Mta1012 Workshop Practice

KSKV SVM 2017
MINISTRY OF EDUCATION, MALAYSIA
VOCATIONAL COLLEGE STANDARD CURRICULUM
COURSE INFORMATION
PROGRAMME : AUTOMOTIVE TECHNOLOGY
COURSE NAME : AUTOMOTIVE WORKSHOP PRACTICE
CODE NAME : MTA 1012
LEVEL / SEMESTER : 2 SEMESTER 1
CREDIT UNIT : 2.0
CONTACT HOUR : FACE TO FACE : 4.0 HOURS/WEEK
NON FACE TO FACE :
COURSE TYPE : VOCATIONAL
PREREQUISITE : -
CORE REQUISITE : -
Course MTA 1012 Document Page 1/ 17

KSKV SVM 2017
COURSE OUTCOMES (COMPETENCY UNIT WORK ACTIVITIES)
The outcome of this competency is to provide appropriate tools and equipment handling, safe workshop practices and compliance to
Department of Environmental and Department of Safety and Health rules and regulation. Upon completion of this competency unit, trainees will
be able to: -
 Maintain common mechanical hand tools

 Maintain measuring tools
 Maintain power and pneumatic tools
 Maintain workshop equipment
 Maintain welding tools and equipment
 Adhere to legislative rules and regulation and workplace safety practices
COURSE DESCRIPTION (COMPETENCY UNIT DESCRIPTOR)
Automotive workshop practices offer learners the opportunity to gain an understanding of automotive rectification work through practical
application. This is achieved through the completion of a sequence of practical experiences and the application of knowledge gained through
standard workshop procedures and routines. Learners will learn automotive system rectification processes and safe working practises, both
individually and as a member of a group.
The person whom is competent in automotive workshop practices must be able to maintain common mechanical hand tools, maintain
measuring tools, maintain power and pneumatic tools, maintain welding tools and equipment and adhere to legislative rules and regulation and
workplace safety practices.
The outcome of this competency is to provide appropriate tools and equipment handling, safe workshop practices and compliance to
Department of Environmental and Department of Safety and Health rules and regulation.

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CONTENT AND LEARNING STANDARDS
PROGRAM : AUTOMOTIVE TECHNOLOGY
LEARNING
CON
STANDAR
TAC
CONT D
T
ENT (RELATED PERFORM
HOU
STAN KNOWLED ANCE
RS
DARD EGE / CRITERIA /
(TRA
(WOR RELATED ASSESSM
ININ
K SKILLS / ENT
G
ACTIV ATTITUDE / CRITERIA
DUR
ITIES) SAFETY /
ATIO
ENVIRONM
N)
ENTAL)
RELATED ASSESSM
KNOWLED ENT
1. M GE CRITERIA
AI
11 NT 1.1 Type 1.1 Identif
HOU AI s of y
RS N com types
C mon of
O mech comm
M anical on
M hand mecha

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ON MECHANICAL tools such as:- nical hand tools according to service

HAND TOOLS  Screwdriver and repair manual.
 Spanner 1.2 Identify usage of common mechanical
 Plier hand tools according to service and
repair manual.
1.2 Usage of common mechanical hand 1.3 Identify safety of handling common
tools mechanical hand tools according to
1.3 Maintenance of common mechanical service and repair manual.
hand tools 1.4 Demostrate cleaning of all common
1.4 Storage procedure of common mechanical hand tools according to
mechanical hand tools service and repair manual.
 Cleaning 1.5 Check common mechanical hand tools
 Storage ergonomic functionality according to service and
 Storage safety repair manual.
1.6 Procedure of common mechanical hand
 Visual management
tools stored according to storage
 Labelling
standard.
1.5 Safety of handling common
mechanical hand tools
RELATED SKILLS
PERFORMANCE CRITERIA
1.1 Identify types of common mechanical
1.1 Types and function of common
hand tools
mechanical hand tools determined
1.2 Identify usage of common mechanical
according to general engineering
hand tools
practices
1.3 Identify safety of handling common
mechanical hand tools
1.4 Clean common mechanical hand tools
1.2 Common mechanical hand tools used,
1.5 Check common mechanical hand
handled and functionality checked in
tools functionality
accordance with general engineering
1.6 Store common mechanical hand tools
practices
according to storage procedure
1.3 Hand tools stored in accordance with

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ATTITUDE / SAFETY / ENVIRONMENTAL storage procedure
Attitude:
i. Cautions in handling
ii. mechanical hand tools
iii. Adhere to work ethics
Safety:
i. Wear PPE when handling mechanical

hand tools
ii. Follow safety rules and regulations
CON
TAC CONT LEARNING PERFORM
T ENT STANDAR ANCE
HOU STAN D CRITERIA /
RS DARD (RELATED ASSESSM
(TRA (WOR KNOWLED ENT
ININ K EGE / CRITERIA
G ACTIV RELATED
DUR ITIES) SKILLS /
ATIO ATTITUDE /

KSKV SVM 2017
SAFETY / ENVIRONMENTAL)
N)
RELATED KNOWLEDGE ASSESSMENT CRITERIA
2. MAINTAIN 2.1 Types of common measuring tools such 2.1 Identify types of common measuring
MEASURING TOOLS as:- tools according to service and repair
 Measuring tape manual.
11 HOURS  Tram gauge 2.2 Identify usage of common
measuring tools according to service
and repair manual.
2.2 Usage of common measuring tools 2.3 Identify safety of handling common
2.3 Purpose of equipment calibration measuring tools according to service
2.4 Maintenance of common measuring and repair manual.
tools 2.4 Apply the calibrating of measuring
2.5 Storage procedure of common equipment according to service and
measuring tools repair manual.
 Cleaning 2.5 Explain the cleaning of common
 Storage ergonomic
measuring tools according to service
 Storage safety and repair manual.
 Visual management 2.6 Check common measuring tools
 Labelling functionality according to service and
repair manual.
2.6 Safety of handling common measuring
2.7 Procedure of common measuring
tools
tools stored according to storage
rutine and standard.
RELATED SKILLS
2.1 Identify types of common measuring
2.1 Types and function of measuring tools

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tools determined according to general

2.2 Identify usage of common measuring engineering practices
tools 2.2 Measuring tools used, handled and
2.3 Identify safety of handling common functionality checked in accordance with
measuring tools general engineering practices
2.4 Ensure measuring equipment 2.3 Measuring tools stored in accordance
calibrated with storage procedure
2.5 Clean common measuring tools
2.6 Check common measuring tools
functionality
2.7 Store common measuring tools
according to storage procedure
ATTITUDE / SAFETY / ENVIRONMENTAL
Attitude:
i. Cautions in handling measuring tools

ii. Adhere to work ethics
Safety:
i. Follow safety rules and regulations

KSKV SVM 2017
CONTACT HOURS LEARNING STANDARD (RELATED

CONTENT STANDARD PERFORMANCE CRITERIA /
(TRAINING KNOWLEDEGE / RELATED SKILLS /
(WORK ACTIVITIES) ASSESSMENT CRITERIA
DURATION) ATTITUDE / SAFETY / ENVIRONMENTAL)
3. MAINTAIN POWER 3.1 Types of common power and pneumatic 3.1 Identify types of common power and
AND PNEUMATIC tools such as:- pneumatic tools according to service
TOOLS  Grinder and repair manual.
11 HOURS  Air saw 3.2 Identify usage of common power
 Hand drill and pneumatic tools according to
service and repair manual.
3.2 Usage of common power and 3.3 Identify safety of handling common
pneumatic tools power and pneumatic tools
3.3 Maintenance of common power and according to service and repair
pneumatic tools manual.
3.4 Storage method of common power and 3.4 Explain the cleaning of common
 Storage ergonomic according to service and repair
 Storage safety manual
 Visual management 3.5 Check common power and
 Labelling pneumatic tools functionality
according to service and repair
manual
3.5 Safety of handling common power and 3.6 Demonstrate to service of common
manual.
3.7 Explain the procedure of common
power and pneumatic tools stored
according to storage rutine and
standard.

KSKV SVM 2017
RELATED SKILLS
3.1 Identify types of common power and
pneumatic tools 3.1 Types and function of power and
3.2 Identify usage of common power and pneumatic tools determined according
pneumatic tools to general engineering practices
3.3 Identify safety of handling common 3.2 Power and pneumatic tools used,
power and pneumatic tools handled and functionality checked in
3.4 Clean common power and pneumatic accordance with general engineering
tools practices
3.5 Check common power and pneumatic 3.3 Power and pneumatic tools stored in
tools functionality accordance with storage procedure
3.6 Service common power and pneumatic
tools
3.7 Store common power and pneumatic
tools according to storage procedure
Attitude:
i. Cautions in handling power and

pneumatic tools
ii. Maintain power and pneumatic tools
regularly

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Safety:
i. Wear PPE when handling power and

pneumatic tools
ii. Ensure power tools cable in good
condition
iii. Adhere to safety rules and regulations

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4. MAINTAIN 4.1 Types of workshop equipment such as:- 4.1 Identify types of workshop equipment
WORKSHOP  Air compressor according to service and repair
EQUIPMENT  4 post hoist manual.
11 HOURS  2 post hoist 4.2 Identify usage of workshop equipment
4.2 Usage of workshop equipment manual.
4.3 Maintenance of workshop equipment 4.3 Identify safety of handling workshop
4.4 Storage method of workshop equipment equipment according to service and
 Storage ergonomic repair manual.
 Storage safety 4.4 Explain to cleaning the workshop
 Visual management equipment according to service and
repair manual.
 Labelling
4.5 Check workshop equipment
functionality according to service and
4.5 Safety of handling workshop equipment
repair manual.
4.6 Demonstarte servicing of the
workshop equipment according to
service and repair manual.
4.7 State the procedure of workshop
equipment stored according to
RELATED SKILLS
storage rutine and standard.
4.1 Identify types of workshop equipment
4.2 Identify usage of workshop equipment
4.3 Identify safety of handling workshop
equipment
4.4 Clean workshop equipment
4.5 Check workshop equipment

KSKV SVM 2017
functionality 4.1 Types and function of workshop

4.6 Service workshop equipment equipment determined according to
4.7 Store workshop equipment according to general engineering practices
storage procedure
4.2.1 Workshop equipment used, handled

ATTITUDE / SAFETY / ENVIRONMENTAL and functionality checked in
accordance with general engineering
Attitude: practices
4.4.1 Workshop equipment stored in
i. Cautions in handling workshop accordance with storage procedure
equipment
ii. Maintain workshop equipment
regularly
Safety:
i. Wear PPE when workshop equipment

ii. Ensure workshop equipment in good
condition
iii. Adhere to safety rules and regulations

KSKV SVM 2017

5. MAINTAIN 5.1 Types of welding such as: - 5.1 Identify types of welding according to
WELDING TOOLS  Spot weld service manual.
AND EQUIPMENT  Metal Inert Gas (MIG) weld 5.2 Identify usage of welding tools and
11 HOURS equipment according to service
5.2 Usage of common welding tools and manual.
equipment 5.3 Identify safety of handling welding
5.3 Maintenance of welding tools and tools and equipment according to
equipment service manual.
5.4 Storage method of welding tools and 5.4 Demonstrate cleaning of welding
equipment tools and equipment according to
 Storage ergonomic service manual.
 Storage safety 5.5 Apply checking the welding tools
 Visual management and equipment functionality
 Labelling according to service manual.
5.6 Explain the procedure of welding
5.5 Safety of handling welding tools and
tools and equipment stored
equipment
according to storage standard and
rutine.
RELATED SKILLS
5.1 Identify types of welding PERFORMANCE CRITERIA

5.2 Identify usage of welding tools and
equipment 5.1 Types and function of welding tools
5.3 Identify safety of handling welding tools and equipment determined according
and equipment to general engineering practices
5.4 Clean welding tools and equipment 5.2 Welding tools and equipment used,

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5.5 Check welding tools and equipment handled and functionality checked in
functionality accordance with general engineering
5.6 Store welding tools and equipment practices
according to storage procedure 5.3 Welding tools and equipment stored in
accordance with storage procedure
Attitude:
i. Cautions in handling welding tools

ii. Adhere to work ethics
Safety:
i. Wear PPE when handling welding

tools
ii. Follow safety rules and regulations

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6. ADHERE TO 6.1 Occupational Safety and Health Act 6.1 Discuss the Occupational Safety and
LEGISLATIVE 1994 (OSHA) & Factory and Machinery Health Act 1994 (OSHA) & Factory
RULES AND Act 1967 (FMA) and regulation such as: and Machinery Act 1967 (FMA) and
12 HOURS REGULATION AND  Hazard Identification Risk regulation complied accroding to the
WORKPLACE Assessment & Risk Control governing bodies rules and regulation.
SAFETY (HIRARC) 6.2 Identify types of Personal
PRACTICES Protective Equipment (PPE)
6.2 Types of Personal Protective accroding to the governing bodies
Equipment (PPE) such as: - rules and regulation.
 Ear plug 6.3 Explain the suitable Personal
 Gogle Protective Equipment (PPE)
 Welding glove application according to the safty
 Safety shoes standard.
 Overall 6.4 Identify types of waste accroding to
enviromental statutory body.
6.3 Proper usage of Personal Protective 6.5 identified waste management
Equipment (PPE)
procedure accroding to
6.4 Types of waste such as:- enviromental statutory body.
 Scrap iron 6.6 Explain the Environmental quality
 Solvent act 1974 and the regulation under
the act complied with enviromental
6.5 Waste management such as: - statutory body.
 Waste handling 6.7 State the rules and regulation
 Waste storage accoding to Road Transport Act
 Waste disposal 1987.

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6.6 Environmental quality act 1974 and the

regulation under the act
6.7 Road Transport Act 1987 and the
regulation under the act PERFORMANCE CRITERIA
6.1 Workplace safety practices adhered

RELATED SKILLS in accordance with safety and health
regulation
6.1 Comply to Occupational Safety and 6.2 Workplace arrangement
Health Act 1994 (OSHA) & Factory and implemented according to 5S system
Machinery Act 1967 (FMA) and 6.3 waste regulation 1974 complied
regulation 6.4 Qualities of clean air practices
6.2 Identify types of Personal Protective complied in accordance with
Equipment (PPE) Environmental Quality (Clean Air)
6.3 Wear Personal Protective Equipment Regulations 1978
(PPE) 6.5 Road Transport Act 1987 complied
6.4 Identify types of waste
6.5 Identify waste management
6.6 Identify scheduled waste
6.7 Comply to environmental quality act
1974 and the regulation under the act
6.8 Comply to Road Transport Act 1987
and the regulation under the act
Attitude:
i. Adhere to workplace safety practises

ii. Follow safety signage
iii. Adhere to Environmental Quality Act
1973 and the regulation under the act
iv. Adhere to Road Transport Act 1987

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and the regulation under the act
Employability Skills
Core Abilities Social Skills
01.04 Analyse information. 1. Communication skills

02.06 Write memos and letters. 2. Conceptual skills
03.08 Develop and maintain a cooperation within work group. 3. Interpersonal skills
04.01 Organize own work activities. 4. Learning skills
04.02 Set and revise own objectives and goals. 5. Leadership skills
04.03 Organize and maintain own workplace. 6. Multitasking and prioritizing
04.04 Apply problem solving strategies. 7. Self-discipline
04.05 Demonstrate initiative and flexibility. 8. Teamwork
06.05 Analyse technical systems.
Tools, Equipment and Materials (TEM)
ITEMS RATIO (TEM : Trainees)
1. Mechanical hand tools 1:5

2. Measuring tools 1:5
3. Power and pneumatic tools 1:5
4. Welding set and tools 1:5

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5. Workshop equipment 1:20

6. Personal Protective Equipment (PPE) 1:1
7. Workbench 1:5
8. Body repair manual 1:20
9. Legislative rules and regulation booklet 1:20
References
REFERENCES
1. S. K. Yadav (2006), Workshop Practice, Discovery Publishing House, ISBN 81-8356-107-1

2. H S Bawa (2009), Workshop Practice 2nd Edition, Tata McGraw Hill, ISBN 978-0-07-067119-5

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KSKV SVM 2017

MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULUM

PROGRAMME : AUTOMOTIVE TECHNOLOGY

COURSE NAME : AUTOMOTIVE WORKSHOP PRACTICE

CODE NAME : MTA 1012

LEVEL / SEMESTER : 2 SEMESTER 1

CREDIT UNIT : 2.0

CONTACT HOUR : FACE TO FACE : 4.0 HOURS/WEEK

NON FACE TO FACE :

COURSE TYPE : VOCATIONAL

Course MTA 1012 Document Page 1/ 17

COURSE OUTCOMES (COMPETENCY UNIT WORK ACTIVITIES)

 Maintain common mechanical hand tools

COURSE DESCRIPTION (COMPETENCY UNIT DESCRIPTOR)

Course MTA 1012 Document Page 2/ 17

CONTENT AND LEARNING STANDARDS

PROGRAM : AUTOMOTIVE TECHNOLOGY

COURSE NAME : AUTOMOTIVE WORKSHOP PRACTICE

CODE NAME : MTA 1012

Course MTA 1012 Document Page 3/ 17

ON MECHANICAL tools such as:- nical hand tools according to service

Course MTA 1012 Document Page 4/ 17

ATTITUDE / SAFETY / ENVIRONMENTAL storage procedure

i. Wear PPE when handling mechanical

CONTENT AND LEARNING STANDARDS

PROGRAM : AUTOMOTIVE TECHNOLOGY

COURSE NAME : AUTOMOTIVE WORKSHOP PRACTICE

CODE NAME : MTA 1012

Course MTA 1012 Document Page 5/ 17

RELATED KNOWLEDGE ASSESSMENT CRITERIA

Course MTA 1012 Document Page 6/ 17

tools determined according to general

ATTITUDE / SAFETY / ENVIRONMENTAL

i. Cautions in handling measuring tools

i. Follow safety rules and regulations

CONTENT AND LEARNING STANDARDS

PROGRAM : AUTOMOTIVE TECHNOLOGY

COURSE NAME : AUTOMOTIVE WORKSHOP PRACTICE

CODE NAME : MTA 1012

Course MTA 1012 Document Page 7/ 17

CONTACT HOURS LEARNING STANDARD (RELATED

RELATED KNOWLEDGE ASSESSMENT CRITERIA

Course MTA 1012 Document Page 8/ 17

ATTITUDE / SAFETY / ENVIRONMENTAL

i. Cautions in handling power and

Course MTA 1012 Document Page 9/ 17

i. Wear PPE when handling power and

CONTENT AND LEARNING STANDARDS

PROGRAM : AUTOMOTIVE TECHNOLOGY

COURSE NAME : AUTOMOTIVE WORKSHOP PRACTICE

CODE NAME : MTA 1012

Course MTA 1012 Document Page 10/ 17

CONTACT HOURS LEARNING STANDARD (RELATED

RELATED KNOWLEDGE ASSESSMENT CRITERIA

Course MTA 1012 Document Page 11/ 17

functionality 4.1 Types and function of workshop

4.2.1 Workshop equipment used, handled

i. Wear PPE when workshop equipment

CONTENT AND LEARNING STANDARDS

PROGRAM : AUTOMOTIVE TECHNOLOGY

COURSE NAME : AUTOMOTIVE WORKSHOP PRACTICE

CODE NAME : MTA 1012