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5 Structural connections
All connections shall have a design resistance such that the structure remains effective
and is capable of satisfying all the basic design requirements. Connection design will be
based on the basis of realistic assumption of the distribution of internal forces provided
that:
(a) Assumed internal forces are in equilibrium with applied forces.
(b) Each element in the connection is capable of resisting the internal forces.
(c) Deformations are within the deformation capacity of the fasteners or welds and
of the connected parts.
Usually, members meeting at a joint should be arranged with their centroidal axes
meeting at a point. Where there is eccentricity at intersections the members and
connections should be designed to accommodate the moments which result. In the case
of bolted connections of angles and tees with at least two bolts per connection, the
setting out lines of the bolts may be adopted instead of centroidal axes.
Joints in simple construction should not develop significant moments adversely
affecting the structure. Joints between members in rigid construction should be capable
of transmitting the forces and moments calculated in design.
Bolted connections
The size of holes for all fasteners shall not exceed the dimension given in Table 2.5.1
Table 2.5.1 Maximum Dimensions of Holes
Bolt shank Clearance hole Oversize hole Short slotted hole Long slotted hole
diameter (mm) diameter (mm) diameter (mm) dimensions (mm) dimensions (mm)
1
Effective shear area, Av,eff = tLv + L1 + L2 - ndo
Where L1 = 2.5do but a1
L2 = 5.0 do but a2
n = number of fastener holes on the block shear failure path.
t = thickness of the web or bracket.
d 0
cope cope
a 1
L 1 L 1 a 1
L 1 a 1
L 2 L 2 L 2
a 2
a 2
a 2
cope
(a) plain end (b) coped end (c) doubled coped end
Figure 2.5.1 Net shear area – Block shear
2
0.9( f ub f yb )
fbb,d =
M
The bearing capacity of the connected ply Fbp,Rd shall be taken as:
The grade of a bolt is given by two figures separated by a point (table 2.5.3) the
first figure is 1% of the minimum ultimate strength in N/mm2 and the second is 1/10th of
the percentage ration of the minimum yield strength to the minimum ultimate strength.
Thus 5.6 grade means that the minimum ultimate strength is 500 N/mm2 and the yield
strength is 60% of this strength which is 300 N/m2. The nominal values of the yield
strength fyb and the ultimate strength fub to be adapted as characteristic values in
calculations are given below:
Table 2.5.3
Bolt grade 4.6 4.8 5.6 5.8 6.8 8.8 10.9
Fyb(N/mm2) 240 320 300 400 480 640 900
Fub (N/mm2 400 400 500 500 600 800 1000
3
Tensile stress Areas for Bolts
Tensile stress area for bolts as determined by ISO standards shank and tensile areas are
tabulated below (Table 2.5.2)
Table 2.5.2
Bolt diameter (mm) Tensile area (mm2) Shank area (mm2)
12 84 113
16 157 201
20 245 314
22 303 380
24 353 452
27 459 572
30 561 707
Example 2.5.1
A machine prepared connection shown in the figure below is
subjected to a design tensile force of 240kN. All data regarding the
member and connection are shown in the figure. The steel grade is Fe
430, the bolt grade is 8.8 and its diameter is 20 mm. check that the
connection is adequate (all dimensions are in mm).
70 15 70
t = 15
100
2L 70 x 7
70
30
50 80 50
Solution
Geometry, material and load:
Angle: 2L70 x 7, Fe430 fy = 275MPa
Cross-sectional area, Ag = 2 x 940 = 1880mm2
4
Gusset plate: 100mm x 15mm, Fe 430 fy = 275MPa.
Bolts: Dia = 20mm, grade 8.8 fyb = 640MPa
fub = 800MPa, Area at the bottom of thread: As =
245mm2
(i) Holes diameter and spacing:
Hole dia. do= d + 2 = 22mm (table 2.5.1)
Min. edge distance, e2 = 1.25do = 1.25 * 22 =
27.5mm<30mm Ok
Minimum hole distance, P1 = 2.5do = 2.5*22 = 55mm<
80mmOk
Max.edge distance, e1 = 12t = 12 * 7 = 84mm>50mmOk
Max hole distance, P1 = 14t = 14*7 = 98mm>80mmOk
(ii) Capacity of connected members:
The gross sectional area resistance capacity of the angle:
Af y 1880 * 275 *10 3
Npl,Rd = 470kN 240kN Ok
M1 1.1
1880
The net section area of the angle, Anet = 22 * 7 786mm 2
2
Angle is connected by a single row of bolts in one leg:
Spacing of holes: P1 = 80mm = 3.64do
Since P1 is b/n 2.5do and 5do interpolation must be used:
0.4 Anet f u
Nu,Rd = for P1 = 2.5do
M2
0.7 Anet f u
And Nu,Rd = for P1 = 5do
M2
Observing the coefficients 0.4 and 0.7
Interpolating for the coefficient:
3.64 2.5
Coef. = 0.4 + * (0.7 0.4) = 0.5368
5 2.5
5
Hence the design ultimate resistance of the net section
0.5368 Anet f u 0.5368 * (2 * 786) * 430 *10 3
Nu,Rd = = 290.3kN> 240.0 kN
M2 1.25
Ok
Net area of the gusset plate:
Anet = 100*15 - 22*15 = 1170mm2
Des. Ultimate resistance of the net section:
0.9 Aeff f u 0.9 *1170 * 430 *10 3
Nu,Rd =
M2 1.25
Fbp,Rd =
dt 0.8( f ub f yb ) =
20 *15 * 0.8 * (430 275) *10 3
M2 1.25
240
Fbp,Rd = 135.36kN > 120.0kN Ok
2
1 50 *15 * 0.8(430 275) *10 3
* 169.2kN 135.4kN Ok
2 1.25
6
The bearing capacity of one angle:
Fbp,Rd =
dt 0.8( f ub f yb 1 e, tf
M2
bp, d
2
Example 2.5.2
Check that the secondary girder to primary girder connection by
means of angles shown in the figure below is adequate. All data
required are provided in the figure.
155
90
50
40 9
50
800 90
900
8 @ 60
t = 15
40
18.5 28
35
300
7
Bolt area at the bottom of thread: As = 303mm2
Applied load: shear force V = 890kN (at the center line of the web of
the main girder)
Solution
Diameter of holes:
Do = d + 2 = 22 + 2 = 24mm. (Table 2.5.1)
Min.edge distance, e1 =1.25do = 1.25*24 = 30mm<40mmOk
Min,hole distance, P1 = 2.5do = 2.5*24 = 60mmOk
Max.edge distance, e1 = 12t = 12*9 = 108mm>40mmOk
Max.hole distance, P1 = 14t = 14 X 9 = 126mm> 60mmOk
Shear capacity of bolts
From the figure one shear area per bolt is obtained.
We assume that threads are in shear plane.
Shear capacity of a bolt:
0.6 f ub As 0.87 f yb As
Fv,Rd = fvd As =
Mb Mb
Fbb,Rd = dtfbb,d =
dt 0.9( f ub f yb
Mb
8
Bearing capacity of angle:
Fbp,Rd =
dt 0.8( f ub f yb ) 1 e tf
Mb
1 bp, d
2
9
0.6 f ub As 0.87 f yb As
FV , Rd f vd As
Mb Mb
0.6 800 303 10 3
116.35 57.50 kN OK!
1.25
0.87 640 303 10 3
135.00 116.35 kN OK!
1.25
Bearing capacity of bolts:
Web thickness of the secondary girder is tw =15.0mm < 2 * 9.0 =
18.0mm. Therefore, the web thickness of the secondary girder is
critical. Max force is on far end bolt equivalent to two shear surfaces.
Fsd = 2*57.5 =115 kN.
dt 0.9 f ub f yb
Fbb,Rd = dtfbb,d=
mb
10
The resistance to shear can be determined as
Av fy
Vp,Rd = = 4841 * 275 *10-3 = 698.74 kN > 890 = 445 kN.
mo 3 1.4 * 3 2
155 15
Centroid ZI
740
207.1 + 14 = 221.1
28
A
300
11
= 527.76 kNm > 146.2 kNm OK!
The resistance to shear:
Av f y
0.5 VRd = 0.5 = 0.5 * 10680 * 275 *10 3 = 770.76kN < 890kN
3 Mo 3 *1.1
Mel,v,Rd = 275 2111.0 *10 3 0.024 *10680 10 6 516.3 kNm 146.2 kNm
2
1.1 4 *15
Shear rupture resistance:
155
130
8060
130
41
12
Theoretical background of Eccentrically loaded
bolted connections
P P M = Pe
e
There are six bolts shown in the joint. P is the eccentrically applied
force at a distance e from the centroid of the bolt group. The forces
in any bolt can be due to the direct action of the applied force P and
due to the moment due to eccentricity.
Direct force in one bolt F1 = Force P / No. of bolts = P/n
Due to moments each bolts get torsional shear. Forces due to
moment in any bolt act perpendicular to radius vector ‘r’.
Shear stress (f2) due to moment in a bolt is proportional to the
radius vector ‘r’
(f2) α r or (f2) = kr
Force due to moment in one bolt = F2 = A.(f2) = Akr
Moment of resistance of one bolt = F2. r = Akr2
Total Moment of resistance of one bolt = Σ Akr2 = Pe = M
Pe PeAr Mr
k= F2 = =
Ar 2 Ar r 2
2
13
Tension and compression zones for the bolts subjected to axial forces
Load
Tension
dc
dc/7
Compression
Example 2.5.3
Verify the adequacy of the connection with respect to the capacity of
bolts against the combined action of shear and tension, in the bracket
connection shown in the figure below; bolt grade used is grade 8.8.
462 kN
241.5
80 mm
T section acting
3 x 100 as bracket
80 mm
8 no. of 22 mm
I section acting
dia bolts - 4 on
as Column either side
All dimensions are in mm
14
Bearing capacity of one bolt =
dt 0.9 f ub f yb
Fbb,Rd = dtfbb,d=
mb
Ft,Rd = ft,d As
Tension capacity = Ft,Rd = ft,d As
Where, ft,d = design tension strength
0.7 f ub 1.0 f yb
ft,d = but
M M
As = tensile stress area.
0.7 fub 0.7 * 800
448
M 1.25
1.0 f yb 1.0 * 640
512 448 ok
M 1.25
57.8 111.6
Ie. 1.32 1.4 Ok
116.35 135.74
15
Welded connections
The particular advantage of welding is that it produces a more rigid
connection than can be obtained by the use of bolts. Welding does
require, however, greater skill and more supervision, and is therefore
more expensive.
Welds shall generally be classified as: (EBCS.3)
a) Fillet welds.
b) Butt welds ( with full or partial penetration)
c) Slot welds.
d) Plug welds.
e) Flare groove welds.
Table 2.5.3 common types of welded Joints.
Types of Types of joint
weld But joint Tee-butt joint Lap joint
Fillet weld
hole
Slot weld
Single v
Single bevel
Double J
Double u
16
Partial
Double v
penetration Double bevel
butt weld.
Double u
Plug weld
Fillet welds
Butt welds are used to lengthen plates in the end-on position, and are
not often used in structural connections because plate sizes in the
connections are relatively small. The fillet weld most commonly used
in structural connections has equal leg lengths and has a flat or
convex face. The maximum size of fillet weld from a single run metal
arc manual process is 80mm, but the maximum preferred to
guarantee quality is 6mm. fillet welds are generally continuous,
although they may be intermittent provided that they satisfy code
requirements.
Provision of EBCS-3
Fillet welds may be used for connecting parts where the fusion
faces form an angle of between 600 and 1200
Fillet welds terminating at the ends or sides of parts should be
returned continuously around the corners for a distance of not less
than twice the leg length s of the weld unless access or the
configuration renders this impracticable. This detail is particularly
important for fillet welds on the tension side of parts carrying a
bending load.
In lap joint the minimum lap shall be not less than 4t where t is
the thickness of the thinner part joined. Single fillet welds should
17
only be used where the parts are restrained to prevent opening of
the joint.
Fillet welds may be continuous or intermittent.
Design of a fillet weld
Effective Length
The effective length of a fillet weld shall be taken as the overall
length less one leg width s for each end which does not continue
at least twice the leg width s round a corner. The effective length
should not be lese than 40mm or 6 times the throat thickness.
Provided that the weld is a full size throughout one, no reduction
in effective length need be made for either the start or the
termination of the wild.
Throat thickness
The effective throat size a of a fillet weld shall be taken as the
perpendicular distance from the root of the weld to a straight line
joining the fusion faces which lies within the cross section of the
weld . It should not, however, be taken greater than 0.707 times
the effective leg width s.
The throat thickeners of a fillet weld should not be less than 3mm.
h h= s 2 s 2 2s 2 2s 1.414s
45°
s
a = ½ (h) = ½ (1.414 s)
45° = 0.707 s
s
a
Long Joints
In lap joints longer than 150a the design resistances of a fillet
weld should be reduced by a reduction factor Lw given by,
Lw,1 = 1.2 – 0.2Lj / (150a) but Lw,1 1.0
18
Where Lj = overall length of the lap in the direction of the force
transfer.
For fillet welds longer than 1.7 meters connecting transverse
stiffeners in plated members, the reduction factor Lw may be
taken as:
Lw,2 = 1.1 - Lw/ 17 but 0.6 Lw,2 1.0
Where Lw = length of the weld in meter.
Example 1:
A connection shown in the figure below is subjected to a design
tensile force of 168kN. All data regarding the member and
connection are shown in figure. The steel grade is Fe 360. Check
that the connection is adequate.
3 55
50 50
t = 10
5
3 50
2L 50 * 5
50
3 55
55
19
Geometry, material and loading:
Plate: t = 10 mm Fe 360 fy = 235 MPa
Angle: 2L 50 *5 Fe 360 fy = 235 MPa
Throat thickness: a = 3 mm
Length of weld l = 4 * 55 + 2 * 50 = 320 mm
Applied tensile force = Nsd = 168 kN
Solution:
According to section 6-5-10, in angles connected by one leg, the
eccentricity of welded lap joint connection may be allowed for by
adopting an effective cross sectional area and then treating the
member as concentrically loaded.
For an equal angle or unequal angle connected by its larger leg, the
effective area may be taken as equal to the gross area.
Welds: The minimum weld length as per 6-5-5-1: 40 mm or 6(a)
6 (a) = 6 * 3 = 18 mm
Weld lengths provided are 50 mm and 55 mm > 40 mm –ok
As per section 6-5-5-3, check for long joints:
150 (a) = 150 * 3 = 450 mm
The length of the weld in our problem = 55 mm <450 mm
Hence, no reduction required for the design resistance.
The design strength per unit length of the weld
Fw,Rd = fvw,d (a)
0.65 * f u 0.65 * 360
fvw,d = = 187.2MPa
Mw 1.25
Fw,Rd = 187.2 * 3 * 10-3 = 0.561 kN per Unit length
Design strength based on entire length of the weld
= 0.561 * 320 mm = 179.7 kN > 168 kN - Hence Safe
Check for tearing out:
As per the section 4-6-1-2 and 4-4, the design tension resistance
capacity is NRd =
fy fy 235 235
{2 Av At 2 * 55 *10 * 50 *10 } *103 242.5kN 168kN
3 M 0 M0 3 (1.1) 1.1
20
Therefore, the connection is adequate to resist the design tensile
load.
Example 2:
A tie bar consisting of a single angle 60mm * 60mm * 10mm is to be
welded to a gusset plate. The tie bar carries a load of 150 kN axially.
Design the joint if both the side fillets and end fillet has to be
provided. Let the material of the angle be Fe 430.
Solution:
For Fe 430, fu = 430 MPa
0.65 * f u 0.65 * 430
Design strength of weld fvw,d = = 223.6MPa
Mw 1.25
Let the leg length of the weld be assumed to be = 10mm,
Then, throat thickness = 0.707 * 10 = 7 mm
Strength of the weld per mm length = 7 * 223.6 = 1565.2 N
Maximum length of end fillet = 60 mm
21
Determine the design resistance of two 15 mm thick and 120mm
wide flats of Fe430 steel which are butt welded. Weld type is full
penetration butt weld.
Yield strength of Fe430: fy = 275 MPa
Design strength = fy/1.1 = 250 MPa
Weld area = 15 * 120 = 1800 mm2
Design resistance = area * design strength = 1800 * 250 *10-3
= 450 kN
22