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SEBP-5034

INSTALLATION AND
PARTS MANUAL
MODEL PA90VS
FOR
CATERPILLAR D6R III and D6T

TABLE OF CONTENTS

General Safety Recomendations............................................................3


Mounting Group.......................................................................................4
Tractor Conversion Group....................................................................6
Motor Lines Group...................................................................................8
Control Group..........................................................................................9
Motor Group .........................................................................................12
Brake Valve ..........................................................................................13
Winch Housing & Fairlead Group..........................................................14
Output Planet Carrier Assembly............................................................16
Inter Planet Carrier Assembly................................................................17
Carrier Clutch Assembly........................................................................18
Sprag Clutch Assembly..........................................................................19
Brake Housing Assembly.......................................................................20
Recommended Fastener Torque Chart.................................................22
Mertric Conversion Chart .....................................................................23
.

MODEL NUMBER DESCRIPTION

PA90VS 255 V

Basic Overall Motor Type


Winch Gear Ratio V= Variable
Model 255:1 Displacement

LIT2369_R1
1/2008
Printed in U.S.A.
1
General Safety Recommendations
Caterpillar D6R III & D6T

Some illustrations in this manual may show details or at- CAUTION

tachments which may be different from your winch. Also,


some components may be removed for illustrative purpos-
! WARNING !
es.
Make sure the tractor is secured so that it cannot
roll away and the engine switched off before starting
Continuing product improvement may cause changes
ANY work on the hydraulic system.
in your winch which may not be included in this manual.
When a question arises regarding your winch or this man-
ual, contact your nearest PACCAR dealer or the factory
Service Department at 918-251-8511, Monday - Friday,
8:00 a.m. to 4:30 p.m. CST, or by Fax at 918-259-1575.
Provide the complete winch model number and serial num-
CAUTION
ber when making inquiries. The model and serial numbers
are stamped into the winch housing on the upward facing The hydraulics may only be operated or serviced
surface near the forward most mounting flange. independently by persons who are over the age of
18, are physically and mentally fit, and have been
PACCAR provides parts and service through a network of instructed on how to operate and service hydraulic
authorized dealers. Parts and service are not available di- systems
rectly from the factory. For the name of your nearest deal-
er, consult your local phone directory or call us at the phone
number shown above. CAUTION

! WARNING !
The hydraulic system may be under high pressure. It
must therefore be depressurized as specified in the
operating instructions before starting any work on
the hydraulic system.

CAUTION
Beware of injuries when attempting to locates leaks.
Always use a piece of paper or cardboard for this
purpose, never you hands. Fluid emerging under
pressure may not be visible but can penetrate the
skin and cause serious injuries which must treated
by a medical professional without delay.

CAUTION

! WARNING !
Hydraulic hose lines must be examined regularly.
The hoses must be replaced if damaged or deformed
and upon expiry of their service life. The hose lines
must comply with technical specifications of the sup-
plier.

2
Mounting Group
Caterpillar D6R III & D6T

STUDS PRESENT IN TOP 4 HOLES ONLY


CL TRACTOR WINCH MOUNTING HOLES
1"-8 UNC-2B, 16 PLCS

USE LOCTITE
USE LOCKTITE #272
#272 OR SIMILAR
OR SIMILAR
THREAD LOCKING
THREAD LOCKING PRODUCT
PRODUCT

3
Mounting Group
Caterpillar D6R III & D6T
INSTALLATION INSTRUCTIONS
CAUTION

CAUTION ! WARNING !
Fill the winch to the proper level with the recommend-
Cleanliness is of utmost importance when working on ed oil BEFORE operating the winch. Component dam-
hydraulic equipment. Contamination may cause dam- age may occur if the winch is operated without oil.
age to close tolerances of the hydraulic components
which may result in erratic operation and reduced ser-
vice life.
1. Ensure that mating surfaces of winch, adapter brackets,
and tractor frame are free of paint, clean and smooth.
NOTE: Mounting winch to tractor as the final step will ease
2. Secure left hand adapter (item 1) and right hand adapter
access to control group and tractor conversion group. In-
(item 2) to winch with 10 capscrews (item 7) and washers
stall complete control group p/n 63652, except direct winch
(item 8); torque to 1363 ft-lbs.
connections, prior to installing winch base unit on tractor.
3. Install studs (item 3) to top mounting holes in tractor
frame on each side (use Loctite 272.)
CAUTION

! WARNING ! 4. Raise winch/ bracket assembly to tractor and secure with


nuts (item 4,) washers (item 6,) and capscrews (item 5).
The winch weighs approximately 3,300 pounds (1,500 DO NOT torque fasteners until all hardware of the mount-
kg). Ensure your lifting equipment has the adequate ing assembly is installed
capacity and use proper lifting techniques to eliminate
the possibility of damage or injury. 5. Torque nuts (item 4) and capscrews (item 5) to 682 ft-
lbs.

4
ITEM PART DESCRIPTION QTY
1 103652 * LH MOUNTING BRACKET 1
2 103653 * RH MOUNTING BRACKET 1
3 119-0171 STUD, 1 - 8 UNC X 3.25 LONG 4
4 6V-8190 NUT, HEX 1 - 8 UNC GR 8 4
5 7X-0403 CAPSCREW, 1- 7 UNC X 2.25 GR 8 12
6 8T-5361 WASHER HARDENED 1.00 16
7 105261 * CAPSCREW, 1 - 8 UNC X 4.00 GR 8 10
8 7X-0533 WASHER HARDENED 1-1/4 10
* PACCAR Winch Division part number. Caterpillar part number not
available at time of printing.

5
Tractor Conversion Group
Caterpillar D6R III & D6T

If Tractor is equipped with ripper controls but no


CAUTION pat blade:
Cleanliness is of utmost importance when working on NOTE: Ripper control valve may be removed or left in place
hydraulic equipment. Contamination may cause damage at customer’s option. Removing ripper control valve will
to close tolerances of the hydraulic components which slightly reduce initial winch installation time. Leaving rip-
may result in erratic operation and reduced service life. per control valve in place will make subsequent conversion
back to ripper much easier.
To install winch by removing ripper controls:
If Tractor is not equipped with ripper controls or 1. Remove ripper control valve, ripper output hoses, and
pat blade: ripper adapter manifold (under fuel tank) from tractor.
1. Replace existing studs (item 107) with longer (15.75-inch 2. Add winch stack valve section (item 100) to top of valve
long) studs provided with winch kit. stack in place of ripper valve.
2. Add winch valve section (item 100) to top of valve 3. Re-install stack valve end-cap using existing nuts and
stack. washers.
3. Reinstall stack valve end-cap using existing nuts and 4. Install split-flange halves, bolts, and washers (items 101,
washers 102, 103) finger tight for safe keeping until required for
winch control group installation.
4. Install split-flange halves, bolts, and washers (items 101,
102, & 103) finger tight for safe-keeping until required for
To install winch leaving ripper controls in place:
winch control group installation.
1. Remove ripper pilot control hoses, ripper control hoses,
and ripper adapter manifold (under fuel tank.)
If Tractor is equipped with pat blade but not ripper 2. Plug pilot control input ports and power output ports in
controls: ripper control valve with suitable high pressure plugs.
1. Replace existing studs (item 107) with longer (18.1-inch 3. Replace existing studs (item 107) with longer (18.1-inch
long) studs provided with winch kit. long) studs provided with winch kit.
2. Add winch valve section (item 100) to top of valve 4. Add winch stack valve section (item 100) to top of stack
stack. valve.
3. Re-install stack valve end-cap using existing nuts and 5. Re-install stack valve end-cap using existing nuts and
washers. washers.
4. Install split-flange halves, bolts, and washers (items 101, 6. Install split flange halves, bolts, and washers (items 101,
102, & 103) finger tight for safe-keeping until required for 102, & 103) finger tight for safe-keeping until required for
winch control group installation. winch control group installation.

If Tractor is equipped with ripper controls and pat


blade:
1. Remove ripper control valve, ripper pilot control hoses, NOTE: On initial startup, winch control and operation may
ripper output hoses, and ripper adapter manifold (under be slow or unstable until air has been purged from the hy-
fuel tank) from tractor. draulic control circuits. Clearing all air from the system may
require several minutes of operation. In extreme conditions
2. Add winch stack valve section (item 100) to top of valve
it may be desirable to manually “bleed” the various hydraulic
stack.
control connections
3. Re-install stack valve end-cap using existing nuts and
washers.
4. Install split flange halves, bolts, and washers (items 101,

6
Tractor Conversion Group
Caterpillar D6R III & D6T

107 (if required)


103
102 101

100

ITEM # PART # DESCRIPTION QTY


100 232-4854 CONTROL VALVE SECTION 1
101 1P-5765 SPLIT-FLANGE HALF 4
102 5S-7383 CAPSCREW, HEX HD 3/8 - 16 UNC X 1.75 GR 8 8
103 8T-4896 WASHER, HARDENED 3/8 8
107 166-7220 STUD 1/2 - 13 UNC X 18.1 LONG 3
107 164-6174 STUD 1/2 - 13 UNC X 15.75 LONG 3

7
Motor Lines Group

1 2 3 4 9 12

10

19 11 10 18
12

Use existing
hardware here

ITEM PART DESCRIPTION QTY.


1 1P-5766 SPLIT FLG, HALF 2
2 104319 * CAPSCREW, HEX HEAD 7/16 - 14 X 2-3/4 GD8 Z 4
3 8T-5360 WASHER, HARD 7/16 Z 4
4 1P-3703 D-RING, SPLIT FLG 3
6 6V-8637 ADAPTER, -12/-12 ORB-ORFS 1
7 106636 * HOSE, -16/-12 X 27.0 REEL-OUT 1
8 106637 * HOSE, -16/-12 X 20.5 REEL-IN 1
9 8W-6688 HOSE -4 X 26.0 MOTOR X PORT 1
10 152-9105 HOSE ASSY -6 X 27.0, DRUM CLUTCH 1
11 148-8354 ELBOW 45, -8/-8 ORB/ORFS 1
12 104200 * HOSE ASSY -8 ORFS X 20.5, MOTOR CASE DRAIN 1
16 32235 * RETAINING STRAP 2
18 148-8353 ELBOW 45, -6/-6 ORB/ORFS 1
19 148-8369 ADAPTER, 90 ELBOW ORS/ORB 1
* PACCAR Winch Division part number. Caterpillar part number not available at time of printing.

8
Control Group
Caterpillar D6R III & D6T

9
Control Group
Caterpillar D6R III & D6T
ITEM PART # DESCRIPTION QTY
1 9B-0523 SPACER 3/4 OD X 1.00 LONG 2
2 7K-1181 TEE STRAP,BLACK 1
3 170-4891 WIRING HARNESS ASSY 2-PLUG 1
4 83481 * MANIFOLD & CARTRIDGE SUB-ASSY 1
5 226-6583 L-BRACKET ASSEMBLY 1
6 165-0107 WIRING HARNESS ASSY 4-PLUG 1
7 234-3422 HOSE ASSY -12 ORFS 90° X 53 LONG X -8 ORFS 1
8 234-3425 GUARD, REAR HYD ACCES 1
9 239-5235 BRACKET ASSY, HYD MANIFOLD 1
10 258-5488 HOSE ASSY -12 FLANGE 68° X 46.5 LONG X -16 FLANGE 2
11 126-0810 INDICATOR LIGHT 1
12 260-6479 CLIP-HALF USED WITH P/N 7G-3834 1
13 148-8336 ADAPTER, STRAIGHT -6 ORB X -6 ORFS 4
14 148-8340 ADAPTER, STRAIGHT -8 ORB X -8 ORFS 1
15 137-4398 CAPSCREW, BUTTON HD M6 1.0 X 25L STAINLESS 4
16 106580 * TEE -10 ORB X -12 ORFS X -12 ORFS 1
18 PA1P3702 * SEAL, CAT D-RING, -12 2
19 1P-3703 D-RING, SPLIT FLG 2
20 1S-0994 HOSE CLAMP, -8 HOSE 2
21 4P-7581 CLIP, USE WITH TIE-STRAP 1
23 5P-1075 WASHER, HARDENED 3/8 6
24 6V-0400 FLANGE HALF, HYDRAULIC PORT 8
25 7G-3832 GROMMET, 2-HOSE 1
26 7G-3834 CLIP-HALF, USED WITH P/N 260-6479 1
27 8T-4121 WASHER; M10 HARDENED 1
28 8T-4136 CAPSCREW, HEX HD M10 X 1.50 X 25L GR 10.9 3
29 8T-4184 CAPSCREW, HEX HD M12 X 1.75 X 45L GR 10.9 16
30 8T-4195 CAPSCREW, HEX HD M10 X 1.50 X 30L GR 10.9 2
31 8T-4223 WASHER, HARDENED M12 18
32 8T-4139 CAPSCREW, HEX HD M12 X 1.75 X 30L GR 10.9 2
33 106633 * CAPSCREW, HEX HD M10 X 1.50 X 60L GR 10.9 2
34 227-3179 HOSE ASSY, -16 FLANGE 110° X 22.9 LONG X -20 FLANGE 22° 1
35 226-3509 HOSE ASSY, -4 ORFS X 23 LONG X -4 ORFS 45° 1
36 106584 * HOSE ASSY, -6 ORFS X 16.5 LONG X -6 ORFS 45° 1
37 105828 * HOSE ASSY, -6 ORFS 90° X 17 LONG X -6 ORFS 1
38 228-7946 HOSE ASSY, -4 ORFS X 11.50 LONG X -4 ORFS 90° 1
39 228-7948 HOSE ASSY, -4 ORFS X 17.5 LONG X -4 ORFS 90° 1
40 106585 * HOSE ASSY, -6 ORFS X 57.25 LONG X -6 ORFS 45° 1
41 156-8018 HOSE ASSY, -6 ORFS 90° X 61 LONG X -6 ORFS 1
42 148-8326 ADAPTER, STRAIGHT -4 ORB X -4 ORFS 1
43 6V-9850 ELBOW, 90° -6 ORS X -6 ORFS SWIVEL NUT 1
44 6V-8627 ELBOW, 90° -6 ORB X -4 ORFS 2
45 148-8369 ELBOW, 90° -4 ORB X -4 ORFS 2
46 148-8378 ELBOW, 90° -6 ORB X -6 ORFS 1
47 4D-6466 CLIP, DOUBLE HOSE 9/16 1
48 4J-0520 O-RING, -219 N90 1
49 8M-4986 O-RING, -222 N70 1
50 4S-1936 CLIP, SINGLE HOSE 9/16 2
51 160-0766 CONTROL, JOYSTICK 1
52 164-9928 DECAL, LOCK IN LOW 1
53 164-9930 DECAL, CONTROL 1
* PACCAR Winch Division part number. Caterpillar part number not available at time of printing.

HOSE ROUTING INDEX


DESCRIPTION FROM TO
A WINCH SPOOL-IN IMPLEMENT VALVE MANIFOLD
B WINCH SPOOL-OUT IMPLEMENT VALVE MANIFOLD
C WINCH MANIFOLD DRAIN WINCH MANIFOLD CASE DRAIN LINE
D PILOT CONTROL WINCH SPOOL-IN WINCH PILOT VALVE IMPLEMENT VALVE
E PILOT CONTROL WINCH SPOOL-OUT WINCH PILOT VALVE IMPLEMENT VALVE
F PILOT CONTROL WINCH SPOOL-FREE WINCH PILOT VALVE WINCH MANIFOLD
G PILOT SUPPLY MANIFOLD WINCH PILOT VALVE WINCH MANIFOLD
H WINCH PILOT DRAIN WINCH PILOT VALVE TANK
I WINCH PILOT SUPPLY BULKHEAD WINCH PILOT VALVE
J FLOAT BOOST DOZER PILOT VALVE VALVE END COVER
K IMPLEMENT RETURN VALVE END COVER COOLER BYPASS

10
Control Group
Caterpillar D6R III & D6T

11
Motor Group
Caterpillar D6R III & D6T

PART NO DESCRIPTION QTY ITEM PART NO DESCRIPTION QTY


103030 * HYD MOTOR for D6R III 1 12 148-8432 TEE 1
1
107073 * HYD MOTOR for D6T 1 13 152-8369 HOSE ASSY 1
2 4S-5898 O-RING 1 14 148-8369 ADAPTER, 90° ELBOW ORS/ORB 2
3 103249 * CAPSCREW (5/8 - 11 X 1-3/4 G8 Z) 2 15 152-8368 HOSE -4 ORFS X 14 1
4 102423 * LOCKWASHER (5/8) 2 16 105263 * ADAPTER, ORB/ORFS 1
5 4F-7391 O-RING 2 17 6V-9830 CAP 1
7 3J-4567 CAPSCREW (7/16 -14 X 3 G8 S Hd) 4 18 150-3033 ELBOW 45° 1
8 126-0824 ADAPTER BLOCK 1 19 6V-9828 CAP 1
9 29679 * SHIPPING COVER 1 20 148-8336 ADAPTER, ORFS/ORB 1
10 102985 * GASKET, -16 (1.0") 1 21 6V-9850 ELBOW, 90° ORS SWIVEL NUT 1
11 8C-6877 CAPSCREW (7/16 - 14 X 1-3/4 G8 Z) 4 22 6V-9829 CAP 1
* PACCAR Winch Division part number. Caterpillar part number not available at time of printing.

12
Brake Valve
Caterpillar D6R III & D6T
D6T
21 1 22

3
19
12 12

11

14
9

16
20

13

15

5
8 2 10 7 4

QTY
ITEM NO. PART NO DESCRIPTION D6R III D6T
-- 126-2864 BRAKE VALVE ASSY 1 --
-- 83577 * BRAKE VALVE ASSY -- 1
1 126-2467 BRAKE VALVE HOUSING 1 1
2 242-7228 VALVE SPRING RETAINER 1 1
3 296-4278 PLUG, SPRING RETAINER 1 1
4 9S-8008 PLUG 1 1
5 126-0819 SPOOL, LOW PRESSURE 1 1
6 126-2454 STOP, SPOOL 1 1
7 7M-8485 O-RING 1 1
8 242-7226 CHECK VALVE POPPET 1 1
9 126-2453 PILOT ORIFICE 1 1
10 126-0817 CHECK VALVE SPRING 1 1
11 242-7227 DIE SPRING 1 1
12 3D-2824 O-RING 2 2
13 4J-5268 O-RING 1 1
14 24194 * O-RING -- 1
15 126-3349 BACK-UP RING 1 1
16 24196 * BACK-UP RING -- 1
19 155-3624 HEX HEAD PLUG (-4SAE) 1 1
20 25403 * SHIPPING PLUG HYD 1 1
21 75288 * SHIPPING PLUG 1 1
22 8J-7269 SHIM, VALVE SPRING 1 1
* PACCAR Winch Division part number. Caterpillar part number not available at time of printing.

D6R III
21 1 22

3
19
12 12

11

20

13

15

5
8 2 10 7 4

13
WINCH HOUSING AND FAIRLEAD GROUPS
PA90VS

ITE M NO. P AR T NO. DE S C R IP TION QTY .

101 102795 * W INC H HOUS ING 1


102 102782 * C AB LE DR UM 1
103 110-8366 B E AR ING C ONE 2
104 110-8368 B E AR ING C UP 2
105 126-0772 OIL S E AL 2
106 102791 * R ING G E AR 1
107 1A-1460 C AP S C R E W (1/2 -13 X 2, G D8 Z) 12
108 7X-0325 C AP S C R E W (1/2 -13 X 21/2, G D8, Z) 8
109 1K -6705 C AP S C R E W (1/2 - 13 X 1/2, G D8 Z) 1
110 8T -4223 W AS HE R , HAR D (1/2) 44
111 63235 * S HIM P AC K 1
112 103183 * OUT P UT S UN G E AR 1
113 102801 * R E T AINING R ING 1
114 82922 * OUT P UT P LANE T C AR R IE R AS S E MB LY (R E F E R T O P AG E 16) 1
115 103185 * E ND C OV E R 1
116 4H-6730 O-R ING 1
117 148-8407 P LUG 1
118 126-0778 MAG NE T IC DR AIN P LUG 1
119 126-3230 F ILL-V E NT P LUG 1
120 6U-1989 R E LIE F V ALV E /V E NT 1
121 102206 * B US HING 2
122 102209 * R E T AINING R ING 2
123 106171 * MOT OR C OV E R 1
124 5P -2566 C AP S C R E W (1/2 - 13 X 1-1/2, G D8 Z) 14
125 8T -4223 W AS HE R , HAR D (1/2) 14
201 81845 * INT E R ME DIAT E P LANE T C AR R IE R AS S E MB LY (R E F E R T O P AG E 17) 1
202 103029 * R E T AINING R ING 1
203 102797 * T HR US T R ING 1
204 231-4084 T HR US T W AS HE R 1
205 231-4088 NE E DLE R OLLE R B E AR ING 1
206 102784 * INT E R ME DIAT E S UN G E AR 1
207 102802 * G E AR ADAP T E R 1
208 1K -6995 R E T AINING R ING 2
209 82920 * C AR R IE R C LUT C H AS S E MB LY - 212:1 R AT IO (R E F E R T O P AG E 18) 1
209 82924 * C AR R IE R C LUT C H AS S E MB LY - 255:1 R AT IO (R E F E R T O P AG E 18)
210 231-4087 T HR US T W AS HE R 1
211 231-4085 NE E DLE R OLLE R B E AR ING 1
212 102790 * T HR US T R AC E 1
213 103015 * P R IMAR Y S UN G E AR - 255:1 R AT IO 1
213 102783 * P R IMAR Y S UN G E AR - 212:1 R AT IO 1
300 82921 * B R AK E HOUS ING AS S E MB LY (R E F E R T O P AG E 20) 1
400 81716 * S P R AG C LUT C H AS S E MB LY (R E F E R T O P AG E 19) 1
500 --- HY DR AULIC MOT OR G R OUP (R E F E R T O INS T ALLAT ION G UIDE F OR S P E C IF IC T R AC T OR US AG E ) 1
701 102628 * DR AW B AR P IN (NOT S HOW N) 1
702 3B -5320 C OT T E R P IN (NOT S HOW N) 2
* P AC C AR W inch Divis ion part number. C aterpillar part number not available at time of printing.

QTY .
ITE M NO. P AR T NO. DE S C R IP TION 3-R OL L E R 4-R OL L E R
601 126-0836 V E R T IC AL R OLLE R 2 2
602 126-0835 V E R T IC AL S HAF T AS S E MB LY 2 2
603 126-0794 B US HING 6 8
604 102793 * HOR IZONT AL R OLLE R 1 2
605 102792 * HOR IZONT AL S HAF T AS S E MB LY 1 2
606 4L-6454 C AP S C R E W (3/8 - 16 X 21 IN., G D8, HE X HD) 3 4
607 8T -4896 W AS HE R , HAR D (3/8) 3 4
608 126-0806 W AS HE R , HAR D (2 IN.) 6 8
609 3B -8489 G R E AS E F IT T ING 6 8
--- 63433 * 4T H R OLLE R G R OUP (INC LUDE S IT E MS 603 - 609 NE E DE D F OR ONE C OMP LE T E R OLLE R INS T ALLAT ION) OP T . ---
* P AC C AR W inch Divis ion part number. C aterpillar part number not available at time of printing.

14
WINCH HOUSING AND FAIRLEAD GROUPS
PA90VS

15
OUTPUT PLANET CARRIER ASSEMBLY
PA90VS

ITE M NO. P AR T NO. DE S C R IP TION QTY .


-- 82922 * OUT P UT P LANE T C AR R IE R AS S E MB LY 1
1 126-7135 OUT P UT P LANE T C AR R IE R 1
2 231-2228 P LANE T G E AR 3
3 126-0786 P LANE T P IN 3
4 126-0785 R OLLE R 120
5 126-0779 B E AR ING S P AC E R 3
6 126-0784 T HR US T W AS HE R 6
7 4H-4737 R OLL P IN 1
8 126-0783 R E T AINING R ING 1
9 102807 * DR UM S HAF T 1
10 126-0782 R E T AINING R ING 2
* P AC C AR W inch Divis ion part number. C aterpillar part number not available at time of printing.

16
INTERMEDIATE PLANET CARRIER ASSEMBLY
PA90VS

21
17
19
20

15
16
18

38

ITE M NO. P AR T NO. DE S C R IP TION QTY .


-- 81845 * INT E R ME DIAT E P LANE T C AR R IE R AS S E MB LY 1
15 23584 * S P IR OL P IN 3
16 25602 * P LANE T C AR R IE R 1
17 129-7311 P LANE T G E AR 3
18 25613 * P LANE T G E AR S HAF T 3
19 126-2459 R OLLE R B E AR ING 6
20 129-7313 B E AR ING S P AC E R 3
21 6V -6762 T HR US T W AS HE R 6
38 25638 * OUT P UT S P AC E R 1
* P AC C AR W inch Divis ion part number. C aterpillar part number not available at time of printing.

17
CARRIER CLUTCH ASSEMBLY
PA90VS

255:1 RATIO 212:1 RATIO


ITEM NO. DESCRIPTION QTY.
PART NO. PART NO.
-- CARRIER CLUTCH ASSEMBLY 82924 * 231-2242 1
1 CARRIER CLUTCH 103187 * 231-2243 1
2 PLANET GEAR 129-7305 231-2244 3
3 PLANET GEAR SHAFT 129-7306 3
4 ROLLING BEARING 129-7286 3
5 BEARING RACE 129-7307 6
6 ROLL PIN 126-0822 3
7 BRAKE PLATE 161-6434 7
8 FRICTION DISC 161-6435 6
9 WAVE SPRING 231-2245 5
10 THRUST RING 231-2246 1
11 RETAINING RING 119-1534 1

* PACCAR Winch Division part number. Caterpillar part number not available at time of printing

18
SPRAG CLUTCH ASSEMBLY
PA90VS

53 52
51

54 49

51
52
50
55 53

ITE M NO. P AR T NO. DE S C R IP TION QTY .


--- 81716 * S P R AG C LUT C H AS S E MB LY 1
49 NS S OUT E R B R AK E R AC E 1
50 NS S INNE R B R AK E R AC E 1
51 126-0802 S P R AG B E AR ING 2
52 119-1572 T HR US T B E AR ING 2
53 6V -7700 R E T AINING R ING 2
54 NS S S P R AG C LUT C H 1
55 129-7285 R E T AINING R ING 1
* P AC C AR W inch Divis ion part number. C aterpillar part number not available at time of printing.

19
BRAKE HOUSING ASSEMBLY
PA90VS

ITE M NO. P AR T NO. DE S C R IP TION QTY .


--- 82921 * B R AK E HOUS ING AS S E MB LY 1
1 102781 * B R AK E HOUS ING 1
2 102785 * P R E S S UR E P LAT E 1
3 3E -4210 S E AL 1
4 129-7321 F R IC T ION DIS C 7
5 203-6623 B R AK E DIS C 8
6 270-5167 MOT OR S UP P OR T 1
7 21908 * C AP S C R E W (1/2 - 13 X 11/2, G D8, HE X S OC K E T HD) 4
8 129-7294 O-R ING 1
9 6J -5541 B AC K -UP R ING 1
10 102788 * C LUT C H P IS T ON 1
11 102789 * S E AL R ING 1
12 103013 * S P R ING 16
13 103014 * S P R ING 4
14 102787 * S P R ING S P AC E R 1
15 102786 * S P R ING P UC K 6
16 31603 * O-R ING 2
17 70142 * O-R ING 1
18 103016 * R E T AINING R ING 1
* P AC C AR W inch Divis ion part number. C aterpillar part number not available at time of printing.

20
BRAKE HOUSING ASSEMBLY
PA90VS

21
RECOMMENDED FASTENER TORQUE
Higher or lower torque values for special applications will be specified; such as the use of spanner nuts, nuts on shaft
ends, jam nuts and where distortion of parts or gaskets is critical.

Lubricated torque values based on use of SAE 30wt engine oil applied to threads and face of bolt or nut.

Avoid using thread lubricants as the applied torque may vary by 10 - 40%, depending upon the product used.

Q
Torque (LB-FT) Torque (LB-FT)
Bolt Dia. Thds Per Grade 5 Grade 8 Bolt Dia. Thds Per Grade 5 Grade 8
Inches Inch Dry Lubed Dry Lubed Inches Inch Dry Lubed Dry Lubed
20 10
1/4 8 6 12 9 3/4 265 200 380 280
28 16
18 9
5/16 17 13 24 18 7/8 420 325 600 450
24 14
16 8
3/8 31 23 45 35 1 640 485 910 680
24 14
14 7
7/16 50 35 70 50 1 1/8 790 590 1290 970
20 12
13 7
1/2 75 55 110 80 1 1/4 1120 835 1820 1360
20 12
12 6
9/16 110 80 150 110 1 3/8 1460 1095 2385 1790
18 12
11 6
5/8 150 115 210 160 1 1/2 1940 1460 3160 2370
18 12
To convert lb•ft to kg•m, multiply lb•ft value by 0.1383.

22
METRIC CONVERSION TABLE
English to Metric Metric to English
LINEAR
inches (in.) X 25.4 = millimeters (mm) millimeters (mm) X 0.3937 = inches (in.)
feet (ft.) X 0.3048 = meters (m) meters (m) X 3.281 = feet (ft.)
miles (mi.) X 1.6093 = kilometers (km) kilometers (km) X 0.6214 = miles (mi.)

AREA
2 2 2
inches (sq.in.) X 645.15 = millimeters (mm ) millimeters 2 (mm 2) X 0.000155 = inches 2 (sq.in.)
feet 2 (sq.ft.) X 0.0929 = meters 2 (m 2) meters 2 (m 2) X 10.764 = feet 2 (sq.ft.)

VOLUME
inches 3 (cu.in.) X 0.01639 = liters (l) liters (l) X 61.024 = inches 3 (cu.in.)
quarts (qts.) X 0.94635 = liters (l) liters (l) X 1.0567 = quarts (qts.)
gallons (gal.) X 3.7854 = liters (l) liters (l) X 0.2642 = gallon (gal.)
inches 3 (cu.in.) X 16.39 = centimeters 3 (cc) centimeters3 (cc) X 0.06102 = inches 3 (cu.in.)
feet 3 (cu.ft.) X 28.317 = liters (l) liters (l) X 0.03531 = feet 3 (cu.ft.)
feet 3 (cu.ft.) X 0.02832 = meters 3 (m 3) meters3 (m3) X 35.315 = feet 3 (cu.ft.)
fluid ounce (fl.oz.) X 29.57 = millileters (ml) milliliters (ml) X 0.03381 = fluid ounce (fl.oz.)

MASS
ounces (oz.) X 28.35 = grams (g) grams (g) X 0.03527 = ounces (oz.)
pounds (lbs.) X 0.4536 = kilograms (kg) kilograms (kg) X 2.2046 = pounds (lbs.)
tons (2000 lbs.) X 907.18 = kilograms (kg) kilograms (kg) X 0.001102 = tons (2000 lbs.)
tons (2000 lbs.) X 0.90718 = metric tons (t) metric tons (t) X 1.1023 = tons (2000 lbs.)
tons (long) (2240 lbs.) X 1013.05 = kilograms (kg) kilograms (kg) X 0.000984 = tons (long) (2240 lbs.)

PRESSURE
o
inches Hg (60 F) X 3600 = kilopascals (kPa) kilopascals (kPa) X 0.2961 = inches Hg (60 oF)
pounds/sq.in. (PSI) X 6.895 = kilopascals (kPa) kilopascals (kPa) X 0.145 = pounds/sq.in. (PSI)
pounds/sq.in. (PSI) X 0.0703 = kilograms/sq.cm. (kg/cm 2) kilograms/sq.cm. (kg/cm2) X 14.22 = pounds/sq.in. (PSI)
pounds/sq.in. (PSI) X 0.069 = bars bars X 14.5 = pounds/sq.in. (PSI)
o o
inches H 2O (60 F) X 0.2488 = kilopascals (kPa) kilopascals (kPa) X 4.0193 = inches H 2O (60 F)
bars X 100 = kilopascals (kPa) kilopascals (kPa) X 0.01 = bars

POWER
horsepower (hp) X 0.746 = kilowatts (kW) kilowatts (kW) X 1.34 = horsepower (hp)
ft.-lbs./min. X 0.0226 = watts (W) watts (W) X 44.25 = ft.-lbs./min.

TORQUE
pound-inches (in.-lbs.) X 0.11298 = newton-meters (N-m) newton-meters (N-m) X 8.851 = pound-inches (in.lbs.)
pound-feet (ft.-lbs.) X 1.3558 = newton-meters (N-m) newton-meters (N-m) X 0.7376 = pound-feet (ft.-lbs.)
pound-feet (ft.-lbs.) X .1383 = kilograms/meter (kg-m) kilogram/meter (kg-m) X 7.233 = pound-feet (ft.-lbs.)

VELOCITY
miles/hour (m/h) X 0.11298 = kilometers/hour (km/hr) kilometers/hour (km/hr) X 0.6214 = miles/hour (m/h)
feet/second (ft./sec.) X 0.3048 = meter/second (m/s) meters/second (m/s) X 3.281 = feet/second (ft./sec.)
feet/minute (ft./min.) X 0.3048 = meter/minute (m/min) meters/minute (m/min) X 3.281 = feet/minute (ft./min.)

TEMPERATURE
o o o
Celsius = 0.556 ( F - 32) Fahrenheit = (1.8 X oC) + 32

COMMON METRIC PREFIXES


mega (M) = 1,000,000 or 10 6
deci (d) = 0.1 or 10 -1
kilo (k) = 1,000 or 10 3 centi (c) = 0.01 or 10 -2
hecto (h) = 100 or 10 2 milli (m) = 0.001 or 10 -3
deka (da) = 10 or 10 1 micro ( m) = 0.000.001 or 10 -6

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