAMPLES OF PARALLEL COMPOUNDING LAY-OUT 3

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-13-03-E-– data subject to change 1
Parallel Compounding

13. Parallel Compounding


The parallel compounding of 2 or more compressors with one common oil separator is possible (up to 6). The following
schematic picture shows a 2-compressors circuit (parallel operation with common oil separator).

Picture 13-A: Parallel compounding with two or more compressors

Pipe layout of discharge line:

The single discharge lines should ensure a sufficient fall, in this way we have a free drainage in the oil separator. The
common discharge line should be fitted horizontally like in the Picture 13-A with a right angles or in the direction of
flow.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-13-03-E-– data subject to change 2
Parallel Compounding

13.1 EXAMPLES OF PARALLEL COMPOUNDING LAY-OUT

Example of parallel compounding with common oil separator and common water oil cooler:

Suction
collector

Discharge Oil line Oil


collector separator

Water oil cooler

Picture 13-B: Parallel compounding with common water oil cooler

Example of parallel compounding with common oil separator and common air oil cooler:

Suction
collector

Oil
Oil line separator
Discharge
collector
3 ways valve Air oil cooler

Picture 13-C: Parallel compounding with common air oil cooler

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-13-03-E-– data subject to change 3
Parallel Compounding
Example of parallel compounding with multiple economisers:

Picture 13-D: Parallel compounding with one economiser for each compressor

Key

1) Compressor 10) Mixing valve


2) Sight glass 11) Drier filter
3) Solenoid valve 12) Water cooled oil cooler
4) Oil flow switch 13) Regulation valve
5) Oil filter 14) Economiser heat exchanger
6) Mixing valve 15) Suction gas filter
7) Air cooled oil cooler 16) Condensing pressure regulator
8) Oil separator with heater and level control 17) Shut off valve
9) Condenser

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-13-03-E-– data subject to change 4
General design recommendation

SRC-W & SW series compressors

General design recommendation

(WA-14-02-E)

14. GENERAL DESIGN RECOMMENDATION 2

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-14-02-E – data subject to change 1
General design recommendation

14. General design recommendation

14.1 General design recommendations about pipe lay out

The screw compressors can be incorporated into the system in a similar way to reciprocating compressors. Only the
specific features of the oil circuit require special attention.
Pipe dimensions for short circuits is mostly determined by the nominal size of the shut off valves. The usual criteria
apply with regard to flow velocities (oil return).

The pipe layout and the system construction must be designed so that the compressor cannot be flooded with oil or
liquid refrigerant during off periods. For this purpose the discharge and suction lines should at first be led downwards
form the compressor. As additional measures (also provides simple protection against liquid slugging during starting)
for Systems with direct expansion either a swan-neck upwards after the evaporator or installation of the compressor
above the level of the evaporator is required (not essential with “pump down" system). A solenoid valve should also be
fitted in the liquid line directly before the expansion valve.

The use of "flooded evaporators with HCFC/HFC refrigerants requires separate oil return from the evaporator or low
pressure receiver. The bleed point (preferably several) should be situated in the area of the liquid level (oil rich
phase).The return should be made via the suction line, the refrigerant must however first be evaporated by means of a
heat exchanger. With strongly varying liquid levels (e. g. pump systems) a bleed at the lowest point or after the
circulating pump is practical the discharge line sections down to the header should have a sufficient fall to ensure free
drainage discharge gas header in form of an horizontal pipe.

As a result of the preferred installation of the oil separator these plants usually allows the suction lines to be run below
the level of the compressors; this is the safest solution.

14.2 Pipe layouts and construction

Due to the low level of vibration and the small discharge gas pulsation the suction and discharge lines can usually be
made without a flexible element or muffler. The pipes must however be sufficiently flexible and must not exert any
strain on the compressor. Critical pipe section lengths should be avoided (also dependent upon operating conditions and
refrigerant).

An oil heater is situated in the oil separator to prevent high refrigerant dilution of the oil during off periods. This is
controlled by means of a thermostat, the temperature setting is 70°C. In addition a off cycle bypass is recommended
which reduces the pressure in the oil separator to suction pressure during of cycle and thus reduces refrigerant
saturation. Apart from this an additional start unloading is also achieved. A check valve is necessary after the oil
separator and an equalising line controlled by a solenoid valve between the oil separator and the suction line (only open
during off cycle). With parallel compounded compressors the solenoid valve may only be open when all compressors
are switched off.

The compressor must be protected against contamination with dirt (scale, rust and phosphate deposits). For widely
branched pipe systems which are difficult to inspect for contamination the use of a suction side fine filter (max. 25 µm)
is necessary. In addition a generously dimensioned good quality filter drier is required to provide the system with a high
degree of dehydration and chemical stability.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-14-02-E – data subject to change 2
General design recommendation
General pipe layout recommendation for parallel compounding (suction line):

CORRECT WRONG

Picture 14-A: General pipe layout recommendation for suction line

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-14-02-E – data subject to change 3
Maintenance

SRC-W & SW series compressors

Maintenance

(WA-15-02-E)

15. MAINTENANCE 2

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-15-02-E – data subject to change 1
Maintenance

15. Maintenance

15.1 Lubricants
Lubricants have an extremely high thermal and chemical stability: if the plant is correctly assembled an oil change is
normally not needed. In case of motor damage or compressor failure it is recommended to make an oil acid test and if
necessary clean the circuit, by fitting a acid retaining filter in the suction line, changing oil and oil filter and purging the
system from the highest point on the discharge side. Oil can be drained through the connection for oil exit/output
provided on the side of the oil separator and it can be charged through the oil inlet connection.

15.2 Bearings.
The bearings in the compressor are designed to ensure 40000 hours of operation with correct lubrication (oil filter clean
and oil pressure within the limits, see paragraph WA-02: “Oil management”) and continuous load within the limits
specified in chapter WA-10: “Application range”. Any alteration of the above-mentioned conditions and excessive
changeability of the load may bring a drastic reduction in the effective working life. The bearings must be replaced by
qualified personnel in a specially equipped workshop.

15.3 Rotors rotation direction.


If the reverse rotation, which occurs when the compressor stops to balance the pressure, lasts more than 3 seconds, the
check valve located underneath the discharge shut-off valve may be damaged, and consequently must be replaced. In
any case, the reverse rotation must not last more than 5 seconds to avoid damage to the compressor and the unwanted
activation of the INT 69 RCY protection module.
On Table A, necessary check outs and maintenance operations are listed:

time (h) 50-100 1000 10000 20000 30000 40000


oil filter C/R R
oil C C C C C R
suction filter C C C C
solenoid valves C C C C C
bearings R
check valve C C C C C
INT module C C C C C
supply voltage C C C C C C
motor contactors C C C C C
R = replace C = check
Table A: Maintenance chart

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-15-02-E – data subject to change 2
Conversion of Capacity Control

SRC-W & SW series compressors

Capacity control conversion

(WA-16-03-E)

16 CAPACITY CONTROL CONVERSION 2


16.1 Models series SW1H4000...9000 / SW1L3000...8000/ SW1H14000...25000 / SW1L13000...23000 2
16.1.1 Conversion from STEP to STEPLESS capacity control (“L4” to “LZ”) 2
16.1.2 Conversion from STEPLESS to STEP capacity control (“LZ” to “L4”) 5
16.2 Models series SW1H10500...12000 / SW1L9500...11500 8

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-16-03-E– data subject to change 1
Conversion of Capacity Control

16 Capacity control conversion


As already mentioned in chapter WA-03: “Capacity control”, the conversion between step and stepless configurations
is performed differently:
• for the models series SW1H4000...9000 / SW1L3000...8000 / SW1H14000...25000 / SW1L13000...23000 the
external capillary tube needs to be changed, suitable calibrated orifices have to be installed and the position of one
of the three solenoid valves used for capacity control has to be changed.
• for the new-concept models SW1H10500-11500-12500 / SW1L9500-10500-11500, in fact, just one plate needs to
be changed, The procedures for the two types of SRC-S series compressors are described separately.
• For what concerns the SRC-W series compressors, they are defined by a single configuration: the “L2” three steps
configuration (100-75-50%) and therefore they are not subjected to any conversion.

Warning!
 All the required operations to change the capacity control, must be done without pressure inside
the compressor;
 After the configuration change, the refrigerant is charged inside the compressor by setting the
compressor on vacuum;
 All operations must be carried out by expert personnel.

16.1 Models series SW1H4000...9000 / SW1L3000...8000/ SW1H14000...25000 /


SW1L13000...23000

16.1.1 Conversion from STEP to STEPLESS capacity control (“L4” to “LZ”)


Using the apposite conversion Kit (code 303184) it is possible to operate the conversion from STEP to STEPLESS
capacity control configuration.
The Kit 303184 is composed of following parts:

n°4 GASKETS, for solenoid valves and cover flange, cod. 592731

Gasket code 592731

n°1 CAPILLARY PIPE complete with nuts, cod. 540684


NOTE: the capillary pipe installed in “LZ” version is smaller then the one used in the “L4” version

Capillary pipe code 540684

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-16-03-E– data subject to change 2
Conversion of Capacity Control
n°2 CALIBRATED ORIFICES, cod. 540711

OPERATIVE INSTRUCTIONS
The conversion from “L4” to “LZ” is obtained by exchanging the position of the solenoid 16 (75% capacity control)
with the cover flange located in position 19 (see picture Picture 16-A). It is necessary to substitute the existing capillary
pipe with the one included in conversion kit 303184

Picture 16-A: Solenoid valve configuration to change from L4 to LZ capacity control

1. Remove the solenoid valve number 16 and the cover flange from the position 19

2. Mount the cover flange on position 16 with the gasket code 592731(included inside the conversion KIT) under it

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-16-03-E– data subject to change 3
Conversion of Capacity Control
3. Mount the solenoid valve on place 19 with the gasket code 592731 (included inside the conversion KIT) under it

4. Dismount solenoid valves 14 and 15 and screw down two orifices under them (included inside the conversion KIT)

5. Mount two solenoid valves 14 and 15 in the same position with gaskets code 592731 under them

6. Change the capillary pipe with the new one code 540684 included inside the conversion KIT

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-16-03-E– data subject to change 4
Conversion of Capacity Control

16.1.2 Conversion from STEPLESS to STEP capacity control (“LZ” to “L4”)


Using the apposite conversion Kit (code 303202) it is possible to operate the conversion from STEPLESS to STEP
capacity control configuration. The Kit 303202 is composed of following parts:

n°3 GASKETS, for solenoid valves and cover flange, cod. 592731

Gasket code 592731

n°1 GASKET for cover flange, cod. 592732

Gasket code 592732

n°1 CAPILLARY TUBE complete with nuts, cod. 540701


NOTE: the capillary pipe installed in “L4” version is bigger then the one used in the “LZ” version.

Capillary pipe code 540701

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-16-03-E– data subject to change 5
Conversion of Capacity Control
OPERATIVE INSTRUCTIONS
The conversion from “LZ” to “L4” is obtained by exchanging the position of the solenoid located on the position 19
with the cover flange located on the top of the compressor . It is also necessary to substitute the existing capillary pipe
with the one included in conversion kit.

Picture 16-B: Solenoid valve configuration to change from LZ to L4 capacity control

1. Remove and exchange the position of the solenoid 19 with the cover flange located in position 16 (top of the
compressor)

2. Fix the solenoid 16 with gasket code 592731 under it

3. Fix the cover flange in position 19 with the gasket code 592732 under it

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-16-03-E– data subject to change 6
Conversion of Capacity Control
4. Remove the orifices placed under the solenoid valves 14 and 15 and replace the gaskets with the code 592731
included inside the conversion kit

5. Mount two solenoid valves 14 and 15 in the same position with gaskets code 592731 under them

6. Change the capillary pipe with the new one code 540701 included inside the conversion KIT

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-16-03-E– data subject to change 7
Conversion of Capacity Control

16.2 Models series SW1H10500...12000 / SW1L9500...11500


In models SW1H10500...12000 / SW1L9500...11500, the step and stepless configurations can be changed simply by
using different special-shape plates, which modify the configuration of the internal oil circuit (see chapter WA-03:
“Capacity control”).
Below is a description of the conversion kits and their components.

KIT FOR CONVERTING FROM THE STEP TO THE STEPLESS CONFIGURATION (“L4” to “LZ”): Code 303559

Components:
• Code: 519423 “LZ” capacity control plate;
• Code: 585918 capacity control conversion diagram;
• Code: 592731 Solenoid valve gasket;
• Code: 592762 Solenoid valve gasket / capacity control plate;
• Code: 614566 Elastic pin d=3x8 DIN 7346 UNI 68;

KIT FOR CONVERTING FROM THE STEPLESS TO THE STEP CONFIGURATION (“LZ” to “L4”): Code 303558

Components:
• Code: 519422 “L4” capacity control plate;
• Code: 585918 capacity control conversion diagram;
• Code: 592731 Solenoid valve gasket;
• Code: 592762 Solenoid valve gasket / capacity control plate;
• Code: 614566 Elastic pin d=3x8 DIN 7346 UNI 68;

The following page reports the necessary instructions and the assembly diagram of the various components required to
replace the two plates and perform the conversion.

Warning:
 As shown in the following page, the two plates have a different external profile. This means
that the type of the applied capacity control can be easily identified all the times.

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-16-03-E– data subject to change 8
Conversion of Capacity Control

Conversion base plate


“L4-LZ”
Main components
Hole for the pin on the solenoid
valve side Label1
230V 50-60Hz coil;
Cod. 760210.

n°2 T.E.I.F M10x35 srews;


Cod.612150; T.T. 75Nm.

Solenoid valve;
Cod.760450.

Metal gasket;
Cod.592731.

Gasket;
Cod.592762.

Hole for the pin on the solenoid valve side

Position of the plate: underneath the


solenoid valve (16);

To convert the compressor lay-out from the


stepped “L4” to the stepless “LZ” capacity
control configuration, replace the plate code
519422 with the plate code 519423. Vice-
versa you will perform the opposite switch.

NB.:
Please, install the electro-valve correctly by
matching the base plate pin / case hole and
electro-valve pin/base plate hole

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-16-03-E– data subject to change 9
Conversion of Capacity Control

SRC-W & SW Series - Application and maintenance manual, Technical sheet WA-16-03-E– data subject to change 10

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