Dms656505 Pro Sagh Rtu Fat All 0008 v01

RTU FAT Procedure ADDC
N-656505 STCE-RMU-RTU DMS Project

EM DG SWS SELTA Contract No.: MBZ- H2 Project
FAT Test Book
DMS656505-PRO-SAGH-RTU-FAT-ALL-0008-V01
DMS656505-PRO-SAGH-RTU-FAT-ALL-0008-V01 Page 1 of 40
Revision History
Version Date Comments/Modifications
V01 12.09.2017 Initial Version
Table of Contents
1 Introduction ......................................................................................................................... 5
1.1 Test Subject ............................................................................................................................. 5
2 Test Tools ............................................................................................................................ 6
3 Visual inspection of the STCE-RMU-RTU ......................................................................... 7
4 Set-up for Functional Tests ................................................................................................ 7
4.1 Communication of processor module CPU3000 ................................................................... 8
4.2 Message display of processor module. ................................................................................. 8
4.3 Status indications at the processor module ......................................................................... 9
4.4 Verification of RTU IEC104 protocol parameters against MASTER STATION IEC 104
Interoperability list ............................................................................................................................ 10
4.5 Check the RTU parameter after a restart caused by a 24V DC power loss ....................... 13
4.5.1 Configuration ....................................................................................................................................... 13
4.5.2 Maintenance parameters (Diagnostic log) ........................................................................................ 13
4.5.3 Event Log ............................................................................................................................................. 13
4.6 Message display of processor module. ............................................................................... 14
5 Basic Functional Tests of the RTU I/O /Module .............................................................. 15
5.1 Digital Input ........................................................................................................................... 15
5.2 Analogue Input ...................................................................................................................... 15
5.3 Digital output ......................................................................................................................... 20
5.4 Check the RTU event logging after a loss of Communication ........................................... 21
6 RMU RTU Internal Alarms ................................................................................................ 22
6.1 Power Supply Failure - Available ......................................................................................... 23
6.2 Input/output card failure - Available..................................................................................... 24
6.3 Modem Reset Command....................................................................................................... 25
6.4 Equipment Bus not responding – Available ........................................................................ 26
6.5 Transmission Buffer 75% full - Available ............................................................................ 27
6.6 Transmission Buffer 100% full - Available........................................................................... 27
6.7 Common Station Alarm 24VDC Fail ..................................................................................... 28
6.8 Common Station Alarm Station Control Local/Remote ...................................................... 29
6.9 Time synchronization with IEC 60870-5-104 protocol ........................................................ 31
7 Test for IEC 104 protocol via GPRS................................................................................. 32
7.1 Start up and operative connection check ............................................................................ 33
7.2 Swap of Operative and Stand-by status .............................................................................. 34

8 Test for IEC-104 Protocol via Ethernet ............................................................................ 35
8.1 Start up and operative connection check ............................................................................ 35
8.2 Swap of Operative-stand-by status ...................................................................................... 36
9 Blocking of Oscillating Inputs.......................................................................................... 37
10 Random Test .................................................................................................................. 38
11 Hardware Configuration ................................................................................................ 38
12 Record of Remarks ........................................................................................................ 40
1 Introduction
The STCE RMU-Remote Terminal Unit (RTU) is manufactured and assembled by SELTA in
Italy, checked and commissioned by Siemens / Selta.
These notes define the guidelines and procedures governing the customer test and inspection.
It demonstrates the fail-safe working of the equipment.
The following documentation gives a description and checklist of features defined by the
specification.
1.1 Test Subject
Manufacturer/Make of the RTU: SELTA S.p.A (Italy)
Type/Model of RTU Equipment STCE-RMU-RTU
Firmware Version V. ………….. O. K Not O. K
The below signature confirms, that the tests results were within the specified boundaries and that no relevant errors
were found.
Signature: Signature: Signature: Date:
(ADDC) (CONSULTANT) (SIEMENS)
2 Test Tools
The following tools and test instruments are required:
 2 Laptop PC, having the following software implemented
- Fink Test software WinPP104 and license dongle for IEC104 protocol
- SELTA RMU Monitor Maintenance tool
- SELTA RMU RTU Configurator Tool
 1 Ethernet hub with 4 Ethernet cables

 Digital voltage / current measurement instrument (DMM)
 mA Current source for testing analogue inputs.
 AC Current injection kit
Note: The accuracy of the measurement instruments must be at least 0.3%.
3 Visual inspection of the STCE-RMU-RTU

The RTU cabinets including frames, modules and cabling as well as earthing, are to be visually inspected
to determine that all parts are available and in a good condition.
Each module is to be checked and be in accordance with the Equipment Cubicle Layout.
Cabinet features Checks Remarks

RTU Make/Type: SELTA O. K.
Door fastening O. K.
Check that the panel door can be fully opened O. K
Labels O. K.
Cable inlet O. K.
Earthing O. K.
Power supply 24 V DC terminal at MCB Output O. K.
Power supply 230 VAC terminal O. K.
Protection class O. K.
Heater O. K.
O. K.
RTU Slno: ___________
Charger Slno: ___________
LCP Slno: ___________
Mac Address: O. K.
were found.
4 Set-up for Functional Tests

The STCE-RMU-RTU will be in service and shall be functioning and loaded with the parameters
to be able to follow up the tests.
Basic configuration.
Select the basic configuration of the STCE-RMU-RTU system in the below mentioned SS
Stations.
SS Station using STCE-RMU-RTU

Please select the system for the inspected system:
 This SS Station is supporting the protocol IEC 60870-5-101 
 This SS Station uses only one Communication port 
 This SS Station is supporting the protocol IEC 60870-5-104 
 This SS Station uses only one Communication port 
4.1 Communication of processor module CPU3000

The CPU processor is equipped with two serial ports and 3 Ethernet ports. These ports may be
used by protocols communicating with external devices, Master stations or for other purposes.
For configuration purposes the PC port is used.
PORT 1 (serial):
 Communication (Protocol IEC 101) OK
PORT 2 (serial):
PORT 3 (Ethernet):
PORT 4 (Ethernet):
Ethernet maintenance:
 Communication with PC OK
4.2 Message display of processor module.

Checking of the switching on sequence of the RTU.
After switching on the RTU, check the 3 indicators located on the CPU3000 module for the right
sequence of the start procedure of the CPU3000, as described in the functional design document.
Message sequence function checked O. K.
4.3 Status indications at the processor module

Check the 3 LEDs indications located on the front of the CPU processor board. The meaning of the LEDs
is described in the Functional Specification RTU.
The following light signaling are available, in this order, on the CPU3000 Central Unit:
Description Color Acronym Checked
Steady state operation Green RUN O. K
Generic alarm (blinking), WD (steady on) Red WD O. K
Time synchronization missing alarm Yellow IND O. K
 RUN LED: Indicates whether the CPU is running

 IND LED: Indicates whether the Processor is healthy or the time synchronization failed.
 WD LED Indicates the status of Hardware watchdog.
were found.
4.4 Verification of RTU IEC104 protocol parameters

against MASTER STATION IEC 104 Interoperability list
Test Setup:
 SELTA RMU RTU Ethernet port is connected to hub.
 1 Test laptop with test Software Fink WinPP104 provided is connected to the
Hub with straight Ethernet cable for connecting and recording IEC104 protocol
traffic between RTU and PC.
Actions Status Remarks

1. Upload the running RMU Configuration file O.K.
to the Test PC. Open it in the SELTA RMU
Configuration Tool for reference.
2. Verify the following IEC104 parameter O.K.
settings against IEC104 Interoperability list of
MASTER STATION master station by
triggering respective messages in RTU, from
Test PC and check against message
properties received on Monitoring PC
Common address length of ASDU =2 bytes O.K.
Info Object address = 3 bytes, structured O.K
Cause of Transmission = 2 bytes O.K
max Length of APDU = 253 O.K
Monitoring direction: Single Point Info O.K

message type 1; ASDU: M_SP_NA_1
Monitoring direction: Double Point Info O.K
message type 3; ASDU: M_DP_NA_1
Monitoring direction: Step Position Info O.K
message type 5; ASDU: M_ST_NA_1
Monitoring direction: Measured value, scaled O.K
message type 11; ASDU: M_ME_NB_1
Monitoring direction: Single Point Info with O.K
time tag CP56Time2a,
message type 30; ASDU: M_SP_TB_1
Monitoring direction: Double Point Info with O.K
time tag CP56Time2a
message type 31; ASDU: M_DP_TB_1
Monitoring direction: Step Position Info with O.K

time tag CP56Time2a
message type 32; ASDU: M_ST_TB_1
Quality descriptors for measured values, O.K
Integrated totals and digitals:
IV = Invalid:
Quality descriptors for measured values, ( tap O.K
positions treated as invalid)
OV= Overflow
Quality descriptors for digital inputs, O.K
BL= Blocked
Control direction: Single Command O.K
Message type 45: ASDU: C_SC_NA_1
Control direction: Double Command O.K
Message type 46: ASDU: C_DC_NA_1
Control direction: Regulating Step Command O.K
Message type 47: ASDU: C_RC_NA_1
System information in monitoring direction: O.K
End of Initialization
Message type 70: ASDU: M_EI_NA_1
System information in Control direction: O.K
General Interrogation Command
Message type 100: ASDU: C_IC_NA_1
System information in Control direction: O.K
Clock synchronization command
Message type 103: ASDU: C_CS_NA_1
Cause of transmission values: O.K
1 = periodic, cyclic for measured values

3 = spontaneous O.K
6 = activation O.K
7 = activation confirmation O.K
10 = activation termination O.K
20 = Interrogated by GI O.K
Command transmission qualifier O.K

QOC=0 => Individual Command output pulse
must be parameterized in RTU
Long pulse ( LBS + ISO) = _______ s
Short pulse (CB) = _______ s
Verify IEC104 protocol timeouts O.K
t0= 30s O.K
t1= 60s O.K
t2= 5s O.K
t3 = 600s O.K
k = 12 O.K
w=8 O.K
RTU transmission port =2404 O.K
Clock Valid period ( = 720 min) O.K
were found.
4.5 Check the RTU parameter after a restart caused by a 24V DC power loss
4.5.1 Configuration
The RMU-RTU shall be in operation.

Change the address parameter for one digital input module (this information is on a flash EPROM) and
load this new information to the RTU. Test the particular DI module by initiating one digital input and
check if the new address is correctly transmitted.
Switch the power supply of the RMU-RTU off/on and check if the RTU is working without failure again.
Go to the configuration mode and check the parameter of this particular DI module.
The above item was successfully tested ok
4.5.2 Maintenance parameters (Diagnostic log)
The RMU-RTU shall be in operation and time synchronized. Remove one active communication IEC104
link to trigger respective “communication lost Center A/B/C” local alarm in RTU Diagnostic log.
Log into RTU via Ethernet maintenance port.
Check via Web server the Diagnostic log list for the new triggered events. Restart RTU by 24VDC power
down/up. After the restart the CPU maintains the same alarms having before and in addition the new
alarms for the restarting. The diagnostic buffer is of circular type. It can hold a maximum of 200 events
and is saved in non-volatile memory of the CPU.
4.5.3 Event Log
The RTU shall be in operation and time synchronized. Trigger one indication and execute one time
dummy command.
Log into RTU Web server. Check via Web server the Events log list for the triggered events. Restart RTU
by 24VDC Power down/up. After the restart the CPU maintains the same events having before and in
addition the new alarms for the restarting. The event buffer is of circular type. It can hold maximum 6000
events per connected Center and is saved in non-volatile memory of the CPU.
were found.
4.6 Message display of processor module.

Checking of the configuration data of the processor module for the communication ports. (for the
connection to the DMS System).
Connect the Laptop Computer to the CPU module (port PC) and check the transmitter / receiver
parameters
Port 1-2 Serial used
Feature Rated Checked Remarks
TRANSMITTER
Transmission speed 9600 Baud O. K.
TX with station address O. K.

RECEIVER
Transmission speed 9600 Baud O. K.
RX with station address O. K.
Port 3-4 Ethernet used

Feature Rated Checked Remarks
TRANSMITTER
Transmission speed 100 Mbit O. K.
TX with station address O. K.

RECEIVER
Transmission speed 100 Mbit O. K.
RX with station address O. K.
were found.
5 Basic Functional Tests of the RTU I/O /Module
5.1 Digital Input

Test Setup:
 RMU Monitor maintenance Tool is running on the laptop and connected to RTU
Ethernet IP address.
 Internet Explorer or any other Browser ( e.g. Opera, Firefox) is running and
connected to the Web server Ethernet IP address of the RMU RTU

1. Initiate one digital input (Single Point) – e.g. O.K.
SF6 alarm
2. Verify that the display of the RMU monitor O.K.

tool shows the correct state of the digital input.
3. Verify if the relevant information is O.K.
transmitted via the IEC104 protocol.

1. Initiate one digital input (Double Point), e.g. O.K.
switch Dummy from MASTER STATION.
2. Verify that the display of the RMU monitor O.K.

tool shows the correct state of the digital input.
3. Verify if the relevant information is O.K.
transmitted via the IEC protocol.
were found.
5.2 Analogue Input

Test Setup:

1. Set the DC mA current injection set, O. K.
connected analogue input to be taken from the
table 1 shown below and start with the value 4
mA
2. Select the appropriate display in the event O. K.
logger to display the chosen analogue Input.
3. Set the analogue input current to the O. K.
following input levels. Verify that analogue
input display in SELTA RMU-Monitor tool
updates with the values as shown below.
4. Change the threshold parameter of one O. K.
measurement value to 5 %
5. Set the mA DC input from 0mA to 5mA, O. K
verify that the value is processed to the
Master System.
6. Set the mA DC input in steps 5,1mA, verify O. K
that this measurement is not processed to the
Master System.
7. Set the mA DC input to 10mA constant – for O. K
35 minutes. Verify if cyclic transmission of
measurand happens every 15 minutes.
8. Even if the increase of the mA O. K
measurements is lower that 5% but it
overcome a configure limit, see that this data
is sent spontaneously to control centre
Table 1 e.g. CT = 100A/1A

% OF CALIBRATED MA INPUT TRANSMITTED BIT ALLOWED
SCALE SCALED DEVIATION
VALUES
0% 2,5mA OV,IV 0,25%
0% 4 mA 0,25%
25% 8 mA 0,25%
50 % 12 mA 0,25%
75 % 16 mA 0,25%
100 % 20mA 0,25%
Value>20mA OV,IV
105 % 20,8mA OV, IV 0,25%
Remarks:
________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
AC Current Metering Input

1. Change RTU configuration to do AC O. K.
Current input.
Connect the AC current injection kit to the
chosen analogue input
2. Select the appropriate display in the STCE- O. K.
RMU-RTU monitor tool to display the chosen
analogue Input.
3. Set the analogue input current to the O. K.
following input levels. Verify that analogue
input display in monitor tool
4. Change the threshold parameter of one O. K.
measurement value to 5 %
Table 1 e.g. CT = 100/1 A

% OF CALIBRATED A INPUT TRANSMITTED BIT ALLOWED
SCALE SCALED DEVIATION
VALUES
0% 0A 0 0,5%
41.6% 0,5 A 41 0,5%
50 % 0,6 A 50 0,5%
75 % 0,9 A 75 0,5%
100 % 1,2 A 100 0,5%
Value>12 A OV, IV
105 % 1,25 A 100 OV, IV 0,5%
Remarks:
________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
were found.
5.3 Digital output

Test Setup:

1. Perform the following actions for each digital O.K.
output to be verifying from the RTU I/O data sheet,
starting with Dummy Command.
2. Ensure that Station is on remote control status, O. K.
then request Closing command to be issued by
MASTER STATION for each digital output as per
RTU I/O datasheet. Closing command for
Transformer CB will be received by RTU, but will
time out as they are electrically not executable in
SWGR.
4. Verify that the correct Digital output and breaker O. K.
is switched ON by checking that the corresponding
Status LED is shown in the RMU Monitor Display.
5. Ensure that Station is on remote control status, O. K.
then request Opening command to be issued by
Master station for each digital output as per RTU
I/O datasheet.
6. Verify that the correct Digital output and Beaker O. K.
is switched OFF by checking that the
corresponding Status LED is shown in the RMU
Monitor Display.
were found.
5.4 Check the RTU event logging after a loss of Communication

Test Setup:

1. Verify that RTU is synchronized, by checking O.K.
event log, diagnostic log and RMU –Monitor for
current date and time.
2. Disconnect Ethernet cable from SELTA RMU- O. K.
RTU. Wait 5 Minutes and then create several
signal events.
3. Verify that the created events are listed in the O. K.
event log of SELTA RMU RTU.
4. Wait another 5 Minutes and reconnect the O. K.
Ethernet cable.
5. RTU does not restart upon re-establishing O. K.
communication link to control centre.
6 Check that the previous created events are O. K.
transmitted to Master station, and verify the time
stamp.
7. Disconnect Ethernet cable from SELTA RMU- O. K.
RTU. Wait 5 Minutes and then create several
signal events.
8. Verify that the created events are listed in the O. K.
event log of SELTA RMU-RTU
9. Restart RTU. Leave Ethernet cable O. K.
disconnected.
10. Check that the previous created events are still O. K.
listed in the events log.
Remarks:
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
_______________________________________________________________________________
were found.
6 RMU RTU Internal Alarms
6.1Power Supply Failure - Available

“Power Supply Failure” monitoring is available and transmitted with IEC address “0-0-1” as
expected by MASTER STATION requirements.
Test Setup:
 SELTA RMU RTU Ethernet port is connected to the WIFI modem via a Hub.
 1 Test laptop with test Software Fink WinPP104 is connected to the Hub with
straight Ethernet cable for monitoring and recording IEC104 protocol traffic
between RTU and MASTER STATION.
 Internet Explorer or any other Browser (e.g. Opera, Firefox) is running and

1. The RTU is in normal operation and time O.K
synchronized.
2. Disrupt The 240VAC mains supply to the O.K.
RTU.
3. Verify that “Power Supply failure“ (0-0-1) is O.K.
transmitted to MASTER STATION.
5. Normalize 240VAC mains supply to RTU O.K.
6. Verify that “Power Supply failure“ (0-0-1) O.K.

alarm is cleared at MASTER STATION..
were found.
6.2Input/output card failure - Available

“Input/output card failure” alarm is available and transmitted with IEC address “0-0-19” as
expected by MASTER STATION requirements. But as this Alarm will only occur when a Module
is defective, this alarm cannot be tested on site, as it would mean breaking a module to generate
this fault.
6.3 Modem Reset Command

Monitoring of “Modem–Reset-Command” is available and transmitted with the IEC address “0-0-
6” as expected by MASTER STATION requirements.
Test Setup:
1. Modify the RTU configuration to include O.K
IEC104 protocol client for GPRS in Centre B
and set Modem reset time out to 15 minutes.
2. Connect an INSYS 4.3 GI GPRS Modem to O.K.
one of the Serial ports, without SIM card
installed.
3. Disconnect the Ethernet cable and Reboot O.K.
the RTU
4. Log into the RTU Web server via ETH0 O.K.
Maintenance port and check the diagnostic
log. After expiry of the Modem reset timer 0-0-
6 should be displayed.
5. Reconnect the Ethernet cable and check on O.K.
the Test PC that Modem Reset Command
message (“0-0-6”) is transmitted to MASTER
STATION.
were found.
6.4 Equipment Bus not responding – Available

“Equipment Bus not responding“ failure monitoring alarm is available and transmitted with IEC
address “0-0-15” as expected by MASTER STATION requirements. But as this Alarm will only
occur when a Module is defective, this alarm cannot be tested on site, as it would mean
breaking a module to generate this fault.
6.5Transmission Buffer 75% full - Available

“Transmission buffer 75% full” alarm is available and transmitted with IEC address “0-0-12” as
Test Setup:

synchronized. Connect a timer relay to
activate several single and status indications,
with less than 10 status changes per 20s.
2. Remove the Ethernet cable from SELTA O.K.
RMU RTU Ethernet port to disrupt
transmission to MASTER STATION and start
the timer relay to fill the transmission buffer of
the RMU RTU with more than 750 events.
3. Verify filing of the buffer by checking the O.K.
event log in the RTU MMI.
4. Reconnect the Ethernet cable and verify on O.K.
the monitoring PC that buffer contents is
transmitted to MASTER STATION, along with
the message “transmission buffer 75% full”
were found.
6.6 Transmission Buffer 100% full - Available

Transmission buffer 100% full” alarm is available and transmitted with IEC address “0-0-13” as
Test Setup:

synchronized. Connect a timer relay to
activate several single and status indications,
with less than 10 status changes per 20s.
2. Remove the Ethernet cable from SELTA O.K.
RMU RTU Ethernet port to disrupt
transmission to MASTER STATION and start
the timer relay to fill the transmission buffer of
the RMU RTU with more than 1000 events.
3. Verify filing of the buffer by checking the O.K.
event log in the RTU MMI.
4. Reconnect the Ethernet cable and verify on O.K.
the monitoring PC that buffer contents is
transmitted to MASTER STATION, along with
the message “transmission buffer 100% full”
were found.
6.7 Common Station Alarm 24VDC Fail

The alarm 24VDC Fail with IEC Address 30-0-250 consists of several DC system an d Power
supply related independent alarms that are grouped (e.g. Charger Fail, Battery test fail, loss of
AC power, etc.
Test Setup:

1. The RTU is in normal operation. Switch off O.K
240VAC MCB (simulating loss of 240VAC-
hence loss of rectifier). Verify transmission of
24VDC Fail, accompanied by MCB alarm to
MASTER STATION.
2. Switch back on 240VAC MCB. Verify that O.K.
locally displayed and MASTER STATION
transmitted alarms clear.
3. Remove one Battery pole connection and O.K.
trigger a battery test (simulation of
disconnected battery). Verify transmission of
24VDC Fail to MASTER STATION
4. Reconnect Battery and trigger another O.K.
Battery test. Verify that locally displayed and
MASTER STATION transmitted alarms clear
were found.
6.8 Common Station Alarm Station Control Local/Remote

For RMU stations Local/Remote Status is defined presently on station level and not on bay level
as known from SS Stations.
There is one Local remote switch available inside the SELTA RMU-RTU and its status is
transmitted as a single point status with IEC address “30-0-201” for Station Control Local, as
expected per MASTER STATION requirements.
Test Setup:

1. RTU is in normal operation. Verify that O. K.
Local/Remote switch is in “Local position” and
MASTER STATION received “Local” status.
2. Request MASTER STATION to switch a O. K.
LBS. Command execution should not be
possible.
3. Request MASTER STATION to switch the O. K.
dummy breaker. Command execution should
be possible.
4. Move the L/R switch into “off” position. O. K.
Verify that MASTER STATION sees station
still as on “Local” status.
5. Request MASTER STATION to switch the O. K.
Dummy breaker. This test should succeed.
6. Move the L/R switch into “remote” position. O. K.
Verify that “remote” status is transmitted to
MASTER STATION.
Remarks:
___________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
____________________________________________________________________________
were found.
6.9 Time synchronization with IEC 60870-5-104 protocol

Time synchronizing is done with ASDU 103 of the IEC 60870-5-104 protocol.
Test Setup:

1. Reboot the RTU. The RTU is in operation, O. K.
but not synchronized. Verify checking event
log or diagnostic log in the RTU web server .
Events do not have current date.
2. The RTU is in operation, the TCS or Test O. K.
Fink PC sends a synchronization command
with “ASDU103” to the RTU.
3. Trigger a signal e.g. EFA and check if the O. K.
logged event has current date and time
4 Check in the monitoring PC that the IEC O. K.
protocol messages are stamped with accurate
time
5. Verify that command and status and alarm O. K.
signals are time stamped
were found.
7 Test for IEC 104 protocol via GPRS
7.1 Start up and operative connection check

Test Setup:
This test applies only, if the RTU is via the GPRS communication system connected using IEC
104 protocol.
Test of GPRS facility will be carried out according to the scheme showed in diagram below.
TEST IEC TEST IEC (TCS2)

(TCS1)
PC1 PC2
IP a IP b
Com n Com m
GPRS GPRS
Modem Modem
Main route
Stand-by route
Application frames
Test frame
GPRS Network
IP address
assignment
GPRS
Modem
RS232 Mainten.
RTU PC
Figure 4
The test shall be carried out as mentioned below.
 Start-up the SELTA RMU RTU to operation. GPRS modem is connected to Comport ___
 The RTU shall establish the connection via the GPRS modem with the 2 Test PCs(FE)
 Operative connection between PC1 (performing IEC 870-5-104 Master station simulation
program) and RTU is established. Application frames are exchanged.
 Stand-by connection between PC2 (performing IEC 870-5-104 Master station simulation
program) and RTU is established. Test frames are exchanged.
 The Test PC1 operates according to IEC 870-5-104 master protocols. The following
functions are performed:
a) General Interrogation
b) Events shall be received
c) Measurements shall be received
d) Commands will be sent
7.2 Swap of Operative and Stand-by status

 Disturb the main route. (By switch off/blocking the GPRS connection for the main route)
 The standby route shall be automatically the master,
 TCS2 (or TEST PC2) operates according to IEC 870-5-104 master protocols. The
following functions are performed:
e) General Interrogation
f) Events shall be received
g) Measurements shall be received
h) Commands will be sent
The described test above has been carried out and passed the test O. K
NOTE: the GPRS setting will be done according Italian telecommunication network, and they will
be different from the Abu Dhabi network settings
were found.
8 Test for IEC-104 Protocol via Ethernet
8.1 Start up and operative connection check

This test applies only, if the RTU is via Ethernet connected using IEC 104 protocol.
Test facility will be carried out according to the scheme showed in diagram below.
Figure 2
The test shall be carried out as mentioned below.

 Start-up the STCE (S) RTU to operation.
 The RTU shall establish the connection with the 2 Test PCs.(FE)
 Operative connection between PC1 (performing IEC 870-5-104 Master station simulation
program) and RTU is established. Application frames are exchanged.
 Stand-by connection between PC2 (performing IEC 870-5-104 Master station simulation
program) and RTU is established. Test frames are exchanged.
 The Test PC1 operates according to IEC 870-5-104 master protocols. The following
i) General Interrogation
j) Events shall be received
k) Measurements shall be received
l) Commands will be sent
8.2 Swap of Operative-stand-by status

 Disturbed the main route. (By switch of one personal computer)
 The standby route shall be automatically the master,
 TEST PC2 operates according to IEC 870-5-104 master protocols. The following
m) General Interrogation
n) Events shall be received
o) Measurements shall be received
p) Commands will be sent
The described test above has been carried out and passed the test O. K
were found.
9 Blocking of Oscillating Inputs

This test will check the blocking of a digital input line when the source contact is chattering or
bouncing. The blocking of the RTU for the chattering shall be set to an agreed value (i.e. 10
changes of the contact from open to closed to open within 20sec.) this will be simulated and the
result of this test shall be, that the RTU shall block the transmission and processing of that
particular information and display that it is blocked.
Test Setup:

1. RTU is in normal Operation. Verify the RTU O. K.
settings for blocking of Oscillating inputs to be
10 changes from open to closed status within
20s
2. Connect a timer relay to a single I/O O. K.
indication, e.g. EFA. Set the timer to operate
more than10 times within 20s, and start it.
3. Verify that the status change of the Alarm is O. K.
not being transmitted to MASTER STATION
and the quality bit BLOCKED appears in Fink
WinPP104 monitor.
4. Change the timer setting to operate less O. K
than 10 times per 20s, and start it.
5. Verify that the status change of the Alarm is O. K
being transmitted to MASTER STATION.
were found.
10 Random Test
Test description:
………………………………………………………………………………………………………
………………………………………………………………………………………………………
………………………………………………………………………………………………………
………………………………………………………………………………………………………
………………………………………………………………………………………………………
………………………………………………………………………………………………………
………………………………………………………………………………………………………
………………………………………………………………………………………………………
………………………………………………………………………………………………………
………………………………………………………………………………………………………
The above item was successfully tested
were found.
11 Hardware Configuration
The below mentioned Hardware configuration shows the Test system for the Functional test
described under item 5
12 Record of Remarks
In the summary list, items shall be entered that have been tested, but the test result is not in line
with the FAT Test book sheet.
Item Description Code Action Date
were found.

Dms656505 Pro Sagh Rtu Fat All 0008 v01

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RTU FAT Procedure ADDC

N-656505 STCE-RMU-RTU DMS Project

FAT Test Book

Version Date Comments/Modifications

V01 12.09.2017 Initial Version

7.2 Swap of Operative and Stand-by status .............................................................................. 34

It demonstrates the fail-safe working of the equipment.

1.1 Test Subject

Manufacturer/Make of the RTU: SELTA S.p.A (Italy)

Type/Model of RTU Equipment STCE-RMU-RTU

Firmware Version V. ………….. O. K Not O. K

(ADDC) (CONSULTANT) (SIEMENS)

 1 Ethernet hub with 4 Ethernet cables

Note: The accuracy of the measurement instruments must be at least 0.3%.

3 Visual inspection of the STCE-RMU-RTU

Cabinet features Checks Remarks

Charger Slno: ___________

LCP Slno: ___________

(ADDC) (CONSULTANT) (SIEMENS)

4 Set-up for Functional Tests

SS Station using STCE-RMU-RTU

4.1 Communication of processor module CPU3000

4.2 Message display of processor module.

4.3 Status indications at the processor module

Description Color Acronym Checked

Steady state operation Green RUN O. K

Generic alarm (blinking), WD (steady on) Red WD O. K

Time synchronization missing alarm Yellow IND O. K

 RUN LED: Indicates whether the CPU is running

(ADDC) (CONSULTANT) (SIEMENS)

4.4 Verification of RTU IEC104 protocol parameters

Actions Status Remarks

Info Object address = 3 bytes, structured O.K

Cause of Transmission = 2 bytes O.K

max Length of APDU = 253 O.K

Monitoring direction: Single Point Info O.K

Monitoring direction: Step Position Info with O.K

1 = periodic, cyclic for measured values

7 = activation confirmation O.K

10 = activation termination O.K

Command transmission qualifier O.K

t0= 30s O.K

t1= 60s O.K

RTU transmission port =2404 O.K

Clock Valid period ( = 720 min) O.K

(ADDC) (CONSULTANT) (SIEMENS)

The RMU-RTU shall be in operation.

4.5.2 Maintenance parameters (Diagnostic log)

The above item was successfully tested ok

4.5.3 Event Log

(ADDC) (CONSULTANT) (SIEMENS)

4.6 Message display of processor module.

Transmission speed 9600 Baud O. K.

TX with station address O. K.

Transmission speed 9600 Baud O. K.

RX with station address O. K.

Port 3-4 Ethernet used

Transmission speed 100 Mbit O. K.

TX with station address O. K.

Transmission speed 100 Mbit O. K.

RX with station address O. K.

(ADDC) (CONSULTANT) (SIEMENS)

5 Basic Functional Tests of the RTU I/O /Module