PROVISION OF TURNAROUND

MAIN MECHANICAL WORKS

FOR PCFSSB 2017
HSE SUMMARY
 INTRODUCTION

MANPOWER MANHOUR

HSE PERFORMANCE

CONTENT HSE DOCUMENTATION

HSE INVENTORY

LESSON LEARNT

CONCLUSION

WSSB TA SAMUR
INTRODUCTION • A turnaround (TA) is a hazardous event. It introduces a large
number of people into a confined area, to work under pressure of
time with hazardous equipment. In recognition of the greater risk
of loss, Welfield Services Sdn Bhd (WSSB) has implement a lot of
control measure associated with the work carried out base on
the risk assessment that has been done before commencing the
TA. This close out report is the provide the HSE analysis of the
respective TA and some lesson learnt that can be considered for
the next TA.

WSSB TA SAMUR
MANPOWER
MANHOUR
TOTAL ACCUMULATED MANHOUR = 7936
As at 22 Nov 2017

2000 1824
1800 1592
1480
1600 1384
1400 1216
1200

1000

800

600 440
400

200

0
JUNE JULY AUGUST SEPT OCT NOV

MANHOUR TREND

WSSB TA SAMUR
MANPOWER
TA
SI Scheduler Planner C&C
Manager

HSE QAQC TC DC

Refer Org chart for details

WSSB TA SAMUR
14
12 12 12
12 11
10 9
8
6
6

0
JUNE JULY AUGUST SEPT OCT NOV

LOADING TREND BY MONTH

WSSB TA SAMUR
HSE PERFORMANCE
HSE PERFORMANCE

WSSB TA SAMUR
LAGGING HSE KPI DURING IP(FOR BOTH O9 & TA)
CATEGORY PERFORMANCE INDICATOR TARGET ACTUAL

No of Fatality 0 0
No of Lost Time Injury (LTI) 0 0
No Lost Workdays 0 0
No Restricted Work Case 0 0

HSE / OCCUPATIONAL No of Medical Treatment Case 0 0

SAFETY No of First Aid Case 0 0
No of Property Damages 0 0
No of Near Miss 0 0
No of regulatory non-compliance 0 0
No of Zeto rules non-compliance 0 0
No of Fire Incident 0 0
PROCESS SAFETY
No of LOPC 0 0
OCCUPATIONAL
HEALTH
Total recordable Occupational Illness 0 0

ENVIRONMENT No. of SpillWSSB

incident
TA SAMUR 0 0
LEADING HSE KPI DURING IP(FOR BOTH O9 & TA)
PERFORMANCE INDICATOR TARGET ACTUAL
HSE Briefing / Training 100% 100%
Participation of SHO in daily TA HSE Meeting 0 0
Participation of contractor in TA HSE tier 1 audit 0 0
Daily TBM 0 0
BBS Submission 0 0
UCUA Submission 0 0
HSE Campaign 0 0

Some leading KPI can only were planned for TA execution

(i.e BBS submission, UCUA submission

WSSB TA SAMUR
HSE TRAINING
NO TRAINING DESCRIPTION Date Joined No of Remarks
Participants
1 HSE briefing varies 12
2 PTW / WL 9/8/2017 5

We also join internal fire drill

conducted on 11/8/17
WSSB TA SAMUR
H S E D O C U M E N T AT I O N
(PLAN & PREP)
DOCUMENT PREPARED

MAIN HSE-MS VENTILATION

PROCEDURE
DOC PLAN

JHA RESCUE PLAN

WSSB TA SAMUR
 MAIN HSE DOC
DOC PREPARED REVIEWED APPROVED
HSE Plan 1/1 1/1 1/1
HSE Program 1/1 1/1 1/1
Training Plan 1/1 1/1 1/1
ERP 1/1 1/1 0/1
TA Risk register 1/1 1/1 0/1
TOTAL 5/5 5/5 3/5

Some main doc follow OPU

WSSB TA SAMUR
WSSB TA SAMUR
PROCEDURE
DOC PREPARED REVIEWED APPROVED
Manual 1/1 1/1 1/1
Handling
TOTAL 1/1 1/1 1/1

To top up the deficiency of OPU procedure

AS Contingency

WSSB TA SAMUR
VENTILATION & RESCUE PLAN
DOC PREPARED REVIEWED APPROVED
Ventilation
Plan Done by TACS
Rescue Plan
TOTAL X X X

Have also made some modification

on V-34-01,V-35-01 &T-36-01
WSSB TA SAMUR
WSSB TA SAMUR
JOB HAZARD ANALYSIS

ONLINE TA

WSSB TA SAMUR
TA JHA
EQUIPMENT PREPARED REVIEWED APPROVED
NON DOSH 6/6 6/6 0/6
DOSH 67 / 67 67 / 67 0 / 67
PSV 35 / 35 35 / 35 0 / 35
CV 33 / 33 33 / 33 0 / 33
TOTAL 141 / 141 141 / 141 0 / 141

WSSB TA SAMUR
ONLINE JHA
UNIT PREPARED REVIEWED APPROVED
NH3 22 / 22 0/6 0/6
UREA 40 / 40 0 / 67 0 / 67
UTILITY 34 / 34 0 / 35 0 / 35
W&D 22 / 22 0 / 33 0 / 33
TOTAL 118 / 118 0 / 118 0 / 118

As per discussion with TACS

External inspection does not require JHA
WSSB TA SAMUR
 OTHER HSE DOCUMENT
(PROCESS SAFETY INFORMATION DOC)
DESCRIPTION COMPILED PENDING TOTAL

Fire fighting layout 22 / 22 0 / 22 22 / 22

(fire water ring and FE)

FGS Layout 7/7 0/7 7/7

Safety Shower layout 19 / 19 0 / 19 19 / 19

PFD 41 / 41 0 / 41 41 / 41

P&ID 237 / 237 0 / 237 237 / 237

HAC 14 / 14 0 / 14 14 / 14

Hazardours material source 4/4 0/4 4/4

equipment list
TOTAL 344 / 344 0 / 344 344 / 344
WSSB TA SAMUR
HSE INVENTORY
 PLANNED
NO ITEM ACTUAL QUANTITY REMARKS
QUANTITY
1 Multigas detector 5 0
Planner to detail
2 Portable gas detector 0
out
All type. i.e CSE, Hot work,
3 Signage lifting, blasting painting,
hydrotest
4 SCBA
5 Tripod
6 Escape set
7 Airline
8 Walkier Talkie
9 Fire extinguisher Mobilize for car and cabin
10 P.A system Speaker. For TBM
11 Hailer
12 First aid box 7 3 For car and cabin first

WAITING FROM LABUAN TO MOBILIZE THE EQUIPMENT

WSSB TA SAMUR TO SAMUR AFTER FINISH PLANT 1 TA
STOCKED PPE
= 10 pcs
= 2 pcs each for PMT

= 5 pcs

= 200 pcs

= 20 pcs

= 5 pair
WSSB TA SAMUR
LESSON LEARNT
LESSON LEARNT

WSSB TA SAMUR
CONCLUSION
CONCLUSION
• All planned are done properly and in time

WSSB TA SAMUR
THANK YOU FOR YOUR ATTENTION
WSSB TA SAMUR