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Section 16.3
16.1 An Acme-threaded power screw with a crest diameter of 1.125 in. and single thread is used to raise a
load of 25,000 lb. The collar mean diameter is 1.5 in. The coefficient of friction is 0.12 for both the
thread and the collar. Determine the following:
(a) Pitch diameter of the screw
(b) Screw torque required to raise the load Ans. Tr = 4637 in.-lb.
(c) Maximum thread coefficient of friction allowed to prevent the screw from self-locking if collar
friction is eliminated
Notes: Recognizing that this is an Acme screw, some data is obtained from Table 16.2. In addition,
Eqs. (16.4), (16.8) and (16.10) are used in the solution of this problem.
Solution: This is an Acme screw, so referring to Table 16.2 with a crest diameter of 1 1/8 in., n = 5
per inch. Therefore, from Eq. (16.1), p = 1/n = 0.2 in. The pitch diameter is calculated from Eq.
(16.4):
dp = dc − 0.5p − 0.01 in. = 1.125 in. − 0.5(0.2 in.) − 0.01 = 1.015 in.
If this is a single thread then the lead, l, equals the pitch, or l = 0.2 in. From Eq. (16.5), α is given by
−1 l −1 0.2 in.
α = tan = tan = 3.589◦
πdp π(1.015 in.)
From Fig. 16.5, it can be seen that β = 29◦ , so from Eq. (16.8), θn is
29◦
−1 β −1 ◦
θn = tan cos α tan = tan cos 3.589 tan = 14.47◦
2 2
The torque to raise the load is given by Eq. (16.10):
(dp /2)(cos θn tan α + µ)
Tr = W + rc µc
cos θn − µ tan α
(1.015 in./2)(cos 14.47◦ tan 3.589◦ + 0.12
1.5 in.
= (25 kip) + (0.12)
cos 14.47◦ − 0.12 tan 3.589◦ 2
= 4637 in.-lb
If collar friction is eliminated, then the load will lower if the numerator of Eq. (16.12) is zero, or
383
384 CHAPTER 16. FASTENERS AND POWER SCREWS
16.2 A car jack consists of a screw and a nut, so that the car is lifted by turning the screw. Calculate
the torque needed to lift a load with a mass of 1000 kg if the lead of the thread l = 9 mm, its pitch
diameter is 22 mm, and its thread angle is 30◦ . The coefficient of friction is 0.09 in the threads and
zero elsewhere. Ans. Tr = 24.40 Nm.
Notes: The torque is calculated from Eq. (16.10), which requires calculation of α and θ from Eqs.
(16.5) and (16.8), respectively.
Solution: From Eq. (16.5), α is given by
−1 l −1 9 mm
α = tan = tan = 7.42◦
πdp π(22 mm)
30◦
β
θn = tan−1 cos α tan = tan−1 cos 7.42◦ tan = 14.9◦
2 2
16.3 A power screw gives the axial tool motions in a numerically controlled lathe. To get high accuracy in
the motions, the heating and power loss in the screw have to be low. Determine the power efficiency of
the screw if the coefficient of friction is 0.12, pitch diameter is 30 mm, lead is 6 mm, and thread angle
is 25◦ . Ans. η = 33.8%.
Notes: The efficiency is the output work divided by the input work. If this is evaluated over a given
distance, such as one screw revolution, then the torque equation can be used. In this regards, the
analysis is similar to Problem 16.2. Note however, that we’re worried about the efficiency of the screw,
not the collar, so we’ll ignore the collar losses, that is, we’ll take µc = 0.
Solution: The input work is the product of the torque and the rotation. Any reference rotation can
be used, so use one revolution or 2π radians as the reference. The torque is given by Eq. (16.10), but
first, from Eq. (16.5), α is given by
−1 l −1 6 mm
α = tan = tan = 3.65◦
πdp π(30 mm)
25◦
−1 β −1 ◦
θn = tan cos α tan = tan cos 3.65 tan = 12.47◦
2 2
If the lead is 6 mm, this is the distance the load will be moved in one revolution. The output work is
the product of the load and the distance. Therefore, the ratio of the output work to the input work is:
Wl W (0.006 m)
e= = = 0.338 = 33.8%
Tθ W (0.00282 m)(2π)
16.4 Sketch a shows a stretching device for steel wires used to stabilize the mast of a sailing boat. Both
front and side views are shown and all dimensions are in millimeters. A screw with square threads (β
= 0), a lead and pitch of 4 mm, and an outer diameter of 20 mm is used. The screw can move axially
but is prevented from rotating by flat guiding pins (side view in sketch a). Derive an expression for
the tightening torque as a function of the stretching force P when coefficient of friction of all surface
contacts is 0.20. Also, calculate the torque needed when the tightening force is 1000 N.
40
20
20 20 5
10
Notes: This problem requires a derivation similar to that on in the text for the particular circumstances
of this problem.
Solution: From Eq. (16.5),
l 4 mm
tan α = = = 0.07074
2πrm 2π(9 mm)
γ
N
T
D1
D2
Notes: This problem is solved by performing torque equilibrium on the flywheel and then using Eq.
(16.10) for the screw torque.
Solution: The forces acting on the shaft are shown above right. Note that when the flywheel is
mounted, the contact slides in the circumferential and the axial direction. Torque equilibrium on the
flywheel gives
X D2
T = 0 = T − µN cos φ − Tt
2
387
Substituting this into Eq. (16.10) and then the resulting expression into the torque equation given
above yields
µD2 W cos φ/2 W Dt (cos θn tan α + µ) /2
T− − =0
sin γ + µ sin φ cos γ cos θn − µ tan α
This could be solved for W if desired.
16.6 To change its oil, a 20,000 lb truck is lifted a height of 5 feet by a screw jack. The power screw has
Acme threads and a crest diameter of 5 in. with two threads per inch, and the lead equals the pitch.
Calculate how much energy has been used to lift and lower the truck if the only friction is in the
threads, where the coefficient of friction is 0.10. Ans. Er = 409 kip-ft.
Notes: The approach is similar to Problems (16.1) to (16.3), but one must also use Eq. (16.12) to
calculate the torque needed to lower the load.
Solution: For a crest diameter of 5 in., Table 16.2 gives the number of threads per inch as 2, so that
the pitch is 0.5 in. From Eq. (16.4), the pitch diameter is
dp = dc − 0.5p − 0.01 in. = 5 in. − 0.5(0.5 in.) − 0.01 = 4.74 in.
Since the lead, l, equals the pitch, l = 0.5 in. From Eq. (16.5), α is given by
l 0.5 in.
tan α = = = 1.923◦
2πrm π(4.74 in.)
From Figure 16.5, it can be seen that β = 29◦ , so from Eq. (16.8), θn is
29◦
β
θn = tan−1 cos α tan = tan−1 cos 1.923◦ tan = 14.49◦
2 2
The torque to raise the load is given by Eq. (16.10) (note that ?c = 0):
(dp /2)(cos θn tan α + µ)
Tr = W + rc µc
cos θn − µ tan α
(4.74 in./2)(cos 14.49◦ tan 1.923◦ + 0.10
= (20 kip) +0
cos 14.49◦ − 0.10 tan 1.923◦
= 6510 in.-lb
The energy is the product of the torque and the rotation. To travel 5 feet = 60 in., the screw needs to
rotate 60/l = 60/0.5 = 120 rev = 754.0 rad. The energy needed to raise the load is then
Er = (754 rad)(6510 in-lb) = 4908 kip-in. or 409 kip-ft
The torque to lower the load is obtained from Eq. (16.12):
(dp /2)(µ − cos θn tan α)
Tl = −W + rc µc
cos θn + µ tan α
(4.74 in./2)(0.10 − cos 14.49◦ tan 1.923◦ )
= −(20 kip)
cos 14.49◦ + 0.10 tan 1.923◦
= −3293 in.-lb
388 CHAPTER 16. FASTENERS AND POWER SCREWS
16.7 A single-threaded M32×3.5 power screw is used to raise a 12-kN load at a speed of 25 mm/s. The
coefficients of friction are 0.08 for the thread and 0.12 for the collar. The collar mean diameter is 55
mm. Determine the power required. Also determine how much power is needed for lowering the load
at 40 mm/s.
Notes: The power is calculated from the torque needed to raise the load or lower the load, obtained
from Eqs. (16.10) and (16.12), respectively.
Solution: The bolt designation gives dc = 32 mm and p = 3.5 mm. From Eq. (16.4) for metric
threads,
dp = dc − 0.5p − 0.25 = 32 mm − (0.5)(3.5 mm) − 0.25 mm = 30 mm
Since there is a single thread, the lead is the same as the pitch, or l = 3.5 mm. The torque is given by
Eq. (16.10), but first, from Eq. (16.5), α is given by
l 3.5 mm
tan α = = = 2.13◦
2πrm π(30 mm)
29◦
−1 β −1 ◦
θn = tan cos α tan = tan cos 2.13 tan = 14.49◦
2 2
Since the lead is l = 3.5 mm, and the load is raised at 25 mm/s, the screw must be rotating at a speed
of ωr = 25/3.5 = 7.14 rev/s = 44.88 rad/s. Therefore the power is the product of torque and angular
velocity, or
hpr = Tr ωr = (61.23 Nm)(44.88 rad/s) = 2748 W
The torque to lower the load is given by Eq. (16.12) as
(dp /2)(µ − cos θn tan α)
Tl = −W + rc µc
cos θn + µ tan α
(0.030 m/2)(0.08 − cos 14.49◦ tan 2.13◦ ) (0.055 m)(0.12)
= −(12 kN) +
cos 14.49◦ + 0.08 tan 2.13◦ 2
= −47.75 Nm
The lowering speed is ωl = 40/3.5 = 11.43 rev/s = 71.81 rad/s, so the power needed is
16.8 A double-threaded Acme power screw is used to raise a 1350-lb load. The outer diameter of the screw
is 1.25 in. and the mean collar diameter is 2.0 in. The coefficients of friction are 0.13 for the thread
and 0.16 for the collar. Determine the following:
389
dp = dc − 0.5p − 0.01 = 1.25 in. − 0.5(0.2 in.) − 0.01 in. = 1.14 in.
The torque is given by Eq. (16.10), but first, from Eq. (16.5), α is given by
l 0.4 in.
tan α = = = 6.376◦
2πrm π(1.14 in.)
29◦
β
θn = tan−1 cos α tan = tan−1 cos 6.376◦ tan = 14.4◦
2 2
If the efficiency is 18% at the same torque, the load is obtained from Eq. (16.13) as
16.9 A 25-kN load is raised by two Acme-threaded power screws with a minimum speed of 35 mm/s and
a maximum power of 1750 W per screw. Because of space limitations the screw diameter should not
be larger than 45 mm. The coefficient of friction for both the thread and the collar is 0.09. The collar
mean diameter is 65 mm. Assuming that the loads are distributed evenly on both sides, select the size
of the screw to be used and calculate its efficiency.
390 CHAPTER 16. FASTENERS AND POWER SCREWS
Notes: This problem requires selection of a screw from Table 16.2, then analysis of this screw.
Solution: For a thread diameter of 45 mm=1.77 in., the largest screw which can be used is, from
Table 16.2, a 1.75 in. crest diameter screw with 4 threads per inch. Therefore, the pitch is 0.25 in. =
6.35 mm. The pitch diameter is calculated from Eq. (16.4) as
dp = dc − 0.5p − 0.01 in. = 1.75 in − 0.5(0.25) − 0.01 in. = 1.615 in. = 41.02 mm
At first, use a single thread so that l = p = 6.35 mm. The torque is given by Eq. (16.10), but first,
from Eq. (16.5), α is given by
l 6.35 mm
tan α = = = 2.82◦
2πrm π(41.02 mm)
29◦
−1 β −1 ◦
θn = tan cos α tan = tan cos 2.82 tan = 14.48◦
2 2
The torque to raise the load is given by Eq. (16.10), using W = 12, 500 N since there are two screws:
(dp /2)(cos θn tan α + µ)
Tr = W + rc µc
cos θn − µ tan α
(0.04102 m/2)(cos 14.48◦ tan 2.82◦ + 0.09
= (12.5 kN) + (0.0325 m)(0.09)
cos 14.48◦ − 0.09 tan 2.82◦
= 73.2 Nm
To raise the load at 35 mm/s, the angular velocity ω = 35/6.35 = 5.51 rev/s = 34.63 rad/s. Therefore
the power is
hp = T ω = (73.2 Nm)(34.63 rad/s) = 2540 W
This horsepower is too high. Using double threads, the lead is l = 2p = 12.70 mm. Using the same
equations, one obtains α = 5.6◦ , θn = 14.4◦ , Tr = 86.24 Nm, ω = 17.31 rad/s, hp = 1490 W. Therefore,
a double thread screw satisfies the power requirement.
16.10 The lead screw of a small lathe is made from a 1/2 in. crest diameter Acme threaded shaft. The lead
screw has to exert a force on the lathe carriage for a number of operations, and it is powered by a belt
drive from the motor. If a force of 500 lb is desired, what is the torque required if the collar is twice
the pitch diameter of the screw? Use µ = µc = 0.25. With what velocity does the lead screw move the
crosshead if the lead screw is single threaded and is driven at 500 rpm?
Notes: This is a straightforward problem, requiring Eq. (16.10) for its solution.
Solution: From the stated crest diameter, the pitch diameter can be obtained from Eq. (16.4), since
from Table 16.2, n=10 threads/in so p=0.1:
Also, since the collar diameter is twice the pitch diameter, then the collar radius is rc = dp = 0.44 in.
From Eq. (16.5),
−1 l −1 (1)(0.1 in.)
α = tan = tan = 4.13◦
πdp π(0.44 in.)
And for an Acme thread, β = 29◦ (see Figure 15.5). Therefore θn is given by Eq. (16.8) as
β
θn = tan−1 cos α tan = tan−1 (cos 4.14◦ tan 14.5◦ ) = 14.46◦
2
391
The torque needed to raise the load (move the crosshead) is given by Eq. 16.10 as
(dp /2)(cos θn tan α + µ
T =W + rc µc
cos θn − µ tan α
Section 16.4
16.11 A screw with Acme thread can have more than one entrance to the thread per screw revolution. A
single thread means that the pitch and the lead are equal, but for double and triple threads the lead is
larger than the pitch. Determine the relationship between the number of threads per inch n, the pitch
p, and the lead l.
Notes: If a student has difficulty visualizing this problem, the concept can be illustrated by wrapping
a single string around a pencil, a double thread by wrapping two strings (preferably of different colors)
and a triple thread by wrapping three strings around a pencil.
Solution: If there are m threads, then the lead is related to the pitch and the threads per inch by
m
l = mp =
n
16.12 A section of a bolt circle on a large coupling is shown in sketch c. Each bolt is loaded by a repeated
force P =6000 lb. The members are steel, and all bolts have been carefully preloaded to Pi =25,000 lb
each. The bolt is to be an SAE Grade 5, 0.75 inch crest diameter with fine threads, (so that dr =0.674
in) and the nut which fits on this bolt has a thickness of 0.50 in. The threads have been manufactured
through rolling, and use a survival probability of 90%.
(a) If hardened steel washers 0.134 in thick are to be used under the bolt and nut, what length of
bolts should be used?
(b) Find the stiffness of the bolt, the members and the joint constant.
(c) What is the factor of safety guarding against a fatigue failure?
1.5 in.
Solution:
(a) The length of the members, washers and nut are 1.5 in.+2(0.134 in.)+0.5 in.=2.268 in. To use a
standard sized bolt, specify a 2.5 in. long bolt.
392 CHAPTER 16. FASTENERS AND POWER SCREWS
(b) Note that E = 30 Mpsi. From Eq. (16.23), the length of the threaded section on the bolt is
Therefore, the crest is 0.75 in. long. Therefore, the length of the threads inside the connection is
1 in. From Table 16.9, for dc = 0.75 in., n = 16 threads/in. and At = 0.373 in2 for fine threads.
Therefore, p = 1/n = 0.0625 in. Equation (16.2) gives ht = 0.8660p = 0.05412 in. From Eq.
(16.4),
dp = dc − 0.5p − 0.01 = 0.75 in. − 0.5(0.0625 in.) − 0.01 in. = 0.70785 in.
From Fig 16.4,
or kb = 5.798 Mlb/in. The stiffness of the joint is obtained from the Wileman method, although the
conical fustrums give the same answer. For steel, Table 16.6 gives Ai = 0.78715 and Bi = 0.62873,
so that the stiffness of each member is given by Eq. (15.26) as:
kb 5.798 Mlb/in.
Ck = = = 0.26
kb + kj 5.798 Mlb/in. + 16.6 Mlb/in.
(c) If the load is a repeated force of 6 kip, then Pa = Pm = 3 kip. From Table 16.7, Su = 120 ksi.
From Table 16.11, Kf = 3.0 (rolled threads). From Eq. (7.7), Se0 = 0.45Su = 54 ksi. kr = 0.9, so
Se = 0.9(54 ksi) = 48.6 ksi. from Eq. (16.16). The prestress is
Pi 25, 000 lb
σi = = = 67.0 ksi
At 0.373 in.2
The mean and alternating stresses are:
3 kip
σa = σm = = 8.04 ksi
0.373 in.2
Note that Ck is not used, since it is used in Eq. (16.40), which gives:
Sut − σi 120 ksi − 67.0 ksi
ns = h i= 120
= 3.14
Ck Sut
Kf σ a S e + σ m 0.26 (3.0)(8.04 ksi) 48.6 + 8.04 ksi
16.13 An M12, coarse-pitch, class-5.8 bolt with a hexagonal nut assembly is used to keep two machine parts
together as shown in sketch d. Determine the following:
(a) Bolt stiffness and clamped member stiffness.
393
(b) Maximum external load that the assembly can support for a load safety factor of 2.5
(c) Safety factor guarding against separation of the members
(d) Safety factor guarding against fatigue if a repeated external load of 10 kN is applied to the
assembly
MI2 coarse-pitch,
class-5.8 bolt
35
Aluminum
25
Aluminum
Notes: This problem is long only because of the many parts; each part is very straightforward. The
equations used are for part (a), (16.21), (16.25) and (16.26). For part (b), (16.17) and (16.31), for part
(c), (16.32), and for part (d), (16.40).
Solution:
(a) Bolt and Member Stiffness. Note from the inside front cover that for steel, Es = 207 GPa
and for aluminum Eal = 72 GPa. From the sketch we see that Lt = 20 mm and Ls = 40 mm.
From Table 16.10, for a crest diameter of 12 mm and coarse threads, p = 1.75 mm, At = 84.3
mm2 . From Eq. (16.2), ht is
0.5p 0.5(1.75 mm)
ht = ◦
= = 1.516 mm
tan 30 tan 30◦
From Fig. 16.4, the root diameter is:
kb 297.5 MN/m
Ck = = = 0.279
kb + km 297.5 MN/m + 769.7 MN/m
(b) Maximum Load. From Table 16.8, for a 5.8 grade bolt, the proof strength is Sp = 380 MPa,
Sut = 520 MPa and Sy = 415 MPa. If we assume this is a reused connection, then from Eq.
(16.33),
(c) Joint Separation The safety factor against joint separation is given by Eq. (16.32) as
Pi 24 kN
nsj = = = 2.89
Pmax,j (1 − Ck ) (11.5 kN)(1 − 0.279)
(d) Fatigue Analysis. Assuming the threads are rolled, then Kf = 2.2 from Table 16.11. We don’t
know how the load is applied, but if we assume the loading is axial, then from Eq. (7.7) the
endurance limit is Se = 0.45Su = 0.45(520 MPa) = 234 MPa. The prestress is σi = Pi /At =
(24 kN)/(84.3 mm2 ) = 285 MPa. The alternating stress is given by Eq. (16.36) as
Ck Pa 0.279(5000 N)
σa = = = 16.54 MPa
At 84.3 mm2
Pi + Ck Pm 24 kN + (0.279)(5000 N)
σm = = = 301.2 MPa
At 84.3 mm2
Therefore, the safety factor against fatigue failure is given by Eq. (16.40) as
MI2 coarse-pitch,
class-5.8 bolt
Region 1
35
Aluminum
Region 2
5
25 Region 3
Steel
Notes: This is complicated since the two materials are different, and the Wileman method cannot be
used.
Solution:
(a) Bolt and Member Stiffness. Note from the inside front cover that for steel, Es = 207 GPa
and for aluminum Eal = 72 GPa. From the sketch we see that Lt = 20 mm and Ls = 40 mm.
From Table 16.10, for a crest diameter of 12 mm and coarse threads, p = 1.75 mm, At = 84.3
mm2 . From Eq. (16.2), ht is
or kb = 297.5 MN/m. For the member, we need to use the regions defined in the modified sketch.
Note that dc = 0.012 m, and also note the following:
Region Material di Li
I Aluminum 1.5(0.012 m) = 0.018 m 0.030 m
II Aluminum 0.018 + 2(0.025m) tan 30◦ 0.005 m
= 0.04087 m
III Steel 0.018 m 0.025 m
396 CHAPTER 16. FASTENERS AND POWER SCREWS
kb 297.5 MN/m
Ck = = = 0.3076
kb + km 297.5 MN/m + 669.6 MN/m
(b) Maximum Load. From Table 16.8, for a 5.8 grade bolt, the proof strength is Sp = 380 MPa,
Sut = 520 MPa and Sy = 415 MPa. If we assume this is a reused connection, then from Eq.
(16.33),
(c) Joint Separation The safety factor against joint separation is given by Eq. (16.32) as
Pi 24 kN
nsj = = = 3.41
Pmax,j (1 − Ck ) (10.4hboxkN )(1 − 0.3076)
(d) Fatigue Analysis. Assuming the threads are rolled, then Kf = 2.2 from Table 16.11. We don’t
know how the load is applied, but if we assume the loading is axial, then from Eq. (7.7) the
endurance limit is Se = 0.45Su = 0.45(520 MPa) = 234 MPa. The prestress is σi = Pi /At =
(24 kN)/(84.3 mm2 ) = 285 MPa. The alternating stress is given by Eq. (16.36) as
Ck Pa 0.3076(5000 N)
σa = = = 18.24 MPa
At 84.3 mm2
397
Pi + Ck Pm 24 kN + (0.3076)(5000 N)
σm = = = 302.9 MPa
At 84.3 mm2
Therefore, the safety factor against fatigue failure is given by Eq. (16.40) as
Sut − σi 520 MPa − 285 MPa
ns = = = 1.95
Pa Sut Pm 520
Ck Kf + (0.3076) 2.2(18.24 MPa) + 302.9 MPa
At Se At 234
16.15 Find the total shear load on each of the three bolts for the connection shown in sketch e. Also, compute
the shear stress and the bearing stress. Find the area moment of inertia for the 8-mm-thick plate on
a section through the three bolt holes.
8 mm thick
12 kN
36
32
64
36
200
Column
Notes: An assumption must be made that manufacturing tolerances are such that bolts are loaded
evenly in the vertical direction and that the moment reactions are equally shared by the top and bottom
bolts. Also, the bolts can be taken as points so that the shear stress is uniform over the cross section.
Solution: The vertical component of load is 4 kN for each bolt if it is shared equally. The moment
of (12 kN)(0.2 m)=2400 Nm is shared by the top and bottom bolts, requiring each to generate a
horizontal force of 2400 Nm/((2)(0.032 m))=37.5 kN. The direction of the force is opposite for the top
and bottom bolts, but this does not matter in terms of the maximum stress. The shear load on the
center bolt is simply 4 kN. The top and bottom bolts see a shear of
p
P = (4 kN)2 + (37.5 kN)2 = 37.7 kN
The bolts should be loaded on the shank, not on the threads for such an application, so that the loaded
area is
πd2c π(0.012 m)2
A= = = 1.13 × 10−4 m2
4 4
The central bolt sees a shear stress of
4 kN
τc = = 35.4 MPa
1.13 × 10−4 m2
while the outer bolts see a stress of
37.7 kN
τo = = 334 MPa
1.13 × 10−4 m2
398 CHAPTER 16. FASTENERS AND POWER SCREWS
The bearing stress (see Eq. (16.47)) for the outer bolts is
P 37.7 kN
σ= =− = −393 MPa
td (0.008 m)(0.012 m)
where the negative sign indicates a compressive stress. The moment of inertia of the cross section is
easily calculated using the parallel-axis theorem:
th3 td3
3
td 2
I = − −2 + a td
12 12 12
(0.008 m)(0.136 m)3 (0.008 m)(0.012 m)3
= −
12 12
(0.008 m)(0.012 m)3
−2 − 2(0.032 m)2 (0.008 m)(0.012 m)
12
= 1.48 × 10−6 m4
Mc (2400)(0.068)
σ= = = 110.3 MPa
I 1.48 × 10−6
16.16 A coarse-pitch, SAE grade-5 bolt with a hexagonal nut assembly is used to keep two machine parts
together as shown in sketch f . The major diameter of the bolt is 0.5 in. The bolt and the bottom
member are made of carbon steel. Assume that the connection is to be reused. Length dimension is
in inches. Determine the following:
Region 1
1.2 Aluminum
Region 2
Notes: This problem uses the information in previous problems regarding calculation of bolt and joint
stiffness and introduces safety factor calculations from Eqs. (16.32) and (16.40).
Solution: The members require 2.2 in of bolt length. Note that we must also allow for the nut and a
few threads beyond the nut. Allowing an extra half-inch of length would lead to a length of 2.7 inches,
so we specify a 2.75 in. length to use a standard bolt size. Therefore, the threaded length is given by
Eq. (16.23) as
Lttot = 2dc + 0.25 in. = 2(0.5 in.) + 0.25 = 1.25 in.
Therefore, Ls = L − Lt = 2.75 in. − 1.25 in. = 1.50 in. Since the members are a total of 2.2 inches
in thickness, there is only 0.7 in. of thread length in the members, so referring to Fig. 16.12, we take
Lt = 0.7 in. From the inside front cover that for steel, Es = 30 Mpsi and for aluminum Eal = 10.5
Mpsi. From Table 16.9, for a crest diameter of 0.50 in. and coarse threads, n = 13 threads/in, so
p = 1/13 in. = 0.0769 in, At = 0.1419 in.2 From Eq. (16.2), ht is
0.5p 0.5(0.0769 in.)
ht = ◦
= = 0.0666 in.
tan 30 tan 30◦
From Fig. 16.4, the root diameter is:
dr = dc − 2(0.625ht ) = 0.5 in. − 2(0.625)(0.0666 in.) = 0.4167
Therefore, the bolt stiffness is, from Eq. (16.21),
1 4 Ls + 0.4dc Lt + 0.4dr
= +
kb πE d2c d2r
4 1.5 in. + 0.4(0.5 in.) 0.7 in. + 0.4(0.4167 in.)
= +
π(30 Mpsi) (0.5 in.)2 (0.4167 in.)2
or kb = 2.00 Mlb/in. For the member, we need to use the regions defined in the modified sketch. Note
that dc = 0.50 in., and also note the following:
Region Material di Li
1 Aluminum 1.5(0.50 in.) = 0.75 in. 1.1 in.
2 Aluminum 1.6547 in. 0.1 in.
3 Carbon Steel 0.75 in. 1.0 in.
1 1 1 1 1 1 1
= + + = + + → kj = 6.26 × 106 lb/in.
kj kj1 kj2 kj3 8.6327 × 106 221.6 × 106 25.41 × 106
kb 2.0 MN/m
Ck = = = 0.2421
kb + km 2.0 + 6.26
For an SAE grade 5 bolt, Table 16.7 gives Su = 120 ksi, Sy = 92 ksi and Sp = 85 ksi. Since the
connection is to be reused, Eq. (16.33) gives
Pi 9.046 kip
nsj = = = 2.39
Pmax,j (1 − Ck ) (5 kip)(1 − 0.2421)
If the repeated maximum external load is 2500 lb, in a released-tension cycle, then Pa = Pm = 1250
lb. Referring to Table 16.11, we use Kf = 3.0 since we are using a standard size where the threads can
be rolled. (A specialty bolt is more likely to be cut.) Therefore, from Eq. (7.7), and using this factor,
1 1
Se = 0.45Su = (0.45)(120) = 18.0 ksi
Kf 3
or ns = 3.44.
16.17 An electric-motor-driven press (sketch g) has the total press force P = 5000 lb. The screws are Acme
type with β = 29◦ , dp = 3 in., p = l = 0.5 in., and µ = 0.05. The thrust bearings for the screws
have dc = 5 in. and µc = 0.06. The motor speed is 1720 rpm, the total speed ratio is 75:1, and the
mechanical efficiency e = 0.95. Calculate
Motor
Bearings
Worm
Spur gears
Bronze
bushings
B
C Collar
bearing
Foot
A
Tr
Thread
Airflow
Seating
Notes: This bolt will prevent flow unless an inlet pressure develops a force on the bolt larger than the
axial force during tightening. The analysis requires the use of Eqs. (16.5), (16.8) and (16.10).
Solution: The torque is given by Eq. (16.10), but first, from Eq. (16.5), α? is given by
l 1.75 mm
tan α = = = 2.92◦
2πrm π(10.9 mm)
60◦
−1 β −1 ◦
θn = tan cos α tan = tan cos 2.92 tan = 29.97◦
2 2
Notes: This problem uses Eqs. (16.5), (16.10) and (16.13) to obtain an expression of e in terms of
α. The maximum efficiency is found by taking the derivative of this expression, setting the derivative
equal to zero and solving for α.
Solution: Note from Eq. (16.8) that θn = 0. Therefore, from Eq. (16.10),
(dp /2)(tan α + µ)
Tr = W + rc µc
1 − µ tan α
The collar’s contribution to the lead screw efficiency has noting to do with the thread, and we will
neglect the second term in the parentheses. Therefore, the efficiency is, from Eq. (16.13),
Wl l 1 − µ tan α l 1 − µ tan α
e= = =
2πTr 2π (dp /2)(tan α + µ) πdp tan α 1 + µ cot α
For a given ∆P and δ, ∆Pb has to be halved by changing the stiffness. From this equation, we can
write
1
∆P = ∆PG + ∆Pb = δ
1 + kb
1
+
kg kb
∆Pb kb δ 400
= = = 0.4141
1
∆P 1
δ + kb + 400
1/kg + 1/kb 1/600 + 1/10, 000
To decrease this to one-half, or 0.2070, the gasket stiffness has to increase. Using the same equation,
1
+ 400 (0.2070) = 400 → x = 1809 N/m
1/x + 1/10, 000
16.21 A pressure vessel of compressed air is used as an accumulator to make it possible to use a small
compressor that works continuously. The stiffness parameter for the lid around each of the 10-mm bolt
diameters is 900 MN/m. The shank length is 20 mm. Because the air consumption is uneven, the air
pressure in the container varies between 0.2 and 0.8 MPa many times during a week. After 5 years of
use one of the bolts holding down the top lid of the pressure vessel cracks off. A redesign is then made,
decreasing the stress variation amplitude by 25%, to increase the life of the bolts to at least 50 years.
The stress variation amplitude is decreased by lengthening the bolts and using circular tubes with the
same cross-sectional area as the solid circular cross section of the bolt to transfer the compressive force
from the bolt head to the lid. Calculate how long the tubes should be.
Notes: The solution of this problem requires the use of Eqs. (16.12), (16.16), and (16.21).
Solution: From Eq. (16.12),
1 4 0.02 + 0.4(0.01) 0.4
= + → kb = 664.5 × 106 N/m
kb π(207) (109 ) 0.012 0.0859
kbn kb (664.5)(106 )
= 0.75 = 0.75 = 0.3186
kbn + kj kb + kj (664.5 + 900)106
Solving for kbn yields kbn = 420.7 × 106 N/m. Equation (16.21) then gives
1 4 Ls + 2L + 0.4dc 0.4
= +
kbn πE d2c dr
where L is the length of the tube and the extra screw length. Therefore,
1 4 0.02 + 2L + 0.4(0.01) 0.4
= + → L = 7.089 × 10−3 m
420.7 × 106 π(207 × 109 ) (0.01)2 0.0859
The tube should be 7.089 mm long and have a cross sectional area of 78.54 mm2 .
405
16.22 A loading hook of a crane is fastened to a block hanging in six steel wires. The hook and block are
bolted together with four 10-mm-diameter screws prestressed to 20 000 N each. The shank length is 80
mm and the thread length is 5 mm. The stiffness of the material around each screw is 1 GN/m. One
of the screws of the crane cracks due to fatigue after a couple of years of use. Will it help to change
the screws to 12-mm diameter while other dimensions are unchanged if the stress variation needs to
be decreased by at least 20%?
Notes: This problem uses Eq. (16.21) to calculate the bolt stiffness and Eq. (16.16) to calculate the
force variation in the bolt.
Solution: From Table 16.10, the tensile stress area for a 10 mm crest diameter screw is 58.0 mm2 and
the pitch is p = 1.5 mm. Therefore, from Eq. (16.2), ht is
0.5p 0.5(1.5 mm)
ht = = = 1.299 mm
tan 30◦ tan 30◦
From Fig. 16.4, the root diameter is:
For a 12-mm crest diameter, At = 84.3 mm2 , p = 1.75 mm and dr = 10.11 mm. From Eq. (16.21)
1 4 Ls + 0.4dc Lt + 0.4dr
= +
k10 πE d2c d2r
4 0.08 m + 0.4(0.01 m) 0.005 m + 0.4(0.008376 m)
= +
π(207 GPa) (0.01 m)2 (0.008376 m)2
= 169.5 MN/m
16.23 Depending on the roughness of the contacting surfaces of a bolted joint, some plastic deformation takes
place on the tops of the roughness peaks when the joint is loaded. The rougher the surfaces are, the
more pressure in the bolted joint is lost by plastic deformation. For a roughness profile depth of 20 µm
on each of the surfaces a plastic deformation of 6.5 µm can be expected for the two surfaces in contact.
For a bolt-and-nut assembly as shown in Fig. 16.13 three sets of two surfaces are in contact. The
stiffness of the two steel plates together is 700 MN/m when each is 40 mm thick. The bolt diameter is
16 mm with metric thread. The shank length is 70 mm. The bolt is prestressed to 25 kN before plastic
deformation sets in. Calculate how much of the prestress is left after the asperities have deformed.
Notes: To solve this problem, one must assume that the bolt is prestressed very quickly, and that
plastic deformation in the joint surface asperities takes place much more slowly. Then one can calculate
the stress in the bolt after plastic deformation has relaxed the stress from the initial state.
Solution: From Table 16.10, for a 16 mm bolt, the tensile stress area is At = 157 mm2 , p = 2 mm.
Therefore, from Eq. (16.2), ht is
The plastic deformation reduces this deformation in the bolt. The remaining deformation is (note that
there are three surfaces involved):
16.24 An ISO M12 × 1.75 class = 12.9 bolt is used to fasten three members as shown in sketch i. The first
member is made of cast iron, the second is low-carbon steel, and the third is aluminum. The static
loading safety factor is 2.5. Dimensions are in millimeters. Determine
(a) Total length, threaded length, and threaded length in the joint
(b) Bolt-and-joint stiffness using a 30◦ cone
(c) Preload for permanent connections
(d) Maximum static load that the bolt can support
407
1 I 25
2 II 10
III
IV
3 30
Notes: The student has to determine a reasonable bolt length, and there can be some difference in
the bolt length assumed. This solution uses a bolt length of 80 mm. Calculating the bolt stiffness is
as done in previous problems. The joint stiffness is calculated using Eq. (16.24) instead of Eq. (16.26)
as was done previously.
Solution: The cone has been sketched in the figure with the sections labeled. The bolt length must
be 65 mm plus the length of the nut and space for a few threads beyond the nut. Therefore, we take
L = 80 mm. From Table 16.10, At = 84.3 mm2 and p = 1.75 mm. Therefore, from Eq. (16.2), ht is
0.5p 0.5(1.75 mm)
ht = = = 1.516 mm
tan 30◦ tan 30◦
From Fig. 16.4, the root diameter is:
For the joint stiffness, we apply Eq. (16.24) for each joint section:
πEi dc tan αf
kji =
(2Li tan αf + di − dc )(di + dc )
ln
(2Li tan αf + di + dc )(di − dc )
For section I: cast iron, use Nodular cast iron, E = 172 GPa (inside front cover), dc = 0.012 m,
di = 1.5dc = 0.018 m (see text explaining the member closest to the nut always has di = 1.5dc ), Li =
408 CHAPTER 16. FASTENERS AND POWER SCREWS
0.025 m. Inserting these values and evaluating, kjI = 3.448 GN/m. For section II, low carbon steel,
E = 207 GPa, dc = 0.012 m, di = 0.018m + 2(0.025 m) tan 30◦ = 0.0469 m, Li = 0.0075 m. Therefore,
kjII = 53.3 GN/m. For section IV, aluminum, E = 69 GPa, dc = 0.012 m, di = 1.5dc = 0.018 m,
Li = 0.030 m. Therefore, kjIV = 1.311 GN/m. For section III, low carbon steel, E = 207 GPa,
dc = 0.012, di = 0.018 m + 2(0.030 m) tan 30◦ = 0.0526 m, Li = 0.0025 m. Therefore, kjIII = 180.4
GN/m. Therefore, the joint stiffness is, from Eq. (16.25),
1 1 1 1 1 1 1 1 1
= + + + = + + +
kj kjI kjII kjIII kjIV 3.448 GN/m 53.3 GN/m 1.311 GN/m 180.4 GN/m
kb 286.8 MN/m
Ck = = = 0.236
kb + kj 286.8 MN/m + 0.928 GN/m
The proof load is Pp = At Sp = (84.3 mm2 )(970 MPa) = 81.8 kN. For a permanent connection, Eq.
(16.33) gives Pi = 0.90Pp = 73.6 kN. Therefore, from Eq. (16.31),
16.25 A pressurized cast iron cylinder shown in sketch j is used to hold pressurized gas at a static pressure
of 8 MPa. The cylinder is joined to a low-carbon-steel cylinder head by bolted joints. The bolt to
be used is metric grade 12.9 with a safety factor of 3. Dimensions are in millimeters. Determine the
bolt dimensions and the required number of bolts. Use grade 12.9 bolts, with M36 × 100 mm coarse
threads.
850
25
30
Notes: The bolt stiffness is determined from Eq. 16.21 after the bolt geometry is determined. The
joint stiffness is found from Eq. (16.26), although Eq. (16.24) could be used.
Solution: Using M36 × 100 mm grade 12.9 bolts, from Table 16.8, Su = 1220 MPa, Sy = 1100 MPa,
Sp = 970 MPa, and from Table 16.10, At = 817 mm2 and p = 4 mm. Therefore, from Eq. (16.2),ht is
For the 100 mm bolt, the thread length is, from Eq. 16.22,
Lt = 2dc + 6 = 78 mm
409
Therefore the shank length is 22 mm. From the figure, 33 mm of the thread is exposed in the member.
The bolt stiffness is obtained from Eq. (16.21):
1 4 Ls + 0.4dc Lt + 0.4dr
= +
kb πE d2c d2r
4 0.022 m + 0.4(0.036 m) 0.033 m + 0.4(0.03167 m)
= +
π(207 GPa) (0.036 m)2 (0.03167 m)2
= 2.208 GN/m
For the member, we need to use the regions defined in the sketch below which shows a detail of a single
bolt and the joint.
Region 1 25 mm
Carbon steel
Region 2
30 mm
Region 3
Cast iron
Region Material di Li
1 Carbon steel 1.5(0.036 m) = 0.054 m 0.025 m
2 Cast iron 0.08575 0.0025 m
3 Cast iron 0.054 m 0.0275 m
1 1 1 1 1 1 1
= + + = 9
+ 9
+ → kj = 6.083 × 109 N/m
kj kj1 kj2 kj3 19.95 × 10 198.7 × 10 9.154 × 109
kb 2.28 GN/m
Ck = = = 0.2726
kb + km 2.28 GN/m + 6.083 GN/m
Assuming the connection is permanent, which is usually the case for pressure vessels caps, Eq. (16.33)
gives
Pi = 0.9Pp = 0.9Sp At = 713 kN
With the specified loaded diameter, the applied load is
hπ i
P = pA = 8 MPa (0.85 m)2 = 4.54 MN
4
The maximum load that can be taken by a bolt is given by Eq. (16.31):
Note that P/Pmax = 4.54 MN/97.23 kN = 46.7; use 47 bolts. Equation 16.32 then gives
Pi 713 kN
nsj = 3 = = → n = 13.9
Pmax,j 4.54 MN
(1 − Ck ) (1 − 0.2726)
n n
Therefore, use 47 bolts.
16.26 In the bolted joint shown in sketch k the first member is made of low-carbon steel, the second member
is aluminum, and the third member is cast iron. Assuming that the members can be rearranged and
the frustum cone angle is 45◦ , find the arrangement that can support the maximum load. Dimensions
are in millimeters.
1 35
2 60
3 40
Notes: The maximum load can be achieved by minimizing Ck (see Eq. (16.31)), and therefore
maximizing kj . One can solve this problem by considering all alternatives and calculating the joint
stiffness, or one can recognize that symmetry reduces the number of alternatives by one-half.
Solution: The maximum load occurs from the smallest value of Ck [see Eq. (16.31)]. From Eq.
(16.17),
kb
Ck =
kb + kj
So to minimize Ck we want to maximize kj . The stiffness of a joint member is
πEi dc tan αf
kji =
(2Li tan αf + di − dc )(di + dc )
ln
(2Li tan αf + di + dc )(di − dc )
We can take any value of dc if our goal is to investigate trends; we take dc = 0.020 m.
or kj = 3.61 GN/m
(b) Steel-Iron-Al.
1. same as above, k1 = 15.8 GN/m.
2. cast iron, E = 172 GPa, dc = 0.020 m, di = 0.0547 m, Li = 0.0325 m, k2 = 34.0 GN/m
3. cast iron, E = 172 GPa, dc = 0.020 m, di = 0.03 + 0.06 sin 45◦ = 0.0724 m, Li = 0.0075 m,
k3 = 118.8 GN/m
4. aluminum, E = 69 GPa, dc = 0.020, di = 0.03, Li = 0.06, k4 = 4.9 GN/m
so that k = 3.28 GN/m.
(c) Al-Steel-Iron.
1. aluminum, E = 69 GPa, dc = 0.020, di = 0.03, Li = 0.06, k1 = 4.9 GN/m.
2. steel, E = 207 GPa, dc = 0.02, di = 0.03 + 0.06 sin 45◦ = 0.0724 m, L = 0.0075 m, k2 = 143
GN/m
3. steel, E = 207 GPa, dc = 0.02, di = 0.03 + 0.04 sin 45◦ = 0.0583 m, L = 0.00275 m, k3 = 208
GN/m
4. cast iron, E = 172 GPa, dc = 0.02, di = 0.03 m, Li = 0.04 m, k4 = 12.9 GN/m so that
kj = 3.41 GN/m.
Note that all other combinations are the same as one of these. The stiffest member occurs with
aluminum in the center.
412 CHAPTER 16. FASTENERS AND POWER SCREWS
16.27 The cylinder shown in sketch l is pressurized up to 2 MPa and is connected to the cylinder head by
sixteen M24 × 3 metric-grade-8.8 bolts. The bolts are evenly spaced around the perimeters of the two
circles with diameters of 1.2 and 1.5 m, respectively. The cylinder is made of cast iron and its head is
made of high-carbon steel. Assume that the force in each bolt is inversely related to its radial distance
from the center of the cylinder head. Calculate the safety factor guarding against failure due to static
loading.
1.5 m
1.2 m
25 mm
1m 30 mm
Notes: This problem is similar to Problem 16.22 in the approach of determining the bolt and joint
stiffness. The maximum load can be calculated using the assumption given in the problem statement.
This problem is open ended in that the student must choose a bolt length, so answers may vary slightly.
This solution uses a bolt length of 80 mm.
Solution:
(a) Bolt and Joint Analysis. From Table 16.8, for a grade 8.8 bolt, Sp = 600 MPa. From Table
16.10, for dc = 24 mm, At = 353 mm2 and p = 3 mm. Therefore from Eq. (16.2), ht is
A reasonable bolt length for the joint and with clearance for the nut is 80 mm. From Eq. (16.22),
Therefore Ls = 80 − 54 = 26 mm. Since the combined joint thickness is 55 mm, the threaded
length in the members is 55 − 26 = 29 mm. The bolt stiffness is calculated from Eq. (16.21):
1 4 Ls + 0.4dc Lt + 0.4dr
= +
kb πE d2c d2r
4 0.026 m + 0.4(0.024 m) 0.029 m + 0.4(0.02075 m)
= +
π(207 GPa) (0.024 m)2 (0.02075 m)2
= 1.095 GN/m
For the member, see the sketch below to identify the regimes.
Region 1 25 mm
Carbon steel
Region 2
30 mm
Region 3
Cast iron
kb 1.095 GN/m
Ck = = = 0.2415
kb + km 1.095 GN/m + 3.439 GN/m
(b) Forces and Safety Factor. The preload for reused connections is obtained from Eq. (16.33),
The bolts are placed over two diameters, with eight bolts per circle. The load due to the pressure
is
P = π(1 m)2 (7 MPa)/4 = 5495 kN
Refer to the inner bolt force as P1 , the outer as P2 . From equilibrium,
Section 16.5
16.28 A steel plate (sketch m) is riveted to a vertical pillar. The three rivets have a 5/8-in. diameter and
carry the load and moment resulting from the external load of 1950 lb. All length dimensions are in
inches. The yield strengths of the materials are Sy,rivet = 85, 000 psi and Sy,plate = 50, 000 psi.
y 1950 lb
5/8-in.-diam bolts
2.5 5/8
1 1_4
B D
2 1_2 x 5
0
1 1_4 C
5 16
(b) Stress Analysis. The shear stress due to the torque at O is given by Eq. (4.33) as
(c) Failure Analysis. For shear of rivet, the safety factor is given by Eq. (16.47) as:
For bearing of the plate, note that the stress is the same (same force, same area) as bearing on
the rivet, but the strength is different, so that the safety factor is
The moment at O is (1950 lb)(16 in.) = 31, 200 in.-lb. Therefore, the maximum bending stress at
O is
Mc (31, 200 in.-lb)(2.5 in.)
σ= = = 12 ksi
I 6.498 in.4
From Eq. (16.44), the safety factor against bending is
The lowest safety factor is shear of rivet, so this is the failure mode which will occur first.
16.29 The flange of a ship’s propeller shaft is riveted in the radial direction against the hollow shaft. The
outside diameter is 1 m and there are 180 rivets around the circumference, each with a diameter of
25 mm. The rivets are made of AISI 1020 steel and placed in three rows. Calculate the maximum
allowable propeller torque transmitted through the rivets for a safety factor of 3.
Notes: The only failure mode which can be analyzed is shear of rivets, since the thickness of the shaft
hasn’t been specified. Equation (16.47) is used for this case.
Solution: From the inside front cover for 1020 steel, Sy = 295 MPa. From Eq. (16.47),
Since there are 180 bolts, the maximum shear force that can be supported is
16.30 A rectangular steel plate is connected with rivets to a steel beam as shown in sketch n. Assume the
steel to be low-carbon steel. The rivets have a yield strength of 600 MPa. A load of 24 kN is applied.
For a safety factor of 3 calculate the diameter of the rivets. Length dimensions are in millimeters.
417
A
τpa
τp
120
B
120
C
320
60 120 120 60
360
15
20
(a) Determine the centroid and polar moment of inertia for the rivet pattern as a function of rivet
diameter.
(b) Find the rivet with maximum shear and solve for the shear stress.
(c) Calculate the shear stress for the critical bolt.
Solution: Note the labels added to the figure. The centroid is clearly at the center of the central
rivet. The rivets on the corners have a radius of 120(2)1/2 = 169.7 mm. The rivets on the center of a
side have a radius of 120 mm. Assuming the rivets are small, the polar moment of inertia is
πd2 πd2
X
ri2 Ai 2 2
= 0.1357 m2 d2
J= = 4(0.1697 m) + 4(0.12 m)
4 4
P P 24 kN 3395 N
τp = = 2
= 2
=
9A p (πd /4) 9 (πd /4) d2
From Eq. (4.33), the shear stress is directly proportional to the distance from the centroid. Therefore,
the corner rivets are critical. The shear stress is given by Eq. (4.33) as
The components in the x- and y- directions is 10, 604 N/d2 . The shear in the rivet in a corner is then
s 2 2
q
2 2 3395 N 10, 604 N 10, 604 N 17, 560 N
τ = τp + τt = + + =
d2 d2 d2 d2
If the yield stress is 600 MPa, then the allowable shear stress is 240 MPa according to Eq. (3.14).
Therefore,
τall 240 MPa
ns = = = 3 → d = 14.8 mm
τ 17, 560 N/d2
This is the minimum rivet dimension; a rivet of 15 mm would be the proper designation to ensure the
safety factor while utilizing a standard sized rivet.
16.31 Repeat Problem 16.30 but with the plate and beam shown in sketch o.
250
20
60
60
20 60 P
60
Notes: The problem is actually very different from Problem 16.27, since the rivets have an axial load
and a shear. This can be solved only if the heads are not the critical part of the rivet, that is, the head
must be able to develop the full rivet strength.
Solution: The shear stress in each rivet is
P/4 P 24, 000 N
τ= 2
= 2
= = (7639 N)/d2
πd /4 πd πd2
If the plate pivots, then the strain, and therefore the stress, is proportional to the distance from the
bottom edge. Therefore, if the A rivets are the top two rivets and the B rivets are the bottom,
PA = 7PB . From moment equilibrium,
2PA (0.14 m) + 2PB (0.02 m) = 24, 000 N(0.25 m)
Therefore, PA = 21, 000 N, PB = 3000 N. Therefore the axial stress in rivet A is
PA 21 kN
σA = = = 26.7 kN/d2
A πd2 /4
From Eq. (2.16),
s
r 2
σA σ A 2 1 26.7 kN 26.7 kN
σ1,2 = ± + τA2 = 2 ± + (7.64 kN)2
2 2 d 2 2
419
or σ1 = 28.8 kN/d2 and σ2 = −2.0 kN/d2 . The effective stress is, from Eq. (6.10),
29.8 kN
q
σe = σ12 − σ1 σ2 + σ22 =
d2
Since the safety factor is 3,
s r
Sy Sy d 2 (29.8 kN)ns (29.8 kN)(3)
ns = = → d= = = 0.0122 m
σe 29.8 kN Sy 600 MPa
Section 16.6
16.32 The steel plate shown in sketch p is welded against a wall. Length dimensions are in inches. The
vertical load W = 4000 lb acts 6.8 in. from the left weld. Both welds are made by AWS electrode
number E8000. The allowable shear stress in the weld should be calculated with safety factor ns =
3.0.
6.8
4
A B
y
W
x G
ek
3/8-in. plate
C
Column
Notes: The approach in this problem is to first find the centroid location and distance to the force
from the centroid, then calculate the stresses at the extreme points on the weld. Equation (16.51) then
gives an equation for the weld throat depth. This problem is also very similar to Example 16.11.
Solution: First of all, from Table 16.13, Sy = 67 ksi. Therefore, from Eq. (3.14), Ssy = 0.4Sy = 26.8
ksi.
(a) Statics. The centroid of the weld is:
P
xi Ai te (x1 L1 + x2 L − 2) (2 in.)(4 in.) + 0
x̄ = P = = = 0.8 in.
Ai te (La + L2 ) 4 in. + 6 in.
420 CHAPTER 16. FASTENERS AND POWER SCREWS
P
yi Ai te (y1 L1 + y2 L2 ) 0 + (3 in.)(6 in.)
ȳ = P = = = 1.8 in.
Ai te (L1 + L2 ) 4 in. + 6 in.
e = 6.8 in. − 0.8 in. = 6.0 in. From Table 16.12, the unit polar moment is
(b + d)4 − 6b2 d2 (4 in. + 6 in.)4 − 6(4 in.)2 (6 in.)2
Ju = = = 54.53 in.3
12(b + d) 12(4 in. + 6 in.)
Therefore from Eq. (16.55),
A
D
B
C
3.5(1.414)(3.59 kip)
he = = 0.148 in.
(20 ksi)(6 in.)
However, it is very difficult to lay a bead this small. While this is the minimum bead size for the
required conditions, it is better design practice to specify a 3/16 or 1/4 inch weld, as these are easier
to produce and would give a larger safety factor.
16.34 Determine the weld size required if only the top (AB) portion is welded in Problem 16.33.
Notes: Normally, this would suggest that the weld is loaded in shear due to the force P as well as a
torque T = P e, where e is half of the width of the plate. It is reasonable for a student to take this into
account, but no dimensions are given for such an analysis. This solution considers only a shear stress
due to the force P , but would have to consider a torque for critical applications. Therefore, it uses the
same approach as Problem (16.33).
Solution: The safety factor for a weld is given by Eq. (16.51) as:
3.5(1.414)(3.59 kip)
he = = 0.296 in.
(20 ksi)(3 in.)
7
z
x
7 50 P
250 20
Notes: One must use Table 16.12 for the unit moment of inertia. When the load changes direction, d
and b must be switched in the expression for moment of inertia. Note also that the drawing designates
he = 7 mm.
Solution: The leg length is given as 7 mm, with weld length of 50 + 20 = 70 mm. The geometry
gives (from Table 16.12):
4bd + d2 4(20)(50) + 202
Iu = = = 733 mm2
6 6
b2 202
ȳ = = = 2.86 mm
2(b + d) 2(20 + 50)
d2 502
z̄ = = = 17.86 mm
2(b + d) 2(20 + 50)
The moment of inertia is obtained from Eq. 16.55:
At the same time, the weld sees a shear due to transverse loading, given by Eq. (16.49) as:
Performing a Mohr’s circle analysis, the principal stresses are 60.7 MPa and -1.68 MPa. For an E60XX
electrode, Table 16.13 gives the electrode yield strength as 50 ksi which equals 345 MPa. The safety
factor is then
Sy 345 MPa
ns = = = 5.53
(σ1 − σ3 ) (60.7 MPa + 1.68 MPa)
If the force direction was changed to the z-direction (i.e., acting upwards), then Iu can be calculated
as 601.9 mm2 , I = 2.085 × 10−7 m4 and σ = 135 MPa. The shear stress is unchanged. The resultant
safety factor is 2.56, which is a large reduction in the safety factor.
16.37 The bar shown in sketch s is welded to the wall by AWS electrodes. A 40-kN load is applied at the
top of the bar. Dimensions are in millimeters. For a safety factor of 2.5 against yielding, determine
the electrode number that must be used and the weld throat length, which should not exceed 10 mm.
P
350
35
60
35
Notes: Note that there is a normal stress due to a bending moment and a shear stress due to the
shear force. Therefore, a combined state of stress exists, and the effective stress must be calculated.
The unit moment of inertia is obtained from Table 16.12.
Solution: Note that the length of the weld is Lw = 130 mm = 0.13 m. The shear stress is then
obtained from Eq. (16.49):
16.38 AWS electrode number E100XX is used to weld a bar, shown in sketch t, to the wall. For a safety
factor of 3 against yielding, find the maximum load that can be supported. What is the maximum
stress in the weld and where does it occur? Dimensions are in millimeters.
P
10
50
40
6
200
Notes: This problem has two different weld thicknesses. For that reason, one must obtain the moment
of inertia by analyzing each weld thickness and its geometry separately.
Solution: From Table 16.13, an E100XX electrode has a yield strength of Sy = 87 ksi = 600 MPa.
With a safety factor of 3, the allowable stress is 200 MPa. Refer to the 10 mm leg as weld 1, the 6 mm
leg as weld 2. The shear stress from the shear force is, from Eq. (16.49),
1.414P 1.414P
= 955.4 m−2 P
τ= =
he1 Lw1 + he2 Lw2 (0.01 m)(0.1 m) + (0.006 m)(0.08 m)
425
or σ1 = (4162 m−2 )P and σ2 = (−219 m−2 )P . The effective stress, from Eq. (2.31),
1/2 h 2 2 i1/2
σe = σ12 + σ22 − σ1 σ2 = P 4162 m−2 + 219 m−2 − 4162 m−2 −219 m−2
or σe = (4275 m−2 )P . If the maximum allowable stress is 200 MPa, then P = 46.8 kN.
16.39 A cam is to be attached to an extruded channel using arc welds. Three designs are proposed as shown
below. If E60 electrodes are used, find the factor of safety of the welded joint if P =2000 pounds for
each case. Use a=15 inches. You can assume that the extrusion fits tightly with the mating hole in
the cam so that the loading is pure torsion. Design based on yielding of the weld.
P
3 in. diameter a
P P
3 in. × 3 in.
a a
5/16 in.
1/4 in.
1/8 in.
3 in. × 3 in.
butt welded
Notes: This is straightforward, however, the middle case is deceptively simple - the weld sees no stress
since the torque is transmitted by the geometry of the channel.
Solution: Note from Table 16.13 that for this electrode, Sy = 50 ksi.
(a) For the case on the left with the solid round shaft, we have from Table 16.12 that the unit polar
moment of inertia is
(3 in.)3
3
Ju = π(d /4) = π = 21.20 in.3
4
Since te = 0.25, the polar moment of inertia is
(b) For the middle case, the weld sees no load. Notice that a torque is transmitted even if there is
not a weld present. In this case, ns = ∞.
(c) For the case on the right, we have from Table 16.12,
P P P
σ= = → = σt = (95 MPa)(0.004 m) = 380 kN/m
A tw w
The glue joint should be twice as strong as the aluminum, or for the glue:
P
= 2(380 kN/m) = 760 kN/m
b
From Eq. (16.59) and recalling the maximum stress is twice the average stress,
2P 2P 2 P 2
τmax = 2τave = → L= = = (760 kN/m) = 0.076 m
bL bτmax τmax b 20 MPa
16.41 The ropes holding a children’s swing are glued into two plastic tubes with an inner diameter of 10 mm
and a length of 100 mm. The difference in elasticity between the rope and the rope plus the plastic
tube gives a maximum shear stress 2.5 times as high as the mean shear stress in the glue. The glue is
an epoxy type with an ultimate shear strength of 12 MPa. How heavy can the person on the swing be
without overstressing the glue if the speed of the swing at its lowest point is 6.5 m/s and the distance
from the center of gravity of the person to the fastening points of the ropes is 2 m? The safety factor
is 10.
Notes: The load is obtained from the produce of the person’s mass and the total accelleration (gravity
plus radial).
Solution: The total load on the two ropes is
v2 (6.5 m/s)2
2 2
P = ma g + ma = ma 9.81 m/s + = 30.93 m/s ma
r 2.0 m
The load per rope is then (16.47 m/s2 )ma . The ultimate shear strength of the glue is 12 MPa, so the
maximum mean shear stress is 12/2.5 = 4.8 MPa. The force which the glue can support is then:
Pg = τ A = τ (πdL) = (4.8 MPa)π(0.01 m)(0.1 m) = 15 kN
Since the safety factor is 10, the maximum weight of the person is
10P = Pg → 154.7ma = 15 kN
15 kN
∴ ma = 2 = 97 kg
154.7 m/s
16.42 A fishing rod is made of carbon-fiber-reinforced plastic tube. To get optimum elastic properties along
the length of the rod, and to therefore be able to make long and accurate casts, the concentrations
of the fibers in the various parts of the rod have to be different. It is necessary to scarf joint the rod
parts. The tensile strength of the epoxy glue joint is 10 MPa and its shear strength is 12.5 MPa. These
strengths are independent of each other. Find the optimum scarf angle to make the rod as strong as
possible in bending.
Notes: This requires Eqs. (2.13) and (2.14) to find the optimum scarf angle.
Solution: The largest stress is at the outer fibers of the fishing rod, and is σ = M c/I. There are no
other stress components. The normal stress at some angle θ to the surface is given by Eq. (2.13) and
the shear stress by Eq. (2.14):
Mc
σθ = σy sin2 θ = sin2 θ
I
σy Mc Mc
τθ = sin 2θ = sin 2θ = sin θ cos θ
2 2I I
Since the allowable normal stress is 10 MPa, and the allowable shear stress is 12 MPa, and these are
independent of each other, the best design will simultaneously achieve the allowable normal and tensile
stress. Therefore,
Mc
sin2 θ = 10 MPa
I
Mc
sin θ cos θ = 12 MPa
I
The first equation divided by the second yields:
Mc
sin2 θ sin θ 10 MPa
I = = tan θ = → θ = 39.8◦
Mc cos θ 12 MPa
sin θ cos θ
I