Professional Documents
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THE
BALE
FEEDING
GUIDE
02
Which bale feeding CONTENTS
Economy of Feeding
04
06
This Comparison Guide compares every bale feeding method, is derived from more Ease of access to feed for all animals 10
than 30,000 hours of research and aims to simplify the decision-making process by
Manure concentration and nitrogen leeching 11
rating all the available feeding systems on how well they stack up in meeting some
key performance requirements a rancher demands. Ability to use part bales 12
Diesel consumption 13
We’ve been designing and building ranch equipment since 1961. We combine a love
of machines with creativity and a deep understanding of ranching. It is our passion Minimum tractor size required 14
to discover better ways of accomplishing everyday tasks. Maintenance cost over first 3 years 15
Indoor feeding 19
Bedding 21
1 Investment cost each $9,000-20,000 $7,000-17,000 $3,000-10,000 $300-1200 $3,000-6,000 $20,000-35,000 $50,000-150,000
2 Number of cattle that can feed Up to 1,000 Up to 800 Up to 100 Up to 10 Up to 50 Up to 800 Up to 5,000
6 Time to feed each bale 2-4 mins 2-6 mins 5-15 mins 1-2 mins 10-12 mins 5-6 mins 30-45 mins
7 Pasture damage 1 1 2 10 7 1 5
8 Ease of access to feed for all animals Best Best Good Poor Average Best Best
9 Manure and nitrogen spreading Best Best Great Poor Average Best Best
11 Diesel consumption per bale 0.036L 0.054L 0.135L 0.018L 0.180L 1.17L 14.175L
12 Minimum tractor size required 70hp 60hp 50hp 70hp 80hp 120hp 100hp
13 Approx maintenance cost first 3 years $80 $100 $50 $0 $40 $1,200 $2,500
14 Can feed hay bales YES YES YES YES NO YES YES
16 Can feed round bales YES YES YES YES YES YES YES
17 Can feed square bales YES Requires extra NO Depends on type NO NO YES
attachment of ring feeder
23 Single tractor operation YES YES YES YES, but the tractor YES, but the tractor YES NO
requires a front-end requires a front-end
loader. loader.
BEST IN CLASS
06
Number Of Cattle Feed Waste/ Damage 07
With its teasing action and delivery of feed into easily accessible windrows, you can be In contrast to other systems, which feed out in solid clumps that are often left uneaten, a
confident your animals are getting all the high quality fodder they need. chainless feeder contributes to higher animals weight gains by teasing feed apart to make
it more palatable and easily digestible.
Although the purchase cost of other types of feeder may be less, a chainless feeder works
out to be the most economical option over the longer term. For example, a ring feeder is It handles partly used bales, so you only need to feed out what’s needed on the day, and
cheaper per unit, but each feeder can only feed a limited number of animals (e.g. 100 units its ability to deal with wet or loose bales means there’s no feed loss from the sides of the
for 1000 cows), so more units are needed. balefeeder.
Because the chainless system teases the bale apart without over-processing, chopping
or grinding the feed remains intact. This prevents the grains and highly nutritional leaves
from being destroyed and blown away allowing your cattle to receive the full nutritional
value of the feed.
FIELD TESTIMONIAL
“We get excellent feed-out lines, with the material being spread over a
long distance which is ideal for us.” “I was unrolling my bales, then I purchased a bale processor. 3-4 days after
Murray Ballantine I started using the processor, my cattle started consuming as much mineral
Southland, New Zealand.
supplement in one week as they were in a month before. This was because
the processor was knocking most of the nutritious leaf off the hay”.
Phil Allen
Manitoba, Canada.
BALEFEEDER CHAINLESS CHAIN/SLAT HAY RING BALE BALE PROCESSOR TMR BALEFEEDER CHAINLESS CHAIN/SLAT HAY RING BALE BALE PROCESSOR TMR
TYPE BALE FEEDER BALE FEEDER UNROLLER FEEDER SPLITTER CHOPPER FEED MIXER TYPE BALE FEEDER BALE FEEDER UNROLLER FEEDER SPLITTER CHOPPER FEED MIXER
Investment cost each $9,000-20,000 $7,000-17,000 $3,000-10,000 $300-1200 $3,000-6,000 $20,000-35,000 $50,000-150,000 Investment cost each $9,000-20,000 $7,000-17,000 $3,000-10,000 $300-1200 $3,000-6,000 $20,000-35,000 $50,000-150,000
Number of cattle that can feed Up to 1,000 Up to 800 Up to 100 Up to 10 Up to 50 Up to 800 Up to 5,000 Feed Waste 5-8% 9-12% 20-30% 40-60% 20-30% 20-30% 5-10%
Ring feeders cause the most damage to soils and pasture – made worse by the tearing and
40 $120,000
ripping action needed to access feed.
Time to feed each bale (minutes)
20 $60,000
5-15
mins $50,000-150,000
10-12
mins
10 $30,000
2-6 5-6
2-4 mins mins
mins 1-2 $20,000-35,000
mins
$9,000-20,000 $7,000-17,000
0 $3,000-10,000 $3,000-6,000 $0
$300-1200
Pasture preserved by free range Pasture damage from localised Pasture damage around hay trailers (movable
feeding. Missouri feeding. Virginia hay rings), Georgia
“The Hustler bale feeder is the best investment I have made “Hangawera Station gets very dry in summer and extremely wet
since constructing a slatted shed for my cattle and purchasing in winter, making it slippery going around the hills when feeding
a tractor. We currently feed over 300 bales a year and since out. The clay-base soil also means a heavy silage wagon would get
the arrival of the Hustler it has saved me from the back stuck, so overall the Chainless 4000 Balefeeder has proved to be not
breaking work of forking my cattle silage. I now have the only the most reliable feeder, but also the best all-round option.”
capability to feed 60 cattle in under 30 minutes with Ian Mathieson
Hangawera Station, Waikato, New Zealand.
minimum effort. The cost of the Hustler is very small
when it is spaced out over 5 years per animal.”
P J Hynes
Co. Roscommon, Ireland.
Investment cost each $9,000-20,000 $7,000-17,000 $3,000-10,000 $300-1200 $3,000-6,000 $20,000-35,000 $50,000-150,000
Pasture damage 1 1 2 10 7 1 5
10
Ease Of Access To Manure Concentration 11
Livestock competing for access to feed. Cattle competing for access to a Each bale can be spread out as thick or thin as Because grain/seeds are not destroyed, any Manure is automatically spread throughout Notice how evenly spread the manure is
Cow-calf operation, Missouri, USA hay ring, Hawkes Bay the operator prefers that are not consumed by the cattle the pasture. North Canterbury throughout the pasture. Virginia
germinate, renewing pasture.
“I didn’t realise there was that much feed in one bale.” “It really helped us to stretch our hay supply through the entire winter, but
Russel Porter not only that, it allows you to feed hay throughout the pasture and spread
Kinistino, Saskatchewan.
fertilizer and nutrients around, so it’s been a real money saver for us.”
David Fiske
Virginia Tech University, Virginia, USA.
BALEFEEDER CHAINLESS CHAIN/SLAT HAY RING BALE BALE PROCESSOR TMR BALEFEEDER CHAINLESS CHAIN/SLAT HAY RING BALE BALE PROCESSOR TMR
TYPE BALE FEEDER BALE FEEDER UNROLLER FEEDER SPLITTER CHOPPER FEED MIXER TYPE BALE FEEDER BALE FEEDER UNROLLER FEEDER SPLITTER CHOPPER FEED MIXER
Investment cost each $9,000-20,000 $7,000-17,000 $3,000-10,000 $300-1200 $3,000-6,000 $20,000-35,000 $50,000-150,000 Investment cost each $9,000-20,000 $7,000-17,000 $3,000-10,000 $300-1200 $3,000-6,000 $20,000-35,000 $50,000-150,000
Ease of access to feed Manure and nitrogen spreading
Best Best Good Poor Average Best Best Best Best Great Poor Average Best Best
for all animals
12
Ability To Use Diesel Consumption 13
“This feeder allows us to ride into a pasture with a roll of hay, feed “we used to have a processor years ago and we’d use a full
out the exact amount that we want to feed out, whether it be tank of fuel a week when feeding and now with a bale feeder
a whole bale, a half bale, or a third of a bale that’s up to us.” only 3 tanks of fuel for the whole feeding season!”
Eric Elsner Roger Houser
University of Georgia, USA. Luray, Virginia
BALEFEEDER CHAINLESS CHAIN/SLAT HAY RING BALE BALE PROCESSOR TMR BALEFEEDER CHAINLESS CHAIN/SLAT HAY RING BALE BALE PROCESSOR TMR
TYPE BALE FEEDER BALE FEEDER UNROLLER FEEDER SPLITTER CHOPPER FEED MIXER TYPE BALE FEEDER BALE FEEDER UNROLLER FEEDER SPLITTER CHOPPER FEED MIXER
Investment cost each $9,000-20,000 $7,000-17,000 $3,000-10,000 $300-1200 $3,000-6,000 $20,000-35,000 $50,000-150,000 Investment cost each $9,000-20,000 $7,000-17,000 $3,000-10,000 $300-1200 $3,000-6,000 $20,000-35,000 $50,000-150,000
Ability to use part bales YES YES NO NO NO YES NO Diesel consumption per bale 0.036L 0.054L 0.135L 0.018L 0.180L 1.17L 14.175L
14
Minimum Tractor Maintenance Cost 15
Depending on terrain, a small 50Hp tractor is A pickup with bale bed already fitted is capable of Even small 80 horse power tractors can handle Worn blades from grinding up whole bales Worn flails and drum, wrapped with baling twine The original feed rotors of a 12 year old Chainless
big enough to handle a chainless balefeeder. powering the Chainless feeders, allow ranchers to 2x large 2200lb square haylage bales with ease in in TMR after one season. of a bale processor. Stones or wood in a bale cause feeder, after feeding out in excess of 36,000 bales.
South Carolina feed square and round bales. the trailed models. premature wear and maintenance. Virtually no wearing parts.
“The beauty with the Hustler is either one of us can feed “The Hustler bale feeder is reliable and easy to operate.
out, its that easy and it’s a massive time saver, it’s safer and It handles rounds and squares, runs 8 hours a day,
the fact it will run on a small old tractor is huge benefit, 5 days a week, and has been operating since 2003.
our 72Hp Leyland handles the machine like a breeze.” It feeds evenly, and maintenance is virtually nil because
Julian Price there are no chains and the bearings are all sealed.”
Beef rancher, Otago, New Zealand.
Paul Reynolds
Rebaler, Hawke’s Bay, New Zealand.
BALEFEEDER CHAINLESS CHAIN/SLAT HAY RING BALE BALE PROCESSOR TMR BALEFEEDER CHAINLESS CHAIN/SLAT HAY RING BALE BALE PROCESSOR TMR
TYPE BALE FEEDER BALE FEEDER UNROLLER FEEDER SPLITTER CHOPPER FEED MIXER TYPE BALE FEEDER BALE FEEDER UNROLLER FEEDER SPLITTER CHOPPER FEED MIXER
Investment cost each $9,000-20,000 $7,000-17,000 $3,000-10,000 $300-1200 $3,000-6,000 $20,000-35,000 $50,000-150,000 Investment cost each $9,000-20,000 $7,000-17,000 $3,000-10,000 $300-1200 $3,000-6,000 $20,000-35,000 $50,000-150,000
Minimum tractor size required 40hp 40hp 50hp 70hp 80hp 120hp 120hp Approximate maintenance cost
$80 $100 $50 $0 $40 $1,200 $2,500
over first three years
16
Ability To Feed Mix With Other 17
By using the Chainless system to load the TMR, the exact amount of hay required can be
precisely loaded into the machine. This eliminates complicated ration calculations as well
as errors in working out the correct proportions of other nutrients based on bale weight.
Chainless bale feeders feed out whatever bale you have on hand, round & square, of any material type. The bale feeder cannot mix ingredients, however Feeding into your commodities shed with a bale feeder Feeding into your commodities bunks, Minnesota
The X5000 has been tested on more than 110 different types of forage in both round and square bales. when combined with a TMR, diesel consumption can substantially reduce operating costs and increase
and mixing time can be substantially reduced. flexibility when compared to a tub grinder.
““The Chainless X5000 is a credit to Hustler. It has been “The CHX5000 has performed well in our operation, as a bale unloader in
well thought out and very well built. The company has our bunker silo where we load the hay directly into our feed trucks as well
achieved its goal of building a machine that will feed out as unloading big bales directly into fence line bunks. It has replaced a
any size or shape of bale, of almost any type of feed.” large industrial tub grinder which was expensive to operate and maintain.”
Farm Trader Magazine, Machinery tester Mark H. Mahnken
Waikato, New Zealand. Missouri Legacy Beef, USA.
Can feed square bales YES Requires extra NO Depends on type NO NO YES
attachment of ring feeder
18
Open Field Indoor 19
Feeding Feeding
Speed, low maintenance, and ability to handle any type of A Hustler chainless balefeeder is ideally suited to feeding indoors,
bale make a Hustler chainless balefeeder the star all-rounder it creates virtually no dust and its silent operation means animals
of feeders. are spooked less.
It minimises feed waste, allows easy access to feed, and its unique teasing action ensures Chain feeders with their ability to feed out both sides makes it the perfect choice for
that feed is palatable and easily chewed for maximum goodness. Lightness and a compact dead-end sheds.
footprint mean pasture damage and soil compaction are never an issue.
Open field feeding at the Luling Foundation Open field feeding, dairy farm in Waikato, Open field feeding, beef ranch in Hawkes Bay Feeding indoors with a chainless bale feeder Feeding indoors with a chain/slat bale feeder Feeding indoors with a chainless bale feeder
in Texas. New Zealand. in France. in Ireland. in Vermont, USA.
“I have to say the new Chainless X5000 bale cart is fantastic and a “We’ve seen all kind of feeders that weren’t suitable for us, this
great improvement on the 4000, we have noticed a big difference one does the whole windrow, the cows eat and that’s it. No
in the amount of hay we are feeding out and reduced wastage.” more muscle pain and it saves us 1 hour every day.”
Ella Anderson Martine Ohrel
University of Tasmania, Australia. Habsheim, France.
BALEFEEDER CHAINLESS CHAIN/SLAT HAY RING BALE BALE PROCESSOR TMR BALEFEEDER CHAINLESS CHAIN/SLAT HAY RING BALE BALE PROCESSOR TMR
TYPE BALE FEEDER BALE FEEDER UNROLLER FEEDER SPLITTER CHOPPER FEED MIXER TYPE BALE FEEDER BALE FEEDER UNROLLER FEEDER SPLITTER CHOPPER FEED MIXER
Investment cost each $9,000-20,000 $7,000-17,000 $3,000-10,000 $300-1200 $3,000-6,000 $20,000-35,000 $50,000-150,000 Investment cost each $9,000-20,000 $7,000-17,000 $3,000-10,000 $300-1200 $3,000-6,000 $20,000-35,000 $50,000-150,000
Open field feeding YES YES YES YES POOR YES NO Indoor feeding YES YES NO POOR NO NO YES
20
Bunk/ Trough Straw 21
The Hustler SL450X Chain Feeder is designed specifically for trough or bunk feeding and Its adjustable rotor speed minimises dust and allows you to select bedding widths from
is currently the only chain feeder capable of doing the job. 4 to 10 metres.
With no flails or tines to come loose or flick up solid objects, chainless is by far the safest
option for use around animals. And because it is hydraulically driven, its horsepower
requirements are lower than a PTO driven machine.
Loader mounted chainless bale feeder, feeding Feeding baleage into feed bunks with a chain/slat Feedlot/trough feeding with a chainless Indoor bedding with square bales in France. Bedding round straw bales into pig The low power requirement of the hydraulically
supplementary baleage for sheep into hay racks in bale feeder with adjustable feeding elevator. bale feeder in Saskatchewan, Canada. sheds in New Zealand. driven spreader allows the use on tele-boom
a sacrifice paddock. loaders or skid-loader increasing versatility.
“We have around two hundred head of dairy cows and replacements “I enjoy running the Hustler, it handles the hay better than
and we’re feeding youngstock indoors over four foot rails. The Hustler anything I’ve run for products for busting up round bales. I got the
is worth its weight in saving on time and labour compared to manually Hurricane on this one and it tears it apart, fluffs it, more than I
feeding. It loads itself and is very efficient and very well made, a tough can ask for in any other machine I’ve run, I’ve run several different
machine only needs greasing, with virtually nothing to go wrong.” ones, and I wish they would have come out years ago.”
Roger Gardiner Darryl Dostal
Oxfordshire, United Kingdom. Rice Lake, Wisconsin, USA.
BALEFEEDER CHAINLESS CHAIN/SLAT HAY RING BALE BALE PROCESSOR TMR BALEFEEDER CHAINLESS CHAIN/SLAT HAY RING BALE BALE PROCESSOR TMR
TYPE BALE FEEDER BALE FEEDER UNROLLER FEEDER SPLITTER CHOPPER FEED MIXER TYPE BALE FEEDER BALE FEEDER UNROLLER FEEDER SPLITTER CHOPPER FEED MIXER
Investment cost each $9,000-20,000 $7,000-17,000 $3,000-10,000 $300-1200 $3,000-6,000 $20,000-35,000 $50,000-150,000 Investment cost each $9,000-20,000 $7,000-17,000 $3,000-10,000 $300-1200 $3,000-6,000 $20,000-35,000 $50,000-150,000
Bunk, trough, feed-pad feeding YES YES NO NO NO YES YES Straw bedding capable YES YES NO NO NO YES NO
22
Single Tractor The Hustler 23
With a Hustler linkage feeder, you can simply disconnect the feed cradle and continue
using the bale spears for shifting bales and pallets, and other loading duties.
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