Catalogo General Cosasco Intrial 2017

Rohrback Cosasco Systems
Corrosion Management Solutions
2012 Product Catalog
Microcor® Cosasco® Corrater®

Corrosometer® Corrdata® Ultracorr®
Rev.: A25 – 1/3/2012

Rohrback Cosasco Systems, Inc.
Table of Contents
Information
• Application Notes
Corrosion Rate Calculations: Corrosometer® Data in Divisions
Corrosion Rate Calculations: Weight Loss Coupons
List of Available Application Notes
Corrosion Monitoring Related References
• Equipment Selection
Application Matrix
Information to Assist With RCS Equipment Selection
Hand-Held /Portable Instrument Compatibility and Features Chart
• Services
RCS Services Guide
Wireless
• Wireless System
Cosasco® Wireless System
Microcor® Wireless Transmitter
Quicksand Wireless MWT-3905-QS
Cosasco® Wireless Extender MWT-3905-WE
R-1420 Wireless Gateway
Microcor® Probes
Microcor®
Microcor® Systems
Microcor® Online System
Microcor® MWT-3905-MDL Data-Logger
Microcor® Data-Logging System
RDC – CI Chemical Injection Datalogger
Checkmate™ DL Corrdata® Portable Instrument
Microcor® Probes
Microcor® Corrater® On-Line Systems Intelligent Interface Unit (IIU)
ICMS3™ Corrosion Management System
Corrosometer®
• Corrosometer® Instruments (Electrical Resistance)
Checkmate™ Corrosometer® Portable Instrument
Checkmate™ Plus Corrdata® Portable Instrument
CK-4 Corrosometer® Instrument
4001LT Corrosometer® System
4020LT Corrosometer® Transmitter
Corrdata® Remote Data Collection System
Corrdata® Plus Software
4104XT/4104WT 4-Channel Corrosometer® Probe Interface Modules
Rohrback Cosasco Systems, Inc. - The World Leader in Corrosion Monitoring Systems Specifications subject to change without notice
• Corrosometer® Instruments (Electrical Resistance)
Corrosometer® Probe Selection Guide
Corrotemp® Dual Sensor Corrosometer® Probes
Smart Test Station
600 Corrosometer® Probe
610 High Sensitivity Atmospheric Corrosion Sensor
620HD/650 Corrosometer® Probe
650c Corrosometer® Probe
620DI Corrosometer® Probes
1032/1052 Corrosometer® Probe
2000/2000G Corrosometer® Probe
2500/2500HT Corrosometer® Probe
4700/4700-ADJ Corrosometer® Probe
Corrosometer® and Corrotemp® Corrosometer® Probe Accessories
Corrater®
• Corrater® Instruments (Linear Polarization Resistance)
9000 Plus Portable Corrater® Instrument
AquaMate™ Portable Corrater® Instrument
SCA-1/SCA-1L Single Channel Corrater® Instrument
9020 Corrater® Transmitter
9030 Plus™ Corrater® Instrument
E-9020 Corrater® Transmitter
9134X/9134W 4-Channel Corrater® Probe Interface Module
CorrDATS™ Corrosion & Deposit Monitoring System
• Corrater® Probes
Corrater® Probe Selection Guide
Corrotemp® Dual Sensor Corrater® Probes
800 LPR Corrosion Rate Monitoring in Concrete with Corrater® Probes
850 Corrater LPR Soil Corrosion Rate Monitor
900 Concrete Multi-Depth Sensor
6112 Corrater® Probe
7012/7022 Corrater® Probe
• Corrater® Probes
8012/8022 Corrater® Probe
6080 Corrater® Probe
Corrater® and Corrotemp® Corrater® Probe Accessories
Corrater® Coupons and Electrodes
Corrater® Coupon Holders and Corrosion Monitoring By-Pass Rack
Cosasco®
• Cosasco® High Pressure System
Cosasco® Two-Inch System Access Fitting Assemblies
50 Cosasco® Two-Inch System Access Fitting Assemblies
Internal ACME Threaded Cosasco® Two-Inch System Access Fitting Assemblies
Severe Service Cosasco® Two-Inch System Access Fitting Assemblies
Side Tee Cosasco® Two-Inch System Access Fitting Assemblies
Cosasco® Two-Inch System Protective Covers
Cosasco® Re-Facer Tool
Cosasco® Two-Inch System Access Fitting Assembly Service Tools
6200 Cosasco® Two-Inch System Strip Coupon Holder
6202 Cosasco® Two-Inch System Disc Coupon Holder Fixed & Adjustable
6203 Cosasco® Two-Inch System Multiple Disc Coupon Holder
6204 Cosasco® Two-Inch System Ladder Strip Coupon Holder
6205 Cosasco® Two-Inch System Bio-probe
63 Cosasco® Two-Inch System Injection and Sampling Assemblies
Accessories Cosasco® Two-Inch System
CI Cosasco® Two-Inch System Coupons
HTK Cosasco® Two-Inch System Hot Tap Kit
Double Block and Bleed Cosasco® Two-Inch System Service Value
RBS/RBSA/RSL Cosasco® Two-Inch System Service Valve Kit
RBS/RBSA/RSL-FR Cosasco® Two-Inch System Service Valve Kit
RBS Cosasco® Two-Inch System Retriever Kit
RBS 6000 Cosasco® Two-Inch System Service Valve Kit
RBSA Cosasco® Two-Inch System Retriever Kit
RSL Cosasco® Two-Inch System Retriever Kit
Series 6400 Cosasco® Hydrogen Probes
Cosasco® Side-Stream Assembly
• Cosasco® Retractable System (Intermediate Pressure Access)

60 Cosasco® Retractable System Retractor Kit
6210 Cosasco® Retractable System Coupon Holders and Coupons
6330 Cosasco® Retractable System Injection/Sampling Tube Assemblies
Integrated Systems
Checkmate™ Plus Corrdata® Portable Instrument
Checkmate™ DL Corrdata® Portable Instrument
Ultrasonics
Ultracorr® High Resolution On-line Pipe Thickness Monitor
Remote Monitoring Units

CORD-COM™ Remote Monitoring System
CORD-XL™: Dual-Channel Electronic Chart Recorder
CORI-GPS: Portable GPS Current Interrupter
Downhole
DCMS™ Downhole Corrosion Monitoring System
Specialty Products
• Chemical Injection
63 Cosasco® Two-Inch System Injection and Sampling Assemblies
6330 Cosasco® Retractable System Injection/Sampling Tube Assemblies
• Erosion Monitoring
Quicksand™ Erosion Detection System
Quicksand™ Wireless Transmitter
• Environmental Monitoring
ECM™ Environmental Condition Monitoring System
• Rouge Monitoring
Rouge Monitor
• Side-Stream Monitoring
Cosasco®Side-Stream Assembly
Teflon is a registered trademark of Dupont.

Hastelloy is a registered trademark of Haynes International.
Inconel and Monel are registered trademarks of International Nickel Co., Inc.
Thredolet is a registered trademark of Bonney Forge
Application Notes
Rohrback Cosasco Systems, Inc
Application Note
Bulletin No. AN -115 Index Keys
Date Issued August, 1999
Corrosion Rate Calculations
Corrosion Rate Calculations for Corrosometer Data in Divisions
Corrosometer® Probes
To calculate corrosion rate from CORROSOMETER® data in divisions, use the following equation:
0.365 x (Reading FINAL – Reading INITIAL) x Probe Span in MILS

Corrosion Rate (mpy) =
Time in Days
where “Reading FINAL” is the latest reading to be used in the calculation and “Reading INITIAL” is the first reading to
be used in the calculation, “Probe Span” is the measurement span of life of the probe measure element in mils,
and “Time in Days” is the period in days between the Reading FINAL and the Reading INITIAL.
The above equation is used for calculation of corrosion rates in mpy (mils per year) when the probe span is in mils
and the time is in days. For other units of measure of these parameters, alternate values for the constant, 0.365,
should be substituted in the above equation.
Units of Measure Substitute for Value of 0.365

Corrosion Rate in millimeters per year (mmpy) 0.00927
Corrosion Rate (mpy), Time in hours 8.76
Corrosion Rate (mmpy), Time in hours 0.223
EXAMPLE
A T20 CORROSOMETER® probe, which has a span of 10 mils, is used in a process application. On August 2nd,
the probe had a reading of 72 divisions, and later in the month, on August 24th, the probe had a reading of 95
divisions. The corrosion rate calculation for this period is:
0.365 x (95 – 72) x 10 mils

= 3.82 mpy
22 days
NOTE: Although the above method is suitable for calculation of corrosion rate from two readings, it is preferable
to plot all of the probe readings over time on a graph, and then calculate the slope of the graph over the time
period of interest (see CORROSOMETER® probe selection guide). If rates are calculated from data points that
are too close together, the calculated rates may be erratic compared to the underlying corrosion rates due to
“noise” associated with each individual reading.
Rohrback Cosasco Systems, Inc
Application Note
Bulletin No. AN -116 Index Keys
Date Issued August, 1999
Corrosion Rate Calculations
Corrosion Rate Calculations from Weight Loss Coupons
Coupons
To calculate corrosion rate from weight loss coupons, use the following equation:
22,300 x Weight Loss (grams)

CORROSION RATE (mpy) =
Metal Density (g/cm3) x Coupon Area (in. 2) x Time (days)
where “Weight Loss” is the weight loss due to corrosion and is determined by subtracting the weight
after cleaning from the initial weight, “Metal Density” is the density of the coupon or coupon alloy from
the following table, “Coupon Area” is the surface area of the coupon that is exposed to the corroding
process, and “Time” is the period in days between installation and removal of the coupon.
The above equation is used for calculation of corrosion rates in mpy (mils per year) when the area of the
coupon is in inches and the time of exposure is in days. For other units of measure of these parameters,
alternate values for the constant should be substituted for the value 22,300 in the above equation. The
following list contains some alternate values.
Units of Measure Substitute for Value of 22,300

Corrosion Rate (mm/year), Coupon Area (in.2) 566
2
Corrosion Rate (mpy), Coupon Area (cm. ) 143,700
Corrosion Rate (mm/year), Coupon Area (cm.2) 3,650
EXAMPLE
A mild steel coupon weighing 10.9265 grams and having an exposed area of 2.96 square inches was
installed in a process on August 27th. On November 13th, after 78 days in the process, it was removed
and cleaned. The weight was found to be 10.5560 grams. From the following table, the density is found
to be 7.85 g/cm3. The corrosion rate calculation for the period is:
22,300 x (10.9265 – 10.5560)

= 4.56 mpy
7.85 x 2.96 x 78days
Standard Coupon Areas

3” Strip Cosasco® High Pressure Coupon 5.2 in.2 Cosasco Multi Disc Coupon 2.3 in.2
6” Strip Cosasco High Pressure Coupon 11.4 in.2 3” Strip Cosasco Scale Coupon 5.25 in. 2
2” Cosasco Ladder Coupon 3.4 in.2 3” Strip Model 6210 Coupon (Retractable) 3.4 in.2
Cosasco Flush Disc Coupon 2.5 in.2 3” Strip WTC Coupon 3.4 in.2
Alloy UNS Code Density (g/cm3) CORRATER® Multiplier
Aluminum, 1100 A91100 2.71 0.94
Aluminum, 2024 A92024 2.78 0.86
Brass, Arsenical Admiralty C44300 8.52 1.67
Brass, Aluminum Arsenical C68700 8.33 1.62
Brass, Phosphorized Admiralty C44500 8.52 1.68
Carbon Steel, Pipe Grade K03005 7.85 1.00
Carbon Steel, 1010 G10100 7.86 1.00
Carbon Steel, 1018 G10180 7.86 1.00
Carpenter 20-Cb3 N08020 8.08 0.98
Cast Iron, Gray F12801 7.19 1.00
Copper C11000 8.91 2.00
Copper-Nickel, 90/10 C70610 8.94 1.80
Copper-Nickel, 70/30 C71500 8.94 1.50
Inconel 600 N06600 8.51 0.95
Incoloy 800 N08800 7.94 0.89
Incoloy 825 N08825 8.14 0.88
Lead L50045 11.34 2.57
Monel 400 N04400 8.84 1.13
Monel K-500 N05500 8.47 1.04
Nickel 200 N02200 8.89 0.93
Stainless Steel, 304 S30400 8.02 0.89
Stainless Steel, 304L S30403 8.02 0.89
Stainless Steel, 316 S31600 8.02 0.90
Stainless Steel, 316L S31603 8.02 0.90
Stainless Steel, 2205 Duplex S31803 7.80 0.89
Titanium, Gr. 2 & 4 R50400 4.54 0.75
Zinc Z17001 7.13 1.29
List of Available Application Notes
The following Application Notes are available for your reference. Contact the RCS Customer Service
department and specify by number the information you would like to receive a copy of.
U.S. toll-free: 1-800-635-6898

Phone: +1-562-949-0123
Fax: +1-562-949-3065
E-mail: sales@cosasco.com
AN-101 CORRATER® Probe Alloy Multipliers

AN 102 Evaluating Corrosion Rate from CORRATER® Systems
AN-103 Controlling Corrosion Upsets in Phosgene Production
AN-105 Refining & Chemical Corrosion Monitoring in Hydrofluoric Acid Service
AN-106 Crude and Other Overhead Units
AN-107 Crude Unit Distillation
AN-109 Fluid Catalytic Crackers
AN-110 Refinery Alkylation Plants
AN-111 Hydrogen Probe and Flow Rate Calibration
AN-112 Dissolved Gas Monitor
AN-113 CORROSOMETER® Transmitter Corrosion Rate Calculations
AN-115 Corrosion Rate Calculations for CORROSOMETER® Probes
AN-116 Corrosion Rate Calculations from Coupons
Corrosion Monitoring Related References
ASM International® ASM Handbook®

Volume 13 – Corrosion
ASTM G 1 (latest edition) (800) 635-6898
ASTM G 4 (latest edition) Standard Method for Conducting Corrosion Coupon Tests in Plant
Equipment
ASTM G 96 (latest edition) Standard Guide for On-Line Monitoring of Corrosion in Plant Equipment
(Electrical and Electrochemical Methods)
ASTM G 102 (latest edition) Standard Practice for Calculation of Corrosion Rates and Related
Information from Electrochemical Measurements
NACE® MRO175 (latest edition) Sulfide Stress Cracking Resistant Metallic Materials for Oilfield Equipment
NACE® RP0192 (latest edition) Standard Recommended Practice – Monitoring Corrosion in Oil and Gas
Production with Iron Counts
Contact Information
ASM International® (800) 635-6898
ASTM 1916 Race Street, Philadelphia, PA 19103 USA
NACE® International 1440 South Creek Drive, Houston, TX 77084-4906 USA
Equipment Selection
Rohrback
Rohrback CosascoCosasco Systems,
Systems, Inc. Inc.
RCS PRODUCTS AND SERVICES APPLICATION MATRIX
OIL & GAS WATER SYSTEMS PROCESS SYSTEMS OTHER SYSTEMS
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MICROCOR® System
(High Speed ER)
CORROSOMETER® System
(Industry Standard ER)
CORRATER® System
(Linear Polarization Resistance)
COSASCO® Coupons
(Access Under Pressure)
COSASCO® Hydrogen Probes
(Hydrogen Monitoring)
ULTRACORR® System
Ultrasonic and Non-intrusive
Quicksand™ System
(Erosion/Corrosion Detection)
Downhole System
(Downhole Operation)
ECM™ System
(Environmental/Atmospheric)
Rouge Alert™ System
(Rouge Detection in Ultrapure Water)
(CORD-XL™ & CORD-COM™)
ACCESS UNDER
PRESSURE
COSASCO® 2" High
Pressure System
COSASCO®
Retractable System
Chemical Injection
System
FIELD SERVICES Refer to the Services link on the RCS home page
For more information on corrosion monitoring and RCS products and services:
►Visit our Web site at http://www.cosasco.com
Information to Assist With RCS Equipment Selection
REQUIRED INFORMATION COMMENTS
STEP 1: Try to gather the following basic information:

Gases, liquids, solids or a mixture Governs monitoring technique permissible
Conductivity of aqueous phases Affects CORRATER® monitoring technique only
Multiphase distribution (if applicable) Affects probe element location
Relative magnitude of corrosion rate Affects CORROSOMETER®/CORROTEMP®
probe sensitivity or CORRATER® operating range
Response time required for determination Affects CORROSOMETER®/CORROTEMP®
of corrosion rate sensitivity
Process pressure, temperature, toxicity Affects probe construction
and chemical compatibility with monitoring
equipment
STEP 2: Consider the principle mounting configurations as follows:
Fixed Probes Not removable under system pressure
CORRATER® Retractable System Removable under system pressure up to 1500 psi
CORRATER® Retrievable System Removable under system pressure up to 6000 psi
STEP 3: Choose a mounting configuration based on the following considerations:
Process pressure and temperature, Affects probe construction & choice of retractable
toxicity and chemical compatibility with system
monitoring equipment
Access for removal and insertion of probes For retractable or retrievable probes
Laboratory or plant requirement Determines basic probes series
Process fluid velocities Affects probe element shielding requirement
Physical interference problems Affects probe element form
(eg. pigging of pipeline)

11841 East Smith Avenue
Santa Fe Springs, CA 90670, USA
Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
E-Mail: sales@cosasco.com
Web Site: www. cosasco.com
RCS Hand-Held/Portable Instrument
Compatibility and Features Chart
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PROBES
Corrosometer® Probes 3 3 3 3
Corrosometer® Probes –
30 Sec Read Time
3 3
Corrotemp®
3 3
Corrater® Probes 3 3 3
Corrotemp® Corrater®
Probes
3
DATA COLLECTORS/
DATA LOGGERS
Corrdata® RDCs 3 3 3
Microcor® Data loggers 3** 3
FEATURES
Downloads Stored
Readings to PC
3 3 3 3
Hazardous Area Approved
UL/ULc 3 3 3 3 3
ATEX 3 3 3
CE (EMC) 3 3 3 3 3
*Recommended if you require temperature measurement, otherwise Checkmate™ is preferable.
** Configured as Micromate
Bulletin #920-A
Services
RCS Services Guide
Asset Preservation Group

With a global track record spanning fifty years, Rohrback Cosasco is uniquely positioned to counsel our customers on
corrosion problems of all descriptions. Through our Asset Preservation Group we are able to offer fully integrated strategies
for combating the corrosion that constantly erodes the value of your assets. Some of the many areas in which we have
successfully supported our customers are as follows:
y Corrosion surveys
y Specification writing
y Project planning
y Project engineering
y System design
y System and corrosion data analysis
y Education and Certification
y Seminars
y Articles and technical papers
Remote Monitoring Services
The value created by a corrosion monitoring system can be substantially enhanced through remote monitoring. Productivity,
reliability, and ultimately profitability will be boosted by seamlessly delivering information gathered by your monitoring
system in the field to your personal computer in the office. Automatic alarms triggered by dangerous and destructive process
upset conditions will allow you to respond quickly and effectively. Our remote monitoring services include:
y Communication from remote locations

y Data acquisition
y Data analysis
y Periodic reporting
y Automatic alarms pertaining to upset conditions
y Provision and maintenance of web servers
y Data Management
y Management report preparation and presentation
Field Services
Our Field Services Division complements other products and services offered by Rohrback Cosasco in a way that enables us
to offer turnkey corrosion monitoring systems. Our team of degreed and factory trained field engineers will ensure successful
project implementation and commissioning. After completion, we can help sustain your investment through follow-up
activities such as retrofits and maintenance. Some of the many ways in which our Field Services Division can help you are as
follows:
y System and site surveys

y Installation and commissioning of RCS equipment
y Corrosion monitoring system troubleshooting and repair
y Coupon and probe insertion, retrieval and processing
y Retrofits and hot tapping
y COSASCO® System training
Please contact us for more information on how we can help preserve the value of your investment.
Wireless System
Cosasco® Wireless System

Wireless
Transmitter
(Including
MWT,
QWT,
CWT, WE)
Features:
• Highly Secure and Reliable Self Organizing Wireless Mesh Network
• High Resolution Metal Loss Measurement for all process environments
• Direct input through Modbus Interface to virtually any Process
Automation System
• Low installed cost
• International Hazardous Area Certifications
• WirelessHART™ 7 protocol
• Seamlessly Integrates with Emerson Smart Wireless Network
The new Cosasco Wireless System from Rohrback flexibility, and exceptional economy of installation to
Cosasco Systems has redefined corrosion new or existing installations.
monitoring as a true process parameter. The system
is based on Microcor patented high resolution The Cosasco Wireless System includes Microcor
corrosion measurement technology; the industries Wireless Transmitters (MWT), measuring metal loss
most widely used and only technologically advanced and rate; Quicksand Wireless Transmitters (QWT)
system capable of operating in any process measuring corrosion and erosion rates Corrater LPR
environment. The 2.4 GHz self-organizing wireless Wireless Transmitters (CWT), measuring galvanic
network delivers exceptional data reliability and corrosion rates and pitting tendencies, and Cosasco
network stability through its high security Wireless Extenders (WE) for wireless network
communication. Microcor online systems are expansion. These transmitters along with supporting
already known worldwide for their proven accuracy access fittings, probes, gateway, corrosion
and reliability. The wireless link now adds simplicity, management servers and process interface software
comprise the complete corrosion management
system. Alternatively, the MWTs, QWT’s, CWTs , your DCS/SCADA system, an RCS ICMS3-Amulet
and WE’s can be added seamlessly to an Emerson Corrosion Management System, or RCS Intelligent
Smart Wireless Network or via direct input from the Interface Unit for smaller scale systems. The
gateway through Modbus Interface to virtually any Wireless Transmitters are easily configured using a
Process Automation System (PAS), Including direct connection to a PC or laptop in a safe area, or
Honeywell, Yokogawa, Siemens, ABB, or Endress & through RCS’s handheld instrument in hazardous
Hauser hard-wired or wireless networks (see page 4). locations.
With its widespread capability and effectiveness, the
wireless system is not only complementary to any The Wireless Transmitter power module has a
process system but a guaranteed maximum return typical life of 3 years and is hazardous location
on investment, both in the short and long run, in certified to allow change out in the hazardous area.
terms of low installation costs, effective chemical Typical wireless range is 1000 (300 m) in optimal
inhibitor use, and asset preservation. conditions and with a clear line of site from
transmitter to transmitter or transmitter to gateway,
The Wireless Transmitters are quickly and easily with multiple “hops” permissible from any transmitter
installed without the time and expense required for back to its gateway. See individual data sheets for
wiring. Once installed metal loss and computed MWT, QWT, CWT and WE specifications.
corrosion rate is read from the Gateway directly into
Cosasco Wireless System Overview

The Cosasco Wireless System can operate as an independent system or can integrate into your existing
DCS/SCADA (See diagram below). The Cosasco Wireless System just like its wired counterpart Microcor
Corrosion Monitoring System is flexible, highly accurate, and economical.
The basic system architecture comprises the following:
1) Microcor Wireless Transmitters (measuring 5) Gateway

corrosion) 6) Corrosion Probes & Probe Adapters
2) Quicksand Wireless Transmitter (measuring 7) Access Fittings & Hollow Plugs
erosion) 8) Proof Cable (if Transmitter is mounted remotely
3) Corrater (LPR) Wireless Transmitter (available from probe)
soon) 9) ICMS3™ or IIU Server
4) Cosasco Wireless Extender (to expand wireless
network)
System Details
Microcor Wireless Transmitters
The MWT uses high resolution metal loss measurement providing 18 bit resolution, and is rated for operation in
hazardous locations (Class I, Zone 1). MWTs have an allowable operating range of -40°C to 70°C and can
operate in virtually any environment. The MWT can be added seamlessly to an Emerson Smart Wireless Network
or via direct input from the gateway through Modbus Interface to virtually any Process Automation System.
Quicksand Wireless Transmitters

The QWT uses the same high resolution metal loss measurement technology to measure erosion rates in
systems where sand detection is required.
Corrater Wireless Transmitters

The CWT is designed for on-line corrosion monitoring of water systems in electrically hazardous areas, and is
compatible with MWT’s and Emerson Smart Wireless devices. This makes it ideal for refineries, chemical plants
and process plants where corrosion must be monitored in a mixture of aqueous and non-aqueous systems. The
CWTs patented high frequency measurement on two electrodes for compensation of solution resistance provides
the highest accuracy and widest range of operation. This compensation has been further enhanced on this
instrument to make it the widest range of operation of all the RCS Corrater instruments.
Cosasco Wireless Extender

The WE is used to expand the wireless network when wireless transmitters are located distances that are out of
wireless range direct to the gateway.
Gateway
The gateway serves as a connection between the wireless transmitters and a host system. The gateway is easily
configurable and integrates into a designated control system through serial or ethernet connections. The Gateway
is scalable supporting up to 100 wireless devices and is certified for Class I, Div2, and Zone 2. The gateway can
communicate directly with the host system using Modbus TCP/IP integration over Ethernet interface and supports
communication with host applications using OPC.
Corrosion and Erosion Probes

Microcor Corrosion Probes are specially designed to provide advanced thermal performance, and reliable
operation in all environments including sour service. Two forms of probe element are available – flush and
cylindrical. Several mounting configurations are available, the most common of which allow the probes to be
inserted and removed under full process operating conditions without shutdown.
Quicksand™ Erosion Probes are used to detect sand erosion in oil and gas wells where sand production is
common. There are two versions of Quicksand Probes available. The S4500 with a specially designed element
support shield is suitable for severe flow or high temperature applications. The S4700 with an angled element is
exposed to the flow at a 45° angle, simulating a change in direction in the pipe.
Galvanic Probes
Corrater probes provide a direct measure of corrosion rate and a qualitative pitting tendency of metals in
electrolytes by the technique of linear polarization resistance. These probes employ two replaceable, identical
electrodes which are mounted at the end of the probe by threaded, insulated studs. Two electrode probes are
suitable for the majority of problems where LPR techniques are applicable. See individual data sheets for
complete details.
Probe Adapters
The probe connecting adapter allows the MWT, QWT & CWT to be close-coupled to the probe and provides a
mounting for the transmitter. The probe adapter is the preferred and simplest method of mounting the MWT, QWT
& CWT (see probe data sheet for mounting clearance).
Access Fitting Assembly & Hollow Plug

The probe is mounted onto the pipeline or vessel through a Cosasco Access Fitting Assembly that includes both
the hollow plug and body. The mounting configuration allows for safe installation and removal of corrosion or
erosion probes under full operating pressure with Cosasco Retriever and Service Valve.
Cable
If high vibration or excessive temperature are present or direct mounting of the transmitter to the probe is not
feasible, an alternative short connection cable can be used.
ICMS3™ or IIU Server

The Intelligent Interface Unit (IIU) for small to medium-size systems, and the Integrated Corrosion Management
System ICMS3 for medium to large systems, communicates through a direct wired and ethernet online connection
to integrate into your existing DCS and SCADA systems. The gateway feeds the data from both the MWTs, QWT
and CWTs and Emerson Smart Wireless devices into the ICMS3 or IIU via a Modbus interface.
The Intelligent Interface Unit (IIU) computes metal corrosion and erosion rates from measurements transmitted
from our Microcor and Quicksand sensors, and also provide instantaneous corrosion rates and pitting tendencies
in aqueous media via Corrater wireless transmitter. Eliminating the need for expensive custom software, the IIU
cost-effectively illustrates metal loss and corrosion/erosion rates through the installed RCS Microcor Tools
software. This permits operation as either a blind interface to a SCADA or DCS system, or as a stand-alone
corrosion data storage and analysis system.
The Integrated Corrosion Management System ICMS3 is the most comprehensive and powerful online corrosion
monitoring system available. It is ideally suited for medium to large scale systems, or for small systems with the
need for future growth. The ICMS3 corrosion management server is the hub of the corrosion or erosion
monitoring system, integrating several forms of corrosion monitoring and process data into one complete online
system, shared over a variety of communication links. Corrosion and erosion monitoring can be managed as
process parameters with constant data streaming into your preferred system. ICMS3 Amulet Software See ICMS3
and IIU data sheet for complete details.
System Integration
The Cosasco Wireless System is flexible and can be customized to integrate with your preferred Process
Automation System. The MWTs, CWTs, QWTs and WE currently use HART7 Wireless communication allowing
seamless integration with Emerson Smart Wireless devices. Currently in development are further communication
options, including the ISA 100 standard radio that will allow communication between wireless transmitters and
Honeywell, Yokogawa and Endress & Hauser Wireless devices. Regardless of the Process Automation System
you use the can be directly connected to your DCS through Modbus/OPC interface.
Product Certifications
Please see individual data sheets for MWT and Gateway Product Certifications
Ordering Information
Microcor Wireless Transmitter
See Microcor Wireless Transmitter Data Sheet
Quicksand Wireless Transmitter

See Quicksand Wireless Transmitter – MWT-3905-QS Data Sheet
Corrater Wireless Transmitter (Available 2011)
Cosasco Wireless Extender

See Cosasco Wireless Extender – MWT-3905-WE Data Sheet
Gateway
See Model R-1420 Wireless Gateway Data Sheet
Probe Adapters
P/N 745092 for Model M3000 series probes
P/N 745093 for Model M4000 & S4000 series probes (For permanent connection at 2500 PSI max.)
P/N 745114 for Model M4000 & S4000 series probes (For permanent connection at 10,000 PSI max., when used
with pressure retaining cover P/N 740095)
Corrosion Probes
M3000 & M4000 Series (See Microcor Probes Data Sheet)
Erosion Probes
S4500 & S4700 (See Quicksand Data Sheet)
Access Fittings & Hollow Plugs

Cosasco Model 50-58 Access Fittings (See Individual Data Sheets)
Cosasco Hollow Plug - P/N 550100-1-1
Intelligent Interface Unit

See IIU Data Sheet
ICMS Server
See ICMS3 Data Sheet
Cables
Transmitter to Probe Cable with Mounting Bracket (Note: Probe adapter require (in conjunction with cable)
MWT Remote Mounting Kit (10ft cable) P/N 748497-10
MWT Remote Mounting Kit (15ft cable) P/N 748497-15

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878, © Copyright RCS, Inc.
Bulletin #156-F 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Microcor® Wireless Transmitter (MWT)
Features:
• Highly Secure and Reliable Self
Organizing Wireless Mesh Network
• High Resolution Metal Loss Measurement
for all process environments
• International Hazardous Area
Certifications
• Seamlessly Integrates with Emerson
Smart Wireless Networks
The MWT transmitter is based on RCS’s Microcor® the Gateway directly into your DCS system, an RCS
high resolution corrosion measurement technology, ICMS3-Amulet Corrosion Management System, or a
the industries most widely used and only technology Microcor Tools software package for smaller scale
capable of operating in any process environment. systems. MWT’s are easily configured using a direct
The 2.4 GHz self-organizing wireless network connection to a PC or laptop in a safe area, or
delivers exceptional data reliability and network through RCS’s Checkmate DL-W in hazardous
stability through its high security communication. locations.
Microcor online systems are already known
worldwide for their proven accuracy and reliability. The MWT uses high resolution metal loss
The wireless link now adds simplicity, flexibility, and measurement providing 18 bit resolution, and is
exceptional economy of installation to new or rated for operation in hazardous locations (Class I,
existing installations. Zone 1). The allowable operating range of from
-40°C to 70°C is proven every day by existing
The MWT can be supplied as part of a complete systems reliably working in the harsh environments
Cosasco Wireless System comprising access of the frigid arctic and deserts of the Middle East.
fittings, Microcor probes, MWT’s, Quicksand
Wireless Transmitters, Cosasco Wireless Extenders, The MWT power module has a typical life of 3 years
gateway, corrosion management and process and is hazardous location certified to allow change
interface software. Alternatively, the MWT can be out in the hazardous area. Typical wireless range is
added seamlessly to an Emerson Smart Wireless 1000 ft (300 m) in optimal conditions with a clear line
Network or via direct input from the gateway through of sight from transmitter to transmitter or transmitter
Modbus Interface to virtually any Process to gateway, with multiple “hops” permissible from
Automation System. any transmitter back to its gateway.
MWT’S are quickly and easily installed without the Other wireless communication options may be
time and expense required for wiring. Once installed permissible. For details, contact RCS.
metal loss and computed corrosion rate is read from
Wireless Overview

The MWTs communicate with each
other and other Cosasco Wireless
devices through a self-organizing 2.4
GHz mesh network, ensuring no point
of failure.
Gateway
The gateway serves as a connection
between the MWTs and a host system.
The gateway is easily configurable and
integrates into a designated control
system through serial or ethernet
connections.
Specifications
Operating Specifications Physical Specifications
Resolution Enclosure
18 bit (1 part in 262,144) Rating: IP66
Materials: Housing – 6061-T6 ALUM
Probe element resistance range Paint – Polyester Enamel over
1 to 50 milliohms Epoxy Primer
Power supply
Stability of Reading 7.2 V Lithium Power Module
Power Module life: 3 years (Typical) – Hazardous Area Location
Typically ± 0.01% of span on reference probe
Certified. (replacement okay in hazardous locations).
Data Transmit Rate Weight

Typically 10 minutes (range 10 sec to 60 min) 7.5 lbs (3.4 kg) with Lithium Power Module installed
Communication: Dimensions
2.4 GHz DSSS (Direct Sequence Spread See next page
Spectrum).
WirelessHART 7 Protocol Pole or Wall Mounting
Metal Bracket (supplied) for direct wall mount and
Ambient Temperature Range adjustable U-Bolt mounting for 2-3” pipe size vertical
-40C to +70C (-40F to +158F) or horizontal pole mounting
Antenna Probe Mounting
Integrated Omni-directional Antenna Directly to probe via Probe Adapter (PN 745092 or
Impedance: 50 Ω P/N 745093). For remote locations probe can be
Gain: 2dBi directly connected to MWT via P/N 748497-10 (10ft)
Maximum SWR: 2:1 or P/N 748497-15(15ft).
Maximum radio power output: 10 mW
11.58”
6.38”
Ø 4.40”
7.59”
Transmitter Dimensions in inches, front view
Telecommunication Compliance
All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum.
Nearly every country requires this type of product certification. RCS is working with governmental agencies around the
world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless
device usage. The MWT is currently certified with the governmental agencies of Angola, Azerbaijan, Australia, Canada,
China, Colombia, Ecuador, European Union, Egypt, India, Indonesia, Kazakhstan, Kuwait, Malaysia, Mexico, Oman,
Qatar, Russia, Saudi Arabia, Thailand & Tobago, UAE, United States and Venezuela. Additional country approvals are
in currently in progress and will be posted as soon as certification is verified. Please contact RCS or visit our website for
the latest country certifications.
FCC and Industry Canada (IC)

This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions. This device may
not cause harmful interference. This device must accept any interference received, including interference that may
cause undesired operation. This device must be installed to ensure a minimum antenna separation distance of 20 cm
from all persons.
ATEX Certification
Ex d [ib] Class I, Zone 1, IIC, T4, Ta = -40C to +70C
North American Certifications

FM AEx d [ib] Class I, Zone 1, IIC, T4, Ta = -40C to +70C
FMc Ex d [ib] Class I, Zone 1, IIC, T4, Ta = -40C to +70C
IEC Ex Certification
IEC Ex d [ib], Class I, Zone 1, IIC, T4, Ta = -40C to +70C
All certifications based on IP66 Enclosure and for use only with Power Module P/N 748400
Model Description
MWT-3905 Microcor Wireless Transmitter
Code Radio
0 2.4 GHz Wireless HART7 - Integral Antenna
Code Housing
0 Aluminum
1 Stainless Steel 316 SS
MWT-3905 0 0 Typical Order Number
Wireless Gateway
Model Description
Code Power Input
A 24 VDC, 500 mA
Code Ethernet Communications – Physical Connection
(1) (2)
1 Ethernet
(3) (4)
2 Dual Ethernet
(5) (6)
3 Fiber Optic Ethernet
Code Wireless Update Rate, Operating Frequency, and Protocol
(7)
A3 User Configurable Update Rate, 2.4 GHz DSSS, WirelessHART™
Code Serial Communication
0 None
(7)
A Modbus RTU via RS485
Code Ethernet Communication - Data Protocols
2 Webserver, Modbus TCP/IP, AMS Ready
4 Webserver, Modbus TCP/IP, AMS Ready, OPC
(8)
5 DeltaV Ready
Code Product Certifications
N5 FM Division 2, Non-incendive
N6 CSA Division 2,Non-incendive
N1 ATEX Type n
ND ATEX Dust Ignition-proof
N7 IECEx Type n
NF IECEx Dust Ignition-proof
KD FM & CSA Division 2, Non-incendive and ATEX Type n
Code Adapters
0 None
J1 CM 20 Conduit Adapter
J2 PG 13.5 Conduit Adapter
J3 3/4 NPT Conduit Adapter
(9)
Code Antenna Options
0 None
WL2 Remote Omni-Antenna Kit, 50 ft. (15.2 m) cable, Lightning Arrestor
WL3 Remote Omni-Antenna Kit, 20 ft. (6.1 m) and 30 ft. (9.1 m) cables,
Lightning Arrestor
WL4 Remote Omni-antenna Kit, 10 ft. (3.0 m) and 40 ft. (12.2 m) cables,
Lightning Arrestor
R-1420 A 1 A3 A 2 N5 J3 WL2 Example
(1) Single active 10/100 baseT Ethernet port with RJ45 connector.
(2) Additional ports disabled.
(3) Dual active 10/100 baseT Ethernet ports with RJ45 connectors.
(4) Multiple active ports have separate IP addresses, firewall isolation, and no packet forwarding.
(5) 1300nm Multimode Optical fiber connection with separate SC connectors for Rx and Tx.
(6) Includes features of Option 1
(7) Convertible to RS232 via adaptor
(8) Includes Webserver, Modbus TCP/IP, AMS Ready, OPC,
(9) The WL2 - WL4 options require minor assembly.
Checkmate DL-W Wireless Configurator
The Checkmate DL-W Wireless Configurator is a portable handheld instrument
specifically designed to configure Cosasco Wireless devices. The intrinsically safe
Checkmate DL-W allows you to easily configure Cosasco Wireless devices in hazardous
area locations when configuration in a safe location with a PC is not possible. In addition
to setting up the Cosasco Wireless devices, the Checkmate DL-W allows you to view the
settings and status of the Wireless Transmitters/Extenders and display the most recent
metal loss measurement of MWT’s/QWT’s.
Microcor® Probes
See Microcor® Probes Data Sheet, Bulletin No. 150-K for ordering information.
Probe Adapters
Model M2000 & M3000 series probes P/N 745092
Model M4000 & S4000 series probes P/N 745093 (For permanent connection at 2500 PSI max)
P/N 745114 (For permanent connection at 10,000 PSI max
when used with pressure retaining cover P/N 740095)
Cables
Transmitter to Probe Cable with Transmitter Mounting Bracket
(Note: Probe adapter required in conjunction with cable)
MWT Remote Mounting Kit P/N 748497-10
(10ft (3m) Cable)
MWT Remote Mounting Kit P/N 748497-15

(15ft (4.6m) Cable)
*L=length in ft
Accesssories
7.2 V Lithium Power Module P/N 748400
Checkmate DL-W P/N Checkmate-DL-W
Cosasco Wireless Extender P/N MWT-3905-WE

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 155-M 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Rev. Date: 12/7/2011

MWT-3905-QS
Features:
• Rapidly Detects Sand Erosion
• Highly Secure and Reliable Self
• High Resolution Metal Loss Measurement
• International Hazardous Area
Certifications
• Seamlessly Integrates with Emerson
The model MWT-3905-QS Quicksand Wireless (QWT) Gateway directly into your DCS system, an RCS
Transmitter is based on RCS’s Microcor® high ICMS3-Amulet Corrosion Management System, or a
resolution corrosion measurement technology, the Microcor Tools software package for smaller scale
industries most widely used and only technology systems. QWT’s are easily configured using a direct
capable of operating in any process environment. The connection to a PC or laptop in a safe area, or through
QWT rapidly detects erosion rates at speeds RCS’s Checkmate DL-W in hazardous locations.
approaching real-time. The 2.4 GHz self-organizing
wireless network delivers exceptional data reliability The QWT uses high resolution metal loss
and network stability through its high security measurement providing 18 bit resolution, and is rated
communication. The wireless link now adds simplicity, for operation in hazardous locations (Class I, Zone 1).
flexibility, and exceptional economy of installation to The allowable operating range of from
new or existing installations. -40°C to 70°C is proven every day by existing systems
reliably working in the harsh environments of the frigid
The MWT-3905-QS can be supplied as part of a arctic and deserts of the Middle East.
complete corrosion/erosion management system
comprising access fittings, probes, Microcor Wireless The QWT power module has a typical life of 3 years
Transmitters (MWT), Cosasco Wireless Extenders and is hazardous location certified to allow change out
(WE), gateway, and corrosion management and in the hazardous area. Typical wireless range is 1000 ft
process interface software. Alternatively, the QWT can (300 m) in optimal conditions and with a clear line of
be added seamlessly to an Emerson Smart Wireless sight from transmitter to transmitter or transmitter to
Network or via direct input from the gateway through gateway, with multiple “hops” permissible from any
Modbus Interface to virtually any Process Automation transmitter back to its gateway.
System.
Other wireless communication options may be
QWT’s are quickly and easily installed without the time permissible. For details, contact RCS.
and expense required for wiring. Once installed metal
loss and computed erosion rate is read from the
The Quicksand Wireless transmitter is designed specifically to detect sand erosion at speeds approaching real
time. Typical detection times for various sand erosion rates are shown below:
Detection Time Vs. Erosion Rate
28.0
EFFECTIVE SENSING ELEMENT THICKNESS = 10 MILS
26.0
24.0
22.0
20.0
Detection Time (Minutes)
18.0
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
0 20 40 60 80 100 120 140 160 180 200
Erosion Rate (MPY)
Wireless Overview

QWT’s rapidly detect erosion rates at
speeds approaching real-time.

MWT’s uses high resolution metal loss
measurement and outputs computed
corrosion rate.
Cosasco Wireless Extenders

Wireless Extenders are used to expand
the network when QWT’s and MWT’s
are located distances that are out of the
Gateway
between the Wireless
Transmitters/Extenders and a host
system. The gateway is easily
configurable and integrates into a
designated control system through serial
or ethernet connections.
Specifications
Power supply

Typically 10 minutes (range 10 sec to 60 min) 7.5 lbs (3.4 kg) with Lithium Power Module Installed
2.4 GHz DSSS (Direct Sequence Spread See below
Spectrum).
Antenna Probe Mounting

Integrated Omni-directional Antenna Directly to probe via Probe Adapter (PN 745092 or
Impedance: 50 Ω P/N 745093). For remote locations probe can be
Gain: 2dBi directly connected to QWT via a cable, P/N 748497-
Maximum SWR: 2:1
10 (10ft) or P/N 748497-15 (15 ft)
Dimensions
11.58”
6.38”
Ø
7.59”
Transmitter Dimensions in inches, front view
device usage. The QWT is currently certified with the governmental agencies of Angola, Azerbaijan, Australia, Canada,
Qatar, Russia, Saudi Arabia, Thailand, Trinidad & Tobago, UAE, United States, and Venezuela. Additional country
approvals are in currently in progress and will be posted as soon as certification is verified. Please contact RCS or visit
our website for the latest country certifications.

from all persons.
ATEX Certification

Quicksand Probes
Two versions are available. The rugged, all welded cylindrical element model
S4500 with a specially designed element support shield is suitable for severe flow
or high temperature applications. The angled element S4700 probe is exposed to
the flow at a 45° angle, simulating a change in direction in the pipe. The maximum S4500 Probe
temperature of this probe is 400°F, and is recommended for less severe flow rates
of less than 25 ft/sec. Both these probes are mounted in the Cosasco line of high
pressure access fittings; however, alternative mounting methods are available.
Please contact the factory for more information.
S4700 Probe

The Checkmate DL-W Wireless Configurator is a portable handheld instrument specifically
designed to configure QWT’s, Microcor Wireless Transmitters and Cosasco Wireless
Extenders. The intrinsically safe Checkmate DL-W allows you to easily configure Wireless
Transmitters in hazardous area locations when configuration in a safe location with a PC
is not possible. In addition to setting up the Wireless Transmitters, the Checkmate DL-W
allows you to view the settings and status of the Wireless Transmitters and display the
most recent metal loss measurement of QWT’s/MWT’s.
Model Description
MWT-3905-QS Quicksand Wireless Transmitter
Code Radio
Code Housing
0 Aluminum
MWT-3905-QS 0 0 Typical Order Number
Wireless Gateway
Model Description
Code Power Input (included)
A 24 VDC, 500 mA
(1) (2)
1 Ethernet
(3) (4)
2 Dual Ethernet
(5) (6)
(7)
0 None
(7)
(8)
5 DeltaV Ready
N1 ATEX Type n
N7 IECEx Type n
Code Adapters
0 None
(9)
0 None
Lightning Arrestor
Lightning Arrestor
Quicksand Probes
Model Retrievable Quicksand Probe
S4500 Complete Probe Assembly, Cylindrical Element
Code Element Form and Thickness
T10 Cylindrical, 10 mil thickness (5 mil life)
Code Element Alloy
XXXXXX Enter UNS Number
Code Order Length
LL.LL Order Length in Inches
3.25” min, 36.00” max for T10
5.00” min, 36.00” max for T20
11.00” min, 36.00” max for T50
S4500 T20 S31803 6.00 Example

S4700 Complete Probe Assembly, Angled Element
F10 Angled, 10 mil thickness (5 mil life)
F40 Angled, 40 mil thickness ( 20 mil life)
Code Element Alloy
Code Order Length
2.00” min, 36.00” max
S4700 F20 S31803 6.00 Example
Probe Adapters
Model M4000 & S4000 series probes P/N 745093
(For permanent connection at 2500 PSI max.)
(For permanent connection at 10, 000 PSI P/N 745114
max., when used with pressure retaining
cover P/N 740095)
Cables
(Note: Probe adapter must be used in conjunction with cable)
MWT Remote Mounting Kit (10 ft (3m) Cable) P/N 748497-10

MWT Remote Mounting Kit (15 ft (4.6m) Cable) P/N 748497-15
Accesssories
Cosasco Wireless Extender P/N MWT-3905-WE

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 160-E 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Rev, Date: 12/7/2011
Cosasco® Wireless Extender

MWT-3905-WE
Features:
• Increases Coverage Area of Microcor® and
Quicksand™Wireless Transmitters
• Seamlessly Integrates with MWT’s, QWT’s
and Emerson Smart Wireless Networks
• International Hazardous Area Certifications
• Easy Setup and Installation
Emerson’s
Wireless
QWT Device
WE
MWT
QWT
Emerson’s
Wireless WE
Device
The Cosasco Wireless Extender MWT-3905-WE (WE) Class I/Zone 1 hazardous locations enable users to
offers a cost-effective way to expand mesh networks when change power modules without the need to remove the
outlying wireless devices exceed the range of the mesh WE from the field. The power module has a typical life of
formed by other nodes and the gateway. The WE three years. The typical wireless range is 300 m (1000 ft)
integrates seamlessly with other Cosasco Wireless with a clear line of sight from transmitter to transmitter, or
devices and Emerson wireless devices using from transmitter to gateway, with multiple “hops” permitted
WirelessHART 7 protocol, and can be setup and from the originating node to the gateway. The WE will
configured using RCS’s Wireless Tools Software or the operate in temperatures from -40°C to 70°C.
Checkmate DL-W Wireless Configurator. Certification for
Specifications
Communication: Enclosure
2.4 GHz DSSS (Direct Sequence Spread Spectrum). Rating: IP66
WirelessHART 7 Protocol Paint – Polyester Enamel over Epoxy
Primer
Ambient Temperature Range
-40C to +70C (-40F to +158F) Power supply
7.2 V Lithium Power Module
Data Transmit Rate Power Module life: 3 years (Typical) – Hazardous Area
Typically 10 minutes (range 10 min to 60 min) Location Certified. (Replacement okay in hazardous
locations).
Antenna Weight
Integrated Omni-directional Antenna 7. 5 lbs (3.5 kg) with Lithium Power Module installed
Impedance: 50Ω
Gain: 2dBi Dimensions
Maximum SWR: 2:1 See below
Pole or Wall Mounting
adjustable U-Bolt mounting for 2-3” pipe size vertical or
horizontal pole mounting. See Below.
Ø4.44 REF.
10.22
REF.
6.44
REF.
4.00
0.69
REF.
REF.
3.90
REF.
FOR MOUNTING 8.09
ON 2” PIPE REF.
Wireless Extender Dimensions and Mounting Options
device usage. The Wireless Extender is currently certified with the governmental agencies of Angola, Azerbaijan,
Australia, Brazil, Canada, China, Colombia, Ecuador, European Union, Egypt, India, Indonesia, Kazakhstan, Kuwait,
Malaysia, Mexico, Oman, Qatar, Russia, Saudi Arabia, Thailand & Tobago, UAE, United States and Venezuela.
Additional country approvals are in currently in progress and will be posted as soon as certification is verified. Please
contact RCS or visit our website for the latest country certifications.

from all persons.
ATEX Certification

Model Description
MWT-3905-WE Cosasco Wireless Extender (includes mounting bracket)
Code Radio
Code Housing
0 Aluminum
MWT-3905-WE 0 0 Typical Order Number
Accessories
7.2 Lithium Power Module P/N 748400
Checkmate DL-W P/N Checkmate DL-W

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 159-G 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Rev. Date: 12/7/2011
System Integration Overview with R-1420 Wireless Gateway
Cosasco Wireless devices and other Smart Wireless Devices are quickly and easily installed without the time and
expense required for wiring. Once installed metal loss and computed corrosion rate is read from the Gateway directly
into your DCS/SCADA system, an RCS ICMS3-Amulet Corrosion Management System for larger scale systems, or
RCS Intelligent Interface Unit for smaller scale systems.
Specifications
Fiber Optic Ethernet (optional)
Functional Specifications 100BaseFx optical Ethernet communication port
Wavelength: 1300 nm center
Input Power Multimode
24 V dc, 500 milliamps required to power the Smart SC connectors
Wireless Gateway module (Included) Protocols: Modbus, TCP, OPC, https (for Web Interface)
Wiring: 50/125 um or 62.5/125 um fiber, 2.48 miles
Environmental (4.0 k,) maximum distance.
Operating Temperature Range:
-40 to 140 °F (-40 to 60 °C) Modbus
Operating Humidity Range: Supports Modbus RTU and Modbus TCP with 32-bit
10-90% relative humidity floating point values, integers, and scaled integers.
Modbus Registers are user-specified.
EMC Performance
Complies with EN61326-1:2006. OPC
OPC server supports OPC DA v1, v2, v3
Antenna Options
Integrated Omnidirectional Antenna Self-Organizing Network Specifications
Optional remote mount Omnidirectional Antenna
Protocol
WirelessHART, 2.4 - 2.5 GHz DSSS.
Physical Specifications
Weight Maximum Network Size
10 lb (4.54 kg) 100 Devices
Material of Construction Supported Device Update Rates

8 sec. to 60 min.
Housing
Low-copper aluminum, NEMA 4X Network Size/Latency
100 Devices: up to 10 sec.
Paint 50 Devices: up to 5 sec.
Polyurethane
Cover Gasket Data Reliability
Silicone Rubber >99%
Antenna System Security Specifications

PBT/PC integrated Omnidirectional Antenna
Ethernet
Secure Sockets Layer (SSL)- enabled (default) TCP/IP
Certifications
communications
Class I Division 2 (U.S.)
Equivalent Worldwide
Smart Wireless Gateway Access
Role-based Access Control (RBAC) including
Communication Specifications
Administrator, Maintenance, Operator, and Executive.
Isolated RS485
Administrator has complete control of the gateway and
2-wire communication link for Modbus RTU multidrop
connections to host systems and the self-organizing
connections
network.
Baud rate: 57600, 38400, 19200, or 9600
Protocol: Modbus RTU
Self-Organizing Network
Wiring: Single twisted shielded pair, 18 AWG. Wiring
AES-128 Encrypted WirelessHART, including individual
distance is approximately 4,000 ft. (1,524 m)
session keys. Drag and Drop device provisioning,
including unique join keys and white listing.
Ethernet
10/100base-TX Ethernet communication port
Internal Firewall
Protocols: Modbus TCP, OPC, https (for Web Interface)
User Configurable TCP ports for communications
Wiring: Cat5E shielded cable. Wiring distance 328 ft.
protocols, including Enable/Disable and user specified
(100 m).
port numbers.
Inspects both incoming and outgoing packets.
Telecommunication Compliance European Union Directive Information
All wireless devices require certification to ensure that ATEX Directive (94/9/EC)
they adhere to regulations regarding the use of the RF Emerson Process Management complies with the
spectrum. Nearly every country requires this type of ATEX Directive.
product certification. RCS is working with governmental
agencies around the world to supply fully compliant Electro Magnetic Compatibility (EMC) (2004/108/EC)
products and remove the risk of violating country Emerson Process Management complies with the
directives or laws governing wireless device usage. EMC Directive.
FCC and IC Radio and Telecommunications Terminal Equipment

Directive (R&TTE)(1999/5/EC)
This device complies with Part 15 of the FCC Rules.
Emerson Process Management complies with the
Operation is subject to the following conditions. This
R&TTE Directive
device may not cause harmful interference. This device
must accept any interference received, including
interference that may cause undesired operation. This European Certification
device must be installed to ensure a minimum antenna
separation distance of 20 cm from all persons. N1 ATEX Type n
See note below
Ordinary Location Certification for FM Certificate Number: Baseefa 07ATEX0056X
ATEX Marking: Ex II 3 G
As standard, the Gateway has been examined and
EEx nA Nl IIC T4 (-40 °C < Ta < 60 °C)
tested to determine that the design meets basic
electrical, mechanical, and fire protection requirements
Certificate Number: Baseefa 07ATEX0057
by FM, a nationally recognized testing laboratory
EX tD A 22 IP66 T135 (-40 °C < Ta < 60 °C)
(NRTL) as accredited by the Federal Occupational
EEx nA nL IIC T4 T4 (-40 °C < Ta < 60 °C) II
Safety and Health Administration (OSHA).
3D
Vmax = 28V
N7 IECEx Type n
N5 FM Division 2, Non-Incendive See note below
Certificate Number: 3028321 Certificate Number: IECEx BAS 08.0012X
Nonincendive for Class I, Division 2, Groups A, B, C, Ex nC IIC T4 (-40 °C =< Ta <=60 °C)
and D. Rated Voltage: 28V
Dust Ignition-proof for Class II, III, Division 1, NF IECEx Dust Ignition-proof
Groups E, F, and G; Indoors/outdoor locations; Certification Number: IECEx BAS 07.0013
NEMA Type 4X Ex tD A22 IP66 T135 (-40 °C < Ta < 60 °C)
Temperature Code: T4 (-40 °C < Ta < 60 °C) Vmax = 28V
Canadian Standards Association (CSA) Conditions of Installing N1 and N7:

N6 CSA Division 2, Non-Incendive The Apparatus is not capable of withstanding the 500V
Certificate Number: 1849337 insulation test required by Clause 9.4 of EN 60079-15:
Suitable for Class I, Division 2, Groups A, B, C, and D. 2005. This must be taken into account when installing
Dust Ignition-proof for Class II, Groups E, F, and G; the apparatus.
Suitable for Class III Hazardous Locations.;
Install per Rosemount drawing 01420-1011. Combinations of Certifications
Temperature Code: T4 (-40 °C < Ta < 60 °C) KD Combination of N5, N6, and N1.
CSA Enclosure Type 4X
Dimensional Drawings
Smart Wireless Gateway (Dimensions are inches (millimeters)
Remote Omni-Antenna Kit
The Remote Omni-Antenna kit includes sealant tape for remote antenna connection, as well as mounting brackets for
the antenna, Lightning Arrestor, and the Smart Wireless Gateway.
Lightning protection is included on all the options. WL3 and WL4 provide lightning protection along with
the ability to have the gateway mounted indoors, the antenna mounted outdoors, and the lightning
arrestor mounted at the building egress.
*Note that the coaxial cables on the remote antenna options WL3 and WL4 are interchangeable for
installation convenience.
Bulletin # 157-F 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model Description
A 24 VDC, 500 mA
(1) (2)
1 Ethernet
(3) (4)
2 Dual Ethernet
(5) (6)
(7)
N None
(7)
(8)
5 DeltaV Ready
N1 ATEX Type n
N7 IECEx Type n
Code Adapters
0 None
(9)
0 None
Lightning Arrestor
Lightning Arrestor
(10)
Code Telecommunications Certification Country
XXX Enter ultimate destination (country) where Gateway will be
installed.
702483 A 1 A3 A 2 N5 J3 WL2 USA
(8) Includes Webserver, Modbus TCP/IP, AMS Ready, OPC.
(10) Due to regulations requiring use of RF Spectrum, all wireless devices require certification. Certification labeling will be applied based on ultimate
country destination.

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 157-F 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
® The Microcor® technology measures the metal loss that is
Microcor Probes occurring on the probe element with very high resolution.
Consequently, it is useable in virtually any environment, as
distinct from electrochemical methods which may only be
used in essentially aqueous environments. From the
collection of these metal loss readings over time, the
corrosion rate can be computed. The very high resolution
of the metal loss measurements enable the corrosion rate
to be determined in minutes or hours, and provide rapid
feedback on changes of corrosion rates, 50 to 100 times
faster than other metal loss methods.
Model M4700 and M4500 Probes

Microcor® Probes are an integral component of the new
high-resolution Microcor® system, including the Microcor
Wireless Transmitter. Special design of the probes
provides advanced thermal performance, and reliable
operation in all environments including sour service. Two
forms of probe element are available – flush and
cylindrical. Several mounting configurations are available,
the most common of which allow the probes to be inserted
and removed under full process operating conditions
without shutdown.
M4000 Series Probes M4700 Probe in COSASCO® Fitting

The M4000 series probes are called retrievable probes
and are designed for use in the COSASCO® high pressure The high resolution and sensitivity means that you can
access fitting range. This permits probes to be removed now obtain rapid response and a long probe life with the
or replaced at process conditions up to 6000 psi (400 bar), standard F10 and T10 probe elements. However, if
and temperatures up to 400°F (204°C) with the necessary, other probe element thicknesses are available.
COSASCO® Retriever and service valve. Note: All 4000 The thinner the element, the faster is the response. The
series probes must be installed with an overshot adaptor thicker the element, the longer is the probe life.
(P/N 126292) to maintain connector cleanliness (see note
on back page for details). Flush Probes are used for best thermal performance
where flush mounting with the pipe wall is desirable or
M3000 Series Probes
essential. A typical example is the bottom-of-line locations
The M3000 series probes are called retractable probes in oil and gas production pipelines. In these applications,
that can be removed or replaced under full system
water films commonly collect in the bottom of the line and
operating conditions, up to 1500 psi (100 bar) and 500°F are the primary cause of corrosion. The flush probe
(260°C). With high temperature versions this may be
ensures the whole of the probe element is exposed to the
extended to 1000°F (520°C) at pressures up to 1000 psi water film, whereas a cylindrical probe would only be
(67 bar). This series uses a sliding stuffing box seal.
partially exposed. In other pipeline applications flush
probes are essential if the line is pigged, thereby avoiding
M2000 Series Probes
possibility of probe damage.
The M2000 series probes are fixed probes that are used in
high pressure, or especially hazardous process streams. Cylindrical Probes are suited to more aggressive
However, they cannot be removed or replaced without environments. Since there is no sealing material other
system shutdown, unless installed in a bypass loop.
than the parent metal, they are suitable for virtually any
aggressive environment. The measurement area of the
The Microcor® MT-9485A transmitter and Microcor
element is much greater in this design and is suitable for
Wireless Transmitter have to be closely coupled to the use in a single phase flow. In multiphase or stratified flows
probe. This is achieved with a short connecting adapter, care must be taken to position the whole probe element in
so that the transmitter is essentially mounted on the end of the corrosive phase to be monitored.
the probe. This is the recommended configuration. If
conditions prevent this then a short cable of no more than
6 ft (2 meters) is available.
M4000 Series Retrievable Probes - Mounts in COSASCO® High Pressure Access Fitting, maximum operation
6000 psi (413 bar) and 500°F (260°C), maximum retrieval 400°F (204°C)
0.25” Length Increments

§ M4500 Optional Shields available

§M4700
§ Most popular configurations
M3000 Series Retractable Probes – Mounts in Model 60 Access Valve 1” or 1.5” Assembly, Standard Probe
Lengths 18”, 24”, 30”, & 36”. Safety Clamp Assembly required for
pressures over 100 psi and/or temperatures over 150°F
Optional Shields and Safety Clamps

§ M3500/3500HT Requires 1” full port ball valve
HT = High Temperature
M3501/3501HT Replacement insert for M3500

1.25” Diameter Head

Optional Safety Clamps
§ M3700
Requires 1.5” ball or gate valve & 1” to 1.5”
swaged nipple connection between valve &
stuffing box.
Model 3700 replacement insert

M3701

M3705 Optional Safety Clamps
Requires 1” fullport ball valve

M3706

For dimensions A-E see Table (Field 4 – Order Length) under Ordering Information.
M3500 Probe in Retractable Model 60 Access Valve Assembly
M2000 Series Probes – Fixed. Maximum Pressures up to 4000 psi (276 bar) and 500°F (260°C)
0.75” Welded NPT Mounting
Standard length 5”, specials in 0.25”
M2500 increments. Optional Shields.
Max 4000 psi (276 bar)
®
0.75” Swagelok Adjustable Mounting
Standard 5” length
M2510 Optional Shields
Flanged Mounting 1” minimum

Optional Shields
Max pressure - flange rating, to max 4000 psi
(276 bar)
M2520

1.50” Welded NPT Mounting,
M2700 Standard 5” length, specials in 0.25”
increments.

M2705 0.75” Welded NPT Mounting
0.75” Diameter Head,

®
M2715 0.75” Swagelok Adjustable Mounting

Flanged Mounting 1.5” minimum
(276 bar)
M2720

(276 bar)
M2725
Ordering Information:
Probe Model Number Configuration
Field 1 Field 2 Field 3 Field 4 Field 5 Field 6 Field 7
Element Element
Probe Model Model #
Type Alloy
Order Length L
M3500/3500HT Safety Clamp Stuffing Box

Element Shield
M3501/3501HT
M3700 18”, 24”, 30”, 36” Safety Clamp
M3701 Nominal
M3705 All Probes Safety Clamp

M3706
M4500 1/4” Increments Element Shield
M4700 1/8” Increments
M2000 Series Specify Process Side, Probe Length, Mounting Type, Shield Requirements
Field 2 - Element Type – see chart below Field 3 – Probe Element Alloy
(UNS Number)
Cylindrical Element Probes - (Models Mx500)
K03005 Carbon Steel
T10 10 mils thickness (5 mils probe span)
S30403 304/304L Stainless Steel
Flush Element Probes - (Models Mx700, Mx701, Mx705, Mx706)
F10 10 mils thickness (5 mils probe span) NOTE: Many other alloy options are
available. Contact RCS for price and
F20 20 mils thickness (10 mils probe span)
availability.
Response time to corrosion upset conditions

depends on the probe element thickness, the
magnitude of the upset corrosion rate and the
typical system noise. The adjacent graph shows
the typical time required to detect the new corrosion
rate trend over the background noise experienced
in the real world environment. This is based on 50
Probe Life Units (PLU’s) change of the 262,144
PLU’s that correspond to the full probe span. 1
®
PLU is the resolution of the Microcor transmitter.
For example (see white lines), if there is a sudden
change from 0 to 10 mpy in the corrosion rate, this
will be detectable in approximately 0.85 hours, or
50 minutes.
Probe Life (years) = Probe Span (mils)

Average Corrosion Rate (mpy)
F10 and T10 probes are the most popular, as

they provide a good combination of sensitivity
and probe life.
Field 4 - Order Length = L
L Model Probe Length
2.75”(T10) or 4.5” (T20) to 18” in 0.25” L = P + T + 1.25” rounded down, where,
L M4500 Increments. Consult RCS over 15” and 25 ft/s P = Penetration inside pipe or vessel
liquid velocity T = Wall Thickness of pipe or vessel
1.25” to 18” in 0.125” Increments. Consult Formula is based on standard access fitting
L M4700
RCS over 15” and 25 ft/s liquid velocity of 5.25” and 1/16” weld gap per ANSI B31.1
M3500 Series M3700/3705
DIM T10 T20 T50 DIM
L = 18 A L – 1.35” L+ 6.4” L + 6.4” A L + 1”
24
M3000 Series B L + 6.5” L + 8.25” L + 14.25” B L + 7”
30
36 C L + 7.5” L + 9.25” L + 15.25” C L + 5”
D L – 10” D L – 12.63”
E L + 5” E L + 8”
L M2000 Series Probe tip to process side of mounting
Model M3000 Series probes have probe locking ferrules on the top of the stuffing
box that have been tested up to 3000 psi, twice the maximum rating of the probes.
The design of the probes also provides a shoulder or a shield on the probe body
that prevents the probe from passing through the stuffing box. However, for added
safety above 150 psig or 150F process conditions, the additional safety clamp
should be used. The safety clamp threaded rods provide a secondary lock to hold
the probe in the inserted position. The included safety wire provides a guide to full
retraction of the probe through the valve at the time of probe removal.
The stuffing box seal loading nut is provided with drilled holes and wire to allow
locking of the nut to prevent loosening under heavy vibration conditions.
Field 5 - Safety Clamp

Model M3000 Series Only
0 None
1 Safety Clamp over 100 psi and/or 150F
Microcor® probes may be subject to high flow velocities in some processes. This is
not a problem for the flush element (x700 series) probes, since the element is
recessed in its mounting so that the front face of the element is flush with the pipe or
vessel wall, and not subjected to any significant bending forces due to the flow or
vibration due to flow vortex shedding patterns. However, cylindrical element (Mx500
series) probes are subject to these forces and must be protected at higher velocities
as indicated in the table below. If the velocity is low enough, it is preferred to run the
probe without a shield as it gives full exposure of the element to the process flow.
When a standard shield is used, it includes a probe tip support that provides
protection from fatigue of the probe element at its base caused by flow vortex
shedding. It also provides protection from the additional bending forces from the
flow. For high velocity shield has holes only on the sides of the shield. The blank
side should be positioned to face into the flow and protect the element from direct
impingement or erosion, while the side holes still permit circulation around the probe element.
Field 5 or 6 - Shields NOTE: These shield recommendations are based
on the exposure of the probe element. For liquid
Model Mx500 Only flows over 50 ft/s or gas flows over 75 ft/s, where
0 No Shield - Liquids up to 8ft/s, Gases 25ft/s the probe protrudes into the pipe or vessel more
than 12” on model M3000 series probes, or 15” on
1 Standard Shield – liquids up to 25ft/s, Gases 75ft/s
other models contact RCS with details to check
2 High Velocity Shield – Liquids up to 50ft/s, Gases 150ft/s suitability for service.
Field 7 - Stuffing Box Material * *Probe body alloy matches probe element alloy,
Model M3000 Series Only except for carbon steel in M3500HT where probe
Carbon Steel for cs, 316 ss, for alloys up to ss. body is stainless steel.
M3500
For higher alloys use option 1 Hastelloy C-276
0
316 ss for alloys up to ss.
M3500HT
For higher alloys use option 1, Hastelloy C-276
1 Hastelloy C-276 Stuffing Box
How to Order:
Order Model # Field 1 – Field 2 – Field 3 – Field 4 – Field 5 – Field 6 – Field 7
Example: M3500 – T10 – K03005 – 18 – 1 – 1 - 0
Model # M3500 with T10-K03005 element, 18” length, with safety clamp, standard element shield,
stuffing box carbon steel
Note:
Model 4000 Series Probe Connection During Installation

Microcor probe connectors must be kept clean for proper operation. To
ensure this on Model 4000 series probe an Overshot Adaptor should be Overshot Adapter
fitted to the hollow plug during probe installation and retrieval. This
seals the area of the probe connector from the process fluid during
installation and retrieval. Hollow Plug
Overshot Adapter: P/N 126292

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Web Site: www.cosasco.com
Bulletin # 150-K 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
About Microcor® Systems

The Microcor® corrosion monitoring technology has been developed to substantially increase
the speed of response over conventional monitoring techniques, such as coupons, electrical
resistance (ER) probes, and linear polarization resistance (LPR), and is functional in all
environments.
and faster in response than ER systems. The

absolute resolution of the Microcor electronics is 256
times more sensitive than ER system electronics.
10000
1000
50 Times Faster T50
Corrosion Rate (mpy)

W80,F40
100 T20,W40,F20
T10,F10
T8,F8
10 T4,S8,F4
S4
Microcor F10
0.1
0 1 10 100 1,000 10,000
Response Time (hrs) based on 50 units of resolution for
Microcor, 10 units for Corrosometer
Increased Speed of Response of Microcor Systems
The Microcor measurement is based fundamentally

on metal loss and is therefore directly comparable to
ER probe data and coupon data. It does not depend
on the empirically determined electrochemical
constants of LPR measurements, or the complex
Microcor Transmitter and Retractable and variable analysis of electrochemical noise
Probe in Field Installation techniques, both of which require an electrically
conductive solution for accurate measurements.
Microcor is the result of patented technology which The active element of a Microcor probe is measured
combines the rapid response of LPR and the to an 18 bit resolution, or 262,144 probe life units.
universal applicability of ER. The figure below This compares to the 10 bit resolution (1000
compares the real world response of various divisions) of an ER system. As a result of the
corrosion monitoring methods to the Microcor proprietary design of the probe and the electronics,
system. Corrosion rate on a logarithmic scale is the Microcor measurement system is much less
plotted against time, also on a logarithmic scale. At sensitive to fluctuations in temperature. The
10 mpy, the common W40 electrical resistance Microcor probes are available in two element forms,
probe takes nearly 3 days to show a clear response. flush and cylindrical. Flush probes are suited for
A Microcor probe with the same useful probe life will pipelines, where pigging may occur, and for bottom-
show a clear response in 1 hour, and the trend is of-line monitoring in oil and gas, or multi-phase flows
visible in 15 minutes. Even an LPR probe in water where typically the corrosive water phase exists.
will take 5 to 10 minutes to produce a steady Cylindrical probes with their all-welded construction
corrosion rate reading. This means that the are suited for more chemically aggressive
Microcor system is 50 to 100 times more sensitive environments.
The second option for smaller scale systems is the
low cost Microcor Tools Software, which is also
available for continuous on-line operation, or for
gathering of data from the Microcor data-logging
system.
M4700 Flush and M4500 cylindrical probes
Therefore, Microcor offers, for the first time, the

ability to make rapid, accurate corrosion rate Microcor Tools Software for smaller scale systems
measurements in any environment. Measurements
can be made in conductive or non-conductive
liquids, brines, gases, under multiphase conditions, The Microcor Transmitter is rated explosion-proof for
underground, or in concrete. Short-term changes in operation in Class 1 Div 1 to the latest ATEX, UL
corrosion rate, which would be undetectable with and CSA standards, and it communicates over an
conventional techniques, are clearly visible using RS 485 Field Bus. This design has the advantage of
Microcor. This makes the technique ideal for a more economical field installation cost. A single
process monitoring, process control, inhibitor cable may be used to connect up to 32 transmitters
evaluation, and cathodic protection studies. with a single cable run. This single multi-drop cable
contains the 24VDC supply to power the transmitters
and the RS 485 communication bus. This design
RCS
avoids the need to run a cable to each transmitter
RCSOn-Line
On-Line Process
Process
Monitoring
Monitoring
Hardware
Hardware
Control
ControlSystem
(DCS)
System which is required with other designs.
(DCS)
RCS
RCSData
Data
For dedicated on-line systems the RS 485 bus is
Logging
Logging
Hardware
Hardware
connected from isolating RS 485 cards mounted
ICMS3
ICMS3
Corrosion
Corrosion
Management
Customer’s
Customer’s
Network
Network
directly in the monitoring computer. A separate 24
Management System
RCS
Server
Server
System VDC supply is also required to power the Microcor
RCSCoupon
Coupon
Data
Data transmitters. See the figure below.
Ultrasonic
Ultrasonic
Measurement
Measurement RCS
RCSSoftware
Software
Data
Data System
System
Support
Support
Complete Integrated Corrosion Management

Systems (ICMS3)
Two software package options are available. The

first option is ICMS3 software that provides complete
corrosion management, where corrosion rate data
can be plotted in real time in parallel with related
process variables such as temperature, pressure,
pH, dissolved oxygen, inhibitor concentrations etc.
Rohrback Cosasco Systems, Inc.- The World Leader in CorrosionMonitoring Systems Specifications subject to change without notice
ICMS3
ICMS3
Corrosion
Corrosion
Microcor Management
Management
Transmitters Server
Server
19” Equipment
Cabinet
24VDC
Supply
RS 485
Comm
Lines
TX TX TX TX
TX TX TX TX
Typical configuration of ICMS3 Microcor system

For portable computers or those using the normal For flexible non on-line systems the Microcor
serial port on a PC, a small enclosure housing a transmitter can be used with the Model 9500B
115VAC to 24 VDC power supply and an RS 232 to explosion-proof data logger. This unit provides
RS 485 isolating converter can be supplied to battery power and data-logging in a second
interface the computer to the field connections. See enclosure with the same form as the Microcor
below. transmitter. Collected data is transferred from the
data-logger to the PC with the Checkmate DL
intrinsically safe hand-held instrument. The
Checkmate DL can be used with Microcor Data
Loggers and Corrdata RDC’s.
PC
PCor
orLaptop
Laptop
With
With
Microcor
MicrocorSoftware
Software
Microcor
Transmitters
RS 232 115 VAC

Com Line
Power Supply
RS 232 to & Converter
24VDC
RS 485 Module
Supply
Converter
24 VDC Supply
RS 485 Com Line

TX TX TX TX TX TX
Typical Configuration of smaller scale Microcor

System
Microcor Data Logger and Checkmate DL System
A complete transportable test system with a rugged

case, in the form of the MK 9300, provides a set up
suitable for monitoring the performance of inhibitors
in laboratory and field trials.
Typical items for a system: Hazardous Area Certifications
Microcor probe: Microcor Transmitter alone:

M2500, M2700 Fixed Probes
M3500, M3700 Retractable Probes European
M4500, M4700 High Pressure (Cosasco) Probes : Complies with EMC Directive 89/336/EEC
ATEX: Complies with ATEX Directive 94/9/EC
Access Fittings: EEx d IIC T6 at Tamb = -40ºC to + 70ºC
Fixed Probes - None Required
Retractable Probes – PN 061560-XX Access valve USA/Canada
assembly (XX=pipe dia) UL/ULc Class 1, Zone 1, Ex and AEx d IIC T6
High Pressure Cosasco (see data sheets) (Ul/ULc Class 1, Div 2, Group A, B, C, D, T6)
at Tamb = -40ºC to +70ºC
Connecting Adapter (Probe to Transmitter)
PN 745092 Fixed/Retractable
PN 745093 High Pressure (For permanent Microcor Transmitter/Datalogger:
connection at 2500 psi max.)
PN 745113 High Pressure (For permanent European
connection at 10, 000 psi max., : Complies with EMC Directive 89/336/EEC
when used with pressure retaining ATEX: Complies with ATEX Directive 94/9/EC
cover PN 740095) EEx d [ia] IIC T6 at Tamb = -40ºC to 70ºC
Microcor Transmitter: USA/Canada

M9485A Microcor Transmitter UL/ULc Class 1, Zone 1, Ex and AEx d [ia] IIC T6
(UL/ULc Class 1, Div 2, Group A, B, C, D, T6)
Transmitter Connection cable: at Tamb = -40ºC to +70ºC
PN 748197-L Flexible Ex-proof connection
(USA/CSA)
PN 748201-L Flexible connection (ATEX) Data Transfer Unit:
Local Junction Box (for connection cable): Model CHECKMATE-DL-1-Y: Class 1, Zone 1
PN 702170 Hazardous area junction box
North America:
Data-Logging: UL AEx ib IIC T4 Tamb = -20ºC to +50ºC
M9500B Data Logger ULc Ex ib IIC T4 Tamb = -20ºC to +50ºC
PN 748203-L Transmitter to Data Logger cable
(USA/CANADA) Europe:
PN 748202-L Transmitter to Data Logger cable CE compliant (EMC, ATEX)
(ATEX) ATEX EEx ib IIC T4 Tamb = -20ºC to +50ºC
Data Transfer Unit: Australia:

Corrdata Checkmate DL Conformity assessment document is
available for Australia.
PC Power & Interface Module:
PN748419 RS232/485 converter & 24VDC supply
Microcor Software:
MS9000A Microcor Tools Software
ICMS3 Corrosion Management System:

Contact RCS for your system requirements
Transportable System:
MK9300 Portable System

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 151-J 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Microcor® Online System
Model MT-9485A Transmitter
Features:
Probe Adapters
• High Resolution Corrosion Measurement
• Rapid Response
• Online or Data-logging Configurations
• Rated for Hostile Environments
• Approved for Hazardous Locations
The Microcor® corrosion monitoring technology has installation cost. A single cable may be used to
been developed to substantially increase the speed connect up to 32 transmitters with a single cable run.
of response over conventional monitoring techniques, This single multi-drop cable contains the 24 VDC
such as coupons, electrical resistance (ER) probes, supply to power the transmitters and the RS 485
approaches that of linear polarization resistance communication bus. This design avoids the need to
(LPR), and is functional in all environments. run a cable to each transmitter which is required with
other designs.
Microcor is the result of patented technology which
combines the rapid response of LPR and the For dedicated on-line systems the RS 485 bus is
universal applicability of ER. connected from isolating RS 485 cards mounted
directly in the monitoring computer. A separate 24
The Microcor Transmitter is rated explosion-proof to VDC supply is also required to power the Microcor
the latest ATEX, UL and CSA standards, and it transmitters.
communicates over an RS 485 Field Bus. This
design has the advantage of a more economical field
Specifications:
Transmitter Model MT-9485A

Resolution: 18 bit (1 part in 262,144)
Probe element resistance range: 1 to 50 milliohms
Power supply: 10-32 VDC at the transmitter
Current consumption: at 24VDC typical 17 mA
Communication: RS 485 two-wire 2400 Baud, 8 data bits,

1 stop bit, no parity (300 baud when connecting through
-RS232/485 converter MA-1000)
RS 485 addresses 0 to 31
Ambient temperature range: -40C to +70C (-40F to +158F)
Enclosure: NEMA 7 and IP 66/ NEMA 4X
Weight: 3.5 lbs (1.6 Kg)
Hazardous area Certifications:

Europe (CE/ATEX/EMC)
CE 0539 II 2G
DEMKO 03 ATEX 0215219 Microcor Transmitter on an Access Fitting
STD EEx d IIC T6
Tamb= -40C to +70C
USA/Canada
Class I, Zone 1, AEx d IIC T6/EX d IIC T6

Class I, Div 1, Groups A, B, C, D
when installed in accordance with installation drawing 702106
Tamb= -40C to +70C
Probe to Transmitter:
Transmitter: P/N 745092 – Probe Adapter for M2000 and M3000 series
P/N MT-9485A – Microcor Transmitter, RS-485 Fixed and Retractable Probes
P/N 745093 – Probe Adapter for M4000 series High Pressure
®
(Cosasco ) Probes
P/N 745114 - High pressure probe adapter for M4000 high pressure
probes. ( 10,000 PSI max.)
P/N 748223-6 – Probe to Transmitter Cable Assembly (UL/CSA)
P/N 748224-6 – Probe to Transmitter Cable Assembly (ATEX)

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 152-F 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Microcor® MWT-3905-MDL
Data-Logger
MWT-3905-MDL Data-Logger
Download
Port
(to Checkmate DL)
Probe Adapter
Hollow Plug
Microcor Probe Cosasco®

Access Fitting
Features:
 Stand-Alone Data-Logger
 Improved Battery Life
 Autonomous Data Collection
 Hazardous Area Certified
 Downloads with Checkmate™ DL or Mate II
The newly redesigned Microcor Data-Logger MWT-3905- remote locations, for low corrosion rate systems, and for
MDL (MDL) is the next generation in remote rapid deployment to analyze unexpected corrosion
corrosion/erosion monitoring data-loggers, featuring an all- problems.
in-one design, lower cost, and improved battery life. Microcor® technology greatly increases sensitivity and
speed of response over conventional electrical resistance
The battery powered Microcor MWT-3905-MDL Data- (ER) systems. It combines the rapid response of linear
Logger adds autonomous power and corrosion/erosion polarization resistance (LPR) with the universal
Rate data collection for applications where direct on-line applicability of ER metal loss, measuring reliably in
operation is not possible. The Data-Logger is ideal for conductive or non-conductive environments.
The Data-Logging System comprises the following: 3. Microcor Data-Logger – The Microcor Data-Logger
enclosure houses both the transmitter and data-logging
1. Microcor and Quicksand Probes - A wide electronics.
range of fixed, retractable and retrievable
corrosion/erosion probes are available, with standard Microcor Data-Logger MWT-3905-MDL-0
types to suit most applications. For special applications, (Aluminum Housing)
custom design is available. See separate Microcor Probes Microcor Data-Logger MWT-3905-MDL-1
and Quicksand Erosion Detection Data Sheets for details (Stainless Steel Housing)
and ordering information.
Data Transfer to the PC
2. Probe Connecting Adapter – The probe connecting For non-hazardous areas, a portable PC can configure
adapter allows the Data-Logger to be close-coupled to the and retrieve data from the data-logger with the following
probe and provides a mounting for the Data-Logger. cable.
There are two types.
Data-Logger to PC serial cable P/N 748110-9A
Model 2000 & 3000 Series Probes P/N 745092
Models 4000 Series Probes P/N 745093 For electrically hazardous areas, an
intrinsically safe Checkmate DL or Mate
II hand-held terminal is required for
4000 configuration and data transfer. The
Series Checkmate DL/Mate II collects data
from all of the data-loggers in the field,
and is then carried to the safe area for
data transfer to a PC running Microcor
Tools Software.
2000/3000
Series Checkmate DL Checkmate-DL-1
Mate II CDM2-2-1
The probe adapter is the preferred and simplest method of
mounting the Microcor Data-Logger (see probe data sheet Note: The Checkmate DL Instrument can be programmed
for mounting clearance). However if high vibration or or re-programmed from the menu selection on the
excessive temperature is present, an alternative short instrument for Microcor Systems or Corrdata Systems.
connection cable can be used. A separate mounting
bracket is then required to mount the Data-Logger. Microcor Tools and Corrdata II Software
Alternate Probe to Data-Logger Cable for Fixed & Microcor Tools PC software allows for easy data storage
Retractable M2000, M3000, & M4000 Series Probes with and graphical analysis of the results, showing metal loss
mounting bracket. and corrosion rate. Corrdata II software is a total corrosion
management software and is preferable when multiple
P/N 748497-10 10ft (3m) sites and corrosion monitoring methods are used.
P/N 748497-15 15ft (4.6m) Corrdata II integrates data from RCS’s complete range of
Corrosion Monitoring Instruments, including CORRDATA
RDC’s, MICROCOR® Data-Loggers and Transmitters,
CORROSOMETER® and CORRATER® handheld
instruments, and Ultracorr hand-held instrument.
Microcor Tools Software MS 9000A

Corrdata II Software CORRDATAII
Data-Logger Mounted in Remote Location
System Specifications: Hazardous Area Certifications:
 Probe Compatibility: All Microcor Probes  Data Logger

 Resolution: 18 bit (1 part in 262,144) ATEX Certification
 Operating Temperature Range:
Data-Logger -40ºC to +70ºC North American Certifications
(-40ºF to +158ºF) FM AEx d [ib] Class I, Zone 1, IIC, T4, Ta = -40C to +70C
Checkmate DL -18ºC to +50ºC
(0ºF to +122ºF) IEC Ex Certification
All certifications based on IP66 Enclosure and for use only
 Enclosure: IP 66 with Power Module P/N 748400
 Checkmate DL
 Data Storage 8,000 Readings
Model CHECKMATE-DL-1: Class 1, Zone 1
 Battery Life 5 years at 20 Min Measurement Interval North America:
UL AEx ib IIC T4 Tamb = -20ºC to +50ºC
 Power Supply 7.2 V Lithium Power Module ULc Ex ib IIC T4 Tamb = -20ºC to +50ºC
 Dimensions: 4.5” dia. by 6.9” high incl. connectors Europe:

ATEX EEx ib IIC T4 Tamb = -20ºC to +50ºC
 Weight 6.45 lbs (2.9 Kg)
 Mate II
Model CDM2-2-1:
UL/ULc (CLASS 1, GROUPS A, B, C, D, TEMP T3C) for
USA & Canada
Data-Logger dimensions in inches, front view
Microcor & Quicksand Probes See Bulletin #150 & 700
Probe Connecting Adapter
Model 4000 Series Probes P/N 745093
Data-Logger to probe-cable Model M2000, M3000, M4000 P/N 748497-10
with Data-Logger- Series Probes, 10ft (3m)
mounting bracket (Note:
Model M2000, M3000, M4000 P/N 748497-15
probe adapter required
Series Probes, 15ft (4.6m)
in conjunction with cable)
Microcor Data-Logger Model MWT-3905-MDL MWT-3905-MDL-0
w/Aluminum Housing
Model MWT-3905-MDL MWT-3905-MDL-1
w/ Stainless Steel Housing
Data Transfer to PC
RDC/Wireless to PC Cable P/N 748110-9A
Corrdata II Software CorrdataII
Checkmate DL (Includes Microcor Tools Software P/N Checkmate-DL-1
MS 9000A)
Mate II (Includes CORRDATA Plus software and P/N CDM2-2-1
MICROMATE™ software)
Accessories
Installation Kit P/N 702198
Test Probe (included in Installation Kit) P/N TS-0500
Mounting Bracket for Data-Logger P/N 702465
Model 4000 Series Probes - Protection for P/N 126292
Connector During Installation – Overshot Adaptor

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 158-E 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.

3. MT-9485A Transmitter 5. ML-9500B Data-Logger
Features:
• Stand Alone Data Collection
• Internal Battery Powered
• Hazardous Area Certified
• Downloads with Checkmate™ DL
Download
2. Probe Port
Adapter
1. Microcor Battery
Probe
4. Communication Cable
(up to 500 feet) Model ML-9500B
Data-Logger
2. Probe Connecting Adapter – The probe

Microcor® technology greatly increases sensitivity connecting adapter allows the Microcor transmitter
and speed of response over conventional electrical to be close-coupled to the probe and provides a
resistance (ER) systems. It combines the rapid mounting for the transmitter. There are two types.
response of linear polarization resistance (LPR) with
the universal applicability of ER metal loss, Model 2000 & 3000 Series Probes P/N 745092
measuring reliably conductive or non-conductive Models 4000 Series Probes P/N 745093
environments.
The probe adapter is the preferred and simplest
The battery powered Microcor ML-9500B Data- method of mounting the Microcor Transmitter (see
Logger adds autonomous power and data collection probe data sheet for mounting clearance). However
for applications where direct on-line operation is not if high vibration or excessive temperature is present,
possible. This system is ideal for remote locations, an alternative short connection cable can be used.
for low corrosion rate systems, and for rapid A separate mounting bracket is then required to
deployment to analyze unexpected corrosion mount the transmitter.
problems.
The Data-Logging System comprises the following: 4000 Series

Adapter
1. Microcor Probe - A wide range of fixed,
retractable and retrievable probes are available, with
standard types to suit most applications. For special
applications, custom design is available. See
separate Microcor Probes Data Sheet
2000/3000 Series
Adapter
Probe to Tx Cable 6ft (2m) max Data Transfer to the PC
ATEX certified (L=length in ft) P/N 748224-L
For non-hazardous areas, a portable PC can
Probe to Tx Cable 6ft (2m) max configure and retrieve data from the data-logger with
UL/ULc certified (L=length in ft) P/N 748223-L the following cable.
Transmitter (or Data-Logger) Data-Logger to PC serial cable P/N 748243
Mounting Bracket P/N 748213
For electrically hazardous areas, an intrinsically safe

3. Microcor Transmitter Model MT-9485A Checkmate DL hand-held terminal is required for
configuration and data
transfer. The Checkmate DL
4. Transmitter to Data-Logger Cable – This cable collects data from all of the
enables the data-logger to be mounted up to 500 ft data-loggers in the field, and
from the Microcor transmitter at a convenient is then carried to the safe
location for data collection and battery change-out. area for data transfer the to
PC running Microcor Tools
Software.
UL/ULc
Cable
Checkmate DL Checkmate-DL-1
Note: The Checkmate DL Instrument can be

ATEX Cable
programmed or re-programmed from the menu
selection on the instrument for Microcor Systems or
Corrdata Systems.
Analysis with Microcor Tools Software

TX to Data-Logger Cable
ATEX Certified (L=Length in ft) P/N 748202-L Microcor Tools PC software allows for easy data
storage and graphical analysis of the results,
TX to Data-Logger Cable showing metal loss and corrosion rate.
UL/ULc Certified (L=Length in ft) P/N 748203-L
5. Microcor Data-Logger – The Microcor Data-

Logger uses the same enclosure as the Microcor
Transmitter and is supplied complete with a
mounting kit.
Microcor Data-Logger Model ML-9500B
System Specifications:
Hazardous Area Certifications:
Probe Compatibility: All Microcor Probes
Data Logger Field Mounted Equipment

Resolution: 18 bit (1 part in 262,144)
Europe (CENELEC)
Operating Temperature Range: CE 0539 II 2G, DEMKO 03 ATEX 0215219,
STD EEx d [ia] IIC T6
Transmitter and Data-Logger -40ºC to +70ºC Tamb= -40ºC to +70ºC
(-40ºF to +158ºF)
Checkmate DL -18ºC to +50ºC USA/Canada

(0ºF to +122ºF)
Class 1, Zone 1, AEx d IIC T6, Class 1, Div 2,
Groups A, B, C, D when installed in accordance with
Enclosures: NEMA 7 and IP 66/ NEMA 4X installation drawing 702106
Tamb= -40ºC to +70ºC
Data Storage 8,000 Readings
Checkmate DL
Battery Life 6 Months at 1 Reading/hr

12 Months at 1 Reading/3 hrs Model CHECKMATE-DL-1: Class 1, Zone 1
North America:
Power Supply 3.6V 16Ah Lithium Battery UL AEx ib IIC T4 Tamb = -20ºC to +50ºC
ULc Ex ib IIC T4 Tamb = -20ºC to +50ºC
Dimensions 4.5” (115mm) Diameter by 4.25” Europe:
(108mm) High including connectors CE compliant (EMC, ATEX)
Transmitter Weight 3.5 lbs (1.6 Kg)
Australia
Data-Logger Weight 3.5 lbs (1.6 Kg) Conformity Assessment document is available for
Australia
Transmitter to Data-Logger Cable 500 ft max

Datalogger System Hazardous Area Certifications
Note that the Datalogging system is a different certification
Data-Logger Mounting Bracket Included
from the Microcor Transmitter on its own. The Transmitter
For more detailed specification on Microcor Transmitter rating is explosion proof. (See Data Sheet on Microcor
see the Microcor Online Data Sheet. MT-9485A Transmitter). The Microcor Datalogger rating is
explosion proof plus intrinsic safety, since it connects both
to the explosion proof transmitter and to the Intrinsically
Safe hand-held Checkmate DL data transfer. The Data
Logger certification thereby becomes the system
certification.
1. Microcor Probe See Bulletin #150-G
Model 4000 Series Probes
(For permanent connection at 2500 P/N 745093
2. Probe Connecting Adapter psi max.)
Model 4000 Series Probes
(For permanent connection at P/N 745114
10,000 psi max.)
ATEX Certified 6ft (2m) max
(L=Length in ft.) P/N 748224-L
2a. Alternate Probe to
Transmitter Cable UL/ULc Certified 6ft (2m) max
P/N 748223-L
(L=Length in ft.)
3. Microcor Transmitter Model MT-9485A MT-9485A
4. Transmitter to Data-Logger ATEX Certified (L=Length in ft.) P/N 748202-L
Cable UL/ULc Certified (L=Length in ft.) P/N 748203-L
5. Microcor Data-Logger Model ML-9500B ML-9500B
Data Transfer to PC
Data-Logger to PC Serial Cable P/N 748243
Checkmate DL (Includes Microcor Tools Software P/N Checkmate-DL-1
MS 9000A)
Accessories
Data-Logger Battery P/N 702167
Installation Kit P/N 702109
Test Probe (included in Installation Kit) P/N TS-0500
Mounting Bracket for Transmitter (or Data-Logger) P/N 748213
Model 4000 Series Probes - Protection for P/N 126292
Connector During Installation – Overshot Adaptor

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 153-J 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
RDC-CI Chemical Injection From Chemical

Data Logger Injection Pump
• Improve your Chemical Cost

Management Efficiency
Filter
• Ensure Correct Injection Rates are
always maintained Data
Logger
• Battery operated for easy installation
in Remote Locations
• Exceptional Wide Operating Range Bypass
from 0.5 to 100 gallons per day
Flow
• Use with Wide Variety of Chemicals Meter
• Wide Operating Temperature – 40C to

+70C
• Simple Data Transfer To Chemical
Injection Nozzle
• Software included
The new RDC-CI chemical injection data logger has

been designed to complement our existing range of
Microcor® and Corrdata® corrosion monitoring data
loggers. One of the main purposes of a corrosion
monitoring data logger is to check that the correct
chemical injection rate is being applied and working
properly. Chemical over-treatment can be
expensive especially with corrosion prevention
chemicals, and under-treatment can be catastrophic
and even more costly. It is all too easy, particularly
in remote locations, to have problems with chemical
injection from low tank levels, pump failures, vapor Every 5/10,000 th gallon volume increment is
lock in high temperature situations, and more. In measured and totalized into selectable interval
addition, the typical low flow injection rates of “buckets” of between 2 min and 1 day over which
chemical additives can be difficult to measure and the rate is computed. The battery life is typically 6
maintain accurately. The RDC-CI data logger months.
directly monitors the flow to the chemical injection
quills or nozzles with its accurate positive Collected data can be transferred directly to a laptop
displacement flow meter designed to continuously if located in a safe area or with a Checkmate DL in a
check the actual injection rate. The RDC-CI can be hazardous area. Data is stored in a CSV file format
permanently piped in for continuous monitoring or and can be viewed graphically as flow rate and
piped in on a temporary basis with our accessory kit integrated flow on the supplied software.
of flexible 6 ft hoses and sealing quick-connect
couplings, to allow for occasional in-line testing.
Data Logger Interface Manager Graphical Display Interface of
Flow Rate and Integrated Flow with synchronized zooming
Specifications:
Flow Rate: 0.5 to 100 US gpd Resolution: 5.85865 x 10-5 US gal./pulse
Viscosity Range: Up to 500CPS at 100 US gpd Accuracy: At 1 US gal./day and 10 min.
Temperature Range: Fluid 500 F (260 C) sampling interval (Pulses = 118)
Upstream Filter: 10 microns accuracy better than 1%
Pressure Rating: Standard 1000 psi Rate Sampling Settable 2 to 1440 min
High pressure 3000 psi Interval:
Flowmeter Material: Stainless Steel Type 303 Reading Storage: Up to 8000
Connections: ¼” NPT Male Hazardous Area System Certification for Class
Flowmeter Seals: Teflon Rating: 1 Div 2 and Zone 2 in process.
Battery: 3.6 V Lithium (1) Uses currently rated area
certified components
Model Chemical Injection Data Logger
RDC-CI Complete Data Logger Assembly complete with Installation Kit (includes Data Logger Interface Manager PC
Software and RDC/Wireless to PC Communication Cable)
Code Maximum Pressure Rating
1000 1000 psi
3000 3000 psi
Code Injection Pump Seals
TEF Teflon
VIT Viton
RDC-CI 1000 TEF Example: Chemical Injection Data Logger, 1000 psi rating, with Teflon Flowmeter seals
Accessories: Checkmate DL RDC-CI, RDC, & Microcor Logger data transfer unit for Hazardous Areas
P/N 001696 Quick-Connect Flexible hoses, 5000 psi, each 6 ft long
Replacement Parts: P/N 702167 Replacement Battery for RDC-CI

P/N 001700 Filter Replacement Element Kit

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Web Site: http://www.cosasco.com
Bulletin #530-D 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model CHECKMATE™DL
CORRDATA® Portable Instrument
Microcor Microcor
Transmitter Data Logger Checkmate DL
Computer/Network
Probe
Adapter
Probe
Microcor Tools Software
CHECKMATE™ DL shown with MICROCOR® data logging system. It can also be used with CORROSOMETER®
and CORRATER® RDCs.
Features:
• Reads CORROSOMETER® and CORRATER®
RDCs and all MICROCOR® Data loggers
• Downloads Stored Readings Directly to PC
• Certified for use in Hazardous Locations
• Intrinsically Safe
The CHECKMATE™ DL handheld instrument is the the user to collect data without moving the Data
convenient and hassle-free way to program and Logger to a safe area. Furthermore, the
collect data from MICROCOR® Data Loggers or CHECKMATE™ DL makes transferring stored data
CORROSOMETER® and CORRATER® Remote to a PC a much simpler process than before, using
Data Collectors (RDC). CHECKMATE™ DL can be the CORRDATA® Corrosion Management Software
programmed to operate with either technology with or the MICROCOR® Tools Software.
only a few button clicks. This portable unit can store
readings of up to 50 different MICROCOR® data
loggers or CORROSOMETER® and CORRATER® The instrument is well suited for use in harsh field
RDCs. The intrinsically safe communication environments and certified for use in Class I, Zone 1
between the instrument and Data Loggers enables or Class 1, Zone 2 (Hazardous Locations).
Specifications:
Compatibility:
-All CORROSOMETER® and CORRATER®
RDC units
-All MICROCOR® Data loggers
Memory for up to 50 RDCs when programmed with for

CORRDATA® Systems. 57,330 MICROCOR® Data Logger
Readings when programmed for MICROCOR® Systems.
Data Transfer: Intrinsically Safe RS 232 at 9600 Baud

Rate
Power Source: 6 AA Alkaline Batteries
Battery Life: Typically 10 hours of continuous operation
Display: Four Line Liquid Crystal Display (LCD)

Temperature Range:
Operating: 0ºF to 122ºF (-18ºC to 50ºC)

Hazardous Area Certification:
Storage: 0ºF to 150ºF (-18ºC to 65ºC)
Model CHECKMATE-DL-0-Y: Class 1, Zone 2
Enclosure: Splash-proof enclosure with sealed North America:
membrane keyboard UL AEx nL IIC T4 Tamb = -20ºC to +50ºC
ULc Ex nL IIC T4 Tamb = -20ºC to +50ºC
Dimensions: 7.75"H x 4.30"W x 2"D Europe:
( 196.8 mm x 109.2 mm x 50.8 mm ) CE compliant (EMC, ATEX)
ATEX EEx nL IIC T4 Tamb = -20ºC to +50ºC
Weight without carrying case: 1.5 lbs. (0.68 kg)
Weight with carrying case: 5 lbs (2.3kg) Model CHECKMATE-DL-1-Y: Class 1, Zone 1
North America:
Europe:
CE compliant (EMC, ATEX)
Model Description
CHECKMATE-DL Portable CORRDATA® Data Logging Instrument With Carrying Case
Code Certification (Z)
1 Intrinsically Safe
CHECKMATE-DL 1 Example
Accessories: Field carrying case, Leather – P/N 723631

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 527-C 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
® The Microcor® technology measures the metal loss that is
Microcor Probes occurring on the probe element with very high resolution.
Consequently, it is useable in virtually any environment, as
distinct from electrochemical methods which may only be
used in essentially aqueous environments. From the
collection of these metal loss readings over time, the
corrosion rate can be computed. The very high resolution
of the metal loss measurements enable the corrosion rate
to be determined in minutes or hours, and provide rapid
feedback on changes of corrosion rates, 50 to 100 times
faster than other metal loss methods.
Model M4700 and M4500 Probes

Microcor® Probes are an integral component of the new
high-resolution Microcor® system, including the Microcor
Wireless Transmitter. Special design of the probes
provides advanced thermal performance, and reliable
operation in all environments including sour service. Two
forms of probe element are available – flush and
cylindrical. Several mounting configurations are available,
the most common of which allow the probes to be inserted
and removed under full process operating conditions
without shutdown.
M4000 Series Probes M4700 Probe in COSASCO® Fitting

The M4000 series probes are called retrievable probes
and are designed for use in the COSASCO® high pressure The high resolution and sensitivity means that you can
access fitting range. This permits probes to be removed now obtain rapid response and a long probe life with the
or replaced at process conditions up to 6000 psi (400 bar), standard F10 and T10 probe elements. However, if
and temperatures up to 400°F (204°C) with the necessary, other probe element thicknesses are available.
COSASCO® Retriever and service valve. Note: All 4000 The thinner the element, the faster is the response. The
series probes must be installed with an overshot adaptor thicker the element, the longer is the probe life.
(P/N 126292) to maintain connector cleanliness (see note
on back page for details). Flush Probes are used for best thermal performance
where flush mounting with the pipe wall is desirable or
M3000 Series Probes
essential. A typical example is the bottom-of-line locations
The M3000 series probes are called retractable probes in oil and gas production pipelines. In these applications,
that can be removed or replaced under full system
water films commonly collect in the bottom of the line and
operating conditions, up to 1500 psi (100 bar) and 500°F are the primary cause of corrosion. The flush probe
(260°C). With high temperature versions this may be
ensures the whole of the probe element is exposed to the
extended to 1000°F (520°C) at pressures up to 1000 psi water film, whereas a cylindrical probe would only be
(67 bar). This series uses a sliding stuffing box seal.
partially exposed. In other pipeline applications flush
probes are essential if the line is pigged, thereby avoiding
M2000 Series Probes
possibility of probe damage.
The M2000 series probes are fixed probes that are used in
high pressure, or especially hazardous process streams. Cylindrical Probes are suited to more aggressive
However, they cannot be removed or replaced without environments. Since there is no sealing material other
system shutdown, unless installed in a bypass loop.
than the parent metal, they are suitable for virtually any
aggressive environment. The measurement area of the
The Microcor® MT-9485A transmitter and Microcor
element is much greater in this design and is suitable for
Wireless Transmitter have to be closely coupled to the use in a single phase flow. In multiphase or stratified flows
probe. This is achieved with a short connecting adapter, care must be taken to position the whole probe element in
so that the transmitter is essentially mounted on the end of the corrosive phase to be monitored.
the probe. This is the recommended configuration. If
conditions prevent this then a short cable of no more than
6 ft (2 meters) is available.
M4000 Series Retrievable Probes - Mounts in COSASCO® High Pressure Access Fitting, maximum operation
6000 psi (413 bar) and 500°F (260°C), maximum retrieval 400°F (204°C)

§ M4500 Optional Shields available

§M4700
M3000 Series Retractable Probes – Mounts in Model 60 Access Valve 1” or 1.5” Assembly, Standard Probe
Lengths 18”, 24”, 30”, & 36”. Safety Clamp Assembly required for
pressures over 100 psi and/or temperatures over 150°F
Optional Shields and Safety Clamps

§ M3500/3500HT Requires 1” full port ball valve
M3501/3501HT Replacement insert for M3500


Optional Safety Clamps
§ M3700
Requires 1.5” ball or gate valve & 1” to 1.5”
swaged nipple connection between valve &
stuffing box.

M3701

M3705 Optional Safety Clamps
Requires 1” fullport ball valve

M3706

For dimensions A-E see Table (Field 4 – Order Length) under Ordering Information.
M3500 Probe in Retractable Model 60 Access Valve Assembly
M2000 Series Probes – Fixed. Maximum Pressures up to 4000 psi (276 bar) and 500°F (260°C)
0.75” Welded NPT Mounting
Standard length 5”, specials in 0.25”
M2500 increments. Optional Shields.
®
0.75” Swagelok Adjustable Mounting
Standard 5” length
M2510 Optional Shields

Optional Shields
(276 bar)
M2520

1.50” Welded NPT Mounting,
M2700 Standard 5” length, specials in 0.25”
increments.

M2705 0.75” Welded NPT Mounting
0.75” Diameter Head,

®
M2715 0.75” Swagelok Adjustable Mounting

Flanged Mounting 1.5” minimum
(276 bar)
M2720

(276 bar)
M2725
Probe Model Number Configuration
Field 1 Field 2 Field 3 Field 4 Field 5 Field 6 Field 7
Element Element
Probe Model Model #
Type Alloy
Order Length L
M3500/3500HT Safety Clamp Stuffing Box

Element Shield
M3501/3501HT
M3700 18”, 24”, 30”, 36” Safety Clamp
M3701 Nominal
M3705 All Probes Safety Clamp

M3706
M4500 1/4” Increments Element Shield
M4700 1/8” Increments
M2000 Series Specify Process Side, Probe Length, Mounting Type, Shield Requirements
Field 2 - Element Type – see chart below Field 3 – Probe Element Alloy
(UNS Number)
Cylindrical Element Probes - (Models Mx500)
K03005 Carbon Steel
Flush Element Probes - (Models Mx700, Mx701, Mx705, Mx706)
F10 10 mils thickness (5 mils probe span) NOTE: Many other alloy options are
available. Contact RCS for price and
F20 20 mils thickness (10 mils probe span)
availability.
Response time to corrosion upset conditions

depends on the probe element thickness, the
magnitude of the upset corrosion rate and the
typical system noise. The adjacent graph shows
the typical time required to detect the new corrosion
rate trend over the background noise experienced
in the real world environment. This is based on 50
Probe Life Units (PLU’s) change of the 262,144
PLU’s that correspond to the full probe span. 1
®
PLU is the resolution of the Microcor transmitter.
For example (see white lines), if there is a sudden
change from 0 to 10 mpy in the corrosion rate, this
will be detectable in approximately 0.85 hours, or
50 minutes.
Probe Life (years) = Probe Span (mils)

Average Corrosion Rate (mpy)
F10 and T10 probes are the most popular, as

they provide a good combination of sensitivity
and probe life.
Field 4 - Order Length = L
L Model Probe Length
2.75”(T10) or 4.5” (T20) to 18” in 0.25” L = P + T + 1.25” rounded down, where,
L M4500 Increments. Consult RCS over 15” and 25 ft/s P = Penetration inside pipe or vessel
liquid velocity T = Wall Thickness of pipe or vessel
1.25” to 18” in 0.125” Increments. Consult Formula is based on standard access fitting
L M4700
RCS over 15” and 25 ft/s liquid velocity of 5.25” and 1/16” weld gap per ANSI B31.1
M3500 Series M3700/3705
DIM T10 T20 T50 DIM
L = 18 A L – 1.35” L+ 6.4” L + 6.4” A L + 1”
24
M3000 Series B L + 6.5” L + 8.25” L + 14.25” B L + 7”
30
36 C L + 7.5” L + 9.25” L + 15.25” C L + 5”
D L – 10” D L – 12.63”
E L + 5” E L + 8”
L M2000 Series Probe tip to process side of mounting
Model M3000 Series probes have probe locking ferrules on the top of the stuffing
box that have been tested up to 3000 psi, twice the maximum rating of the probes.
The design of the probes also provides a shoulder or a shield on the probe body
that prevents the probe from passing through the stuffing box. However, for added
safety above 150 psig or 150F process conditions, the additional safety clamp
should be used. The safety clamp threaded rods provide a secondary lock to hold
the probe in the inserted position. The included safety wire provides a guide to full
retraction of the probe through the valve at the time of probe removal.
The stuffing box seal loading nut is provided with drilled holes and wire to allow
locking of the nut to prevent loosening under heavy vibration conditions.
Field 5 - Safety Clamp

Model M3000 Series Only
0 None
1 Safety Clamp over 100 psi and/or 150F
Microcor® probes may be subject to high flow velocities in some processes. This is
not a problem for the flush element (x700 series) probes, since the element is
recessed in its mounting so that the front face of the element is flush with the pipe or
vessel wall, and not subjected to any significant bending forces due to the flow or
vibration due to flow vortex shedding patterns. However, cylindrical element (Mx500
series) probes are subject to these forces and must be protected at higher velocities
as indicated in the table below. If the velocity is low enough, it is preferred to run the
probe without a shield as it gives full exposure of the element to the process flow.
When a standard shield is used, it includes a probe tip support that provides
protection from fatigue of the probe element at its base caused by flow vortex
shedding. It also provides protection from the additional bending forces from the
flow. For high velocity shield has holes only on the sides of the shield. The blank
side should be positioned to face into the flow and protect the element from direct
impingement or erosion, while the side holes still permit circulation around the probe element.
Microcor® / Corrater® On-Line Systems

Intelligent Interface Unit (IIU)
The Intelligent Interface Unit is designed for use on Remote Desktop. The IIU provides data storage and
small to medium size Microcor and E-9020 Corrater on- archiving, with direct graphical displays of the data through
line systems for easy integration into existing SCADA and the installed Microcor Tools software. This permits
DCS systems. The IIU may also be used on newer operation as either a blind interface to a SCADA or DCS
existing Legacy systems with 4-20MA Corrosometer® and system, or as a stand-alone corrosion data storage and
Corrater® Transmitters. analysis system.
The IIU allows flexible input configurations for up to 100

transmitters in any combination of Microcor and Corrater
E-9020. These include direct-wired configurations, or
connection via TCP/IP converters over LAN/WAN
connections. See some typical system layouts on the
following page.
The primary purpose of the IIU is to provide the

computation of corrosion rate from the metal loss made by
the Microcor transmitters, since these calculations are too
complex for most SCADA and DCS systems to achieve
without custom programming. Output from the IIU to the
SCADA or DCS system is available in engineering units
over Modbus serial port or via OPC over the Network. For
Microcor transmitters the available outputs are metal loss,
standard computed corrosion rate, diurnal filtered
corrosion rate in metric or imperial units, and transmitter IIU Corrosion Data Graphical Interface
status. For Corrater E-9020 the available outputs are
instantaneous corrosion rate, pitting tendency (or Although the IIU is fully user programmable, the IIU is
imbalance) in metric or imperial units, and transmitter normally supplied as part of a complete corrosion
status. management system fully factory tested and configured for
your application. On-site commissioning and training is
The IIU is most commonly supplied in 19” rack mounted given by our experienced field engineers on a day rate
form as shown above, but is also available in a wall mount basis to meet your requirements.
NEMA 4 and NEMA 4X enclosures.
Configuration of the IIU is achieved through local

connection of a laptop (not supplied) or over the
LAN/WAN connection through PC Anywhere or Windows
RS 485 & 24 VDC
JB JB JB JB Ethernet
uCorr uCorr E-9020

TX TX TX 115/240 Modbus
VAC Serial or
Power OPC
Interface
RS 485 & 24 VDC
JB JB JB JB Configuration laptop Desktop

/ local display * remote display *
DCS
E-9020 uCorr E-9020 uCorr SCADA
TX TX TX TX or PLC
* Via Windows Remote Desktop or PC Anywhere
Typical System with direct hard-wired Transmitter Inputs
JB JB JB 24V/RS485 24VDC 115 VAC
TCP/IP
M G M G ROUTER
JB
M G
Plant 1
JB JB 24V/RS485 24VDC 115 VAC
TCP/IP
M C M C ROUTER
Plant 2
Ethernet Central Control Room

ROUTER
OPC
DCS
SCADA Optional
or PLC Modbus
Serial
Typical System with Transmitters connected over Network with TCP/IP Converters
Specifications:
Input: Up to 100 Transmitters
USB Ports: Two – One rear panel, one front panel
Transmitter
Type: Microcor, Corrater E-9020, Modem: One for dial-up remote access
Galvanic E-9020
Power Supply: 100 to 240 VAC / 2.5A
Transmitter
Power Temperature
Supply: Integral in IIU Rating: 0ºC to 60ºC
Input Ports: Two direct hard-wired RS 485 multi-drop Operating

cables with serial or parallel connection up System: Windows® XP Embedded
to 4000ft (1200m) max longest cable run.
Modbus: ASCII and RTU, 32 bit float, swappable
Up to 256 RS485 ports with separate bits, settable slave ID, address range
TCP/IP converters and power supplies 40,000 upwards
(sold separately) over LAN / WAN Dimensions:
Output Ports: One RS232 , One isolated RS485 two wire 19” Rack: 19”W x 7”H x 22” D + 4” for cable
clearance
LAN Ports: Two 10/100 – One rear panel, one front Wall Mount: 24”W x 24”H x 8.5”D
panel
Other: Internal connection for
video/mouse/keyboard
Model Description
IIU Intelligent Interface Unit
Code Mounting
1 19” Rack Mounting
2 Wall-mount NEMA 4 painted carbon steel
3 Wall-mount NEMA 4X Stainless Steel 304
Code Software
1 Microcor Tools with Output Interfaces for SCADA/DCS Systems
2 Microcor Tools without Output Interfaces for Stand-alone operation
IIU 1 1 Example

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 154C Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878,
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
© Copyright RCS, Inc.
Field 5 or 6 - Shields NOTE: These shield recommendations are based
on the exposure of the probe element. For liquid
Model Mx500 Only flows over 50 ft/s or gas flows over 75 ft/s, where
0 No Shield - Liquids up to 8ft/s, Gases 25ft/s the probe protrudes into the pipe or vessel more
than 12” on model M3000 series probes, or 15” on
1 Standard Shield – liquids up to 25ft/s, Gases 75ft/s
other models contact RCS with details to check
2 High Velocity Shield – Liquids up to 50ft/s, Gases 150ft/s suitability for service.
Field 7 - Stuffing Box Material * *Probe body alloy matches probe element alloy,
Model M3000 Series Only except for carbon steel in M3500HT where probe
Carbon Steel for cs, 316 ss, for alloys up to ss. body is stainless steel.
M3500
For higher alloys use option 1 Hastelloy C-276
0
316 ss for alloys up to ss.
M3500HT
For higher alloys use option 1, Hastelloy C-276
1 Hastelloy C-276 Stuffing Box
How to Order:
Order Model # Field 1 – Field 2 – Field 3 – Field 4 – Field 5 – Field 6 – Field 7
Example: M3500 – T10 – K03005 – 18 – 1 – 1 - 0
Model # M3500 with T10-K03005 element, 18” length, with safety clamp, standard element shield,
stuffing box carbon steel
Note:
Model 4000 Series Probe Connection During Installation

Microcor probe connectors must be kept clean for proper operation. To
ensure this on Model 4000 series probe an Overshot Adaptor should be Overshot Adapter
fitted to the hollow plug during probe installation and retrieval. This
seals the area of the probe connector from the process fluid during
installation and retrieval. Hollow Plug

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 150-K 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model ICMS3™
Integrated Corrosion
Management System
Features:
• Total Corrosion Data Management
• Data Exchange with DCS/PCS/SCADA Systems
• Correlate Corrosion & Process Data
• Enables Highly Cost-Effective Asset Management
• Designed Specifically for Corrosion Management Personnel
• Full Client-Server Operation
The ICMS3 Integrated Corrosion and Erosion and galvanic probe transmitters. With the varying
Management System is the most comprehensive and range of applications, communication and network
powerful on-line system available. It is ideally suited infrastructure, no two ICMS3 systems are alike. The
for medium to large scale systems, or for small simple flexibility of the ICMS3 systems allows different
systems with the need for future growth. The ICMS3 configurations to be easily designed and implemented
Integrated Corrosion and Erosion Management System to meet your specific requirements. The combination
allows integration of all the RCS range of corrosion, of RCS field-proven hardware, Amulet software engine,
erosion, and cathodic protection monitoring inputs, and the extensive systems experience of our RCS
including the latest in metal loss Microcor® engineers, assures customization to your specific
technology, Corrater corrosion rate, pitting tendency requirements and guaranteed performance.
ICMS3 SYSTEM OVERVIEW
The ICMS3 system corrosion management server is the heart of the corrosion or erosion monitoring system,
integrating several forms of corrosion monitoring and process data into one complete online system. Corrosion
and erosion monitoring is managed as a process parameter with constant streaming data directly into your
preferred system interface.
According to the application, RCS will typically incorporate one of several different types of corrosion and erosion
monitoring system components, and operate over various communication links. For example, an upstream oil and
gas production field will vary from a refinery or offshore platform both in the monitoring technologies employed
and the communication infrastructure used. An upstream oil and gas field is spread over large distances with
operation through an existing communication network where the ICMS3 system must be integrated into this
existing network. By comparison, a Refinery, Gas Plant, or offshore platform will have shorter direct
communications links using wired, wireless, or fiber optic connections. The unmatched range of monitoring
technologies offered by RCS allows the proper matching of the system to the application.
The overall ICMS3 system architecture comprises the following:
1. On-line Monitoring Hardware 2. Datalogging Hardware

a. Microcor® Digital High Resolution 3. Metal Loss Coupons
b. Corrater® Digital LPR 5. Ultrasonic Measurement Data
c. Quicksand® Digital Erosion 6. Manual Inputs and Imported Data
d. Corrosometer® Analog 7. ICMS3-Amulet Software
e. Corrater Analog 8. Client Server Operation over Network
f. Cord-Com™ Cathodic Protection 9. Customer VPN Client Operation
g. Any other Related Analog Inputs 10 RCS VPN or Modem Remote Support
ON-LINE DIGITAL SYSTEMS
Microcor High Resolution Metal Loss
Microcor advanced Digital Metal Loss

technology is perfectly complemented by the
ICMS3 on-line system. Useable in any process
environment, it provides 50 times greater
sensitivity than existing ER methods, allowing a
10 mpy upset to be detected in about 1 hour
instead of 2 days. An example of a simple wired
configuration is shown opposite. The explosion-
proof Microcor transmitter uses a 24 VDC
supply and 2-Wire RS 485 communication bus,
allowing connection of up to 32 transmitters in a
multi-drop or star configuration. This connection
flexibility greatly reduces the cost of field wiring
and installation. Microcor digital or
Corrosometer analog technology is essential in
process fluids, such as hydrocarbon service,
where a continuous corrosive water phase is not Simple Wired System with Microcor Transmitters
consistently present at the probe. Corrosion
rate is computed from the change of metal loss
over time.
Corrater Corrosion Rate and Pitting
Corrater electrochemical technology is

generally preferred for clean water systems
(hydrocarbon content less than 5%) as it
produces an instantaneous corrosion rate with a
single reading. In addition it also has a pitting
tendency measurement based on
electrochemical current noise. The ICMS3
system, as shown to the right, enables the
Microcor and Corrater transmitters (Model E-
9020) to be “mixed and matched” as required in
the systems using the same communications
protocol and wiring system. Both transmitters
use a RS-485 multi-drop connection and 24
VDC power supply.
ICMS3 System shown with Microcor & E-9020 Transmitters
Quicksand Erosion Monitoring
The Quicksand System utilizes the same high

resolution technology as Microcor with a probe
specifically designed for sand erosion detection.
Often times sand production can cause rapid
erosion and wear on the outer diameter of
bends and areas downstream of changes in
pipeline diameter. The Quicksand (Model ST-
9485A) transmitters operate on the same power
and communication bus as the Microcor and
Corrater digital transmitters.
ICMS3 System shown with Microcor & Quicksand Transmitters
Corrosometer and Corrater PIM’s
ICMS3
ICMS3
4104T PIM Corrosion
Corrosion
Many legacy systems in the field use 4-channel Management
Management
Server
Corrosometer and Corrater Probe Interface 4104 PIM
Server
Modules (PIM’s). These PIM’s have local power

9134 PIM
and a 4-wire RS 485 digital communication bus.
The PIM to probe distance is greater than for
the Microcor / Corrater E9020 system but the
Corrosometer is lower resolution than Microcor PIM
PIM PIM
PIM PIM
PIM PIM
PIM PIM
PIM
and the system’s hazardous location
certifications are more restricted. Both new and RS 485
Com
legacy systems can operate on the same Lines
ICMS3 system, with a separate bus for each

type. This can be useful in extending existing PIM PIM PIM PIM PIM
PIM PIM PIM PIM PIM
systems with the newer technology.
Wireless Microcor and Corrater

ICMS3 shown with Probe Interface Modules
New Wireless HART Microcor (MWT) and
Corrater (CWT) transmitters (available early
2009) may also be fed into the ICMS3 system
OWT’s
through the Wireless gateway over the Ethernet MWT DCS
Server
network, or transported through and existing
DCS
HART Wireless process control network. Clients
Wireless systems are particularly attractive due OWT

Wireless MWT’s
to their reduced installation costs typically Gateway CMS
Server
estimated at around $10,000 per point. The OWT
Microcor Wireless transmitter has on-board

computation of corrosion rate from metal loss, MWT CMS
Clients
providing for even easier integration into other
wireless process control systems. MWT
OWT
MWT Microcor Wireless Transmitters
On-line high resolution non-intrusive ultrasonic
Ultracorr™ wireless (UWT) transmitters are OWT Other Wireless Transmitters
anticipated to be available later in 2009.
MWT
New Wireless Transmitters can be fed Directly into ICMS3
Cathodic Protection Monitoring
Commonly, the Cathodic Protection system and RS 485

internal corrosion and erosion mitigation is
controlled by the same personnel. With the Cord Cord Cord
Com Com Com
Cord-Com multi-channel input, CP impressed Central
current rectifiers, sacrificial anodes, and Server
reference electrodes can all be monitored into Rectifier 1 Rectifier 2 Rectifier 1
Sacrificial
Anode 1
Sacrificial
Anode 2
the same ICMS3 Server over the same network.
This enables all of the corrosion related data to RS 485
be kept in one central database for ease of Cord Cord

management, and control by the relevant staff. Com Com
These systems have been deployed both

onshore and offshore, with various Sacrificial Sacrificial
Rectifier 1 Rectifier 2 Rectifier 3 Rectifier 4
communication channels as required by the Anode 1 Anode 2
application and existing communications

infrastructure.
CORD-COM Remote CP Monitoring with ICMS3
ON-LINE ANALOG SYSTEMS ICMS3

ICMS3
Model 4020
Corrosion
Corrosion
Management
Management
Corrosometer and Corrater and Others Server
Server
19” Equipment
Model 9020
Cabinet
4-20 mA to RS 232
4-20 mA to RS 232
Legacy systems with 4-20 mA Corrosometer AAtotoDDConverter
Converter
and Corrater Transmitters, or systems that bring
Safety 24 VDC
in any other 4-20 mA signals to be monitored Safety
Barriers
Barriers
24 VDC
Supply
Supply
are easily integrated into the ICMS3 system
through analog to digital interface modules. If
existing corrosion transmitters or other TX TX
transmitters are connected to the DCS or
SCADA system, these parameters can be
TX TX
transferred to the ICMS3 server through a
variety of interface drivers, such as Modbus, PI
system drivers or OPC. TX TX
TX TX
TX TX
DATA LOGGING SYSTEMS
Corrdata® Data Loggers ICMS3 Server shown with Analog to Digital Converter
ICMS3 systems are assisting an increasing ICMS3

ICMS3
number of corrosion monitoring systems to go Corrosion
Corrosion
Management
fully on-line, often replacing earlier data logging Management
Server
Server
systems. However, additional remote or
investigative probe locations may also need
monitoring on an on-going or occasional basis. CheckMate DL
CheckMate Plus
Battery operated Remote Data Collectors are
well suited for these locations, and with
CheckMate DL or CheckMate Plus instrument
this data can be collected and transferred to the RDC
ICMS3 System, providing a single location for COT
all of the corrosion data.

RDC4
RDC4
COT Corrptemp
COT Corrosometer
Ultrasonic Measurement Data Probe (COT)
RDC Corrosometer
ICMS3-Amulet software supports Ultrasonic CAT Probe (CO)
inspection data from Krautkramer and
Panametrics Units. RCS’s on-line Ultracorr
system provides an unparalleled accuracy in
Data can be collected and transferred to the
continuous on-line monitoring offering a
ICMS3 System using Corrdata Data-Loggers
resolution of 0.1 mils, approximately 40 times
better than normal inspection ultrasonics It is
ideal for buried pipelines where intrusive
monitoring is difficult. Ultracorr uses high
resolution technology to detect both erosion and
corrosion. Multiple transducers are connected to
a junction box where the Ultracorr instrument
can easily be connected to download periodic
time and date stamped measurements of wall
thickness. Data can then be transferred directly
in from the Ultracorr instrument into the ICMS3
server for analysis and computation of corrosion
rates.
Ultracorr transducers are connected to a junction

box at one central location for data collection
Metal Loss Coupons
Coupon data is one of the simplest forms of

corrosion monitoring. Coupon data is used in
on-line systems as a calibration standard for
other means of corrosion monitoring (ER and
LPR). In addition coupons can be examined for
evidence of pitting and other localized forms of
attack that are not recognized by other on-line
monitoring techniques. Coupon monitoring
points are strategically located throughout the
system. Coupons are then retrieved, weighed,
and analyzed at set intervals, usually three
months, and entered into the ICMS3 Server for
correlation with other corrosion data and COSASCO 2” System
process parameters. Coupons
Process Parameters
Probably one of the most important features of

the ICMS3 system is the ability to easily
correlate corrosion related data with changes in
process parameters, other imported data from
laboratory analysis, or manually input data such ICMS3 Coupon Entry Screen
as inhibitor injection rates. Factors affecting
corrosion can be quite complex in many
applications and require careful analysis to first
understand the controlling factors, and then
secondly to maintain control. The ICMS3
system is essential to be able to do this
effectively and reap the financial rewards.
The DCS Server is optimized for process

measurement and control, with rapid response
and short history span of 1 or 2 days. Typically
process data is made available across the
business network through a Process Data
Historian. The ICMS3 Server is optimized for
the slower but more extensive corrosion related
data and analysis. Data exchange between the
two servers is usually accomplished through
Modbus, OPC, or through a driver to a PI
Process Data Historian.
With the present practice of separating the Metal Loss Graph

process network from the business network with
a firewall to protect the process control system,
it is most common for the Corrosion Server to
be located on the business network, since the
corrosion analysts are normally on the business
network, and operators also have access to that
network.
Derivative process parameters and Key

Performance Indicators (KPI’s) can be easily
created in the ICMS3 System with the extremely
powerful and easy-to-use Calculation Designer,
avoiding custom programming. Cost
information can be added to the system so that
financial parameters can be tracked, such as
the cost of inhibitor per barrel and the inhibitor
usage to compute the cost of corrosion
mitigation.
Calculation Designer
ICMS3-Amulet Software
The Corrosion Monitoring server is commonly mounted

in a 19" rack in an equipment room adjacent to the
plant central control room along with the DCS and
SCADA servers.
The server uses Microsoft SQL Server as its database

providing client/server operation to users over the
network.
Designed by corrosion engineers for corrosion

engineers, the program has extensive capabilities.
Some of its many features are as follows:
Extensive Powerful Graphical Data Displays

E002
D008
u
u GOSP-1
Correlation Graphical Displays

u u/y
u/y
u/y 40-CM-243
u 40-CM-237 E101
40-CM-242
u/y E201
30-CM-134
Extensive Hardware input options u

u/y u
u/y
u
u/y
D107
D207
Built-in Corrosion Coupon Calculator

30-CM-132 D106 40-CM-143
30-CM-139
D206 u
D003 u/y u
AXL K101 40-CM-244 u/y
Excel Import and Export Functions u

u/y
u
u/y
40-CM-238
u
K201 40-CM-240
u
u/y
40-CM-241
Easy Interfacing with DCS and SCADA Systems AM

30-CM-130 u/y
40-CM-239
D004
Multiple Database Exchange options

u
u/y
30-CM-140
u
u/y
Multi-Level Alarms 30-CM-135
u
GOSP-1
u/y
Built-In Standard Reports 30-CM-137
D060
Custom Report Generator D061

u
u/y
u
Built-in powerful Calculator for easy set up of KPI’s Flare

u/y
40-CM-144
40-CM-145
Log book for related data storage and linkage Water Injection Plant
Log book links to graphical displays

Logbook Search Function Typical Mimic Diagrams
Properties Function for point related information
Powerful Properties Search Tool
RCS Remote Support
The power of the ICMS3 system is the potential return

on investment that it came help you achieve. A recent
customer had installed ICMS3 systems at three of their
main gas processing plants. They had initially made
significant savings in the plant operation that had paid
for the system in the first 12 months. Later at one of
the plants, management was becoming concerned
with gradually increasing corrosion rates that were
becoming major plant replacement and re-investment
issues. A concerted study and analysis of the system
was undertaken with the ICMS3 system over a 6
month period. The results of the findings from this
study show that they will save an estimated $50 million
per year when the findings are implemented at all of
their 11 plants. Sample Standard Built-in Report
RCS also provides remote access and support for its

systems, typically over the internet through the client’s
secure VPN network. Security is a major concern for
IT departments of all corporations these days.
Through a VPN connection to our secure maintenance
server, we provide a maintenance contract that
provides the client with rapid support and assistance
with data interpretation or system maintenance
questions. As staffing levels get lower and less
experienced staff are available, the comfort and
security of system support is essential.
Excel Import and Export Functions
Communication Options
There are many communication options available. It is

a matter of selecting the best for the existing system.
RCS can work with you to choose the most convenient
and economical choice. The following options are
available:
• Hardwire
o RS-485 Multi-Drop - A single cable may be
used to connect up to 32 transmitters
(Microcor, Corrater, or Quicksand) with a
single cable run
• Fibre Optic (Single or Multimode)
• Ethernet TCP/IP
• Modbus
• Radio Logbook
• Cellular/Lease Line
• Any other or existing transparent network
RCS Design Service and Support
Every system will vary according to the application,

and the infrastructure already in place. With networks
and communications becoming more complex, it is
difficult for corrosion specialist to be familiar with
interfacing any corrosion monitoring system with the
existing communications equipment and IT policies
and requirements. RCS is happy to work with you and
directly assist with your communications and IT
departments to help analyze your best solutions and
make easier the system design process.
RCS can provide this support from the initial design

and specification stages through implementation and
subsequent operation. Throughout our long history as Properties Screen
the originators of these field monitoring systems we
have earned a reputation for reliable performance and
the commitment to follow the equipment into its
successful field implementation, a service and support
unmatched in any of our competitors.
Contact us for further assistance and remote access to

a demonstration system at our California Headquarters
over an internet link.
The above system elements are representative of typical on-line Corrosion Monitoring Systems. Each system is unique
and can be designed to meet individual project specifications. For further information on the ICMS3 system and detailed
ordering information contact RCS Customer Service Department at sales@cosasco.com.

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 501A 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Corrosometer® Instruments
(Electrical Resistance)
Model Checkmate™
CORROSOMETER® Portable
Instrument
Features:
• Reads all CORROSOMETER®
(Electrical Resistance) Corrosion
Probes
• Measurement Resolution – 0.1 Probe
Divisions (0.01% of Probe Span)
• Repeatability - ± 1 Division
(0.1% of Probe Span)
• Rapid Measurement Cycle – 30 Sec.
• Downloads Stored Readings Directly
to PC
• Certified for use in Hazardous
Locations. Intrinsically Safe –
(ATEX/UL/ULc (IEC) Certified)
The Checkmate is the newest addition to the while still maintaining high accuracy. The
industry-standard Corrosometer® Product Line. Checkmate with Corrdata Plus Software option
Using “state of the art” surface mount integrated enables stored readings to be easily downloaded to
circuits, the sophisticated electronics provides higher a PC where graphing and analysis can be performed
resolution and measurement accuracy of with Corrdata Plus Software. The instrument is well
Corrosometer (Electrical Resistance) corrosion suited for use in harsh field environments and
probes. The measurement cycle time for direct certified for use in Class I, Zone 1 (Hazardous
probe readings has been reduced to 30 seconds Locations).
Specifications:
Compatibility: Direct Measurement of all Corrosometer Probes
(To download from Corrdata RDC’s, see
Checkmate Plus data sheet under Integrated
Systems)
Metal Loss Resolution: 0.1 Division

0.01% of Probe Span
Metal Loss Repeatability: ±1 Division

0.1% of Probe Span
Stores up to 204 Individual Probes (10 readings per probe)
Battery Life: 900 Probe Readings, typical
Temperature Range:

Probe Cable: Extension Cables up to 200 ft. (61m)
Hazardous Area Certification: Class I, Zone 1

North America: Europe: Australia:
UL AEx ib IIC T4 CE (EMC) Directive Conformity Assessment
ULc Ex ib IIC T4 ATEX EEx ib IIC T4 document is available for Australia.
Enclosure: Splash-proof enclosure with sealed membrane keyboard
Weight: 1.5 lbs. (0.68 kg)
Accessories:
Field carrying case, Leather – P/N 723631
Model Description
Checkmate Portable Corrosometer Instrument, ASCII Format, CSV File PC Download Software, Batteries,
Test Probe, Manual, PC Comm. Cable.
Code Software
1 With the Addition of Corrdata® Plus Software
Checkmate 1 Typical Order Number

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 526-F 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model Checkmate™
Plus
CORRDATA® Portable
Instrument
Features:
Probes
• Downloads Stored Corrosion Data
From Corrdata® Remote Data
Collectors
to PC
The Checkmate Plus is the newest addition to the The Checkmate Plus has the capability to download
industry-standard Corrdata® Product Line. Using ®
stored corrosion data from Corrdata Remote Data
“state of the art” surface mount integrated circuits, Collectors. Stored readings are easily downloaded
the sophisticated electronics provides higher to a PC where graphing and analysis can be
resolution and measurement accuracy of performed with Corrdata Plus Software. The
Corrosometer (Electrical Resistance) corrosion instrument is well suited for use in harsh
probes. The measurement cycle time for direct field environments and certified for use in
probe readings has been reduced to 30 seconds Class I, Zone 1 (Hazardous Locations).
while still maintaining high accuracy.
Specifications:
Compatibility: All Corrosometer probes
All Remote Data Collectors
CHECKMATE™ Plus
0.01% of Probe Span

0.1% of Probe Span
Temperature Range:



Weight with carrying case: 5 lbs (2.3kg)
Accessories:
Model Description
Portable CORRDATA Instrument, ASCII Format, CSV File PC Download Software, Corrdata
Checkmate-Plus Plus Software, Batteries, Test Probe, Manual, Cable Assembly: Checkmate to Computer,
Cable Adapter: Checkmate to RDC , & Carrying Case

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Model CK-4
®
CORROSOMETER Instrument
Features:
• Portable
• CORROSOMETER® and CORROTEMP®
• CORROSOMETER® Probe Compatibility
• Temperature Readout -40 °C to +260 °C (-40 °F to +500 °F)
• Data Storage for 26 Probe Locations
• Calculates Corrosion Rate From Last Probe Reading
The CK-4 joins a new generation of multi-parameter The combination of corrosion and temperature
® measurement is particularly useful in process plants,
corrosion monitors (including the CORRDATA Mate II),
designed to read corrosion metal loss and temperature. chemical plants, and refineries - where changes in
The portable CK-4 has a built-in memory which stores operating temperature can have a major impact on
readings for subsequent retrieval, so that operators do corrosion rates. High temperatures that push or exceed
not have to carry a notebook and pencil for manual the design conditions may improve output, but may result
recording. It even calculates a corrosion rate from the in unacceptably high corrosion rates which are costly and
last probe reading to the present, when sufficient time shorten plant life. Now operators and corrosion engineers
exists between readings. can obtain a direct correlation between temperature and
corrosion rate from one instrument.
This intrinsically safe instrument utilizes the advanced
RCS technology in CORROSOMETER® probe CK-4 users will appreciate the additional corrosion
measurement with the ability to measure temperature management data and convenience which this low capital
® cost instrument provide.
from the new line of CORROTEMP probes. The CK-4 is
simple to operate and does not require additional pins or
separate connectors to read temperatures from
CORROTEMP® probes.
Rohrback Cosasco Systems, Inc.- The World Leader in Corrosion Monitoring Systems Specifications subject to change without notice
Specifications:
Compatibility:
Direct measurement to all CORROSOMETER® probes
and CORROTEMP® CORROSOMETER® probes.
Measurement Resolution:
Corrosion - 1 division (0.1% of probe span)
Temperature - 1°C
Repeatability:
Corrosion ±5 divisions (±0.5% of probe span)
Temperature ±3°C
Power Source:
6 AA alkaline cells
Operating Temperature Range:

0°F to +122°F (-18°C to +50°C)
Probe Cable:
Extension cables up to 50 ft. (15m)

UL/ULc (Class 1, Div. 1, Groups A, B, C, D, Temp. T3C) for USA and Canada
Included Accessories:
Carrying case (P/N 723631); 6 batteries (P/N 748066);
Instrument Test Probe (P/N 700642); Operation and Maintenance Manual.
Weight Without Carrying Case:

1.5 lbs. (.68kg)
Weight With Carrying Case:

5 lbs. (2.3 kg)
Model Description
CK-4 CK-4 CORROSOMETER® Instrument
Code Hazardous Area Certification
1 UL/ULc for USA and Canada
Code Software
2 With CORRDATA® Plus Windows® PC Software Package (Manual Input)
CK-4 1 2 Typical Order Number

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Model 4001LT
CORROSOMETER® System
Features:
• 2-Wire Transmitter
• Compatible with all
Corrosometer Probes
• Compliant
• ATEX Compliant
Single Channel System

The Model 4001LT CORROSOMETER® transmitter and safety barrier between the transmitter and receiver in the
receiver system provides a single channel stand-alone safe area, or non-incendive for use in Division 2, Zone 2,
system. The system incorporates the Model 4020LT two- without a safety barrier.
wire transmitter and the Model 4021L receiver unit. The
receiver unit is powered by 115 VAC or 230 VAC and The 4001LT system is particularly useful where a process
provides the 24 VDC supply for powering the transmitter’s monitoring computer is not available or accessible. The
4-20 mA loop. In addition, the receiver processes the 4-20 system is ideally suited for plants where the
mA signal to provide a direct digital readout of the CORROSOMETER® probes are separated by large
cumulative metal loss and the CORROSOMETER® probe distances. Transmitter to receiver distances up to 10,000
corrosion rate based on the last 48-hour monitoring ft. with safety barriers are possible.
period.
Alternatively, the transmitter/receiver combination may be
The Model 4020LT CORROSOMETER® transmitter is used in process computer based systems to provide
®
mounted close to the CORROSOMETER probe. The additional indication of metal loss and corrosion rate
transmitter has an integral 5-foot probe connection lead. independent of the computer.
Only a single twisted pair cable is required to connect the
transmitter back to the receiver unit. The transmitter is The letters “LT” used in conjunction with this system
approved intrinsically safe when used with the appropriate indicates a linear 4-20 mA signal.
Specifications:
4001LT SYSTEM
®
Input: One CORROSOMETER Probe EEx ia IIC T4 – ATEX 94/9/EC *
Maximum transmitter to receiver distance:
10,000' (3,048 m) *Requires the use of Safety barrier P/N 095776-5344
Output: Switch Selectable; 3-digit LED display; if probe or transmitter is in Class 1 Division 1 area or
Metal loss mils or µ m Zone 0 or Zone 1.
or Protection type “nC” permits the use of the transmitter
Rate mpy or µ mpy without the safety barrier provided probe and
Resolution: ±0.1 mpy or 0.01 mil transmitter are in class 1 Division 2, or Zone 2 area.
Voltage: 115/230 50/60 Hz
Power Requirements: 11 watts with max loop current
: Complies with all applicable EU Product
4020LT TRANSMITTER Directives: EMC Directive 89/336/EEC
Operation Temp: -18° to +60° C (0° to +140° F) ATEX: Complies with all applicable EU Product
Weight: 9.25 lbs. (4.2 kg) Directives: ATEX Directive 94/9/EC
Size: 5.75" x 5.75" x 6.94"
(14.6cm x 14.6cm x 17.63cm)
Hazardous Area Certifications 4021L RECEIVER
UL/ULc Class 1, Zone 1, Ex and AEx ia IIC T4 for Operating Temp: 0° to +50° C (+32° to +122° F)
USA and Canada* Weight: 2 lbs. (.9 kg)
(UL/ULc Class 1, Div 1, Groups A,B,C,D, T4 for Size: 2" x 5.23" x 9.5" (5.1cm x 13.3cm x 24cm)
USA and Canada)* Panel cutout: 2" x 4.3" (5.1cm x 10.9cm)
DEMKO Approved for Europe
Model Description
®
4001LT Corrosometer Instrument System
Code Display Units
1 µ Meters = .001 mm
2 MILS = 0.001 in
Code Probe Element
W Group A: Wire
TS Group B/C: Tube/Strip
SP Group D: Special
Code Probe Span/Life in mils
2 .002 Inches
4 .004 Inches
5 .005 Inches
10 .010 Inches
20 .020 Inches
25 .025 Inches
Code Probe Connector
A Model: 2000, 2000G, 3000, 3000G, 3705
B Model: 2500, 2600, 2600G, 2610, 2610G, 300, & ALL H.P. PROBES
S Model: 3700
Code Receiver Line Voltage
115 115 VAC
230 230 VAC
4001LT 2 W 10 A 230 Example

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Model 4020LT
®
CORROSOMETER Transmitter
Features:
• 2-Wire Transmitter
• Compatible with all
CORROSOMETER® Probes
• Compliant
• ATEX Compliant
The Model 4020LT is a two-wire transmitter for use with The two-wire transmitter is supplied in a NEMA 4X
CORROSOMETER probes. This version has been enclosure, complete with a 5 foot probe cable. A 24VDC
developed to meet the new stringent European supply is typically required to power the loop via an
specifications for CE and ATEX. approved intrinsic safety barrier. The unit provides
isolation between the probe and 4-20mA circuits.
The transmitter is well suited to plant locations with widely
separated monitoring points for connection into a The system is intrinsically safe to USA, Canadian
distributed control (DCS) system. The DCS system and Europe and standard.
should however have the ability to graph the data against
time, and be able to compute corrosion rate from metal
loss from supplied algorithms. If a remote readout display
is required for metal loss and rate, this is also available.
Specifications:
Output: 4-20 mA
Ambient Temperature Range: -18°C to+ 60°C
(0°F to +140°F)
Supply Voltage Range: 14-32 VDCat 20mA
Resolution: ±0.4%
Weight: 5 lbs (2.3 Kg)
Enclosures: NEMA 4X, IP66
Probe Cable: 5 ft (50 ft MAX)
Hazardous Area Certifications: UL/ULc Class 1, Div. 1, Groups A,B,C,D, T4 for USA and Canada
DEMKO Approved for Europe
EEx ia IIC T4 – ATEX 94/9/EC *
*Requires the use of Safety barrier P/N 095776-5344 if probe or transmitter
is in Class 1 Division 1 area or Zone 0 or Zone 1.
Protection type “nC” permits the use of the transmitter without the safety
barrier provided probe and transmitter are in class 1 Division 2, or Zone 2
area.
Compatibility: All CORROSOMETER® Probes

(Excludes CORROTEMP® CORROSOMETER® Probes)
Display: May be used with Model 4021L receiver
: Complies with all applicable EU Product Directives: EMC Directive 89/336/EEC

ATEX: Complies with all applicable EU Product Directives: ATEX Directive 94/9/EC
Model Description
4020LT Corrosometer® Transmitter
Code Probe Element
W Wire Loop
TS Tube/Strip Loop/Flush
SP Cylindrical
A Inserts: 2000, 3000, 3705
B Fixed & ADJ: 1052, 2500, 2520, 2600, 2610, 2620, 3500, 3600, 4000 SERIES
S Retractable: 3700
Code Cable Type
0 Standard
1 Flexible Conduit
4020LT W B 0 Example

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Model ICMS3™
Management System
Features:


over time.

VDC power supply.

ICMS3
ICMS3
4104T PIM Corrosion
Corrosion
Management
Server
Server

9134 PIM
PIM PIM
PIM PIM
PIM PIM
PIM PIM
PIM
Com

PIM PIM PIM PIM PIM

OWT’s
Server
DCS

Wireless MWT’s
Server

Clients
OWT
MWT

Com Com Com
Sacrificial
Anode 1
Sacrificial
Anode 2



infrastructure.

ICMS3
Model 4020
Corrosion
Corrosion
Management
Management
Server
19” Equipment
Model 9020
Cabinet
4-20 mA to RS 232
4-20 mA to RS 232
Converter
Safety 24 VDC
Barriers
Barriers
24 VDC
Supply
Supply
TX TX
TX TX
TX TX

ICMS3
Corrosion
Management
Server
Server
CheckMate Plus

RDC4
RDC4
COT Corrptemp
COT Corrosometer
RDC Corrosometer
rates.

Metal Loss Coupons

Process Parameters



network.

mitigation.

SCADA servers.

network.


E002
D008
u
u GOSP-1

u u/y
u/y
u/y 40-CM-243
u 40-CM-237 E101
40-CM-242
u/y E201
30-CM-134

u/y u
u/y
u
u/y
D107
D207

30-CM-132 D106 40-CM-143
30-CM-139
D206 u
D003 u/y u
AXL K101 40-CM-244 u/y

u/y
u
u/y
40-CM-238
u
K201 40-CM-240
u
u/y
40-CM-241

30-CM-130 u/y
40-CM-239
D004

u
u/y
30-CM-140
u
u/y
u
GOSP-1
u/y
D060

u
u/y
u

u/y
40-CM-144
40-CM-145

RCS Remote Support



available:
• Hardwire
single cable run
• Ethernet TCP/IP
• Modbus
• Radio Logbook




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following page.


RS 485 & 24 VDC
uCorr uCorr E-9020

VAC Serial or
Power OPC
Interface
RS 485 & 24 VDC

DCS
TX TX TX TX or PLC
TCP/IP
M G M G ROUTER
JB
M G
Plant 1
TCP/IP
M C M C ROUTER
Plant 2

ROUTER
OPC
DCS
SCADA Optional
or PLC Modbus
Serial
Specifications:
Transmitter
Galvanic E-9020
Transmitter
Power Temperature

clearance
panel
Model Description
Code Mounting
Code Software
IIU 1 1 Example

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®
CORRDATA Remote Data
Collection System
Features: Remote Data Collectors (RDC’s) are used at every probe

location where maximum visibility and sensitivity to
• Maximum Versatility corrosion rate changes are required. Readings of
corrosion and temperature data may be set as frequently
• Automatic Corrosion Data

as every five minutes for RDC-COT or every thirty minutes
for RDC-CAT.
Collection Programming of all the RDC's, and data retrieval from the
• Multiple Power and

RDC's is accomplished by a single Checkmate™ DL or
Mate II for direct transfer to a portable or desktop P.C.
Communication Options running CORRDATA® Plus Software. For non-intrinsically
safe applications the RDC may be configured directly from
the PC.
For probe locations where less frequent monitoring is

• Simple Operation With ®
required, the CORRDATA Mate II is capable of monitoring
probes directly without an RDC, as well as transferring
Graphical Displays accumulated probe data from RDC's.
• Integrates Multiple Parameters For increased versatility, Communication Power Modules

(CPM's) provide a wide range of power supply and remote
• Wide Environmental Operating communication options. Battery, solar or line power may
be used. Communication over cellular or telephone links
Range allows data retrieval without ever leaving the office.
• Compliant CORRDATA® Plus Software provides graphical displays of

corrosion data for immediate identification of corrosion
upsets. With CORRDATA® Plus Windows based Software
• ATEX Compliant for Windows XP Pro/Vista Business/Vista Ultimate multiple
probes and additional corrosion related parameters, such
®
as temperature from CORROTEMP probes, can be
simultaneously reviewed.
Remote Data Collectors
RDC Single Channel RDC 4-Channel
Specifications: Specifications:
NEMA 4X Enclosure NEMA 4X Enclosure
Operating Temperature: Operating Temperature:
-40ºF to +158ºF (-40ºC to +70ºC) -40ºF to +158ºF (-40ºC to +70ºC)
Data Storage: Data Storage:
CORROSOMETER®: Most recent 2048 measurements ®
CORROSOMETER : Most recent 2048 measurements
® ®
CORROTEMP CO: Most recent 1024 measurements CORROTEMP CO: Most recent 1024 measurements
CORRATER®: Most recent 1024 measurements Typical Battery Life: (14 Ah Battery)
®
CORROTEMP CA: Most recent 512 measurements CORROSOMETER®/CORROTEMP®:
Typical Battery Life: (14 Ah Battery) 177 days @ 1 measurement/hr.
CORROSOMETER®/CORROTEMP®: 177 days @ 1 Probe Channel Cables:
measurement/hr. Order required number to length (max. 100 ft. each)
CORRATER: 91 days @ 1 reading/hr. See order chart below
Probe Channel Cables: Weight: 7 lbs. (3.2 kg) (excluding cables)
Ten foot probe cable included (contact factory if alternate
length is necessary)
Weight: 5 lbs. (2.3 kg)
Hazardous Area Certifications RDC and RDC4
UL/ULc Class 1, Zone 1, Ex and AEx ib IIC T4* (Class 1, Div. 2, A, B, C, D, T4) with Battery Pack for USA and Canada
UL/ULc Class 1, Zone 1, Ex and AEx ib IIB T4* (Class 1, Div. 2, A, B, C, D, T4) with Remote Power for USA and Canada
DEMKO/ATEX EEx ib IIC T4* with Battery Pack for Europe
DEMKO/ATEX EEx ib IIB T4* with Remote Power
*T4 at 50ºC Ambient, and *T3 at 70ºC Ambient
Ordering Information: Remote Data Collectors

®
MODEL CORRDATA DATA COLLECTION UNIT
RDC SINGLE CHANNEL RDC
RDC4 4-CHANNEL RDC
CODE PROBE TYPE
® ®
COT CORROTEMP CO OR CORROSOMETER PROBE
® ®
CAT CORROTEMP CA OR CORRATER PROBE (SINGLE CHANNEL RDC ONLY)
CODE CONNECTOR TYPE
A TYPE A CONNECTOR (SINGLE CHANNEL RDC ONLY)
B TYPE B CONNECTOR (SINGLE CHANNEL RDC ONLY)
CODE POWER COMMUNICATION OPTIONS
0 POWER/COMMUNICATION CONNECTOR
3 HEAVY DUTY 14 Ah BATTERY PACK (P/N 748270)
CODE HAZARDOUS AREA CERTIFICATIONS
3 SEE SPECIFICATIONS ABOVE
RDC COT B 0 3 TYPICAL RDC ORDER NUMBER

RDC4 COT - 3 3 TYPICAL RDC4 ORDER NUMBER
RDC4 CABLE ORDERING INFORMATION:

FOR TYPE A PROBE CONNECTOR: 702019-A-LL FOR MODEL 600 PROBE: 700621-1-LL
FOR TYPE B PROBE CONNECTOR: 702019-B-LL FOR MODEL 610 PROBE: 700621-3-LL
Note: LL = Order length in feet (max. 100 ft. each)
For dual use, on Type A or Type B connectors, order 700612-A-LL and adaptor P/N 028030 Extension cables should not generally be used on
RDC’s
Data Transfer Units
Checkmate™ DL
Specifications: Dimensions: 7.75"H x 4.30"W x 2"D

( 196.8 mm x 109.2 mm x 50.8 mm )
Compatibility: Reads all CORROSOMETER® and Weight without carrying case: 1.5 lbs. (0.68 kg)
CORRATER® RDC units and all MICROCOR® Data Weight with carrying case: 5 lbs (2.3kg)
loggers
Memory: for up to 50 RDCs when programmed with for Hazardous Area Certification:
CORRDATA® Systems. 57,330 MICROCOR® Data Model CHECKMATE-DL-0-Y: Class 1, Zone 2
Logger readings when programmed for MICROCOR® North America:
Systems. UL AEx nL IIC T4 Tamb = -20ºC to +50ºC
Data Transfer: Intrinsically Safe RS 232 at 9600 Baud ULc Ex nL IIC T4 Tamb = -20ºC to +50ºC
Rate Europe:
Power Source: 6 AA Alkaline Batteries ATEX EEx nL IIC T4 Tamb = -20ºC to +50ºC
Display: Four Line Liquid Crystal Display (LCD) North America:
Temperature Range:
Operating: 0ºF to 122ºF (-18ºC to 50ºC) ULc Ex ib IIC T4 Tamb = -20ºC to +50ºC
Storage: 0ºF to 150ºF (-18ºC to 65ºC) Europe:
Enclosure: Splash-proof enclosure with sealed ATEX EEx ib IIC T4 Tamb = -20ºC to +50ºC
membrane keyboard
Ordering Information: Checkmate DL

Model Description
MATE II
Specifications:
Compatibility: Hazardous Area Certifications:
Reads all RDC’s, CORROSOMETER, UL/ULc (CLASS 1, GROUPS A, B, C, D, TEMP T3C)
CORROTEMP CORROSOMETER, AND CORRATER for USA & Canada
Probes
Enclosure: Splash-proof enclosure with sealed
Power Source: 6 AA alkaline cells membrane keyboard
Battery Life: Typically 10 hours of continuous operation Dimensions: 7.75"H x 4.30"W x 2"D
(196.8 mm x 109.2 mm x 50.8 mm)
Temperature Range: Weight: without carrying case: 1.5 lbs. (.68 kg)
Operating: 0ºF to +122ºF (-18ºC to +50ºC) with carrying case: 5.5 lbs. (2.5 kg)
Storage: 0ºF to +150ºF (-18ºC to +65ºC) Carrying case and all necessary leads included
Ordering Information: Mate II

MODEL HAND HELD MONITORING UNIT
CDM2 RDC AND PROBE MOUNTING UNIT
CODE ASSOCIATED PC SOFTWARE PACKAGE
2 WITH CORRDATA PLUS WINDOWS PC SOFTWARE PACKAGE
1 UL/ULc
CDM2 2 1 TYPICAL CDM2 ORDER NUMBER

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Filter
Logger
in Remote Locations
Flow

+70C
Injection Nozzle

Specifications:
1000 1000 psi
3000 3000 psi
TEF Teflon
VIT Viton


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CORRDATA® Plus
Corrosion Management Software for
Windows® XP Pro/Vista Business/Vista Ultimate
Features:
• Powerful Graphical Displays
• 32-Bit Application for Windows® XP Pro/Vista Business/Vista Ultimate
• Multiple Corrosion Site Data Management
• Multiple Parameter Graphing and up to 4 Y-Axes
• Overlays Different Reading Interval Data
• Direct Link from Graph Display to Data
• Time-linked Graph Annotations
• Compatible with CORROSOMETER®, CORRATER®,
CORROTEMP®, DCMS™, and Ultrasonic Probes
• Imports and Exports Data
• Records and Displays Corrosion Site Event Logging
• Multiple Printed Reports
• Compatible with Existing CORRDATA® DOS Data Files
CORRDATA® Plus Corrosion Management Software Powerful time-related graphical displays of corrosion data
®
integrates data from the complete range of CORRDATA from multiple probes and for multiple parameters are
Corrosion Management Hardware. easily produced for corrosion program management and
report preparation. All of the data is automatically overlaid
The program provides for multiple sites and groups within on the time axis, even if the data was recorded at different
those sites all in one program. Other users on the network reading intervals. Even different reading intervals on a
can maintain their own local system, but still be able to single probe may now be handled in a single file for that
export their data to other users and locations on the probe tag, in order to provide continuous time history.
network.
Significant site events may be logged for automatic
identification on the graphical displays. Provision for Engineering and management reports are made easy.
individual probe logging enables complete management in The graphical displays may be saved and transferred to
a single program. your favorite word processor applications.
Compatible CORRDATA® Range of Equipment
CORRDATA® Remote Data Collectors (RDC's)

CHECKMATE DL Data Transfer Unit
CORROSOMETER® Probes read by the CORRDATA® Mate II Unit
CORRATER® Probes read by the CORRDATA® Mate II Unit
CORROTEMP® versions of CORROSOMETER® and CORRATER® probes
ULTRACORR® ultrasonic thickness measurement and data logging unit
Manual CORROSOMETER® Instruments (CK-3 and CK-4)
Manual CORRATER® Instruments (RCS 9000 and AquaMate™)
Manual A-Scan Ultrasonic Data Input
Downhole Corrosion Monitoring System (DCMS™)
PC Requirements
The CORRDATA® Plus software is a 32-bit application designed for use on Windows® XP Pro/Vista Business/Vista Ultimate.
Hence the PC requirements are the same as for these operating systems. Since this application is graphically intensive, the
minimum suggested specification is an IBM or compatible 486-33 MHz processor, with 8 MB RAM, SVGA Monitor, 5 MB of
disk space for the application, and 20 MB average space for each site maintained.
The recommended PC is a Pentium® with 16 MB RAM, or better.
Windows XP Pro/Vista Business/Vista Ultimate are registered trademarks of Microsoft Corporation.

Pentium is a registered trademark of Intel.

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Model 4104XT/4104WT
4-Channel CORROSOMETER®
Probe Interface Modules
Features:
• Continuous Monitoring of
Metal Loss and Temperature
• CORROSOMETER® and
CORROTEMP®
• Explosion Proof for
Operation in Hazardous Areas
• RS-485 Communication Bus
to Central Corrosion Computer
• Operating Temperature 0-60 deg C
The Model 4104XT or 4104WT Probe Interface safety barriers permit conventional cabling
Module (PIM) is the front end probe interface for use connections to the probes without explosion proof
with CORROSOMETER® or CORROTEMP® conduit. This cost-effective unit interfaces from 1 to
CORROSOMETER® probes in dedicated continous 4 CORROSOMETER® or CORROTEMP®
®
on-line ICMS™ corrosion monitoring systems. An CORROSOMETER probes to the central Corrosion
explosion proof enclosure allows the unit to be Monitoring Computer via a low-cost RS-485 cable.
mounted in a electrically hazardous area of the plant Up to 32 PIMs (128 probes) can be connected over
as close to the probes as possible optimizing the RS-485 communication network.
performance and minimizing cabling costs. Integral
INTEGRATED CORROSION MONITORING SYSTEM
Specifications:
ELECTRICAL:
Inputs:
1 to 4 CORROSOMETER® or CORROTEMP®
®
CORROSOMETER Probes
Distance from PIM to Probe:
2,900 ft. (880m.) max w/o IS Barriers
1,300 ft. (400m.) max w/IS Barriers
Data Refresh Rate:
One every 5 minutes
Data Buffer Storage:
1024 Readings (3.5 Days)
Sensitivity:
0.1% Probe Span
Repeatability:
0.5% of full scale
Output: Model 4104XT-4 Dimensions
ICMS™ format via RS-485
multi-drop communication line
Power Requirements:
Selectable 115VAC/240VAC 30/60HZ
MECHANICAL:
Weight
4104XT-4 70 lbs
4104WT-4 40 lbs
ENVIRONMENTAL:
Ambient Temperature Range
0 to 60 deg C (32 to 140 deg F)
Model 4104WT-4 Dimensions

Model Description
4104XT Explosion Proof Probe Enclosure for Hazardous Area Location
4104WT NEMA 4 Weather Proof Enclosure for Safe Area Location
4104X Non-Temperature PIM in Explosion Proof Enclosure
4104W Non-Temperature PIM in Nema 4 Enclosure
Code Number of Channels of Safety Barriers (See Note 1)
T 0 – Non-installed
1,2,3,4 – Number of channels fitted with safety barriers
(for probes in hazardous areas)
Supply Voltage (Non-Temperature PIMS only)
115 115 VAC 50/60 Hz
230 230 VAC 50/60 Hz
4104XT 4 115 Example

Note 1: Space is available for a full set of safety barriers. For economy, only the required number of sets for active probes
may be fitted.

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(Electrical Resistance)
CORROSOMETER®
Probe Selection Guide
GENERAL APPLICATIONS Compensation for change of resistivity ρ with
temperature is achieved by the use of a reference
CORROSOMETER® probes and instruments element protected from the corrosion process. As
determine metal loss from corrosion or erosion by the electrical resistance of the measurement
the electrical resistance method. This method may element increases with temperature, so does the
be used in virtually any environment except liquid
metals or some conductive molten salts.
CORROSOMETER® instruments directly measure

the metal loss on CORROSOMETER® probes.
Plotting metal loss as a function of time permits
corrosion rate to be determined. The slope of the
electrical resistance of the reference element.

However, the resistance ratio of the two elements
remains unchanged, thereby providing automatic
compensation for temperature changes.
Since CORROSOMETER® probes have a lower

electrical resistance than the connecting cables and
curve represents the average corrosion rate over connectors, separate electrical current and voltage
the selected interval. monitoring wires must be used. By energizing the
probe elements with the same electrical current, the
resistance ratio of the elements is determined by
PRINCIPLE OF OPERATION measuring the voltage ratio of the elements.
The electrical resistance of a section of electrically
conductive material such as a metal may be PROBE MOUNTING CONFIGURATIONS
expressed by the formula.
R = ρ L There are a wide variety of CORROSOMETER®
A probes to match various applications. The major
where: ρ is the intrinsic electrical resistivity of the probe categories are as follows.
material
L is the length of the section
A is the cross-sectional area of the section 1. Internal process monitoring probes
a. Removable under system pressure
The intrinsic resistivity, ρ , varies from alloy to alloy b. Non-removable under system pressure
and is temperature dependent. 2. Laboratory probes
3. External and structural monitoring probes
For a give alloy at constant temperature, the 4. Environmental monitoring probes
electrical resistance of a fixed-length specimen
increases as the cross-sectional area decreases.
Consequently, the measurement of electrical
resistance may be used to determine metal loss.
®
In general the CORROSOMETER probes have sensing Selection of the most suitable element form and specially
elements made of the metal or alloy for which corrosion the correct probe sensitivity is important to obtaining good
data is required. The probe bodies may be of the same quality corrosion data.
alloy, but thicker, or of a higher, less corrosive alloy.
Details are given on the data sheet for each model probe. Elements are available in a wide variety of alloys; consult
the probe data sheets for those available in each type.
Internal Process Monitoring Probes Removable
Under System Pressure Strip, Tube, & Wire Loop Elements
These elements are generally more economical and
available in a wider range of alloys than for other element
Probes that are removable under system pressure are
forms. Two forms of element seals are available to protect
particularly useful to enable inspection or change out of
the reference element within the probe body.
probes without shutting down or isolating the system. Two
systems are available depending on the pressure.
Glass-to-metal seals provide the highest seal integrity and
are generally suitable for process fluid in the range of 0-9
a. RETRACTABLE SYSTEM for pressures up
pH and temperatures up to 500 degrees F. They are not
to 1,500 psi.
suitable for fluids containing fluoride ions which attack
b. RETRIEVABLE SYSTEM for pressures up
glass, ceramics and epoxies.
to 3,600 psi and 6,000 psi.
®
RETRACTABLE process probes are introduced into the Teflon coating and ceramic fill provide the alternative seal
system through a stuffing box mounted external to a valve. of the reference element in loop elements.
A specially-designed retracting device is available for
insertion or removal of probes at pressures too high to Cylindrical Elements
permit safe operation by hand (above 150 psi requires These probes have the element directly welded to the
over 50 lb. Insertion force). probe body to provide the highest integrity seal for
aggressive environments. They provide a large surface
RETRIEVABLE process probes are sealed into the system area for measurement, have the fastest dynamic response
®
in a COSASCO access fitting. A separate COSASCO
® to temperature transients, and are the least susceptible to
service valve and retriever is used for insertion and the effect of any conductive deposits (such as Iron Sulfide)
removal of the probes under system pressures. where present. The construction enables these probes to
be used in environments in pH range 0-14, at
temperatures up to 500 degrees F (260 degrees C). A
Internal Process Monitoring Probes Fixed Type high temperature model is also available for temperatures
(Non-removable under system pressure) above 50 degrees F.
Probes which are not removable under system pressure The body of the cylindrical element probe is normally
are sometimes used for reasons of economy or special supplied in the same alloy as the element to prevent the
process limitations. These may be mounted with a flange effects of possible galvanic corrosion between the probe
or NPT threaded connection. NPT connections are body and probe element.
available with fixed or adjustable length.
Flush Elements
CORROSION MEASUREMENT ELEMENTS Flush element probes are available where it is particularly
® necessary to monitor localized wall effects, or where
Several CORROSOMETER element forms are available. protrusion into the line would cause damage to the probe;
for example, during pigging operations.
®
PROBE MATERIALS by internal Teflon insulators. For high temperature
cylindrical element probes, internal insulation is ceramic.
Care should be taken to check that the wetted probe
components are compatible with the process fluid. Probe Fill Material
Pressure ratings are specified on this basis.
®
CORROSOMETER probes are designed with pressure Standard probe fill materials are ceramic or epoxy. In non-
retaining capability beyond the probe element. However, glass sealed loop element probes, this material may be
the pressure rating may be impaired if the probe is not wetter by process fluid. In glass sealed loop probes and
removed within a reasonable period of time after cylindrical element probes, this fill material will only be
expiration of the probe element. wetted on penetration of the corrosion element.
Probe Body and Wetted Parts PRESSURE CONTAINMENT
For loop element and flush element probes, the standard All CORROSOMETER® process probes incorporate a
body materials are 304 and 316 stainless steel. Cylindrical hermetically sealed electrical connector designed to hold
element probes generally have wetted parts of the same full rated pressure. This connector should be considered
®
alloy as the probe element. as the primary seal. CORROSOMETER probe elements
are designed for maximum operational integrity but by
Probe Element Seals their very nature these elements are sacrificial. For this
® reason, element seals are not considered in terms of
Telfon is rated to 500 degrees F (260 degrees C)
maximum. Glass seals are rated to 500 degrees F (260 process containment. Specialized probe designs are
®
degrees C) maximum in a pH range of less than 9. For available which incorporate 100% Teflon seals (for
standard cylindrical probes, the process operating hydrofluoric acid applications, for example) and additional
temperature is limited to 500 degrees F (260 degrees C) secondary seals are available for the most severe duty.
PROBE SENSITIVITY SELECTION
Selecting the correct probe sensitivity is the key to getting upsets. In general we recommend that elements be
the best results from your corrosion monitoring program in selected to be replaced every 9-12 months to give the
the most cost-effective manner possible. A sensitive probe optimum combination of sensitivity and responsiveness.
will respond more quickly to process upsets than one with When responsiveness is the primary consideration consult
a greater span, but the element will corrode away and the PROBE RESPONSE TIME CHART. As an example, if
require replacement more quickly. Sensitive elements (T4, a response within a maximum of 12 hours is required to a
for example) are the best choice when anticipated general corrosion rate of 25 mpy. A T4 (or more sensitive) element
corrosion rates are low or when it is desired to obtain rapid must be used. A T8 element would respond in
response to changes, such as in a short-term test. Less approximately 18 hours. This chart is based upon the
®
sensitive, longer life elements are recommended when practical level of detection for a CORROSOMETER
corrosion rates are medium to high and the objective of probe; 1% of probe life or 10 divisions out of the entire
the program is to ensure that corrosion stays within 1000 division probe span.
acceptable limits rather than to rapidly detect process
Probe Response Time Chart

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G
Bulletin # 200-F
Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878,
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
CORROTEMP® Dual Sensor

Features:
 Simplifies Corrosion/Temperature Correlation
 Utilizes Standard 6 Pin Connector/No Adaptors Required
 Provides Stable and Accurate Measurements
 Suitable for Local and Remote Monitoring
 Available in Several Probe Models
 New Instruments Measure Both Parameters
 Operating Range -40 °F to +500 °F (-40 °C to +260 °C)
®
Temperature is one of the most important controllable using a CORROTEMP probe, you won’t have to spend
factors affecting corrosion rate, particularly in refineries, time searching for a separate temperature measurement
chemical and petrochemical process plants. A rule of that may not even exist for the area you want to monitor.
thumb is that corrosion rates double for each 10 degrees
C temperature rise. The ability to track temperature and The temperature measurement has been incorporated into
corrosion rate simultaneously is a powerful tool in the the probes using the same stand 6 pin connectors of the
corrosion management of such plants. ®
standard CORROSOMETER probe range - no external
® ®
separate connectors or special adaptors with additional
The CORROSOMETER CORROTEMP patented pins are required. The originality of the design permits
measurement probe series allows metal loss and both local and remote monitoring to be accomplished with
temperature information to be collected simply at the accuracy.
corrosion monitoring location where it is important. By
® ® ®
The CORROTEMP Combination models are CK-4, the CORRDATA Mate II, and CORRDATA
®
distinguished from the standard CORROSOMETER Remote Data Collectors (RDC’s).
®
probes by adding a “T” after the series number. Apart from With an adaptor, (RCS Part No. 748071), CORROTEMP
adding a “T” to the series number, the remainder of the probes may be read with any 100 ohm Platinum RTD
model number is exactly the same as the standard Thermometer (alpha = 0.00385), such as the Omega
®
CORROSOMETER probe (refer to applicable data Model 868, 869 or equivalent.
sheets for ordering by model number).
Temperature Sensor Specification:
RCS has the three instruments which read
® ® • 100 ohm platinum resistance temperature sensor (RTD)
CORROSOMETER CORROTEMP probes, the Model

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Model SMART TEST STATION™

The Test Station with a Built-in CORROSOMETER® Probe
Designed to be Buried for Underground CP Monitoring
Features:
• Test Head Terminations for Measuring:
Metal loss of the CORROSOMETER® Element
Structure to Soil and Probe to Soil Potentials
“Instant off” Measurements of the Probe
Current Density Requirements of the Probe
Depolarization Rates of the Probe
Ring Coupon Measurements
• Foot with:
CORROSOMETER® Probe with 50 Mil Thickness (25 Mil
Useful Life) and 3.85 sq. inch Exposed Surface Area
Pipe Grade Carbon Steel Ring with 3.85 sq. inch Exposed
Surface Area
The Smart Test Station™ is designed to be a comprehensive tool ®
With the use of any CORROSOMETER instrument, the
to facilitate cathodic protection monitoring. It is recommended that effectiveness of the CP system for the period between visits to the
the foot of the station be buried in the same backfill as the location can be easily monitored.
®
structure. The CORROSOMETER probe is electrically
connected to the CP System and is cathodically protected. It is A switch located in the test head facilitates “instant off”
recommended that the pipe be filled with the backfill material measurements of the probe. The ring coupon can be cathodically
during Smart Test Station™ installation. The Test Head and Foot protected and used as a secondary source for measurements. Or,
are connected by a 3" inner diameter PE, PVC or polycarbonate it may be left unconnected for “native” corrosion potential
pipe. Probe to soil measurements are taken with the reference measurements.
cell placed inside the 3" diameter pipe to reduce IR drop errors. A
permanent reference cell can be ordered as an option to minimize The station may be installed during an excavation, or an auger
IR drop errors and eliminate the need for the tube. may be used for post excavation installations.
Typical Installations:
Model Description
STS Smart Test Station
STH Smart Test Head
STF Smart Test Foot
Code (Reserved)
0
Code Reference Electrode Option
0 With Stationary Reference Electrode
1 Without Stationary Reference Electrode
Code Body Material
0 Polyethylene
1 Polycarbonate
2 PVC
Code Length
LL Length in Feet
STS 0 1 0 20 Example
STH 0 Example
STF 1 20 Example

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600
Model
CORROSOMETER® Probe
ATMOSPHERIC
Specifications:
Mounting — 3/16" Mounting Hole
Temp. Rating — -40°F to +250°F/-40°C to +121°C
Probe Body Material — G -10 Glass Epoxy
Model 600 Atmospheric Probes are designed to obtain the measurement; the other half is coated
monitor corrosion of a gaseous environment. A thin and acts as a reference element. Elements are
strip, typically of Pipe Grade Carbon Steel is normally 4 or 8 mils thick with a useful measuring
laminated to a glass epoxy board and attaches at range equal to half the original thickness. The probe
one end to a special CORROSOMETER® cable. The may be grounded to an exposed metallic structure to
cable must be ordered separately. One half the monitor the effectiveness of cathodic protection
metal is exposed to the corrosive environment to being applied to the structure.
Element Availability:
UNS Alloy
Alloy S4 S8
Number Code
Pipe Grade Carbon
K03005 ------------ - y
Steel
Inches .002 .004
Useful Range (mm) .051 .100
TABLE 1
Other element alloy may be supplied subject
to material availability.
Model Description
600 Atmospheric Probe
Code Element Style
S4 4 mils thickness (2 mils useful life)
S8 8 mils thickness (4 mils useful life)
Code Element Alloy: See Table 1 for Availability
600 S4 K03005 Example
Accessories:
Model No. CBL1 - 1 - B - 0 - 0 - LL Interface Cable for Model CK-3 CORROSOMETER® Instrument
(LL: Specify desired cable length in feet)
UNIT WEIGHT: .5 lb / .23 kg

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Model 610
High Sensitivity
Atmospheric Corrosion Sensor
Features:
• Accurately Measure Metal Loss of Less Than 10 Angstroms (Å)*
• Quickly Detects Degradation of Air Filtration Systems
• Low Cost
• Compatible with Standard Corrosion Monitoring Instruments
• Available in Copper, Silver and Other Metals
INTRODUCTION regulate temperature and humidity and remove corrosive

The Model 610 Atmospheric Corrosion Sensor monitors the contaminants by the use of activated carbon filters. Loss of
corrosivity of the air in plant control rooms, in motor control control of these parameters can cause corrosive
centers, near exhaust stacks and in other environmental deterioration of equipment.
monitoring applications. Since an accurate corrosion rate
measurement can be obtained after loss of less than one The compact, lightweight Model 610 Atmospheric
percent of the total sensor span, day-to-day measurements Corrosion Sensor can be mounted in equipment racks,
can be made even in mild to moderately corrosive ventilation ducts or in other desired locations. Connection
environments. to monitoring instruments is through a separate adaptor
cable (see Accessories).
The Instrument Society of America (ISA) has classified
reactive environments by the corrosion rate of copper as Activated carbon filters have a finite life for absorbing
follows: contaminates, depending on the quantity and frequency of
G1 Mild……………………………………less than 300 Å/mo. contaminate exposure, which can vary greatly by location.
G2 Moderate……………………………less than 1000 Å/mo. In most operations, filters are routinely replaced once a
G3 Harsh………………………………..less than 2000 Å/mo. year and replacement costs can vary from $5000 to
G4 Severe…………………………..greater than 2000 Å/mo. $50,000. The Model 610 gives early indication of filter
replacement without jeopardizing the safety of costly,
sensitive equipment. Filter replacement is expensive and
APPLICATION may be done prematurely without the use of a corrosion
The increasing use of electronic and computer equipment sensor.
in the heart of industrial process plants necessitates the
use of environmental systems to control atmospheres and *1 Angstrom (Å) - 0.000,000,01 cm or 0.000,000,0004 inch
protect sensitive equipment. These environmental systems
Specifications:
• Span: Nominal = 2500 Angstroms (0.01 mil)

(Each Probe will be tested and labeled with its actual span)
• Span Accuracy: (vs. Nominal) + / - 25%

(vs. Label) + / - 10%
• Unit Weight: 0.1 lb / 0.05 kg
Dimensions:
Model High Sensitivity Corrosion Sensor
610 Complete Probe
Code Sensor Span/Life
TF50 2,500 Angstroms
Code Sensor Materials
C11000 Copper
P07010 Silver
N02200 Nickel
K00095 Iron
610 TF50 C11000 Example
Accessories:
Adaptor Cables for use with electronic measurement instruments:
Instrument Cable Model No.

CK-3 CBL1-2-B-0-0-LL
4020LT CBL1-2-B-0-0-LL
Checkmate/Checkmate Plus CBL1-3-B-0-0-LL
LL = Length of cable in feet

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Rev. Date: 11/30/11
620HD/650
Model
UNDERGROUND PROBES
Specifications:
• Service Conditions — Heavy Duty
• Operation — Grounding Lead Option for Use With Cathodically
Protected Structures
• Probe Construction — Injection Molded/Epoxy (620HD)
Measure/Reference & Check Element (620HD) All Welded
Elements: Measure, Reference and Check (650)
• Cable Connection — Heavy Duty Length as Required (620HD)
Heavy Duty Length with Bonded Heat Shrink Sleeving Onto
Element (650)
The Model 620HD and 650 CORROSOMETER® effectiveness of the Cathodic Protection (C.P.) system
probes are designed for underground and structural under all the operating conditions. When the probe is
monitoring of pipelines, vessels, above and below not connected to the structure, it monitors the
ground storage tanks and structures — whether corrosivity of the soil or environment around the
cathodically protected or not. The Model 620HD is a structure. In some cases, it may be beneficial to
heavy duty assembly with a check element which is monitor both the C.P. system and the environment,
suited to the “construction site” environment. The which would entail the use of two probes. The probes
Model 650 probe is economical and durable. Its slim may be ordered with or without a grounding lead for
profile is convenient for locations with restricted access C.P. System. The lead may be installed at the probe or
such as concrete bridge structures and other connector end, whichever is most convenient. In most
infrastructure applications. Both probes provide good cases, a lead at the monitoring connector end is
sealing to the reference element, and the check preferred, with a separate lead running to the structure
element provides confidence in the continued or C.P. System. This enables connection to the C.P.
performance of the corrosion sensor. Either probe can System to be made as required, — even after probe
be connected (or not connected) to a cathodically installation.
protected structure. When electrically connected, the
probe provides a continuous record on the
Underground Pipeline Above Ground Storage

Monitoring Tank Monitoring
*It is recommended that the probe be bonded (electrically connected) directly to the protected structure, not at
the rectifier or galvanic anode.
UNS Alloy
Number Code Note:
Denotes availability for Model 620HD
K03005 ----- Pipe Grade Carbon Steel z z z
z Denotes availability for Model 650
Inches .005 .010 .020 .055 .010 .025
Useful Range (mm) .127 .254 .508 .127 .254 .635
Model Underground Corrosometer Probes
620HD Heavy Duty, Service Probe Assembly
650 Heavy Duty, Slim Profile Service Probe Assembly
Code Grounding Connection
0 No Grounding Lead
1 Grounding Lead at Connector End
2 Grounding Lead at Probe End
Code Element Form
S10 Model 620HD Only- Flush Strip Element, 10 mil thickness (5 mil useful probe life)
S20 Model 620HD Only – Flush Strip Element, 20 mil thickness (10 mil useful probe life)
S40 Model 620HD Only - Flush Strip Element, 40 mil thickness (20 mil useful probe life)
T10 Model 650 Only - 10 mil thickness (5 mil useful probe life)
T20 Model 650 Only - 20 mil thickness (10 mil useful probe life)
T50 Model 650 Only – 50 mil thickness (25 mil useful probe life)
Code Element Alloy
K03005 Carbon Steel
YYYYYY Other UNS Number (Specify)
Code Cable Order Length
LL Cable Length in Feet
620HD 2 S10 K03005 20 Example

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Model 650 CORROSOMETER® Probe

Corrosion Monitoring in Concrete
• Detects when Chloride ingress

is nearing the Rebar
• Measures and Records

Metal Loss Directly
• Measures the Corrosion

Rate with CP connected
• Records Cumulative Metal

Loss without an Instrument
• By-passes the Unknowns

of Electrochemical Methods
Probe mounted just above Rebar
To prevent deterioration of the reinforced concrete inaccurate assessment of measured areas, or

infrastructure, many new structures are installed with variability in the conversion constants.
Cathodic Protection. CORROSOMETER® probes
evaluate the effectiveness of the Cathodic Protection Even more important may be the fact that all
system, as well as provide a test piece that can be electrochemical measurements only record the
electrically isolated to facilitate Cathodic Protection corrosiveness of the environment at the time of taking
measurements such as de-polarization rates. the reading. Hence without continuous monitoring the
ongoing corrosion or metal loss cannot be accurately
In some cases, the cathodic protection may not be assessed.
installed, or switched on, until corrosion is likely to
®
commence as a result of chloride penetration into the The CORROSOMETER probe measures cumulative
concrete. metal loss, so that any corrosion problems that have
occurred between probe measurements will NOT be
When the initiation of the Cathodic Protection is lost, but instead will have been “recorded” by the
delayed after the initial construction, it is critically probe. By positioning probes in critical areas just
important to know the timing for applying the above the Rebar, the increasing corrosion rate due to
Cathodic Protection. Subsequently, it is important to penetration of chlorides may be detected before
control the Cathodic Protection and ensure that the reaching the Rebar, to allow timely initiation of the
steel is being fully protected. Cathodic Protection. Once the Cathodic Protection is
operational the CORROSOMETER® probe is
®
This is where the CORROSOMETER probe is externally connected to the Rebar and hence the
especially helpful. First of all the CORROSOMETER® Cathodic Protection potential, to ensure that the
probe measures physical metal loss on the probe applied protection potential is actually preventing
before and after addition of the Cathodic Protection corrosion. Some of the probes may be left
without the need to know the exact electrochemistry disconnected from the Cathodic Protection at
governing the corrosion. Even when the intervals to confirm the background corrosion rate
electrochemical parameters are well known and without the Cathodic Protection.
measured accurately, the conversion of these
measurements into actual metal loss is difficult due to
To monitor these concrete probes, the simplest
method is to use a portable CORROSOMETER®
instrument such as the Checkmate.
C CORRDATA Plus Graph of Metal Loss v. Time
Checkmate Portable Instrument

The slope of this graph at any time is corrosion rate.
For more sophisticated systems, other electronic
Readings are taken at intervals and the metal loss monitoring schemes are available such as data
recorded. These values are plotted in a spreadsheet logging, or remote monitoring.
or in CORRDATA Plus software to show metal loss
over time.
Probe Ordering Information:

Model
Concrete Monitoring Probe
650
0 No Grounding Lead
Code Element Form
T10 10 mils Thickness – 5 mils Useful Probe Life
Code Element Alloy
K03005 Carbon Steel
YYYYYY Other Alloy (specify UNS Code)
Code Connector Type
0 Cable Mount Connector
1 Junction Box Connector
Code Cable Length
LL Cable length in feet
650 1 T20 K03005 0 20 Typical Order Number

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620DI
Model
Specifications:
• Ductile Iron Measure Element
• Designed for 20 Year Life
• Service Conditions — Direct Burial
• Operation — Grounding Lead Option for Use With Cathodically
Protected Pipelines
• Probe Construction — Polyurethane Encapsulation and Cable
Sheath
The Model 620DI (Ductile Iron) CORROSOMETER® probe structure, it monitors the corrosivity of the soil or
is designed for underground and structural monitoring of environment around the structure. In some cases, it may
pipelines, vessels, above and below ground storage tanks be beneficial to monitor both the C.P. system and the
and structures — whether cathodically protected or not. environment, which would entail the use of two probes.
The Model 620DI is a heavy duty assembly with a check The probes may be ordered with or without a grounding
element which is suited to the “construction site” lead for C.P. System. The lead may be installed at the
environment. The 620DI probe has a flush strip element, probe or connector end, whichever is most convenient. In
125 mil thickness (62.5 mil useful probe life) and the most cases, a lead at the monitoring connector end is
element alloy is ductile iron. This probe can be connected preferred, with a separate lead running to the structure or
(or not connected) to a cathodically protected structure. C.P. System. This enables connection to the C.P. System
When electrically connected, the probe provides a to be made as required, — even after probe installation.
continuous record on the effectiveness of the Cathodic
Protection (C.P.) system under all the operating
conditions. When the probe is not connected to the
Specifications:
• Probe Type: Special (D)
Underground Pipeline Monitoring
• Span: 62.5 mils
• Maximum Cable Length: 100 feet (30 meters)
It is recommended that the probe be bonded (electrically connected) directly to the protected structure,
not at the rectifier or galvanic anode.
Model Underground Corrosometer Probes

620DI Heavy Duty, Service Probe Assembly
0 No Grounding Lead
Code Element Form
S125 Model 620DI Only – Flush Strip Element, 125 mil Thickness (62.5 mil useful probe life)
Code Cable Order Length
656907 0 S125 10 Example
Unit Weight: Model 620DI: 5 lbs. /2.3 kg (w/10 Feet Cable)

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Model1032/1052
LOW PRESSURE / LABORATORY PROBE
Specifications:
• Temp. Rating — +300̊ F/+150̊ C
• Pressure Rating — 100PSI/690 kPa
• Element Seal Material — Epoxy
• Fill Material — Epoxy
• Probe Body Material — G-10 Glass Epoxy
These probes are easily adapted to the laboratory The Model 1052 is a cylindrical element that
environment. They may be clamped over an open provides a large test area and excellent dynamic
vessel or inserted through a rubber stopper. By temperature response. The probe is available in
employing a suitable plastic fitting, these probes can either T10 (10 mil thick, useful range 5 mils/0.13
be used in low pressure systems. Do not use in mm) or T20 (20 mil thick, useful range 10 mils/.025
environments which attack epoxy. mm).
The Model 1032 is available as a Strip Loop, or Wire

Loop element in a variety of thicknesses to meet
probe sensitivity and life requirements.
UNS UNS
ALLOY S4 S8 T4 T8 W40 W80 T10 T20 ALLOY S4 S8 T4 T8 W40 W80 T10 T20
NUMBER NUMBER
K03005 MILD STEEL y y y y y y N06600 INCONEL 600
G41300 4130 C.S. y y y N06625 INCONEL 625
S30400 304 S.S. y y y y y C71500 CuNi 70/30
S30403 304L S.S. y y y y y C11000 COPPER, 110ETP y y y y y
S31000 310 S.S. y C70610 CuNi 90/10 y y
S31600 316 S.S. y y y y y C44300 ARS. ADM BRASS y y y
S31603 316L S.S. y y y y y A95154 ALUMINUM 5154-0 y
S31700 317 S.S. y A91100 ALUMINUM 6061 y y
S32100 321 S.S. y y y A91100 ALUMINUM 1100 y y
S41000 410 S.S. y N10665 HASTELLOY B2
S50200 502 S.S. y y N10276 HASTELLOY C-276
N08904 904L S.S. N06007 HASTELLOY G
N08020 Carp 20 Cb-3 R50400 ZINC 1A, 1,2,3,4,5
--------- 9% Cr 1% Mo K03101 ASTM A515 GR70 y
N02200 NICKEL 200
N04400 MONEL 400
INCHES .001 .002 .002 .004 .010 .020 .005 .010 INCHES .001 .002 .002 .004 .010 .020 .005 .010
USEFUL RANGE .025 .051 .051 .100 .250 .510 .127 .254 USEFUL RANGE .025 .051 .051 .100 .250 .510 .127 .254
y Model 1032 Model 1052
MODEL LOW PRESSURE LABORATORY CORROSOMETER® PROBE ASSEMBLY
1032 COMPLETE PROBE ASSEMBLY (LOOP ELEMENT)
1052 COMPLETE PROBE ASSEMBLY (CYLINDRICAL ELEMENT)
CODE ELEMENT FORM: SEE TABLE 1 FOR AVAILABILITY
S4 STRIP LOOP ELEMENT, 4 MIL THICKNESS (1 MIL USEFUL PROBE LIFE)
S8 STRIP LOOP ELEMENT, 8 MIL THICKNESS (2 MIL USEFUL PROBE LIFE)
T4 TUBE LOOP ELEMENT, 4 MIL THICKNESS (2 MIL USEFUL PROBE LIFE)
T8 TUBE LOOP ELEMENT, 8 MIL THICKNESS (4 MIL USEFUL PROBE LIFE)
W40 WIRE LOOP ELEMENT, 40 MIL DIAMETER (10 MIL USEFUL PROBE LIFE)
W80 WIRE LOOP ELEMENT, 80 MIL DIAMETER (20 MIL USEFUL PROBE LIFE)
T10 10 MIL THICKNESS (5 MIL USEFUL PROBE LIFE)
T20 20 MIL THICKNESS (10 MIL USEFUL PROBE LIFE)
CODE ELEMENT ALLOY:SEE TABLE 1 FOR AVAILABILITY
XXXXXX ENTER UNS NUMBER
CODE ORDER LENGTH
0 STANDARD LENGTH
CODE MOUNTING ADAPTER
0 NOT FURNISHED
1 FURNISHED WITH ADJUSTABLE NYLON SWAG FITTING (1032 1/2”
NPT, 1052 3/4” NPT)
1032 W40 K03005 0 0 EXAMPLE

1052 T20 K03005 0 0 EXAMPLE
UNIT WEIGHT: 1lb. / .45kg.

ACCESSORIES: P/N 032097 – Adjustable 1/2” NPT Fitting.
P/N 010748 – Adjustable 3/4” NPT Fitting

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2000/2000G
Model
Loop Element
Model 2001/2001G Replacement Insert
Specifications:
• Mounting — ½” NPT
• Temp. Rating — +500° F/+260° C
• Pressure Rating — 1000 PSI/6.9 MPa
• Element Seal Material — Teflon® (Model 2000)
— Glass (Model 2000G)
• Fill Material — Ceramic
• Probe Body Material — Stainless Steel
Model 2000/2000G CORROSOMETER® probes are and where operating conditions are not severe. The Model
economical due replaceable probe inserts and they are 2000G, with its glass-sealed element, is suitable for more
available in a wide range of alloys. They employ sensing arduous service. Note that the pressure rating may be
elements made from wire, strip, or small diameter tubing, compromised if the probe insert is not removed within a
formed into a hairpin loop. They are used where probe (or reasonable period of time after expiration of the probe
insert) replacement under pressure is not a requirement element.
UNS Alloy UNS Alloy
Alloy S4 S8 T4 T8 W40 W80 Alloy S4 S8 T4 T8 W40 W80
Number Code Number Code
Pipe Grade 502 S.S. (5% cR 1/2%
K03005 --------
Carbon Steel
y y y y y y S50200 8040
Mo)
y y
4130 Carbon
G41300 8005
Steel
y y y C11000 8061 Copper 110 ETP y y y y y
S30400 8013 304 S.S. y y y y y C70610 8062 CuNi 90/10 CDA #706 y y
Ars. Adm. Brass CDA
S30403 8014 304L S.S. y y y y y C44300 8073
#443
y y y
S31000 8018 310 S.S. y A95154 8078 Aluminum 5154 y
S31600 8020 316 S.S. y y y y y A96061 8079 Aluminum 6061 y y
S31603 8021 316L S.S. y y y y y A91100 8080 Aluminum 1100 y y
S31700 8022 317 S.S. y K03101 8101 ASTM A515 Gr. 70 y
Ars. Adm. Brass CDA
S32100 8024 321 S.S. y y y y C44300 8073
#443
y y y
S41000 8030 410 S.S. y
Inches .001 .002 .002 .004 .010 .020 Inches .001 .002 .002 .004 .010 .020
Useful Range (mm) .025 .051 .051 .100 .250 .510 Useful Range (mm) .025 .051 .051 .100 .250 .510
Table 1
Other element alloys or styles may be supplied subject to material availability.
y Model 2000/2001
Model 2000G/2001G
Model Fixed NPT Mounting CORROSOMETER® Probe Assembly
2000 Complete Probe Assembly
2001 Model 2000 Replacement Insert Only
2000G Complete Probe Assembly
2001G Model 2000G Replacement Insert Only
Code Element Form: See Table 1 for Availability
S4 Strip Loop Element, 4 mil thickness (1 mil useful probe life) (Model 2000/2001 only)
S8 Strip Loop Element, 8 mil thickness (2 mil useful probe life) (Model 2000/2001 only)
T4 Tube Loop Element, 4 mil thickness (2 mil useful probe life)
W40 Wire Loop Element, 40 mil thickness (10 mil useful probe life)
W80 Wire Loop Element, 80 mil thickness (20 mil useful probe life)
Code Element Alloy: See Table 1 for availability
XXXXXX Enter UNS number
Code Order Length
0 Standard Length – 3.3 inches
2000 S4 S31600 0 Example

2001 S4 S31600 0 Example
2000G W40 S31600 0 Example
2001G W40 S31600 0 Example
Unit Weight: Probe Assembly – 3 lbs./1.36 kg.

Insert only - .5 lb/.23 kg.

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Model 2500/2500HT
Cylindrical Element

Element “A” Dimension “L” Dimension
Type Element Length Order Length
T10 2.25 (57mm) 5.00 (127 mm)
T20 4.00 (102mm) 5.00 (127mm)
T50 10.00 (254 mm) 12.00 (305 mm)

Specifications:
• Mounting — ¾” NPT Fixed
• Temp. Rating — +500 °F/+260° C Standard Model 2500
— +1000 °F/+540° C High Temp. Model 2500HT
• Element Seal Material — All Welded
• Body Material — Same as element
Model 2500 fixed process probes have a thin walled be used in aggressive organic or inorganic fluids over the
cylindrical sensing element which is welded onto a body of entire pH range. These probes are standard in mild steel,
the same material. Not other materials are in contact with 304 S.S. and 316 S.S. but can be supplied in other
the corrosive medium. Welds are vacuum annealed during materials. These probes can not be removed while system
assembly to avoid preferential corrosion effects. They may is under pressure.
Alloy UNS Alloy
UNS Number Alloy T10 T20 T50 Alloy T10 T20 T50
Code Number Code
K03005 -------- Pipe Grade Carbon Steel y y y N08020 8043 CARP 20-Cb3 y
S30400 8013 304 S.S. y y y --------- 8046 9% Cr 1% Mo y
S30403 8014 304L S.S. y y N02200 8048 Nickel 200 y y
S31000 8018 310 S.S. y N04400 8054 Monel 400 y y
S31600 8020 316 S.S. y y N06600 8057 Inconel 600 y
S31603 8021 316L S.S. y y N06625 8058 Inconel 625 y
S31700 8022 317 S.S. y C71500 8060 CuNi 70/30 CDA #715 y
S32100 8024 321 S.S. y N10665 8086 Hastelloy B2 y
S50200 8040 502 S.S. (5% Cr 1/2% Mo) y y N10276 8088 Hastelloy C-276 y
N08904 8041 904L S.S. y N06007 8089 Hastelloy-G y
--------- -------- ----------------------------------- ----- ----- ----- R50400 8093 Titanium Grade 2 & 4 y
Inches .005 .010 .025 Inches .005 .010 .025
Useful Range (mm) .127 .254 .635 Useful Range (mm) .127 .254 .635
Table 1
Model Fixed NPT Mounting CORROSOMETER® Probes – Cylindrical Element
2500HT Complete Probe Assembly – High Temperature
Code Element Form: See Table 1 for availability
T10 10 mil thickness (5 mil useful probe life)
Code Order Length
0 Standard Length – 5.00 inches for T10 or T20, 12.00 inches for T50
Code Shield
0 Not Included (max liquid velocity 8 ft/sec, gases 25 ft/sec)
1 Element Support (max liquid 25 ft/sec, gases 75 ft/sec)
2 High Velocity (max liquid 50 ft/sec, gases 150 ft/sec)
3* Coupon Holding (max liquid 25 ft/sec, gases 75 ft/sec)
2500 T20 K03005 0 1 Example

2500HT T20 K03005 0 1 Example
Unit Weight: 3 lbs/1.36 kg
*Coupon holding tip will extend 2” beyond order length coupon holding shields use CI-RS strip coupons.

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Model 2520/2520HT
CYLINDRICAL ELEMENT
Element
“A” “B”
Type
T-10 2.25 (57 mm) 3.25 (83 mm)
5.00
(127) T-20 4.00 (102 mm) 5.00 (127 mm)
T-50 10.00 (254 mm) 11.00 (270 mm)
Specifications:
• Mounting — Standard ANSI and API RJ and RF Flanges
• Temp. Rating — +500° F (+260° C) Standard, +1000° F (+520° C)
High Temperature, subject to flange rating
• Pressure Rating — 4000 PSI (27.6 MPa) subject to flange rating
• Seal Material — Element seal all welded
• Process Containment Seal — High pressure glass-metal seal
connector (Additional/Alternate seals available for special
service conditions)
• Body Material — As element
Model 2520 fixed process probes are designed for particularly for monitoring for leakage between seals. Probes are available
severe or toxic duty service, where retractable or fixed thread in a wide range of alloys and are custom made to the flange
probes are not permitted by plant or other regulations. The size and probe length required. Special seals are added if
allwelded construction of the cylindrical probe element process conditions warrant. High temperature versions of the
provides the highest integrity for a corrosion measurement probes are available. Maximum pressure and temperature
element. Only the material under evaluation is exposed to the conditions are frequently limited by the standard flange rating
process fluid. Even with any localized attack or physical rather than the CORROSOMETER® probe construction. In the
damage to the element, the back of the probe provides case of the more exotic alloys such as titanium, Hastelloy,
process containment with high pressure glass-to-metal seals. Monel, Incalloy or other alloys where materials and flanges are
For special service such as hydrofluoric acid (HF), which would relatively expensive, refurbishing of the process side of the
attack glass seals, alternate/additional metal/teflon mechanical probe may be possible at the end of probe element life, subject
seals are available to ensure process containment. For other to the condition of the other parts of the probes.
toxic processes, double rear seals are available with capability
Alloy Alloy
UNS Number Alloy T10 T20 T50 UNS Number Alloy T10 T20 T50
Code Code
S30400 8013 304 S.S. y y y S50400 8046 9% Cr 1% Mo y
S31000 8018 310 S.S. y N04400 8054 Monel 400 y y
S31600 8020 316 S.S. y y N06600 8057 Inconel 600 y
S31700 8022 317 S.S. y C71500 8060 CuNi 70/30 CDA #715 y
Hastelloy
S32100 8024 321 S.S. y N10665 8086 y
B2
S50200 8040 502 S.S. (5% Cr 1/2% Mo) y y N10276 8088 Hastelloy C-276 y
R50400 8093 Titanium Grade 2 & 4 y
Inches .005 .010 .025 Inches .005 .010 .025
Table 1
Model Fixed Flanged Mounting CORROSOMETER® Probe Assembly
2520HT High Temperature Probe Assembly up to 1000º F (520º C) subject to flange rating
YYYYYY Enter UNS number
Code Probe Length: Probe tip to flange face (inches)
ZZ.ZZ From 3.25 inches (T10), 5.00 (T20), 11.00 inches (T50), to 36.00 inches
Code Flange Size
1.5 Nominal 1.5 inch
S.S. Other Size (Specify)
Code Flange/Rating Type
71 ANSI 150# RF
72 ANSI 300# RF
73 ANSI 4/600# RF
42 ANSI 4/600# RJ
43 ANSI 9/1500# RJ
UU Other (Specify)
Code Flange Material
K03504 ASTM A105 Carbon Steel for Carbon Steel Element
K03011 ASTM A350LF2 for Carbon Steel Element in Low Temp. Service
FFFFFF Other material normally as YYYYYY
Code Shield Options
0 Not Included*
1 Element Support*
2 High Velocity*
3 Coupon Holding*
2520 T10 K03005 16.00 1.5 71 K03504 0 Example

* 0 — (Max Liquid Velocity 8 ft/sec, Gases 25 ft/sec)

* 1 — (Max Liquid 25 ft/sec, Gases 75 ft/sec)
* 2 — (Max Liquid 50 ft/sec, Gases 150 ft/sec)
* 3 — (Max Liquid 25 ft/sec, Gases, 75 ft/sec)

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Model 2600
/ 2600G
LOOP ELEMENT
Type B Connector
Specifications:
• Mounting — ¾” NPT Fixed or 1" NPT Fixed
• Temp. Rating — +500° F/+260° C
Glass (Model 2600G)
• Probe Body Material — Stainless Steel or Hastelloy C-276
The Model 2600/2600G wire-loop strip-loop or tube-loop employ a wire or thin wall tube as a sensing element.
probes provide higher pressure ratings for fixed probes These elements are formed into a hairpin loop and sealed
than the Model 2000/2000G. A glass sealed element into the probe body. Model 2600/2600G probes are
provides the Model 2600G with increased protection for designed for organic or inorganic fluids of all types in the
the reference element. Designed with rugged fixed bodies, pH range from 0 to 9. The Model 2500 probes are
these probes are an excellent choice when optimizing your recommended for the more aggressive environments. The
corrosion monitoring/control program. Like the Model Model 2600/2600G probe can not be removed while the
2000, and Model 3000 loop-element CORROSOMETER® system is under pressure.
probes; the Model 2600/2600G process monitoring probes
Alloy UNS Alloy
UNS Number Alloy S4 S8 T4 T8 W40 W80 Alloy S4 S8 T4 T8 W40 W80
Code Number Code
Pipe Grade
K03005 -------- Carbon y y y y y y N06600 8057 Inconel 600 y y
Steel
4130 Carbon
G41300 8005
Steel
y N06625 8058 Inconel 625 y
Cu/Ni 70/30
S30400 8013 304 S.S. y y y y y C71500 8060
CDA #715
y y
Copper 110
S30403 8014 304L S.S. y y y y C11000 8061
ETP
y y y y y
CuNi 90/10
S31000 8018 310 S.S. y C70610 8062
CDA #706
y y
Ars. Adm.
S31600 8020 316 S.S. y y y y y C44300 8073 Brass CDA y y y y
#443
Aluminum
S31603 8021 316L S.S. y y y y A95154 8078
5154
y
Aluminum
S31700 8022 317 S.S. y A96061 8079
6061
y y
Aluminum
S32100 8024 321 S.S. y y y y y A91100 8080
1100
y y
Hastelloy C-
S41000 8030 410 S.S. y y N10276 8088
276
y y
502SS (5%
S50200 8040
Cr 1/2% Mo)
y y N06007 8089 Hastelloy G y
Carpenter Titanium GR 2
N08020 8043
20-CB3
y y R50400 8093
&4
y y
1% Cr 1/2% ASTM A515
--------- 8047
Mo
y K03101 8101
Grade 70
y
N02200 8048 Nickel 200 y y y
N04400 8054 Monel 400 y y y
Inches .001 .002 .002 .004 .010 .020 Inches .001 .002 .002 .004 .010 .020
Useful Range (mm) .025 .051 .051 .100 .250 .510 Useful Range .025 .051 .051 .100 .250 .510
(mm)
y Model 2600 Table 1
Model 2600G Other element alloys or styles may be supplied subject to material availability.
Model Fixed NPT Mounting CORROSOMETER® Probe

S4 Strip Loop Element, 4 mil thickness (1 mil useful probe life) Model 2600 only
S8 Strip Loop Element, 8 mil thickness (2 mil useful probe life) Model 2600 only
W40 Wire Loop Element, 40 mil diameter (10 mil useful probe life)
Code Order Length
0 Standard Length – 5.0 inches
Code Shield
1 Standard (as shown) (Liquids to 20 ft/sec. Gases 60 ft/sec)
2 High Velocity (Liquids to 50 ft/sec, Gases 150 ft/sec)
3 Coupon Holding (Liquids to 20 ft/sec, Gases 60 ft/sec)
Code Mounting Nut Thread Size
0 Standard 3/4 inch NPT
1 1 inch NPT
Code Body Material
0 Standard Stainless Steel
1 Hastelloy C-276
2600 W40 K03005 0 1 0 0 Example

2600G W40 K03005 0 1 0 0 Example

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Model 2610/2610G
LOOP ELEMENT
Type B Connector
Specifications:
• Mounting — ¾” NPT Adjustable Fixed
• Temp. Rating — +500°F/+260°C
Glass (Model 2610G)
The Model 2610/2610G wire-loop, strip-loop or tube-loop hairpin loop and sealed into the probe body. A glass-
probes are designed with adjustable insertion length, fixed sealed element provides the Model 2610G with increased
bodies. These probes are an excellent choice when protection for the reference element. Model 2610/2610G
optimizing your corrosion monitoring/control program. Like probes are designed for organic or inorganic fluids of all
the Model 2000, and Model 3000 loop-element types in pH ranges from 0 to 9. The Model 2500 probes
CORROSOMETER® probes; the Model 2610/2610G are recommended in the more aggressive environments.
process monitoring probes employ a wire or thin wall tube These probes can not be removed while the system is
as a sensing element. These elements are formed into a under pressure.
UNS Alloy UNS Alloy
Pipe Grade 502SS (5% Cr
K03005 -------- y y y y y y S50200 8040 y y
Carbon Steel 1/2% Mo)
4130 Carbon
G41300 8005 y y y C11000 8061 Copper 110 ETP y y y y y
Steel
CuNi 90/10
S30400 8013 304 S.S. y y y y y C70610 8062 y y
CDA #706
Ars. Adm. Brass
S30403 8014 304L S.S. y y y y y C44300 8073 y y y
CDA #443
S31000 8018 310 S.S. y A95154 8078 Aluminum 5154 y
ASTM A515
S31700 8022 317 S.S. y K03101 8101 y
Grade 70
Ars. Adm. Brass
S32100 8024 321 S.S. y y y y C44300 8073 y y y
CDA #443
S41000 8030 410 S.S. y
Inches .001 .002 .002 .004 .010 .020 Inches .001 .002 .002 .004 .010 .020
y Model 2610 Table 1

Model 2610G
Model Adjustable NPT Mounting CORROSOMETER® Probe
S4 Strip Loop Element, 4 mil thickness (1 mil useful probe life) (Model 2610 only)
S8 Strip Loop Element, 8 mil thickness (2 mil useful probe life) (Model 2610 only)
Code Order Length
0 Standard Length – 6.7 inches/170 mm maximum
Code Shield
1 Standard (as shown) (Liquids to 20 ft/sec. Gases 60 ft/sec)
2 High Velocity (Liquids to 50 ft/sec, Gases 150 ft/sec)
3 Coupon Holding (Liquids to 20 ft/sec, Gases 60 ft/sec)
2610 W40 K03005 0 1 Example

2610G W40 K03005 0 1 Example

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Model 2620/2620G
LOOP ELEMENT
0.75 Type B Connector

(19)
2.00 1.50
(51) (38)
ORDER LENGTH 5.15 in
3.25 MIN. 36.00 MAX. (mm)
(83) (914)
Specifications:
• Mounting — Standard ANSI, API RJ or RF Flanges
• Temp. Rating — +500°F (+260°C) subject to flange rating
• Pressure Rating — 4000 PSI (27.6 MPa) subject to flange rating
• Probe Element Seal — Teflon® coating, epoxy encapsulation
(2620) Glass/Metal seal, epoxy encapsulation (2620G)
connector (Additional/Alternate seals available for special
service conditions)
• Body Material — 316 S.S.
Model 2620/2620G fixed process probes are designed for body material does not have to be of the same alloy as the
severe duty service, where retractable or fixed threaded element. Bodies made from 316 SS are used for the low
probes are not permitted by plant or other regulations. alloys and bodies made from Hastelloy C-276 for the high
alloys. Probes are available in a wide range of alloys,
The Model 2620 is available in a wide range of alloys flange sizes, and probe lengths. Additional special process
since glass/metal seals are not used on the element. The containment seals are available where process conditions
Model 2620G provides a higher integrity element seal but warrant.
is available in a more limited range of alloys (see Table 1).
For some of the higher alloys such as titanium, inconel, Maximum pressure and temperature conditions are
monel etc., the Model 2620/2620G can be more frequently limited by the standard flange rating rather than
®
economical than the severest duty Model 2520 since the the CORROSOMETER probe construction.
Alloy UNS Alloy
UNS Number Alloy S4 S8 T4 T8 W40 W80 Alloy S4 S8 T4 T8 W40 W80
Code Number Code
Pipe Grade
K03005 --------
Carbon Steel
y y y y y y N06600 8057 Inconel 600 y y
4130 Carbon
G41300 8005
Steel
y N06625 8058 Inconel 625 y
Cu/Ni 70/30
S30400 8013 304 S.S. y y y y y C71500 8060
CDA #715
y y
S30403 8014 304L S.S. y y y y y y C11000 8061 Copper 110 ETP y y y
CuNi 90/10
S31600 8020 316 S.S. y y y y y y C70610 8062
CDA #706
y y
Ars. Adm. Brass
S31603 8021 316L S.S. y y y y C44300 8073
CDA #443
y y y y
S31000 8018 310 S.S. y A95154 8078 Aluminum 5154 y
S31700 8022 317 S.S. y A96061 8079 Aluminum 6061 y y
S41000 8030 410 S.S. y y N10665 8086 Hastelloy B2 y
502SS (5% Cr
S50200 8040
1/2% Mo)
y y N10276 8088 Hastelloy C-276 y y
Carpenter
N08020 8043
20-CB3
y y N06007 8089 Hastelloy G y
--------- 8046 9% Cr 1% Mo* y Z21220 8090 Zinc 1A, 1, 2, 3, 4, 5* y
--------- 8047 1% Cr 1/2% Mo y R50400 8093 Titanium GR 2 & 4 y y
ASTM A515
N02200 8048 Nickel 200 y y y K03101 8101 Grade 70 y
N04400 8054 Monel 400 y y y
Inches .001 .002 .002 .004 .010 .020 Inches .001 .002 .002 .004 .010 .020
y Model 2620
Table 1
Model 2620G
Ordering Information: Unit Weight: 3 lbs/1.36 kg

2620 Complete Probe Assembly (non-glass-sealed elements)
2620G Complete Probe Assembly (glass-sealed elements)
S4 (2620 only) Strip Loop, 4 mil thickness (1 mil useful probe life)
S8 (2620 only) Strip Loop, 8 mil thickness (2 mil useful probe life)
T4 Tube Loop, 4 mil thickness (2 mil useful probe life)
W40 Wire Loop, 40 mil diameter (10 mil useful probe)
W80 Wire Loop, 80 mil diameter (20 mil useful probe)
Code Probe Length: Probe tip to flange face
ZZ.ZZ From 2.5 to 36.00 inches in 0.5 inch increments
Code Flange Size
71 ANSI 150# RF
72 ANSI 300# RF
73 ANSI 4/600# RF
42 ANSI 4/600# RJ
43 ANSI 9/1500# RJ
UU Other (Specify)
Code Flange Material
S31600 316 SS for low alloy elements
N10276 Hastelloy C-276 for high alloy elements
Code Shield Options
1 Standard* *1 – (as shown) (liquids to 20 ft/sec, gases
2 High Velocity* 60 ft/sec)
3 Coupon Holding* *2 – (liquids to 50 ft/sec, gases 150 ft/sec)
*3 – (liquids to 20 ft/sec, gases 60 ft/sec)
2620 T4 K03005 16.00 1.5 71 S31600 1 Example

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Model 2700/2705
FLUSH ELEMENT
Model 2700 Model 2705
Specifications:
• Mounting - 1 ½” NPT Fixed (2700)
¾” NPT Fixed (2705)
• Temp. Rating - +500° F/+260° C
• Pressure Rating - 4000 PSI/27.6MPa
• Element Seal Material –
Ryton (Model 2700)
Glass (Model 2705)
• Fill Material - Ceramic
• Probe Body Material – Stainless Steel
Model 2700 and 2705 fixed process probes have a flat pigged without moving the probes. The Model 2705 is
strip measuring element sealed and mounted at the end of smaller in size but limited to a sensitive S8 element. For
a heavy walled stainless steel tube. The measuring higher corrosion rate, the larger Model 2700 provides for
element can be positioned flush with the inner surface of thicker elements. These probes may be used in any
the pipe or vessel. Corrosion or erosion can then be organic or inorganic environment up to a pH of 9.
measured right at this surface, and the lines may be
UNS Alloy UNS Alloy
Alloy S8 S10 S20 S40 Alloy S8 S10 S20 S40
Pipe Grade
K03005 ------- y y y y S31600 8020 316 S.S. y y
Carbon Steel
S30400 8013 304 S.S. y y S31603 8021 316L S.S. y y
S30403 8014 304L S.S. y y

Inches .004 .005 .010 .020 Inches .004 .005 .010 .020
Useful Range (mm) .100 .175 .250 .510 Useful Range (mm) .100 .175 .250 .510
Table 1
Model Retractable CORROSOMETER® Probe
S8 Strip, Flush (4 mil useful probe life:2705 only)
S10 Flush Strip Element, 10 mil thickness (5 mil useful probe life: 2700 only)
Code Order Length
XX.XX Order length in 0.125” increments (1.50” minimum)
2700 S10 K03005 1.50 Example

2705 S8 K03005 1.50 Example

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3000/3000G
Model
LOOP ELEMENT
Type A Connector
“A” Dimension “B” Dimension

Order Length
Inches mm Inches mm
18 15.2 386 23.4 595
24 21.2 538 29.4 752
30 27.2 690 35.4 900
36 33.2 843 41.4 1052
Specifications:
• Mounting — 1" Full Port Valve Minimum
• Temp. Rating — +500 °F/+260 °C
Glass (Model 3000G)
Model 3000/3000G retractable process probes provide pH range 0-9. Above pH 9 or for other extremely aggressive
flexibility and economic replacement via probe inserts. The service, Model 3500 Probes are recommended. In
Model 3000G also provides the added durability of a glass- applications where stainless steel bodies would be subject to
sealed element. Both models employ sensing elements made failure due to stress cracking or severe pitting, or for probes
from wire, strip, or small diameter tubing, formed into a hairpin made of special materials, contact the factory for specific
loop. Alloys and element styles normally available are listed in information before ordering. Probes specified by a complete
Table 1. Other alloys or element styles may be subject to probe order number include both a housing body for mounting
material availability. and a replacement measuring element insert. The insert may
be ordered separately as needed.
These probes may be used up to their design temperatures
and pressures in organic or inorganic fluids of all types, in the
UNS Alloy UNS Alloy
Pipe Grade 502 S.S. (5% cR 1/2%
K03005 --------
Carbon Steel
y y y y y y S50200 8040
Mo)
y y
4130 Carbon
G41300 8005
Steel
y y y C11000 8061 Copper 110 ETP y y y y y
S30400 8013 304 S.S. y y y y y C70610 8062 CuNi 90/10 CDA #706 y y
Ars. Adm. Brass CDA
S30403 8014 304L S.S. y y y y y C44300 8073
#443
y y y
S31000 8018 310 S.S. y A95154 8078 Aluminum 5154 y
S31700 8022 317 S.S. y Z21220 8090 Zinc 1A, 1, 2, 3, 4, 5 y
S32100 8024 321 S.S. y y y y
S41000 8030 410 S.S. y
Inches .001 .002 .002 .004 .010 .020 Inches .001 .002 .002 .004 .010 .020
Table 1
y Model 3000
Model 3000G
Model Retractable CORROSOMETER® Probes – Teflon/Ceramic and 304 Wetted Parts
3001 Model 3000 Replacement Insert
3001G Model 3000G Replacement Insert
S4 Strip Loop, 4 mil thickness (1 mil useful probe life) (Model 3000/3001 only)
W40 Wire Loop, 40 mil diameter (10 mil useful probe life)
Code Order Length
18 18 Inches
24 24 Inches
30 30 Inches
36 36 Inches
Code Safety Clamp (Not an option for 3001/3001G)
0 Not Included
1 Safety Clamp Installed
Code Shield (Not an option for Model 3001/3001G)
1 Standard Shield (liquids to 20 ft/sec, gases to 60ft/sec)
2 High Velocity/Erosion Shield (liquids to 50 ft/sec, gases to 150 ft/sec)
3 Coupon Holding Shield (liquids to 20 ft/sec, gases to 60 ft/sec)
3000 W40 K03005 18 1 1 Example

3001 W40 K03005 18 Example
Unit Weight: Probe assembly with Safety Clamp - 7 lbs / 3.18 kg Insert Only: 1 lb/.45 kg
Accessories: Part Number if ordering Shield separately:
Standard Shield #030919 — High Velocity / Erosion Shield # 030930
Coupon Holding Shield #623001

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3004/3006 Small Diameter

Model
LOOP ELEMENT
Model 3006 Replacement Insert
0.38
DIA. “A” “B”
Order
Dimension Dimension
Length
Inches mm Inches mm
18 16.09 409 24.00 595
24 22.09 561 30.00 762
30 28.09 713 36.00 914
5.2 ±2 “A” DIM. (SEE TABLE)
36 34.09 866 42.00 1067
“B” DIM. (SEE TABLE)
Specifications:
• Mounting — ¾” Valve w/ 1/2” ID Minimum
• Temp. Rating — +500 °F/+260 °C
• Element Seal Material — Teflon®
Model 3004 retractable process probes provide flexibility of all types, in the pH range 0-9. Above pH 9 or for other
and economic replacement via probe inserts. They extremely aggressive service, Model 3504 Probes are
employ sensing elements made from wire, strip, or small recommended. In applications where stainless steel bodies
diameter tubing, formed into a hairpin loop. Alloys and would be subject to failure due to stress cracking or severe
element styles normally available are listed in Table 1. pitting, or for probes made of special materials, contact the
Other alloys or element styles may be subject to material factory for specific information before ordering. Probes
availability. specified by a complete probe order number include both a
housing body for mounting and a replacement measuring
element insert. The insert may be ordered separately as
These probes may be used up to their design
needed.
temperatures and pressures in organic or inorganic fluids
Rohrback Cosasco Systems, Inc. – The World Leader in Corrosion Monitoring Systems Specifications subject to change without notice
UNS Alloy UNS Alloy
Pipe Grade
502 S.S. (5% cR
K03005 -------- Carbon y y y y y y S50200 8040 y y
1/2% Mo)
Steel
4130
G41300 8005 Carbon y y y C11000 8061 Copper 110 ETP y y y y y
Steel
CuNi 90/10 CDA
S30400 8013 304 S.S. y y y y y C70610 8062 y y
#706
Alum. Brass CDA
S30403 8014 304L S.S. y y y y y C68700 8064 y
#687
Ars. Adm. Brass CDA
S31000 8018 310 S.S. y C44300 8073 y y y
#443
S31600 8020 316 S.S. y y y y y A95154 8078 Aluminum 5154 y
S31700 8022 317 S.S. y A91100 8080 Aluminum 1100 y y
S32100 8024 321 S.S. y y y y Z21220 8090 Zinc 1A, 1, 2, 3, 4, 5 y
S41000 8030 410 S.S. y K03101 8101 ASTM A515 Gr. 70 y
Inches .001 .002 .002 .004 .010 .020 Inches .001 .002 .002 .004 .010 .020
Table 1
Other element alloys or styles may be supplied subject to material availability
Model Retractable CORROSOMETER® Probes – Teflon/Ceramic and 304 Wetted Parts
S4 Strip Loop, 4 mil thickness (1 mil useful probe life)
S8 Strip Loop, 8 mil thickness (2 mil useful probe life)
Code Order Length
18 18 Inches
24 24 Inches
30 30 Inches
36 36 Inches
Code Safety Clamp (Not an option for 3006)
0 Not Included
3004 W40 K03005 18 1 Example

3006 W40 K03005 18 Example
Unit Weight: Probe assembly with Safety Clamp - 7 lbs / 3.18 kg Insert only: 1 lb/.45 kg

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Bulletin # 237-C Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878,
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
3500/3500HT
Model
CYLINDRICAL ELEMENT
Model 3501/3501HT
Replacement Insert
“A” “B” Dimension

Order
Dimension
Length
Inches mm Inches mm
18 14.4 366 22.25 565
24 20.4 518 28.25 718
30 26.4 670 34.25 870
36 32.4 823 40.25 1022
Specifications: “A” Dimension is with probe fully inserted into packing gland

• Temp. Rating for Model 3500 — +500° F/+260° C
• Temp. Rating for Model 3500HT — +850° F/+454° C
• Pressure Rating for Model 3500 — 1500 PSI/10.3 MPa
• Pressure Rating for Model 3500HT — 1000 PSI/6.9 MPa
• Probe Body Material — As Element ***
Model 3500 Retractable Process Probes have a thin aggressive plant conditions and may be used in very
walled tubular sensing element made from the alloy of aggressive organic or inorganic fluids over the entire pH
interest welded onto a body of the same material. Mild range 0-14, subject to process containment requirements.
Steel bodies are Teflon coated. No other materials contact
the corrosive process fluid. Materials of construction are These probes are standard in mild steel, 304 S.S. and 316
carefully matched and welds are vacuum annealed during S.S.. Certain other alloys can be provided on special
assembly to avoid preferential corrosion effects. order; please contact the factory for information. The
useful measuring lives of the T-10 and T-20 probe
Model 3500 Probes provide a large test surface, excellent elements are 5 mils (0.13mm) and 10 mils (0.25mm)
dynamic temperature response and protection of respectively.
reference element. They are ideally suited to the more
Alloy UNS Alloy
Code Number Code
Pipe Grade Carbon
K03005 -------- y y y N08020 8043 CARP 20-Cb3 y
Steel
S30400 8013 304 S.S. y y y S50400 8046 9% Cr 1% Mo y
S30403 8014 304L S.S. y y N02200 8048 Nickel 200 y
S31000 8018 310 S.S. y N04400 8054 Monel 400 y y
S31600 8020 316 S.S. y y N06600 8057 Inconel 600 y
CuNi 70/30 CDA
S31700 8022 317 S.S. y C71500 8060 y
#715
502 S.S. (5% Cr 1/2%
S50200 8040 y y N10276 8088 Hastelloy C-276 y
Mo)
---------- -------- ------------------------------ ------ ------
------ R50400 8093 Titanium Grade 2 & 4 y
Inches .005 .010
.025 Inches .005 .010 .010
Useful Range (mm) .127 .254
.635 Useful Range (mm) .127 .254 .635
Table 1
Model Retractable CORROSOMETER® Probes – Cylindrical Element Assembly
3500 Complete Probe Assembly With Stuffing Box
3500HT Complete High Temperature Assembly ***
3501HT High Temperature Replacement Insert ***
Code Order Length
18 18 Inches
24 24 Inches
30 30 Inches
36 36 Inches
Code Safety Clamp (Not an option for 3501 and 3501HT)
0 Not Included
Code Shield
0 Not included (liquids 8 ft/sec, gases 25 ft/sec)
1 Standard (liquids 25 ft/sec, gases 75 ft/sec)
2 High Velocity/Erosion (liquids 50 ft/sec, gases 150 ft/sec)
3** Coupon Holding (liquids 25 ft/sec, gases 75 ft/sec)
Code Stuffing Box Material (Not an option for 3501 or 3501HT)
0 Stainless Steel/Carbon Steel*
1 Hastelloy C-276
2 Same as element material
3500 T10 K03005 18 1 1 0 Example

3501 T10 K03005 18 1 Example
3500HT T20 K03005 18 1 1 0 Example
3501HT T20 K03005 18 1 Example
*Carbon Steel for Carbon Steel Elements, Stainless Steel for all others.
**Coupon holding tip will extend 2” beyond order length coupon holding shields use CI-RS strip coupons.
***For High-Temp Carbon Steel Probes, The Probe Body will be 316L S.S., the Stuffing Box will be 316 S.S. and the Shield (if
any) will be 316 S.S.
Accessories:
Part Numbers If Ordering Shield Separately: Unit Weight: Probe Assembly with Safety
Model 3500 & 3501 Model 3500HT & 3501HT Clamp – 7 lbs/3.18 kg
Standard Shield #745006-TXX-XXXXXX Standard Shield #745054-XXXXXX Insert Only – 2.5 lbs/1.13 kg
High Velocity/Erosion Shield #745017-TXX-XXXXXX High Velocity Shield #745017-XXXXXX
Coupon Holding Shield #745060-XXXXXX Coupon Holding Shield #745058-XXXXXX
“XXXXXX” is the UNS alloy number “XXXXXX” is the UNS alloy number
TXX is the Element Type
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3504/3504HT Small Diameter

Model
CYLINDRICAL ELEMENT
3506/3506HT Replacement Insert
Order “A” Dimension “B” Dimension

0.38 Length Inches mm Inches mm
DIA. 18 14.34 364 22.25 565
24 20.34 517 28.25 717
30 26.34 805 34.25 869
36 32.34 821 40.25 1022
2.50 (T10)
5.2 ±2 “A” DIM. (SEE TABLE) 4.25 (T20) “A” Dimension is with probe fully inserted into packing gland
“B” DIM. (SEE TABLE)
Specifications:
• Mounting — 3/4" Full Port Valve w/1/2” ID Minimum
• Temp. Rating for Model 3504 — +500° F/+260° C
• Temp. Rating for Model 3504HT — +850° F/+454° C
• Pressure Rating - 1000 PSI/6.9 MPa
• Probe Body Material — As Element
Model 3504 Retractable Process Probes have a thin aggressive plant conditions and may be used in very
walled tubular sensing element made from the alloy of aggressive organic or inorganic fluids over the entire pH
interest welded onto a body of the same material. Mild range 0-14, subject to process containment requirements.
Steel bodies are Teflon coated. No other materials contact
the corrosive process fluid. Materials of construction are These probes are standard in mild steel, 304 S.S. and 316
carefully matched and welds are vacuum annealed during S.S.. Certain other alloys can be provided on special
assembly to avoid preferential corrosion effects. order; please contact the factory for information. The
useful measuring lives of the T-10 and T-20 probe
Model 3504 Probes provide a large test surface, excellent elements are 5 mils (0.13mm) and 10 mils (0.25mm)
dynamic temperature response and protection of respectively.
reference element. They are ideally suited to the more
Alloy Alloy
UNS Number Alloy T10 T20 T50 UNS Number Alloy T10 T20 T50
Code Code
G41300 8005 4130 Carbon Steel y S50400 8046 9% Cr 1% Mo y
S30400 8013 304 S.S. y y y N02200 8048 Nickel 200 y
S30403 8014 304L S.S. y y N04400 8054 Monel 400 y y
S31000 8018 310 S.S. y N06600 8057 Inconel 600 y
S31600 8020 316 S.S. y y N06625 8058 Inconel 625 y
S31603 8021 316L S.S. y y C71500 8060 CuNi 70/30 CDA #715 y
S32100 8024 321 S.S. y N10276 8088 Hastelloy C-276 y
S50200 8040 502 S.S. (5% Cr 1/2% Mo) y y N06007 8089 Hastelloy-G y
N08904 8041 904L S.S. y R50400 8093 Titanium Grade 2 & 4 y
Inches .005 .010 .025 Inches .005 .010 .010
Table 1
Model Retractable CORROSOMETER® Probes – Cylindrical Element Assembly
3504 Complete Probe Assembly With Stuffing Box
3504HT Complete High Temperature Assembly
3506HT High Temperature Replacement Insert
Code Order Length
18 18 Inches
24 24 Inches
30 30 Inches
36 36 Inches
Code Safety Clamp (Not an option for 3506 and 3506HT)
3504 T10 K03005 18 1 Example

3506 T10 K03005 18 Example
3504HT T20 K03005 18 1 Example
3506HT T20 K03005 18 Example
Unit Weight: Probe Assembly with Safety

Clamp – 7 lbs/3.18
Insert Only – 2.5 lbs/1.13 kg

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Model 3520/3520HT
CYLINDRICAL ELEMENT

Length Inches mm Inches mm
18 10.9 227 22.25 565
24 16.9 429 28.25 718
30 22.9 582 34.25 870
36 28.9 734 40.25 1022
5.00
(127)
Specifications:
• Mounting — 1” Full Port Valve Minimum
• Temperature Rating
o Model 3520 — +500° F (+260° C)
o Model 3520HT — +1000° F (+520° C)
• Pressure Rating
o Model 3520 — 1500 PSI (10.3 MPa) subject to flange rating
o Model 3520HT — 1000 PSI (6.9 MPa) subject to flange rating
• Seal Material — Element seal all welded
Connector and Teflon packing
• Body Material — As element
Model 3520 retractable process probes are designed for element, the back of the probe provides process containment
particularly severe or toxic duty service, where fixed thread with high pressure glass-to-metal seals. Probes are available
probes are not permitted by plant or other regulations. The all- in a wide range of alloys and are custom made to the flange
welded construction of the cylindrical probe element provides size. Maximum pressure and temperature conditions are
the highest integrity for a corrosion measurement element. frequently limited by the standard flange rating rather than the
Only the material under evaluation is exposed to the process CORROSOMETER® probe construction.
fluid. Even with any localized attack or physical damage to the
Alloy UNS Alloy
Code Number Code
S30400 8013 304 S.S. y y y S50400 8046 9% Cr 1% Mo y
S31000 8018 310 S.S. y N04400 8054 Monel 400 y y
S31600 8020 316 S.S. y y N06600 8057 Inconel 600 y
CuNi 70/30 CDA
S31700 8022 317 S.S. y C71500 8060 y
#715
Hastelloy115
S32100 8024 321 S.S. y N10665 8086 y
B2
502 S.S. (5% Cr 1/2%
S50200 8040 y y N10276 8088 Hastelloy C-276 y
Mo)
R50400 8093 Titanium Grade 2 & 4 y
Inches .005 .010 .025 Inches .005 .010 .025
Table 1
3520 Complete Probe Assembly with Stuffing Box
3520HT High Temperature Probe Assembly up to 1000º F (520º C) ***
3501HT High Temperature Replacement Insert***
Code Probe Length
18 18 Inches
24 24 Inches
30 30 Inches
36 36 Inches
Code Flange Size
71 ANSI 150# RF
72 ANSI 300# RF
73 ANSI 4/600# RF
42 ANSI 4/600# RJ
UU Other (Specify)
Code Safety Clamp Option
0 Not Included
Code Shield Options
0 Not included (liquids 8 ft/sec, gases 25 ft/sec)
1 Standard (liquids 25 ft/sec, gases 75 ft/sec)
2 High Velocity/Erosion (liquids 50 ft/sec, gases 150 ft/sec)
3** Coupon Holding (liquids 25 ft/sec, gases 75 ft/sec)
Code Stuffing Box Material (Not an Option for 3501 or 3501HT)
0 Stainless Steel/Carbon Steel*
1 Hastelloy C-276
2 Same as element material
3520 T10 K03005 18.00 1.5 71 1 0 0 Example
**Coupon holding tip will extend 2” beyond order length coupon holding shields use CI-RS strip coupons.
***For High-Temp Carbon Steel Probes, The Probe Body will be 316L S.S., the Stuffing Box will be 316 S.S. and the Shield (if any) will be 316 S.S.

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3600/3600G
Model
LOOP ELEMENT
Type B Connector

Order Length
Inches mm Inches mm
18 16.94 430 23.44 595
24 22.94 583 29.44 748
30 28.94 735 35.44 900
36 34.94 887 41.44 1053
Specifications:
• Temp. Rating — 500°F/260°C
• Pressure Rating — 1500 PSI/10.3 Mpa
• Element Seal Material — Teflon (Model 3600)
Glass (Model 3600G)
• Probe Body Material — 316 S.S. or
Hastelloy C-276
Model 3600 retractable process probes employ sensing extremely aggressive service, Model 3500 Probes are
elements made from wire, strip, or small diameter tubing, recommended. In applications where stainless steel
formed into a small loop. Alloys and element styles bodies would be subject to failure due to stress cracking or
normally available are listed in Table 1. Other alloys or severe pitting, or for probes made of specific materials,
element styles may be available subject to material contact the factory for specific information before ordering.
availability. Probes specified by a complete probe order number
include both a stuffing box for mounting and a replaceable
These probes may be used up to their design measuring element insert. The insert may be ordered
temperatures and pressures in organic or inorganic fluids separately as needed.
of all types, in the pH range 0-9. Above pH 9 or for other
UNS ALLOY UNS ALLOY
S4 S8 T4 T8 W40 W80 ALLOY S4 S8 T4 T8 W40 W80
NUMBER CODE ALLOY NUMBER CODE
PIPE GRADE
K03005 ******
CARBON STEEL y y y y y y N06600 8057 INCONEL 600 y y
S30400 8013 304 S.S. y y y y y N06625 8058 INCONEL 625 y
S30403 8014 304L S.S. y y y y C71500 8060 Cu/N 70/30 CDA #715 y y
S31600 8020 316 S.S. y y y y y C11000 8061 COPPER 110 ETP y y y y y
S31603 8021 316L S.S. y y y y C70610 8062 Cu/N 90/10 CDA #706 y y
S31700 8022 317 S.S. y A95154 8078 ALUMINUM 5154-0 y
S32100 8024 321 S.S. y y y y y A96061 8079 ALUMINUM 6061-0 y y
S41000 8030 410 S.S. y y A91100 8080 ALUMINUM 1100 y y
502 S.S. (5% CR 1/2%
S50200 8040
MO) y y N10276 8088 Hastelloy C-276 y yR
S50400 8046 9% Cr 1% Mo N10665 8086 Hastelloy B2 y
N08020 8043 CARPENTER 20CB3 y y N06007 8089 Hastelloy G y
****** 8047 1% Cr 1/2% Mo y R50400 8093 Titanium Grade 2 & 4 y yR
N02200 8048 NICKEL 200 y y y
N04400 8054 MONEL 400 y y y
INCHES .001 .002 .002 .004 .010 .020 INCHES .001 .002 .002 .004 .010 .020
USEFUL RANGE (mm) .025 .051 .051 .100 .250 .510 USEFUL RANGE (mm) .025 .051 .051 .100 .250 .510
y Model 3600 Model 3600G
Table 1
Ordering Information: Other element alloys or styles may be supplied subject to material availability.
Model Retractable Corrosometer Probes
3600 Complete Probe Assembly – Teflon/Ceramic
3601 Model 3600 Replacement Insert – Teflon/Ceramic
3600G Complete Probe Assembly – Glass Seal
3601G Model 3600G Replacement Insert – Glass Seal
W40 Wire Loop, 40 diameter (10 mil useful probe life)
Code Order Length
18 18 inches
24 24 inches
30 30 inches
36 36 inches
Code Safety Clamp (Not an option for Model 3601 & 3601G)
0 Not Included
Code Shield
1 Standard (Liquids to 20 ft/sec, Gases to 60 ft/sec)
2 High Velocity/Erosion (Liquids to 50 ft/sec, Gases to 150 ft/sec)
3 Coupon Holding (Liquids to 20 ft/sec, Gases to 60 ft/sec)
Code Body and Stuffing Box Material
0 316 Stainless Steel
1 Hastelloy C-276
3600G W40 K03005 18 1 1 0 Example

3601G W40 K03005 18 1 0 Example
Unit Weight: Probe Assembly With Safety Clamp – 7lbs./3.18 kg.
Insert Only: 2.5 lbs./1.13kg.

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Model 3700/3705
FLUSH ELEMENT
Specifications:
• Mounting - 1" Full Port Valve Model 3700
Minimum (Model 3705) Order “A” Dimension “B” Dimension
Length
• Mounting - 1½" Valve Minimum 18
Inches
19.0
mm
483
Inches
25.0
mm
635
(Model 3700) 24
30
25.0
31.0
635
787
31.0
37.0
787
940
• Temp. Rating - +500° F/+260° C 36 37.0 940 43.0 1092
• Pressure Rating - 1500 PSI/10.3 MPa Model 3705

• Element Seal Material – Length
Inches mm Inches mm
18 16.9 429 24.75 628
Glass (Model 3705) 24 22.9 582 30.75 781
30 28.9 734 36.75 933
Ryton (Model 3700) 36 34.9 886 42.75 1086

• Probe Body Material – Stainless Steel
Model 3700 and 3705 retractable process probes have a pigged without moving the probes. The Model 3705 is
flat strip measuring element sealed and mounted at the smaller in size but limited to a sensitive S8 element. For
end of a heavy walled stainless steel tube. By adjusting higher corrosion rate, the larger Model 3700 provides for
the position of the probe or proper selection of the physical thicker elements. These probes may be used in any
dimensions of the coupling system, the measuring organic or inorganic environment up to a pH of 9. No
element can be positioned flush with the inner surface of replacement insert is available for the Model 3705, but is
the pipe or vessel. Corrosion or erosion can then be available on the Model 3700.
measured right at this surface, and the lines may be
UNS Alloy UNS Alloy
Pipe Grade
K03005 ------- y y y y S31600 8020 316 S.S. y y
Carbon Steel
S30400 8013 304 S.S. y y S31603 8021 316L S.S. y y
S30403 8014 304L S.S. y y

Inches .004 .005 .010 .020 Inches .004 .005 .010 .020
Table 1
Model Retractable CORROSOMETER® Probe
3701 Replacement Probe Insert for Model 3700
3705 Complete Probe Assembly1
S8 Strip, Flush (4 mil useful probe life:3705 only)
Code Order Length
18 18 inches
24 24 inches
30 30 inches
36 36 inches
Code Safety Clamp
0 Not Included
3700 S10 K03005 24 1 Example

3701 S10 K03005 24 Example
3705 S8 K03005 18 1 Example
Note 1: A replacement insert is not available for this model since the stuffing box is trapped between the probe header and the
A type connector.

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4500
Model
HIGH PRESSURE CYLINDRICAL

Element Type
Inches mm Inches mm
T10 2.25 57 3.25 83
T20 4.00 102 5.00 127
T50 10.00 254 11.00 279
Specifications:
• Mounting — COSASCO® 2" System
• Temp. Rating — +500 ̊ F/+260 ̊ C
• Pressure Rating — 6000 PSI/41.3 MPa (“S” Type Connector)
3600 PSI/24.8 MPa (“C” Type Connector)
• Probe Body Material — Same as Element
A new style of the Model 4500 probe is now available with adapters are required to make the cable connection to the
an even more durable construction and incorporating a probe.
connector with shrouded pins to prevent accidental Ordering Length = P + T + 1.25"
damage. It is recommended for all new installations. This Where: P = Penetration required into pipe or vessel.
new style incorporates welded shields where required and T = Wall Thickness of pipe or vessel.
requires a different probe connecting adaptor (see order NOTE: Formula is based upon standard access fitting
details). The Model 4500 CORROSOMETER® probe is height of 5.25 inches and 1/16" weld gap per ANSI B31.1.
the most rugged mechanically and the least affected by
temperature fluctuations. Shields are recommended for Example: 6" Sch. 80 pipe* with 3" penetration required; 3"
high velocity situations. Welds are vacuum annealed + .432"* + 1.25 = 4.682". Round 4.682" down to next 1/4"
during assembly to avoid preferential corrosion. Probe for an ordering length of 4.5".
UNS ALLOY UNS ALLOY
ALLOY T10 T20 T50 ALLOY T10 T20 T50
NUMBER CODE NUMBER CODE
K03005 ------ Pipe Grade Carbon Steel N08020 8043 CARP 20-Cb3
S30400 8013 304 S.S. ------ 8046 9% Cr 1% Mo
S30403 8014 304L S.S. N02200 8048 Nickel 200
S31000 8018 310 S.S. N04400 8054 Monel 400
S31600 8020 316 S.S. N06600 8057 Inconel 600
S31603 8021 316L S.S. N06625 8058 Inconel 625
S31700 8022 317 S.S. C71500 8060 CuNi 70/30 CDA #715
S32100 8024 321 S.S. N10665 8086 Hastelloy B2
S50200 8040 502 S.S. (5% Cr 1/2% Mo) N10276 8088 Hastelloy C-271
N08904 8041 904L S.S. N06007 8089 Hastelloy G
------ ------ --------------------- --- --- --- R50400 8093 Titanium Grade 2 & 4
Inches .005 .010 .025 Inches .005 .010 .025
Table 1
®
Model Retrievable Corrosometer Probe-Cylindrical Element
T10 Cylindrical, 10 mil thickness (5 mil useful probe life)

Code Order Length
XX.XXX Inch Order Length in 1/4" Increments
From 2.75" (3.25” w/shield) TO 36.00" for T10 Elements
From 4.50" (5.00” w/shield) TO 36.00" for T20 Elements
From 10.50” (11.00” w/shield) TO 36.00” for T50 Elements
Code Shield
0 Not Included (Liquids to 8 ft/sec, gases to 25 ft/sec)
1 Standard (Liquids to 25 ft/sec, gases to 75 ft/sec)
2 High Velocity/Erosion (Liquids to 50 ft/sec, gases to 150 ft/sec)
3* Coupon Holding (Liquids to 25 ft/sec, gases to 75 ft/sec)
Code Connector
(1)
0 “S” Type With Shrouded Pins (New Type)
4500 T20 K03005 5.25 0 0 EXAMPLE
Note: (1)
Probe connection adapters as follows: RECOMMENDED: Overshot
Adaptor
for portable instrument 028043, for Overshot Adapter: P/N 126292
permanent connection 028068 An overshot adapter is not required, but is
recommended for use with the 4500 probe. It permits
Unit Weight: Probe length 3.25" - 12", 3 lbs. / 1.36 kg. removal and installation of hollow plug with probe and a Hollow
Probe length 12.25" - 24", 4.5 lbs. / 2.04 kg. steel pipe plug in place (keeps inside of probe area Plug
Probe length 24.25" - 36", 6 lbs. / 2.72 kg. clean and dry).
028043 – For use with portable instruments.

028068 – For permanent connection at 2500 psi max.
745113 – For permanent connection at 10, 000 psi max., *Coupon holding tip will extend 2” beyond order length coupon holding
when used with Pressure retaining cover P/N 740095 shields use CI-RS strip coupons.

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Model 4605
HIGH PRESSURE LOOP
Specifications:
• Temp. Rating — +500 ̊ F/+260 ̊ C
• Pressure Rating — 6000 PSI/41.3 MPa (Wire Loops)
3600 PSI/24.8 MPa (Tube Loops)
• Element Seal Material — Glass
• Probe Body Material — 316L S.S. or Hastelloy C-276
A new style of the Model 4605 probe is now available with Probe adaptors are required to make the cable connection
an even more durable construction and incorporating a to the probe.
connector with shrouded pins to prevent accidental
damage. It is recommended for all new installations. This Ordering Length = P + T + 1.25"
new style incorporates welded shields where required and Where: P = Penetration required into pipe or vessel.
requires a different probe connecting adaptor (see order T = Wall Thickness of pipe or vessel.
details).
NOTE: Formula is based upon standard access fitting
This high pressure probe can be read by any height of 5.25 inches and 1/16” weld gap per ANSI B31.1.
®
CORROSOMETER corrosion monitoring instrument. The
rugged probe body is 316L Stainless Steel or Hastelloy C- Example: 6" Sch. 80 pipe with 3" penetration required; 3" +
276 that, when used as part of a High Pressure Access .432" + 1.25 = 4.682". Round 4.682" down to next 1/4" for
System withstands working pressures to 6000 PSI (41.3 an ordering length of 4.5".
MPa) and temperatures to +500ΕF (+260ΕC). Wire Loop
probes should not be used where pitting corrosion is
severe.
UNS ALLOY UNS ALLOY
ALLOY T4 T8 W40 W80 ALLOY T4 T8 W40 W80
NUMBER CODE NUMBER CODE
PIPE GRADE
K03005 ------ S41000 8030 410 S.S.
CARBON STEEL
S30400 8013 304 S.S. N04400 8054 MONEL 400
S30403 8014 304L S.S. N10665 8086 HASTELLOY B2
S31600 8020 316 S.S. N10276 8088 HASTELLOY C-276
S31603 8021 316L S.S. R50400 8093 TITANIUM GR 2 & 4
S32100 8024 321 S.S.

INCHES .002 .004 .010 .020 INCHES .002 .004 .010 .020
USEFUL RANGE (mm) .051 .100 .250 .510 USEFUL RANGE (mm) .051 .100 .250 .510
Table 1
Model Retrievable Corrosometer® Probe, Glass Sealed and Tube Loop Element
4605 Complete Assembly
T4 Tube Loop, 4 mil thickness (2 mil useful probe life) (up to 3600 PSI / 24.8 MPa)
T8 Tube Loop, 8 mil thickness (4 mil useful probe life) (up to 3600 PSI / 24.8 MPa)
W40 Wire Loop, 40 mil diameter (10 mil useful probe life) (up to 6000 PSI / 41.3 MPa)
W80 Wire Loop, 80 mil diameter (20 mil useful probe life) (up to 6000 PSI / 41.3 MPa)
XXXXXX Enter UNS Number See Table 1 for Availability
Code Order Length
XX.XXX Inch Order Length in 1/4" increments from 2.50" to 36.00"
Code Shield
1 Standard (liquids to 20 ft/sec, gases to 60 ft/sec)
2 High Velocity (liquids to 50 ft/sec, gases to 150 ft/sec)
3 Coupon Holding (liquids to 20 ft/sec, gases to 60 ft/sec)
Code Connector
0 “S” Type With Shrouded Pins (New Type) (1)
1 “C” Type (Old Style) (1)
Code Body Material
0 316 Stainless Steel
1 Hastelloy C-276
4605 W40 K03005 6.00 1 0 0 Example
NOTE: New style probe with shrouded pins has probe connecting RECOMMENDED:
adaptors as follows: for portable instrument 028043, for permanent Overshot
connection 028068. Old style probe used connecting adaptors: Adaptor
for portable instrument 060913, for permanent connector 745046. Overshot Adapter: P/N 126292
An overshot adapter is not
UNIT WEIGHT: required, but is recommended for
Probe length 3.25" - 12", 3 lbs. / 1.36 kg.
Probe length 12.25" - 24", 4.5 lbs. / 2.04 kg. use with the 4605 probe. It Hollow
Probe length 24.25" - 36", 6 lbs. / 2.72 kg. permits removal and installation of Plug
hollow plug with probe and a steel
pipe plug in place (keeps inside of
028068 – For permanent connection at 2500 psi max. probe area clean and dry).
745113 – For permanent connection at 10, 000 psi max.,
when used with Pressure retaining cover P/N 740095

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4700/4700-ADJ
Model
HIGH PRESSURE FIXED AND ADJUSTABLE FLUSH
Specifications:

• Temp. Rating — 500° F/260° C
• Pressure Rating — 3600 PSI/24.8 MPa (Model 4700-ADJ)
6000 PSI/42.3 MPa (Model 4700)
• Element Seal Material — Ryton

• Probe Body Material — 316L S.S.
The Model 4700 probe is now available with an even more The Model 4700-ADJ adds the flexibility to adjust the
durable construction incorporating a connector with length of the probe, thus minimizing the inventory of
shrouded pins to prevent accidental damage. replacement probes. The probe is readily available in two
adjustment ranges 1.25" - 2.25" and 2.00" - 3.00". Larger
This high pressure probe with element thicknesses up to sizes are available as a specialty item.
40 mils, can be read by any CORROSOMETER®
corrosion monitoring instrument. The rugged probe body is Probe adapters are required to make the cable connection
316L Stainless Steel. It may be used at operating to the probe. Use the following order numbers for
pressures to 6000 PSI/42.3 MPa (Model 4700) or 3600 adapters: 028068 for permanent instrumentation, 028043
PSI/24.8 MPa (Model 4700-ADJ) and temperatures to for portable instruments.
500° F (260° C). These probes are for use in bottom of the
line applications where corrosive fluids may accumulate or
in lines which are subject to pigging.
UNS Alloy UNS Alloy
Pipe Grade
K03005 ------- y y y y S31600 8020 316 S.S. y
Carbon Steel
S30400 8013 304 S.S. y S31603 8021 316L S.S. y
S30403 8014 304L S.S. y
Inches .002 .005 .010 .020 Inches .002 .005 .010 .020
Based upon a standard access fitting height of 5.25" and a 1/16" weld gap per ANSI B31.1, the following equation may be used to determine the order length:
Fixed Flush Formula: ADJ Flush:

Order Length = T + 1.25" For 5.25" Access Fittings welded directly to the line with standard
Where: T = Wall Thickness of the pipe or vessel. 1/16" weld gap, the following pipe size and schedules are covered
The order length should be rounded down to the nearest 1/8”. with just the two sizes shown.
Probe Size 1.25” 2.00”

Adjustment 1.25” – 2.25” 2.00” – 3.00”
Pipe Thickness
(1) 0” – 1.00” .75” – 1.75”
Notes: Ranger
(1) (2)
1. Based on 5.25” access fitting height Sch. 40 Pipe Up to 24” --------
(1) (2)
2. Schedule pipe not listed above this size Sch. 80 Pipe Up to 18” 14” – 24”
(1)
Sch. 160 Pipe Up to 8” 8” – 16”
(1) (2)
Ordering Information: Sch. XXS Pipe Up to 12” 5” – 12”
Model Retrievable CORROSOMETER® Probes – Large Flush Element

4700 Complete Probe Assembly - Fixed
4700-ADJ Complete Probe Assembly - Adjustable
S4 Flush Element, 4 mil thickness (2 mil span)
Code Order Length
XX.XX Inch order length in “increments from 1.25” to 36.00” (fixed only)
YY.YY Inch order length 1.25” or 2.00” (adjustable only)
Code Connector
0 “S” type with shrouded pins (new type)(1)
4700 S20 K03005 5.00 0 Example

4700-ADJ S10 K03005 1.25 0 Example
Note: The probe with shrouded pins has probe connection adapters as follows: for portable instrument
028043, for permanent connection 028068. Overshot
RECOMMENDED: Adaptor
Weight:
Fixed Unit Adjustable Unit Overshot Adapter: P/N 126292
Probe Length Weight Probe Weight An overshot adapter is not required, but is
Length recommended for use with the 4700 probe. It
permits removal and installation of hollow plug with
3.25” – 12” 3 lbs/1.36 kg 1.25” 0.8 lbs/0.36 kg
probe and a steel pipe plug in place (keeps inside of
12.25” – 24” 4.5 lbs/2.04 kg 2.00” 1.0 lbs/0.45 kg probe area clean and dry). Hollow
24.25” – 36” 6 lbs/2.72 kg Plug

745113 – For permanent connection at 10, 000 psi max.,
when used with Pressure retaining cover P/N 740095

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4705
Model
HIGH PRESSURE FLUSH
Specifications:
• Temp. Rating — +500 ̊ F/+260 ̊ C
• Pressure Rating —6000 PSI/41.3 MPa
• Element Seal Material —Glass
A new style of the Model 4705 probe is now available with only). Based upon a standard access fitting height of
an even more durable construction and incorporating a 5.25” and a 1/16” weld gap per ANSI B31.1, the following
connector with shrouded pins to prevent accident damage. equation may be used to determine the order length.
It is recommended for all new installations. This new style
incorporates welded shields where required and requires a Ordering Length = T + 1.25”
different probe connecting adaptor (see order details). Where: T = Wall thickness of pipe or vessel. The order
length should be rounded down to the nearest 1/8”.
This high pressure probe can be read by any
CORROSOMETER® corrosion monitoring instrument.
The rugged probe body is 316L Stainless Steel. It may be
used at operating pressures to 6000 PSI (41.3 MPa) and
temperatures to +500° F (+260° C).
Probe adapters are required to make the cable connection

to the probe. Use the following order numbers for
adapters: 028068 for permanent instrumentation and
028043 for portable instrumentation (new style connector
UNS Number Alloy Code Alloy S8 UNS Number Alloy Code Alloy S8
K03005 -------- Pipe Grade Carbon Steel
S31600 8020 316 S.S.
S30400 8013 304 S.S.

S31603 8021 316L S.S.
S30403 8014 304L S.S.
Inches .004 Inches .004

Useful Range (mm) .100 Useful Range (mm) .100
Table 1
Other element alloys may be supplied subject to material availability
Model Retrievable Corrosometer Probe – Spiral Strip Element
S8 Flush Strip Element, 8 mil thickness (4 mil useful probe life)
Code Order Length
XX.XXX Inch Order Length in “Increments from 2.00” to 36.00”
Code Connector
(1)
0 “S” Type With Shrouded Pins
(1)
1 “C” Type (Old Style)
4705 S8 K03005 2.00 0 Example

(1)
Note: New style probe with shrouded pins has probe connecting adapters as follows – for portable instrument 028043,
for permanent connection 028068. Old style probe uses connecting adapters – for portable instrument 060913,
for permanent connector 745046.
Unit Weight: Probe length 3.25" - 12", 3 lbs. / 1.36 kg.

Probe length 12.25" - 24", 4.5 lbs. / 2.04 kg.
Probe length 24.25" - 36", 6 lbs. / 2.72 kg.
RECOMMENDED: Overshot
Adaptor
An overshot adapter is not required, but is recommended for use with the 4700
probe. It permits removal and installation of hollow plug with probe and a steel pipe
plug in place (keeps inside of probe area clean and dry). Hollow
Plug

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4800
Model
SPIRAL ELEMENT
Specifications:
• Temp. Rating — 500 ̊ F/260 ̊ C
• Pressure Rating —6000 PSI/42.3 MPa
• Element Seal Material —Epoxy
The Model 4800 probe is designed for applications in oil Standard probe adapters are required for making
and gas systems where a larger measurement surface connection between the probe and the monitoring
area is desired and a shorter penetration into the pipe is instrument: P/N 028068 for continuous monitoring
required. This element geometry provides greater instrumentation and P/N 028043 for portable instruments.
strength for high or turbulent flow environments and has a
greater resistance to iron sulfide bridging. Due to a larger The ORDER LENGTH is determined by the following
probe diameter, a shield is not required. formula:
The higher intrinsic resistance of this element design Ordering Length = P + T + 1.25”
improves the reading resolution and the capability to Where: P = Penetration required into pipe or vessel.
measure low corrosion rates. This high pressure probe is T = Wall thickness of pipe or vessel.
available in element spans of 5, 10 mils and can be read
®
by any CORROSOMETER instrument. The Model 4800 Note: Formula is based on standard access fitting
probe is also available as a CORROSOMETER® model height of 5.25 inches and 1/16” weld gap per ANSI B31.1.
which includes an RTD for simultaneous process
temperature measurement with the CORRDATA® RDC- Example: 6” Sch. 80 pipe with 3” penetration required; 3” +
COT and Mate II or the Model CK-4. 0.432” + 1.25” = 4.682”. Round 4.682” Down to next 1/4”
for an ordering length of 4.50”.
Alloy UNS Alloy
UNS Number Alloy S10 S20 Alloy S10 S20
Code Number Code
K03005 -------- Pipe Grade Carbon S31600 8020 316 S.S.

Steel
S30400 8013 304 S.S.
S31603 8021 316L S.S.
S30403 8014 304L S.S.
Inches .005 .010 Inches .005 .010

Useful Range (mm) .127 .254 Useful Range (mm) .127 .254
Table 1
Other element alloys may be supplied subject to material availability
Model Retrievable Corrosometer Probe – Spiral Strip Element
S10 Spiral Strip Element, 10 mil thickness (5 mil useful probe life)
S20 Spiral Strip Element, 20 mil thickness (10 mil useful probe life)
Code Order Length
XX.XXX Inch Order Length in “Increments from 2.00” to 36.00”
Code Connector
(1)
0 “S” Type With Shrouded Pins
4800 S10 K03005 2.00 0 Example

(1)
Note: Probe connection adapters as follows: for portable instrument 028043, for permanent connection 028068
Unit Weight: Probe length 2.00" - 12", 3 lbs. / 1.36 kg.

Probe length 12.25" - 24", 4.5 lbs. / 2.04 kg. Overshot
Probe length 24.25" - 36", 6 lbs. / 2.72 kg. Adaptor
RECOMMENDED:
An overshot adapter is not required, but is recommended for use with the 4500 probe. Hollow
It permits removal and installation of hollow plug with probe and a steel pipe plug in Plug
place (keeps inside of probe area clean and dry).

745113 – For permanent connection at 10, 000 psi max., when used with Pressure retaining cover P/N 740095

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CORROSOMETER® and
CORROTEMP® CORROSOMETER®
Probe Accessories
PROBE ELEMENT SHIELDS PROBE ELEMENT SHIELDS

® ®
ORDER INFORMATION
All loop element CORROSOMETER and CORROTEMP
CORROSOMETER® process probes (Models 2600**,
Shield Type Probe Model Shield
2610**, 3000**, and 4605) require shields to prevent
damage to the exposed measuring element. Standard Standard 3000** 030919
shields may be used in liquid flow rates up to 3500 745006-Alloy
approximately twenty feet per second*, depending on 3500HT 745054-Alloy
viscosity, particulate matter, element configuration and High Velocity 3000** 030930-8020
other factors. 3500 745017-Alloy
3500HT 745057-Alloy
Cylindrical element CORROSOMETER
®
and Coupon Holding 3000** 623001
CORROTEMP® CORROSOMETER® process probes 3500 745060-Alloy
(Models 2500, 3500, and 4500) may be used without 3500HT 745058-Alloy
shields in liquid flows up to approximately eight feet per
NOTE: Shields for Models 3000 and 3500 can be ordered
second. However, standard shields are recommended at
separately. Shields for other Models are an integral part of the
any velocity up to approximately 25 feet per second, to probe (usually welded and cannot be ordered separately.)
assure adequate protection of the element. All cylindrical
element shields incorporate an element tip support to
reduce the possibility of element failure from flow or
fatigue.
Retractable CORROSOMETER® and CORROTEMP®

®
CORROSOMETER probes (Models 3000** and 3500)
use removable shields so that the stuffing box may be
accessed for maintenance. Since these shields also act as
the mechanical stop for the probe in the retracted position,
they must be periodically inspected (and replaced if
required) to maintain their mechanical integrity. HIGH
VELOCITY shields reduce the fluid velocity past the
element and allow the probe to be used in more severe
environments. Loop element and cylindrical element
probes may be used in liquid flows up to approximately 50
feet per second.
COUPON HOLDING shields allow an electrically isolated

blade type coupon to be mounted on the end of a loop or
cylindrical element probe. This permits simultaneous
coupon and CORROSOMETER® data accumulation at a
single probe location. The velocity limitation for coupon
holding shields is the same as for standard shields.
*Velocity limitations for probes in gases are approximately

three times the velocities listed for liquids. **Also “G”
versions. Typical Probe Element Shields. Coupon holding on the left, High
Velocity in the Middle, Standard on the right.
RETRACTABLE PROBE SAFETY CLAMPS INTRINSIC SAFETY BARRIERS
® ® ® ®
CORROSOMETER and CORROTEMP CORROSOMETER and CORROTEMP
® ®
CORROSOMETER probes are designed for safe CORROSOMETER instruments and probes are
installation and operation in various environments. Where commonly used in areas where there is a risk of the
danger of fire, explosion or blowout exists, use of an presence of potentially explosive gaseous mixtures. Many
appropriate safety device should be considered of the instruments such as the portable and single channel
mandatory. This equipment is designed and tested for instruments are designed to be intrinsically safe (i.e.
reliability, using established principles of operation. unable to generate a spark or an excessive temperature
even under fault conditions). For line powered instruments
and probes in an electrically hazardous process
environment, it is generally necessary to install INTRINSIC
SAFETY BARRIERS to prevent any high energy levels
being transferred under fault conditions from the
® ®
CORROSOMETER or CORROTEMP
®
CORROSOMETER electronics to the
® ®
®
CORROSOMETER probe. These barriers are available
as separate assemblies, or as part of an automated
system. For various options to meet appropriate Certifying
Authority standards, contact the factory.
Model 3000 probe with Safety Clamp and Safety Clamp by

itself.
Safety Clamps are required at pressures of 100 psi or

greater and at temperatures of +150°F or greater. The
clamp provides a secondary back-up lock on retractable
probes in the fully-inserted position, even during pressure
transients. The attached cable gauges the extent to which
a probe may be retracted and, if necessary, holds the
probe in that position under rated operating pressures.
The chart below gives the part number of the clamp
assembly according to the probe model number. The
length should be the same as the retractable probe length,
which increase in 6" increments. Safety clamp threaded
rods allow 0-8" of adjustment. Probe safety clamps are
reusable and may be retrofitted to a probe in the field if
required after retraction of the probe from the system.
SAFETY CLAMP
ORDERING INFORMATION Intrinsic Safety Barrier Assembly for four
® ®
®
Probe Safety Clamp CORROSOMETER probes used in ICMS™
®
Ordering Information CORROSOMETER System.
3000, 3000G, 3705 061430 - Length
3500 061431 - Length Automatic instruments and safety barriers (such as
3700 061450 - Length ICMS™ Probe Interface Modules) may be installed in
Division II (Zone 2 areas) or Division 1 (Zone 0 and Zone
1) in an explosive-proof enclosure with safety barrier sets.
Contact the factory for further details.
®
NOTE: The Barrier set for CORROSOMETER Probes
has BASEEFA Certification Numbers: System Cert. No.
Ex 90C2389X, EExia IIC T4 Probe Cert. No. Ex
90C2388X, EExia IIC T4
MODEL 60 ACCESS VALVE ASSEMBLY

MODEL 60 ACCESS VALVE ASSEMBLY
The Rohrback Cosasco Systems (RCS) Model 60 Access ORDERING INFORMATION
Valve Assemblies are designed to allow access to
pressurized areas without process shut down. Order
Access Valve Assy.
Number
061500-LL Carbon Steel with S.S. Trim
061560-LL 316 Stainless Steel
LL= Line Size
HIGH PRESSURE PROBE CONNECTING

ADAPTORS
®
The 4000 Series of CORROSOMETER probes which are
® installed in the high pressure access fittings require probe
The assembly consists of a Thredolet , all thread nipple,
ball valve and a 5"(*) nipple. The full port ball valve is connecting adaptors to allow connection to the cables
provided in either a carbon steel or 316 Stainless Steel listed below (connecting adaptor has a probe type B
body, with Polyfill™ seats and Viton™ body seals. All connector for cable attachment).
items comply with NACE standard MR0175, for materials
resistance to sulfide stress cracking. PROBE ADAPTOR
ORDERING INFORMATION
The Model 60 Access Valve Assembly accommodates all Portable Probe Fixed Probe Fixed Probe
RCS retractable probes. This includes Probe Adaptor for Adaptor for Adaptor for
® ® Connector use Instruments Instruments
CORROSOMETER , CORROTEMP Type with Handheld (2500 psi (10,000 psi
® ®
CORROSOMETER , CORRATER , Coupon Holder, Units max.) max.)
Injection Tubes and Hydrogen Probes. S 028043 028068 745113
C 060913 745046 --
*Note: A 5" nipple is used as standard and is suitable for PROBE TO INSTRUMENT CABLES
all probe elements except coupon holding shields which
® ®
require a 9" nipple. (For loop element probes a minimum CORROSOMETER and CORROTEMP
®
nipple of 3" length may be used. T50 elements require an CORROSOMETER probe to instrument cables are of
11" long nipple [15" long with coupon holder]). vital importance to system performance because of the
particularly low level signals inherent in these corrosion
measurements. Both the correct cable and careful
Temperature/Pressure Rating Chart connection are required for successful operation. These
cables are available in a variety of duties, suitable for
different service conditions.
STANDARD DUTY CABLE is generally suitable for plant

applications and for running through conduit, with a
rugged polyurethane outer sheath suitable for
temperatures in the range -50°C to +70°C.
LIGHT DUTY CABLE is recommended only for light duty

service such as laboratory or similar use.
HEAVY DUTY FIRE-RESISTANT TRAY CABLES are

available on a special order basis for plant applications
specifying these requirements. Cables and connectors are
available separately for site installation as necessary;
however, care is required to ensure correct connections.
Code Complete Cable Assemblies
CBL 1 Corrosometer Probe and Corrotemp Corrosometer Probe Cable
Code Probe End Termination
A Type A Connector (Model 2000, 2000g, 3000, 3000, 3705) (P/N 032202)
B Type B Connector (Model 1032, 1052, 2500, 2520, 2600, 2600g, 2610, 2610g, 2620,
2620g, 3500, 4500, 4604, 4700, 4705) (P/N 032135)
AE Type A Environmental Connector
BE Type B Environmental Connector
S Type S Connector (Model 3700) (P/N 009343)
(4)
1 Atmospheric Probe (Model 600)
® (3)
2 Thin Film Probe (Model 610) (Excluding CK-4 & Corrdata )
®
3 Thin Film Probe for CK-4 & Corrdata Only
Code Instrument End Termination
0 No Termination (Cut End)
1 Flying Leads (For IS Barriers)
2 RCS-8 D Type Connector (P/N 009280-2, 009281-3)
(6)
B Type B Female Connector (Portable Instruments) (P/N 032165)
(6)
BE Type B Female Environmental Connector (Portable Instruments)
Code Cable Type
® (2)
0 Standard-Duty Corrosometer Cable (P/N 001133)
® (5)
1 Limited-Duty Corrosometer Cable (P/N 001091-10)
® (1)
2 Heavy-Duty Fire Resistant Tray Cable for Corrosometer Probes (P/N 001164)
(2) (5)
Code Cable Color
0 Unspecified
(2)
1 Black
(2)
2 Blue
Code Cable Length
LL Specify Length Required. Available in 1 Foot Increments From
1 to 1500 Feet in a Single Continuous Run
CBL 1 B B 0 0 50 Example
NOTE:
1. Minimum order quantity of 1000 ft. applies.
2. Standard duty and heavy duty cable is available with blue or black color outer jacket. The Company reserves
the right to use either color cable on a particular order depending upon availability. Colors will not be mixed on
any order. If a particular color is required please specify the appropriate dash number as follows:
-1 Black Jacket
-2 Blue Jackets (Identification of Intrinsic Safety Circuits)
If you specify a color as above, pricing is unchanged but delivery may be longer. Contact factory for details.
3. Connections must be made in the factory because additional components are required for connection of
Model 610 probes to automatic instruments.
4. Also suitable for use as an extension cable for connection the Model 610 probe to the Model CK-3 portable
instrument only.
5. Color option is not available for limited duty cable. It is furnished as grey only.
®
6. Extension cables are not recommended for use with ICMS™ and CORRDATA Systems because
connections have only 6 pins. The cable requires 8 conductors from the probes all the way to the instrument
for proper performance.

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®
Corrater Instruments
(Linear Polarization Resistance)
9000 Plus
Model
Portable CORRATER® Instrument
Features:
• Corrosion Rate Monitoring
• Imbalance (Pitting) Measurement
• User Selectable Alloy Multipliers
• Simple Operation
• Compliant
The 9000 Plus portable CORRATER® instrument is the user can directly select alloy multipliers so that
your answer to quick and easy corrosion rate corrosion rate calculations are not required.
measurements in water systems, automatically.
Simply plug the hand-held, light weight instrument The instrument features new integrated circuit
into a CORRATER® probe and press the "READ technology that improves accuracy, extends the
PROBE" key. After the completion of the operating range and reduces the instrument to
measurement cycle, the readout will automatically pocket size. This instrument is a must for anyone
display the corrosion rate in mils per year (MPY) or monitoring and chemically treating water systems.
millimeters per year (mmpy) and the imbalance
reading in pitting units. The environmentally sealed front panel of the
instrument is easy to use with only six keys. An easy
As with its predecessor, the industry standard Model to read LCD display and the automatic shutdown
9000, the 9000 Plus is compatible with all feature provides long battery life from a standard
CORRATER® two and three electrode probes. And, nine-volt battery. The last reading taken is stored for
review the next time the unit is turned on.
Specifications:
Measurement Ranges:
Corrosion Rate: 0.01 to 200 MPY

or 0 - 5,080 µm/y
or 0 – 5.08 mm/y
Imbalance (Pitting Index): 0.01 to 100 pitting units

0.025 to 250 µA
Operating Range:
Conductivity (µmhos/cm) divided by
corrosion rate (mpy) > 4. See Graph
Probe Compatibility:
®
2 or 3 Electrode CORRATER probe
Measurement Cycle Time:

3 minutes
: Compliant to EMC directive 89/336/EC
Selectable Alloy Multipliers
Power Requirements: Direct readout

9 Volt Alkaline Battery
With conductivity correction
Instrument Operating Temperature: Note: Based on 20% error limit (see ASTM G96)
+32º to 122º F (0º to 55º C)
Instrument Storage Temperature:

-4º to 131º F (-20º to 55º C)
Weight:
14 ounces
P/N 9000 Plus - Portable CORRATER Instrument
Optional CORRATER PLUS software P/N 100096
Optional carrying case w/shoulder strap P/N 710765
Replacement test probe P/N 710764

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AquaMate™
Model
Portable CORRATER® Instrument
Features:
 Portable Corrosion Rate Monitoring
 Imbalance (Pitting) Measurement
 Solution Resistance Compensation
 Temperature Measurement
 Compliant
The AquaMate™ is your best answer to the problem Manual conductivity correction is not required. The
of getting quick and easy corrosion rate true corrosion rate will conveniently be displayed
measurements in water systems. Simply plug the when the alloy multiplier is pre-programmed.
hand-held instrument into a CORRATER® probe and
press the measure key. In a few minutes the readout In addition, the AquaMate™ measures the
will display the corrosion rate in mils per year (MPY), imbalance current between the electrodes, which is
the imbalance reading, conductivity, and, if you're related to pitting activity.
using a CORROTEMP® CORRATER® probe, the
water temperature. The instrument fits easily in a shirt pocket and is
powered by a single 9 volt battery. Considering the
The AquaMate™ instrument's patented Solution features and size, this instrument sets a new
Resistance Compensation extends the low standard for portable corrosion rate monitoring
conductivity operating range from cooling water to instrumentation.
condensate, feedwater, and drinking water systems.
Specifications:
 Corrosion Rate Ranges:
Autoranging: 0.01 to 200 mpy
or 0 – 5.08 mmpy
or 0 – 5080 µmpy
 Imbalance Ranges (Pitting Index):

0.01 to 100 pitting units
or 0.025 to 250 µA
 Temperature Measurement:
Range: 0 º to +260 ºC (0-500ºF)
Accuracy: ±2 º C (does not include probe error)
Repeatability: ± 1 °C
Resolution: 0.1 °C
 Conductivity:
Range: 50 to 2,000 μmhos/cm (μS/cm)
Accuracy: ±10% (excluding probe error)
 Operating Range:
See Graph
 Probe Compatibility:
2 or 3 electrode Corrater® probe
2 electrode Corrotemp® Corrater® probe
(includes temperature)
 Cycle Time:
Manual mode: 2 to 21 minutes in 0.5 min.
increments
Automatic mode: 3 to 20 minutes
 :Complies with all applicable EU Product

Directions 89/336/EEC
 Alloy Multiplier Range: 0.25 - 3.00
 Power Requirements:
9 Volt Alkaline Battery
 Instrument Operating Temperature:
+32 º to 122 ºF (0 º to 55 ºC)
 Instrument Storage Temperature:
-4 º to 131 ºF (-20 º to 55 ºC)
Note: Based on 20% error limit (see ASTM G96)
 Weight: 14 ounces
AquaMate™ Portable corrosion rate, imbalance, temperature, and conductivity monitor with test probe
P/N Aquamate

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SCA-1/SCA-1L
Model
Single Channel CORRATER® Instrument
Features:
• Single Range, 0-2 MPY, 0-20 MPY
• 0-50 µMPY or 0-500 µMPY
• Continuous Readout of Corrosion Rate
• Weatherproof NEMA 4X Enclosure
• Selectable Multipliers for Different Alloys
• Isolated 4-20mA Output (SCA-1)
• Internal Data Logger with PC Interface (SCA-1L)
• Compliant
The SCA-1/1L is a single range field mountable cooling waters where the effectiveness of chemical
CORRATER® instrument for continuous corrosion treatment programs are being evaluated. The SCA-1/1L is
monitoring of water systems. The instrument is particularly compatible with all CORRATER® probes and different
suited to on-line monitoring applications where chemical alloys can be accommodated by selecting the multiplier on
treatment is being employed and compliance with the front panel.
regulatory standards is highly important.
The SCA-1/1L is housed in a rugged weatherproof
The lower range units are particularly useful in potable enclosure that permits easy viewing of the corrosion rate.
water applications where the corrosion rates of lead, The 4-20 mA analog output of the SCA-1 allows the
copper and carbon steel are low. This system will assist corrosion rate to be recorded or sent to a plant monitoring
municipal water authorities in determining the chemical system. The SCA-1L has an internal data logger that will
treatment effectiveness to reduce lead content according retain up to 82 days of data which can be directly
to EPA regulations. The higher range is more applicable to downloaded to a PC with the SCA-1L Software.
Specifications:
Single Channel Ranges Available:

0-2 MPY, 0-20 MPY
0-50 µMPY, 0-500 µMPY
Accuracy: ± 5% of full scale
(Based upon Randll's equivalent circuit)
Operating Range: See Graph
Resolution: 0.5% of full scale
Cycle Time: 15 minutes
Corrosion Rate Display: 3 Digit LED
Corrosion Rate Indication: LED indicators for 10, 25, 50, 75
and 100% of full scale
Multiplier Selection: 1.00, 1.67, 2.00 or 2.57
Output: SCA-1: Isolated 4-20 mA into 600 ohms maximum
SCA-1L: RS-232C download of stored data to IBM PC or
equivalent
Power: 115 or 230 VAC, 50/60Hz, 10 watts
Operating Temperature Range: +32°F to 140°F (0°C to 60°C)
Supplied with integral 6 foot probe cable with type B
CORRATER® probe connector
Optional extension cables available, maximum 100'
Data Logging (SCA-1L): Stores over 7750 data points, or 82
days of data @ 15 minute cycle time
Compliant to EMC directive 89/336/EC

Model Description
SCA-1 Single Channel Corrater Instrument w/4-20 mA output
SCA-1L Single Channel Corrater Instrument w/ Internal Datalogger
Code Range
1 0-2 mils per year (MPY)
2 0-20 mils per year (MPY)
3 0-50 micrometers per year
4 0-500 micrometers per year
Code Data Output
1 With isolated 4-20 mA output (SCA-1 only)
2 Datalogger without software/cable (SCA-1L only)
3 Datalogger with PC software & cable (SCA-1L only)
Code Line Power
115 115 VAC, 50/60 Hz
230 230 VAC, 50/60 Hz
SCA-1 2 1 115 Typical Order Number

SCA-1L 2 3 115 Typical Order Number

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9020
Model
CORRATER® Transmitter
Model 9020 Corrater Transmitter
Features:
• Two-Wire Loop Powered Corrater Transmitter Module
• Continuous Corrosion Rate

• Second Loop for Imbalance
Measurement
• Extended Operating Range
• Available as an OEM Module
The Model 9020 CORRATER® Transmitter is ideal for The 9020 CORRATER® Transmitter is mounted in a
accurately monitoring corrosion rate in water systems NEMA-4X (IP 66) weatherproof enclosure suitable for field
ranging from high conductivity cooling water and seawater mounting; or for OEM users, the 4-20 mA. Loop
to low conductivity condensates. Power is supplied to the CORRATER® Transmitter Module can be easily installed
transmitter and the corrosion rate data obtained over a in existing systems or tower controllers to provide
single pair of wires which facilitates installation and continuous corrosion rate monitoring.
operation.
An independent second current loop provides the electrodes. The ECN or imbalance current is related to
imbalance measurement which is a sample of pitting corrosion activity and inhibitor film stability.
Electrochemical Current Noise (ECN) between the
Specifications:
Corrosion Rate Ranges: 0-2, 0-20 and 0-200 MPY
Imbalance Ranges: 0-2, 0-20 and 0-200 Imbalance Units
Cycle Time: 5, 10, 15 and 20 minutes
Resolution: 0.1% of Full Scale
Operating Range: See Graph
Alloy Multiplier Range: 0.2 to 2.99
Ambient Temperature Range: -18°C to +60°C
Supply Voltage Range: 16-32 VDC at 20 mA
Weight: 2 lbs (1 Kg)
Enclosure: NEMA 4X, IP66
Probe Cable: 6 ft
Compatibility: All 2-electrode or
®
3-electrode CORRATER or LPR Probes
Model Description
9020 Model 9020 CORRATER® Transmitter
9020-OEM 4-20 mA Loop CORRATER® Transmitter Module

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9030 Plus
Model
CORRATER® Instrument
Features:
• Corrosion Rate, Imbalance and

Temperature Measurements
• Solution Resistance Compensation
• One or Two Channels
• Data Logging with CORRDATA®

Plus Software
• Isolated 4-20 mA Outputs
• Weatherproof Enclosure
• Compliant
The 9030 Plus Instrument is a corrosion rate system The 9030 Plus Instrument is capable of monitoring
designed for cooling water, process water, and feed water temperature when a CORROTEMP® CORRATER® probe
®
systems. It is available with one or two channels of is used instead of a CORRATER probe.
corrosion rate, imbalance, and temperature data for rapid
response to process upset conditions. Two-channel The data logging function is activated through a RS-232
operation allows for the monitoring of two alloys at a time, serial port directly from a laptop or desktop PC using
® ®
for example, mild steel and a copper-based alloy (found in CORRDATA Plus Software. The software is Windows
many plant systems). XP Pro/Vista Business/Vista Ultimate compatible.
Features of the software include:
The 9030 Plus Instrument's patented Solution Resistance
Compensation uses Electrochemical Impedance • Powerful graphical displays
Spectroscopy (EIS) to improve the accuracy and extend • Easy analysis to calculate average corrosion rates
the range of Linear Polarization Resistance (LPR) • Graph annotations
corrosion monitoring, increasing the operating range up to • Easy transfer of graphs to word processing programs
20 times more than competitive instruments. This greatly
improves the applicability of the instrument for monitoring Six electrically isolated 4-20 mA outputs are available for
lower-conductivity waters and provides superior connection to recorders, control systems, or computers.
performance over standard three-electrode systems. In Safety barriers, available as optional equipment, permit
addition, the 9030 Plus Instrument takes a sample of the 9030 Plus instrument to be used with probes located in
Electrochemical Current Noise (ECN) between the hazardous areas.
electrodes, and displays the ECN data as imbalance. The
imbalance current is related to pitting, corrosion activity (Windows is a registered trademark of Microsoft)
and inhibitor film stability.
Specifications:
Single Channel: Corrosion Measurement Cycle:
One Corrater or Corrotemp Corrater probe providing corrosion Manual program range: 3 to 30 minutes or automatic cycle
rate, imbalance, temperature from Corrotemp Corrater probes.
Data Logging using CORRDATA Plus Software directly from a Alloy Multiplier Range:
PC or Laptop. 0.25 to 3.00
Two Channel: Analog Outputs:

Two CORRATER or CORROTEMP CORRATER probes (for 2 Six isolated outputs of 4-20 mA (600 ohm maximum
different alloys) providing corrosion rate, imbalance, resistance). Isolation from probe and ground but not between
temperature from one or two CORROTEMPCORRATER probes each output. Three isolated outputs only if single channel.
(if used). Data Logging using CORRADATA Plus Software from
a PC or Laptop. Set Point Relay Contact Rating:
1 Amp. @ 230 VAC, resistive load, SPDT
Ranges:
Corrosion Rate: 0.01 MPY to 1,000 MPY (0.25 µ mpy to Power Requirements:
25,000 µ mpy) 115/230 VAC 50/60 Hz., 15 watts
Imbalance: 0.01 to 1,000 pitting units
Temperature: 0 ºC to +260 ºC Instrument Operating Temperature:
32 ºF - 122 ºF (0 ºC - 50 ºC)
Data Storage: Corrater: 1023, Corrotemp: 511
Enclosure:
Operating Range: See Graph NEMA 4X Weatherproof - non-corrosive
Probe Compatibility: Weight:

Any two or three-electrode LPR probes 6 lbs. (2.7 kg)
Compliant: EMC Directive EMC89/336/EEC

Low Voltage Directive LV 72/23/EEC
Model Description
9030 Plus Corrosion Rate/Imbalance/Temperature Monitor
Code Corrosion Rate Channels
1 One Corrater/Corrotemp Corrater Channel
2 Two Corrater/Corrotemp Corrater Channels
Code Supply Voltage
115 115 Vac, 50/60 Hz
230 230 Vac, 50/60 Hz
9030 Plus 2 115 Typical Order Number

Note: The 9030 Plus Instrument is provided with a standard 10-foot CORRATER probe cable with a Type B connector. If longer cables are
required, please specify at the time of order.

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Model E-9020
Corrater® Digital Transmitter
• Explosion-proof for hazardous
area operation (UL/CSA/ATEX)
• Compatible with Microcor Multi-
drop Cable Bus
• Corrosion Rate & Pitting
Tendency Measurements
• Widest Operational Range
• Galvanic Monitor Mode
• Potential Monitor Mode
• Potential and Current Noise
Mode
• Compliant
The E-9020 digital transmitter is designed for on-line

corrosion monitoring of water systems in electrically
hazardous areas, and is compatible with the same
communication bus as the Microcor technology. This
makes it ideal for refineries, chemical plants and process
plants where corrosion must be monitored in a mixture of
aqueous and non-aqueous systems. The multi-drop bus
provides easy installation and more economical cable
installation costs than intrinsically safe systems.
The E-9020 has a patented high frequency measurement

on two electrodes for compensation of solution resistance Operating Range for
that provides the highest accuracy and widest range of Model E-9020
operation. For reference, see ASTM G96-90(2001)e1
drinking water
distilled water
distilled water
Standard Guide for On-Line Monitoring of Corrosion in

good quality
good quality
high purity
rain water
seawater
range of
Plant Equipment (Electrical and Electrochemical

cooling
normal
waters
Methods). This compensation has been further enhanced

1000
on this instrument to make it the widest range of operation 1k 25 k
of all the RCS Corrater instruments.

Typical Corrosion Rate of Carbon Steel
Non-operating
The most common use of the transmitter is for corrosion 100 Region 2.5 k
rate and pitting tendency in water systems. However with
(µm per year)
(mils per year)
a set galvanic electrode, the transmitter may be operated

in a galvanic monitor mode, which is particularly useful in 10 250
high pressure water injection systems for detection of low
levels of oxygen in the parts per billion range (ppb), where
conventional dissolved oxygen meters cannot be used. 1
Operating
Region
25
With a reference electrode, the E-9020 transmitter can

also be used for potential measurements, which are useful 0.1 2.5
0.1 1 10 100 1000 10000 100000
in some systems for monitoring of pitting potential to 1k 10 k 100 k
detect between active and passive conditions. Conductivity (µS/cm or µmhos/cm)
The E-9020 may also be set into a potential and current ■ Hazardous Area Certifications
noise mode for electrochemical noise studies. ATEX: Class 1 Zone 1, EEx d IIC T6
UL: Class 1 Zone 1, AEx d IIC T6
Specifications: CSA: Class 1 Zone 1, Ex d IIC T6
at Tamb = -40C to +70C
■ Measurement Ranges:
■ Power Supply: 10 – 32 VDC
Corrosion Rate: 0 to 200 mpy
■ Communications: RS 485 multidrop
0 - 5,000 µm/y ■ Max Transmitters per cable: 32
0 - 5 mm/y ■ Cable Specification:
Two pair individually screened
Imbalance (Pitting Index): 0 to 200 pitting units Maximum transmitters per cable gauge /length
Potential Measurement: 0 to 2 volts Wire Cable Length

Potential Input Impedance >20 Mohms Gauge 300m 600m 900m 1200m
AWG 1000ft 2000ft 3000ft 4000ft
Galvanic/Current Measurement 0 to 500 μA 10 32 32 32 32
12 32 32 32 27
■ Resolution: 0.1% of ranges 0-1%, 1-10%, 14 32 32 22 17
10%-100% of full scale 16 32 21 14 10
18 27 13 9 6
■ Operating Range:
See Graph
E-9020 Transmitter Current Consumption
■ Multiplier Range: 0.2 to 2.99
42
■ Probe Compatibility:
37
2 or 3 Electrode CORRATER® probe
mA
32
Typical Current
■ Measurement Cycle Time: 27

5, 10, 15, 20 minutes selectable 22
17
■ Isolation:
12
Measurement circuit to RS 485 >20 Mohms
Measurement circuit to ground >20 Mohms 7
5 10 15 20 25 30 35
■ : Compliant to relevant directives Supply voltage
System Configurations:
Hazardous Area Safe Area Corrater Digital Transmitter: Model E-9020
Corrater Probes: See standard Corrater
ICMS3-Amulet for
Conv
PC or large systems Probes
JB JB Server
Microcor Tools
ICMS3-Lite for Probe Connecting Adapters:
Power
24 vdc
Software
small for
systems Retractable/Fixed Probes P/N 710973
small systems Retrievable Probes P/N 710972
Power Supply /
TX TX
Interface Module
Tx to JB Cable: (UL/CSA) P/N 748197-L
(CENELEC) P/N 748201-L
Junction Box: P/N 702170
Int I/F
DCS
Class 1 Div1 Cable: Contact Factory
SCADA
or PLC
Power Supply/Interface: P/N 748237
24 vdc Power PC Software: Model MS 9000A
Intelligent Interface: P/N 748302-2
Intelligent Interface
Module
ICMS3/Amulet Server: Contact Factory

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Model ICMS3™
Management System
Features:


over time.

VDC power supply.

ICMS3
ICMS3
4104T PIM Corrosion
Corrosion
Management
Server
Server

9134 PIM
PIM PIM
PIM PIM
PIM PIM
PIM PIM
PIM
Com

PIM PIM PIM PIM PIM

OWT’s
Server
DCS

Wireless MWT’s
Server

Clients
OWT
MWT

Com Com Com
Sacrificial
Anode 1
Sacrificial
Anode 2



infrastructure.

ICMS3
Model 4020
Corrosion
Corrosion
Management
Management
Server
19” Equipment
Model 9020
Cabinet
4-20 mA to RS 232
4-20 mA to RS 232
Converter
Safety 24 VDC
Barriers
Barriers
24 VDC
Supply
Supply
TX TX
TX TX
TX TX

ICMS3
Corrosion
Management
Server
Server
CheckMate Plus

RDC4
RDC4
COT Corrptemp
COT Corrosometer
RDC Corrosometer
rates.

Metal Loss Coupons

Process Parameters



network.

mitigation.

SCADA servers.

network.


E002
D008
u
u GOSP-1

u u/y
u/y
u/y 40-CM-243
u 40-CM-237 E101
40-CM-242
u/y E201
30-CM-134

u/y u
u/y
u
u/y
D107
D207

30-CM-132 D106 40-CM-143
30-CM-139
D206 u
D003 u/y u
AXL K101 40-CM-244 u/y

u/y
u
u/y
40-CM-238
u
K201 40-CM-240
u
u/y
40-CM-241

30-CM-130 u/y
40-CM-239
D004

u
u/y
30-CM-140
u
u/y
u
GOSP-1
u/y
D060

u
u/y
u

u/y
40-CM-144
40-CM-145

RCS Remote Support



available:
• Hardwire
single cable run
• Ethernet TCP/IP
• Modbus
• Radio Logbook




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following page.


RS 485 & 24 VDC
uCorr uCorr E-9020

VAC Serial or
Power OPC
Interface
RS 485 & 24 VDC

DCS
TX TX TX TX or PLC
TCP/IP
M G M G ROUTER
JB
M G
Plant 1
TCP/IP
M C M C ROUTER
Plant 2

ROUTER
OPC
DCS
SCADA Optional
or PLC Modbus
Serial
Specifications:
Transmitter
Galvanic E-9020
Transmitter
Power Temperature

clearance
panel
Model Description
Code Mounting
Code Software
IIU 1 1 Example

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4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
®
Collection System


for RDC-CAT.

the PC.



®
® ®
®

®
RDC4 4-CHANNEL RDC
CODE PROBE TYPE
® ®
® ®
CODE CONNECTOR TYPE


RDC’s
Data Transfer Units
Checkmate™ DL

( 196.8 mm x 109.2 mm x 50.8 mm )
loggers
Rate Europe:
Temperature Range:
membrane keyboard

Model Description
MATE II
Specifications:
Probes
(196.8 mm x 109.2 mm x 50.8 mm)

1 UL/ULc

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Bulletin # 522-M 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.


Filter
Logger
in Remote Locations
Flow

+70C
Injection Nozzle

Specifications:
1000 1000 psi
3000 3000 psi
TEF Teflon
VIT Viton


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Bulletin #530-D 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
CORRDATA® Plus
Features:
®
network.

PC Requirements


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Bulletin # 523-F 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
9134X/9134W
Model
4-Channel CORRATER®
Features:
• Continuous Monitoring of Corrosion
Rate
• Patented Solution Resistance
compensation for Extended
Operating Range
• Compatible with all CORRATER
Probe Types
• Explosion Proof Model for Operation
in Hazardous Areas
• RS-485 Communication Bus to
Central Corrosion Computer
• Interfaces 1 to 4 CORRATER Probes
to the ICMS™ Network
• Operating Temperature 0 - +60 º C
The Model 9134X or 9134W CORRATER® Probe RS-485 cable. Up to 32 PIMs (128 probes) can be
Interface Module (PIM) is the front end interface for use connected over the RS-485 communications network.
with CORRATER® Probes in dedicated continuous on-line
ICMS™ Corrosion Monitoring systems. An explosion Rohrback Cosasco’s patented Solution Resistance
proof enclosure allows the unit to be mounted in an Compensation Method, permits use of the Model 9134
®
electrical hazardous area of the plant as close to the CORRATER PIM in fluids with conductivities in some
probes as possible minimizing cabling costs and cases below 10 micro-mhos/cm (µ S/cm) depending on
optimizing performance. Integral safety barriers permit corrosion rate, with standard 2-electrode CORRATER®
conventional cabling connections to the probes without probes. This is a significantly better performance than the
explosion proof conduit. For non-hazardous areas, a best competitive instrument operating with 3-electrode
NEMA 4 enclosure is available. This cost-effective unit probes. In addition, the Model 9134 includes an automatic
interfaces from 1 to 4 CORRATER® probes of any type to cycle time setting, and other powerful proprietary features
the central Corrosion Monitoring Computer via a low cost enhancing the Solution Resistance Compensation.
INTEGRATED CORROSION MONITORING SYSTEM
Specifications:
Electrical:
Inputs:
1 to 4 CORRATER® Probes
Distance from PIM to Probe:
1,600 ft. (490m.) Max without IS Barriers
800 ft. (245m.) Max with IS Barriers
Corrosion Rate Range:
0-640 mpy
Operating Range:
Conductivity (µS/cm) / Corrosion Rate (mpy)
> 4 µS/cm • mpy
(See Graph in CORRATER® Probe Selection Guide)
Scan Period:
Automatic 2-30 minutes, depending on process variables
Repeatability:
0.5% of full scale
Sensitivity: Model 9134X Dimensions
0.1% of full scale
Output:
ICMS™ Format via RS-485
multi-drop communication line
Power Requirements:
Selectable 115VAC/240VAC 50/60HZ
Mechanical:
Weight:
Model 9134X-4 Explosion Proof 70 lbs
Model 9134W-4 NEMA 40 lbs
Environmental:
Ambient Temperature Range:
0 to +60 deg C (+32 to +140 deg F)
Model 9134W Dimensions
Model Description
9134X Explosion Proof Enclosure for Hazardous Area Location
9134W NEMA 4 Weatherproof Enclosure for Safe Area Locations
Code Number of Channels of Safety Barriers (See Note1)
T 0 – None Installed (For probes in Safe Area)
1,2,3,4 – Number of Channels Fitted With Safety Barriers (for Probes in Hazardous Area)
Code Supply Voltage (Selectable on Unit)
115 115VAC 50/60 HZ
230 230VAC 50/60 HZ
9134X 4 115 Example

Note 1: Space is available for a full set of safety barriers. For economy, only the required number of sets for active probes
may be fitted.

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Bulletin # 511-F 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model CorrDATS™4 Corrosion

& Deposit Monitoring
System
Features:
• Integrated On-Line Corrosion and
Deposit Monitoring System
• Corrosion Rate and Pitting on
Heat Exchanger Surface
• Corrosion Rate and Pitting on
Second Non-heated Alloy
• Field Proven Technologies
Rohrback Cosasco Systems and Bridger Scientific becomes more complex. The CorrDATS 4 provides
have collaborated to produce the new Rohrback the essential on-line data to allow you to manage
Cosasco Systems CorrDATS™4 integrated this balancing act easily and efficiently.
corrosion and deposit monitoring system. The newly
designed control unit provides stand-alone operation
with a touch screen panel display of corrosion,
scaling and related data.
CorrDATS 4 Scaling & Corrosion Monitor
Measured Heat Flux watts

Btu/h
Block Temperature C Measured Flow Rate m/s
F ft/s
Wall Temperature C
F
F M
Exchanger Corrosion Rate µmpy
Heat Transfer C m2 / watt Exchanger Pitting Tendency

mpy
metric
The CorrDATS 4 heat exchanger tube is matched to
Resistance h ft2 F/ BTU
imperial the alloy of the field heat exchanger to be monitored.
Cleanliness %
Piping Corrosion Rate µmpy

The flow through the tube is programmed and
Water Temperature C
F
Piping Pitting Tendency
mpy controlled to represent the most critical plant
metric
imperial
condition, normally the lowest flow velocity. The
On-board Touch Screen Display heated surfaces of the CorrDATS 4 exchanger are
programmed and controlled to represent the most
An output interface provides the same data in critical heat transfer conditions, normally the highest
Modbus over IP format to a PLC, SCADA or process heat flux. The CorrDATS 4 system is then connected
control system. to the plant heat exchanger outlet, where the water
temperature is greatest. This sets up the system for
The CorrDATS™4 system comprises a heat scale and deposit monitoring.
exchanger unit with scaling and corrosion
measurement, a flow measurement and control unit, In many systems, the heat exchanger tubing is a
an external second corrosion probe, and a main copper-based alloy and the rest of the system is
control unit. carbon steel. Separate elements of the corrosion
inhibition must be simultaneously regulated to
Scale and corrosion control in the field can be a prevent corrosion of both of these alloys. In
delicate balance. Higher pH reduces corrosion but addition, the corrosion rate on the heat exchanger
increases scaling. Lower pH reduces scaling but tube material varies with temperature. The
increases corrosion. Add to that the protection of CorrDATS™ 4 system is unique in providing
heat exchanger often copper-based alloys with corrosion rate measurement on the heated surface
carbon steel pipe work and vessels and the problem of the exchanger under the same heat flux
conditions as in the actual plant. A second “passive
probe” with electrodes that match the rest of the UNS Code Alloy
plant vessels and pipe work, usually carbon steel, is K03005 Carbon Steel
inserted in the flow to measure the corrosion rate C11000 Copper
and pitting of the rest of the plant
C44300 Arsenical Admiralty Brass
The 9030-Plus corrosion monitoring electronics are C70610 90/10 Copper Nickel
used in the CorrDATS™ system, for increased C71500 70/30 Copper Nickel
flexibility (see bulletin #301 for more details). The Other alloys subject to availability
9030-Plus unit monitors multiple parameters,
Table 1
including corrosion rate and pitting tendency from
two CORRATER® probes. The basic model uses a
paddle flowmeter which is suitable for clean water or
laboratory use. For field use we recommend
upgrading to the ultrasonic flowmeter
Specifications:
Maximum Heat Flux: 50,000 Btu/hr.ft2 Imbalance (Pitting Index): 0 - 1000 pitting units
Maximum Fluid Temp: +180° Deg F Operating Range: Conductivity (µmhos/cm) divided by
Flow Velocity Range: 1-10 ft/sec corrosion rate (mpy) > 4
Tube Size: 7/8" dia. 9030-Plus Inputs:
Tube Alloy: Any Commercially available 2 Channel Corrosion Rate
Enclosures:Plastic sealed enclosures Stainless steel/ 2 Channel Imbalance
2 Channel Temperature
Aluminum heat exchanger case
Corrosion Rate: 0 - 1000 mpy
Model Description
CorrDATS™4 Corrosion and Deposit Monitoring System
Code Heated Tube Alloy and Heated Corrater Probe Alloy
XXXXXX Enter UNS Code (See Table 1)
Code Unheated Corrater Probe Alloy
XXXXXX Enter UNS Code (See Table 1)
Code Supply Voltage
115 115 VAC 50/60 Hz
230 230 VAC 50/60 Hz
Code Flowmeter Option
0 Paddle Flowmeter
1 Magnetic Flowmeter
2 Ultrasonic Flowmeter
Code Output
0 Without Modbus over IP
2 Modbus over IP
CorrDats4 C44300 K03005 115 2 2 Example

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Bulletin # 801-J 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Corrater® Probes
CORRATER®
Probe Selection Guide
General Applications
®
In general, the output of the CORRATER® systems are not
CORRATER probes and instruments provide a direct used by themselves for complete closed-loop corrosion
measure of corrosion rate and a qualitative pitting control of water treatment programs. The corrosion rate is
tendency of metals in electrolytes by the technique of usually controlled by more than one factor, for example –
®
linear polarization resistance. CORRATER systems have the use of both a biocide and a corrosion inhibitor. In
the particular advantage of fast response to changes in addition, corrosion rate changes in the system may
corrosive conditions that exist within a system, so that respond slowly to treatment changes. This makes control
inhibition and process changes designed to limit corrosion by a single measured variable very complex. Normally, the
damage can be evaluated quickly and easily. CORRATER® systems are set up to provide corrosion rate
data and alarms in conjunction with other related plant
It is generally advantageous to continuously monitor the data from which the appropriate corrective action may be
corrosion rate with time so that system upsets may be taken.
recorded for further evaluation. The integrated corrosion
rate over time can give an indication of cumulative metal Electrochemical Corrosion
loss.
Virtually all corrosion processes are electrochemical in
The polarization resistance measurement technique used nature. These require the presence of an anode, a
in the CORRATER® system has limits of operation which cathode, an electrolyte and a circuit to connect the anode
depend on corrosion rate and electrical conductivity of the and cathode. Figure 2 shows a simple reaction of iron in
process media. Figure 1 indicates the recommended neutral aerated water.
operation range for these systems. The area to the lower
right of the curves designates the area of successful
application of the technique. For process conditions to the
upper left of the curves the CORRATER® technique is not
recommended. In this area, the CORROSOMETER®
technique for metal loss determination is recommended.
(Figure 2)
2Fe + 2H2O+O2 2Fe ++ +4OH– 2Fe(OH)2 (1)
The corrosion reaction comprises of two complementary

reactions, namely the anodic reaction and the cathodic
reaction. Equation 1 is divided into the following reactions.
2Fe 2Fe+++4e (2)

anodic reaction (oxidation)
(Figure 1) 2H2O+O2+4e 4OH– (3)

NOTES: 1. Operating range limits based on nominal 20% error in measurement
cathodic reaction (reduction)
of Rp (ref. Fig. 3)
2. For copper alloys, typical corrosion rate of carbon steel is increased ++ –
by alloy multiplier.
2Fe +4OH 2Fe(OH)2 (4)
3. Graph for short cable lengths cut off below 100 µs/cm for 250 ft. subsequent reaction
cable, and below 500 µs/cm for 1100 ft. cable (no barriers).
®
At the anode, the metal “corrodes” to form metal ions An equivalent circuit of a CORRATER probe in a
which pass into solution, subsequently reacting with corroding environment is given in Figure 3.
hydroxyl ions OH - in solution to form ferrous hydroxide
(“rust”). The reaction releases electrons which pass
through the metal to the cathode. At the cathode various
reactions may occur to absorb the electrons. In this case,
water (H2O) and dissolved oxygen (O2) react to produce
hydroxyl ions (OH -). In general corrosion, the surface of
the metal comprises a large number of small anodes and
cathodes forming local corrosion cells. These local cells
result from small differences in the metal or process fluid.
Differences in the metal can result from grain boundaries,
welding, anomalies during manufacturing, etc. Differences
in the process fluid, or electrolyte can result from differing (Figure 3)
concentrations of oxygen, differing temperatures or other
localized differences. In general corrosion, these anodic
and cathodic areas are continually changing, which cause
all areas of the surface to be corroded. Rp = Polarization resistance.
Rs = Solution resistance of electrolyte between electrodes.
Cdl = Double layer capacitance of liquid/metal interface.
Theory of CORRATER® Operation
When a small millivolt potential is applied between the test
® and auxiliary electrodes initially a current flows into
CORRATER probes and instruments interact with the
electrochemical corrosion mechanism in order to capacitors Cdl, which reduces as these capacitors become
determine the rate at which metal ions are passing into charged, to a steady current through the polarization
solution (corroding). If it were possible to directly measure resistances Rp and solution resistance Rs of the media.
the corrosion current density, icorr, passing between the From the measured current and the applied voltage, the
anodic and cathodic areas it would be possible, by resistance 2Rp + Rs may be determined by Ohm’s law.
knowing the corrosion anodic reaction (2) above, to Where solution resistance is low,Rs may be ignored and
determine the amount or mass of metal passing into hence polarization resistance, Rp, is measured. From
solution, i.e., corrosion rate. It is not possible to measure polarization resistance Rp the corrosion rate is determined
this directly since the anodes and cathodes exist on by use of the appropriate constant. For the CORRATER®
adjacent areas of the same piece of material. However, by instrument, an appropriate constant for carbon steel in
using at least two electrodes of the metal under test, it is cooling water is built into the instrument to give a direct
possible to apply small potentials between the electrodes corrosion rate output in engineering units.
and measure the resulting current. This superimposed
current between the electrodes is controlled by the same
anodic and cathodic corrosion reactions that control the Solution Resistance Compensation
corrosion current. If the electrodes are corroding at a high
rate with metal ions passing easily into solution, a small In the typical range of cooling waters and maximum
potential applied between the electrodes produces a high corrosion rates of 10 mpy, compensation for solution
current or low polarization resistance. Conversely, if the resistance is not significant. The portable 9000 Plus and
electrodes are corroding at a low rate with the ions SCA-1 instrument operates on this basis (see Figure 1).
passing only slowly into solution, a small potential applied For lower conductivities or higher corrosion rates,
between the electrodes produces only a low current or knowledge of solution conductivity (inverse of solution
high polarization resistance. Hence, by applying a small resistivity) enables corrections to be made extending the
potential between the metal electrodes a high current (low range of operation (see Figure 1).
polarization resistance) corresponds to a high corrosion
rate and low current (high polarization resistance) RCS Models 9030-Plus, RDC-CAT and Mate II
corresponds to low corrosion rate. instruments use a patented technique which makes a high
frequency measurement to determine the resistance Rs
As only small potentials are applied between the which is automatically applied to further extend the range
electrodes, the natural corrosion process is not of operations (see Figure 1).
significantly disturbed. The detailed electrochemical ohrback Cosasco Systems, Inc.
analysis demonstrated by Stern & Geary shows that for
small applied potentials, the corrosion current density
icorr = B
Rp
(5)
where B is the combination of the empirically determined

anodic and cathodic Tafel Slopes (ba,bc) and Rp is the
polarization resistance.
(babc) (6)
B= 2.303(ba + bc)
Solution resistance compensation by use of three

electrode probes is common in laboratory use since a very
close spaced reference electrode, usually a salt bridge
capillary, is used. This reduces the proportion of solution
resistance detected in the polarization resistance
measurement. In the field practical considerations make it
difficult to produce a sufficiently close spaced reference
electrode to reduce the error from solution resistance very
significantly. If the third electrode (reference) is equally
spaced from the test and auxiliary electrode, no correction
for solution resistance occurs. Separate measurement and
correction for solution resistance extends the range of
operation most effectively.
Pitting (or Imbalance) Indication

(Figure 4)
The pitting or imbalance measurement is a form of
Electrochemical Noise measurement. Pitting occurs
when there is an uneven distribution of anodic and
cathodic areas or when the anodic and cathodic areas are
not in close proximity to each other. This tends to make
one electrode more cathodic or anodic than the other. The
resultant potential difference that exists between the two
®
electrodes is measured by the CORRATER instrument.
Pitting will produce an increase in this measurement
together with greater irregularity and fluctuation of the
reading.
Probe Mountings
®
CORRATER probes are available in many mounting
configurations for both laboratory and field use. In the
field, it is important to have provision for removing probes
for inspection at intervals without shutdown of the system.
This may be achieved by a suitable bypass loop or by
retractable probes.
Probe Positioning (Figure 5)
As is the case with coupons or CORROSOMETER® CORRATER® probes should normally be located so that
probes, the positioning of a CORRATER® probe must be the liquid can flow past the electrodes at a rate not less
carefully considered to obtain readings which represent as than 1 ft. per second. Probes located in stagnant areas will
closely aspossible the true corrosion in the system. Just often produce corrosion or pitting data that is not
as a coupon often shows a different corrosion rate if it is representative of the actual plant conditions.
installed with its face or side perpendicular to the system
®
flow, a CORRATER probe may yield different readings
depending on the electrode positions in relation to the
flow. Normally, a probe should not be positioned so that
one electrode shields the other from full flow. Both
electrodes should be perpendicular to the flow wherever
possible. Figures 4 and 5 illustrate recommended probe
positioning in relation to flow.
Probe Ageing Probe Multiplier
Wherever bare metal is exposed to a corrosive system, it The probe multiplier is a proportionality factor that relates
corrodes at a different rate than the older part of the the electrical polarization characteristics of a probe to its
system until corrosion products or inhibitors deposit on the corrosion rate. A calibration factor has been chosen to
new metal surface and it comes to a state of corrosion make the mild steel probe multiplier equal 1. of 0.5 to 3.0
equilibrium. Thus, the initial reading from a newly installed with mild steel nominally at 1.0 in ordinary industrial
®
CORRATER probe will not immediately represent a true cooling waters.
corrosion rate. The time required for the CORRATER®
probe to come to equilibrium depends on the system Material Multiplier
corrosivity. For example, an oxygen saturated brine ASTM A53 Pipe Grade Carbon Steel 1.00
system may require less than 20 minutes while a well AISI C1005-C1010 Carbon Steel 1.00
inhibited cooling tower may require 24 hours or more. AISI C1015 Carbon Steel 1.00
®
When several successive CORRATER readings are AISI C1018-C1020 Carbon Steel 1.00
unchanged or vary about a point – as opposed to drifting – AISI C1080 Carbon Steel 1.00
the probe is at equilibrium with the system. Thereafter, the AISI 4130 Alloy Steel 1.00
instrument readings will show the corrosion rate occurring AISI C1022 Carbon Steel 1.00
at the point of the probe location. Ingot Iron 1.00
AISI C1018 Carbon Steel 1.00
Electrode Cleaning BS 970 EN 3B 1.00
AISI 304 Stainless Steel 0.89
As supplied from the factory, CORRATER® electrodes AISI 316 Stainless Steel 0.90
have dust-blasted surfaces and require no further cleaning AISI 316L Stainless Steel 0.90
before they are used. Should electrodes become fouled Carpenter 20 Cb3 SS 0.98
with corrosion products or other material, they should be Monel 400 Nickel 1.13
cleaned and polished to a dull shine with emery cloth or Monel K-500 Nickel 1.04
steel wool. After electrodes are cleaned, they should be Inconel 600 Nickel 0.95
thoroughly degreased in a suitable solvent and handled CDA 715 70/30 Copper/Nickel 1.50
with a clean cloth or paper towel to prevent depositing an Copper 110 ETP Comm. Pure 2.00
oily film on their surfaces. CDA 706 90/10 Copper/Nickel 1.80
CDA 687 Alum. Brass Arsenical 1.62
Electrode Replacement CDA 642 Al Silicone Bronze 1.48
CDA 442 Admiralty Uninhibited 1.67
CORRATER® electrodes, when new, are 3/16" diameter CDA 445 Phosphorized Admiralty 1.68
by 1¼” long cylinders. As corrosion occurs on the CDA 443 Arsenical Admiralty 1.67
electrodes, their diameter decreases, and at some point Duronze IV 1.56
the reduced diameter begins to affect the accuracy of the Aluminum 1100-0 0.94
corrosion and pitting readings. It is recommended that Aluminum 2024 0.86
®
CORRATER electrodes be replaced when their diameter Grades 1A, 1, 2, 3, 4 or 5 Zinc 1.29
is reduced to no less than 5/32". When installing new or ASTM B-348 Grades 2-4 Titanium 0.75
cleaned electrodes, they should always be handled with a Common Lead 2.57
clean cloth or paper towel and firmly tightened by hand. Zirconium 0.98

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US Toll Free: 800-635-6898
Bulletin # 400-H Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878,
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
CORROTEMP® Dual Sensor

CORRATER® Probes
Features:
• Simplifies Corrosion/Temperature Correlation
• Utilizes Standard 6 PIN Connector/No Adaptors Required
• Provides Stable and Accurate measurements
• Suitable for Local and Remote Monitoring
• Available in All Probe Models
• Newer Instruments Measure Both Parameters
• Operating Range -40°F to +300°F (-40°C to +150°C)
Temperature is one of the most important important. By using a CORROTEMP® probe, you
controllable factors affecting corrosion rate, won’t have to spend time searching for a separate
particularly in refineries, chemical and petrochemical temperature measurement that may not even exist
process plants. A rule of thumb is that corrosion for the area you want to monitor.
rates double for each 10°C temperature rise. The
ability to rack temperature and corrosion rate The temperature measurement has been
simultaneously is a powerful tool in the corrosion incorporated into the probes using the same
management of such plants. standard 6-pin adaptors of the standard
CORRATER® probe range no external separate
The patented CORRATER® CORROTEMP® connectors or special adaptors with additional pins
measurement probe series, allows corrosion rate are required. The originality of the design permits
and temperature information to be collected simply— both local and remote monitoring to be
at the corrosion monitoring location where it is accomplished with accuracy.
All standard two electrode CORRATER® Probes are RCS has four instruments which read CORRATER®
available with the CORROTEMP® Dual Sensor CORROTEMP® probes, the AquaMate™,
option. AquaCorr™, Mate II and the CORRDATA® Remote
Data Collectors (RDC’s).
The CORROTEMP® Combination models are
distinguished from the standard CORRATER® With an adaptor, (RCS Part No. 748071),
probes by adding a “T” after the series number. CORROTEMP® probes may be read with any 100
Apart from adding a “T” to the series number, the ohm Platinum RTD Thermometer (alpha = 0.00385),
remainder of the model number is exactly the same such as the Omega Model 868,869 or equivalent.
as the standard CORRATER® probe (refer to
applicable data sheets for ordering by model Temperature Sensor Specification:
100 ohms platinum resistance temperature sensor (RTD)
number).
Protected by U.S. patent numbers 4,338,563, 4,587,479, 5,243,297 and other patents applied for.

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US Toll Free: 800-635-6898
Bulletin # 401-D 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model 800
LPR Corrosion Rate Monitoring in Concrete
Multiple parameter measurements with CORRATER® Probe
Features:
• Instantaneous corrosion rate
measurement through Linear
Polarization Resistance (LPR)
• Optional measurement of
concrete resistivity and
temperature
• Detects corrosion as chloride
front approaches rebar
• Easy installation and
interpretation of test results
• Monitoring via small portable test
instrument or remote data
collection Probe mounted above the rebar
Electrode length 1.25” (32mm)
system
The steel reinforcement in concrete structures is significantly improved by the RCS monitoring instruments,
susceptible to corrosion when chloride ions enter into the which incorporate a patented method of solution
concrete from de-icing salts applied to the concrete resistance compensation (SRC). This method makes a
surface, or from seawater in marine environments. If separate measurement and correction for the effect of the
chlorides are present in sufficient quantity, they disrupt the resistivity of the concrete, which is an error in normal
passive film on the reinforcing steel, resulting in corrosion. simple LPR measurements. The state-of-the-art patented
Oxygen content, moisture availability and temperature SRC technology is a spin-off of the now much used
also affect this corrosion rate. Corrosion of the reinforcing laboratory technique of Electrochemical or AC Impedance
steel can weaken the structural strength; create cracking, and eliminates the need for a third electrode. In field
delaminating and spalling of the concrete. In these applications, the CORRATER probe with the two electrode
systems CORRATER probes may be used to assess the SRC technology has proven to be more accurate and
instantaneous corrosion rate of steel in concrete, the reliable than the three electrode (3LP) method.
concrete resistivity, and optionally the temperature.
To determine the electrical resistivity of the concrete, a
The CORRATER Model 800 probe measures the second CORRATER probe with stainless steel electrodes
instantaneous corrosion rate of reinforcing steel in may be used. In addition, the probes may also be
concrete by the method of Linear Polarization Resistance supplied with an integral temperature sensor. Typically,
(LPR). The electrodes of the LPR probe are the CORRATER probes are positioned at the most
manufactured using carbon steel. Each reading gives the susceptible locations for corrosion, adjacent to the rebar
instantaneous corrosion rate of the electrodes in the but on the side that will see chloride or moisture ingress
concrete environment, and the probes are monitored first. This will allow preventive measures to be taken
frequently or continuously to track changes in corrosion before the onset of corrosion.
rate. The quality of the normal LPR measurement is
Portable Corrater Test Instrument
(fits easily into a pocket shirt)
Readings are taken at intervals and the corrosion rate is

recorded. This same unit may be used to record concrete
resistivity using stainless steel electrodes, and temperature.
For more automated systems the CORRDATA range of
datalogging instruments is available. These instruments
enable data to be collected on a frequent and regular basis
for subsequent collection and downloading to CORRDATA
Plus software. This ensures continuous monitoring of
corrosion rate.
Corrdata Remote Data Collection System

(multiple power an communication options)

Model Concrete Corrosion Rate/Resistivity/Temperature Probe
800 Probe Assembly Without Temperature
800T Probe Assembly With Temperature
Code Measurement Element Alloy
K03005 Carbon Steel for Corrosion Rate of Unprotected Rebar
S31600 Stainless Steel for Concrete Resistivity Measurements
Code Instrument End Connector Type
0 Cable Mount Connector for Attachment to Formwork
1 Wet Location, Lockable Wall-Mount Junction Box Connector
Code Cable-Length
800T K03005 1 20 Typical Order Number

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US Toll Free: 800-635-6898
Bulletin # 411-C 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
CORRATER® LPR
Model 850
Soil Corrosion Rate Monitor
Corrater® Aquamate™ Portable Instrument

with Soil Corrosion Rate Probe
Features:
 Quick and Easy Direct Corrosion Rate Measurements
 Quantitative Soil Corrosivity Determination for
ECDA* Pre-assessment Process
 Heavy Duty Construction Suitable for Field Use
Corrosion of underground pipelines costs the oil & gas
industry millions of dollars each year. Due to more recent
safety regulations enforced by the government, pipeline
operators are coming under great pressure to provide
enhanced protection of pipelines in high-consequence
areas, in the form of pipeline integrity programs. These
programs are developed to improve safety by assessing and
reducing the impact of external corrosion on pipeline
integrity. Pipeline operators are now required to follow a
process called the External Corrosion Direct Assessment
(ECDA). Such a program is laid out in the NACE
International Recommended Practice RP0502-2002.
ECDA consists of four steps: Pre-assessment, Indirect

Inspection, Direct Examination, and Post-assessment. Soil
Corrosivity is a factor to be considered in the pre-
assessment process and influences where corrosion is most
likely to occur. Soil corrosivity is often estimated, or inferred
from soil resistivity measurements, but this is not
quantitative.
®
The new Corrater Soil Corrosion Rate Monitor changes all
of that, and allows a quantitative measurement to be made
quickly and easily at the time of the pipe excavation and
inspection. Multiple readings can be taken, at different
locations around the pipe to check on the consistency of the
soil corrosivity. Direct Corrosion Rate Measurement using the
Aquamate™ and Soil Rate Corrosion Probe
The Aquamate™ Corrater LPR (Linear Polarization The horizontal axis shows soil resistivity and the vertical axis
Resistance) instrument is an electrochemical corrosion rate the maximum corrosion rate. The solid curved line shows
measurement with an added patented Solution Resistance the limit of operation based on a nominal 20% maximum
Compensation (SRC) to extend the range of soils in which error in corrosion rate. The dotted line shows more limited
measurements can be made (see graph), and the range when SRC compensation is not used. For more
instrument gives a direct corrosion rate measurement. information on the Aquamate™ Instrument see Bulletin
®
Typically the soils have a level of hydration that gives #304 – Model Aquamate™ Portable Corrater Instrument.
sufficient conductivity to allow corrosion rate readings to be
taken directly. On the rare occasion that the soil is too dry The Soil Corrosion Rate Probe has been developed
(too high a resistivity), this is detected by the instrument. specifically for this application. The heavy duty construction
Such dry conditions correspond to very low corrosion rates. makes it suitable for field use and the probe head is
In these conditions, distilled water may be added to soil to replaceable. Typically the probe element is carbon steel but
check the corrosion rate if and when the soil becomes may be supplied in other alloys if required. Exact matching
hydrated. On the “Range of Operation” graph, the area to to the pipe grade is not typically required as this usually has
the lower left is permissible. The area to the upper little effect on the corrosion rates.
right is not suitable without the addition of distilled water.
P/N Aquamate
Soil Corrosion Rate Pobe P/N 850-K03005-36 (Other alloys also available)
Probe Tip Assembly P/N 679911-K03005 (Replacement Tip)

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900
Model
CONCRETE MULTI-DEPTH SENSOR
Measures Ingress of Chlorides and Other Contaminants in
Concrete Prior to Reaching Rebar
Features:
• Detects contamination by
galvanic current between
carbon steel and stainless
steel electrodes
• Detects corrosion as chloride
front approaches rebar
• Easy installation and
interpretation of test results
• Adjustable electrode elevation
• Optional instantaneous corrosion rate measurement using
Linear Polarization Resistance (LPR)
• Monitoring via small portable test instrument
The steel reinforcement in concrete structures is the Multi Depth Sensor can measure the instantaneous
susceptible to corrosion when chloride ions enter into the corrosion rate of steel in concrete by the method of Linear
concrete from de-icing salts applied to the concrete Polarization Resistance (LPR). The electrodes of the
surface, or from seawater in marine environments. If sensor use adjacent carbon steel elements for the LPR
chlorides are present in sufficient quantity, they disrupt the measurement. Each reading gives the instantaneous
passive film on the reinforcing steel, resulting in corrosion. corrosion rate of the pair of electrodes in the concrete
Oxygen content, moisture availability and temperature environment. The probes are monitored frequently or
also affect this corrosion rate. Corrosion of the reinforcing continuously to track changes in corrosion rate. The
steel can weaken the structural strength; create cracking, quality of the normal LPR measurement is significantly
delaminating and spalling of the concrete. In concrete improved by the RCS monitoring instruments, which
structures multi depth sensors may be used to assess the incorporate a patented method of solution resistance
depth of chloride or carbonation ingress, and optionally the compensation (SRC). This method makes a separate
instantaneous corrosion rate. measurement and correction for the effect of the resistivity
of the concrete, which is an error in normal simple LPR
The multi depth sensor has four (4) galvanic couples of measurements.
mild steel and stainless steel. These couples are located
at four depths from the concrete surface, with the couple Typically, the Multi-Depth sensors are positioned at the
furthest from the surface placed above the rebar. A zero most susceptible locations for corrosion, adjacent to the
resistance ammeter (ZRA) is used to measure the current rebar but on the side that will see chloride or moisture
flow between the two electrodes. An increase in current ingress first. This will allow preventive measures to be
flow indicates the ingress of chloride contamination and taken before the onset of corrosion.
increased corrosivity at that electrode level. As an option,
CORRDATA Plus Graph of Corrosion Rate
Aquamate Portable Test Instrument
Readings are taken at intervals and the current flow and/or
corrosion rate is recorded. These instruments enable data to
be manually collected on a frequent and regular basis for
subsequent entry in to CORRDATA Plus software or a
spreadsheet program. This ensures continuous monitoring of
chloride penetration and corrosion rate.

Model Concrete Chloride Contamination / Corrosion Rate
900 Multi Depth Sensor Probe
Code Instrument End Connector Type
0 Cable mount connector for attachment to form work
1 Wet location, lockable wall mount junction box connector
Code Cable Length
LL Cable Length in feet
Code Electrode Spacing
0 2” (Standard)
1 1”
900 1 20 0
Portable Instrument Ordering Information:

P/N Aquamate
Adapter Assembly P/N 748294 (Required for use with Aquamate)
Corrdata® Plus Software P/N 100096

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Model 6112
CORRATER® Probe
TWO-ELECTRODE
Specifications:
• Mounting — Optional Adjustable Nylon Swage Fitting
• Temp. Rating — +300° F / +150° C
• Pressure Rating — 100 PSI/690 kPa
• Electrode Seal Material — Epoxy
• Body Material — Glass Epoxy
®
This model is ideally suited for laboratory testing or instruments such as the Model 9030 CORRATER ,
® ®
light duty plant operations in a bypass rack where CORRDATA RDC - CORRATER , AquaMate™,
removal under system pressure is not required. For AquaCorr™, or Model 9134 PIM, they may be used
heavier duty plant operation see Model 7012 or in low conductivity solutions. See Fig. 1 of the
7022. This probe employs two replaceable identical CORRATER® Probe Selection Guide. CORRATER®
electrodes which are mounted at the end of the probes are used by major companies worldwide to
probe by threaded, insulated studs. Two electrode measure corrosion in waterfloods, cooling water
probes are suitable for the majority of problems loops and other aqueous systems and to provide
where LPR techniques are applicable. When control of inhibitor addition for optimum economy
monitored by “Solution Resistance Compensating” and corrosion protection.
®
CORRATER electrodes have been made of a great
UNS Alloy UNS Alloy variety of materials and often, in the case of special alloy,
Alloy Alloy
Number Code Number Code from samples provided by the customer. To give correct
Pipe Grade results, electrodes must be made from defect-free stock
K03005 -------- C11000 8061 Copper 110 ETP
Carbon Steel which has been properly machined. Please contact your
S30400 8013 304 S.S. C70610 8062 Cu/Ni 90/10 Rohrback Cosasco Systems representative if the alloy of
Ars. Ad. Brass
interest to you is not shown in the Alloy Table.
S30403 8014 304L S.S. C44300 8073
CDA #443
Electrodes are also available as individual sets with part
S31600 8020 316 S.S. A91100 8080 Aluminum 1100
number 060814- XXXXXX, where XXXXXX is the UNS
S31603 8021 316L S.S. A92024 8085 Aluminum 2024 alloy number.
Carpenter 20
N08020 8043 R50400 8093 Titanium Gr2 ®
Cb3 DGM electrodes are used with CORRATER instruments
N04400 8054 Monel 400 060942 D.G.M. for the monitoring of low level dissolved oxygen (0-100
C71500 8060 Cu/Ni 70/30 ppb).
L50045 -------- Common Lead
Table 1
All elements are furnished “as machined” unless otherwise

specified. Exceptions are Mild Steel which are vacuum annealed.
Elements have a grid blasted finish.
Model Laboratory CORRATER® Probe Assembly
6112 Complete probe assembly without electrodes
Code Order Length
0 Standard Length 7.55 inches/191.8 mm
1 Standard Length 3.5 inches/89 mm
Code Electrode Alloy: See Table 1
XXXXXX Enter UNS Number: Enter 0 if not required
Code Mounting Adaptor
0 None Furnished
1 With 3/4” NPT adjustable nylon tube fitting
6112 0 K03005 0 Example
Accessories: P/N 010748 – 3/4” NPT Adjustable Nylon Fitting
Note: Electrodes are packaged separately to avoid damage to the surface.
Unit Weight: Probe assembly 1 lb/.45 kg

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7012/7022
Model
CORRATER® Probe
TWO-ELECTRODE
Specifications:
• Mounting — 3/4" NPT Adjustable
• Temp. Rating — +300° F / +150° C
• Pressure Rating — 500 PSI/3.4 Mpa
• Electrode Seal Material — Glass Reinforced Epoxy/Viton
(Model 7012)
Glass/Viton (Model 7022)
• Fill Material - Epoxy
• Body Material - Stainless Steel
The Model 7012/7022 provides a more rugged AquaMate™, Model 9030 or 9134 CORRATER®, they
construction and is ideal for plant use in a bypass rack may be used in low conductivity solutions (see Fig. 1 of
® ®
where removal under pressure is not required. This probe the CORRATER Probe Selection Guide). CORRATER
employs two replaceable, identical electrodes which are probes are used by major companies worldwide to
mounted at the end of the probe by threaded, insulated measure corrosion in waterfloods, cooling water loops and
studs. Two electrode probes are suitable for the majority other aqueous systems and to provide control of inhibitor
of problems where LPR techniques are applicable. When addition for optimum economy and corrosion protection.
monitored by “Solution Resistance Compensating” These probes may not be removed under system
instruments such as the CORRDATA® RDC, AquaCorr™, pressure.
UNS Alloy UNS Alloy CORRATER® electrodes have been made of a
Alloy Alloy
Number Code Number Code great variety of materials and often, in the case of
Pipe Grade special alloys, from samples provided by the
K03005 -------- C11000 8061 Copper 110 ETP
Carbon Steel customer. To give correct results electrodes must
S30400 8013 304 S.S. C70610 8062 Cu/Ni 90/10 be made from defect-free stock which has been
Ars. Ad. Brass properly machined. Please contact your Rohrback
S30403 8014 304L S.S. C44300 8073
CDA #443 Cosasco Systems representative if the alloy of
S31600 8020 316 S.S. A91100 8080 Aluminum 1100 interest to you is not shown in the Alloy Table.
S31603 8021 316L S.S. A92024 8085 Aluminum 2024
Carpenter 20 Electrodes are also available as individual sets
N08020 8043 R50400 8093 Titanium Gr2
Cb3 with part number 060814 -XXXXXX, where
N04400 8054 Monel 400 060942 D.G.M. (Galvanic) XXXXXX is the UNS alloy number.
C71500 8060 Cu/Ni 70/30
Table 1

Model Fixed NPT Adjustable Mounting CORRATER® Probe Assembly
Code Order Length
0 Standard Length 5.0 inches/127 mm maximum insertion
7012 0 K03005 Example

7022 0 K03005 Example
Unit Weight: Probe Assembly: 3 lbs/1.36 kg

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7212/7222
Model
CORRATER® Probe
TWO-ELECTRODE
Specifications:
• Mounting - 3/4" NPT Fixed
• Temp. Rating — +300° F/ +150° C
• Pressure Rating — 1500 PSI/10.3 MPa (Model 7212)
•
4000 PSI/27.6 MPa (Model 7222)
(Model 7212 )
Glass/Viton (Model 7222)
This probe employs two identical electrodes which are 9030 or 9134 CORRATER®, they may be used in low
®
mounted at the end of the probe by threaded, insulated conductivity solutions (see Fig. 1 of the CORRATER
studs. The glass reinforced epoxy electrode header used Probe Selection Guide). CORRATER® Probes are used by
on the Model 7212 provides insulation and is preferred at major companies worldwide to measure corrosion in
high pH ranges over the glass sealed Model 7222. Two waterfloods, cooling water loops and other aqueous
electrode probes are suitable for the majority of problems systems and to provide data to control inhibitor addition for
where LPR techniques are applicable. When monitored by optimum economy and corrosion protection. These probes
“Solution Resistance Compensating” instruments such as may not be removed under system pressure.
the CORRDATA® RDC, AquaCorr™, AquaMate™, Model
UNS Alloy
Alloy
UNS Alloy Alloy Electrodes are also available as individual
Number Code Number Code sets with part number 060814-XXXXXX,
K03005 --------
Pipe Grade
C11000 8061 Copper 110 ETP
where XXXXXX is the UNS alloy number.
Carbon Steel
S30400 8013 304 S.S. C70610 8062 Cu/Ni 90/10
S30403 8014 304L S.S. A91100 8080 Aluminum 1100
S31600 8020 316 S.S. R50400 8093 Titanium GR2
Ars. Ad. Brass
S31603 8021 316L S.S. C44300 8073
CDA #443
Carpenter 20
N08020 8043 A92024 8085 Aluminum 2024
Cb3
N04400 8054 Monel 400 060942 D.G.M. (Galvanic)
C71500 8060 Cu/Ni 70/30
Table 1

Model Fixed NPT Adjustable Mounting CORRATER® Probe Assembly
Code Order Length
0 Standard Length 5.55 inches/140.9 mm
7212 0 K03005 Example

7222 0 K03005 Example
Unit Weight: Probe Assembly: 3 lbs/1.36 kg

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Model 8012/8022
CORRATER® Probe
TWO-ELECTRODE
Std Length “A” Dimension “B” Dimension

Code Inches mm Inches mm
18 18.3 465 25.0 635
24 24.3 617 31.0 785
30 30.3 770 37.0 937
36 36.3 922 43.0 1092
“A” Dimension is with probe fully inserted into the packing gland.
Specifications:
• Mounting - 1" Full Port Valve Minimum
• Temp. Rating — +300 °F / +150 °C
(Model 8012)
(Glass/Viton (Model 8022)
®
These Models are ideal for direct mounting into plant CORRDATA RDC. AquaCorr™, AquaMate™, Model
pipework or vessels and allow insertion or removal while 9030 or 9134 CORRATER®, they may be used in low
®
under system pressure. The electrode seals are suitable conductivity solutions (see Fig. 1 of the CORRATER
®
for all pH ranges. These probes employ two replaceable, Probe Selection Guide). CORRATER Probes are used by
identical electrodes which are mounted at the end of the major companies world-wide to measure corrosion in
probe by threaded, insulated studs. Two electrode probes waterfloods, cooling water loops and other aqueous
are suitable for the majority of problems where LPR systems and to provide control of inhibitor addition for
techniques are applicable. When monitored by “Solution optimum economy and corrosion protection.
Resistance Compensating” instruments such as the
Element Availability: Rohrback Cosasco Systems, Inc.
CORRATER® electrodes have been made of a
UNS Alloy UNS Alloy great variety of materials and often, in the case of
Alloy Alloy
Number Code Number Code special alloys, from samples provided by the
Pipe Grade customer. To give correct results electrodes must
K03005 -------- C11000 8061 Copper 110 ETP
Carbon Steel be made from defect-free stock which has been
S30400 8013 304 S.S. C70610 8062 Cu/Ni 90/10 properly machined. Please contact your Rohrback
Ars. Ad. Brass Cosasco Systems representative if the alloy of
S30403 8014 304L S.S. C44300 8073
CDA #443 interest to you is not shown in the Alloy Table.
S31600 8020 316 S.S. A91100 8080 Aluminum 1100
S31603 8021 316L S.S. A92024 8085 Aluminum 2024 Electrodes are also available as individual sets
Carpenter 20 with part number 060814 -XXXXXX, where
N08020 8043 R50400 8093 Titanium Gr2
Cb3 XXXXXX is the UNS alloy number.
N04400 8054 Monel 400 060942 D.G.M. (Galvanic)
C71500 8060 Cu/Ni 70/30
Table 1
All elements are furnished “as machined” unless otherwise specified.

Exceptions are Mild Steel which are vacuum annealed.
Model Retractable 1” NPT Mounting CORRATER® Probe Assembly
Code Order Length
18 18” Length
24 24” Length
30 30” Length
36 36” Length
Code Safety Clamp
0 Not Required
1 Installed
8012 24 K03005 1 Example

8022 18 K03005 1 Example
Safety clamps should always be used for pressures above 100 PSI and/or temperatures above 150º F. Safe installation and
removal of 18" to 36" probes at pressures up to 1500 PSI is achieved by means of a mechanical retracting tool. See
accessories guide for details.

Unit Weight: Probe Assembly - 7 lbs/3.18 kg

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6080
Model
CORRATER® Probe
HIGH PRESSURE
TWO-ELECTRODE
Specification:
• Mounting — COSASCO® 2" SYSTEM
• Temp. Rating — +300 °F / +150 °C
• Pressure Rating — 6000 PS1/41.3 MPa
• Electrode Seal Material — Glass/Viton O-ring
• Body Material — 316L S.S.
This probe employs two identical electrodes which are as the CORRDATA® RDC, AquaMate™, AquaCorr™,
mounted at the end of the probe by threaded, insulated, Model 9030 or 9134 CORRATER®, they may be used in
®
glass-sealed studs. The glass seals provide high pressure low conductivity solutions (see Fig. 1 of the CORRATER
®
integrity. The probe is sealed into the hollow plug of the Probe Selection Guide). CORRATER Probes are used
access fitting with a ceramic filled teflon seal. Two by major companies world-wide to measure corrosion in
electrode probes are suitable for the majority of problems waterfloods, cooling water loops and other aqueous
where LPR techniques are applicable. When monitored systems and to provide direct control of inhibitor addition
by “Solution Resistance Compensating” instruments such for optimum economy and corrosion protection.
Element Availability: Probe Sizing:
UNS Alloy UNS Alloy Alloy Depending on the monitoring position of the probe (Fig. 1) select
Alloy
Number Code Number Code the correct probe length using the following formula:
K03005 ------ Pipe Grade C11000 8061 Copper 110 ETP Ordering Length = P + T + 1.25"
Carbon Steel Where P = Penetration required into pipe or vessel
T = Wall thickness of pipe or vessel
S30400 8013 304 S.S. C70610 8062 Cu/Ni 90/10
Round Down to the nearest quarter inch. In order to function
®
properly the CORRATER electrodes must be fully wetted.. To
S30403 8014 304L S.S. C44300 8073 ARS. AD. BRASS achieve this, minimum penetration is 1.375 inches. The formula
CDA #443 is based upon an access fitting height of 5.25" and 1/16" weld
S31600 8020 316 S.S. A91100 8080 Aluminum 1100 gap per ANSI B31.1.
®
S31603 8021 316L S.S. A92024 8085 Aluminum 2024 CORRATER electrodes have been made of a great variety of
materials and often, in the case of special alloys from samples
provided by the customer. To give correct results electrodes
N08020 8043 Carpenter 20 R50400 8093 Titanium GR2
must be made from defect-free stock which has been properly
Cb3
machined. Please contact your Rohrback Cosasco Systems
N04400 8054 Monel 400 060942 D.G.M. (Galvanic) representative if the alloy of interest to you is not shown in the
Alloy Table.
C71500 8060 Cu/Ni 70/30
Electrodes are also available as individual sets with part number
060814 - XXXXXX, where XXXXXX is the UNS alloy number.
Table 1
All elements are furnished “as machined” unless otherwise specified.
Exceptions are Mild Steel which are vacuum annealed.
Model Retrievable High Pressure Access System Corrater® Probe Assembly
Code Order Length
XX.XX Probes are Available in Lengths From 2.75" Minimum to 36" Maximum in ¼" Increments
Code Shield
0 Not Required (Liquids 20 ft/sec Max)
1 High Velocity (Liquids 50 ft/sec Max)
0 “S” Type With Shrouded Pins (New Type) (1)
1 “C” Type (Old Type) (1)
6080 06.25 K03005 0 0 EXAMPLE

Note 1: Adapter #028068 for permanent instrumentation and RECOMMENDED:
#028043 for portable instrumentation (new style connector
only). Overshot Adapter: P/N 126292
Adapter #745046 for permanent instrumentation and #060913 An overshot adapter is not
for portable instrumentation (old style connector only). Overshot
required, but is recommended for
Adaptor
use with the 6080 probe. It
Note 2: Electrodes are packaged separately to avoid damage permits removal and installation of
to the surface. hollow plug with probe and a steel Hollow
pipe plug in place (keeps inside of Plug
Unit Weight: Probe Assembly - 2.75" - 12.00" 3 lbs./1.36 kg. probe area clean and dry).
12.25" - 20.00" 4.5 lbs./2.04 kg.
20.25" - 36.00" 6 lbs./2.72 kg.
Probe Adaptors are required to make the cable connection on

the probe which is recessed in the access fitting.

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CORRATER® and CORROTEMP®

CORRATER® Probe Accessories
Retractable Probe Safety Clamps Model 60 Access Valve Assembly
CORRATER® and CORROTEMP® CORRATER® The Rohrback Cosasco Systems (RCS) Model 60
probes are designed for safe installation and Access Valve Assemblies are designed to allow
operation in various environments. Where danger of access to pressurized areas without process shut
blowout exists, use of an appropriate safety device down.
should be considered mandatory. This equipment is
designed and tested for reliability, using established The assembly consists of a Thredolet®, all thread
principles of operation. nipple, ball valve and a 5" nipple. The 1" full port ball
valve is provided in either a carbon steel or 316
Safety Clamps are required at pressures of 100 psi Stainless Steel body, with Polyfill™ seats and
or greater and at temperatures of +150°F or greater. Viton™ body seals. All items comply with NACE
The clamp provides a secondary back-up lock on standard MR0175 for materials resistant to sulfide
retractable probes in the fully-inserted position, even stress cracking.
during pressure transients. The attached cable
gauges the extent to which a probe may be retracted The Model 60 Access Valve Assembly
and, if necessary, holds the probe in that position accommodates all RCS retractable probes. This
under rated operating pressures. includes CORROSOMETER® and CORRATER®
The Order Number for the safety clamp assembly for probes, Coupon Holder, Injection Tubes, and
®
retractable Models 8012 and 8022 CORRATER Hydrogen Probes
PROBES IS 061431 - Probe Length (18", 24", 30" or
36"). Probe safety clamps are reusable and may be
retrofitted to a probe in the field if required after
retraction of the probe from the system.
Intrinsic Safety Barriers

CORRATER® and CORROTEMP® CORRATER®
instruments and probes are commonly used in areas
where there is a risk of the presence of potentially
explosive gaseous mixtures. For line powered
instruments and probes in a hazardous location, it is
generally necessary to install INTRINSIC SAFETY
BARRIERS. These barriers are available as
separate assemblies, or as part of an automated
system.
Temperature/Pressure Rating Chart
Safety Barrier Model 60 Access Valve Assembly

Ordering Information: Ordering Information:
Quantity Required
Barrier per Probe Order Number Access Valve Assy.
RCS Part No.
Type Corrater® Corrotemp®
061500-LL Carbon Steel w/S.S. Trim
Corrater®
755 095776-755-AC 1 2 061560-LL 316 Stainless Steel
761 095776-761-AC 1 1 LL = Line Size
Automatic instruments (such as ICMS™ Probe High Pressure Probe

Interface Modules) and safety barriers may be Connecting Adaptors
installed in Division ll (Zone 2 areas) or Division 1 The Model 6080 CORRATER® high pressure access
(Zone 0 and Zone 1) in an explosive-proof enclosure fitting, requires a probe adaptor for connection to
with safety barrier sets. Contact the factory for either an instrument or cable, as listed on the back of
further details. this page (connecting adaptor has a probe type B
connector for cable attachment).
Probe Adaptor for Model 6080 Probe to Instrument Cables
Ordering Information: CORRATER® and CORROTEMP® CORRATER®
probe to instrument cables are of vital importance
Probe Portable Probe Fixed Probe to system performance because of the particularly
Connector Adaptor Adaptor All low level signals inherent in these corrosion
Type for 9000 Automatic
or Aquamate Instruments
measurements. Both the correct cable and careful
connection are required for successful operation.
S 028043 028068
These cables are available in a variety of duties,
C 060913 745046
suitable for different service conditions.
STANDARD DUTY CABLE is generally suitable for

plant applications and for routing through conduit,
with a rugged polyurethane outer sheath suitable
for temperatures in the range -50ºC to +70ºC.
LIGHT DUTY CABLE is recommended only for light

duty service such as laboratory or similar use
Cable Ordering Information:

Code Complete Cable Assemblies
®
CBL2 Corrater Probe Cable
CBL3 Corrater Corrotemp Probe Cable
CCode e Probe and Termination
B Type B Connector
BE Type B Environmental Connector
Code Instrument End Termination
0 No Termination (Cut End)
1 Flying Leads (For IS Barriers)
2 D Type Connectors (RCS-8, 9030) (P/N 009280-2 009281-3)
B Type B Female Connector (9000, 1130, SCA-1) (P/N 032165)
BE Type B Female Environmental Connector
Code Cable Type
® (1)
0 Standard-Duty Corrater Cable (P/N 001134) for 2-Electrode & (P/N 001135) for 3-
® ®
Electrode & Corrater Corrotemp
1 Limited-Duty Cable (P/N 001092-3)
(1) (2)
Code Cable Color
0 Unspecified
(1)
1 Black
(1)
2 Blue
Code Cable Length
LL Specify Length Required.
Available in 1 Foot Increments
From 1 to 1500 Feet in a Single Continuous Run
CBL2 B B 0 0 50 Example
1. Standard duty and heavy duty cable is available with blue or black color outer jacket. The Company reserves the right to
use either color cable on a particular order depending upon availability. Color will not be mixed on any order. If a
particular color is required please specify the appropriate dash number as follows:
-1 Black Jacket
-2 Blue Jacket (Identification of Intrinsic Safety Circuits)
If you specify a color as above, pricing is unchanged but delivery may be longer. Contact factory for details.
2. Color option is not available for limited duty cable. It is furnished as grey color.
Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 460-D 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
®
Model CORRATER
Coupons and Electrodes
Features:
• Certified Materials
• High Quality Surface Finish
• Wide Alloy Selection
RCS corrosion coupons are manufactured from commentary on the type of attack; and 3) the density
certified materials in a wide range of metals and and depth of pitting.
alloys. The surfaces of the coupons are free from
®
scratches, tool marks, pits and other imperfections RCS CORRATER electrodes are manufactured
that would create measurement errors. The from certified materials in a wide range of metals
coupons are stamped with a unique serial number and alloys. A high quality 8-16 RMS surface finish
with a low stress stamp. Each coupon is packaged and machined profile ensures uniform current
in an envelope treated with VCI (Vapor Corrosion density over the entire electrode surface. Electrodes
Inhibitor) which prevents corrosive attack during are packaged in pairs with VCI (Vapor Corrosion
shipment and storage. Inhibitor) to prevent corrosive attack prior to use.
New viton O-ring seals are provided with each
RCS can also provide coupon cleaning, weighing electrode.
and analysis services. The coupon analysis report
shows: 1) the calculated corrosion rate; 2) Electrodes can also be manufactured from special or
customer supplied materials.
Model Description
WTCR Water Treatment Coupon Rack
Code Pipe Size
0 ¾” for coupons only
1 1” for coupons and CORRATERⓇ probes
Code Material
1 PVC pipe, Max. 150 psi, 140° F
2 CPVC pipe, Max. 150 psi, 180° F
3 Stainless Steel, Max. 600 psi (Oil/Gas) 150 psi (steam), 450° F
Code Number of Monitoring Points
X 1-6 monitoring points
Code Options
0 No Options
1
WTCR 1 1 2 0 Example
Note: 1” System has ¾” coupon holders with ¾” to 1” bushing. Racks include coupon holders.
For CORRATER probe remove ¾” coupon and add CORRATER probe with ¾” fitting. (Include Nylock fitting on
Model 6112).
Accessories:
CORRATER Probes: Model 6112-1-0-1
Coupon Holders: Model WTCH
Coupons: See Model CORRATERⓇ Coupons and Electrodes Datasheet
Electrodes: See Model CORRATERⓇ Coupons and Electrodes Datasheet
Other Accessories: Contact RCS Customer Service.

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 451-E
Model CORRATERⓇ
Coupon Holders and
Corrosion Monitoring By-Pass Rack
Features:
 Accommodates CORRATERⓇ
Probes or Coupons
 Convenient Multiple
Monitoring Points
 Optional Flow Meter
 Many Options Available
RCS Corrosion Monitoring Racks are designed to Mating coupon holders and CORRATERⓇ probes are
accommodate CORRATERⓇ probes and/or weight loss available in compatible materials. Refer to CORRATER
coupons. Standard systems are fabricated from Schedule PROBE Datasheet for CORRATERⓇ probe ordering
80 PVC, CPVC or Stainless Steel. Standard features information. See Model CORRATERⓇ Coupons and
include shut off valves, flow meters, and mounting board. Electrodes Datasheet for CORRATERⓇ coupon and
We welcome inquires concerning other options. electrode ordering information.
Model Description
WTCR Water Treatment Coupon Rack
Code Pipe Size
0 ¾”
1 1” not available for Stainless Steel
Code Material
1 PVC pipe, Max. 150 psi, 140° F
2 CPVC pipe, Max. 150 psi, 180° F
3 Stainless Steel, Max. 600 psi (Oil/Gas) 150 psi (steam), 450° F
Code Number of Coupon Monitoring Points
X 1-6 monitoring points
Code Options
0 No Options
1 Cold water flow indicator
Code Number of ¾” FNPT Corrater Monitoring Points
V 0-6 Monitoring Points
WTCR 1 1 2 0 Example
Note: Quick disconnect system used for coupons. Racks include coupon holders. Corrater monitoring points include ¾”
pipe plug fitting when Corrater probe is not is use. (Include Nylock fitting on Model 6112).
Accessories:
CORRATER Probes: Model 6112-1-0-1
Coupon Holders: Model WTCH
Coupons: See Model CORRATERⓇ Coupons and Electrodes Datasheet
Electrodes: See Model CORRATERⓇ Coupons and Electrodes Datasheet
Other Accessories: Contact RCS Customer Service.

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 451-G
Cosasco®
High Pressure System
COSASCO® Two-Inch System

Access Fitting Assemblies
Flarweld Buttweldolet Socketweld NPT Flange
®
The COSASCO Access Fitting Assembly is the key to the concept of “Access under pressure - any time, any place”. When
used with a COSASCO® Retriever and Service Valve, the Access Fitting Assembly permits safe, easy insertion and retrieval of
corrosion and erosion monitoring systems as well as preventive maintenance devices for injecting inhibitors or for sampling,
etc. while under full operating pressure. RCS offers a variety of options for the Access Fitting Assembly, including Tee-type for
chemical injection, Severe Service with Hastelloy Insert for harsh environments, and Internal ACME threaded for bottom-of-
the-line positions where solids are present. The access fitting consists of the body and a hollow or solid plug assembly. A
protective cover is also available and recommended for all applications.
Features
 Mounting – Flarweld, Buttweldolet, Socketweld,
NPT, and Flange
 Standard Temperature Rating with Viton/Teflon Protective
Cover
Seals:
— From -15° F (-26° C) Up To +400° F (+204°C)
 Available Temperature Rating with Optional
Seals: Solid Plug
— From -70° F (-56° C) Up To +450° F (+232°C) Assembly
 Pressure Rating — 6000 PSI/41.3 MPa Working

— Model 56,57, 58 As Flange Rating
Access Fitting
 Meets NACE MR0175 and MR0103 Body
 Canadian Registration (CRN) and Conformity

to Pressure Equipment Directive (PED) Coupon Holder
Strip Coupons
Standard Model 50
Access Fitting
Standard Access Fitting Assemblies
The Cosasco Access Fitting Body is available in several standard mounting
configurations, including Flarweld, Buttweld, Socketweld, NPT, and Flanged.
Access fitting bodies are available in a wide variety of materials. Typically,
the access fitting body material will be chosen to be compatible with the pipe
or vessel material. See individual data sheet for more details and ordering
information.
Side Tee Access Fitting Assemblies Standard Model 50 Flarweld

When injection of treatment chemicals or sampling of the process is
required it is preferable to use an access fitting with side tee. They are also
used with sand monitoring probes. Tee fittings incorporate a ¼”, ½”, ¾”, or
1” NPT threaded outlet on the side of the fitting body, with optional
Socketweld, Buttweld, and Flanged outlet to suit the type of service. The
addition of a tee adds between 1 and 3 inches to the height of the standard
access fitting (5.25”) according to the diameter and rating. See individual
data sheet for more details and ordering information.
Internal ACME Threaded (AT) Access Fittings Model 57 2” ANSI Flanged

Assemblies with ANSI RF Side Tee
Cosasco ACME Threaded (AT) access fittings have internal female ACME
threads that receive either a solid or hollow male ACME threaded plug. The
ACME Threaded access fittings are advantageous in applications where the
process contains solids and debris. Access Fittings that are mounted
bottom-of-line are especially susceptible to solids getting lodged in the
threads of the plug assembly. ACME threads have courser threads with a
larger pitch and a narrower angle than standard v-threads. This helps
prevent the plug assembly from getting jammed in the access fitting due to
debris caught in between the threads. See individual data sheet for more
details and ordering information.
Severe Service (CR) Access Fitting Assemblies Model 50 with Internal

ACME Threads (AT)
Cosasco Severe Service (CR) Access Fittings have a patented corrosion
resistant insert to withstand severe applications. By using an insert made of
Hastelloy® C276, the seal seat areas and threads are protected from
corrosion damage. Hastelloy® C276 is a strong passive film forming
material. Consequently, as a cathode in a galvanic cell, it tends to pass very
little current. This tendency and the large anode-to-cathode area ratio
eliminate galvanic corrosion. See individual data sheet for more details and
ordering information.
Model 50 with
®
Hastelloy C276 Insert (CR)

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 625 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model 50
Access Fitting
Assemblies
The COSASCO® Access Fitting
Assembly consists of two major parts:
(1) the Body; and (2) the Plug
Assembly. An optional protective cover
is also available and recommended for
most applications. Optional side tee
configurations are also available when
chemical injection or fluid sampling are
required.
Body Weight Height

Style lbs. Inches
(Non Tee) 6.5 5.25
1/4“ Tee 6.5 5.25
1/2” Tee 7.0 6.25
3/4” Tee 7.0 6.25
1” Tee 7.75 7.25
Specifications:
• Mounting — Flarweld with Integral Branch Reinforcement per
ASME B31.3
• Standard Temperature Rating with Viton/Teflon Seals:
— From -15° F (-26° C) Up To +400° F (+204°C)
• Available Temperature Rating with Optional Seals:
— From -70° F (-56° C) Up To +450° F (+232°C)
• Pressure Rating — 6000 PSI/41.3 MPa Working
• Available with ACME Threaded and Severe Service Internal
Configurations
• Optional NPT, Flanged, Socketweld, and Buttweld Tee Connection
• Meets NACE MR0175 and MR0103
• Canadian Registration (CRN) and Conformity to Pressure
Equipment Directive (PED)
The COSASCO® Access Fitting Assembly is the key to the concept of “Access under pressure — any time,
any place”. When used with a COSASCO® Retriever and Service Valve, the Access Fitting Assembly
permits safe, easy insertion and retrieval of corrosion and erosion monitoring systems as well as preventive
maintenance devices for injecting inhibitors or for sampling, etc. while under full operating pressure. The
Flarweld type Access Fitting is designed to be welded directly to the pipe or vessel. The fitting incorporates
a radius to match the curvature of the pipe or vessel, with a maximum 1/16” weld gap. It also incorporates a
thick body to provide adequate branch reinforcement area to help strengthen the weld joint. It is the most
popular type of mounting configuration.
Model High Pressure Access Fitting Assembly
50 Flarweld Mounting
50AT Flarweld Mounting – Acme Threaded
50CR Flarweld Mounting – Severe Service
Code Plug Assembly – Enter code for plug type from options below
Type (1st Digit) Alloy Mat’l (2nd Digit) Packing Seal (3rd Digit)
0 Not Req. 0 Not Req. 0 Not Req.
1 Solid 1 316 Stainless Steel 1 Viton O-Ring Teflon Primary Packing
* -15 to 400° F (-26 to 204°C)
2 Hollow 2 316L Stainless Steel 2 Ethylene Propylene O-Ring Vespel Primary Packing
*-70 to 250°F (-56 to 121°C)
3 Hastelloy C-276 3 Kalrez O-Ring Vespel Primary Packing
XXX * -15 to 450°F (-26 to 232°C)
4 Nitronic 60 4 No O-Ring Nitronic 60 Primary Packing
* -50 to 450°F (-45 to 232°C)
6 Inconel 625 5 Hydrin O-Ring Teflon Primary Packing
* -40 to 275°F (-40 to 135°C)
7 2205 Duplex SS 6 Nitrile O-Ring Teflon Primary Packing
* -30 to 250°F (-35 to 121°C)
7 Ethylene Propylene O-Ring, Teflon Primary Packing
* -70 to 250°F (-56 to 121°C)
8 EDR Viton O-Ring Teflon Primary Packing
*-15 to 400° F (-26 to 204°C)
9 Kalrez O-Ring Teflon Primary Packing
*-15 to 450° F (-26 to 232°C)
Code Side Tee Size
0 Non-Tee
1 1/4” Tee
2 1/2” Tee
3 3/4” Tee
4 1” Tee
Code Optional Side Tee Configuration (omit for standard NPT)
SW Socketweld Tee
FL71 150# RF
FL72 300# RF
FL73 4/600# RF
FL74 9/1500# RF
FL75 2500# RF
FL41 300# RJ
FL42 4/600# RJ
FL43 9/1500# RJ
FL44 2500# RJ
BW40 Schedule 40 (Standard) Buttweld Tee
BW80 Schedule 80 (Extra Strong) Buttweld Tee
BW160 Schedule 160 (Not applicable for ¼”) Buttweld Tee
BWXX Schedule XX (Double Extra Strong) (Not applicable for ¼”) Buttweld Tee
Code Pipeline Size
02 2”
03 3”
04 4”
06 6”
10 8-10”
18 12-18”
36 20-36”
FL Flat
Code Body Material
K03504 ASTM A105 Carbon Steel
K03011 ASTM A350 LF2 Carbon Steel
S31600 AISI 316 Stainless Steel
S31803 Duplex Stainless Steel (Nitronic 60 Plug Recommended)
Code Thread Protector
0 Not required
1 Heavy Protective Cover Without Hole P/N 122734
2 Heavy Protective Cover With Hole P/N 122732
5 Polycarbonate Cover Without Hole P/N 206436
6 Polycarbonate Cover With Hole P/N 206435
10 Pressure Retaining Cover with Bleed Valve & Pressure Gauge P/N 740090
Pressure Retaining Cover With Bleed Valve, Pressure Gauge and ½” NPT Center
11 Hole for Standard Probe Adapter P/N 740093
Pressure Retaining Cover With Bleed Valve, Pressure Gauge and Center Hole for
12 High Pressure Probe Adapter P/N 740095
50 111 1 FL71 02 K03504 1 Example

* Nominal Temperature Range

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 600-N 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model 52

required.
Body Height with

Weight
Body Style Height Weldolet
lbs. Inches Inches
(Non Tee) 4.5 4.00 6.25
¼" Tee 5.5 5.00 7.25
½" Tee 7.75 6.00 8.25
¾" Tee 7.75 6.00 8.25
1" Tee 7.75 6.00 8.25
Specifications:
 Mounting — Weldolet, 2" Sch. 160
 Standard Temperature Rating with Viton/Teflon Seals:
— From -15° F (-26° C) Up To +400° F (+204°C)
 Available Temperature Rating with Optional Seals:
— From -70° F (-56° C) Up To +450° F (+232°C)
 Available in Tee-Type, ACME Threaded, and Severe Service
 Optional NPT, Flanged, Socketweld, and Buttweld Tee
Connection
 Meets NACE MR0175 and MR0103
®
The COSASCO Access Fitting Assembly is the key to the concept of “Access under pressure - any time,
any place”. When used with a COSASCO® Retriever and Service Valve, the Access Fitting Assembly permits
safe, easy insertion and retrieval of corrosion and erosion monitoring systems as well as preventive
maintenance devices for injecting inhibitors or for sampling, etc. while under full operating pressure. The
model 52 Buttweld (aka. Buttweldolet) fitting is designed to be buttwelded directly to a 2” schedule 160 pipe
end. Possible configurations include welding to an industry standard “Weldolet” fitting, which is then welded
to a pipe or vessel, or welding to a 2” schedule 160 buttweld ‘Tee”.
52 ButtWeldolet
52CR ButtWeldolet – Severe Service
52AT ButtWeldolet – ACME Threaded
Code Plug Assembly- Enter Code For Plug Type From Options Below
Type - 1ST Digit Alloy Material - 2ND Digit Packing Seal - 3RD Digit
0 Not Required 0 Not Required 0 Not Required
* -15 to 400° F (-26 to 204°C)
*-70 to 250°F (-56 to 121°C)
XXX 3 Hastelloy, C-276 3 Kalrez O-Ring Vespel Primary Packing
* -15 to 450°F (-26 to 232°C)
* -50 to 450°F (-45 to 232°C)
* -40 to 275°F (-40 to 135°C)
7 2205 Duplex 6 Nitrile O-Ring Teflon Primary Packing
Stainless Steel * -30 to 250°F (-35 to 121°C)
* -70 to 250°F (-56 to 121°C)
*-15 to 400° F (-26 to 204°C)
*-15 to 450° F (-26 to 232°C)
Code Side Tee Size
0 Non-Tee
1 ¼” Tee
2 ½” Tee
3 ¾” Tee
4 1" Tee
SW Socketweld Tee
FL71 150# RF
FL72 300# RF
FL73 4/600# RF
FL74 9/1500# RF
FL75 2500# RF
FL41 300# RJ
FL42 4/600# RJ
FL43 9/1500# RJ
FL44 2500# RJ
Code Body Material
S31803 Duplex Stainless Steel
0 Not Required
10 Pressure Retaining Cover With Bleed Valve and Pressure Gauge P/N 740090
11 Pressure Retaining Cover With Bleed Valve, Pressure Gauge and ½” NPT Center Hole for
Standard Probe Adapter P/N 740093
12 Pressure Retaining Cover With Bleed Valve, Pressure Gauge and Center Hole for High Pressure
Probe Adapter P/N 740095
52 111 1 FL71 K03504 1


Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 601-O 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model 53
Assembly. An optional protective
cover is also available and
recommended for most applications.
Optional side tee configurations are
also available when chemical injection
or fluid sampling are required.
Weight Height
Body Style
lbs. Inches
(Non Tee) 4.5 6.25
¼" Tee 4.5 6.25
½" Tee 6.0 7.25
¾" Tee 6.5 7.25
1" Tee 7.0 8.25
Height is shown for NPT with Joined
Sockolet.
Specifications:
 Mounting — Socketweld
—From -15° F (-26° C) Up To +400° F (+204°C)
— From -70° F (-56° C) Up To +450° F (+232°C)
 Available with ACME Threaded and Severe Service Internal
Configurations
 Optional NPT, Flanged, Socketweld, and Buttweld Tee Connection
 Canadian Registration (CRN) and Conformity to Pressure
®
The COSASCO Access Fitting Assembly is the key to the concept of “Access under pressure - anytime,
®
any place”. When used with a COSASCO Retriever and Service Valve, the Access Fitting Assembly
maintenance devices for injecting inhibitors or for sampling, etc. while under full operation pressure. The
model 53 Socketweld fitting is designed to be socket welded directly to a 2” socket end. Possible
configurations include welding to an industry standard “Sockolet” fitting, which is then welded to a pipe or
vessel, or welding to a 2” schedule 160 socket weld ‘Tee”.
53 Socketweld
53CR Socketweld – Severe Service
53AT Socketweld – ACME Threaded
* -15 to 400° F (-26 to 204°C)
*-70 to 250°F (-56 to 121°C)
* -15 to 450°F (-26 to 232°C)
* -50 to 450°F (-45 to 232°C)
* -40 to 275°F (-40 to 135°C)
* -70 to 250°F (-56 to 121°C)
*-15 to 400° F (-26 to 204°C)
*-15 to 450° F (-26 to 232°C)
Code Side Tee Size
0 Non-Tee
1 ¼” Tee
2 ½” Tee
3 ¾” Tee
4 1" Tee
SW Socketweld Tee
FL71 150# RF
FL72 300# RF
FL73 4/600# RF
FL74 9/1500# RF
FL75 2500# RF
FL41 300# RJ
FL42 4/600# RJ
FL43 9/1500# RJ
FL44 2500# RJ
Code Body Material
0 Not Required
53 111 1 FL71 K03504 1


Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 602-O 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model 54
Assembly consists of two major
parts: (1) the Body; and (2) the Plug
Optional side tee configurations are
also available when chemical
injection or fluid sampling are
required.
Weight Height
Body Style
lbs. Inches
(Non Tee) 4.25 6.25
¼" Tee 4.25 6.25
½" Tee 5.50 7.25
¾" Tee 6.25 7.25
1" Tee 6.50 8.25
Height is shown for NPT with Joined
Threadolet
Specifications:
 Mounting — NPT
—From -15° F (-26° C) Up To +400° F (+204°C)
—From -70° F (-56° C) Up To +450° F (+232°C)
 Available with ACME Threaded and Severe Service Internal
Configurations
 Optional NPT, Flanged, Socketweld, and Buttweld Tee Connection
The COSASCO® Access Fitting Assembly is the key to the concept of “Access under pressure – any time,
®
any place”. When used with a COSASCO Retriever and Service Valve, the Access Fitting Assembly
maintenance devices for injecting inhibitors or for sampling, etc. while under full operation pressure.
54 NPT
54CR NPT – Severe Service
54AT NPT – ACME Threaded
* -15 to 400° F (-26 to 204°C)
*-70 to 250°F (-56 to 121°C)
* -15 to 450°F (-26 to 232°C)
* -50 to 450°F (-45 to 232°C)
* -40 to 275°F (-40 to 135°C)
* -70 to 250°F (-56 to 121°C)
*-15 to 400° F (-26 to 204°C)
*-15 to 450° F (-26 to 232°C)
Code Side Tee Size
0 Non-Tee
1 ¼” Tee
2 ½” Tee
3 ¾” Tee
4 1" Tee
SW Socketweld Tee
FL71 150# RF
FL72 300# RF
FL73 4/600# RF
FL74 9/1500# RF
FL75 2500# RF
FL41 300# RJ
FL42 4/600# RJ
FL43 9/1500# RJ
FL44 2500# RJ
Code Body Material
0 Not Required
54 111 1 FL71 K03504 1


Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 603-O 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model 56
The COSASCO® Access Fitting Assembly
consists of two major parts: (1) the Body;
and (2) the Plug Assembly. An optional
protective cover is also available and
Optional side tee configurations are also
available when chemical injection or fluid
sampling are required.
Style Flange Size Height “ Weight Lbs.
150 5.25 10.50
300 5.25 11.50
(NON TEE) 4/600 6.25 15.25
9/1500 6.25 30.75
2500 6.25 40.00
150 5.25 9.5
300 5.25 11.5
¼” TEE 4/600 6.25 12.75
9/1500 6.25 25.75
2500 6.25 40.2
150 7.25 10.0
300 7.25 11.75
½” TEE 4/600 7.25 13.00
9/1500 8.25 26.00
2500 8.25 40.50
150 7.25 10.0
300 7.25 12.0
¾” TEE 4/600 7.25 13.0
9/1500 8.25 26.25
2500 8.25 40.50
150 7.25 10.5
300 7.25 12.0
1" TEE 4/600 7.25 13.0
9/1500 8.25 26.5
2500 8.25 40.75
Specifications:
• Mounting — 2" ANSI Flange RJ
— From -15° F (-26° C) Up To +400° F (+204°C)
— From -70° F (-56° C) Up To +450° F (+232°C)
• Pressure Rating — As Flange Size
Configurations
• Canadian Registration (CRN) and Conformity to Pressure Equipment
Directive (PED)
®
The COSASCO Access Fitting Assembly is the key to the concept of “Access under pressure – any time, any
place”. When used with a COSASCO® Retriever and Service Valve, the Access Fitting Assembly permits safe,
easy insertion and retrieval of corrosion and erosion monitoring systems as well as preventive maintenance
devices for injecting inhibitors or for sampling, etc. while under full operation pressure.
56 2" ANSI RJ Flange
56CR 2" ANSI RJ Flange – Severe Service
56AT 2”ANSI RJ Flange – ACME Threaded
1 Viton O-Ring Teflon Primary Packing
1 Solid 1 316/316L Stainless Steel
* -15 to 400° F (-26 to 204°C)
2 Ethylene Propylene O-Ring Vespel Primary Packing
2 Hollow 3 Hastelloy, C-276
*-70 to 250°F (-56 to 121°C)
XXX 3 Kalrez O-Ring Vespel Primary Packing
4 Nitronic 60
* -15 to 450°F (-26 to 232°C)
4 No O-Ring Nitronic 60 Primary Packing
6 Inconel 625
* -50 to 450°F (-45 to 232°C)
2205 Duplex 5 Hydrin O-Ring Teflon Primary Packing
7
6 Nitrile O-Ring Teflon Primary Packing
* -30 to 250°F (-35 to 121°C)
* -70 to 250°F (-56 to 121°C)
*-15 to 400° F (-26 to 204°C)
*-15 to 450° F (-26 to 232°C)
Code Tee Size
0 Non-Tee
1 ¼” Tee
2 ½” Tee
3 ¾” Tee
4 1" Tee
SW Socketweld Tee
FL71 150# RF
FL72 300# RF
FL73 4/600# RF
FL74 9/1500# RF
FL75 2500# RF
FL40 150# RJ
FL41 300# RJ
FL42 4/600# RJ
FL43 9/1500# RJ
FL44 2500# RJ
Code Flange Size
40 2" 150# RJ
41 2" 300# RJ
42 2" 4/600# RJ
43 2" 9/1500# RJ
44 2" 2500#
Code Body Material
S31803 2205 Duplex Stainless Steel
0 Not Required
11 Pressure Retaining Cover With Bleed Valve, Pressure Gauge and ½” NPT Center Hole for Standard
Adapter P/N 740093
56 111 1 FL71 40 K03504 1 Example

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 610-N 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model 57
STYLE Flange Height “ Weight
Size Lbs.
150 5.25 10.50
300 5.25 11.50
(NON TEE) 4/600 6.25 15.25
9/1500 6.25 30.75
2500 6.25 40.00
150 5.25 9.5
300 5.25 11.5
¼” TEE 4/600 6.25 12.75
9/1500 6.25 25.75
2500 6.25 40.2
150 7.25 10.0
300 7.25 11.75
½” TEE 4/600 7.25 13.00
9/1500 8.25 26.00
2500 8.25 40.50
150 7.25 10.0
300 7.25 12.0
¾” TEE 4/600 7.25 13.0
9/1500 8.25 26.25
2500 8.25 40.50
150 7.25 10.5
300 7.25 12.0
1" TEE 4/600 7.25 13.0
9/1500 8.25 26.5
2500 8.25 40.75
Specifications:
• Mounting — 2" ANSI Flange RF
— From -15° F (-26° C) Up To +400° F (+204°C)
— From -70° F (-56° C) Up To +450° F (+232°C)
Configurations
Directive (PED)
The COSASCO® Access Fitting Assembly is the key to the concept of “Access under pressure – any time,
®
any place”. When used with a COSASCO Retriever and Service Valve, the Access Fitting Assembly permits
safe, easy insertion and retrieval of corrosion and erosion monitoring systems as well as preventive
maintenance devices for injecting inhibitors or for sampling, etc. while under full operation pressure.
57 2" ANSI RF Flange
57CR 2" ANSI RF Flange – Severe Service
57AT 2” ANSI RF Flange – ACME Threaded
1 Solid 1 316/316L Stainless 1 Viton O-Ring Teflon Primary Packing
Steel * -15 to 400° F (-26 to 204°C)
2 Hollow 3 Hastelloy, C-276 2 Ethylene Propylene O-Ring Vespel Primary Packing
*-70 to 250°F (-56 to 121°C)
XXX 4 Nitronic 60 3 Kalrez O-Ring Vespel Primary Packing
* -15 to 450°F (-26 to 232°C)
6 Inconel 625 4 No O-Ring Nitronic 60 Primary Packing
* -50 to 450°F (-45 to 232°C)
7 2205 Duplex 5 Hydrin O-Ring Teflon Primary Packing
* -30 to 250°F (-35 to 121°C)
* -70 to 250°F (-56 to 121°C)
*-15 to 400° F (-26 to 204°C)
*-15 to 450° F (-26 to 232°C)
Code Tee Size
0 Non-Tee
1 ¼” Tee
2 ½” Tee
3 ¾” Tee
4 1" Tee
SW Socketweld Tee
FL71 150# RF
FL72 300# RF
FL73 4/600# RF
FL74 9/1500# RF
FL75 2500# RF
FL40 150# RJ
FL41 300# RJ
FL42 4/600# RJ
FL43 9/1500# RJ
FL44 2500# RJ
Code Flange Size
71 2" - 150#
72 2" - 300#
73 2" - 4/600#
74 2" - 9/1500#
75 2" - 2500#
Code Body Material
0 Not Required
11 Pressure Retaining Cover With Bleed Valve, Pressure Gauge and ½” NPT Center Hole
for Standard Probe Adapter P/N 740093
12 Pressure Retaining Cover With Bleed Valve, Pressure Gauge and Center Hole for High
Pressure Probe Adapter P/N 740095
57 111 1 FL74 71 K03504 1 Example

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Model 58
required.
Flange Height “ Weight

STYLE Size Lbs.
2000 6.25 15.25
(NON TEE) 3/5000 6.25 30.75
10000 6.25 40.00
2000 6.25 15.75

¼” TEE 3/5000 6.25 31.00
10000 6.25 40.50
2000 7.25 18.00
½” TEE 3/5000 8.25 38.00
10000 8.25 45.50
2000 7.25 18.00
¾” TEE 3/5000 8.25 38.00
10000 8.25 45.50
2000 7.25 18.00
1" TEE 3/5000 8.25 38.00
10000 8.25 45.50
Specifications:
• Mounting — 2-1/16" API Flange RJ
— From -15° F (-26° C) Up To +400° F (+204°C)
— From -70° F (-56° C) Up To +450° F (+232°C)
Configurations
Directive (PED)
The COSASCO® Access Fitting Assembly is the key to the concept of “Access under pressure – any time, any
®
place”. When used with a COSASCO Retriever and Service Valve, the Access Fitting Assembly permits safe,
easy insertion and retrieval of corrosion and erosion monitoring systems as well as preventive maintenance
devices for injecting inhibitors or for sampling, etc. while under full operation pressure.
58 2 1/16” API RJ Flange
58CR 2 1/16” API RJ Flange – Severe Service
58AT 2 1/16” API RJ Flange – ACME Threaded
Alloy Material - 2ND
Type - 1ST Digit Packing Seal - 3RD Digit
Digit
1 Solid 1 316/316L 1 Viton O-Ring Teflon Primary Packing
Stainless Steel * -15 to 400° F (-26 to 204°C)
2 Hollow 3 Hastelloy, C-276 2 Ethylene Propylene O-Ring Vespel Primary Packing
*-70 to 250°F (-56 to 121°C)
XXX 4 Nitronic 60 3 Kalrez O-Ring Vespel Primary Packing
* -15 to 450°F (-26 to 232°C)
6 Inconel 625 4 No O-Ring Nitronic 60 Primary Packing
* -50 to 450°F (-45 to 232°C)
7 2205 Duplex 5 Hydrin O-Ring Teflon Primary Packing
* -30 to 250°F (-35 to 121°C)
* -70 to 250°F (-56 to 121°C)
*-15 to 400° F (-26 to 204°C)
*-15 to 450° F (-26 to 232°C)
Code Tee Size
0 Non-Tee
1 ¼” Tee
2 ½” Tee
3 ¾” Tee
4 1" Tee
SW Socketweld Tee
FL36 2000# RJ
FL37 3/5000# RJ
FL38 10000# RJ
Code Flange Size
36 2 1/16" – 2000# RJ
37 2 1/16 – 3/5000# RJ
38 2 1/16- 10000# RJ
Code Body Material
G41300 AISI 4130 Carbon Steel
0 Not Required
10 Pressure Retaining Cover with Bleed Valve and Pressure Gauge P/N 740090
11 Pressure Retaining Cover with Bleed Valve, Pressure Gauge and ½” NPT Center Hole for
12 Pressure Retaining Cover with Bleed Valve, Pressure Gauge and Center Hole for High
Pressure Probe P/N 740095
58 111 1 FL37 37 G41300 1 Example


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Internal ACME Threaded
Features:
 Internal ACME threads
 Especially Ideal for Bottom-Of-Line Positions Where Solids
or Debris are Present
 Available on any Model Access Fitting
 Optional NPT, Flanged, Socketweld, and Buttweld Tee
Connection
®
The COSASCO Access Fitting Assembly is the key to the concept of “Access under pressure - any
time, any place”. When used with a COSASCO® Retriever and Service Valve, the Access Fitting
Assembly permits safe, easy insertion and retrieval of corrosion and erosion monitoring systems as well
as preventive maintenance devices for injecting inhibitors or for sampling, etc. while under full operating
pressure. Cosasco ACME Threaded access fittings have internal female ACME Thread that receives
either a solid or hollow male ACME threaded plug. The ACME threaded access fittings are
advantageous in applications where the process contains solids and debris. Access Fittings that are
mounted bottom-of-line are especially susceptible to solids getting lodged in the threads of the plug
assembly. ACME threads have courser threads with a larger pitch and a narrower angle than standard
v-threads, preventing the plug assembly from getting jammed in the access fitting due to debris getting
caught in between the threads.
To order, simply add the suffix ‘AT’ after the two digit access fitting model number. All other options for the particular access
fitting are available. See the individual data sheets for the access fitting type desired, including Flarweld, Buttweldolet,
Socketweld, NPT, and Flange Mounted options.
Example: A typical ACME Threaded, access fitting, flarweld mount model number would be:
50AT-111-0-10-K03011-1
Internal ACME Threads
Access Fitting with Internal ACME Threads

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Severe Service Access Fitting Assemblies
Features:
 Corrosion Resistant Hastelloy® Threads and Seal Seat Areas
 Vessel Compatible Body Material for Welding Compatibility
 Especially Ideal for Bottom-Of-Line Positions
 Design Virtually Eliminates Galvanic Corrosion
 Available on any Model Access Fitting, any Tee Size
 Compatible with all Existing Equipment
Access fitting materials are chosen primarily for Consequently, as a cathode in a galvanic cell, it tends to
compatibility with the vessel material on which they are pass very little current. This tendency and the large anode-
installed. In corrosive environments, this subjects the seal to-cathode area ratio eliminate galvanic corrosion.
seat areas and the threads to the same corrosive
environment as the vessel. After years of service, these These fittings were subjected to rigorous independent
areas may corrode and present a potentially unsafe testing by a major Middle East oil company and their test
situation. This is especially common on bottom-of-line results proved the merits of this design. During the test, the
installations. pipe incurred a high rate of pitting and general corrosion,
®
while the corrosion resistant COSASCO fitting incurred no
To address this problem, Rohrback significant corrosion damage. This oil company saw that
Cosasco Systems has developed a line the Hastelloy® C276 sealing surfaces and threads
of patented corrosion resistant access protected the access fittings from virtually all oil field
fittings. By using an insert made of environments. The company concluded that these severe
Hastelloy® C276, the seal seat areas service access fittings should have a service life which
and threads are protected from extends far beyond the life of any carbon steel pipes in
corrosion damage. Hastelloy® C276 is a which they are installed.
strong passive film forming material.
Patented CR Fitting with Highly
Corrosion Resistant Alloy Insert
To order, simply add the suffix ‘CR’ after the two digit access fitting model number. All other options for the particular access
fitting are available. See the individual data sheet for the access fitting desired.
Example: A typical severe service, corrosion resistant access fitting, flarweld mount model number would be:
50CR-111-0-10-K03011-1
U.S. Patent Number 5,653,477 and other international patents applied for.
Hastelloy is a registered trademark of Haynes International.

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Side Tee Access Fitting Assemblies
For Chemical Injection and Sampling
NPT Side Tee Flanged Side Tee Socketweld Side Tee
Specifications:
• NPT (Std), Socketweld, Buttweld, and Flanged Tee Connections
• Mounting – Flareweld, Buttweld, Socketweld, NPT, and Flanged
— From -15° F (-26° C) Up To +400° F (+204°C)
— From -70° F (-56° C) Up To +450° F (+232°C)
• Pressure Rating — 6000 PSI/41.3 MPa Working
— Model 56,57, 58 As Flange Rating
• Canadian Registration (CRN) and Conformity to Pressure
Chemical Injection is one of the most practical preventive use an access fitting with side tee. Tee fittings incorporate
maintenance methods for minimizing or controlling a ¼”, ½”, ¾”, or 1” NPT threaded outlet on the side of the
corrosion in pipelines, vessels, etc.. fitting body, with optional Socketweld, Buttweld, and
Flanged outlet to suit the type of service. If needed, the
While corrosion inhibition is a complex technology and is side tee connection can be closed off with a pipe plug,
under constant study and development, it is an effective allowing probes/devices that would normally be used with
means of corrosion control. Using the COSASCO® a non-tee-type access fitting to be used with a tee-type
Injection System for easy, reliable access, inhibitors can access fitting. The addition of a tee adds between 1 and 3
be injected with safety and simplicity while under full inches to the height of the standard access fitting (5-1⁄4”)
operating pressure. When injection of treatment chemicals according to the tee size and type.
or sampling of the process is required it is preferable to
Solid Plug Assembly
Heavy Protective Cover
Nipple
Access Fitting Body

w/NPT Side Tee
Connection
Shut-off Valve
Injection/
Sampling
Nut
Injection/
Sampling
Tube
Typical Cosasco Side Tee Access Fitting Assembly
To order, you will need to specify the side tee size and configuration (See below for reference – complete ordering tables are
available on Model 50-58 data sheets). All other options for the particular access fitting are available. See the individual data
sheets for the access fitting type desired, including Flarweld, Buttweldolet, Socketweld, NPT, and Flange Mounted options. For
the internals (injection nuts, tube, nozzles, etc.) see our Model 63 data sheet.
Example: A typical Access Fitting with a ½”, 300#RF side tee configuration, Model 50 flarweld mount number would be:
50-111-2-FL72-10-K03011-1
Code Side Tee Size

0 Non-Tee
1 1/4” Tee
2 1/2” Tee
3 3/4” Tee
4 1” Tee

SW Socketweld Tee
FL71 150# RF
FL72 300# RF
FL73 4/600# RF
FL74 9/1500# RF
FL75 2500# RF
FL41 300# RJ
FL42 4/600# RJ
FL43 9/1500# RJ
FL44 2500# RJ

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Protective Covers
Protective covers thread onto the external thread of
the access fitting body. They protect the external
thread and external seal area on the access fitting
body from damage. For maximum protection and
safety, a wide range of protective covers are offered,
from lightweight polycarbonate to high pressure
retaining, carbon steel with pressure gauge and
bleed valve.
High Pressure
Probe Adapter
Pressure Gauge Bleed Valve
4.50 in.
‘O’ Ring
Ø 4.00 in.
High Pressure Retaining Covers

Cosasco high pressure retaining covers with
pressure gauge and bleed valve offer both protection
and an extra layer of safety with a pressure rating of High Pressure Retaining Cover
up to 10,000 PSI. A viton o-ring creates a tight seal (10,000 PSI max.) with and without hole
retaining any pressure that may leak from the access
fitting. The bleed valve allows any pressure
accumulation to be released prior to the cover being
backed off. The pressure gauge is used to indicate if
there is any pressure accumulation due to leakage.
Heavy Duty Covers

Cosasco heavy duty covers are non-pressure Heavy Duty Cover
retaining, carbon steel covers for use in areas where with and without hole
damage and impact is high and extra protection of
the access fitting is required.
Light Duty Covers

Cosasco light duty covers are non-pressure
retaining, polycarbonate covers for use in areas
where damage is not likely to occur. These are a Light Duty Cover
lighter duty alternative to the standard steel cover. with and without hole
PART HEIGHT DIAMETER WEIGHT
PART MATERIAL DESCRIPTION
NO. Inch cm Inch cm lb. kg
PRESSURE RETAINING COVER WITH
BLEED VALVE, PRESSURE GAUGE
10,000 PSI max.
740090 Carbon Steel A pressure retaining steel cover with an integral 4.50 11.4 4.00 10.2 7.75 3.52
bleed valve and pressure gauge. For use with
devices that do not require routine access to the
plug assembly (such as coupon holders).
BLEED VALVE, PRESSURE GAUGE AND ½”
NPT CENTER HOLE FOR STANDARD
PROBE ADAPTER
10,000 PSI max.
740093 Carbon Steel 4.50 11.4 4.00 10.2 7.60 3.45
A pressure retaining steel cover with an integral
bleed valve and pressure gauge. This cover has
a ½” NPT in the top of the cover to
accommodate a standard (2500 PSI) pressure
retaining Probe Adapter
BLEED VALVE, PRESSURE GAUGE AND
CENTER HOLE FOR HIGH PRESSURE
PROBE ADAPTER
10,000 PSI max.
740095 Carbon Steel 4.50 11.4 4.00 10.2 7.50 3.40
A pressure retaining steel cover with an integral
center hole in the top of the cover to
accommodate a high pressure(10,000 PSI)
PROTECTIVE COVER WITHOUT HOLE

A non-pressure retaining steel cover for use
122734 Carbon Steel 3.75 9.5 3.25 8.3 2.5 1.59
with devices that do not require routine access
to the plug assembly (such as coupon holders).
PROTECTIVE COVER WITH HOLE

A non-pressure retaining steel cover with an
122732 Carbon Steel access hole on the top for use with devices that 2.25 5.7 3.25 8.3 2.0 0.91
require routine access to the plug assembly
(such as corrosion monitoring probes).

A non-pressure retaining polycarbonate cover
for use with devices that do not require routine
206436 Polycarbonate 3.6 9.0 3.5 8.9 0.50 0.22
access to the plug assembly (such as coupon
holders). This is a lighter duty alternative to the
standard steel cover.
A non-pressure retaining polycarbonate cover
with an access hole on the top for use with
206435 Polycarbonate devices that require routine access to the plug 2.3 5.7 3.5 8.9 0.40 0.18
assembly (such as corrosion monitoring
probes). This is a lighter duty alternative to the
standard steel cover.

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COSASCO®
Re-Facer Tool
Features:
 Restores Access Fitting sealing face to new condition in a

matter of minutes
 Machine quickly splits to mount around outside diameter of
Access Fitting
 Cuts and bevels surface area of Access Fitting up to 0.020”
including carbon steel and its alloys and Hastelloy materials
 Feed system offers low clearance operation with precise feed
for controlled cutting
 Low friction adjustable bearing system provides maximum
stability and extended machine life.

The Cosasco® Re-Facer Tool provides an repairs the access fitting sealing face to an as new
economical alternative to replacing corroded or condition without the need of completely replacing
damaged Access Fittings. In certain aggressive the access fitting.
environments the sealing face of an access fitting
can become corroded without proper maintenance. The Re‐Facer tool works by rotating the upper ring
A corroded sealing face can prevent the service of the base assembly around the access fitting. A
valve from creating a seal with the access fitting threaded star wheel mechanism advances the
which can result in leakage when service valve is cutting tool across the access fitting face as the ring
used. The Re-Facer Tool allows the user to reface rotates. A mechanical trip turns the star wheel one
the sealing face of an access fitting to remove any notch on each rotation which moves the tool holder
anomalies and restores the sealing face. This forward along the track.
Specifications:
System Function: Cuts and removes sealing face of Access Fitting
Cutting Depth: 0.005”, 0.010”, 0.020”
Maximum Cut per Pass: 0.020”
Cutting Tool Surface Speed: 30 Surface feet per minute, 2” 40sf/m 4”
Cutting Time per Pass: 7 Minutes
Drive Options: Pneumatic or electric
Electrical Requirements: 110 Volt - 10amp
Feed Method: Star Wheel
Feed Rate: Fixed @ .0031” per trip
Construction: Alloysteel
Packaging: Heavy Duty Carrying Case
COSASCO® Re-Facer Tool shown in operation approximately Access Fitting with cutting depth dimensions
half way through cutting cycle.
Cosasco® Re-Facer Tool Re-Facer Tool with Cutting Tool Drive Motor (Pneumatic or Electric) and Carrying Case.
P/N 610102

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Access Fitting Assembly Service Tools
COSASCO® Two-Inch System Access Fittings are manufactured

to the highest standards and will last for decades with proper
maintenance and service. RCS has a range of tools made
specifically for servicing all Two-Inch System Access Fittings.
These tools are easy to operate and are compatible with all
COSASCO® Two-Inch System Retrievers and Service Valves.
COSASCO 2” Access Fitting
1. COSASCO® Re-Facer Tool

The Re-Facer Tool allows the user to reface the sealing face of
an Access Fitting to remove any anomalies and restores the
sealing surface. This repairs the Access Fitting sealing face to an
as new condition without the need of completely replacing the
Access Fitting. See Bulletin No. 661 for further details.
2. Surge Tube Assembly

The Surge Tube Assembly is used for flushing sand, chips and
other debris out of the Access Fitting. It is especially useful for
bottom-of-the-line fittings where debris, etc. tends to collect. The
Surge Tube Assembly is attached to the Service Valve. By
opening the Service Valve quickly the line pressure is used to
force the debris out of the Access Fitting and into the Surge
Tube. Once you close the service valve, you bleed the pressure
off the Surge Tube and remove.
3. Access Fitting Body Seat Reamer

This tool is used to remove rust build-up, scale and/or debris from
the Access Fitting body seat. The Access Fitting body seat is left
with a smooth surface for proper sealing/seating of the plug
assembly. The Reamer is used with the Retriever and Service
Valve. It attaches to the pilot of the Retriever. The Reamer then
extends through the Service Valve and into the Access Fitting.
Using the rotation handle of the Retriever, the Reamer is
continuously rotated until a smooth surface is achieved.
4. Thread Tap Assembly
The Thread Tap Assembly is used to clean debris from threads
or to repair thread damage on the internal threading of the
Access Fitting body. The Thread Tap Assembly is used with the
Retriever and Service Valve. It attaches to the pilot of the
Retriever. Using the rotation handle of the Retriever, the Thread
Tap Assembly is threaded into the Access Fitting body until all
threads have been cleaned and any irregularities removed.
5. Thread Die Assembly

The Thread Die Assembly is used to clean debris and/or repair
damaged threads on the Solid/Hollow Plug body. The
Solid/Hollow Plug body is simply threaded into the Thread Die
Assembly until all threads have been cleaned and any
irregularities removed.
6. Pull Wrench Assembly
The Pull Wrench Assembly is used to clean debris from the

threads on the OD of the Access Fitting Assembly. With the
Solid/Hollow Plug left in place, the Pull Wrench Assembly is
mounted onto the Access Fitting Assembly and turned several
times continuously until all threads have been cleaned and any
debris removed.
Model Part Number
COSASCO® Re-Facer Tool P/N 610102
Surge Tube Assembly P/N 123672
Access Fitting Body Seat Reamer P/N 125125
Thread Tap Assembly P/N 125111
Thread Die Assembly P/N 125112
Pull Wrench Assembly P/N 125056

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Model6200
Strip Coupon Holder
Specifications:
• Material — 316 S.S.
COSASCO® strip holders for the 2" system are used to Coupon Holder
After selecting Sizing
the access fitting with a solid plug, and
suspend either 3" or 6" coupons in the area to be knowing pipe or pressure vessel size, determine the
monitored. Attached to the bottom of the solid plug by coupon style and the position where it should be located.
means of a left handed thread, the coupon holder also Use the formulas below to calculate holder length. If
serves as a primary packing retainer. calculated length is not an even .25" increment, select
next shortest to nearest .25".
The single tongue of the holder allows use of one or two
coupons, insulated or uninsulated. COSASCO® coupon Top of the Line Monitoring
holders are available in standard sizes from 2.12" to Coupon holder positions the effective length of coupon
36.00". All holders are supplied with two sets of mounting into pipe vessel.
hardware, Part #123567. (Coupon insulation is supplied (A + Pw + Wg) — 2 ½"
with the coupons). Any material and length can be
supplied on special order. Middle of the Line Monitoring
Coupon holder positions ½ of the coupon on either side of
Formulas for sizing the coupons holders are shown. All pipe centerline.
holders under 3.25" length are made from one piece in a (A + 1/2Pd+ Wg) — (2 1/2" + 1/2El)
non-welded construction. Non-welded holders 3.25" or
above are available. Bottom of the Line Monitoring
Coupon holder positions coupon approximately ¼” off
bottom of line.
(A + Pd + Wg) — (2 ¾” + Pw + El)
WHERE:
A = Length of Access fitting body
Pw = Pipe wall (wall thickness of pipe)
Pd = Pipe diameter (outside diameter of pipe)
El = Effective length of coupon (the portion of the coupon exposed to the
environment, i.e. 3" coupon = 1-5/8", 6" coupon = 4-3/4")
Wg = Weld gap (per weld procedures, 1/16" is normal per ANSI B31.1 1973)
Model
6200 Strip Coupon Holder
6200N Non-Welded Strip Coupon Holder (Minimum Order Length 3.25 inches)
Code Order Length
LL.LL Order Length 2.12” – 36.00”
(.12” Increments Under 3”, .25” Increments Over 3”)
6200 2.50 Example
Unit Weight:
Up to 3 inches 1 lb./.45 kg.
3 - 10 inches 2 lbs./.90 kg.
10.25 - 20 inches 3 lbs./1.36 kg.
20.25 - 36 inches 5 lbs./2.27 kg.
Accessories:
P/N 123567 Mounting Hardware Set
P/N 123999 Coupon Insulation Set

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ohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878, © Copyright RCS, Inc.
Bulletin # 631-H 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model 6202
Disc Coupon Holder
Fixed & Adjustable
Specifications:
• Material — 316 S.S
As one of several methods of corrosion coupon (alloy 2.THE ADJUSTABLE DISC COUPON HOLDER ASSEMBLY
specimen) monitoring systems offered by COSASCO®, Has an adjustable stem threading within an outer support
Disc Coupon Holder Assemblies offer several inherent housing. After determining its desired length, the length
advantages. First, there is no need to orient coupons in setting is locked into position by a set screw aligned with a
relation to product flow direction. Second, they offer more keyway or kerf. The support housing is 2.75" (7 cm) long
exposed surface at the pipeline wall surfaces than strip and stem travel is from a beginning exposure of 3/8"
coupon holder assemblies; and, third, if sized properly, (9.5mm) up to 1-3/4" (4.5cm). When used with
they can offer a means of corrosion coupon monitoring COSASCO® 5.25" Standard height Access Fitting
and yet allow pigging operations with no interference. mounting end at 3/8" (9.5 mm) into the pipeline OD or wall
and thus can accommodate many pipe wall thicknesses
1. THE FIXED DISC COUPON HOLDER with flush mount monitoring (up to its extended limit of
May be sized to position the Disc Coupon at any desired travel).
location within the pipe or vessel.
All holders under 3.25" length are made from one piece in our non-welded construction. Nonwelded holders
3.25" or longer are available. All Disc Coupon Holder Assemblies attach to the bottom of the Solid Plug
Assembly of the Access Fitting Assembly by means of a left-hand threaded nut. When attached, they are
securely locked into place by a set screw. The attaching nut replaces the Solid Plug Nut component of the
Solid Plug Assembly and also serves as the primary packing retainer. Coupon attachment is by a single flat
head machine screw-type with Teflon® insulation.
Fixed Disc Coupon Holder Assembly
Sizing Formula: A = Access Fitting Assembly height

NON-FLANGE Access Fitting Assemblies Wg = Weld gap (1/16” or 1.6 mm is normal per ANSI
B31.1 1973)
Flush: (A + Wg + PW) minus (2.815) = Coupon Holder Pw = Pipe wall thickness
Length PD = Nominal Pipeline OD
IL = Insertion length into pipeline ID
Fg = Flange face-to-face gap
FLANGE Access Fitting Assemblies MF = Mating flange dimension from face of flange to OD of
pipe
Flush: (A + PW + Fg +MF) minus (2.815) = Coupon
Holder Length
Adjustable Disc Coupon Holder
Customer adjustable within described parameters.
Model
6202 Disc Coupon Holder Assembly
6202N Disc Coupon Holder Assembly non-welded (3.25 or longer, fixed type only)
Code Length Required
XXX Enter length in inches, for adjustable type enter ADJS
6202 6.00 Example

6202 ADJS Example
Unit Weight: Up to 3 inches 1 lb./.45 kg.

3 - 10 inches 2 lbs./.90 kg.
10.25 - 20 inches 3 lbs./1.36 kg.
20.25 - 36 inches 5 lbs./2.27 kg.
Accessories:
Part No. Description
208620 Disc Coupon Holder Insulation Set – Nylon/Teflon consisting of:
201766 Machine Screw-type 1/4-20 x 1.00 – SS
126285 Disc Coupon Insulation Washer, .665” OD, .25” ID, .198” thick - Teflon®
201767 Washer - Teflon®

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Model 6203
Multiple Disc Coupon Holder
Specifications:
• Simultaneously Monitors
Top, Middle, and Bottom of a Pipeline
Multiple Disc Coupon Monitoring is available for pipes with internal

diameters of 6" or more and is one of several methods of coupon monitoring
offered by Rohrback Cosasco. This configuration has the following
particular advantages:
1) Inherent orientation parallel to flow

2) Greater surface area at a specific level
3) Greater quantity and variety of coupon materials
Permissible per fitting
4) Easier monitoring in stratified or multi phase flow
5) Coupon location in recess area of access fitting for
Monitoring in gas pockets or stagnant areas.
For pipe sizes less that 6" inside diameter, the disc monitoring system which is limited to a single coupon is
recommended. A typical multiple disc coupon holder is shown to the right. The coupon holder attaches to the
bottom of the solid plug body in the access fitting assembly, replacing the nut of the solid plug assembly and also
serving as the primary packing retainer. Attachment of the rod is by means of a left-hand threaded nut which is
locked securely into place on the solid plug body by an Allen head set screw. These materials satisfy the
recommended requirements of NACE standard MR0175 for resistance to sulfide stress cracking (SSC) induced
environments.
The disc coupons are insulated from the holder rod by Nitrile O-rings, and from each other by Delrin spacers. The
spacers also provide spacing of the coupons on the holder rod. The complete spacer and coupon arrangement is
retained on the holder by a single lock nut and insulating washer.
The coupons are each 0.125" thick and insulating spacers are available in 0.0625" steps from 1" (minimum).
The coupon holders are available in 1/8" increments from 8" to 12", 1/4" increments from 12" to 18", 1/2"
increments from 18" to 24", and 1" increments from 24" to 48". Only the actual rod length will accommodate
coupons and spacers. There is a minimum 1" coupon-to-coupon spacing. The nearest coupon position to
bottom of the pipe is 3/4", unless a trap is available adjacent to this position.
GENERAL SIZING
The length of the coupon holder should first be calculated for 2. Spacer Sizing:
a particular application. The formula allows for full pipe Rod Length (X) =L – 1.9375
width coverage although it may be shorter if required. On a.For coupon 1 top-of-line
full width pipe coverage, a 1/4" clearance margin is allowed monitoring:
to the bottom inside surface of the pipe to prevent the holder
from striking the pipe before the plug assembly seals. NOTE: All coupons and spacer
combinations used must add up to
Once the holder length has been chosen, this fixes the this dimension.
actual rod length (X) available for coupons and spacers.
Any combination may be used, provided the total length of a. For coupon 1 top-of-line
spacers and coupon thicknesses add up to this (X) monitoring:
dimension. l1 = C + PW - 3.8125
1. Holder Sizing:
First calculate the following constant (C): NOTE: All spacers should be
C = A + Wg (Non Flange Fitting, See Figure 1) rounded down to the nearest 1/16.
Full coverage Holder length:

L = C + PD - PW - 2.75 b. For coupon 2 center-of -
line monitoring:
NOTE: 12 = C + PD/2-11 - 4.125
A = A/F Body Height
Wg = Weld Gap c. For coupon 3 bottom-of-line monitoring:
PD = Outer Pipe Diameter 13 = X - l1 - l2 - 0.375
MF = Mating Flange Height
Fg = Flange Face to Face Gap d. Final check for 3 coupon holders:
PW = Pipe Wall thickness X = l1 + l2 + l3 + 0.375 (3 coupons)
Take the calculated length of the next shortest standard

holder length (L) to obtain part number. This is then the HOW TO ORDER:
length used for the following sizing formula. If the coupon Determine the length of coupon-to-coupon insulation
holder extends into a trap or fits into any other vessel, spacers, using the sizing formula. Also, determine the
replace(PD - PW) in formula above by the equivalent internal number of coupon-to-rod o-rod bushings and order
space available. accordingly using the part numbers listed above.
Model
6203 Multiple Disc Coupon Holder
Code Coupon Holder Length - 8.00 Inch to 48.00 Inch
XX.XX Indicate Length In Inches to Nearest 1/8 Inch
6203 10.50 Example
Unit Weight: Up to 3 inches: 1 lb./.45 kg. Accessories

3-10 inches: 2 lbs./.90 kg. COUPON-TO-COUPON INSULATION SPACERS
10.25-20 inches: 3 lbs./1.36 kg. Accessories
625033-LL.LL (Available in 1/16" increments to 1")
20.25-36 inches: 5 lbs./2.27 kg.
COUPON-TO-ROD O-RING BUSHING
Part number 103709 (One(1) required for each coupon
used)

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6204
Model
Ladder Strip Coupon Holder
Specifications:
• Simultaneously Monitors Top,
Middle, and Bottom of a Pipeline
The COSASCO® Ladder Strip Coupon Holder can suspend six strip
coupons (3 pair) from a single access fitting point.
The Coupon Holder has a left-hand threaded nut which attaches it

to the bottom of the COSASCO® Solid Plug Assembly and also
serves as a primary packing retainer. Extending from the nut is a
single blade with variously spaced holes for coupon mounting
hardware. All holders are supplied with six sets of mounting
hardware.
Because of space limitations, a minimum length of 10.25 inches

(26.04 cm) is available for three pairs of coupons when used with a
5.25 inch (13.34 cm) Access Fitting Assembly. This minimum length
will monitor an 8 inch nominal OD pipeline, and can also be used
with any longer access fitting assembly by increasing the length
ordered by the additional length over the standard body (5.25" or
13.34").
®
For nominal pipe sizes less than 8 inches, the COSASCO Strip
Coupon Holder of Multi Disc Coupon Holder Assemblies are
recommended.
Normal field applications are shown with the access fitting located at 0 degrees (12 O’clock) position on the pipeline; however
®
they can be located at any point. For very critical bottom-of-line monitoring, it is recommended that the COSASCO Strip or
Flush Disc Coupon Holder Assembly be used with the Access Fitting body position located from 90 to 270 degrees (3 to 9
O’clock), or any point in between, including 180 degrees (6 O’clock).
If pipelines with trapes are to be monitored, use the formula shown for coupon holder sizing, and lengthen the
assembly accordingly to assure the size selected does not come in contact with the trap bottom. Note that
bottom coupon placement is flush with the end of the blade.
The COSASCO® Access Fitting Assemblies normally used Coupon Holder
for coupon monitoring are those with a body height of
5.25". However, Ladder Strip Coupon Holder Assemblies Assembly Sizing
can be utilized with other Access Fitting Assemblies of Non-flange Access Fitting Assemblies:
varying heights. Formulas shown are appropriate for (A + Wg + Pd) minus (2.75" (69.9 mm) + Pw)=
sizing of any Ladder Strip Coupon Holder Assembly Coupon Holder Length
required. The coupon blade has four evenly spaced Flange Access Fitting Assemblies:
mounting hardware holes at the top of the blade to Because of varying mating flange lengths and
accommodate coupon placement. Utilizing mounting application arrangements, Ladder Strip Coupon
hardware hole standard spacing allows for many different Holder Assemblies when used on Flange Access
pipe wall thicknesses and access fitting assembly lengths. Fitting Assemblies must be handled on a special cost
RCS concept for coupon placement at top-of-line is to and order basis. Please furnish the same specifics as
allow approximately one-half of coupon length to extend indicated under non-flange Access Fitting Assemblies
into the product environment. This provides direct and also (+MF +Fg).
exposure to the product flow and also allows for A = Access Fitting Assembly length
monitoring of gas pockets forming in the access fitting Wg = Weld Gap (1/16", or 1.59 mm is normal per
body cavity. The following may be considered as a guide ANSI B31.1 1973)
in placing top coupons on coupon holder blades. Fg = Flange face-to-face gap
MF = Mating Flange Height
Pd = Pipe outside diameter
Pw = Pipe wall thickness
Access Fitting Assembly
Pipe Wall
(Approximate)
Length How to Order
5.25" 6.25" 7.25" 1. Select the proper Access Fitting Assembly with a Solid
(Holes From Top) Plug Assembly before determining
which formula (shown above) to use in sizing.
.000" to .750" 1&2 2&3 3&4
2. Size coupon holder by the formula.
0.76" to 1.375” 2&3 3&4 3&4 3. Order per following example:
1.376" & above 3&4 3&4 3&4
Example:
If an intended application is other than listed above or if 6204 9.00

flanged access fitting assemblies are to be used, hole
spacing for top-of-line coupon placement must be
determined and accomplished by the user. If the specific
pipe wall thickness is furnished, RCS will ensure the
additional holes are added, but on a special order basis.
Part Number
The coupon size used on Ladder Strip Coupon Holder
Assemblies is 2.00 inches long, .125 inches and .875
Length of Holder
inches wide (50.8 mm 3.175 mm x 22.225 mm). Please
note that neither coupons nor coupon insulation are
supplied with Ladder Strip Coupon Holder Assemblies, but
are ordered separately.
Accessories:
Unit Weight: P/N 123567 - Insulation set, consists of 2 machine
Up to 3 inches 1 lb./.45 kg. screws and 2 lock nuts
3 - 10 inches 2 lbs./.90 kg.
10.25 - 20 inches 3 lbs./1.36 kg.
20.25 - 36 inches 5 lbs./2.27 kg.

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6205
Model
BIO-PROBE
Specifications:
• Five Sample Elements for Analysis
The bio-probe is used to collect samples of bacteria in Oil position where the sample elements will be located. Use
and gas systems, including refineries, offshore platforms, the formulas below to calculate bio-probe length. If
pipelines, etc.. Bacteria may be present in a system as calculated length is not an even .25" increment, select
either sessile (attached to the metal surface), or planktonic next shortest to nearest .25".
(present in the process fluid). There can be considerable
differences between the types of bacteria present in either Bio-Probe Sizing:
of these two forms. From a corrosion perspective, the
sessile bacteria are the ones that are of primary Top of the Line Monitoring
importance since these are the ones that affect the Bio-probe positions the effective length of sample
corrosion, and the ones that must be controlled with elements into pipe vessel.
chemical treatment. For this reason fluid samples for (A + Pw + Wg) — 2 ½”
testing of bacteria only test for planktonic bacteria and
may be of no relevance at all to corrosion. Middle of the Line Monitoring
Bio-probe positions ½ of the sample elements on either
The bio-probe has five sample elements, each with an side of pipe centerline.
2
exposed frontal area of 1cm . Each time a sample is (A + 1/2Pd+ Wg) — 2 ½”
required for analysis a successive element is removed and
replaced with a new one, leaving the other four in place. Bottom of the Line Monitoring
With this successive change of elements, a longer Bio-probe positions sample elements approximately ¼” off
exposure is obtained for each element, but still permits a bottom of line.
relatively frequent sample to be taken for analysis. For (A + Pd + Wg) — (2 ¾” + Pw)
example, a sample may be removed every two weeks, but
each element will have a 10 week exposure to the process
fluid. Formulas for sizing the Bio-Probes are shown to the WHERE:
right. A = Length of Access fitting body
Pw = Pipe wall (wall thickness of pipe)
® Pd = Pipe diameter (outside diameter of pipe)
COSASCO Bio-Probes for the 2" system are used to Wg = Weld gap (per weld procedures, 1/16" is
suspend sample elements in the area to be monitored. normal per ANSI B31.1 1973)
Attached to the bottom of the solid plug by means of a left
handed thread, the bio-probe also serves as a primary
packing retainer.
After selecting the access fitting with a solid plug, and
knowing pipe or pressure vessel size, determine the
Bio-probes shown Top, Middle, and Bottom of the Line
Model
6205 Bio-Probe
Code Order Length
LL.LL Order Length 3.00” – 36.00”, For adjustable type enter ADJS (.25 increments)
Code Element Alloy*
XXXXXX K03005
6205 3.00 K03005 Example

* Other alloys available upon request
Unit Weight:
Up to 3 inches 1 lb./.45 kg.
3 - 10 inches 2 lbs./.90 kg.
10.25 - 20 inches 3 lbs./1.36 kg.
20.25 - 36 inches 5 lbs./2.27 kg.
Accessories:
P/N 625071-K03005 - Element Set (5 each per set)
P/N 124900 - Set Screw
P/N 003965-14 - Mounting Screw
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Model63
Injection and Sampling Assemblies
Specifications:
• Access Under Pressure — Injection/Sampling Tube can be
Removed for Cleaning While System is Under Pressure
• Temp Rating — -20 °F (-28.9 °C) to +350 °F (+176.6 °C)
• Pressure Rating — Maximum 6000 PSI/41.3 MPa Working
(Depends on Style of Access Fitting)
• Material — Injection/Sampling Components 316 S.S.
One of the most practical preventive maintenance Ordering Information:
methods for minimizing or controlling corrosion in Injection Nut Assembly (1/4" NPT)
product pipelines, vessels, etc., is to treat the corrosive
environment with chemical inhibitors.
Access Fitting Order
Length
While corrosion inhibition is a complex technology and Body Height Number
is under constant study and development, it is an 5.25” 120603 1.75”
effective means of corrosion control. Using the 6.25” 204728 2.75”
®
COSASCO Injection System for easy, reliable access, 7.25” 122217 3.75”
inhibitors can be injected with safety and simplicity 8.25” 120556 5.50”
while under full operating pressure. In addition, a
variety of injection devices and systems can be used
to provide the most efficient delivery and dispersion for
a given application. 3. Injection/Sampling Tubes
®
Most of the parts involved in the COSASCO Injection
System are interchangeable with the COSASCO
® Depending upon the application, you may choose and
®
Sampling System. The COSASCO Sampling System Injection Tube or Sampling Tube. The Injection Tube is
offers a means of extracting samples from pipelines or the pathway for the injected product flowing from the
®
vessels while under full system operating pressure. A Injection Nut to the process. Standard COSASCO
®
typical COSASCO Injection System with various Injection Tubes are offered in 1/4" NPT sizes to mate
injection dispersion ends and components is shown in with like size NPT Injection Nuts.
the figure on the front page. The components are
described with ordering information on the following
pages. a. Injection Tube x Quill
This style is similar to the open NPT Injection Tube
but has a scarf and quill cut instead of a plain open
1. Access Fitting Assembly With end. It utilizes the turbulence created by its design,
Solid Plug Assembly in conjunction with the natural turbulence within the
pipe or vessel, to accomplish distribution of the
Tee Access Fitting Assemblies offered as standard by injected product into the product media flow.
®
COSASCO are for hydraulic injection only and
therefore utilize a single Tee for injection product inlet.
A complete description, various configurations, and Sizing Formula: See last page.
part number ordering information is explained for Tee
Access Fitting Assemblies in the Data Sheets for
Model 50, 52, 53, 54, 56, 57 and 58 Access Fitting
Assemblies. Ordering Information:
Injection Tube 1/4" NPT X Quill
2. Injection/Sampling Nut Order Number Description

This is, depending upon application, a multiple-use nut 6300-LL.LL Injection Tube
that replaces the nut of the Solid Plug Assembly in the (1/4” NPT X Quill)
Access Fitting Assembly. Its function is to direct the LL.LL = Length in 1/4” increments from 1.25” to
injection product to the Injection Tube or directly to the 36.00 inches
atomization device. The Injection/Sampling Nut has
bleed ports in the side wall above an access fitting
body bore o-ring seal; and is drilled and tapped with b. Sampling Tube (1/4" NPT x Open)
1/4" NPT threads to enable attachment of different size A tube allowing for sampling; no atomization or
Injection/Sampling Tubes or Nozzle Assemblies. dispersion device is attached.
Sizing Formula: See last page.

Sampling Tube 1/4" NPT X Open Injection Tube 1/4" NPT X Head
Order Number Description Order Number Description

6301-LL.LL Sampling Tube 6304-LL.LL Injection Tube
(1/4” NPT X Open) (1/4” NPT X Head)
LL.LL= Length in 1/4” increments from 1.25” to 36.00 LL.LL = Length in 1/4" increments from 2.25 inches to 36.00
inches inches

c. Injection Tube (1/4" NPT x 1/4" NPT)
This Injection Tube has 1/4" male NPT end which Ordering Information:
accommodates a selection of 1/4" female NPT nozzles
for perpendicular Injection/Atomization. Cap with Core (Male)
GPH Capacity @
Order Orifice
Sizing Formula: See last page. Pressure Differential
Number Size
40 PSI 60 PSI 80 PSI 100 PSI
129490 .016 .30 .36 .42 .48
129473 .016 .40 .48 .56 .64
Ordering Information: 129472 .016 .60 .72 .84 .96
Injection Tube 1/4" NPT X 1/4" NPT
Order Number Description
6302-LL.LL Injection Tube 4. 1/4" NPT Flush Nozzle (Male)
(1/4” NPT X 1/4” NPT)
This nozzle threads directly into the Injection Nut Assembly to
provide spray injection flush with the pipe wall when the
correct injection nut is used.
1/4” NPT Nozzle (Female) Sizing Formula: See last page.
GPH Capacity @ Ordering Information:

Order Orifice
Number Size Pressure Differential 1/4" NPT Flush Nozzle (Male)
200904 .016 .30 .36 .42 .48 GPH Capacity @
Order Orifice
200905 .016 .40 .48 .56 .64 Pressure Differential
Number Size
200906 .016 .60 .72 .84 .96
129183 .016 .30 .36 .42 .48
201020 .016 .40 .48 .56 .64
201021 .016 .60 .72 .84 .96
d. Injection Tube (1/4" NPT X Head)
This assembly consists of an Injection Tube with a 5. Nipples and Shutoff Valves
right angle head that accommodates a selection of cap Short nipples and shutoff valves are available to interface the
and core assemblies. Tee Access Fitting Assembly with the Injection/Sampling
System.
Ordering Information: Abbreviations Key:
Nipples and Valves A = Access Fitting Assembly length
Wg = Weld Gap (1/16", or 1.59 mm is normal per
ANSI B31.1 1973)
Order No. Description
PW = Pipe Wall thickness
128993 Nipple 1/4” x 1/4” NPT - Length 4.00 – 316 S.S.
PD = Pipe outside diameter
127472 Nipple 1/2” x 1/2” NPT - Length 4.00 – 316 S.S. Fg = Flange gap - 1/16th inch (0.0625 or 1.6mm) is
125504 Nipple 3/4” x 3/4" NPT - Length 4.00 – 316 S.S. normal
125505 Nipple 1” x 1” NPT - Length 4.00 – 316 S.S. MF = Mating Flange Height root/base-to-face
200022 Shutoff Valve 1/4” NPT – 316 S.S. dimension
200023 Shutoff Valve 1/2” NPT – 316 S.S. N = Injection/Sampling Nut length
200024 Shutoff Valve 3/4” NPT – 316 S.S.
200025 Shutoff Valve 1” NPT – 316 S.S. To order a complete Injection/Sampling Tubes
For other sizes of injection/sampling nuts, tubes, and Assembly, select:
nozzles, please contact the factory.
– Injection/Sampling Nut (item 2)
– Injection/Sampling Tube (item 3)(Except when flush
perpendicular injection is required.)
Sizing Formulas: – Nozzle Assembly, if required (item 3 and 4)
Our recommended injection location is the center of pipe. Thus – Nipple and Shutoff Valve (item 5)
the following sizing formula is applicable:
Non-Flanged Access Fitting Assemblies Ordering Example:

A + WG + 1/2 PD - 2.25 - N = Length*
Flanged Access Fitting Assemblies You want to inject into a 12" oil line and your injection
A + FG + MF + 1/2 PD - 2.25 - N = Length* line is 1/2" pipe. Your complete system would consist
of the following:
Sampling locations may vary. If sampling from the center of 1 ea. P/N #50-111-2-18-G10220-1
pipe or vessel, the above listed sizing formula applies. If bottom {2" Access Fitting Assembly FW 18-12x2/UN 1/2
of line sampling is required with the access fitting assembly in 6.25-G316-1022}
the 12:00 O’clock position, the following sizing formula applies:
1 ea. P/N #204728
{2" Injection Nut Assembly 1/4 NPT x 2.75" Inj.
Non-Flanged Access Fitting Assemblies Nut was chosen since the access fitting body height is
A + WG + PD - 2.50 - N - PW = Length* 6.25")}
Flanged Access Fitting Assemblies 1 ea. P/N #6300-7.75

A + FG + MF + PD - 2.50 - N - PW = Length* {2" Injection Tube 1/4" x Quill 7.75-316 (6.25 (A) +
.0625 (WG) + 6.375 (1/2PD -2.25 -2.75 (N) = 7.75)}
*Ordering Lengths should be rounded down to nearest 1 ea. P/N #127472

1/4" increments. {Nipple 1/2" x 4.00 - 316}
1 ea. P/N #200023

{Shut-Off Valve 1/2" NPT - 316}

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Rohrbac Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878, © Copyright RCS, Inc.
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ACCESSORIES
Hollow Plug Assembly
PART PART NO. DESCRIPTION MATERIAL WEIGHT
HOLLOW PLUG ASSEMBLY

1 lb. 12 oz
550100-1-1 (Nominal height 4.00" (102 mm.), dia. 1.75" 316 SS Teflon
(794 g)
(44 mm.)
HOLLOW PLUG BODY 1 lb 5 oz

551012-1 316 SS
(film coated to prevent galling) (595 g)
HOLLOW PLUG NUT

2 oz
551011-1 (Secures probe insert to hollow plug body & 316 SS
(56.7 g)
retains primary packing)
HOLLOW PLUG BORE SEALING NUT

5 oz
551010-1 (Seals center of hollow plug. Removed & 316 SS
(141.7 g)
replaced with probe insert when monitoring)
PACKING .4 oz
551003-1 TFE (25% glass)
(Primary seal) (11 g)
SET SCREW — 2 required
(Locks hollow plug nut to body & locks .1 oz
124900 18-8 SS
hollow plug bore sealing nut or probe insert (2.8 g)
to hollow plug nut)
PACKING .1 oz
551023-1 TFE (25% glass)
(Probe insert seal) (2.8 g)
PIPE PLUG
Red 2 oz
120167 (Protects hollow center from contaminants
Plastic (56.7 g)
until probe is installed.)
Note: Images are not to scale
Solid Plug Assembly
PART PART NO. DESCRIPTION MATERIAL WEIGHT
SOLID PLUG ASSEMBLY

316 SS Viton 2 lbs.
550000-1-1 (nominal height 4.00' (102 mm0.),
Teflon (907 g)
Dia. 1.75" (44 mm.)
SOLID PLUG BODY 1 lb. 9 oz.

551004-1 316 SS
(Film coated to prevent galling) (708 g)
SOLID PLUG NUT

(replaced with corrosion-device nut while 3 oz.
551005-1 316 SS
monitoring. Either nut acts as retainer for (85 g)
primary packing.0
PACKING .4 oz.
551003-1 TFE (25% glass)
(primary seal) (11 g)
O-RING .2 oz.
551022-1 Viton
(primary seal) (5.7 g)
SET SCREW .1 oz
124900 18-8- SS
(Locks nut to solid plug body) (2.8 g)
PIPE PLUG 3 oz.

127697 316 SS
(seal solid plug bleed-through orifice) (85 g)
Protective Covers
PART HEIGHT DIAMETER WEIGHT

PART MATERIAL DESCRIPTION
NO. Inch cm Inch cm lb. kg

Normally used with corrosion monitoring
122734 Carbon Steel 3.75 9.5 3.25 8.3 2.5 1.59
devices which rely upon retrieval and
visual inspection for recording.

Accommodates Probe inserts and their
122732 Carbon Steel adapter /a sensors to permit continuous 2.25 5.7 3.25 8.3 2.0 0.91
monitoring with automatic read-out
instruments.

206436 Polycarbonate 3.6 9.0 3.5 8.9 0.50 0.22
Same as Part No. 122734

206435 Polycarbonate 2.3 5.7 3.5 8.9 0.40 0.18
Same as Part No. 122732

BLEED VALVE, PRESSURE GAUGE
10,000 PSI max.
740090 Carbon Steel A pressure retaining steel cover with an integral 4.50 11.4 4.00 10.2 7.75 3.52
bleed valve and pressure gauge. For use with
devices that do not require routine access to the
plug assembly (such as coupon holders).
BLEED VALVE, PRESSURE GAUGE AND ½”
NPT CENTER HOLE FOR STANDARD
PROBE ADAPTER
10,000 PSI max.
740093 Carbon Steel A pressure retaining steel cover with an integral
4.50 11.4 4.00 10.2 7.60 3.45
a ½” NPT in the top of the cover to
accommodate a standard (2500 PSI) pressure
BLEED VALVE, PRESSURE GAUGE AND
CENTER HOLE FOR HIGH PRESSURE
PROBE ADAPTER
10,000 PSI max.
740095 Carbon Steel A pressure retaining steel cover with an integral
4.50 11.4 4.00 10.2 7.50 3.40
center hole in the top of the cover to
accommodate a high pressure(10,000 PSI)
CI
Model
COSASCO® Two-Inch System Coupons
Specifications:
• No Cold Worked Surfaces — All Surfaces Ground or
Machined, Not Sheared or Punched.
COSASCO® Coupons are specially made for corrosion Teflon insulation and hardware for disc type coupons are
and erosion studies and are manufactured to the most provided with their compatible coupon holders.
demanding standards. Generally, coupons should be of an
alloy the same as, or similar in chemical composition to STANDARD COUPONS
the pipeline or vessel that is being monitored. RCS will 3" Strip Coupons: COSASCO’s® standard coupon,
manufacture COSASCO® coupons in any configuration, measuring 2-7/8" x 7/8" x 1/8" (7.3 x 2.2 x 0.32cm) with
and from any material, whether provided by RCS or by the two mounting holes, can be utilized for varied studies. The
customer. Evaluation of welds can be made by utilizing exposed surface area is 5.2 sq. in. (33.5 sq. cm.).
coupons with weld beads applied, or evaluation of scale
by use of strip scale coupons. 6" Strip Coupons: 6" x 7/8" x 1/8" (15.2 x 2.2 x 0.32cm)
with two mounting holes, this coupon is used when a
All coupons are certified in writing to show serial numbers, larger exposed area is required. The exposed surface
weights (furnished in grams to four decimal points), area is 11.4 sq. in. (73.5 sq. cm.).
®
dimensions, material, and surface finishes. COSASCO
coupons are individually packaged in moisture resistant, Ladder Strip Coupons: These coupons are used in sets
vapor phase inhibited envelopes with a corrosion free at intervals in the line. They measure 2" x 7/8" x 1/8" (5.1 x
shelf life of one year. 2.2 x 0.32cm) with two mounting holes. The exposed
surface area is 3.4 sq. in. (21.9 sq. cm.).
®
RCS standard COSASCO coupons are furnished with a
ground surface finish or directional sanded surface finish. Flush Disc Coupons: Generally used in applications
All coupons are furnished “as machined” unless otherwise where the coupon cannot extend into the pipe to interfere
specified. The exception is RCS standard G10180 which with the flow or pigging operations. A circular coupon with
is annealed. a diameter a 1.25", a thickness of 0.125" (3.18 x 0.32 cm),
and one mounting hole ID 0.312" (0.792 cm.). The hole is
Strip and ladder type coupons, which are generally used in countersunk, and uses a flathead, stainless steel screw,
pairs, are furnished with nylon insulation. Hardware for insulating washer and insulating disc for mounting.
these coupons is furnished with the coupon holders. The exposed surface area is 2.5 sq. in. (16.1 sq. cm.)
Multiple Disc Coupons: A circular coupon with a diameter a 1.25", thickness of 0.125" and one 0.50
mounting hole (3.18 x 0.318 x 1.2 cm). There coupons can be used only in conjunction with Multiple Disc
Coupon Holders. The exposed surface area is 2.3 sq. in. (14.8 sq. cm.).
3" Strip Scale Coupons: This coupon has the same dimensions as shown for the 3" Strip Coupon, however
it is drilled with a series of different sized holes to collect scale deposits. The exposed surface area is 5.25
sq.in. (33.9 sq. cm.).
Model
CI Insulated Coupon Assembly
Code Coupon Type
S3 3" Strip Coupon
S6 6" Strip Coupon
L Ladder Strip Coupon
D Flush Disc Coupon
MD Multiple Disc Coupon
SC 3" Strip Scale Coupon
Code Alloy
G10180 1018 Mild Steel
S30300 303 Stainless Steel
S30403 304L Stainless Steel
S31603 316L Stainless Steel
Code Surface Finish
0 Ground
1 Directional Sanded
Code Insulators
0 Standard Nylon Insulators (250°F)
1
2
High Temperature Ceramic Insulators (1475°F) Not applicable for disc coupons
Teflon® Insulators (500°F)
}
3 No Insulators - Only option for disc coupons
Code Handling
0 Preweighed Insulators Included
1 Unweighed - Insulators Shipped Loose
Code Special Options
0 No Special Option
1 Stamp Serial Number on Both Sides
CI S3 G10180 0 0 0 0 EXAMPLE

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Access Fitting Assembly

Service Equipment and Tools
CONVENIENCE SERVICE OR WEIGHT
PART NO. DESCRIPTION
APPLICATION English Metric
Permits installation (only) of electronic
HOLLOW PLUG probe inserts while keeping the contact
122328 4 oz 113 g
MOISTURE SEAL PLUG pins clean and dry. Retriever and Service
Valve required in use.
For flushing sand, chips and other debris
out of the access fitting thread and bore
123672 SURGE TUBE ASSEMBLY prior to installing the solid / hollow plug 20 lbs 13.6 kg
assembly. Especially useful when
retrieving bottom-of-line fittings.
Used with Retrievers, Service Valves and
DIVERTER HOSE Surge Tubes for safe and easy dispersion
124669 2.5 lbs 1.13 kg
10 FEET (3 METERS) of product or pressure relief. Also is a
convenient aid when backpressuring.
THREAD TAP ASSEMBLY, For repair of damaged threads in the
125111 2.75 lbs 1.1 kg
1.750"—12V access fitting body.
THREAD DIE ASSEMBLY, For repair of damaged threads on the
125112 2.75 lbs 1.1 kg
1.750"—12V Solid / Hollow Plug body.
Allows removing or installing the ½” Pipe
PIPE PLUG RETRIEVER Plug on the Solid Plug Assembly while
125115 1 lb 454 g
ADAPTER under pressure. Retriever and Service
Valve required in use.
For cleaning chips or debris from the
125116 THREAD BRUSH 1 lb 454 g
access fitting ID threads.
For removing rust, product build up, scale,
ACCESS FITTING BODY
125125 etc. from plug body seat within mounting 1.75 lbs 794 g
SEAT REAMER, 1.625"
body.
Permits removal and installation of Hollow
Plug probe inserts with a steel pipe plug
in place. (Keeps inside of probe area
126292 OVERSHOT ADAPTER 1 lb 454 g
clean and dry). Recommended for use
with Microcor, Corrosometer, Corrater
and Hydrogen Probe Inserts.
Well stocked tool box, containing more
126720 TOOL KIT 69 lbs 31.30 kg
than 60 items.
Gives maximum resistance to washout;
best use is in light hydrocarbon liquids;
201688 LUBRICANT-SYNTHETIC 3 oz 85 g
provides superior protection to both
metals and seals.
A multi-purpose lithium base grease.
129372 LUBRIPLATE GREASE Usually the best choice of most services 14.5 oz 411 g
since it is thin and applies easily.
HOT TAP CUTTER W/PILOT
206381 Provides 100% plug retention 3 lbs 1.36 kg
DRILL

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HTK
Model
Hot Tap Kit
Specifications:
• Pressure Rating — 3600 PSI
• Compatible With 2" System
• Access Without Shutdown
®
The COSASCO Hot Tap Kit, (Part No. 126248), is
®
designed to provide a means of adding the COSASCO
Access System to any pipeline or vessel already on
stream without shutdown and without product loss. RCS
recommends Access Fitting locations be planned for
during the original design stage of the project, and
installation performed prior to flow operations. However,
the Hot Tap offers a safe, reliable method of trepanning a
clean hole into the pipe vessel when access is desired or
required later, when it is impractical to shut down.
®
In use, the desired COSASCO Access Fitting Assembly
isselected and the fitting welded into place on the pipeline
or vessel. The integrity of the welded into place on the
pipeline or vesel. The integrity of the weld is determined
by using the Hydrostatic Test Assembly, Part No. 121328, Hot Tap Cutters are supplied in three styles; Square End
a component of the Kit. The Hot Tap Hollow Plug Mill (Part No. 209557) to spotface the trepan area; 4-tooth
Assembly, together with the selected cutter, is then Cutter (Part No.203510) recommended for wall
inserted into the Access Fitting Body. thicknesses in excess of 5/16" (7.938 mm); and 6-tooth
Cutter (Part No. 123921) for thinner pipewalls through
The cutter shaft of the Hot Tap is rotated clockwise to 5/16". Normally, the entire operation can be safely
trepan a hole of the same diameter as the Access Fitting completed in approximately 20 minutes.
Body bore (1.375 , 34.925 mm). A hand operated ratchet,
adjustable wrench, or low RPM motorized power may be When trepanning is completed, the plug assembly
used. With the use of another component of the Kit, the containing the slug is removed by use of the Retriever and
Chip Remover Assembly (Part No. 127147 or 123492) Service Valve. The Magnetic Swab Assembly (Part No.
excess cuttings can be removed and retained after 121870), which is also included int the Hot Tap Kit, is then
trepanning. (Carbon Steel Pipes only). used to removed any excess cuttings, thereby leaving a
clean hole. While the Service Valve and Retriever are still
®
in place, a COSASCO Solid or Hollow Plug Assembly
with any of Cosasco’s equipment or special tools may be
installed for corrosion monitoring or prevention.
Rohrback Cosasco
Systems, Inc.
Hot Tapping can be performed safely with pressures up to
3600 PSI (24.8 MPa) and temperatures to +250 °F (+121°
C). When under pressure, the Hot Tap Plug must be
removed only in conjunction with a COSASCO® Retriever
and Service Valve hook-up.
®
COSASCO Hot Tap Kits include all equipment necessary
to accomplish the hot tapping procedure; Magnetic Swab,
Ship Remover, and Hydrostatic Test Assemblies, as well
as an ample supply of spare parts. The entire Kit is
packed in a heavy duty field service box for easy
portability and storage.
COSASCO® Hot Tap Kits are in use around the world –

from the extreme environmental conditions of Alaska and
the North Sea to those of the Middle and Far East. Even
®
under these varying extremes, the COSASCO Hot Tap
requires little special care and maintenance other than that
given any precision tool. The cutters can be resharpened
for longer life. The number of cuts depends largely on the
hardness of the steel to be cut, and on the rate of feed
while trepanning. Component assemblies, individual parts
and Spare Parts/Repair Kit P/N 121115 is available for
continued maintenance.
Part Number Description
126248 Hot Tap Kit
206371 Feed Screw Assembly
121328 Hydrostatic Tester Assembly
121870 Magnetic Swab Assembly
123492 Chip Remover Assembly
123921 Cutter, 6 Tooth
203510 Cutter, 4 Tooth
612016-7.12 Cutter, Square End Mill
206372 Plug Assembly

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Model
Double Block and Bleed Service Valve
Specifications:
• Pressure Rating — 3600 PSI (24.8 MPa)
• Double Block Valve for Enhanced Safety
• Rotating Base for Easier Positioning
• Seal Options Available for Temperature Ratings

Up to+450 °F (+232 °C)
The new COSASCO® Double Block and Bleed Service pressure balanced on both sides of the ball valves, the
Valve is designed to provide an extra layer of protection to torque required to open the ball valves is reduced, even
ensure maximum safety requirements are met. The on high pressure systems.
complete Service Valve Kit includes the valve assembly
with extension lever, brass hammer, spare face-to-access The valves also incorporate secondary special built-in
fitting o-ring, and a heavy duty field service box for safe, vents to atmosphere valves, allowing product bleed-off
compact storage and easy portability. away from the operator for safety and cleanliness. With
the aid of the optional accessory Diverter Hose Assembly,
®
The COSASCO Double Block and Bleed Service Valve the bleed valves can also be used for product sampling,
®
is compatible with all COSASCO Access Fittings and back-pressuring or for product or pressure relief.
RBS/RBSA/RSL Retrievers. Attached to the access fitting
body, the primary valve is the control which allows the Should the solid or hollow plug thread, packing, or o-ring
pressurized product to enter the retriever during insertion become damaged, preventing service valve removal, a
and removal of COSASCO® Solid or Hollow Plug Service Valve Blanking Plug can be used to seal the open
Assemblies. It also contains the pressurized product end of the valve. The Service Valve Blanking Plug,
when the retriever is disconnected. The secondary valve available as an optional accessory is mated to the acme
acts as a back-up in the unlikely case the primary valve threads of the service valve after removing the retriever.
leaks or fails. This provides a secondary seal for the valve. The Service
Valve can then be left in place, completely sealing the
Basically two ball valves with full-opening ports and access fitting until corrective repairs can be made at a
special pressure equalizing ports allow the operator to later date.
slowly release line pressure to the retriever. With
Description NACE Part No.
Service Valve Kit 601040
Brass Hammer 125137
Service Valve Box 210498
Weight & Dimensions
Service Valve Face-to-Face Dimension 10.23 in (26.0 cm)
Service Valve and End-to-End Dimension 11.86 (30.1 cm)
Service Valve Assembly Weight 43 lb (19.5 kg)
Service Valve Repair and Seal Kits:
Repair Kit Seal Kit
NACE NACE
Description
Trim Trim
P/N P/N
Repair and Seal Kits consisting of: 210511 210509
O-rings, Viton 90 Yes Yes
O-Rings, Viton Yes Yes
Back-up Rings, Teflon Yes Yes
Seals, Face-2” Yes Yes
Seals, Ball Stem-2” Yes Yes
Seats, Bottom-2” Yes Yes
Seats, Top-2” Yes Yes
Balls– 2”, Nace, 1.812” Dia. Yes N/A
Relief/Bleed Valve Assy. - 2” Service Yes N/A
Valve 316-Viton
7.64 in
2.32 in (19.4 cm)
(5.9 cm)
RBS/RBSA
Retriever
Double Block and

Bleed Service Valve
13.19 in
(33.5 cm)
Access Fitting
Assembly
Coupon Holder
and Coupons
Ø 8.00 in
(20.3 cm)
®
COSASCO Double Block and Bleed Service Valve shown Service Valve Dimensions
top of the line with RBS/RBSA Retriever attached

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RBS/RBSA/RSL
Model
Service Valve Kit
Specifications:
 Pressure Rating — 3600
PSI (24.8 MPa)
 By-Pass Bleed Valve
Provides Safe Pressurization
 Temperature Rating Up to
+450 °F (+232 °C)
 Compact Design
The complete Service Valve Kit includes the valve The valve also incorporates a secondary special built-in
assembly with extension lever, brass hammer; spare face- vent to atmosphere valve allowing product bleed-off away
to-access fitting o-ring, and a heavy duty field service box from the operator for safety and cleanliness. With the aid
for safe, compact storage and easy portability. of the optional accessory Diverter Hose Assembly, the
bleed valve can also be used for product sampling, back-
®
COSASCO RBS/RBSA/RSL Service Valve Kits are pressuring or for product or pressure relief.
especially designed for use with COSASCO® Access
Fittings and RBS/RBSA/RSL Retrievers. Attached to the Should the solid or hollow plug thread, packing, or o-ring
access fitting body, the valve is the control which allows become damaged, preventing service valve removal, a
the pressurized product to enter the retriever during Service Valve Blanking Plug can be used to seal the open
insertion and removal of COSASCO® Solid or Hollow Plug end of the valve. The Service Valve Blanking Plug,
Assemblies. It also contains the pressurized product available as an optional accessory is mated to the acme
when the retriever is disconnected. Retriever and Service threads of the service valve after removing the retriever.
Valve hook-up is indicated in Figure 2. This provides a secondary seal for the valve. The Service
Valve can then be left in place, completely sealing the
Basically a ball-type valve with full-opening port, a special access fitting until corrective repairs can be made at a
pressure equalizing port allows the operator to slowly later date.
release line pressure to the retriever. With pressure
balanced on both sides of the ball, the difficulty or torque
problems, even on high pressure systems.
Description NACE Part No.

Service Valve Kit 601041
Service Valve Assembly w/ Extension Lever 601045
Brass Hammer 125137
Weight & Dimensions
Service Valve Face-to-Face Dimension 6.74” (17.1 cm)
Service Valve and End-to-End Dimension 8.37" (21.3 cm)
Service Valve Assembly Weight 37 lb.
Service Valve Cubage 1.00 cu. ft.
Repair Kit Seal Kit
NACE NACE
Description
Trim Trim
P/N P/N
O-Ring, Viton 90 (3) Yes Yes
O-Ring, Viton (2) Yes Yes
Back-up ring, Teflon (2) Yes Yes
Seal, Face 2” Yes Yes
Seal, Ball Stem 2” Yes Yes
Seat, Bottom - 2 Yes Yes
Seat, Top - 2 Yes N/A
Relief/Bleed Valve Assy – 2” Yes N/A
Ball – 2” Yes N/A
Optional Accessories:
124669 Diverter Hose Assembly - 10 ft.
127391 Service Valve Blanking - Plug Assembly

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RBS/RBSA/RSL-FR
Model
Service Valve Kit
Specifications:
 Meets NACE MR0175 and
MR0103
PSI (24.8 MPa)
 Complies with API 6FA and
API 607 as a Fire-Safe Unit
 Seal Options Available for
Temperature Ratings Up to Service Valve configuration is shown in Figure 1. The retriever end connection
is a three and one-half inch acme thread, mating with the hammer nut of the
+450 °F (+232 °C) RBS/RBSA/RSL Retrievers. At the other end, a three inch acme thread
hammer nut mates with the COSASCO® Access Fitting.
 Compact Design
The complete Service Valve Kit includes the valve
assembly with extension lever, brass hammer, spare face- The valve also incorporates a secondary special built-in
to-access fitting o-ring, and a heavy duty field service box vent to atmosphere valve allowing product bleed-off away
for safe, compact storage and easy portability. from the operator for safety and cleanliness. With the aid
of the optional accessory Diverter Hose Assembly, the
®
COSASCO RBS/RBSA/RSL Service Valve Kits are bleed valve can also be used for product sampling, back-
®
especially designed for use with COSASCO Access pressuring or for product or pressure relief.
Fittings and RBS/RBSA/RSL Retrievers. Attached to the
access fitting body, the valve is the control which allows Should the solid or hollow plug thread, packing, or o-ring
the pressurized product to enter the retriever during become damaged, preventing service valve removal, a
®
insertion and removal of COSASCO Solid or Hollow Plug Service Valve Blanking Plug can be used to seal the open
Assemblies. It also contains the pressurized product end of the valve. The Service Valve Blanking Plug,
when the retriever is disconnected. Retriever and Service available as an optional accessory is mated to the acme
Valve hook-up is indicated in Figure 2. threads of the service valve after removing the retriever.
This provides a secondary seal for the valve. The Service
Basically a ball-type valve with full-opening port, a special Valve can then be left in place, completely sealing the
pressure equalizing port allows the operator to slowly access fitting until corrective repairs can be made at a
release line pressure to the retriever. With pressure later date.
balanced on both sides of the ball, the difficulty or torque
problems, even on high pressure systems.
Description NACE Part No. Hi-Temp
Service Valve Kit 601001 601011
Service Valve Assembly w/ Extension Lever 601000 601010
Brass Hammer 125137
Weight & Dimensions
Service Valve Face-to-Face Dimension 7.81" (19.8 cm)
Service Valve Assembly Weight 34.0 lb.
Service Valve Cubage 1.00 cu. ft.
Flanged valves, alternate materials, and high
temperature valves are available on special order.
Standard units are related for pressures up to 3600 PSI
(24.8 Mpa) at temperatures to +200 °F (+93 °C).

Repair Kit Seal Kit
NACE NACE
Description
Trim Trim
P/N P/N
Stem wiper ring, Molythane Yes Yes
Stem back-up ring, Teflon Yes Yes
Stem seal, Polymyte w / Viton O-Ring Yes Yes
Stem O-Ring, Viton Yes Yes
Adapter face O-Ring, Viton Yes Yes
Adapter body O-Ring, Viton Yes Yes
Ball seat seal ring, Celcon (2) Yes Yes
Bleed adapter carrier seal, Viton Yes Yes
Bleed adapter carrier, 17-4 PH (2) Yes N/A
Ball, 17-4 PH Yes N/A
Bleed valve screw assembly, Viton (2) Yes N/A
Bleed valve seals, Viton (2) Yes Yes
127391 Service Valve Blanking - Plug Assembly

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Model RBS
Retriever Kit
Specifications:
• Pressure Rating—6000
PSI (41.3 MPa) Working
Pressure
• Temperature Rating —
+450 °F (+232 °C)
• Pressure-Balanced Design
Has Over 25 Years of
Field-Proven Reliability
• Meets NACE MR0175 and
MR0103
The Rohrback Cosasco Systems RBS Retriever is a

precision tool which allows safe, easy insertion and
removal of various equipment and tools through a
Rohrback Cosasco System Access Fitting - while the
pipeline or vessel is under pressure. Used in conjunction A bleeder valve assembly incorporated in the RBS
with a Rohrback Cosasco Systems 6000 Service Valve, Retriever allows product bleed-off away from the operator
the tandem hook-up is designed to allow line working for safety and cleanliness. A Pressure Gauge is also
pressure to slowly bleed pressure into the retriever inner incorporated which shows the pressure inside the tool.
assembly as the plug assembly moves off its seat in the This is extremely useful when pressurizing and
Access Fitting Body. The resulting balanced pressure depressurizing the tool. The Bleeder Valve Assembly can
allows easy insertion and retrieval under full operation also be used for back pressuring and product sampling.
pressures up to 6000 PSI (41.3 Mpa).
Each RBS Retriever Kit component assembly is furnished
A single RBS Retriever and Service Valve can be used for with service tools and an ample supply of spare parts.
any convenient number of Rohrback Cosasco Systems Parts subject to wear with normal use are available in
Access monitoring points such as in a refinery, producing Repair or Seal Kits. The complete RBS Retriever Kit with
field or platform. component assemblies, service tools and spare parts is
contained in a sturdy field service box to provide compact,
The major components of the RBS Retriever are: a easy storage and portability.
stationary inner barrel; thread adapter; moveable outer
barrel and mandrel rod; and socket adapter assembly. Standard RBS Retriever Kits with various stroke lengths
Sealing within the unit is achieved with are indicated. Longer stroke lengths and temperature
Viton O-rings, Teflon back-up rings, and ratings variances are available on a special order basis.
graphite impregnated Tefton seals. Please contact Rohrback Cosasco Systems for specifics.
RBS Dimensions & Weights:
Description Stroke
(See Illustration) 14” 18" 25" 37" 49"
A) Retriever Collapsed 21.5” 25.50" 32.50" 44.50" 56.50"
B) Retriever Extended 35.62” 43.62” 57.62” 81.62" 105.62”
C) Removal 3600# S/V 44.25” 52.25” 66.25" 90.25" 114.25”
Clearance 6000# S/V 46.75” 54.75” 68.75" 92.75” 116.75”
DBBV S/V 47.25” 55.25” 69.25” 93.25” 117.25”
Retriever Kit Weight in pounds 84 94 112 133 153
Retriever Assembly Weight in pounds 52 56 64 81 98
Retriever Kit Cubage 2.1 2.3 2.6 3.3 4.0
D (Maximum Device Length)

Plug 3600# S/V 6000# S/V Double Block & Bleed S/V
Stroke (10.25” Face to Face)
Type (7.06" face to face) (10.00" face to face)
14” Solid 5.00” 3.00” 2.50”
Hollow 4.00” 2.00” 1.50”
18" Solid 9.00" 7.00" 6.50”
Hollow 8.00" 6.00" 5.50”
25" Solid 16.00" 14.00" 13.50”
Hollow 15.00" 13.00" 12.50”
37" Solid 28.00" 26.00" 25.50”
Hollow 27.00" 25.00" 24.50”
49" Solid 40.00" 38.00" 37.50”
Hollow 39.00" 37.00" 36.50” Options and Spare Parts
for RBS Retrievers
How to Order:
Options:
123672 - Surge Tube Assembly
Sizing of Retrievers is governed by the length of stroke required. 124669 - Diverter Hose Assembly - 10 ft.
The stroke is defined as the distance the Solid or Hollow Plug 124931 - Diverter Hose Assembly - 25 ft.
Assembly and its longest tool or attachment must travel from its 124685 - Diverter Hose Assembly - 50 ft.
seated position within the Access Fitting Body through the Service 203855 - Backpressure Service Tool
Valve allowing the valve ball to be closed. Determine stroke length 126720 - Tool Kit
required for longest retrievable attachment to be used. Select the 126292 - Overshot Adapter
next longer stroke length Retriever Kit available. 125115 - Pipe Plug Retriever Adapter
Spare Parts:
210238 - RBS/RBSA Retriever Repair Kit
Ordering Information: 210237 - RBS/RBSA Retriever Seal Kit
Part Number Description 126409 - Wrench Set
201688 - Lubricant Synthetic
RBS-LL Retriever Kit Consisting of: 210473 - Seal Installation Tool
600010-RBS-LL Retriever Assembly
127500 Socket Adapter Assembly, 6.88"
207024 Retriever Head Bar
125060 Retriever Wood Clamp
125137 Brass Hammer
125111 Thread Tap
126409 Wrench Set
610013-LL Field Service Box
LL = Stroke. Standard Stroke Lengths available are
14, 18", 25", 37", and 49". RBSA Retriever shown with RBSA
Retriever, Wood Clamp, Brass
Hammer, Thread Tap, and Field
Service box.

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RBS 6000
Model
Service Valve Kit
Specifications:
 Meets NACE MR0175 and
MR0103
PSI (41.3 MPa)
 Complies with API 6FA and
API 607 as a Fire-Safe Unit
 Seal Options Available for
Temperature Rating Up to
+450 °F (+232 °C) Service Valve configuration is shown in Figure 1. The retriever end connection is a
three and one-half inch acme thread., mating with the hammer nut of the RBS 6000
Retrievers. At the other end, a three inch acme thread hammer nut mates with the
COSASCO® Access fitting.
The complete Service Valve Kit includes the valve

assembly with extension lever, brass hammer, spare face- The valve also incorporates a secondary special built-in
to-access fitting o-ring, and a heavy duty field service box vent to atmosphere valve allowing product bleed-off away
for safe, compact storage and easy portability. from the operator for safety and cleanliness. With the aid
of the optional accessory Diverter Hose Assembly, the
COSASCO® RBS 6000 Service Valve Kits are especially bleed valve can also be used for product sampling, back-
®
designed for use with COSASCO Access Fittings and pressuring or for product or pressure relief.
RSL/RBS/RBSA Retrievers. Attached to the access fitting
body, the valve is the control which allows the pressurized Should the solid or hollow plug thread, packing, or o-ring
product to enter the retriever during insertion and removal become damaged, preventing service valve removal, a
of COSASCO® Solid or Hollow Plug Assemblies. It also Service Valve Blanking Plug can be used to seal the open
contains the pressurized product when the retriever is end of the valve. The Service Valve Blanking Plug,
disconnected. Retriever and Service Valve hook-up is available as an optional accessory is mated to the acme
indicated in Figure 2. threads of the service valve after removing the retriever.
This provides a secondary seal for the valve. The Service
Basically a ball-type valve with full-opening port, a special Valve can then be left in place, completely sealing the
pressure equalizing port allows the operator to slowly access fitting until corrective repairs can be made at a
release line pressure to the retriever. With pressure later date.
balanced on both sides of the ball, the valve can be
operated without difficulty or torque problems, even on Description NACE Part No. Hi-Temp
high pressure systems. Service Valve Kit 601025 601031
Service Valve Assembly w/ Extension Lever 601026
O-Ring 2-228 Viton 124642
Brass Hammer 125137
Field Service Box 210296
Weight & Dimensions
Service Valve Face-to-Face Dimension 10.00" (254 cm)
Service Valve Assembly Weight 78.0 lb.
Flanged valves, alternate materials, and high
temperature valves are available on special order.
Standard units are related for pressures up to 6000
PSI (41.3 MPa) at temperatures to +200 °F (+93 °C).
Repair Kit Seal Kit

NACE NACE
Description
Trim Trim
P/N P/N
Stem wiper ring, Molythane Yes Yes
Stem back-up ring, Teflon Yes Yes
Stem seal, Fluoromite w / Viton O-Ring Yes Yes
Stem O-Ring, Viton Yes Yes
Adapter face O-Ring, Viton Yes Yes
Adapter body O-Ring, Viton Yes Yes
Ball seat seal ring, Celcon (2) Yes Yes
Bleed adapter carrier seal, Viton Yes Yes
Bleed adapter carrier, 17-4 PH (2) Yes N/A
Ball, 17-4 PH Yes N/A
Bleed valve screw assembly, Viton (2) Yes N/A
Bleed valve seals, Viton (2) Yes Yes
127391 Service Valve Blanking Plug Assembly

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RBSA
Model
Retriever Kit
Specifications:
• Pressure Rating —
2500 PSI (17.2 MPa) Working Pressure
• Temperature Rating —
+450 °F (+232 °C)
• Pressure-Balanced Design Has
Over 25 Years of Field-Proven
Reliability
• Lightweight, Easy-To-Use Design
within the unit is achieved with Viton-rings, Teflon® back
®
The Rohrback Cosasco Systems RBSA Retriever is a up rings, and graphite impregnated Teflon seals.
precision tool which allows safe, easy insertion and
removal of various equipment and tools through a A bleeder valve assembly incorporated in the RBSA
Rohrback Cosasco Systems Access Fitting - while the Retriever allows product bleed-off away from the operator
pipeline or vessel is under pressure. Used in conjunction for safety and cleanliness. A Pressure Gauge is also
with a Rohrback Cosasco System Service Valve, the incorporated which shows the pressure inside the tool.This
tandem hook-up is designed to allow line working pressure is extremely useful when pressurizing and depressurizing
to slowly bleed pressure into the retriever inner assembly the tool. The Bleeder Valve Assembly can also be used for
as the plug assembly moves off its seat in the Access backpressuring and product sampling.
Fitting Body. The resulting balanced pressure allows easy
insertion and retrieval under full operating pressures up to Each RBSA Retriever Kit component assembly is
2500 PSI (17.2 Mpa). furnished with service tools and an ample supply of spare
parts. Parts subject to wear with normal use are available
A single RBSA Retriever and Service Valve can be used in Repair or Seal Kits. The complete RBSA Retriever Kit
for any convenient number of Rohrback Cosasco Systems with component assemblies, service tools and spare parts
Access monitoring points such as in a refinery, producing is contained in a sturdy field service box to provide
field or platform. compact, easy storage and portability.
The major components of the RBSA Retriever are: a Standard RBSA Retriever Kits with various stroke lengths
stationary inner barrel; thread adapter; moveable stainless are indicated. Longer stroke lengths and temperature
steel outer barrel and mandrel rod; and ratings variances are available on a special order basis.
socket adapter assembly. Sealing Please contact Rohrback Cosasco Systems for specifics.
RBSA Dimensions and Weights
Description Stroke
(See Illustration) 14” 18" 25" 37" 49"
A) Retriever Collapsed 21.5” 25.50" 32.50" 44.50" 56.50"
B) Retriever Extended 35.62” 43.62” 57.62” 81.62" 105.62”
C) Removal 3600# S/V 44.25” 52.25” 66.25" 90.25" 114.25”
Clearance 6000# S/V 46.75” 54.75” 68.75" 92.75” 116.75”
DBBV S/V 47.25” 55.25” 69.25” 93.25” 117.25”
Retriever Kit Weight in pounds 73 83 101 122 143
Retriever Assembly Weight in pounds 41 45 53 70 87
Retriever Kit Cubage 2.1 2.3 2.6 3.3 4.0
D (Maximum Device Length)

Plug 3600# S/V 6000# S/V Double Block & Bleed S/V
Stroke (7.06" face to face) (10.00" face to face) (10.25” Face to Face)
Type
Solid 5.00” 3.00” 2.50”
14”
Hollow 4.00” 2.00” 1.50”
Solid 9.00" 7.00" 6.50”
18"
Hollow 8.00" 6.00" 5.50”
Solid 16.00" 14.00" 13.50”
25"
Hollow 15.00" 13.00" 12.50”
Solid 28.00" 26.00" 25.50”
37"
Hollow 27.00" 25.00" 24.50”
Solid 40.00" 38.00" 37.50”
49"
Hollow 39.00" 37.00" 36.50”
Options and Spare Parts for

How to Order: RBSA Retrievers
Sizing of Retrievers is governed by the length of stroke required. The stroke is
Options:
defined as the distance the Solid or Hollow Plug Assembly and its longest tool 123672 - Surge Tube Assembly
or attachment must travel from its seated position within the Access Fitting 124669 - Diverter Hose Assembly - 10 ft.
Body through the Service Valve allowing the valve ball to be closed. Determine 124931 - Diverter Hose Assembly - 25 ft.
stroke length required for longest retrievable attachment to be used. Select 124685 - Diverter Hose Assembly - 50 ft.
the next longer stroke length Retriever Kit available. 203855 - Backpressure Service Tool
126720 - Tool Kit
126292 - Overshot Adapter
125115 - Pipe Plug Retriever Adapter
Spare Parts:
Ordering Information: 210238 - RBS/RBSA Retriever Repair Kit
210237 - RBS/RBSA Retriever Seal Kit
126409 - Wrench Set
Part Number Description 201688 - Lubricant Synthetic
RBSA-LL Retriever Kit Consisting of: 210473 - Seal Installation Tool
600010-RBSA- Retriever Assembly
LL
127500 Socket Adapter Assembly, 6.88"
207024 Retriever Head Bar
125060 Retriever Wood Clamp
125137 Brass Hammer
125111 Thread Tap
126409 Wrench Set
610013-LL Field Service Box
LL=Stroke. Standard Stroke Lengths available are 14”, 18”,
25”, 37”, and 49”. RBSA Retriever shown with RBSA Retriever,
Wood Clamp, Brass Hammer, Thread Tap,
and Field Service box.

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Model RSL
COSASCO® Two-Inch System Retriever Kit
Specifications:
• Pressure Rating:
Two Models Available:
o 2500 PSI (17.2 MPa)
o 6000 PSI (41.3 MPa)
• Temperature Rating:
o -15°F - 400°F
(-26°C - 204°C)
• Short Length – Non-Telescoping
Design.
• Compatible with industry standard
COSASCO access fittings.
• Lightweight and easy to use.
• Self-contained. No hydraulics
required.
The Rohrback Cosasco Systems RSL Retriever is the newest

innovation from the leader in high pressure access equipment.
This precision tool allows safe, easy insertion and removal of
various equipments and tools through the industry-standard
Rohrback Cosasco Systems Access Fitting – while the pipeline valves, with no adapters required.
or vessel is under pressure. Used in conjunction with the
Rohrback Cosasco Systems Service Valve, system pressure is Each RSL Retriever Kit is furnished with service tools and spare
safely ported into the tool which allows the valve to be opened parts in a sturdy field service box to provide compact, easy
and the retrieval operation to be performed. Rotation and storage and portability.
translation in and out of the fitting is controlled by two adjustable
handles. No movement or telescoping of the tool body is Standard RSL Retriever Kits with standard stroke lengths and
necessary and best of all, no hydraulic temperature ratings are indicated. Special stroke lengths and
pumps or hoses are required. This tool can temperature ratings are available on a special order basis.
be used with the industry-standard Rohrback Please contact Rohrback Cosasco Systems for information.
Cosasco Systems access fitting and service
Description Stroke Length
(See Illustration) 14” 18” 25” 37”
A) Retriever Length 29.5” 33.50” 40.50” 52.50”
B) Removal 3600# S/V 37.75” 41.75” 48.75” 60.75”
Clearance 6000# S/V 40.75” 44.75” 51.75” 63.75”
DBBV S/V 41.25” 45.25” 52.25” 64.25”
Retriever Assembly Weight Lbs.)
46 50 57 69
(2500 psi rated retriever)
Retriever Assembly Weight Lbs.)
50 55 63 76
Retriever Kit Weight (Lbs)
90 95 110 125
Retriever Kit Weight (Lbs)
95 100 116 132
Retriever Kit Volume (Cu. Ft.) 2.1 2.3 2.6 3.3
C) Maximum Device Length

Plug
Stroke 3600# S/V 6000# S/V Double Block & Bleed S/V
Type
(7.06” face-to-face) (10.00” face-to-face) (10.25” Face to Face)
Solid 5.50” N/A N/A
14”
Hollow 3.50” N/A N/A
Solid 9.00” 6.00” 5.50”
18”
Hollow 7.50” 4.50” 4.00”
Solid 16.00” 13.00” 12.50”
25”
Hollow 14.50” 11.50” 11.00”
Solid 28.00” 25.00” 24.50”
37”
Hollow 26.50” 23.50” 23.00”
HOW TO ORDER:
Sizing of retrievers is governed by the length of the stroke required.
The stroke length required is based on the size of the service valve,
and the size of the longest device that will be retrieved with the tool.
Please see the above chart for the maximum device lengths for each
stroke length tool, and order the smallest tool which will accommodate
the largest device length.
Note:
The model RSL retriever is available with two pressure ratings: 2500 XXX = Pressure Rating (2500 or 6000)
PSI or 6000 PSI. The lower pressure tool has the advantage of lighter LL = Stroke Length (14, 18, 25, or 37)
weight.
ORDERING INFORMATION:
RSL-XXXX-LL Retriever Kit
Optional & Spare Parts
600020-XXXX-LL Retriever Assembly
127500 Socket Adapter Assembly
125137 Brass Hammer
125111 Thread Tap
123672 Surge Tube Assembly
124669 Diverter Hose Assembly – 10 ft.
203855 Backpressure Service Tool
741015 Repair Kit
741012 Seal Kit

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6400
Series
COSASCO® Hydrogen Probes
Features:
• Simple Reliable Method
• Intrusive and Non-Intrusive
Models
• No Chemicals or Shelf Life
Problems
Introduction
Atomic hydrogen (H+), generated by the Rohrback Cosasco Systems, Inc.

cathodic corrosion reaction can lead to two
types of failures in steels; Hydrogen
Blistering and Hydrogen Induced Cracking
(HIC). Part of the hydrogen produced by the
cathodic corrosion reaction may permeate the
steel by diffusion, and the balance is dissolved
in the process electrolyte or released as
bubbles of gas. Poisoning agents in the .
process, electrolyte or released as bubbles of
gas. Poisoning agents in the process, such as
hydrogen sulfide, cyanide, and arsenic, inhibit
the formation of molecular hydrogen on the
metal surface and therefore increase the
proportion of atomic hydrogen which diffuses
into steel.
HYDROGEN BLISTERING monitor the rate of corrosion, but the relationship
between corrosion rate and hydrogen permeation
Atomic (or nascent) hydrogen (H+), is small enough varies with fluid dynamics, the method of hydrogen
to permeate steel. At any cracks or inclusions in the monitoring, and relative content of poisoning agents
pipes or vessels, the permeating atomic hydrogen in the process.
combines to form hydrogen gas (H2) which is then
too large to diffuse any further through the steel. The
accumulation of hydrogen gas in these interstitial RCS hydrogen probes detect hydrogen gas by the
spaces results in an ever growing gas pressure simple hydrogen pressure increase produced in an
causing a deformation known as blistering. The artificial cavity in the steel, i.e. the same mechanism
effects of blistering can be sufficient to rupture steel as hydrogen blistering. The pressure build-up is
several inches thick. This phenomena occurs directly proportional to the flux of atomic hydrogen,
irrespective of the hardness of the steel. which can be determined by implementation of the
ideal gas law. If the volume of the hydrogen probe
cavity and the cross-sectional area across which
diffusion is occurring is known, determination of the
HYDROGEN INDUCED flux is a simple calculation.
CRACKING (HIC)
Hydrogen embrittlement, which can lead to Models 6400, 6401 and 6403 utilize the same bleed
hydrogen induced cracking, occurs in hard carbon cross assembly (P/N 127130). The assembly
steel (above HRC22) at areas of high stress. Atomic consists of a bleed cross/block, pressure gauge
hydrogen permeating the steel collects at inclusions, (dual scale metric and english), thermometer (dual
lattice defects, and grain boundaries, causing the scale Celsius and fahrenheit), and bleed valve. The
embrittlement and susceptibility to stress induced thermometer provides a means for correcting the
cracking and fatigue. Although the exact mechanism change in pressure readings due to fluctuations in
of hydrogen embrittlement is unknown, it has shown either ambient or process stream temperatures. The
experimentally that it is correlated to the flux of bleed valve is used to relieve built up pressures at
atomic hydrogen into the steel. intervals in order not to exceed the pressure gauge
rating.
HYDROGEN MONITORING
This reliable physical measurement principle is a
Hydrogen monitoring instruments indicate the simpler and easier method than other
susceptibility of steel to HIC and hydrogen blistering electrochemical methods. These alternative
by measuring the rate of atomic hydrogen methods require the handling of hazardous
permeation. Generally, the utility of this application is chemicals, or have sealed cells with limited shelf life.
in qualitatively detecting process upsets which tend The life of the intrusive probe type measurement
to markedly increase the flux of nascent hydrogen. elements are normally substantial but they may be
Because the hardness and stressing of the steel replaced, when required. Several RCS hydrogen
affects the susceptibility to hydrogen damage, probe configurations are available, each having their
quantitative assessment is often difficult. However, own benefits and limitations.
relative hydrogen flow rates and the estimated
associated damage they create are available (See
RCS Application Note AN111 for further guidance).
Hydrogen monitoring is also used on occasions to
MODEL 6400 HYDROGEN Ordering Information:

INSERT PROBE Model High Pressure Hydrogen Probe Assembly
Intrusive monitoring element which uses COSASCO® Two 6400 Hydrogen Insert Probe
Inch System Access Fitting. Code Length – Indicate Length Required
XX.XX Available in 1/4" increments from 5.75 inches to
Benefits 9.75 inches and 1" increments from 10.00
• Thin wall sensing element allows for quicker response inches to 30.00 inches
times. Code Bleed Cross Assembly
• Rated for pressures up to 6000 PSI 0 Not Required
• Removable under system pressure. 1 Supply - Assembled
• Internal temperature gauge allows compensation for
temperature variations.
6400 06.00 1 Example
Limitations
• Requires service valve and retriever if not already UNIT
available WEIGHT: Model 6400
Probe length 5.75" - 9.75", 3 lbs./1.36 kg.
Spares P/N Probe length 10.00" - 20.00", 4.5 lbs./2.04 kg.
Bleed Cross Assembly 127130 Probe length 21.00" - 30.00", 6 lbs./2.72 kg.
Pressure Gauge 0 -100 psi 201924 Bleed Cross Assembly 2 lbs./.9 kg.
Temperature Gauge 200746
Vent Valve 202008 Ordering Information:
O-Ring Seals 124603
Model Hydrogen Probe Assembly
6401 Hydrogen Patch Probe
Code Length – Indicate Length Required
MODEL 6401 HYDROGEN 02 2 Inches
PATCH PROBE 03 3 Inches
04 4 Inches
06 6 Inches
Non-intrusive carbon steel patch welded to the exterior of 08 8 Inches
the pipe or vessel to be monitored. 10 10 Inches
12 12 Inches
Benefits 14 14 Inches
• Directly monitors the flux of H+ through the walls of the 16 16 Inches
pipe or vessel. 18 18 Inches
• Can be used at all system pressures and temperatures. 20 20 Inches
• Internal temperature gauge allows compensation for 24 24 Inches
temperature variations. 30 30 Inches
36 36 Inches
Limitations FL Flat
• Slower response time (dependent upon pipe or vessel Code Material
wall thickness). G10220 AISI 1022 C.S.
• Stress relieving after welding is necessary (possible K03011 ASTM A350 LF 2 C.S.
problem for large vessels which are already installed). CODE Bleed Cross Assembly
0 Not Required
1 Supply – Not Installed
6401 02 G10220 1 Example

UNIT WEIGHT: Model 6401 5 lbs./2.27 kg.
Bleed Cross Assembly 2 lbs./.9 kg.
MODEL 6402 FIXED Model Fixed NPT Hydrogen Probe Insert
HYDROGEN PROBE Code Order Length
0 Standard Length = 4.00 Inches
Intrusive monitoring element requiring 3/4" or 1" NPT fixed Code Mounting Nut Thread Size
access. 0 3/4" NPT
1 1" NPT
Benefits
• Low cost. 6402 0 0 Example
• Thin wall sensing element allows for quicker response
times.
Limitations
• No compensation for temperature variations.
• Can not be removed under system pressure.
Spares P/N
Model Retractable Hydrogen Probe
Pressure Gauge (0-100 PSI) 201924 6403 Model 60 Hydrogen Probe Assy. C/W Safety Clamps
Vent Valve 202008 Code Order Length in Inches
18 18 Inches
24 24 Inches
MODEL 6403 RETRACTABLE 29 29 Inches
Code
HYDROGEN INSERT PROBE 0 Without Safety Clamp
1 With Safety Clamp
Intrusive monitoring element which requires a minimum of
1" full port valve and NPT mounting nipple for access. 6403 18 1 Example
UNIT WEIGHT: Model 6403
Benefits Probe Length 18" 7 lbs./3.17 kg.
• Thin wall sensing element allows for quicker response Probe Length 24" 8 lbs./3.60 kg.
times. Probe Length 29" 9 lbs./4.08 kg.
• Retrievable under system pressure. Bleed Cross Assembly 2 lbs./.9 kg.
• Internal temperature gauge allows compensation for
temperature variations.
Limitations
• Maximum pressure rating 1500 psi.
Spares P/N
Bleed Cross Assembly As Model 6400
Probe Insert P/N - Length 640012-LL
Stuffing Box 745002-8003

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COSASCO®
Side-Stream Assembly
Features:
 Provides metal loss, corrosion rate, erosion rate, pressure,
temperature, flow, and bacterial activity in your pipelines
 Maximizes corrosion inhibitor efficiency
 Flexible configuration
 Installs quickly – no plant shutdown required
 Operating pressure up to 1125 psi
 Operating temperature up to 392°F (200°C)
 Uses standard 1” tees for easy connection and add-ons
Corrosion inhibitors are an effective means of tees, each with a different monitoring technology, so
controlling corrosion in oil and gas systems, but are you can pick and choose the number and types of
also very expensive if not properly used. The price monitoring required for each particular application.
of over-protection is high, and the consequences of Your system connects to the upstream and
under-protection can be catastrophic. Never has it downstream ends of the CSSA with flexible high-
been more important to effectively control your pressure hoses. The valves, pressure gauges and
corrosion inhibition program. flow meter on the tool allow you to ensure that you
have proper representative flow through the CSSA
The Cosasco Side-Stream Assembly (CSSA) is a to provide reliable survey data on which to
portable, cost-effective corrosion survey tool to implement an optimized asset management control
quickly provide accurate metal loss, corrosion rate, plan. The CSSA survey tool can be used for
erosion rate, pressure, temperature, flow and operating pressures up to 1125 psi and
bacterial activity to maximize corrosion inhibitor temperatures up to 200°C in its standard form.
efficiency. The tool is built of easily-connected 1”
RCS offers the following measuring technologies for various rapid measurement techniques will quickly
the CSSA Tool: give you a clearer picture of your particular corrosive
environment. This allows you to test the
 Microcor® Corrosion Rate and Erosion rates effectiveness of changes to your inhibitor injection
 Corrater® LPR and Galvanic rates, and even evaluate alternate inhibitors and
 Bio-probes treatments much more rapidly than was previously
 Coupons possible. Installation is quick and easy with minimal
 Process parameters cost, yet the results can be a life-saver in terms of
improved asset management and reduced treatment
For more detailed information on these technologies and maintenance costs
see the individual data sheets. The CSSA with these

Multiple 1” tees allow for custom design for multiple monitoring options and future add-ons if necessary
The CSSA is typically used for oil and gas applications, but may also be used for process or water systems, and
for other plant operations that require corrosion monitoring. We will work with you to custom design a system that
meets your specific budget and system requirements. Contact our sales department for further information and
specific details on the CSSA.

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Cosasco®
Retractable System
(Intermediate Pressure Access)
Model 60
COSASCO® Retractable System
Retractor Kit
1500 PSI (10.3 MPa)
Working Pressure
Specifications:
• Quick Mounting & Release
• Simple to Operate
• Lightweight
• 1500 PSI Working Pressure
• Convenient Carrying Case
• COSASCO® Proven Reliability
The COSASCO® Retractor is a lightweight tool easily and

simply operated by one person. It provides safe and
controlled insertion and retraction of probes, sensors and
injection devices at pressures up to 1,500 psi.
Over thirty years of field experience brings you the safest

and most reliable retractor available. A simple clamp
installs or removes the retractor in seconds. A safety
release pin assures a safe, secure attachment during
installation or retraction. This Retractor has been designed
and field tested to comply with RCS’ high standards for
reliability and safety.
®
The COSASCO Retractor is completely compatible with
the RCS Retractable System of access fittings, probes,
sensors and injection devices. It is also compatible with a
standard 1" full port ball valve and nipple assembly.
The COSASCO® Retractor comes complete with tools and

adaptors in a handy carrying case for easy portability and
storage.
Specifications:
Description Ordering Length
(See Illustration) 24 36
35” 47”
Retractor Overall Length
.89 m 1.2m
9.5” 9”5”
Minimum Working Radius
.24m .24m
19# 22#
Retractor Assembly Weight
8.62 kg 9.98 kg
27# 35#
Shipping Weight (Net)
12.25 kg 15.88 kg
1.0 cu. ft. 1.3 cu. ft.
Shipping Cubage
.03 cu. m .04 cu. m
Retractable System
Access Valve Assembly:
This Access System has been designed to be compatible with

the commonly used ANSI 600# class rating. Operating
pressures run to 1,500 psi (10.3 MPa) and temperatures to
+500°F / +260°C.) See separate access valve assembly bulletin
for details and ordering information.
Retractor Kit with carrying case:
P/N 603000-24 - For devices up to 24” order length
P/N 603000-36 - For devices up to 36” order length

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Model 6210
Coupon Holders and Coupons
Order “A” Dimension

Length Inches mm
18 24.54 623
24 30.54 775
30 36.54 928
36 42.54 1080
Specifications:
• Temperature Rating — +500° F/+260° C
• Material — 316 SS
• Seal Material — Teflon®
The Model 6210 Coupon Holder Assemblies provide a the coupon holder allows the use of one or two strip
retractable means of coupon monitoring in processes at coupons, insulated or uninsulated. All coupon holders are
pressures up to 1500 PSI/10.3 MPa and temperatures up supplied complete with mounting hardware for the
to 500º F/260º C. Insertion of the coupon holder can be coupons. A safety clamp assembly is recommended at
adjusted to permit coupon positioning at precisely the pressures above 100 PSI and temperatures
desired point within the process. Standard lengths are above +150º F.
available in 18, 24, 30 and 36 inches. The single tongue of
Ordering Information for Model 6210:
Model Retractable Coupon Holder
6210 Complete Coupon Holder Assembly With 1” NPT Stuffing Box
Code Order Length
18 18 Inches
24 24 Inches
30 30 Inches
36 36 Inches
Code Safety Clamp Option (recommended over 100 PSI and 150º F)
0 No Safety Clamp
1 With Safety Clamp
6210 18 1 Example
Coupons
The Retractable Strip (RS) coupons are manufactured to the same standards as our 2" strip coupons (see 2" system coupon
bulletin for specifications). Retractable strip coupons measure 1/16" TH x 1/2" W x 3" LG (.16 x 1.3 x 7.6 cm) with two
mounting holes. The exposed surface area is 3.4 sq. in. (21.9 sq. cm.).
Ordering Information for Model CI:

Model Retractable Coupon
CI Insulated Coupon Assembly
Code Coupon Type
RS Retractable Strip Coupon
Code Alloy
G10180 1018 Carbon Steel
Code Surface Finish
0 Grit Blast
1 Directional Sanded
Code Insulators
0 Standard nylon insulators (250˚ F)
1 High temperature ceramic insulators (1475˚ F)
®
2 Teflon insulators (500˚ F)
3 No insulators
Code Handling
0 Preweighed insulators installed
1 Unweighed insulators shipped loose
Code Special Options
0 None
1 Stamp Serial number on both sides
CI RS G10180 0 0 0 0 Example

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Model 6330
Injection/Sampling Tube Assemblies
“A” Dimension
Order Length
Inches mm
18 24.54 623
24 30.54 775
30 36.54 928
36 42.54 1080
Specifications:
• Temperature Rating — +500 ̊ F/+260 ̊ C
• Tube and Adapter Material — 304 S.S.
• Stuffing Box Material — 316 S.S.
• Seal Material — Teflon
The Model 6330 Injection/Sampling Tube Assemblies Standard lengths are available in 18, 24, 30, and 36
provide a retractable means of chemical injection or inches. The 1/4" female NPT on the process side of the
process fluid sampling at pressures up to 1500 PSI/10.3 injection tube allows you to install a quill or choose from
MPa and temperatures up to +500° F/ +260° C. Insertion various nozzle configurations to meet your injection
of the tube can be adjusted to permit injection/sampling at requirements.
precisely the desired point within the process fluid.
Model Retractable Injection Tube
6330 Complete Injection Tube Assembly - 1" NPT Stuffing Box
Code Order Length
18 18 Inches
24 24 Inches
30 30 Inches
36 36 Inches
0 No Safety Clamp
1 With Safety Clamp
6330 18 1 Example
Accessories:
Option Number
Order Number Description Additional Information
Per Drawing
1 6300-2.00 Injection Tube
1/4” NPT Quill 2.00
GPH Capacity @
Pressure Differential
129183 Nozzle 1/4” Male NPT .30 40 PSI 60 PSI 80 PSI 100 PSI
2
201020 Nozzle 1/4” Male NPT .40 .30 .36 .42 .48
201021 Nozzle 1/4” Male NPT .60 .40 .48 .56 .64
.60 .72 .84 .96
3 A. 6304-2.25* Injection Tube

1/4” NPT X Head 2.25
GPH Capacity @
B.129490 Cap and Core Pressure Differential
129473 Cap and Core 40 PSI 60 PSI 80 PSI 100 PSI
129472 Cap and Core .30 .36 .42 .48
.40 .48 .56 .64
.60 .72 .84 .96
A.129108 Adapter Bushing
4 1/4” to 1/8” NPT – 316 S.S.
B.030472** Right Angle Nozzle 1/8 B.5 GPM Capacity @

030472-X1** Right Angle Nozzle 1/8 B5 Pressure Differential
.05 .07 .10 .16
.50 .70 1.0 1.6
200022 Shut-Off Valve
5
1/4” NPT 316 S.S.
*Required 1 ½” Full Port Ball Valve for mounting
**Requires P/N 129108 for installation

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US Toll Free: 800-635-6898
Bulletin # 680-I 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.


Filter
Logger
in Remote Locations
Flow

+70C
Injection Nozzle

Specifications:
1000 1000 psi
3000 3000 psi
TEF Teflon
VIT Viton


Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin #530-D 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model ICMS3™
Management System
Features:


over time.

VDC power supply.

ICMS3
ICMS3
4104T PIM Corrosion
Corrosion
Management
Server
Server

9134 PIM
PIM PIM
PIM PIM
PIM PIM
PIM PIM
PIM
Com

PIM PIM PIM PIM PIM

OWT’s
Server
DCS

Wireless MWT’s
Server

Clients
OWT
MWT

Com Com Com
Sacrificial
Anode 1
Sacrificial
Anode 2



infrastructure.

ICMS3
Model 4020
Corrosion
Corrosion
Management
Management
Server
19” Equipment
Model 9020
Cabinet
4-20 mA to RS 232
4-20 mA to RS 232
Converter
Safety 24 VDC
Barriers
Barriers
24 VDC
Supply
Supply
TX TX
TX TX
TX TX

ICMS3
Corrosion
Management
Server
Server
CheckMate Plus

RDC4
RDC4
COT Corrptemp
COT Corrosometer
RDC Corrosometer
rates.

Metal Loss Coupons

Process Parameters



network.

mitigation.

SCADA servers.

network.


E002
D008
u
u GOSP-1

u u/y
u/y
u/y 40-CM-243
u 40-CM-237 E101
40-CM-242
u/y E201
30-CM-134

u/y u
u/y
u
u/y
D107
D207

30-CM-132 D106 40-CM-143
30-CM-139
D206 u
D003 u/y u
AXL K101 40-CM-244 u/y

u/y
u
u/y
40-CM-238
u
K201 40-CM-240
u
u/y
40-CM-241

30-CM-130 u/y
40-CM-239
D004

u
u/y
30-CM-140
u
u/y
u
GOSP-1
u/y
D060

u
u/y
u

u/y
40-CM-144
40-CM-145

RCS Remote Support



available:
• Hardwire
single cable run
• Ethernet TCP/IP
• Modbus
• Radio Logbook




Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 501A 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.


following page.


RS 485 & 24 VDC
uCorr uCorr E-9020

VAC Serial or
Power OPC
Interface
RS 485 & 24 VDC

DCS
TX TX TX TX or PLC
TCP/IP
M G M G ROUTER
JB
M G
Plant 1
TCP/IP
M C M C ROUTER
Plant 2

ROUTER
OPC
DCS
SCADA Optional
or PLC Modbus
Serial
Specifications:
Transmitter
Galvanic E-9020
Transmitter
Power Temperature

clearance
panel
Model Description
Code Mounting
Code Software
IIU 1 1 Example

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model Checkmate™
Plus
CORRDATA® Portable
Instrument
Features:
Probes
• Downloads Stored Corrosion Data
From Corrdata® Remote Data
Collectors
to PC
The Checkmate Plus is the newest addition to the The Checkmate Plus has the capability to download
industry-standard Corrdata® Product Line. Using ®
stored corrosion data from Corrdata Remote Data
“state of the art” surface mount integrated circuits, Collectors. Stored readings are easily downloaded
the sophisticated electronics provides higher to a PC where graphing and analysis can be
resolution and measurement accuracy of performed with Corrdata Plus Software. The
Corrosometer (Electrical Resistance) corrosion instrument is well suited for use in harsh
probes. The measurement cycle time for direct field environments and certified for use in
probe readings has been reduced to 30 seconds Class I, Zone 1 (Hazardous Locations).
while still maintaining high accuracy.
Specifications:
Compatibility: All Corrosometer probes
All Remote Data Collectors
CHECKMATE™ Plus
0.01% of Probe Span

0.1% of Probe Span
Temperature Range:



Weight with carrying case: 5 lbs (2.3kg)
Accessories:
Model Description
Portable CORRDATA Instrument, ASCII Format, CSV File PC Download Software, Corrdata
Checkmate-Plus Plus Software, Batteries, Test Probe, Manual, Cable Assembly: Checkmate to Computer,
Cable Adapter: Checkmate to RDC , & Carrying Case

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 525-C 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model CHECKMATE™DL
CORRDATA® Portable Instrument
Microcor Microcor
Transmitter Data Logger Checkmate DL
Computer/Network
Probe
Adapter
Probe
Microcor Tools Software
CHECKMATE™ DL shown with MICROCOR® data logging system. It can also be used with CORROSOMETER®
and CORRATER® RDCs.
Features:
• Reads CORROSOMETER® and CORRATER®
RDCs and all MICROCOR® Data loggers
• Downloads Stored Readings Directly to PC
• Certified for use in Hazardous Locations
The CHECKMATE™ DL handheld instrument is the the user to collect data without moving the Data
convenient and hassle-free way to program and Logger to a safe area. Furthermore, the
collect data from MICROCOR® Data Loggers or CHECKMATE™ DL makes transferring stored data
CORROSOMETER® and CORRATER® Remote to a PC a much simpler process than before, using
Data Collectors (RDC). CHECKMATE™ DL can be the CORRDATA® Corrosion Management Software
programmed to operate with either technology with or the MICROCOR® Tools Software.
only a few button clicks. This portable unit can store
readings of up to 50 different MICROCOR® data
loggers or CORROSOMETER® and CORRATER® The instrument is well suited for use in harsh field
RDCs. The intrinsically safe communication environments and certified for use in Class I, Zone 1
between the instrument and Data Loggers enables or Class 1, Zone 2 (Hazardous Locations).
Specifications:
Compatibility:
-All CORROSOMETER® and CORRATER®
RDC units
-All MICROCOR® Data loggers
Memory for up to 50 RDCs when programmed with for

CORRDATA® Systems. 57,330 MICROCOR® Data Logger
Readings when programmed for MICROCOR® Systems.
Data Transfer: Intrinsically Safe RS 232 at 9600 Baud

Rate

Temperature Range:

Enclosure: Splash-proof enclosure with sealed North America:
membrane keyboard UL AEx nL IIC T4 Tamb = -20ºC to +50ºC
ULc Ex nL IIC T4 Tamb = -20ºC to +50ºC
Dimensions: 7.75"H x 4.30"W x 2"D Europe:
( 196.8 mm x 109.2 mm x 50.8 mm ) CE compliant (EMC, ATEX)
ATEX EEx nL IIC T4 Tamb = -20ºC to +50ºC
Weight with carrying case: 5 lbs (2.3kg) Model CHECKMATE-DL-1-Y: Class 1, Zone 1
North America:
Europe:
Model Description

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US Toll Free: 800-635-6898
Bulletin # 527-C 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
®
Collection System


for RDC-CAT.

the PC.



®
® ®
®

®
RDC4 4-CHANNEL RDC
CODE PROBE TYPE
® ®
® ®
CODE CONNECTOR TYPE


RDC’s
Data Transfer Units
Checkmate™ DL

( 196.8 mm x 109.2 mm x 50.8 mm )
loggers
Rate Europe:
Temperature Range:
membrane keyboard

Model Description
MATE II
Specifications:
Probes
(196.8 mm x 109.2 mm x 50.8 mm)

1 UL/ULc

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 522-M 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.


Filter
Logger
in Remote Locations
Flow

+70C
Injection Nozzle

Specifications:
1000 1000 psi
3000 3000 psi
TEF Teflon
VIT Viton


Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin #530-D 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
CORRDATA® Plus
Features:
®
network.

PC Requirements


Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 523-F 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
ULTRACORR®
High Resolution On-line Pipe Thickness Monitor
Fixed Sensor
Transducers permanently bonded

to Pipeline before installation
Features:
 Ideal for ICDA* Compliance
 Highest Resolution Transducer Available
 Portable Instrument
 Automatic Corrosion Data Collection
 Automatic Download to PC
 Battery Operated for Maximum Versatility
 Smart Sensor Enables Electronic Tagging
 Resolution of 0.1 mil (0.0001 inches) provides true corrosion
monitoring
ULTRACORR® utilizes high sensitivity ultrasonic the guesswork about reinspection intervals is removed.
technology to provide nonintrusive monitoring of
corrosion and erosion. The instrument can be used to log Typical measurement time per transducer is a few
multiple transducers from a common connection point, to seconds. The user can program the ULTRACORR®
provide periodic time and date stamped measurements of Instrument to collect data from as many as 50
wall thickness, or for more critical applications. transducers, or alternatively, it can be programmed to
collect up to 1,024 data points from one transducer at
programmed intervals. Operation is made very simple by a
ULTRACORR® is ideally suited to form the backbone of an series of user prompts shown on the LCD display. A
ICDA asset integrity system for pipeline operators. rugged package along with extended battery life provides
Sensors are permanently attached to the exposed surface maximum versatility for the corrosion technician.
in areas such as low lying spots, drips on other locations
where corrosion should be monitored. After backfilling, the The software included with the instrument facilitates the
sensors are read from the surface by way of attached transfer of data to a PC for analysis and permanent
cables. The high resolution of ULTRACORR® enables storage. ULTRACORR® is also compatible with the
pipeline operators to detect changes in corrosion rates CORRDATA® Plus (for Windows™ XP Pro/Vista
and readjust accordingly scheduled reassessment Business/Vista Ultimate) software used with the industry
intervals to suit. Repeat excavations are unnecessary, and favorite CORRDATA® Remote Data Collection System.
*ICDA – Internal Corrosion Direct Assessment (Windows XP is a trademark of the Microsoft Corporation)
Typical Ultracorr
System
Ultracorr Repair Using STOPAQ®

STOPAQ is a proven way of repairing your pipe and preventing corrosion after the Ultracorr transducer installation.
STOPAQ is considered a visco-elastic fluid, which means it feels like a solid or rubber, but still has the characteristics of
a fluid. These fluid properties allow the material to adhere to the pipe remarkably while providing resistance against
cathodic disbanding and giving excellent corrosion protection.
The STOPAQ materials used in the transducer installation repair are as follows:
 STOPAQ Wrapping band CZ H Paste – To mold around the Transducer.
 STOPAQ CS H Wrapping band – To cover the CZ H Paste.
 STOPAQ Covering Tape – For mechanical protection of the CZ H Paste and Tape
Specifications:
Instrument: 

 Thickness Measurement  Size Approx. 4” x 8” x 2”

Range: 0.1 - 2.0” (2.5 – 50mm) up to 100’ Cable (10cm x 20cm x 5 cm)
0.2 – 2.0” (5-50mm) up to 200’ Cable  Weight
0.4 – 1.25” (10 – 32mm) up to 300’ Cable  1.5 lbs (0.068 kg)
 Instrument Operating Temperature
32ºF - 122ºF (0ºC - 50ºC) Transducer (sensor):

 Data Storage  Temperature Measurement
Memory Storage: Nonvolatile Transducer Range: -10ºC to +85ºC
 Data Storage
 Interface
USB (cables included), RS232 (optional) Number of sensors: Up to 50 sensors can store
up to 256 readings
 Battery Requirements
 Size
 6 AA Alkaline
1” Diameter x 1” High

ULTRACORR® Instrument (ITEM – D)

Model Description
ULTRACORR® ®
Ultrasonic Pipe Thickness Monitor/Remote Data Collector with CORRDATA Plus Software for
download, analysis, and storage
ULTRACORR® Example
Ultrasonic Transducer (ITEM – A)

Model Description
UST Ultrasonic Transducer *
Code Cable Type Option
0 Polyurethane Jacket
1 Polyurethane Jacket with Stainless Steel Armor
Code Termination Option
0 Weatherproof Connector
Code Cable Length
L Cable Length in Feet
UST 1 0 50 Example
Part Part
Description Description
Number Number
Epoxy/Couplant Kit (includes cleaner)
744006 744018-10 Coating repair kit for 10 transducers (STOPAQ)
(One kit required per transducer for installation)
744014 Enclosure assembly for Ultracorr for 5 transducer
744018-20 Coating repair kit for 20 transducers (STOPAQ)
ITEM C Connector in Nema 4X box (does not include pole)
744014-10 Enclosure assembly for Ultracorr for 10 transducer
744014-15 Enclosure assembly for Ultracorr for 15 transducer
Example (Typical Ordering information for 10 Ultracorr® Transducers)

P/N UST-0-0-100, Standard Ultrasonic Transducer with RTD for Temperature Compensation with 100
1 10
foot cable, Circular connector with weatherproof housing polyurethane cable
2 1 P/N 744014-10, Enclosure assembly for Ultracorr for 10 transducer connector in Nema 4X box
3 1 P/N 744018-10, Coating repair kit (STOPAQ) for 10 transducers
P/N ULTRACORR, Ultrasonic Corrosion Data Collector with CORRDATA® Plus Software for downloading
4 1
graphing and analysis.
5 10 P/N 744006, Coupling kit with cleaner for 10 transducers

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Web Site: /www. cosasco.com
Bulletin # 813-I
CORD-COMTM
Remote Monitoring
System
The CORD-COM Remote Monitoring System has
been designed as part of an advanced remote
monitoring application that includes the highly
acclaimed CRM Remote Monitoring Software
package. The CORD-COM is tightly integrated with
the CRM software, making it easy to remotely set
up, monitor and program multiple systems with a
simple click of the mouse.
As your monitoring needs grow, so can the CORD-

COM. The modular system allows you to monitor
from 8 to 128 differential electrically isolated chan-
nels. The system can be programmed to record data
at regular intervals, to generate reports and have
them sent to a remote computer using the periodic A complete and sophisticated solution for all
call-back feature, and to detect and report AC your remote monitoring needs
failures at the site.
Direct Rectifier ON/OFF Control
User-Configured Analog Inputs Each analog module can directly control rectifier
CORD-COM systems are modular and can consist ON/OFF states via a Rectifier Interruption output
of 8 to 128 analog inputs. Each isolated analog input channel (optional relay is required).
can be used to read parameters such as rectifier
output (voltage and current), reference electrode GPS Synchronized Rectifier Interruption
potentials, temperature, pressure, etc., when using The CORD-COM system allows for extremely
the appropriate electrodes or sensors. accurate synchronization of rectifier interruption
cycling using an optional GPS Module. This module
Electrically Isolated Analog Input Channels uses the Global Positioning System (GPS) as a time
Each analog input channel is electrically isolated up source to ensure maximum interruption syn-
to 1000 Volts. chronization and to limit interruption synchronization
drift between rectifiers to +/- 5 milliseconds.
Flexible Electronic Data Recording
The electronic data recording capabilities of the Technical Specifications:
CORD-COM give you the flexibility to record stan-
dard (ON) and/or Instant OFF potentials on any Enclosure:*
channel at a sampling rate that you specify. NEMA-4X, fiberglass enclosure
Flexible Communications Options Dimensions:

The CORD-COM provides you with a variety of 10 x 8 x 6 inches (25.4 x 20.3 x 15.2 cm)
communications options. On-site communications
are possible using a direct connection with a Overall Dimensions:
portable computer. The CORD-COM can remotely 11.5 x 9 x 6.5 inches (29.2 x 22.9 x 16.5 cm)
communicate with a computer via standard tele-
phone line, cellular telephone, or other RS-232 Power Supply:
compatible communication devices such as private Multiple power supply options are available:
radio networks. -115 VAC, 50/60 Hz
-230 VAC, 50/60 Hz
Alarm/Alert Call-Back Operation -24 VDC
The CORD-COM system can be programmed by the
user to generate a call in response to user-specified Additional options are available for powering the
alarm/alert conditions. CORD-COM with solar panels or thermoelectric
generator units.
Battery Backup: Analog Input Channel Specifications:
12 VDC Gel Cell, sealed lead-acid battery sized to Analog Inputs:
provide a minimum 2 hour operation on backup 8 differential analog inputs. Available ranges:
battery. Optional battery size configurations are +/- 100 mV DC
available to provide longer backup battery life. +/- 10 V DC
+/- 100 V DC
Winterized Enclosure (Optional): +/- 350 V DC
An optional winterized enclosure equipped with an An optional 8 channel analog board is available that
internal heater, a thermostat and additional will also measure AC voltage. The available ranges
insulation is available. are:
+/- 100 mV AC/DC
Operating Environment: +/- 10 V AC/DC
Temperature: +/- 100 V AC/DC
-40 to 158° F (-40 to 70° C) +/- 350 V AC/DC
Operating Humidity: Precision:

80% (relative), non-condensing +/- 0.5% error on DC readings
+/- 1% error on AC readings
Surge-Suppression Protection:
It is strongly recommended that an optional Channel Isolation:
Lightning Protection Kit be installed on each analog 1000 V between each channel
channel to provide protection from lightning and
other voltage surges. Maximum Input Voltage:
Common-mode voltage up to 400V
*Enclosure information listed here is for the eight-channel
system. Other enclosures are available for configurations Impedance:
with additional channels. 22 MOhm @ 10, 100 and 350 V ranges
230 kOhm @ 100 mV range
Model Description
CORD-COM™ Remote Monitoring System
Code Enclosure Option
0 NEMA 4
Code Number of Channels
Y Enter number of Channels (8 to 128)
Code Analog Card Option
0 DC Only
1 With AC Option
Code Communication Option
0 None
1 Land Line
2 AMPS Cellular
3 GSM Cellular (International)
4 GSM Cellular ( North America)
5 Reserved for CDMA
6 RS-485 Communication
7 RF Communications
Code GPS Option
0 NO GPS
1 With GPS
Code Power Option
115 115 Volt. 60Hz
230 230 Volt. 50/60Hz
Code Wiring Harness Option
0 None (Not required for Stand - Alone Assy.)
For Lighting Protection Kit
P
without External Wiring
CORD-COM™ 0 8 1 1 1 115 0 Example

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Web Site: wwwcosasco.com
Bulletin # 851-C Rohrback Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878,
4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
CORD-XL™
Dual-Channel Electronic Chart Recorder
Dual Analog Inputs

The CORD-XL is capable of simultaneously
monitoring and recording DC or AC voltages on
two electrically isolated input channels. Input
ranges are user configurable 100 mV, 10V,
100V.
Stray Current Detection

Ideal for detecting and measuring stray currents
produced by rail transportation systems.
Real-Time Readings
The CORD-XL can monitor, display, and graph
input voltages in real time. The graph can be
captured and saved for further analysis. Environment Proof
The CORD-XL is completely sealed, and has
Programmable Dual-Mode Chart Recording been designed to operate in hostile
The CORD-XL can be configured to standard environments.
and scheduled recording. In the standard chart-
recording mode, the CORD-XL will start CORD-XL Software (Supplied with the CORD-XL)
recording when enabled by computer or when a
momentary switch is pressed. It will record on Key Features:
one or both channels for a programmable
duration. In the schedule recording mode, it will Program the CORD-XL recording session
start and stop recording at programmable date Prepare and save recording sessions on the
and time. Recording rates are configurable PC, then transfer to the CORD-XL
from 10 readings per second to 1 reading per Transfer data from the CORD-XL to the PC
hour. Graphing Functions:
-Superimpose plots from two sites
Large Memory Capacity -Split graphs
The memory of the CORD-XL can store up to -Zoom in/out
1,080,000 readings. Memory can be segmented -Graph Ch. 1 versus Ch. 2
to store data from multiple tests. -Real time graph/display of the two
channels
Communication -Invert the y-axis
Communication with the CORD-XL is achieved -Distribution chart
using RS232 serial connection. RS232 -Data smoothing
communication requires a cable to be -Select readings to view
connected to the CORD-XL. -Show data
-Print graphs
Convenient Size and Design
The CORD-XL is small enough to fit inside
3-inch conduits that are often used for test
stations.
Specifications:
Analog Inputs Memory
2 analog inputs Up to 1,080,000 readings
Electrically isolated (400 V) (Data retained when batteries are removed)
CORD-XL software displays percent
Recording Speed memory used
Fully programmable
Minimum 1 reading per hour Power
Maximum10 readings per second 2 X AA batteries (Alkaline recommended)
Alkaline up to 55 ºC
Input Ranges Lithium up to 70 ºC
Channel 1 and 2 NiMh up to 55 ºC (rechargeable)
±0.1, ±10, ±100 VDC Battery voltage displayed using
Channel 2 only CORD-XL software
±0.1, ±10, ±100 VDC and VAC
Operating Temperature
Input Accuracy (at 25 ºC) -20 to 55 ºC with Alkaline batteries
VDC (30 readings/minute or slower): ± 0.05% F.S., -20 to 70 ºC with Lithium batteries
± 3 counts -50 to 70 ºC storage
VDC (faster than 30 readings/minute up to the
maximum of 10 readings/second): ±0.2% F.S., Size
± 3 counts 1.75 in. x 12 in. cylinder
VAC (30 readings/minute or slower only): ± 2% F.S., 4.5cm x 30.5 cm cylinder
± 3 counts
Weight
Input Resolution 12 oz. (344 g)
0.01 mV (0.1 V range)
0.001 V (10 V range) Real Time Clock
0.01 V(100 V range) Setting retained when batteries are removed
Sets to match the computer using CORD-XL
Input Inpedence software
22 Mohms (10 V & 100 V ranges)
35 Kohms (0.1 V range) Red/Green Status LED
Provides visual feedback of:
50/60 Hz AC Rejection (when measuring DC -At power on
inputs) -Normal/low battery
55 dB, typical, when recording at 30 readings/minute -Each minute while recording
or slower -Recording ready to start
20 dB, typical, when recording at faster than 30 -Recording stopped
readings/minute -Communication active/disconnected
Model Description
Dual-Channel Electronic Chart Recorder, analog input & serial cables, CORD-XL PC software,
CORD-XL
carrying case, RS-232 to USB converter cable, & user manual

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 856-E 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
CORI-GPS
Portable GPS Current Interrupter
The CORI-GPS lets you harness the power of

Global Positioning System (GPS) technology
anywhere in the world to conduct on-off
corrosion surveys with unprecedented
precision. This is the world's only fully
programmable portable current interrupter
using GPS technology for zero drift. The
CORI-GPS allows you to program
synchronized interruption cycles. With the
CORI-GPS you can, for example, program
the simultaneous interruption along a pipeline
of several rectifiers connected to CORI-GPS
units. Since each CORI-GPS obtains its
synchronization signal via satellite,
interruption can be performed with an
accuracy of ±5 milliseconds. This means that
you can perform close-interval surveys along
a pipeline without the risk of obtaining “Instant
OFF” readings which would be skewed by
badly synchronized interruption.
Interruption Capacity
The CORI-GPS obtains its timing information The CORI-GPS is available with one
via satellite signals available free of charge interruption capacity: 60 amps using a solid
world-wide. Since the satellite information state relay – no unit orientation or polarity
received is based on Universal Coordinated concerns.
Time it must be converted into a ‘Pipeline
Time’ common to all current interruption units
used in a particular survey. Overload/Lightning Protection
8/20 µsec combination wave
GPS Synchronization
at 4.0KV peak and 2.0 KA
The CORI-GPS can synchronize multiple
units without GPS interruption with an peak
accuracy of +/-5 milliseconds.
Synch Verification and
Programmable Interruption Cycles Resynchronization
Interruption cycles are set by the user. On The CORI-GPS can be used to measure the
and off cycles can be set from 0 to 99 drift in synchronization between it and a
seconds in 100 ms increments. second interrupter not using GPS.
Programmable Interruption Scheduling

The CORI-GPS can be programmed to
perform interruption according to a schedule
defined by the user. This allows the rectifier
to resume normal operation when the unit is
not interrupting.
Specifications:
Housing Dimensions: 40.6 cm x 33.0 cm x 17.8 cm (16 in. x 13 in. x 7 in.)
Weight: 8.2 kg (18 lbs.)
Material: Corrosion-proof structural foam resin
Interruption Cycling: Fully programmable and GPS controlled with +/- 5 ms maximum drift at any
time.
Display: 25 x 316 character LCD screen
Keyboard: 16-key alphanumeric keypad
Interruption Capacity:
- Maximum Current: 60 amps, AC or DC
- Maximum Voltage: 170V DC, 120VAC RMS (50/60 Hz)
Power Supply
- Direct Current (DC): One 12V battery
- Alternating Current (AC): 115V (North America) Standard (Contact Factory for 240V AC)
Operating Environment
Temperature: -5° to +50°C
P/N CORI-GPS/60A

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 852-G 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
DCMS™
Model
Downhole Corrosion Monitoring System
Features:
 Records Corrosion Rate and Temperature Data
 Establishes Effectiveness of Corrosion Inhibitor Treatments
 Rated to 10,000 psi and 302 ºF (150 ºC)
 Setting and Retrieval at any Depth
 Battery life of 90 Days
 Easy Download and Graphing of Data via CORRDATA® II Software
 Available for Purchase or Rental
The newly re-designed DCMS Downhole Corrosion Monitoring element, which is usually made of carbon steel, is electrically
System provides continuous corrosion history of downhole isolated from the DCMS™ tool body, to prevent galvanic action
tubing. The DCMS™ tool is another RCS innovation, and the between the probe body and the probe element.
only tool available which provides recorded corrosion and
temperature data for the hostile conditions of downhole An optional coupon holder assembly consisting of up to nine
operation. The sensitivity of the system enables the film metal loss strip, pre-stressed or tensile coupons for subsequent
persistence of inhibitors to be evaluated in actual operating analysis of material degradation due to pitting and stress
conditions, something that was not possible prior to the corrosion cracking, can be attached to the sucker rod
development of the DCMS™. connection of the Downhole Tool. It also acts a secondary
corrosion rate measurement to compare with the ER probe
The DCMS™ tool may be attached to a variety of wireline measurement.
approved running tools for insertion into the production well at
the start of testing and retrieval from the well at the end of the After retrieval from the well, the data is downloaded from the
testing period. The DCMS™ tool can be set at any required DCMS™ tool via a PC running CORRDATA® II Software. On
depth — wherever the most critical corrosion regions are the PC, the corrosion and temperature data is presented in a
located. Several DCMS™ tools may be run simultaneously in a graph format which can be easily analyzed for identification of
well, in order to obtain corrosion data for the different depths, the real time corrosion characteristics.
while under the same operating conditions.
The DCMS™ tool is comprised of a CORROSOMETER® probe,

an electronic memory module and a battery pack. The body of
the DCMS™ tool is a 17-4 PH stainless steel body treated to
satisfy NACE MR0175 requirements. The body has a 1.25" OD
with a 5/8" sucker rod connection for attachment to the wireline-
run tubing hanger or lock. The design of the tool permits
operation up to 10,000 psi and 302 ° F (150 ̊ C). The electronic
module is powered by a lithium battery pack that will provide
more than 90 days of data, when programmed to read once
every two hours. Even if the tool is left in the well beyond the
battery life, the non-volatile memory protects the recorded data.
The probe sampling interval of 1 hr., 2 hrs., or 4 hrs. may be
selected as required to fit within the 1,024 reading storage
capacity for the run time in the well. The probe measurement
The DCMS system consists of the following:
Downhole Tool
Corrdata II Software
DHT Communications Adapter
Battery De-passivation Instrument
Probe Monitor Instrument
Coupon Holder Assembly (optional)
Coupon Holder Assembly

An optional Coupon Holder Assembly is available for
use in conjunction with the Downwhole Tool. The
coupon holder accommodates up to nine coupon
holder assemblies. Coupon holders are available for
stressed and unstressed strip coupons and rod
tensile test specimens for subsequent analysis. The
coupons are typically made out of the same material
as the downhole tubing. Coupons are available in the
most common tubing types, including J55, L80, and
N80. The coupon holder attaches to the sucker rod
connection of the Downhole Tool. The metal loss Coupon Holder Assembly
coupons provide both evidence of general and
localized (pitting) corrosion. It also acts a secondary
corrosion rate measurement to compare with the ER
probe measurement.
Downhole Corrosion and Temperature Data shown for three separate

DCMS probes set at different depths in the downhole tubing.
Specifications:
Probe Spans: T10 - 5 mils, T20 - 10 mils Shock Tested: 3 axes, 25g, 11mS pulses
Resolution: 0.1% of Probe Span Vibration Tested: 20-50Hz, 50 m/S2, 30 min each axis
Power Source: Lithium battery Measurement Intervals: 1, 2 or 4 hours
Typical Battery Life: 90 days, reading once every 2 hours DCMS Weight: 30 lbs. (13.6 kg)
Maximum Operating Pressure: 10,000 psi
Maximum Operating Temperature: 302° F (150° C)
Installation, Setting, and Retrieval of DCMS Tool: Wireline Running Tools
With the appropriate wireline tools the DCMS tool can be set easily at any required depth. Customers may use their own
preferred wireline company for running tools and DCMS installation and removal. RCS can provide requirements for the
necessary soft setting tools and required running procedures. Alternatively RCS can provide the necessary running tools as
shown below. The following four sets of running tools are recommended for the insertion, setting, and retrieval of the DCMS
tool. All four sets of wireline tool strings consists of Rope Socket (a means of connecting the wireline to the tool string), Stem
(sinker bar used for weight used during setting and retrieving the tool), Knuckle Joint (for flexibility), Spang Link Jars (to
provide controlled hammering effect by upward or downward movement), and Centraliser (keeps tool string in the center of the
tubing).
Gauge Ring (Cutter) Running Tools

The set of Gauge Ring Running Tools are used prior 1.25” Single Strand Rope Socket
to installation of the DCMS Tool. The Gauge Ring Length 6.188”
tool is used to gauge the I.D. of the tubing and to
make sure there are no obstructions in the tubing 1.25” x 5’ Stem
Length 60”
down to the depth where the tool will be set. It may
also be used to remove paraffin that may have 1.25” Knuckle Joint
accumulated on the inner diameter of the tubing. Length 7.313”
1.25” x 3’ Stem
Length 36”
1.25” x 20” Spang Link Jars

Length 43” closed 63” opened
Gauge Ring to suit

Tubing bore
DCMS Wireline Running and Setting Tools

This set of tools is used to lower and set the DCMS 1.25” Single Strand Rope Socket
tool into position. The Hydrochron Release and Length 6.188”
Setting Tool hydraulically sets and releases the 1.25” x 5’ Stem
Downhole tool. Once the Downhole tool is lowered to Length 60”
the appropriate depth, it is locked in place and then 1.25” Knuckle Joint
released by the hydrochron tool. A separate tool string Length 7.313”
shown is used to retrieve the DCMS tool.
1.25” x 3’ Stem
Length 36”

Centraliser to match Tube bore
Length 10”
Hydrochon Release and

Setting Tool
Length 11.75”
Installed DCMS Tool String
Plunk Soft Release Sub
This Installed DCMS tool string is connected to the
Length 9.813”
DCMS Tool by a 5/8” sucker rod connection. An
optional Coupon Holder Assembly that holds up to 12 Plunk Hanger-Safety Tool
Strip Coupons may be attached to the Downhole tool Length 15.5”
for additional metal loss measurements. The Plunk Plunk Whiskered Bomb Hanger
Whiskered Bomb Hanger shown to the right suspends Length 12.5”
the Downhole Tool inside the diameter of the tubing. It
contains a set of dog grabs, engaging the tubing to
Length 10”
prevent any upward or downward movement, assuring
the Downhole Tool stays in place. The Plunk Hanger Coupon Holder Assembly
Safety Tool contains a second pair of dog grabs and DCMS Data-logging Tool
as backup in case there is any loss of line tension Length 46”
during installation.
DCMS Wireline Retrieving String

The DCMS Wireline Retrieving String is used for the 1.25” Single Strand Rope Socket
retrieval of the DCMS tool. The tool string is lowered Length 6.188”
into the downhole tubing until the pulling tool latches
1.25” x 5’ Stem
onto the Plunk Soft Release Sub that acts as a Length 60”
connector between the tool and retrieval tool string.
The JDC Pulling Tool has dogs grabs that latch over 1.25” Knuckle Joint
the fishing neck of the Plunk Soft Release Sub. Once Length 7.313”
the retrieving string is securely in place, the DCMS
1.25” x 3’ Stem
tool is disengaged from the tubing and pulled to the
Length 36”
surface.

Length 10”
1.25” JDC Pulling Tool

Length 12.906”
Part Number Description
724120 Complete Downhole Corrosion Monitoring Kit
724121 DCMS Support Tool Kit
Contact Factory DCMS Tool Wireline Running Tools
Contact Factory Coupon Holder Assembly
Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 110-I 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Rev. Date: 11/17/2011
Chemical Injection
Model63
Injection and Sampling Assemblies
Specifications:
• Access Under Pressure — Injection/Sampling Tube can be
Removed for Cleaning While System is Under Pressure
• Temp Rating — -20 °F (-28.9 °C) to +350 °F (+176.6 °C)
• Pressure Rating — Maximum 6000 PSI/41.3 MPa Working
(Depends on Style of Access Fitting)
• Material — Injection/Sampling Components 316 S.S.
One of the most practical preventive maintenance Ordering Information:
methods for minimizing or controlling corrosion in Injection Nut Assembly (1/4" NPT)
product pipelines, vessels, etc., is to treat the corrosive
environment with chemical inhibitors.
Access Fitting Order
Length
While corrosion inhibition is a complex technology and Body Height Number
is under constant study and development, it is an 5.25” 120603 1.75”
effective means of corrosion control. Using the 6.25” 204728 2.75”
®
COSASCO Injection System for easy, reliable access, 7.25” 122217 3.75”
inhibitors can be injected with safety and simplicity 8.25” 120556 5.50”
while under full operating pressure. In addition, a
variety of injection devices and systems can be used
to provide the most efficient delivery and dispersion for
a given application. 3. Injection/Sampling Tubes
®
Most of the parts involved in the COSASCO Injection
System are interchangeable with the COSASCO
® Depending upon the application, you may choose and
®
Sampling System. The COSASCO Sampling System Injection Tube or Sampling Tube. The Injection Tube is
offers a means of extracting samples from pipelines or the pathway for the injected product flowing from the
®
vessels while under full system operating pressure. A Injection Nut to the process. Standard COSASCO
®
typical COSASCO Injection System with various Injection Tubes are offered in 1/4" NPT sizes to mate
injection dispersion ends and components is shown in with like size NPT Injection Nuts.
the figure on the front page. The components are
described with ordering information on the following
pages. a. Injection Tube x Quill
This style is similar to the open NPT Injection Tube
but has a scarf and quill cut instead of a plain open
1. Access Fitting Assembly With end. It utilizes the turbulence created by its design,
Solid Plug Assembly in conjunction with the natural turbulence within the
pipe or vessel, to accomplish distribution of the
Tee Access Fitting Assemblies offered as standard by injected product into the product media flow.
®
COSASCO are for hydraulic injection only and
therefore utilize a single Tee for injection product inlet.
A complete description, various configurations, and Sizing Formula: See last page.
part number ordering information is explained for Tee
Access Fitting Assemblies in the Data Sheets for
Model 50, 52, 53, 54, 56, 57 and 58 Access Fitting
Assemblies. Ordering Information:
Injection Tube 1/4" NPT X Quill
2. Injection/Sampling Nut Order Number Description

This is, depending upon application, a multiple-use nut 6300-LL.LL Injection Tube
that replaces the nut of the Solid Plug Assembly in the (1/4” NPT X Quill)
Access Fitting Assembly. Its function is to direct the LL.LL = Length in 1/4” increments from 1.25” to
injection product to the Injection Tube or directly to the 36.00 inches
atomization device. The Injection/Sampling Nut has
bleed ports in the side wall above an access fitting
body bore o-ring seal; and is drilled and tapped with b. Sampling Tube (1/4" NPT x Open)
1/4" NPT threads to enable attachment of different size A tube allowing for sampling; no atomization or
Injection/Sampling Tubes or Nozzle Assemblies. dispersion device is attached.

Sampling Tube 1/4" NPT X Open Injection Tube 1/4" NPT X Head
Order Number Description Order Number Description

6301-LL.LL Sampling Tube 6304-LL.LL Injection Tube
(1/4” NPT X Open) (1/4” NPT X Head)
LL.LL= Length in 1/4” increments from 1.25” to 36.00 LL.LL = Length in 1/4" increments from 2.25 inches to 36.00
inches inches

c. Injection Tube (1/4" NPT x 1/4" NPT)
This Injection Tube has 1/4" male NPT end which Ordering Information:
accommodates a selection of 1/4" female NPT nozzles
for perpendicular Injection/Atomization. Cap with Core (Male)
GPH Capacity @
Order Orifice
Sizing Formula: See last page. Pressure Differential
Number Size
129490 .016 .30 .36 .42 .48
129473 .016 .40 .48 .56 .64
Ordering Information: 129472 .016 .60 .72 .84 .96
Injection Tube 1/4" NPT X 1/4" NPT
Order Number Description
6302-LL.LL Injection Tube 4. 1/4" NPT Flush Nozzle (Male)
(1/4” NPT X 1/4” NPT)
This nozzle threads directly into the Injection Nut Assembly to
provide spray injection flush with the pipe wall when the
correct injection nut is used.
1/4” NPT Nozzle (Female) Sizing Formula: See last page.
GPH Capacity @ Ordering Information:

Order Orifice
Number Size Pressure Differential 1/4" NPT Flush Nozzle (Male)
200904 .016 .30 .36 .42 .48 GPH Capacity @
Order Orifice
200905 .016 .40 .48 .56 .64 Pressure Differential
Number Size
200906 .016 .60 .72 .84 .96
129183 .016 .30 .36 .42 .48
201020 .016 .40 .48 .56 .64
201021 .016 .60 .72 .84 .96
d. Injection Tube (1/4" NPT X Head)
This assembly consists of an Injection Tube with a 5. Nipples and Shutoff Valves
right angle head that accommodates a selection of cap Short nipples and shutoff valves are available to interface the
and core assemblies. Tee Access Fitting Assembly with the Injection/Sampling
System.
Ordering Information: Abbreviations Key:
Nipples and Valves A = Access Fitting Assembly length
Wg = Weld Gap (1/16", or 1.59 mm is normal per
ANSI B31.1 1973)
Order No. Description
PW = Pipe Wall thickness
128993 Nipple 1/4” x 1/4” NPT - Length 4.00 – 316 S.S.
PD = Pipe outside diameter
127472 Nipple 1/2” x 1/2” NPT - Length 4.00 – 316 S.S. Fg = Flange gap - 1/16th inch (0.0625 or 1.6mm) is
125504 Nipple 3/4” x 3/4" NPT - Length 4.00 – 316 S.S. normal
125505 Nipple 1” x 1” NPT - Length 4.00 – 316 S.S. MF = Mating Flange Height root/base-to-face
200022 Shutoff Valve 1/4” NPT – 316 S.S. dimension
200023 Shutoff Valve 1/2” NPT – 316 S.S. N = Injection/Sampling Nut length
200024 Shutoff Valve 3/4” NPT – 316 S.S.
200025 Shutoff Valve 1” NPT – 316 S.S. To order a complete Injection/Sampling Tubes
For other sizes of injection/sampling nuts, tubes, and Assembly, select:
nozzles, please contact the factory.
– Injection/Sampling Nut (item 2)
– Injection/Sampling Tube (item 3)(Except when flush
perpendicular injection is required.)
Sizing Formulas: – Nozzle Assembly, if required (item 3 and 4)
Our recommended injection location is the center of pipe. Thus – Nipple and Shutoff Valve (item 5)
the following sizing formula is applicable:
Non-Flanged Access Fitting Assemblies Ordering Example:

A + WG + 1/2 PD - 2.25 - N = Length*
Flanged Access Fitting Assemblies You want to inject into a 12" oil line and your injection
A + FG + MF + 1/2 PD - 2.25 - N = Length* line is 1/2" pipe. Your complete system would consist
of the following:
Sampling locations may vary. If sampling from the center of 1 ea. P/N #50-111-2-18-G10220-1
pipe or vessel, the above listed sizing formula applies. If bottom {2" Access Fitting Assembly FW 18-12x2/UN 1/2
of line sampling is required with the access fitting assembly in 6.25-G316-1022}
the 12:00 O’clock position, the following sizing formula applies:
1 ea. P/N #204728
{2" Injection Nut Assembly 1/4 NPT x 2.75" Inj.
Non-Flanged Access Fitting Assemblies Nut was chosen since the access fitting body height is
A + WG + PD - 2.50 - N - PW = Length* 6.25")}
Flanged Access Fitting Assemblies 1 ea. P/N #6300-7.75

A + FG + MF + PD - 2.50 - N - PW = Length* {2" Injection Tube 1/4" x Quill 7.75-316 (6.25 (A) +
.0625 (WG) + 6.375 (1/2PD -2.25 -2.75 (N) = 7.75)}
*Ordering Lengths should be rounded down to nearest 1 ea. P/N #127472

1/4" increments. {Nipple 1/2" x 4.00 - 316}
1 ea. P/N #200023

{Shut-Off Valve 1/2" NPT - 316}

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Rohrbac Cosasco Systems Corrosion Monitoring Equipment is manufactured and sold under one or more of the following US Patents: 4138878, © Copyright RCS, Inc.
Bulletin # 640-L 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Model 6330
Injection/Sampling Tube Assemblies
“A” Dimension
Order Length
Inches mm
18 24.54 623
24 30.54 775
30 36.54 928
36 42.54 1080
Specifications:
• Temperature Rating — +500 ̊ F/+260 ̊ C
• Tube and Adapter Material — 304 S.S.
• Stuffing Box Material — 316 S.S.
• Seal Material — Teflon
The Model 6330 Injection/Sampling Tube Assemblies Standard lengths are available in 18, 24, 30, and 36
provide a retractable means of chemical injection or inches. The 1/4" female NPT on the process side of the
process fluid sampling at pressures up to 1500 PSI/10.3 injection tube allows you to install a quill or choose from
MPa and temperatures up to +500° F/ +260° C. Insertion various nozzle configurations to meet your injection
of the tube can be adjusted to permit injection/sampling at requirements.
precisely the desired point within the process fluid.
Model Retractable Injection Tube
6330 Complete Injection Tube Assembly - 1" NPT Stuffing Box
Code Order Length
18 18 Inches
24 24 Inches
30 30 Inches
36 36 Inches
0 No Safety Clamp
1 With Safety Clamp
6330 18 1 Example
Accessories:
Option Number
Order Number Description Additional Information
Per Drawing
1 6300-2.00 Injection Tube
1/4” NPT Quill 2.00
GPH Capacity @
Pressure Differential
129183 Nozzle 1/4” Male NPT .30 40 PSI 60 PSI 80 PSI 100 PSI
2
201020 Nozzle 1/4” Male NPT .40 .30 .36 .42 .48
201021 Nozzle 1/4” Male NPT .60 .40 .48 .56 .64
.60 .72 .84 .96
3 A. 6304-2.25* Injection Tube

1/4” NPT X Head 2.25
GPH Capacity @
B.129490 Cap and Core Pressure Differential
129473 Cap and Core 40 PSI 60 PSI 80 PSI 100 PSI
129472 Cap and Core .30 .36 .42 .48
.40 .48 .56 .64
.60 .72 .84 .96
A.129108 Adapter Bushing
4 1/4” to 1/8” NPT – 316 S.S.
B.030472** Right Angle Nozzle 1/8 B.5 GPM Capacity @

030472-X1** Right Angle Nozzle 1/8 B5 Pressure Differential
.05 .07 .10 .16
.50 .70 1.0 1.6
200022 Shut-Off Valve
5
1/4” NPT 316 S.S.
*Required 1 ½” Full Port Ball Valve for mounting
**Requires P/N 129108 for installation

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 680-I 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.


Filter
Logger
in Remote Locations
Flow

+70C
Injection Nozzle

Specifications:
1000 1000 psi
3000 3000 psi
TEF Teflon
VIT Viton


Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin #530-D 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Erosion Monitoring
QuicksandTM
Erosion Detection System
The Problem
Sand production in oil and gas producing wells can cause rapid erosion and wear
of top side equipment such as chokes, valves, and flow-lines. In addition, it may
cause serious formation damage. Rapid detection and remediation of sand
producing/erosion episodes is necessary to prevent short-term failure of topside
equipment, and cumulative formation damage.
The Solution
RCS offers a range of metal loss sensors and instrumentation, designed
specifically to detect sand erosion at speeds approaching real time. Typical
detection times for various sand erosion rates are shown below:
28.0
26.0
24.0
22.0
20.0
18.0
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
0 20 40 60 80 100 120 140 160 180 200
Erosion Rate (MPY)
Sensing elements for the Quicksand erosion measurement system can be made
from almost any commercially available, alloy. Less corrosion resistant
materials, such as carbon steel, will show the combined effects of corrosion, and
erosion, whereas more resistant alloys, such as duplex stainless steel or
Hastelloy, will show erosion effects exclusively. Quicksand probes and
instrumentation can be fully integrated with other digital loop transmitters
manufactured by RCS, such as Linear Polarization (CORRATER®), or high
resolution electrical resistance (MICROCOR®), to provide a comprehensive
corrosion/erosion monitoring solution within a single digital communication and
data handling system.
The areas experiencing the most severe effects of erosion are the outer diameters of bends and areas
downstream of changes in pipeline diameter. However, the Quicksand probe is best placed with its sensing
element at the center of the line in a straight run pipe section where the greatest flow rates are experienced, since
this is the place where the highest concentrations of sand are typically found.
Typical On-Line Monitoring System
A Typical Quicksand System Consists of the Following:
Probe
Two versions are available. The rugged, all welded
cylindrical element model S4500 with a specially
designed element support shield is suitable for severe
flow or high temperature applications. The angled
element S4700 probe is exposed to the flow at a 45°
angle, simulating a change in direction in the pipe. The
maximum temperature of this probe is 400°F, and is
recommended for less severe flow rates of less than 25 S4500 Probe
ft/sec. Both these probes are mounted in the Cosasco
line of high pressure access fittings; however, alternative
mounting methods are available. Please contact the
factory for more information.
Transmitter
The ST-9485A erosion transmitter is mounted directly on
the probe, using the appropriate probe adapter.
Connection to the monitoring system is made using an
industry standard RS-485 multi-drop connection. This
line may be attached to a number of ST-9485A erosion
transmitters, MT-9485A MICROCOR corrosion S4700 Probe
transmitters, and E9020 CORRATER transmitters.
Alternatively, each transmitter may be attached to a
ML-9500B data logger.
• ST-9485A Erosion Transmitter
Probe adapter: P/N 745093 Probe adapter for retrievable probes (For permanent connection at 2500 PSI max)
P/N 745114 Probe adapter for retrievable probes (For permanent connection out 10,000 PSI max,
when used with pressure retaining cover P/N 740095)
Transmitter to
Junction Box Cable: P/N 748197-L Flexible Ex-proof connection (UL/CSA)
P/N 748201-L Flexible connection (CENELEC)
Local Junction Box: P/N 702181-1 Hazardous area junction box
• ML-9500B Data Logger

Transmitter to
Data Logger Cable: P/N 748203-L (UL/CSA)
P/N 748202-L (CENELEC)
• Checkmate DL Data Transfer Unit

PC Power &
Interface Module: P/N 748237 RS232/485 converter & 24VDC power supply
Probes:
Code Element Alloy
Code Order Length
3.25” min, 36.00” max for T10
5.00” min, 36.00” max for T20
11.00” min, 36.00” max for T50
S4500 T20 S31803 6.00 Example

Code Element Alloy
Code Order Length
2.00” min, 36.00” max
S4700 F20 S31803 6.00 Example

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 700-I 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.

MWT-3905-QS
Features:
 Rapidly Detects Sand Erosion
 Highly Secure and Reliable Self
 High Resolution Metal Loss Measurement
 Low installed cost
 International Hazardous Area
Certifications
 WirelessHART™ 7 protocol
 Seamlessly Integrates with Emerson
The model MWT-3905-QS Quicksand Wireless (QWT) loss and computed erosion rate is read from the
Transmitter is based on RCS’s Microcor® high Gateway directly into your DCS system, an RCS
resolution corrosion measurement technology, the ICMS3-Amulet Corrosion Management System, or a
industries most widely used and only technology Microcor Tools software package for smaller scale
capable of operating in any process environment. The systems. QWT’s are easily configured using a direct
QWT rapidly detects erosion rates at speeds connection to a PC or laptop in a safe area, or through
approaching real-time. The 2.4 GHz self-organizing RCS’s Checkmate DL-W in hazardous locations.
wireless network delivers exceptional data reliability
and network stability through its high security The QWT uses high resolution metal loss
communication. The wireless link now adds simplicity, measurement providing 18 bit resolution, and is rated
flexibility, and exceptional economy of installation to for operation in hazardous locations (Class I, Zone 1).
new or existing installations. The allowable operating range of from
-40°C to 70°C is proven every day by existing systems
The MWT-3905-QS can be supplied as part of a reliably working in the harsh environments of the frigid
complete corrosion/erosion management system arctic and deserts of the Middle East.
comprising access fittings, probes, Microcor Wireless
Transmitters (MWT), Microcor Wireless Extenders The QWT power module has a typical life of 3 years
(WE), gateway, and corrosion management and and is hazardous location certified to allow change out
process interface software. Alternatively, the QWT can in the hazardous area. Typical wireless range is 1000 ft
be added seamlessly to an Emerson Smart Wireless (300 m) in optimal conditions and with a clear line of
Network or via direct input from the gateway through sight from transmitter to transmitter or transmitter to
Modbus Interface to virtually any Process Automation gateway, with up to three “hops” permissible from any
System. transmitter back to its gateway.
QWT’s are quickly and easily installed without the time Other wireless communication options may be
and expense required for wiring. Once installed metal permissible. For details, contact RCS.
The Quicksand Wireless transmitter is designed specifically to detect sand erosion at speeds approaching real
time. Typical detection times for various sand erosion rates are shown below:
28.0
26.0
24.0
22.0
20.0
18.0
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
0 20 40 60 80 100 120 140 160 180 200
Erosion Rate (MPY)
Wireless Overview

QWT’s rapidly detect erosion rates at
speeds approaching real-time.

MWT’s uses high resolution metal loss
measurement and outputs computed
corrosion rate.
Microcor Wireless Extenders

Wireless Extenders are used to expand
the network when QWT’s and MWT’s
are located distances that are out of the
Gateway
between the Wireless
Transmitters/Extenders and a host
system. The gateway is easily
configurable and integrates into a
designated control system through serial
Specifications
Power supply

Typically 5 or 10 minutes (range 15 sec to 60 min) 6.45 lbs (2.9 kg)
2.4 GHz DSSS (Discrete Sequential Spread See below
Spectrum).
Probe Mounting
Directly to probe via Probe Adapter (PN 745092 or
P/N 745093). For remote locations probe can be
directly connected to QWT via a cable, P/N 748497-
10 (10ft) or P/N 748497-15 (15 ft)
Dimensions
11.58”
6.38”
270°
Ø
7.59”
Transmitter Dimensions in inches, front view Maximum Antenna Rotation 270°
device usage. The QWT is currently certified with the governmental agencies of Angola, Azerbaijan, Australia, Canada,
Qatar, Russia, Saudi Arabia, Thailand, Trinidad & Tobago, UAE, United States, and Venezuela. Additional country
approvals are in currently in progress and will be posted as soon as certification is verified. Please contact RCS or visit
our website for the latest country certifications.

from all persons.
ATEX Certification

Quicksand Probes
Two versions are available. The rugged, all welded cylindrical element model
S4500 with a specially designed element support shield is suitable for severe flow
or high temperature applications. The angled element S4700 probe is exposed to
the flow at a 45° angle, simulating a change in direction in the pipe. The maximum S4500 Probe
temperature of this probe is 400°F, and is recommended for less severe flow rates
of less than 25 ft/sec. Both these probes are mounted in the Cosasco line of high
pressure access fittings; however, alternative mounting methods are available.
Please contact the factory for more information.
S4700 Probe

The Checkmate DL-W Wireless Configurator is a portable handheld instrument specifically
designed to configure QWT’s Microcor Wireless Transmitters/Extenders. The intrinsically
safe Checkmate DL-W allows you to easily configure Wireless Transmitters in hazardous
area locations when configuration in a safe location with a PC is not possible. In addition
to setting up the Wireless Transmitters, the Checkmate DL-W allows you to view the
settings and status of the Wireless Transmitters and display the most recent metal loss
measurement of QWT’s/MWT’s.
Model Description
MWT-3905-QS Quicksand Wireless Transmitter
Code Radio
Code Housing
0 Aluminum
MWT-3905-QS 0 0 Typical Order Number
Wireless Gateway
Model Description
A 24 VDC, 500 mA
(1) (2)
1 Ethernet
(3) (4)
2 Dual Ethernet
(5) (6)
(7)
0 None
(7)
(8)
5 DeltaV Ready
N1 ATEX Type n
N7 IECEx Type n
Code Adapters
0 None
(9)
0 None
Lightning Arrestor
Lightning Arrestor
Quicksand Probes
Code Element Alloy
Code Order Length
3.25” min, 36.00” max for T10
5.00” min, 36.00” max for T20
11.00” min, 36.00” max for T50
S4500 T20 S31803 6.00 Example

Code Element Alloy
Code Order Length
2.00” min, 36.00” max
S4700 F20 S31803 6.00 Example
Probe Adapters
Model M4000 & S4000 series probes P/N 745093
Cables
(Note: Probe adapter must be used in conjunction with cable)
MWT Remote Mounting Kit (10 ft (3m) Cable) P/N 748497-10

MWT Remote Mounting Kit (15 ft (4.6m) Cable) P/N 748497-15
Accesssories

Microcor Wireless Extender P/N MWT-3905-WE

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 160 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Environmental Monitoring
Model ECM™
Environmental Condition Monitor
Features:
• Corrosion Rate, Relative Humidity, Monitors Temperature, and
Differential Pressure
• High-Sensitivity Corrosion Rate Measurement
• Corrosion Rate of Copper and Silver Sensors Corresponds to
ISA Classification of Environments
• Digital and Analog Outputs
• Optional Datalogging
The ECM™ is a multiparameter monitoring system Analog and/or digital outputs of corrosion, humidity and
providing constant surveillance of the environment and temperature information provides remote alarming,
rapid detection of any deterioration that could result in display and recording. The information may also be
damage to expensive equipment and valuable assets. stored in the on-board data-logger, and accessed via PC
Early detection of humid, high temperature, or corrosive software. The system can also be used as a high-
conditions will permit corrective action to be taken before sensitivity corrosion monitor for special applications.
substantial damage occurs to sensitive computer and
instrumentation systems or electrical equipment. The ECM™ is designed for use in monitoring controllable
environments in refineries, chemical plants, pulp and
The system measures humidity, temperature, and the paper plants, control rooms, computer rooms, museums
corrosive attack on two replaceable thin-film sensors. and clean rooms. The ECM™ has many more features
The corrosion rate is shown by indicator lights that and benefits than its predecessor, the ECMS-2.
correspond to the ISA classification of environments (G1
through GX) for copper and silver.
Specifications:
Measured Parameters
• Corrosion: Two independent channels
• Corrosion Rate: Rate time period user selectable: 8-99 hrs.
• ISA Classification: G1 through GX
• Temperature: +32° F to +122° F or 0° C to +50° C
• Humidity: 10% to 95% RH
• Differential Pressure:
- Higher Resolution 0-0.5 i.w.g. range with 0.01” resolution
Sensors
2,500 Å nominal span (life). One copper and one silver provided
with instrument.
Displays
LCD display of corrosion and corrosion rate for each channel,
humidity, temperature, and room loss differential pressure. LED
indicators corresponding to ISA environmental classifications.
Alarms
Corrosion rate (2 channels), low temperature, high temperature, low
RH, high RH, differential pressure, ISA environmental classification
(2 channels).
Outputs
• Analog: Five 4-20 mA outputs (current sinking or current sourcing) user assignable to desired parameters.
• Digital: RS-232 or RS-485 serial output of all nine measured and calculated parameters.
Multiple units can be connected on RS485 multidrop (daisy chain). Contact factory for information
concerning real time monitoring software.
Datalogging
Internal datalogger accessed by software direct from PC. Operating Temperature Range
Data Storage: +32° F to +122° F or 0° C to +50° C
1725 Readings Weight
Power Requirements 5 lbs. (2.3 kg)
24 VDC, 0.4 amps.
Model Description
ECM™ Environmental Condition Monitor with one Copper and one Silver sensor
Code Differential Pressure Transmitter
0 Without differential pressure transmitter
2 With differential pressure transmitter (0-0.5 i.w.g.)
Code Data-logging Software
0 Without data-logging software
1 With data-logging software
Code Power
24 Customer supplied 24 Volt DC
115 With 115 Volt wall transformer
230 With 230 Volt wall transformer
ECM™ 2 1 24 Typical Order Number

Recommended Accessories:
Test Sensor Kit – P/N 748321-Test sensor can be used in place of Replacement Sensors
copper/silver sensors to determine if the ECM is functioning correctly, and/or if Copper 610-TF50-C11000
sensors are faulty or at the end of their life span. Silver 610-TF50-P07010

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin #103-Q 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Rouge Monitoring
`
Rouge Monitor
Analog Output of Rouge Rate

and Rouge Thickness to
Customer DCS System
Power/RS 485 Comm
Ultrapure Water
Datalogger upload to
Portable PC
The RCS Rouge Monitor – the advanced on-line rouge monitor for pharmaceutical water
The Rouge Monitor provides accurate measurement of ultra-low corrosion (rouging) rates in pharmaceutical water systems. The
Rouge Monitor is ideal for Biotechnology, Pharmaceutical, and other industries where monitoring corrosion in metallic piping is
critical.
Rouge can build up on internal surfaces of hot water and steam metallic piping systems, storage tanks, distribution systems,
process vessels, and can be found on non-metallic surfaces including membranes, filters, and tubing. Particulate matter and
sloughage from the build-up must be avoided to prevent contamination of downstream products. Monitoring the rouging
(corrosion) rate of typical ions of ferric oxide, chromium oxide, and nickel oxides in the water assists the determination of
derouging and passivation frequency. Typically, derouging and passivation frequency is subjectively determined byperiodic
inspection of the piping or a definitive time increment, without regard to rouge rate or rouge deposition thickness. The installation
and use of a Rouge Monitor unit presents a scientific approach to derouging and passivation frequency with absolute
measurements for rouge rate and rouge accumulation (thickness). Derouging and passivation frequency can be based on data
rather than subjective opinions and prophylactic approaches.
The Rouge Monitor system consists of a highly-sensitive front end probe/transmitter assembly, a remote data display/controller,
data logger, analog output, and a serial communication port for computer data uploads. The remote display unit provides both
on screen and analog outputs of rouging rate in microns/month and rouge accumulation in microns. Measurement ranges from
0.001 – 10 μ. The unit can be easily configured for connection to a SCADA, BMS, data highway, or process control system. The
data logger allows independent accumulation of all readings and measurement for direct transfer to a computer at the user’s
discretion. The display unit/controller provides power to the transmitter/probe assembly.
Applications: Industries: Features:

Hot Water Systems Pharmaceutical Ultra-sensitive
WFI Systems Biotechnology Alarm for abnormal conditions
SS and Metallic Storage Tanks Research Labs Rapid measurements for rouging rates and accumulation
SS and metallic equipment and accessories Clinical production Low cost of ownership
Clean-in-Place systems API production Remote monitoring with data logging
Specifications:
Probe:
Display Unit:
316L stainless steel probe body with electropolished
stainless steel (or other alloy) electrodes with Tri-Clover Display of Rouging rate: 0 to 9.999 microns/month
Flange Mounting Rouge thickness: 0 to 9.999 microns
Temperature range: 0-200° C Alarm setpoint: 0 to 2.000 microns/month
Deposition rate: Running time: 0 to 50 months
0.000-3.000 μ/month at 1.3 μS/cm (0.7 MΩ-cm) Analog outputs: Loop 1 Rouging Rate: 4-20 mA
0.000-0.100 μ/month at 0.054 μS/cm (18 MΩ-cm) Loop 2 Rouge thickness 4-20mA
Operating Range: Loops are self-powered internally
100-0.025 µS/cm conductivity with 24 VDC
0.01-40 MΩ-cm resistivity Selectable Ranges:
Rouging Rate: 0.1, 0.2, 0.5, 1.0, 2.0 μ/month
Rouge Thickness: 0.1, 0.2, 0.5, 1.0, 2.0, 5.0 μ/month
Measurement Cycle Time: 20 minutes
Transmitter: Integration Time: Adjustable 3 to 120 minutes-default 60 min
Datalogging Interval: Settable from 30 minutes to 24 hours
Model E-9020 Corrater® Transmitter with connecting Datalogging capacity: latest 2048 readings–non-volatile memory
adapter for direct mounting to monitoring probe. 4.25 days at Cycle Time set to 3 minutes
(Separate mounting bracket available if required) 28 days at Cycle Time set to 20 minutes
Enclosure: IP 67 84 days at Cycle Time set to 60 minutes
Dimensions: 4.5” diameter by 3” high excluding 170 days at Cycle Time set to 120 minutes
connectors (114.3mm diameter x 76.2 mm height) Datalogged Parameters: Date and time stamp for all
Weight: 3.5 lbs (1.6 Kg) readings
Enclosure: NEMA 4X
Power Requirements: 115/240 VAC Hz Supply at 15 watts
Alarm output relay: 1 SPDT 1 amp at 230 VAC
Weight: 3 lbs (1.4 Kg.)
Probe and Transmitter Display/Datalogger/Retransmission Unit

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 307-D 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.
Side-Stream Monitoring
COSASCO®
Side-Stream Assembly
Features:
 Provides metal loss, corrosion rate, erosion rate, pressure,
temperature, flow, and bacterial activity in your pipelines
 Maximizes corrosion inhibitor efficiency
 Flexible configuration
 Installs quickly – no plant shutdown required
 Operating pressure up to 1125 psi
 Operating temperature up to 392°F (200°C)
 Uses standard 1” tees for easy connection and add-ons
Corrosion inhibitors are an effective means of tees, each with a different monitoring technology, so
controlling corrosion in oil and gas systems, but are you can pick and choose the number and types of
also very expensive if not properly used. The price monitoring required for each particular application.
of over-protection is high, and the consequences of Your system connects to the upstream and
under-protection can be catastrophic. Never has it downstream ends of the CSSA with flexible high-
been more important to effectively control your pressure hoses. The valves, pressure gauges and
corrosion inhibition program. flow meter on the tool allow you to ensure that you
have proper representative flow through the CSSA
The Cosasco Side-Stream Assembly (CSSA) is a to provide reliable survey data on which to
portable, cost-effective corrosion survey tool to implement an optimized asset management control
quickly provide accurate metal loss, corrosion rate, plan. The CSSA survey tool can be used for
erosion rate, pressure, temperature, flow and operating pressures up to 1125 psi and
bacterial activity to maximize corrosion inhibitor temperatures up to 200°C in its standard form.
efficiency. The tool is built of easily-connected 1”
RCS offers the following measuring technologies for various rapid measurement techniques will quickly
the CSSA Tool: give you a clearer picture of your particular corrosive
environment. This allows you to test the
 Microcor® Corrosion Rate and Erosion rates effectiveness of changes to your inhibitor injection
 Corrater® LPR and Galvanic rates, and even evaluate alternate inhibitors and
 Bio-probes treatments much more rapidly than was previously
 Coupons possible. Installation is quick and easy with minimal
 Process parameters cost, yet the results can be a life-saver in terms of
improved asset management and reduced treatment
For more detailed information on these technologies and maintenance costs
see the individual data sheets. The CSSA with these

Multiple 1” tees allow for custom design for multiple monitoring options and future add-ons if necessary
The CSSA is typically used for oil and gas applications, but may also be used for process or water systems, and
for other plant operations that require corrosion monitoring. We will work with you to custom design a system that
meets your specific budget and system requirements. Contact our sales department for further information and
specific details on the CSSA.

Tel: (1) 562-949-0123 Fax: (1) 562-949-3065
US Toll Free: 800-635-6898
Bulletin # 655 4238298, 4338563, 4514681, 4537071, 4587479, 4605626, 4625557, 4755744, 4839580, 4841787, 4882537, 5243297.

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Rohrback Cosasco Systems

Corrosion Management Solutions

2012 Product Catalog

Microcor® Cosasco® Corrater®

Rev.: A25 – 1/3/2012

• Cosasco® Retractable System (Intermediate Pressure Access)

Remote Monitoring Units

Teflon is a registered trademark of Dupont.

0.365 x (Reading FINAL – Reading INITIAL) x Probe Span in MILS

Units of Measure Substitute for Value of 0.365

0.365 x (95 – 72) x 10 mils

22,300 x Weight Loss (grams)

Units of Measure Substitute for Value of 22,300

22,300 x (10.9265 – 10.5560)

Standard Coupon Areas

List of Available Application Notes

U.S. toll-free: 1-800-635-6898

AN-101 CORRATER® Probe Alloy Multipliers

Corrosion Monitoring Related References

ASM International® ASM Handbook®

ASTM G 1 (latest edition) (800) 635-6898

ASTM 1916 Race Street, Philadelphia, PA 19103 USA

NACE® International 1440 South Creek Drive, Houston, TX 77084-4906 USA

RCS PRODUCTS AND SERVICES APPLICATION MATRIX

OIL & GAS WATER SYSTEMS PROCESS SYSTEMS OTHER SYSTEMS

►Visit our Web site at http://www.cosasco.com

REQUIRED INFORMATION COMMENTS

STEP 1: Try to gather the following basic information:

Rohrback Cosasco Systems, Inc.

RCS Services Guide

Asset Preservation Group

Remote Monitoring Services

y Communication from remote locations

y System and site surveys

Cosasco® Wireless System

Cosasco Wireless System Overview

The basic system architecture comprises the following:

1) Microcor Wireless Transmitters (measuring 5) Gateway

Quicksand Wireless Transmitters

Corrater Wireless Transmitters

Cosasco Wireless Extender

Corrosion and Erosion Probes

Access Fitting Assembly & Hollow Plug

ICMS3™ or IIU Server

Quicksand Wireless Transmitter

Corrater Wireless Transmitter (Available 2011)

Cosasco Wireless Extender

Access Fittings & Hollow Plugs

Intelligent Interface Unit

Rohrback Cosasco Systems, Inc.

Microcor® Wireless Transmitter (MWT)

Microcor Wireless Transmitters

Data Transmit Rate Weight

Transmitter Dimensions in inches, front view

FCC and Industry Canada (IC)

North American Certifications

MWT-3905 0 0 Typical Order Number

R-1420 A 1 A3 A 2 N5 J3 WL2 Example

MWT Remote Mounting Kit P/N 748497-15

7.2 V Lithium Power Module P/N 748400

Checkmate DL-W P/N Checkmate-DL-W

Cosasco Wireless Extender P/N MWT-3905-WE

Rohrback Cosasco Systems, Inc.

Quicksand™ Wireless Transmitter