2013 > G 0.

8 SOHC > Engine Mechanical System

Specifications

Description Specification (Epsilon 0.8) Limit

General

Type In-line, SOHC

Number of cylinders 3

Bore 67mm (2.6378in)

Stroke 77mm (0.0315in)

Total displacement 814cc (49.7 cu.in)

Compression ratio 10.1 : 1

Firing order 1-2-3

Valve timing

Opens (BTDC) 4°
Intake valve
Closes (ABDC) 42°

Opens (BBDC) 50°

Exhaust valve
Closes (ATDC) 4°

Cylinder head

Flatness of gasket surface Less than 0.03mm (0.0012in)

Flatness of manifold Intake Less than 0.15mm (0.0059in)

mounting surface Exhaust Less than 0.15mm (0.0059in)

10.000 ~ 10.015mm (0.3937 ~

STD
0.3943in)

10.050 ~ 10.068mm (0.3957 ~

0.05 OS
0.3964in)
Valve guide hole diameter
10.250 ~ 10.268mm (0.4035 ~
0.25 OS
0.4043in)

10.500 ~ 10.518mm (0.4134 ~

0.50 OS
0.4141in)

25.000 ~ 25.021mm (0.9843 ~

STD
0.9851in)

Intake valve seat ringhole 25.300 ~ 25.321mm (0.9961 ~

0.3 OS
diameter 0.9969in)

25.600 ~ 25.621mm (1.0079 ~

0.6 OS
1.0087in)

29.000 ~ 29.021mm (1.1417 ~

STD
1.1426in)

Exhaust valve seat ringhole 29.300 ~ 29.321mm (1.1535 ~

0.3 OS
diameter 1.1544in)

29.600 ~ 29.621mm (1.1654 ~

0.6 OS
1.1662in)

Camshaft
 34.340 ~ 34.540mm (1.3519 ~
Intake
1.3598in)
Cam height
34.295 ~ 34.495mm (1.3501 ~
Exhaust
1.3580in)

40.950 ~ 40.965mm (1.6122 ~

Journal outer Diameter
1.6127in)

Bearing oil clearance 0.035 ~ 0.075mm (0.0013 ~ 0.0029in)

End play 0.07 ~ 0.24mm (0.0028 ~ 0.0075in)

Rocker arm

17.010 ~ 17.028mm (0.6697 ~

Rocker arm inner diameter
0.6704in)

16.985 ~ 16.998mm (0.6687 ~

Rocker arm shaft outer diameter
0.6692in)

Valve

Intake 99.05mm (3.8996in)

Valve length
Exhaust 98.45mm (3.8759in)

Intake 5.465 ~ 5.480mm (0.2152 ~ 0.2157in)

Stem outer diameter
Exhaust 5.430 ~ 5.450mm (0.2138 ~ 0.2146in)

Face angle 45° ~ 45°30'

Thickness of Intake 0.8mm (0.0315in) 0.50mm (0.019in)

valve head (margin) Exhaust 1.2mm (0.0472in) 0.90mm (0.035in)

Valve stem to Intake 0.020 ~ 0.047mm (0.0008 ~ 0.0019in)

valve guide clearance Exhaust 0.050 ~ 0.082mm (0.0020 ~ 0.0032in)

Valve guide

Intake 46.0mm (1.8110in)

Length
Exhaust 48.0mm (1.8898in)

Valve seat

Intake 0.9 ~ 1.3mm (0.0354 ~ 0.0512in)

Width of seat contact
Exhaust 0.9 ~ 1.3mm (0.0354 ~ 0.0512in)

Seat angle Refer to "valve seat inspecttion"

Valve spring

Free length 42.92mm (1.6897in)

15.3±0.76kg/33.1mm
(150±7.5N/1.3031in)
Load
31.1±1.54kg/25.6mm
(305±15.2N/1.0078in)

Out of squareness Less than 1.5°

Valve clearance

Cold (20°C) [68°F] Intake 0.15 ~ 0.21mm (0.0059 ~ 0.0083in)

Only for reference Exhaust 0.19 ~ 0.25mm (0.0075 ~ 0.0098in)

Cylinder block

67.000 ~ 67.030mm (2.6378 ~

Cylinder bore
2.6390in)

Flatness of gasket surface Less than 0.05mm (0.002in)

Piston

66.970 ~ 67.000mm (2.6366 ~

Piston outer diameter
2.6378in)

Piston to cylinder clearance 0.020 ~ 0.040mm (0.0008-0.0016in)

No. 1 ring groove 1.23 ~ 1.25mm (0.0484 ~ 0.0492in)

Ring groove width No. 2 ring groove 1.23 ~ 1.25mm (0.0484 ~ 0.0492in)

Oil ring groove 2.010 ~ 2.025mm (0.0791 ~ 0.0797in)

Piston ring

No. 1 ring 0.04 ~ 0.08mm (0.0015 ~ 0.0031in) 0.10mm (0.0039in)

Side clearance No. 2 ring 0.04 ~ 0.08mm (0.0015 ~ 0.0031in) 0.10mm (0.0039in)

Oil ring 0.15 ~ 0.36mm (0.0059 ~ 0.0151in)

No. 1 ring 0.15 ~ 0.25mm (0.0059 ~ 0.0098in)

End gap No. 2 ring 0.15 ~ 0.25mm (0.0059 ~ 0.0098in)

Oil ring 0.25 ~ 0.40mm (0.0098 ~ 0.0157in)

Piston pin
 17.000 ~ 17.003mm (0.6693 ~
Piston pin outer diameter
0.6694in)

17.011 ~ 17.015mm (0.6697 ~

Piston pin hole inner diameter
0.6699in)

Piston pin hole clearance 0.011 ~ 0.018mm (0.0004 ~ 0.0007in)

16.974 ~ 16.985mm (0.6683 ~

Connecting rod small end hole inner diameter
0.6687in)

-0.029 ~ -0.015mm (-0.0011 ~ -

Connecting rod small end hole clearance
0.0005in)

Piston pin press-in load 500 ~ 1100kg (1102.3 ~ 2425.1lb)

Connecting rod

41.000 ~ 41.015mm (1.6142 ~

Connecting rod big end inner diameter
1.6148in)

Connecting rod bearing oil clearance 0.012 ~ 0.041mm (0.0005 ~ 0.0016in)

Side clearance 0.10 ~ 0.25mm (0.0039 ~ 0.0098in) 0.40mm (0.0157in)

Crankshaft

41.982 ~ 42.000mm (1.6528 ~

Main journal outer diameter
1.6535in)

37.980 ~ 38.000mm (1.4953 ~

Pin journal outer diameter
1.4961in)

Main bearing oil clearance 0.020 ~ 0.038mm (0.0008 ~ 0.0015in)

End play 0.05 ~ 0.25mm (0.0020 ~ 0.0098in)

Flywheel

Run out 0.13mm (0.0051in)

Oil pump

Inner rotor 0.040 ~ 0.095mm (0.0016 ~ 0.0037in)

Side clearance
Outer rotor 0.040 ~ 0.095mm (0.0016 ~ 0.0037in)

Body clearance 0.100 ~ 0.181mm (0.0039 ~ 0.0071in)

490.33±49.03kpa (5±0.5kg/cm²,
Relief valve opening pressure
71.12±7.11psi)

Free length 38.6mm (1.5197in)

Relief spring 3.65±0.4kg/33mm (8.0±0.85
Load
lb/1.2992in)

Engine oil

2.6 L (2.75 US qt, 2.29 lmp qt, 0.68 US

Total When replacing a short engine or a block assembly
Gal.)

2.3 L (2.43 US qt, 2.0. lmp qt, 0.60 US

Oil quantity Oil pan
Gal.)

2.5 L (2.64 US qt, 2.19 lmp qt, 0.66 US

Drain and refill Including oil filter
Gal.)

Midle East :
5W-30 / A5 If not available, refer to the recommended API or ILSAC classification
Oil grade Recommendation
Except Middle East : and SAE viscosity number.
5W-20 / GF4&SM
 ACEA A3, A5 or above
Classification API SL, SM or above Satisfy the requirement of the API, ACEA, ILSAL classification.
ILSAC GF3, GF4 or above

SAE viscosity grade Recommended SAE viscosity number Refer to the "Lubrication System"

Oil pressure (at 800rpm) 50kPa (0.5kg/cm², 7.1psi) or above Oil temperature in oil pan : 95±5°C (203± 41°F)

Cooling method

Cooling system Forced circulation with cooling fan

Coolant Capacity 3.5L (3.69 US qt, 3.07 lmp qt, 0.91 US

gal)

Type Wax pellet type

Thermostat Opening temperature 88±1.5°C (190.4 ±4°F)

Full opening temperature 100°C (212°F)

Main valve opening 93.16 ~ 122.58kpa

pressure (0.95 ~ 1.25kg/cm², 13.51 ~ 17.78psi)
Radiator cap
Vacuum valve opening 0.98 ~ 4.90 kpa
pressure (0.01 ~ 0.05kg/cm², 0.14 ~ 0.71 psi)

Water temperature sensor

Type Thermistor type

20°C (68°F) 2.45±0.14 kΩ

Resistance
80°C (176°F) 0.3222 kΩ

Tightening Torques
 Tightening torque
Item Quentity
N-m kg-m lb-ft

Cylinder block

Engine support bracket bolt 3 44.1 ~ 53.9 4.5 ~ 5.5 32.5 ~ 39.8

Engine mounting

Engine mounting bracket and body fixing blot 2 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0

Engine mounting bracket and body fixing nut 1 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0

Engine mounting bracket and engine support bracket fixing bolt 1 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0

Engine mounting bracket and engine support bracket fixing nut 2 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0

Transaxle mounting bracket and body fixing bolt 3 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0

Transaxle mounting insulator and transaxle support bracket fixing bolt 2 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0

Rear roll stopper bracket and sub frame fixing bolt 1 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0

Rear roll stopper bracket and rear roll stopper support bracket bolt 1 49.0 ~ 63.7 5.0 ~ 6.5 36.1 ~ 47.0

Main moving system

Connecting rod bearing cap nut 6 19.6 ~ 22.6 2.0 ~ 2.3 14.5 ~ 16.6

Crankshaft main bearing cap bolt 8 49.0 ~ 53.9 5.0 ~ 5.5 36.2 ~ 39.8

Fly wheel bolt (M/T) 5 68.6 ~ 78.5 7.0 ~ 8.0 50.6 ~ 57.9

Drive plate bolt (A/T) 5 68.6 ~ 78.5 7.0 ~ 8.0 50.6 ~ 57.9

Timing
Timing belt upper cover bolt (6×20) 3 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7

Timing belt upper cover bolt (6×10) 1 8.8 ~ 10.8 0.9 ~ 1.1 6.5 ~ 7.9

Timing belt lower cover bolt (6×20) 3 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7

Crankshaft pulley bolt 1 [49.0]+[50°] [5.0]+[50°] [36.2]+[50°]

Camshaft sprocket bolt 1 78.5 ~ 98.1 8.0 ~ 10.0 57.9 ~ 72.3

Timing belt tensioner bolt 1 21.6 ~ 29.4 2.2 ~ 3.0 15.9 ~ 21.7

Cylinder head

Rocker cover bolt 6 7.8 ~ 9.8 0.8 ~ 1.0 5.8 ~ 7.2

Rocker arm shaft bolt 4 30.4 ~ 34.3 3.1 ~ 3.5 22.4 ~ 25.3

Camshaft thrust cap bolt 2 7.8 ~ 9.8 0.8 ~ 1.0 5.8 ~ 7.2

Cylinder head bolt 8 58.8 ~ 68.6 6.0 ~ 7.0 43.4 ~ 50.6

Cooling system

Water pump pulley bolt 4 7.8 ~ 9.8 0.8 ~ 1.0 5.8 ~ 7.2

Water pump bolt (6×18) 3 7.8 ~ 9.8 0.8 ~ 1.0 5.8 ~ 7.2

Water pump bolt (6×35) 1 7.8 ~ 9.8 0.8 ~ 1.0 5.8 ~ 7.2

Water pump and alternator brace fixing bolt (6×55) 1 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7

Water pump and alternator brace fixing bolt (8×22) 1 19.6 ~ 26.5 2.0 ~ 2.7 14.5 ~ 19.5

Water inlet pipe fixing bolt (8×25) 2 16.7 ~ 19.6 1.7 ~ 2.0 12.3 ~ 14.5

Water inlet pipe fixing bolt (6×22) 2 7.8 ~ 9.8 0.8 ~ 1.0 5.8 ~ 7.2
Thermostat housing bolt (Water inlet fitting) 3 7.8 ~ 9.8 0.8 ~ 1.0 5.8 ~ 7.2

Water outlet fitting assembly bolt (8X25) 3 16.7 ~ 19.6 1.7 ~ 2.0 12.3 ~ 14.5

Lubrication system

Oil filter 1 11.8 ~ 15.7 1.2 ~ 1.6 8.7 ~ 11.6

Front case bolt (6×35) 2 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7

Front case bolt (6×18) 5 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7

Oil pan bolt 14 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7

Oil pan drain plug 1 34.3 ~ 44.1 3.5 ~ 4.5 25.3 ~ 32.5

Oil screen bolt 2 14.7 ~ 21.6 1.5 ~ 2.2 10.8 ~ 15.9

Oil pressure switch 1 14.7 ~ 21.6 1.5 ~ 2.2 10.8 ~ 15.9

Oil level gauge 1 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4

Intake and exhaust system

Intake manifold and cylinder head fixing nut 2 19.6 ~ 23.5 2.0 ~ 2.4 14.5 ~ 17.4

Intake manifold and cylinder head fixing bolt 2 19.6 ~ 23.5 2.0 ~ 2.4 14.5 ~ 17.4

Intake manifold bracket bolt (M6) 1 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7

Intake manifold bracket bolt (M8) 1 18.6 ~ 23.5 1.9 ~ 2.4 13.7 ~ 17.4

Throttle body fixing bolt and nut 4 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7

Exhaust manifold and cylinder head fixing nut 7 29.4 ~ 34.3 3.0 ~ 3.5 21.7 ~ 25.3

Oxygen sensor to exhaust manifold 1 39.2 ~ 49.0 4.0 ~ 5.0 28.9 ~ 36.2
Exhaust manifold heat protector and exhaust manifold fixing bolt 3 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7

Exhaust manifold stay bolt 2 39.2 ~ 49.0 4.0 ~ 5.0 28.9 ~ 36.2

Muffler fixing nut 2 29.4 ~ 39.2 3.0 ~ 4.0 21.7 ~ 28.9