Professional Documents
Culture Documents
ARRANGED BY:
ALTERI UMT
(Faculty of Industrial Engineering University of Muhammadiyah Tangerang)
ENGINEERING FACULTY
2016/2017
APPROVAL SHEET
SAFETY EQUIPMENT
ARRANGED BY:
ALTERI UMT
(Faculty of Industrial Engineering University of Muhammadiyah Tangerang)
Approved
Tangerang, Desember 23th 2016
ALTERI UMT
ABSTRACT
AssalamualaikumWr.Wb.
Thank God we pray to Allah SWT. which has given mercy and grace so
that we can finish the race proposal Design Competition for Industrial System and
Environment (DESCOMFIRST) without a hitch. Sholawat and greetings
hopefully tercurahkan the great Prophet Muhammad.
The preparation of this proposal can be completed thanks and support and
a helping hand from various parties. And on this auspicious occasion the author
would like to thank:
1. Dr. H. Achmad Badawi, S.Pd., SE, MM. as Rector of Muhammadiyah
Tangerang University.
2. Saiful Haq, ST., M.Si. as Dean of the Faculty of Engineering, University
of Muhammadiyah Tangerang.
3. Rohmat Taufiq, M.Kom. as vice Dean of the Faculty of Engineering,
University of Muhammadiyah Tangerang
4. Tri Widodo, MT. as Chairman of the Industrial Engineering Department
for his guidance during the composer this paper to follow Descomfirst
event.
5. H. Joko Supono, MT. as mentors who helped prepare everything to follow
the event.
6. Both parents who have supported both morally and materially.
7. Friends - comrade in arms, which has helped the smooth preparation of
this proposal, Expecially Novita Pristiyani, ST..
In conclusion, the authors expect criticism and constructive suggestions for
the sake of this proposal perfect..
Tangerang, Desember 23 th 2016
Composer
i
LIST OF CONTENT
Cover
Approval Sheet
Statement of Auntheticity
Abstract
Foreword ................................................................................................................ i
List of Content ....................................................................................................... ii
INTRODUCTION .................................................................................................. 1
1.1. Background .................................................................................................. 1
Figure 1.1. Number of work accident Production process on Oct-Dec 2016 ....... 2
1.2. Problem Formulation ................................................................................... 2
1.3. Purpose ......................................................................................................... 2
CONTENTS OF PRODUCT DESIGN .................................................................. 3
2.1. Product Description and Visualization......................................................... 3
Figure 2.1 Manodelaseguridad with handling adapted human hand grip ............... 3
Figure 2.2 Manodelaseguridad with Height Adjuster Magnet ................................ 4
Figure 2.3 Manodelaseguridad Visualization ......................................................... 4
Figure 2.4 Visualization How it Works Manodelaseguridad ................................. 5
2.2. Product Specification ................................................................................... 5
Table 2.1. Specification detail of Manodelaseguridad ........................................... 5
Figure 2.5. Manodelaseguridad Dimension ........................................................... 6
2.3. Estimation Cost Making of Manodelaseguridad .......................................... 7
Detail estimation cost of making Manodelaseguridad seen on Table 2.2. .............. 7
Table 2.2. Estimation Cost of Manodelaseguridad Production ............................. 7
2.4. Product Advantages ..................................................................................... 8
2.5. Productivity and Efficiency Up .................................................................... 9
Table 2.3. Comparation Productivity Before and After Using Manodelaseguridad 9
Table 2.4. Comparation Efficiency Cycle Time Before and After Using
Manodelaseguridad ............................................................................................... 10
CONCLUSSION ................................................................................................... 11
BIBLIOGRAPHY ................................................................................................. 12
CURRICULUM VITAE ....................................................................................... 13
ii
INTRODUCTION
1.1. Background
In the industrial, usage of safety equipment required as mandatory. Safety
equipment includes one implementation of occupational safety and health (K3).
K3 is a thought and effort to ensure the integrity and perfection of both body and
spirit. That the occurrence of workplace accidents is largely due to human factors
and a small part due to technical factors. That in order to ensure the safety and
health of the workforce and other persons at work, as well as production sources,
production processes and working environment in a safe condition, it is necessary
to apply the Occupational Safety and Health Management System (PerMen
No.05/MEN/1996). Usage of safety equipment intended to protect the safety of
workers and the environment in order to improve the effectiveness and
productivity results are expected. Additional safety equiment is intend to
protecting the body portion of workers from the possibility of potential accidents
and as preventive the risk of work accidents.
The paradigm of Human factor engineering and occupational Ergonomic’s
in industrial engineering study state that in order to create a high productivity at
work. Whether it is equipment factor or environtment must be fitted to the needs
of humans and their work activities (Descomfirst, 2017).
Design Competition for Industrial System and Environment
(DESCOMFIRST) is one event race national level organized by the Faculty of
Engineering, University of Sebelas Maret Surakarta used to promote and develop
innovation and creativity of the students at the Industrial Engineering Indonesia
are concentrated in product design / equipment that can be useful in industry,
which includes manufacturing and services.
With the event of the competition encourages innovation and creativity of
students at the University of Muhammadiyah Tangerang with Team Alteri UMT
(Faculty of Industrial Engineering University of Muhammadiyah Tangerang) to
download the design safety equipment which is a subtheme of Descomfirst.
Selection of this sub-theme due to the prevention of occupational accidents
industries.
1
PT XYZ is one of metal manufacture locate in Tangerang. Based on data
Safety Departement, figure 1.1 describe number of works accident in main
production process at PT XYZ for October-December 2016.
5
4
3
2
1
0
STAMPING WELDING
PAINTING CHROME
2
CONTENTS OF PRODUCT DESIGN
3
Figure 2.2 Manodelaseguridad with Height Adjuster Magnet
Source: base on Alteri team research, 2017
4
Push handle by
Pull up thumb
of part Push Pull up
handle of part
by
thumb
Release
Release
5
6
2
Actual Actual price
No Material spec Unit Plan (mm ) 2 Presentation Price (IDR) Information
(mm ) (IDR)
1 Plate Strip Stainless type 201 3 mm x 30 mm x 6M 1 rod 180.000 1.800 1,00% 150.000 1.500 Rod
2 Plate Stainless type 201 1,22 M x 2,44M 1 sheet 2.976.800 27.000 0,91% 2.500.000 22.675 Release lever and stoper
3 Maghnet ø 15 mm t 5mm 1 unit 15.000 15.000 Magnet
4 Kamper wood 40 mm x 60 mm x 6M 1 rod 14.400.000 45.450 0,316% 72.000 227 Handle
5 4pcs 1.500 6.000
7
Bold L M4 x 25 mm
6 Nuts M4 3pcs 3.500 10.500
7 Ring 3pcs 500 1.500
8 Spring 1pcs 2.000 2.000
Total 59.403
Overhead 30% 17.821
Total cost 77.223
As a note, thickness of Stainless Steel is 1,5mm and kind Magnet that used is permanent magnet because it can last longer than temporary
magnet. Base on calculation on Table 2.2 cost of making 1 unit Manodelaseguridad is IDR 77.223,00
2.4. Product Advantages
Manodelaseguridad the safety equipment products have special advantages
and specifications. Manodelaseguridad advantages are as follows:
1. Safety
Manodelaseguridad is one of the safety equipment, which means safety is
the primary objective of such products. This tool is used for the safety of
hands at the making of metal material at the time of the engine output is
ergonomically designed. And to Avoiding Risk of worker’s hand injured,
Manodelaseguridad made regarding to OHS for worker.
2. Innovations
Products Manodelaseguridad by Team Alteri UMT is designed with new
innovations with the main function of the hand with the principle of
magnetic safety. Manodelaseguridad made especially for Stamping
process which is interact with metal material.
3. Aesthetics
Design concern to ergonomic and comfortable especially for metal
manufacturing industries and also simple design.
4. Affordable
Cost of making is economical value compare with functional. Cost only
arround IDR 77.233/unit. And for details could seen at table 2.2.
5. Easy to realize
This product is simple design with material commonly so very easy to
realize.
6. Eco Friendly
Manodelaseguridad product is safety equipment products that are
environmentally friendly because it is designed Made by Not harmful and
easy recycle material.
8
2.5. Productivity and Efficiency Up
One of purpose Manodelseguridad has designed is to achieve productivity
and efficiency up at stamping process. Comparation before and after using
Manodelaseguridad in stamping production could seen on Table 2.3.
9
1. Based on data at Table 2.3. about enhancement productivity in % can see
before using this equipment productivity is 94.76% and after using this
equipment the productivity is uping up to 118,82%. It’s mean
enhancement productivity is 24.05% .
2. Based on data at Table 2.3 about enhancement productivity in IDR there
are:
a. Before using Manodelaseguridad can produce part average 7,581 pcs
in November 2016 and after using can increase become 9,505 pcs in
April 2017. It is means enhancement produce or output is 1,924 pcs.
b. Selling price part 1 pcs is IDR 2,500.
c. Enhancement productivity in IDR = 1,924 pcs x IDR 2,500
= IDR 4,810,000/ month
Table 2.4. Comparation Efficiency Cycle Time Before and After Using
Manodelaseguridad
CYCLE TIME (SECOND)
EXPERIENCE BEFORE AFTER
1 3 1,7
2 3 1,6
3 3 1,8
4 3 1,7
5 3 1,7
6 3 1,7
7 3 1,7
8 3 1,7
9 3 1,7
10 3 1,7
11 3 1,7
12 3 1,7
13 3 1,7
14 3 1,7
15 3 1,7
16 3 1,7
17 3 1,7
18 3 1,7
19 3 1,7
20 3 1,7
Average 3 1,7
10
CONCLUSSION
11
BIBLIOGRAPHY
12
CURRICULUM VITAE
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