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MRA INTERNATIONAL SDN BHD

NO.27, JALAN WANGSA DELIMA 10


D’WANGSA, WANGSA MAJU
53300 KUALA LUMPUR
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
AT A GLANCE
 Advanced inspection technology.
 Allow the diagnostic of any solids from a very small object
to any size complex.
 Provide real time RBI enabling development of accurate
maintenance procedures towards zero shutdown
programs.
 Cost effective technology and enhance Plant performance.
 Users are able to measure the real time safety factors
during operation. Planning for repairs and maintenances
is on real JIT as the actual condition and time of
destruction is known.
 Phonon Diagnostic Technology is user friendly,
environmental friendly and operational friendly.
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
THE FUNDAMENTAL
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
TECHNOLOGY ADVANTAGES

 No plant shutdown or production


interruption.
 No modification to the material
during diagnostic.
 The operation parameters are
maintained.
 No special assembly units.
 No dimensional or accessibility
restriction
 Wide temperature range (-30 o C to
1500 o C).
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
ENGINEERING ADVANTAGES
 Accurate and Real Time data  HSE Friendly
acquisition  Compact structure which is free from
 Detail material integrity study redundant operations.
 Ease In Maintenance Regime  Reduce Down Time
 Just In time Repair Planning  Reduce the volume and labor intensity
 Simplify the preparation of Standards of monitoring, repair and tests.
and Procedures
PHONON DIAGNOSTIC DIMENSIONS REAL TIME PROCESSING
INSTALLATION OF TRANSDUCERS

WORK STATION
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
PHONON SYSTEM
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
PHONON SYSTEM: ANDESCOPE

- CONCRETE THICKNESS IDENTIFICATION


- STRENGTH AND STABILITY
- CONDITION OF THE DEFECTS (EXISTANCE, LOCATION,
CHARACTERISTICS, DEGREE OF FATIQUE, CRACKS, THE
MATERIAL LOSS, IDENTIFY THE POINT OF WEEKNESS)
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
PHONON SYSTEM: STRESS DIAGNOSTIC

FEATURES:

1. THIS TECHNOLOGY REPLACES THE


CONVENTIONAL NDT METHOD TO IDENTIFY
STRESSES IN MATERIAL;
2. IDENTIFY THE DEGREE OF THE DANGER
CAUSED BY MECHANICAL STRESS;
3. ABLE TO IDENTIFY THE PHYSICAL
CHANGES OF THE MATERIAL AT WELDMENT
AREA;
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
PHONON SYSTEM: DIASTRESS MP
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
PHONON SYSTEM: GPR APPLICATION
ROADS AND RAILWAYS GPR Noggin TUNNELS
- IDENTIFY THE THICKNESS OF THE - IDENTIFY THE CONDITION AND
QUALITYOF THE CONCRETE
- MATERIAL AND LAYERS
STRUCTURE
- ABLE TO CONDUCT THE SOIL TEST. - ALLOCATE THE METAL PLASTIC
CONNECTIONS
- TYPE OF SOIL TYPE.
-MATERIAL LOSS
- INTEGRITY OF THE SOIL.
-EVOLUATE THE FOUNDATION
- WATERPOOLS AND VOIDS BENEETH
BRIDGES
THE SOIL
- TECHNICAL CONDITION OF THE
- SOIL BERING TEST STRUCTURE
- GEOMETRICAL OF CAPILLARY RISE -ALLOCATE THE CORROSIONS AND
PRESENCE METAL LOSS
INSPECT THE FOUNDATION
(TECHNICAL CHARACTERISTICS OF
BUILDING
THE METAL STRUCTURE, SIZES OF
-DIADNOSE THE QUALITY OF THE
THE METAL USED IN THE FOUNDATION
-CONCRETE MATERIAL
AND DEPTH;
-ALLOCATE THE METALL AND PLASTIC
-PIPES WIRELINE HYDRODAMMS
-RELLOCATE THE MATERIAL LOSS.
-EVALUATE THE FOUNDATION

ANTENNA

250 MHz 1000 MHz


PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
PHONON SYSTEM: GPR FUNDAMENTAL

9
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
PHONON SYSTEM: GPR APPLICATION METHOD

LAND TRANSPORT HELICOPTER MANUAL


PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
SAMPLE TANK REPORT
1. Setting up Phonon Transducers 2. Perform Phonon Calibration
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
SAMPLE TANK REPORT (Cont’d)
3. Map and Table of Phonon Diagnostics 4. Summary of Defects
Result
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
SAMPLE TANK REPORT (Cont’d)
5. Conclusion of the Diagnostic Results 6. Recommendations
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
SAMPLE PIPELINE REPORT
1. Setting up Phonon Transducers 2. Perform Phonon Calibration
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
SAMPLE PIPELINE REPORT (Cont’d)
3. Map of Phonon Diagnostics Result 4. Summary of Defects
Defect center coordinates Defect dimensions, mm
Distance from top Activity
Defect Distance Distribution of Level of defect
No. mark (12 hrs), mm Length, Width, coeffi- Defect type
designation from section Depth phonon energy hazard
counter- L W cient
start, m clock-wise
clock-wise

СS530002
Local
1. D02-11 12,23 - 1710 2953 680 2.22 6.95 metal significant
loss

СS530003
General
2. D03-32 364,37 - 1233 1416 372 2.42 7.42 metal significant
loss

General
3. D03-41 450,45 750 - 508 226 2.65 7.91 metal significant
loss

Local
4. D03-45 485,91 173 - 354 167 1.49 5.12 metal significant
loss

Local
5. D03-56 545,93 5 - 1484 1017 2.01 6.47 metal significant
loss

СR530029
Local
6. D29-81 498,73 - 917 915 153 2.77 8.17 metal significant
loss

Local
7. D29-104 643,28 - 939 198 557 2.43 7.42 metal significant
loss
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
SAMPLE PIPELINE REPORT (Cont’d)
5. Conclusion of the Diagnostic Results 6. Recommendations
1. Provide the necessary level of cathode protection along
1. Corrosiveness of soils, progressively less and mild. does
all tested pipelines.
not bear influence on pipelines.
2. When observing formed working parameters and
2. The level of cathode protection at pipelines is not providing necessary level of cathode protection, the tested
assured. pipelines are suitable for further operation.
3. Insulating coating :satisfactory. 5 defective areas on 3. It is not recommended to expose pipelines to higher
pipeline CS530003 pressures with the purpose of testing.

4. Risk of Soil movements, structural changes, 4. Sections, requiring immediate repairs and replacements,
subsidences: Not Found were not found in pipelines.

5. Stressed state of pipelines is normal 5. It is recommended to perform in 3 – 5 years repeated


phonon diagnostics for sections of pipelines and
6. Maximum corrosion wear for the time of operation branches, which at the moment of current examination
amounted to: have remaining life of 3 – 10 years (15 sections, including
6 sections on delivery and return pipelines and 9 sections
• pipeline CS530002 and its branches – 3,9 %
on branches).
• pipeline CS530003 and its branches – 11,8 %
• pipeline CR530029 and its branches – 20,5 %
7. According to the results of phonon diagnostics 407
defects were found, out of them14 – significant.
8. Remaining life of tested pipelines amounts to 3 - 20
years.
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
SAMPLE RAILWAY DIAGNOSTICS
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
SAMPLE RAILWAY DIAGNOSTICS (Cont’d)
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
SAMPLE BRIDGE DIAGNOSTICS
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
SAMPLE BRIDGE DIAGNOSTICS (Cont-d)
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
SAMPLE BRIDGE DIAGNOSTICS (Cont’d)
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
APPLICATION

HEAVY LIFT
BRIDGE EQUIPMENT ROAD TUNNEL

INSPECTION /
RBI / FFS

PIPELINES RAIL ROAD

OFFSHORE PLATFORM TANKS


PLANT
PHONON ENERGY DIAGNOSTIC TECHNOLOGY:
AIM AND GOAL

To set a Phonon
International Hub in
Malaysia & transfer of
Technology

To reduce redundant To enhance facility


jobs and provide PHONON performance now
holistic and accurate DIAGNOSTIC and future meeting
material integrity TEHNOLOGY the Facility Safety
data Management

To provide a new
dimension in
inspection RPI/FFS in
a single run
THANK YOU

WANT TO
KNOW MORE?
CONTACT

FARIZ NAZRUL CHE NOH : 019 2159122


 MOHAMAD KHOSIM OTHMAN : 019 9562451
MOHD HAZIM HASSAN : 016 2220974

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