S.

No Observation point
Mill test certificate received but not checked against std. &
1 couter signed. separate record for thickness check available.
Raw material external testing no plan made /followed

Sheets are stored are not having identification , stores - self

life items are not having identification . Rejection material is
2 stored in good material rack, machined & pressed parts are
rusted .

Forming tool for side rear & door panel are available . For
3 shearing Common tool used for different thickness.

For MS/PT/01 & MS/PT/10 tool history card available &

4 verified but not updated upto date . Shearing blade regrinding
frequency

5 components are observed with shearing/ notching burr .

Out of 13 weld machine only 1 are inverter type with digital

display , fume extraction unit not in place . Ammeter &
6 voltmeter calibration record checked for machine no 2003.
Argon Co2 gas used for welding

7 Electrical insulation & earthling, PPE's partial in use

welders are internally qualified , No master list made for

8 entire worker training need mapping . MR/7.5.1/07/A -
Kathirvel document verified .

9 Uneven welding bead , spatters observed

10 stored painted parts are having metal to metal contact & paint
peel off observed
Plan not available, SSR test done for cabin panel for every 3
11 months once,
5 S to be improved , shop floor is full of sticky material & sub
12 parts are in scattered manner .

SOP/WI are not displayed at every station , Sop available are

13 not clear / not in local language .

packing std available & followed as per it , but no SOP or Doc

14 audit report in place
 Manual electrical testing process in place & Electrical OK
15 sticker affixed, PLC controlled process to be implemented
 Action Target date

Raw material will be checked by external lab 27.07.2017

1. Colour coding will be given for different sheet

grades.
Immediate
2. Rejection material will be kept in separate
pallets

Tooling work under process 10.08.2017

History card will be updated Immediate

Proper clearance will be maintained

between the top & Immediate
bottom tool

Fume extraction unit will be placed in required 07.08.2017

place.

1. Electrical routing will be insulated &

adequate earthling will be given. Immediate
2. Safety measures will be followed 100%

1. Welders will be qualified by external lab.

25.07.2017
2. Training record will bra updated

Current parameter setting will be followed Immediate

Painted parts will be stored in pallets 19.07.2017

SSRT plan schedule will be prepared Immediate

Sub parts & loose items are kept in Immediate

pallets and boxes
1 SOP & WI displayed in the shop floor.
22.07.2017
2. SOP?WI will be written in local language

SOP for packing will be prepared Immediate

PLC checking we contacted one supplier(M/s
Penta technology, Chennai) and 25.07.2017
will be implemented