Bolted Moment Connection 2x2

Princess Noura Bint Abdulrahman University for Women Project Joint Venture
Riyadh, Kingdom of Saudi Arabia El Seif/CCC
DESIGN OF MOMENT BOLTED CONNECTION AT JOINT 3-CASE 4.2

MEMBER END ACTIONS
The forces are …………………………………………………………………. unfactored
Member end actions due to dead load:
Fx=…….. 188.289 kN axial Mx=…………… 0 kNm torsion
Fy=……… 1.501 kN shear My=…………… 0.226 kNm bending
Fz=……… -0.217 kN shear Mz=…………… 0.003 kNm bending
Member end actions due to live load load:
Fx=…….. 0.451 kN axial Mx=…………… -0.01 kNm torsion
Fy=……… -3.696 kN shear My=…………… 0.413 kNm bending
Fz=……… -0.417 kN shear Mz=…………… -12 kNm bending
dead load factor………………………………………………………………… 1.4
live load factor………………………………………………………………….. 1.6
Member end actions:
Fx=…….. 264.3262 kN axial Mx=…………… -0.02 kNm torsion
Fy=……… -3.8122 kN shear My=…………… 0.977 kNm bending
Fz=……… -0.971 kN shear Mz=…………… -19.3 kNm bending
Adopted moment bolted connection with end plate
CONNECTION DETAILS
Supporting member:………………………………………………………………… HEA 320

Supporting on plate connecting between the flanges and stiffeners at centre
Depth of column or plate………...…………………………………….…Dp= 300 mm
Width of column flange or plate ………………………………………………..Bp= 300 mm
Web thickness of column or stiffener……………….………………………...twc= 9 mm
Flange thickness of column or plate………………………..……………tfc= 15.5 mm
Root radius of column or weld to plate and stiffener…………………….rc= 12 mm
Supported member:………….……………………………………………………… HEA 220

Supporting on plate connecting between the flanges and stiffeners at centre
Depth of the beam..……..……...…………………………………………Db= 220 mm
Width of the beam flange………………………………………………….Bb= 210 mm
Beam web thickness…………………………………………………......twb= 8 mm
Beam flange thickness…………………………………………………….tfb= 11 mm
Beam root radius…………………………………………………………...rb= 7 mm
The thickness of end plate……………………………………………..tp= 16 mm
Engineering Office PIPE SUPPORT Sheet No:

Calcs. by:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 8
BOLT CONNECTION DETAILS Bolts:

grade of bolts…………………………………………………………………… 8.8 GRADE 8.8 GRADE
number of rows………………………………………………………………… 2
number of columns……………………………………………………………. 2
total number of bolts…………………..………………………………………. 4
Adopted the bolt diameter…………………………………………..…….db= 22 mm
Spacing between bolt rows -pitch…………………………………………p= 150
Spacing between bolt columns-gauge……………………………………g= 100 mm
The diameter of bolt hole……..…………………………………………..dh= 24 mm
Gross area of the one bolt……...……………………………………….Abg= 379.94 mm2
Efective area of one bolt……..………………………………………….Abe= 303.952 mm2
The horizontal edge distance………………………………………………e'= 40 mm
Edge distance in plate top………………………………………….……e''pt= 45 mm
Edge distance in plate bottom…………………………………….……e''pb= 45 mm
Slip factor for HSFG bolts………. untreated surface ………...μ= 0.5
Factor Ks for HSFG bolts in……. standard clearance holes...Ks= 1
The minimum thickness of connected parts(column flange/end plate)..t= 15.5 mm
MECHANICAL PROPERTIES OF THE BOLTS

Yield strength of the bolts……………………………………………....Pyb= 628 N/mm2
Ultimate tensile strength of the bolts…………………………..………Put= 785 N/mm2
Shear strength of the bolts……………………………………………….Ps= 375 N/mm2
Tension strength of the bolts……………………………………………..Pt= 560 N/mm2
Bearing strength of the bolts……………………………………….…..Pbb= 1000 N/mm2
Minimum proof stress of bolt….………………………………………….po= NA N/mm2
Minimum shank tension…………………………………………………..Po= NA kN
MECHANICAL PROPERTIES OF THE CONNECTED MATERIAL-STEEL

Steel grade…………………………………………………………..…..grade: 40 ASTM A36
Design strength of steel……………………………...…..………………Py= 245 N/mm2
Bearing strength of steel……………………………….……………..…Pbs= 460 N/mm2
Calcs. by:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 8
THE CHECK OF WELDED CONNECTION BETWEEN END PLATE/SUPPORTED BEAM

y
Xmax x3 adopted sizes of welds

x4
x1 web weld t= 6 mm
aww=0.7x t= 4.2 mm aww= 6
Bf
flange weld t= 6 mm
afw=0.7x t=
Ymax
4.2 mm afw= 4.2

y2
y3
y4
Electrode/weld mechanical properties:

elcetrode Fexx= 245 N/mm2
b1
x x Pyw=
weld strength= 147 N/mm2 147 N/mm2
Tw a1 a4
Xmax= 114.2 mm
Ymax= 109.2 mm
b4
b3
Tf
b2
r =(Xmax+Ymax)^1/2
a2 a3
r = 158 mm
section properties of adopted welds
adopted section: HEA 220 HEA 220
a1= 4.2 mm web thk.= 8 mm Tw= 8

a2= 220 mm flange thk.= 11 mm Tf= 11
a3= 4.2 mm height= 210 mm H= 210
a4= 101.8 mm width= 220 mm B= 220
b1= 188 mm
b2= 4.2 mm
b3= 4.2 mm
b4= 4.2 mm
x1= 6.1 mm
x2= 0 mm
x3= 112.1 mm
x4= 59.1 mm
y1= 0 mm
y2= 107.1 mm
y3= 99.5 mm
y4= 91.9 mm
moment of inertia at x-x axis:

Ixx=2*(a1*b1^3/12)+2*(a2*b2^3/12+a2*b2*y2^2)+4*(a3*b3^2/12+a3*b3*y3^2)+4*(a4*b4/12+a4*b4*y4^2)
Ixx= 40996504 mm4
moment of inertia at y-y axis:

Iyy=2*(b2*a2^3/12)+2*(b1*a1^3/12+a1*b1*x1^2)+4*(b3*a3^3/12+a3*b3*x3^2)+4*(b4*a4^3/12+a4*b4*x4^2)
Iyy= 15851985 mm4
torsional constant inertia:

Io= Ixx+Iyy= 56848490 mm4
areas of welds:
area for shear parallel to web:
Aw=2*(a1*b1)
Aw= 1579.2 mm2
area for shear parallel to flanges:
Af=2*(a2*b2)+4*(a4*b4)
Af= 3558.24 mm2
total area:
Aa= 5137.44 mm2
Calcs. By:Aleksandar Jankovic sr. str. eng Location: UTILITY TUNNEL 1 8
elastic modulus at x-x axis:

Wxx=Ixx / Ymax
Wxx= 375425.9 mm3
elastic modulus at y-y axis:

Wyy=Iyy / Xmax
Wyy= 138809 mm3
torsional constant:
Wo=Io / r
Wo= 359784.1 mm3
forces are:
Fx= -0.971 kN Mx= -19.2598 kNm
Fy= -3.8122 kN My= 0.9772 kNm
Fz= 264.3262 kN Mz= -0.0186 kNm
Stress capacity of adopted welds:

shear capacity-web:
Pscapweb=Aw*Pyw= 232142.4 N
Pscapweb= 232.1424 kN > Fy= -3.8122 kN…………… safe
shear capacity-flange:
Pscapflan=Af*Pyw= 523061.3 N
Pscapflan= 523.0613 kN > Fx= -0.971 kN…………… safe
shear capacity-total:
total shear force: Rs=(Fx^2+Fy^2)^0.5= 3.93391787 kN
Pscap=0.9*Aa*Pyw= 679683.3 N
Pscap= 679.6833 kN > Rs= 3.93392 kN…………… safe
bending capacity at axis x-x

Mxxcap=Wxx*Pyw= 55187602 Nmm
Mxxcap=Wxx*Pyw= 55.1876 kNm > Mx= -19.26 kNm….......... safe
bending capacity at axis y-y

Myycap=Wyy*Pyw= 20404920 Nmm
Myycap= 20.40492 kNm > My= 0.9772 kNm….......... safe
torsional capacity:
Mtcap=Wo*Pyw= 52888268 Nmm
Mtcap= 52.88827 kNm > Mz= -0.0186 kNm….......... safe
tensional capacity:
Ptcap=k*0.9*Aa*Pyw
for 45 degrees shear against tension k= 1.25
Ptcap= 849.6041 kN > Fz= 264.326 kN...….......... safe
the check for tension + shear <1.4

(Fz/Ptcap) + (Rs/Pscap)<1.4
0.311117 plus 0.005788
0.316905 < 1.4 ……………………………………………………………………….. safe
total stress ratio:
R1=(((Mx/Mxxcap)+(My/Myycap)+(Fz/Ptcap))^2+(Fy/Pscap)^2)^0.5
R1= 0.011483 < 1 ………….…...sa R1 <
safe
R2=(R1^2+((Fx/Pscap)+(Mz/Mtcap))^2)^0.5
R2= 0.01162 < 1 ………….…...sa R2 <
y safe
Fy
Fx Mt
x x
Since all checks are safe this type of welded connection is safe for using
FORCES IN BOLTS
Force distribution to bolts due to Force distribution to bolts due to

moment Mz moments My
a1=……… 179.5 mm b=………… 100 mm

a2=……… 29.5 mm
Tension force due to moment Mz
for row 1
Tr1=Mz*a1/(nc(a1^2+a2^2))=…………………………………………………. -52.238 kN
for row 2
Tr2=Mz*a2/(nc(01^2+a2^2))=…………………………………………………. -8.585 kN
tension force due to moment My
for column1
Tc1=My/(nr*b)………………………………………………………………….. 4.886 kN
tension force due to axial load
Tx=Fx/n…………………………………………………………………………. 66.0816 kN
maximum tension force transfrered to bolt in row 1…..……………………. 18.73 kN

maximum tension force transfrered to bolt in row 2…………..……………. 62.3825 kN

THE CHECK OF BOLTS

Capacity of one bolt:
Shear capacity of bolt………………………………………………...Pscap= 113.982 kN
Bearing capacity of the bolt…………………………………………..Pbcap= 341 kN
Tension capacity of the bolt……………………………………….….Ptcap= 170.213 kN
Slip resistance of the bolt (applicable only for HSFG bolst)………….Psl= NA kN
since the forces are… factored connection to be designed as non slip
For friction connections designed to be non slip service (unfactored forces), the slip resistance
should not be taken as more the bolts hear capacity Pscap, nor more than the friction grip bearing
capacity Pbgcap given by:
Pbgcap=1.5*d*tp*Pbs…………………………………………………………. 235.29 kN, but to be
Pbgcap<0.5*e*tp*Pbs…………………………………………………………. 142.6 kN, where
e=……….. 40 mm
Slip resistance of the HSFG bolt-non slip service………….………….Psl= 113.982 kN
Adopted sliping resistance force…………………………………………Psl= NA kN
CONNECTION GEOMETRY:
Column side:
m=0.5*g-0.5*tc-0.8*rc…………………………………………………………. 35.9 mm
e=0.5*Bp-0.5*g..……………………………………………………………….. 100 mm
for n smallest of: e, e' or 1.25*m………………………..…………………n= 40 mm
Beam side:
m=0.5*g-0.5*twb-0.8*sw=……………………………………………………… 42.64 mm
e=0.5*Bp-0.5*g..……………………………………………………………….. 100 mm
for n smallest of: e, e' or 1.25*m………………………..…………………n= 40 mm
POTENTIAL RESISTANCE OF BOLTS IN TENSION ZONE
BOLT ROWS 1 AND 2

BOLT ROWS 1 AND 2 ALONE
Column flange bending
Calculate effective length of T stub as per table 2.5 of SCI for bolt bellow the flange of a end plate
Leff= min of (max(ii,iii);i) as per table 2.4 of moment connection by BSCA
pattern i……………… Leff=2*pi*m=…………………………………………. 225.452 mm
pattern ii………………Leff=4*m+1.25*e…………………………………….. 268.6 mm
patern iii………………Leff=*m1…………………………………………….. 215.4 mm, where
λ1=m1/(m1+e)=……. 0.264165 mm m1=……….. 36 mm = 6
λ2=m2/(m1+e)=……. 0.10596 mm m2=……….. 14 mm ref. fig. 2.16
Leff=……………………………………………………………………………… 225.452 mm
plastic moment capacity of the equivalent T stub
Mp=Leff*tfc^2*Py/4=.…………………………………………………………… 3.3176 kNm

potential resistance is the minimum of the following:

mode 1:
Complete flange yielding: Pr=4*Mp/m………………………………………. 369.649 kN
mode 2:
Bolt failure with flange: Pr=2*Mp+n*(ΣPt)/(m+n)…………………………… 266.828 kN
mode 3:
Bolt failure: Pr=ΣPt……………………………………………………………. 340.426 kN
Potential resistance for column flange bending……………...…………Pr= 266.828 kN Pr= 267
Column web tension

As rows 1 and 3 are near the flange, web tension can be discounted
End plate bending

Calculate effective length of T stub as per table 2.5 of SCI for bolt bellow the flange of a end plate
Leff= min of (max(ii,iii);i) as per table 2.4 of moment connection by BSCA
pattern i……………… Leff=2*pi*m=…………………………………………. 267.779 mm
pattern ii………………Leff=4*m+1.25*e…………………………………….. 295.56 mm
patern iii………………Leff=*m1…………………………………………….. 255.84 mm, where
λ1=m1/(m1+e)=……. 1 mm m1=……….. 43 mm = 6
λ2=m2/(m1+e)=……. 0.484053 mm m2=……….. 21 mm ref. fig. 2.16
Leff=……………………………………………………………………………… 267.779 mm
Mp=Leff*tp^2*Py/4=….…….…………………………………………………… 4.19878 kNm
mode 1:
mode 2:
mode 3:
Potential resistance for end plate bending………….………...…………Pr= 266.392 kN Pr= 266
Supported beam web tension

As rows 1 and 3 are near the flange, web tension can be discounted
BOLT ROWS 1 AND 2 AS GROUP

Column flange bending
Calculate effective length of T stub as per table 2.5 of SCI
Leff=max ( ii/2 ,(iii-ii/2) )*2 + p ;as per table 2.4 of moment connection by BSCA
Leff=……………………………………………………………………………… 418.6 mm
Mp=Leff*tfc^2*Py/4=.…………………………………………………………… 6.15983 kNm
mode 1:
mode 2:
mode 3:
Potential resistance for column flange bending……………...…………Pr= 521.13 kN Pr= 521
Column web tension

Web tension can be discounted due to effective tensile length of web assuming a maximum
spread at 60 degrees from bolts to the centre of web is crossing the flange.

End plate bending

Calculate effective length of T stub as per table 2.5 of SCI
Leff=max ( ii/2 ,(iii-ii/2) )*2 + p ;as per table 2.4 of moment connection by BSCA
Leff=……………………………………………………………………………… 445.56 mm
Mp=Leff*tp^2*Py/4=.…………………………………………………………… 6.98638 kNm
mode 1:
mode 2:
mode 3:
Potential resistance for end plate bending…………………...…………Pr= 498.631 kN Pr= 499
Column web tension

Web tension can be discounted due to effective tensile length of web assuming a maximum
spread at 60 degrees from bolts to the centre of web is crossing the flange.
POTENTIAL RESISTANCE OF BOLTS IN TENSION ZONE
row 1-alone
column side:
potential resitance for flange bending………………………………………… 266.828 kN
potential resistnace for web tension…………………………………………. NA kN
beam side:
potential resistance for flange bending…………………….………………… 266.392 kN
potential resistance for web tension…………………………………………. NA kN
row 2-alone
column side:
potential resistance for flange bending……….……………………………… 266.828 kN
beam side:
potential resistance for flange bending…….………………………………… 266.392 kN
row 1+2 as a group

column side:
beam side:
potential resistance for web tension…………………………………………. kN
row 1+2 as a group-row 1
column side:
potential resistance for flange bending….…………………………………… 254.738 kN
beam side:
potential resistance for flange bending….…………………………………… 232.239 kN
Potential resistance for row 1…………………………………………….. 266.392 kN Pr1= 266

Potential resistance for row 2…………………………………………….. 232.239 kN Pr2= 232

COMPRESSION CHECK-COLUMN
RESISTANCE OF THE COMPRESSION ZONE
Column web crushing (bearing):
Pc=(b1+n2)*twc*Py+tbf*Bp*Py………………………………………………. 1146.29 kN
where:
b1=……… 20.2 mm, stiff bearing length based on a 45 degrees dispersion trough the end
plate from the dge of the welds.
n2=……… 68.75 mm, length obtained by a 1.25 dispersion trough the column flange and
root radius.
Column web buckling:
Pc=(b1+n2)*twc*pc+tbf*Bp*pc.………………………………………………. 981.482 kN
where:
b1=……… 20.2 mm, stiff bearing length based on a 45 degrees dispersion trough the end
plate from the dge of the welds.
n1=……… 58.25 mm, length obtained by 45 degrees dispersion trough half of the column
Resistance of the compression zone due to buckling and crushing…Pc= 981.482 kN
COMPRESSION CHECK-BEAM
Beam flange crushing (bearing):
Pc=1.4*Py*tfb*Bb=………….…………………………………………………. 792.33 kN
Ressistance of column web pannel in shear:
Pv=0.6*Py*twc*Dc+0.6*Py*twc*Bp=……………………………………….. 630.63 kN
Force distribution equlibrium:
ΣFri + N = Fc
Axial load of column N=………… -264.3262 kN
Fc is the smallest of the bellow:
ΣFri + N = Fc=………………….. 234.304739 kN, or
Pc=1.4*Py*tfb*Bb=………….….. 792.33 kN
Fc=………………………………………………………………………………. 234.305 kN
Equilibrium is satisfied by:
Fr1+Fr2+N=Fc
234.3047 kN = 234.304739
Load to reduce equlibrium……… 0 kN, therefore eqilibrium satisfied
Capacity of each bolt considering all modes of failure
for row 1, Fr1/2=……. 133.1958 kN,which is > 18.7299879 kN-tension in bolt row 1 safe
for row 2, Fr2/2=……. 116.1196 kN,which is > 62.3825468 kN-tension in bolt row 2 safe
stress ratios:
for row 1……………..Rr1=……… 0.140619936 ………………………………………………………. safe
for row 2……………..Rr2=……… 0.537226452 ………………………………………………………. safe
maximum stress ratio:…………. 0.537226452 ………………………………………………………. safe
the bolts and the plate are safe to used since all checks are safe
TOTAL SHEAR FORCE

Applied shear forces per one bolt:
Psy=……………………………………………….. -0.95305 kN
Psz=……………………………………………….. -0.24275 kN
Psyz=(Psy^2+Psz^2)^0.5=……………………… 0.98347947 kN
Shear force due to torsion-per one bolt:
y=………. 75 mm
z=………. 50 mm
Rmax=(y^2+z^2)^0.5= 90.13878 mm
Pst=(Mt/(nr*nc))/Rmax=………………………… -0.0515871 kN
Total shear force:
Pstotal=(Psyz^2+Pst^2)^0.5=……………………………………..…………. 0.98483 kN Pst= 1

Bolt shear Pbscap=Ab*Ps=………………………………………………….. 113.982 kN

Bearing capacity of the bolt Pbcap=d*tp*pbb=……………………………… 341 kN
Bearing capacity of the connected part-plate Pbcap=K*d*tp*pbs=………. 161.92 kN
Bearing capacity of the connected part-plate Pbcap=0.5*K*e*tp*pbs=…. 276 kN
Bearing capacity of the connected part-column Pbcap=K*d*tcf*pbs=…… 156.86 kN
Bearing capacity of the connected part-column Pbcap=0.5*K*e*tcf*pbs= 267.375 kN
Bearing capacity of the bolt in tension zone Pcap=0.4*Ab*Ps=…………. 45.5928 kN,tension z.
Bearing capacity of the connected part-plate Pbcap=K*d*tp*pbs=………. 161.92 kN,tension z.
Bearing capacity of the connected part-plate Pbcap=0.5*K*e*tp*pbs=…. 276 kN,tension z.
Bearing capacity of the connected part-column Pbcap=K*d*tcf*pbs=…… 156.86 kN,tension z.
Bearing capacity of the connected part-column Pbcap=0.5*K*e*tcf*pbs= 267.375 kN,tension z.
Total shear capacity of connections:
Pscaptotal=Ns*Pscapnt + Nt*Psacapt
Ns=…….. 0 ,number of bolts not in tension zone
Nt=……… 4 ,number of bolts in tension zone
Pscaptotal=…………………………………………………………………….. 182.371 kN
Pscaptotal=…………. 182.3712 kN, and is > Pstotal=………… 0.985 kN……………………… safe
CHECK FOR COMBINED SHEAR AND TENSION

Applied shear………………………………………………....………Pstotal= 0.98483 kN
Slip resistance…………………………………………………..…..…….Psl= NA kN
Total applied tension force in the bolts including prying force………Ptot= 62.3825 kN
Specified minimum preload……………………………………………….Po= NA kN
The check:
(Pstotal/Psl) + (Ptot/(0.9*Po))………………….. #VALUE! ### 1 …………………………. ###
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Bolted Moment Connection 2x2

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Bolted Moment Connection 2x2

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Princess Noura Bint Abdulrahman University for Women Project Joint Venture

Riyadh, Kingdom of Saudi Arabia El Seif/CCC

DESIGN OF MOMENT BOLTED CONNECTION AT JOINT 3-CASE 4.2

Adopted moment bolted connection with end plate

Supporting member:………………………………………………………………… HEA 320

Supported member:………….……………………………………………………… HEA 220

The thickness of end plate……………………………………………..tp= 16 mm

Engineering Office PIPE SUPPORT Sheet No:

BOLT CONNECTION DETAILS Bolts:

MECHANICAL PROPERTIES OF THE BOLTS

MECHANICAL PROPERTIES OF THE CONNECTED MATERIAL-STEEL

THE CHECK OF WELDED CONNECTION BETWEEN END PLATE/SUPPORTED BEAM

Xmax x3 adopted sizes of welds

4.2 mm afw= 4.2

Electrode/weld mechanical properties:

a1= 4.2 mm web thk.= 8 mm Tw= 8

moment of inertia at x-x axis:

moment of inertia at y-y axis:

torsional constant inertia:

elastic modulus at x-x axis:

elastic modulus at y-y axis:

Stress capacity of adopted welds:

bending capacity at axis x-x

bending capacity at axis y-y

the check for tension + shear <1.4

total stress ratio:

Force distribution to bolts due to Force distribution to bolts due to

a1=……… 179.5 mm b=………… 100 mm

maximum tension force transfrered to bolt in row 1…..……………………. 18.73 kN

Engineering Office PIPE SUPPORT Sheet No:

THE CHECK OF BOLTS

POTENTIAL RESISTANCE OF BOLTS IN TENSION ZONE

BOLT ROWS 1 AND 2

Engineering Office PIPE SUPPORT Sheet No:

potential resistance is the minimum of the following:

Potential resistance for column flange bending……………...…………Pr= 266.828 kN Pr= 267

Column web tension

End plate bending

Potential resistance for end plate bending………….………...…………Pr= 266.392 kN Pr= 266

Supported beam web tension

BOLT ROWS 1 AND 2 AS GROUP

Potential resistance for column flange bending……………...…………Pr= 521.13 kN Pr= 521

Column web tension

Engineering Office PIPE SUPPORT Sheet No:

End plate bending

Potential resistance for end plate bending…………………...…………Pr= 498.631 kN Pr= 499

Column web tension

POTENTIAL RESISTANCE OF BOLTS IN TENSION ZONE

row 1+2 as a group

Potential resistance for row 1…………………………………………….. 266.392 kN Pr1= 266

Engineering Office PIPE SUPPORT Sheet No:

Resistance of the compression zone due to buckling and crushing…Pc= 981.482 kN

TOTAL SHEAR FORCE

Engineering Office PIPE SUPPORT Sheet No:

Bolt shear Pbscap=Ab*Ps=………………………………………………….. 113.982 kN

CHECK FOR COMBINED SHEAR AND TENSION

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